Brinkmann Grill King Deluxe Heavy Duty Outdoor Charcoal And Smoker Users Manual

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Heavy-Duty Outdoor Charcoal Grill & Smoker

OWNER’S MANUAL

ASSEMBLY AND OPERATING INSTRUCTIONS

WARNING

READ AND FOLLOW ALL WARNINGS AND

INSTRUCTIONS IN THIS MANUAL TO AVOID

PERSONAL INJURY OR PROPERTY DAMAGE.

IMPORTANT SAFETY WARNINGS

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL

IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING AND OPERATING YOUR GRILL.

1

WARNING

• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of supporting the weight of

the grill. Never use on wooden or other surfaces that could burn.

• Proper clearance of 10 feet between the grill and combustible material (bushes, trees, wooden decks, fences, buildings, etc.) or

construction should be maintained at all times when grill is in use. Do not place grill under a roof overhang or other enclosed area.

• For household use only. Do not use this grill for other than its intended purpose.

• For outdoor use only. Do not operate grill indoors or in an enclosed area.

• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts.

• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting fluid. If you choose

to use charcoal lighting fluid, only use lighting fluid approved for lighting charcoal. Carefully read manufacturer’s warnings and

instructions on the charcoal lighting fluid and charcoal prior to the use of their product. Store charcoal lighting fluid safely away

from grill.

• When using charcoal lighting fluid, allow charcoal to burn with grill lid and dampers open until covered with a light ash

(approximately 20 minutes). This will allow charcoal lighting fluid to burn off. Failure to do this could trap fumes from charcoal

lighting fluid in grill and may result in a flash fire or explosion when lid is opened.

• Never use charcoal that has been pre-treated with lighter fluid. Use only a high grade plain charcoal or charcoal/wood mixture.

• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could cause an explosion

possibly leading to severe bodily injury.

• Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns.

• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary when

grill is in use.

• Do not leave grill unattended when in use.

• When adding charcoal and/or wood, use extreme caution and follow instructions in “Adding Charcoal/Wood During Cooking”

section of this manual.

• Never move grill when it is in use or when it contains hot coals or ashes.

• Do not store or use grill near gasoline or other flammable liquids, gases or where flammable vapors may be present.

• When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid and side air

vents to suffocate the flame. Do not use water to extinguish grease fires.

• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands, face

and body a safe distance from hot steam and flame flare-ups.

2

WARNING

•Do not exceed a temperature of 400°F. Do not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly

reduce the life of the metal and finish of your grill.

•Do not wear loose clothing or allow hair to hang freely while using grill.

•Use caution when reaching into or under grill. Always wear oven mitts or gloves to protect your hands from burns. Avoid

touching hot surfaces.

•When opening lid, make sure it is pushed all the way back so it rests against the lid support brackets. If lid is not resting against

support brackets, it could fall back to a closed position and cause bodily injury.

•In windy weather, place grill in an outdoor area that is protected from the wind.

•Close lid and all air vents to suffocate flame.

•Never leave coals and ashes in grill unattended. Before grill can be left unattended, remaining coals and ashes must be removed

from grill. Use caution to protect yourself and property. Carefully place remaining coals and ashes in a non-combustible metal

container and saturate completely with water. Allow coals and water to remain in metal container 24 hours prior to disposing.

•Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.

•With a garden hose, completely wet the surface beneath and around grill to extinguish any ashes, coals or embers which may

have fallen during the cooking or cleaning process.

•After each use, clean the grill thoroughly and reapply a light coat of oil to interior to prevent rusting. Cover the grill to protect it

from excessive rusting.

•Use caution when lifting or moving grill to prevent strains and back injuries.

•We advise that a fire extinguisher be on hand. Refer to your local authority to determine proper size and type of fire extinguisher.

•Accessory attachments not manufactured by The Brinkmann Corporation for this particular product are not recommended and

may lead to personal injury or property damage.

•Store the grill out of reach of children and in a dry location when not in use.

•Do not attempt to service grill other than normal maintenance as explained in “After-Use Safety” and “Proper Care &

Maintenance” sections of this manual. Repairs should be performed by The Brinkmann Corporation only.

•Properly dispose of all packaging material.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.

FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL COULD RESULT

IN BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

PARTS LIST - GRILL KING DELUXE:

1 Cooking grill

1 Charcoal grate

2 Charcoal tray hooks

1 Charcoal tray

1 Wooden handle

4 Air vent dampers

1 Grill hood housing

2 Side shelves

1 Temperature indicator

2 Hood stops

2 Hood hinge

1 Lower grill housing

2 Legs with axle hole

2 Legs without axle hole

2 Wheels

1 Wire rack

1 Axle

2 Locking casters

2 Wheel hubs

ASSEMBLY INSTRUCTIONS

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING YOUR GRILL.

FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 1-800-527-0717.

(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

3

We recommend two people work together

when assembling this unit.

The following tools are required to assemble

this Grill King Deluxe:

•Pliers

•Phillips & Flathead Screwdrivers

•Adjustable Wrench

16 M6 x 12 Phillips head bolts

4 M6 x 5 hex nut

2 M5 x 75 Phillips head bolts

2 M5 x 4 hex nut

2 Spacers

4 M8 x 15 shouldered bolts

8 M6 x 50 Phillips head bolts

2 Flat washer

2 Spring washer

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

8

13

17

15

16

14

7

11 10

19

6

4

2

1

3

5

Parts Bag Contains:

17

18

18

19

12

9

4

Choose a good, cleared assembly area and get a

friend to help you put your grill together. Lay

cardboard down to protect grill finish and

assembly area.

Step 1

Align the bolt holes in the legs with axle holes

to bolt holes in the body. Insert two M6 x 50

bolts through each leg and secure

(hand tighten only at this point).

Step 2

With the help of a friend, turn the body on its

other side. Align the bolt holes in the legs

without axle holes to bolt holes in the body.

Insert two M6 x 50 bolts through each leg and

secure (hand tighten only at this point).

Step 3

Insert casters directly into holes in bottom of

legs without axle holes.

Step 4

Insert axle through axle holes in legs. Place

wheels on axles with recessed hubs facing out.

Insert wheel cap through center of wheel to

secure the wheel to the axle. Push until secure.

Air

Vent

Legs Without Axle Holes

Legs with Axle

Holes

Push Cap

Casters

Legs

5

Step 5

With the help of a friend, set the unit

upright. Try to minimize stress on the legs

of the grill.

Step 6

Insert wire wood rack (curved ends

pointed down) into holes on bracket near

bottom of legs then tighten all bolts until

secure.

Step 7

Attach hood stops to the outside back of

the body using M6 x 12 bolts. Thread

bolts into welded nuts and tighten until

secure.

Step 8

Attach the hinges (with the spine side out)

to the outside back of the body using

M6 x 12 bolts. Thread bolts into welded

nuts but do not tighten at this point. Place

lid over the body and attach hinges to the

outside back of the lid using M6 x 12

bolts. Thread bolts into welded nuts.

Tighten all hinge bolts on lid and body

until secure.

Step 9

Attach handle to the lid using two M5 x 75

bolts, flat washers, spacers, spring

washers and M5 x 4 hex nuts. The heads

of the bolts should be slightly recessed

into the wooden handle when fully

tightened. Hood

Stop

Hood

Hinge

M5 x 75

bolts

curved end

pointed down

M6 X 12

bolts

Flat

washer Spacer Spring

washer M5 X 4

hex nut

6

Step 10

Align shelf support brackets with holes

on inside of legs. Attach to legs with

M8 X 15 shouldered bolts.

NOTE: To lower shelf, lift off of top bolt

and lower. To raise, lift shelf up and lock

on top bolt.

Step 11

To attach all four air vent dampers to

insides of lid and body, place vent

dampers on the inside of the unit with the

adjustment tab sticking through one of

the air vent holes. Using M6 x 12 bolts

and M6 X 5 hex nuts, secure vent

dampers to the unit. Do not overtighten

the hex nuts as this will make the vents

difficult to open and close.

Step 12

Install heat indicator in lid by aligning

tabs on heat indicator with slots in the

opening on front of lid. Insert and rotate

clockwise until the word “BRINKMANN”

on heat indicator is at bottom of dial.

M6 x 12 bolt

M6 x 5 hex nut

Leg

Shelf Support

Brackets

7

Grill King Deluxe (Assembled)

Step 14

Attach charcoal tray adjusters to charcoal

tray with adjustment hooks facing

inward. Place charcoal grate on top of

charcoal tray and lower inside cooking

chamber.

Step 15

Place cooking grill on top of grill

supports lips with curved ends inserted

through holes in rear grill support lip.

Position charcoal tray adjusters to

desired height.

Grill Support Lips

PREPARATION FOR USE

& LIGHTING INSTRUCTIONS

PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE

AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT

COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR

HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN OUTDOOR AREA THAT IS PROTECTED FROM THE WIND.

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE OPERATING YOUR GRILL.

Prior to your first use of the Brinkmann Grill King Deluxe, follow the

instructions below carefully to cure your grill. Curing your grill will

minimize damage to the exterior finish as well as rid the grill of paint odor

that can impart unnatural flavors to the first meal prepared on your

Brinkmann Grill King Deluxe.

IMPORTANT: To protect your grill from excessive rust, the unit must be

properly cured and covered at all times when not in use. A

cover for your Grill King Deluxe may be ordered directly

from Brinkmann by calling 1-800-468-5252.

Step 1

Lightly coat all interior surfaces of the Grill King Deluxe including

cooking grill with vegetable oil or vegetable oil spray. Do not coat

charcoal grate or charcoal tray.

Step 2

Follow the instructions below carefully to build a fire. You may use

charcoal and/or wood as fuel in the Grill King Deluxe (see “Adding

Charcoal/Wood During Cooking” section of this manual).

WARNING: Never use charcoal that has been pre-treated with lighter

fluid. Use only a high grade plain charcoal or charcoal/wood

mixture.

If using a Charcoal Chimney Starter, follow all manufacturer’s warnings

and instructions regarding the use of their product. Start with 8 to 10

pounds of charcoal. This should be enough charcoal to cook with,

once the curing process has been completed. Open the side air vents

halfway. When charcoal is burning strong, carefully place hot coals in

center of charcoal grate.

WARNING: Keep hot coals away from side air vent to prevent coals from

falling out.

NOTE: To extend the life of your grill, make sure that hot coals and

wood do not touch the walls of grill or lay inside of cooking

chamber under charcoal tray.

IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5

If you choose to use charcoal lighting fluid, ONLY use charcoal lighting

fluid approved for lighting charcoal. Do not use gasoline, kerosene,

alcohol or other flammable material for lighting charcoal. Follow all

manufacturer’s warnings and instructions regarding the use of their

product. Start with 8 to 10 pounds of charcoal. This should be enough

charcoal to cook with, once the curing process has been completed.

Place the charcoal in center of charcoal grate.

Curing Your Grill

8

9

Step 3

Saturate charcoal with lighting fluid. With lid open wait 2 to 3 minutes

to allow lighting fluid to soak into charcoal. Store charcoal lighting

fluid safely away from the grill.

Step 4

Open the side air vents approximately half way. With grill lid open,

stand back and carefully light charcoal and allow to burn until covered

with a light ash (approximately 20 minutes).

WARNING: Charcoal lighting fluid must be allowed to completely burn off

prior to closing grill lid (approximately 20 minutes). Failure to

do this could trap fumes from charcoal lighting fluid in grill

and may result in a

flash-fire or explosion when lid is opened.

Step 5

With coals burning strong, close the lid. Allow the temperature to

reach 225°on the heat indicator. Maintain this temperature for 2

hours.

Step 6

Increase the temperature to 400°on the heat indicator . This can be

achieved by opening the side air vents and adding more charcoal

and/or wood (see “Adding Charcoal/Wood During Cooking” section of

this manual). Maintain this temperature for 1 hour then allow unit to

cool completely.

NOTE: It is important that the exterior of the grill is not scraped or

rubbed during the curing process.

IMPORTANT: To protect your smoker from excessive rust, the unit must

be cured periodically and covered at all times when not in

use. A smoker cover can be ordered directly from

Brinkmann by calling 1-800-468-5252.

YOUR BRINKMANN GRILL KING DELUXE IS NOW CURED

AND READY FOR USE.

Step 1

With charcoal tray adjusters attached to the charcoal tray, place

charcoal grate on charcoal tray and lower inside cooking chamber.

Step 2

Follow instructions below carefully to build a fire. You may use

charcoal and/or wood as fuel in the Grill King Deluxe (see “Adding

Charcoal/Wood During Cooking” section of this manual).

WARNING: Never use charcoal that has been pre-treated with

lighter fluid. Use only a high grade plain charcoal or

charcoal/wood mixture.

If using a Charcoal Chimney Starter, follow all manufacturer’s warnings

and instructions regarding the use of their product. Open the side air

vents approximately halfway. Carefully place 5 to 6 pounds of hot coals

on left side of charcoal grate.

WARNING: Keep hot coals away from the side air vent to prevent coals

from falling out.

NOTE: To extend the life of your grill, make sure that hot coals and

wood do not touch the walls of grill or lay inside of cooking

chamber under charcoal tray.

IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5

If you choose to use charcoal lighting fluid, ONLY use charcoal

lighting fluid approved for lighting charcoal. Do not use gasoline,

kerosene, alcohol or other flammable material for lighting charcoal.

Follow all manufacturer’s warnings and instructions regarding the

use of their product. Place 5 to 6 pounds of charcoal on left side of

charcoal grate.

Step 3

Saturate charcoal with lighting fluid. With lid open wait 2 to 3 minutes

to allow lighting fluid to soak into charcoal. Store charcoal lighting fluid

safely away from the grill.

Step 4

Open the side air vents approximately half way. With grill lid open,

stand back and carefully light charcoal and allow to burn until covered

with a light ash (approximately 20 minutes). Charcoal lighting fluid

must be allowed to completely burn off prior to closing grill lid.

WARNING: Failure to do this could trap fumes from charcoal lighting

fluid in grill and may result in a flash-fire or explosion when

lid is opened.

Smoking

OPERATING INSTRUCTIONS

PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE

AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER

SURFACES THAT COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE

FROM ENTERING YOUR HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN OUTDOOR AREA THAT IS

PROTECTED FROM THE WIND.

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE OPERATING YOUR GRILL.

10

11

Step 5

With coals burning well, carefully add wood chunks using long cook-

ing tongs (see “Flavoring Wood” and “Adding Charcoal/Wood During

Cooking” sections of this manual.)

Step 6

Place cooking grill on grill support lips. Use charcoal tray adjusters to

position charcoal tray to lowest level.

WARNING: Always wear oven mitts/gloves when adjusting cooking levels

to protect your hands from burns.

Step 7

Place food on right side of cooking grill and close lid. Adjust the side

air vents to regulate cooking temperature.

NOTE: Do not fully close side air vents and lid unless trying to cool the

grill down or suffocate a flame.

Step 8

By closing the side air vents more, the burning intensity is slowed and

smoke is contained within the grill, imparting more smoke flavor to

food. The ideal smoking temperature is between 175°F and 250°F.

Step 9

For large cuts of meat, allow approximately one hour of cooking time

per pound of meat. Always use a meat thermometer to ensure food

is fully cooked before removing from grill.

Step 10

Allow grill to cool completely, then follow instructions in the

“After-Use Safety” and “Proper Care & Maintenance” sections of this

manual.

During the smoking process, avoid the temptation to open lid to check

food. Opening the lid allows heat and smoke to escape, making addi-

tional cooking time necessary.

Food closest to the charcoal will cook and brown faster. Rotate food

midway through the cooking cycle. If food is excessively browned or

flavored with smoke, wrap food in aluminum foil after the first few

hours of smoking. This will allow food to continue cooking without

further browning or smoke flavoring.

When cooking fish or extra lean cuts of meat, you may want to try

water smoking to keep the food moist. Before starting a fire, place

charcoal tray to lowest level. Use a flat bottom metal pan shallow

enough to fit between charcoal grate and cooking grill as a water pan.

Set the metal pan on charcoal grate under food and cooking grill. Fill

with water or marinade until qfull. Build your fire on the opposite

side of water pan.

CAUTION: Always use oven mitts/gloves to protect your hands. Liquid

in water pan will be extremely hot and can scald or burn.

Always allow liquid to cool completely before handling. Do

not allow liquid to completely evaporate from water pan.

Lower Charcoal Tray Level

(Smoking)

Smoke Cooking Tips

12

Step 1

Lightly coat all interior surfaces of the Grill King including cooking grill

with vegetable oil or vegetable oil spray. Do not coat charcoal grate or

charcoal tray.

Step 2

Follow the instructions below carefully to build a fire. You may use

charcoal and/or wood as fuel in the Grill King (see “Adding

Charcoal/Wood During Cooking” section of this manual).

WARNING: Never use charcoal that has been pre-treated with lighter

fluid. Use only a high grade plain charcoal or charcoal/wood

mixture.

If using a Charcoal Chimney Starter, follow all manufacturer’s warnings

and instructions regarding the use of their product. Start with 8 to 10

pounds of charcoal for Grill King Deluxe (3 to 4 pounds for Grill King).

This should be enough charcoal to cook with, once the curing process

has been completed. Open the side air vents halfway. When charcoal is

burning strong, carefully place hot coals in center of charcoal grate.

WARNING: Keep hot coals away from side air vent to prevent coals from

falling out.

NOTE: To extend the life of your grill, make sure that hot coals and

wood do not touch the walls of grill or lay inside of cooking

chamber under charcoal tray.

IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5

If you choose to use charcoal lighting fluid, ONLY use charcoal lighting

fluid approved for lighting charcoal. Do not use gasoline, kerosene,

alcohol or other flammable material for lighting charcoal. Follow all

manufacturer’s warnings and instructions regarding the use of their

product. Start with 8 to 10 pounds of charcoal . This should be enough

charcoal to cook with, once the curing process has been completed.

Place the charcoal in center of charcoal grate.

Step 3

Saturate charcoal with lighting fluid. With lid open wait 2 to 3 minutes

to allow lighting fluid to soak into charcoal. Store charcoal lighting fluid

safely away from the grill.

Step 4

Open the side air vents approximately half way. With grill lid open,

stand back and carefully light charcoal and allow to burn until covered

with a light ash (approximately 20 minutes).

WARNING: Charcoal lighting fluid must be allowed to completely burn off

prior to closing grill lid (approximately 20 minutes). Failure to

do this could trap fumes from charcoal lighting fluid in grill

and may result in a flash-fire or explosion when lid is opened.

High Charcoal Tray Level

(Searing)

Middle Charcoal Tray Level

(Grilling)

Grilling/Searing

To obtain your favorite smoke flavor, experiment by using chunks,

sticks or chips of flavor producing wood such as hickory, pecan, apple,

cherry, or mesquite. Most fruit or nut tree wood may be used for

smoke flavoring. Do not use resinous wood such as pine as it will

produce an unpleasant taste.

Wood chunks or sticks 3" to 4" long and 1" to 2" thick work best.

Unless the wood is still green, soak the wood in water for 30 minutes

or wrap each piece in foil and tear several small holes in the foil to

produce more smoke and prevent the wood from burning too quickly.

A lot of wood is not required to obtain a good smoke flavor. A

recommended amount for the Grill King is 5 to 6 wood chunks or

sticks. Experiment by using more wood for stronger smoke flavor or

less wood for milder smoke flavor.

Additional flavoring wood should not have to be added during the

cooking process. However, it may be necessary when cooking very

large pieces of food. Follow instructions and cautions in the “Adding

Charcoal/Wood During Cooking” section of this manual to avoid injury

while adding wood.

Flavoring Wood

13

Step 5

Place cooking grill on grill support lips. Use charcoal tray adjusters to

position charcoal grate to desired cooking level.

WARNING: Always wear oven mitts/gloves when adjusting cooking

levels to protect your hands from burns.

NOTE: Do not fully close side air vents and lid unless trying to cool the

grill down or suffocate a flame.

Step 6

Place food on cooking grill and close grill lid. Adjust the side air vents

to regulate cooking temperature.

Step 7

By closing the side air vents more, the burning intensity is slowed.

Always use a meat thermometer to ensure food is fully cooked

before removing from grill.

Step 8

Allow grill to cool completely, then follow instructions in the

“After-Use Safety” and “Proper Care & Maintenance” sections

of this manual.

14

Additional charcoal and/or wood may be required to maintain or

increase cooking temperature.

Step 1

Stand back and carefully open grill lid. Use caution since flames

can flare-up when fresh air suddenly comes in contact with fire.

Step 2

Fully close lower side air vents to prevent embers from falling

through.

Step 3

Wearing oven mitts/gloves, remove food from cooking grill. Place

charcoal tray on bottom of cooking chamber by removing charcoal

tray adjusters from cooking grill. Remove cooking grill.

Step 4

Stand back a safe distance and use long cooking tongs to lightly

brush aside ashes on hot coals. Use cooking tongs to add charcoal

and/or wood to charcoal grate, being careful not to stir-up ashes

and sparks. If necessary, use your Charcoal Chimney Starter to

light additional charcoal and/or wood and add to existing fire.

WARNING: Never add charcoal lighting fluid to hot or even warm

coals as flashback may occur causing severe burns.

Step 5

When charcoal is burning strong again, wear oven mitts/gloves and

carefully place cooking grill on top of grill support brackets. Use

charcoal tray adjusters to position cooking grill to desired cooking

level and replace food.

Step 6

Close the grill lid, open the lower side air vents and allow food to

continue cooking.

Adding Charcoal/Wood

During Cooking

Regulating Heat

To increase heat and air circulation, fully open side air vents. If

increased air circulation does not raise temperature sufficiently,

more wood and/or charcoal may be needed. Follow instructions in

“Adding Charcoal/Wood During Cooking” section of this manual.

To maintain the temperature, more wood and/or charcoal may need

to be added during the cooking cycle.

NOTE: Dry wood burns hotter than charcoal, so you may want to

increase the ratio of wood to charcoal to increase the cooking

temperature. Hardwood such as oak, hickory, mesquite, fruit

and nut wood are an excellent fuel because of their burning

rate. When using wood as fuel, make sure the wood is

seasoned and dry. DO NOT use resinous wood such as pine

as it will produce an unpleasant taste.

•Close lid and all dampers to extinguish fire.

•Always allow grill and all components to cool completely before handling.

•Never leave coals and ashes in grill unattended. Make sure coals and ashes are completely extinguished before removing.

•Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to protect yourself

and property. Place remaining coals and ashes in a non-combustible metal container and completely saturate with water.

Allow coals and water to remain in metal container 24 hours prior to disposing.

•Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials.

•With a garden hose, completely wet surface beneath and around the grill to extinguish any ashes, coals or embers which

may have fallen during the cooking or cleaning process.

•Cover and store grill in a protected area away from children and pets.

•Cure your grill periodically throughout the year to protect

against excessive rust.

•To protect your grill from excessive rust, the unit must be properly

cured and covered at all times when not in use. A smoker cover may

be ordered directly from Brinkmann by calling 1-800-468-5252.

•Wash cooking grill and charcoal grate with hot, soapy water, rinse

well and dry. Lightly coat grill with vegetable oil or vegetable oil spray.

•Clean inside and outside of grill by wiping off with a damp cloth. Apply

a light coat of vegetable oil or vegetable oil spray to the interior surface

to prevent rusting. Do not coat charcoal grate or charcoal tray.

•If rust appears on the exterior surface of your grill, clean and buff the

affected area with steel wool or fine grit emery cloth. Touch-up with a

good quality high-temperature resistant paint.

•Never apply paint to the interior surface. Rust spots on the interior

surface can be buffed, cleaned, then lightly coated with vegetable oil or

vegetable oil spray to minimize rusting.

AFTER-USE SAFETY

WARNING

Proper Care

& Maintenance

15

16

ACCESSORIES

Hickory & Mesquite Smoking Wood

Select hickory or mesquite wood chunks greatly

enhance the flavor of meat and vegetables when

smoking or grilling. Can also be used as fuel instead of

charcoal. Packaged in 10 lb. bag, these chunks work

great with either charcoal, electric or LP gas smokers.

Model 812-3450-0 (Hickory)

Model 812-3440-0 (Mesquite)

Smoker’s Blend Charcoal

This blend of all natural hardwood charcoal and

smoking wood briquets burns longer than regular

charcoal and also adds smoke without adding wood

chunks. The result is a deeper, richer smoked flavor.

Available in hickory or mesquite in a 10 lb. bag.

Model 812-4040-0 (Hickory)

Model 812-4030-0 (Mesquite)

Rib Rack

Chrome-plated

rack can greatly

increase the

cooking capacity

of your smoker. Holds

ribs, chicken halves, potatoes

and corn vertically to triple cooking capacity. Allows

smoke, steam and heat to penetrate food evenly.

Model 600-0062-3

Smoke’N Spice Seasoning

These custom blended spices are a

delicious marinade seasoning for

smoke cooking and grilling.

Contains no MSG. Available in red

and white meat varieties in a

money-saving 2-pack.

Model 812-3322-0

The Art of Smoke Cooking Cookbook

Contains 40 exciting yet simple recipes using the delicious technique of smoke cooking.

Beautifully photographed full-color, sixty-six page hardback cookbook presents old favorites

as well as new recipes such as smoked meatballs & spaghetti, smoked pizza, smoked

tomato soup and smoked peach cobbler.

Model 812-3327-0

LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE

SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252.

Professional Shish-Kabob Skewers

These heavy-duty, 18" shish-kabob skewers

are extra-long for fabulous restaurant

style kabobs. Made of rust

resistant stainless

steel to last for years.

Ideal for use in our

Smoke’N Pit horizontal

smokers and grills.

Set of 12

812-2904-0

BBQ Clip-on Portable Light

This powerful, portable light clips onto your

grill to brighten your evening barbecues.

The built-in reflector provides maximum

illumination for a variety of uses. Features

include long-life soft white fluorescent bulb,

conveniently located ON/OFF switch, heavy-duty

plastic clip that clamps to most surfaces, and

a flexible goose neck with swivel control.

Uses 4AA batteries (not included).

812-5060-0

ACCESSORIES

17

Chicken and Turkey Racks

These chromed steel racks hold chicken, cornish hen,

duck or turkey upright and are ideal for

smoking or oven roasting poultry. The rack

allows the meat to cook from the inside as

well as from the outside. This speeds up

cooking time, seals in flavorful juices and

promotes even browning of skin. It’s a lower

fat way to cook poultry because

excess fat drips off the meat.

When oven roasting, place

poultry on rack in a shallow pan

of water to steam baste to

tender perfection. When

smoking, simply place poultry

on rack atop the grill. Makes

carving easier, too.

Chicken Racks (set of 2)

Model 885-9015-0

Turkey Rack

Model 885-9025-0

Deluxe Charcoal Starter

The Brinkmann Deluxe Charcoal Starter is the fastest and

healthiest way to light charcoal without using lighter fluid.

Just place crumpled newspaper under the charcoal starter,

fill with charcoal and light.

You’ll have hot, glowing

coals in about 15 minutes

with no unpleasant fumes

to affect the flavor of your

food. Our unique design

allows you to pour the hot

coals from the top or

simply slide the

grate out and

lift to release

hot coals through

the bottom of starter into

your smoker or grill.

Model 812-4080-0

LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE

SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252.

The Ultimate 5-Piece BBQ Tool Set

You’ll be the envy of your fellow outdoor chefs with this

ultimate BBQ tool set. It’s sleek ergonomic design combined

with durable, heavy-gauge

stainless steel construction

is truly impressive.

Extra-wide,

polished utensils

provide precise

handling and

control when

flipping, basting and

turning your food on

the grill. Beautifully

crafted, smooth

rosewood handles are

oval-shaped to fit

comfortably in your hand

and are extra-long to keep

your hands safely away from

the fire. The five-piece set

includes tongs, spatula, fork,

basting brush, and a grill brush. Includes leather

hanging straps for convenient storage.

812-5045-0

Multi-Purpose Spatula

If you could have

only one BBQ tool,

this multi-purpose

spatula is it! Aside

from being a great

spatula, it features a

serrated edge for

cutting, a bottle

opener, and special

grooved edges for cleaning

grills. Made of heavy-gauge

stainless steel to last for years.

Beautiful rosewood handles are

slotted and riveted for maximum

strength and durability. Includes leather

hanging straps for convenient storage.

812-5047-0

R

ACCESSORIES

Grill King/Grill King Deluxe Smoker Cover

Our heavy-duty, durable vinyl cover with felt backing provides years of protection

for Brinkmann Grill King. This top-of-the-line cover comes with closure strips at both ends to

prevent cover from slipping or blowing off. Black.

Grill King: Model 812-3210-0

Grill King Deluxe: Model 812-3200-0

Meatloaf Basket

The unique basket weave prevents meatloaf from

falling through the grill while allowing smoke,

steam and heat to flow into the food. Also,

provides a

convenient

method for

lifting your

meatloaf in

and out of the

smoker.

Model 400-0073-0

Commercial-Quality Meat Thermometer

An essential tool when cooking all types of meat. Get perfectly smoked

roasts, briskets and turkeys without cutting into the meat.

Commercial-quality thermostat features an

easy-to-read 2w" dial with a 52" stem. Features

Fahrenheit and Centigrade readings and National

Livestock and Meat Board

recommended temperatures.

Also features the newly recommended 170°F

internal temperature for fresh pork. Stainless steel

construction and dishwasher safe.

Model 812-4100-0

18

POULTRY

LAMB

BEEF WELL

PORK

VEAL

HAM

BEEF MED.

BEEF RARE

COOKED HAM

200

180

160

140

120

85

80

77

70

60

LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE

SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING 1-800-468-5252.

Smoker Basket

The unique basket

weave prevents

food from falling

through the grill

while allowing smoke,

steam and heat to flow into the food. Great for fish,

shrimp, vegetables and hors d’oeuvres. Also,

provides a convenient method for lifting food in and

out of the smoker. Great for large cuts of meat such

as turkeys and roasts.

Model 400-0074-0

Meat Tenderizing Machine

The Jaccard Meat Tenderizing Machine’s Stainless

Steel blades penetrate meat in a single stroke. Easy

to use with one hand. This tenderizer makes any cut

of meat

unbelievably

tender and

allows marinade

and smoke to

penetrate deeply

into meat. Also

reduces cooking

time and helps

retain flavorful

juices. Made

from ABS plastic with stainless steel blades.

Completely dishwasher safe. Protective cover

included.

16 Blade Tenderizer

Model 812-5016-0

48 Blade Tenderizer

Model 812-5048-0

Stainless Steel Wood Chip Smoking Box

Rugged stainless steel smoking box allows wood chips to burn longer

for richer smoke flavor and provides

easy cleanup of ashes. Ideal for

charcoal, electric, gas smokers

and grills.

Model 812-3311-0

Owner’s Manual for Model

810-3200-0

140-3200-0

9/99, 10/01, 1/02

For one year from date of purchase, The Brinkmann Corporation warrants the Grill King Deluxe against defects due to

workmanship or materials to the original purchaser. The Brinkmann Corporation’s obligations under this warranty are limited to

the following guidelines:

•This warranty does not cover grills that have been altered or damaged due to: normal wear, rust, abuse, improper

maintenance, improper use, disassembly of parts and/or attempted repair by anyone other than an authorized employee of

The Brinkmann Corporation.

•This warranty does not cover surface scratches or heat damage to the finish, which is considered normal wear.

•The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty.

•This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers.

The Brinkmann Corporation requires reasonable proof of purchase. Therefore, we strongly recommend that you retain your sales

receipt or invoice. To obtain replacement parts for your Grill King Deluxe under the terms of this warranty, please call Customer

Service Department at 1-800-527-0717. A receipt will be required. The Brinkmann Corporation will not be responsible for any

cookers forwarded to us without prior authorization. Grill King/Grill King Deluxe must be returned to the original place of

purchase for replacement of the unit.

EXCEPT AS ABOVE STATED, THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANTY.

THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION

TO ONE YEAR FROM THE DATE OF PURCHASE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED

WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

ANY LIABILITY FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE

GRILL KING DELUXE TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED. CUSTOMER

ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY

SET OUT ABOVE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL

DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC

LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

ONE YEAR LIMITED WARRANTY

©1999 The Brinkmann Corporation

Dallas, Texas 75244 U.S.A

www.brinkmanncorp.com