Broan Furnace 30042432A Users Manual D Series Nortron Electric Furnaces Installation (30042432A)

D SERIES ELECTRIC FURNACE to the manual 7d4b5b0e-7b32-459a-8ac5-45eaa856e8f5

2015-02-02

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D SERIES ELECTRIC FURNACE
TEL.: 905-670-2500
FAX: 905-795-8311
CUSTOMER SERVICE TEL.: 1-888-882-7626
MISSISSAUGA, ONTARIO L5T 1H9
• Never tamper with the unit or its controls. User MUST contact
a specialized contractor when a failure occurs. DO NOT
ATTEMPT to repair.
• When using a humidifier make sure not to damage the heating
element bank.
• We recommend that your unit be inspected by a specialized
technician once a year.
• Poor maintenance of air filters OR an unbalanced static
pressure may result in a performance decrease.
• Always use genuine parts for maintenance or service call.
The use of unbranded parts will void the warranty.
• The use of this unit without an air distribution duct will void
the warranty.
• It is strictly forbidden to use jumpers to simulate heat demand.
• Risk of electrical shock. Disconnect power before installation,
servicing, maintenance or field wiring. Replace all panels
before operating. Failure to do so can result in electrical
shock causing severe injuries or death.
• When performing installation, servicing or cleaning the unit,
it is recommended to wear safety glasses and gloves.
• To assure a proper performance of your furnace, we recommend
that you use high quality name brand thermostats.
• When applicable local regulation comprises more restrictive
installation and/or certification requirements, the aforementioned
requirements prevail on those of this document and the
installer agrees to conform to these at his own expenses.
• For your safety, do not store or use gasoline or other flammable
liquids and vapors in the vicinity of this unit or any other
appliance.
• These instructions are intended to be use by qualified personnel
who have been trained in installing this type of furnace.
Installation of this furnace by an unqualified person may
lead to equipment damage and/or hazardous condition
which may lead to bodily harm.
• This furnace is not watertight and is not designed for outdoor
installation. This furnace shall be installed in such a manner
as to protect its electrical components from water. Outdoor
installation leads to a hazardous electrical condition and to
premature furnace failure, thus voiding the warranty.
• Do not block the combustion air openings in the furnace.
Any blockage will result in improper overheat situation and
may result in a fire hazard and/or cause bodily harm.
• The unit must have an uninterrupted or unbroken electrical
ground to minimize personal injury if an electrical fault
should occur. When performing electrical connection, the
ground conductor must be firmly attached to the ground lug
in the furnace.
• Do not use this furnace as a construction heater. Use of this
furnace as a construction heater exposes the furnace to
abnormal conditions, contaminated combustion air and the
lack of air filters. Failure to follow this warning can lead to
premature furnace failure and/or vent failure which could
result in a fire hazard and/or bodily harm.
• The owner and/or the user is responsible of the following:
Always maintain the immediate surrounding of the furnace
free from combustible and highly flammables materials.The
furnace ambient air should not have an excessive dust
concentration and humidity. Never operate this central heating
appliance without an air filter.
• Before performing any service functions, unless operations
specifically require the power to be on, make sure all utilities
are turned “OFF” upstream of the appliance. Failure to comply
with this warning will cause a fire hazard and/or bodily
harm.
• All questions regarding the operation, maintenance or warranty
of this unit should be addressed to the company where this
product has been sold from.
WARNING
!
30042432A
IMPORTANT: READ AND SAVE THESE INSTRUCTIONS.
CAUTION
• Never burn garbage or paper in the heating system and never leave rags or paper around the unit.
• Return air grilles and warm air registers must not be obstructed.
IMPORTANT: All local and national code requirements governing the electrical installation heating equipment, wiring and flue connections
must be followed. Some of the codes that may be applicable are :
ANSI/NFPA 70 NATIONAL ELECTRICAL CODE
CSA C22.1 CANADIAN ELECTRICAL CODE
Only the latest issues of the above codes should be used, and are available from either:
The National Fire Protection Agency
Batterymarch Park
Quincy, MA 02269
The Canadian Standards Association
178 Rexdale Blvd.
Rexdale, Ontario M9W 1R3
or
2
This furnace has been designed and manufactured to give the
most reliable performance possible. Each unit has been given a
running inspection before shipment to assure that every component
is operating efficiently.
The safe and dependable operation of the furnace depends upon
proper installation and compliance with all national and local
codes and standards.
INSTALLATION AND OPERATING INSTRUCTIONS
FK0003A
FRONT VIEW RIGHT SIDE VIEW REAR VIEW LEFT SIDE VIEW
TOP VIEW
1½”
(38 mm)
1½”
(38 mm)
20”
(508 mm)
20”
(508 mm) 1”
(25 mm)
39”
(991 mm)
FILTER FRAME
(EITHER SIDE, REAR
OR BOTTOM)
1½” x 1½” KO
(38 mm x 38 mm)
1½” x 1½” KO
(38 mm x 38 mm)
1½” x 1½” KO
(38 mm x 38 mm)
WIRING KO’S
A
B
C
WIRING KO’S
C
A = 1” (25 mm)
B = 1/4” (6 mm) & 1¼” (32 mm)
C = 1/2” (13 mm) & 1½” (38 mm)
WIRING KO’S VALUES
DISCHARGE
17” x 17”
(432 mm x 432 mm)
18” x 18”
(457 mm x 457 mm)
RETURN
18” x 18”
(457 mm x 457 mm)
RETURN
18” x 18”
(457 mm x 457 mm)
RETURN
1. LOCATION – The furnace should be centrally located to the
heating area.
2. POSITIONS – It can be installed for vertical, horizontal or
downflow operation. When installed horizontally, the furnace
should be positioned such as the door will not end up being on
the top. The door should be on the side of the furnace, to
ensure that the motor bearings are in their designed position.
In vertical downflow installations, use only “L”- or “T”-shaped
plenum with no openings or registers directly below furnace.
3. INSTALLATION CLEARANCES – As shipped from the factory,
each unit is approved for “zero inch” clearance. If additional
clearance is required, it will be indicated on the data label
attached to the furnace.
4. TEMPERATURE RISE – Furnaces are shipped to operate at
0.20” W.C. (50 Pa) external static pressure. They are certified
for operation up to 0.50” W.C. (125 Pa). Check the following
page for temperature rise table on specification chart and, if
necessary, adjust the unit to match.
5. SERVICE CLEARANCE – Units are serviced from the FRONT.
Leave at least 24” (610 mm) clearance in front of the door.
GENERAL REQUIREMENTS AND SPECIFICATIONS
CAUTION
This unit must be installed in a dry place, in a non-corrosive, well-ventilated environment, without excessive dust. The ambient
temperature must be over 10°C and under 27°C. If the ambient temperature is 10°C or less, the plenum must be insulated on
10 ft linear minimum length.
UNIT CERTIFICATION
This furnace is CSA certified.
®
GENERAL REQUIREMENTS AND SPECIFICATIONS (CONT’D)
*FACTORY SETTINGS.
SUBJECT TO CHANGE WITHOUT NOTICE.
240 VOLTS – SINGLE PHASE TEMP. RISE @ 0.20 IN. W.C.
MODEL NO. KW BTUH AMPS INCL. MOTOR HP BLOWER °C °F *SPEED RPM
21D10 10 34120 46 1/3
10” x 8”
(254 mm x 203 mm)
21 70 MED-LOW 814
21D15 15 51180 67 1/3 24 25 MED-LOW 814
21D18 18 61420 77 1/3 27 81 MED-LOW 814
21D20 20 68240 86 1/3 33 91 MED-LOW 814
21D23 22.5 76842 94 1/3 36 97 MED-LOW 814
21D25 25 85003 107 1/3 37 99 MED-LOW 814
21D27 27 92130 116 3/4 12” x 8”
(304 mm x 203 mm) 36 97 MED-HI 707
OPERATING OPTIONS
The furnace is shipped from the factory in a “Standard Heating
Mode” (all switches in the Down position). When the thermostat
calls for heat, the automatic controls will be activated and the
furnace turns “ON”.
The blower will run at low speed or higher speed (as selected by
SPEED SELECTOR switch).
As the furnace heats up, it automatically switches to a medium
speed when additional elements are activated by the electronic
control, if it was initially set to run at low speed. The timing of this
blower speed change will depend on whether COLD or MILD is
selected on the SEASON SELECT switch.
You may, however, change from the Standard Heating Mode by
using the controls built into your furnace.
SPEED SELECTOR SEASON SELECT
HIGH MILD
COLD
The SPEED SELECTOR switch is used to control the fan speed
(ventilation). Even if there is no call for heat, the ventilation can be
controlled by the thermostat; the fan speed is determined by this
switch.
LOW – The blower motor will operate at low speed.
HIGH – The blower motor will operate at a higher speed.
During spring or fall, you may require less rapid response when
the thermostat calls for heat.
When MILD is selected, it takes more time to bring all the elements online.
When COLD is selected, the heating elements come online faster.
10” x 8” (254 mm x 203 mm) BLOWER
SPEED FLOW
RATE
STATIC PRESSURE
(INCHES OF WATER COLUMN)
0.2 0.3 0.4 0.5 0.6
LOW** CFM
L/s
756
357
749
353
740
349
729
344
713
337
MED-LOW CFM
L/s
1035
488
1018
480
997
470
971
458
935
441
MED-HIGH CFM
L/s
1177
556
1157
546
1132
534
1102
520
1063
502
HIGH CFM
L/s
1301
614
1276
602
1247
588
1207
569
1145
540
WARNING:
**These speeds can only be run with heater off, for cooling/ventilation purposes only.
3
LOW
12” x 8” (304 x 203 mm) BLOWER
SPEED FLOW
RATE
STATIC PRESSURE
(INCHES OF WATER COLUMN)
0.2 0.3 0.4 0.5 0.6
LOW** CFM
L/s 727
343 699
330 667
315 636
300 606
286
MED-LOW**
CFM
L/s 912
431 897
423 878
414 853
402 823
388
MED-HIGH
CFM
L/s 1216
574 1200
566 1181
557 1157
546 1129
533
HIGH CFM
L/s 1640
774 1601
755 1558
735 1513
714 1466
692
MILD SEASON (First Stage)
Slow Response Sequence
COLD SEASON (Second Stage)
Rapid Response Sequence
Element 1 - Heat on instantly Element 1 - Heat on instantly
Blower on after 3 seconds delay Blower on after a 3 seconds delay
Elements 3 and 5 after 1 minute delay Elements 3 and 5 after 10 seconds delay
Element 2 after 2 minutes delay Element 2 after 20 seconds delay
Elements 4 and 6 after 3-minute delay Elements 4 and 6 after 30 seconds delay
NOTE: Elements 4, 5 and 6 only where applicable.
INSTALLATION NOTES
1. COLD AIR RETURN
The duct can be attached to either side, rear or the bottom of
the furnace.
For side return there are four 1½” (38 mm) knockouts which
can be removed and used as an outline for cutting a 18” x 18”
(457 mm x 457 mm) return air opening in the furnace left or
right side. Mount the filter frame to the furnace over the opening
with the open side of the frame facing front. Then attach the
19” x 19” (483 mm x 483 mm) air duct to the flanges on the
filter frame. For bottom mounting, remove the screws holding
the bottom plate to the furnace, discard the bottom plate and
attach the filter frame to the bottom flanges with the open side
of the frame facing front.
2. ELECTRICAL WIRING - POWER SUPPLY
The furnaces are completely factory wired. From a separate
breaker, a two-wire plus ground supply wire is required. The
ground conductor must be firmly attached to the ground lug in
the furnace and the supply wires to the terminal block in the
furnace.
NOTE: If a FK120 kit will be used to supply an air cleaner
and/or humidifier, a third (neutral) conductor must be
brought into the furnace.
3. CONNECTING AND ADJUSTING
THE LOW VOLTAGE THERMOSTAT
(Use only class 1 wires inside furnace compartments.)
Attach thermostat wires to the low voltage terminal
connections located on the printed circuit board inside the
furnace. Follow the diagrams supplied with the thermostat. As
a general guide, remember that the R & W terminals control
single stage heating; the R & Y terminals control cooling. Single
stage cooling uses “Y/Y2” as first and only stage.
Two-stage cooling uses “Y1” as first stage and “Y/Y2” as
second stage. Make sure the thermostat is levelled on the wall
and in appropriate location as per instructions supplied with the
thermostat.
Because each installation is different an accurate reading of
the current draw should be made with an AC meter. Set the
meter at a 2 A range.
A. Set the anticipator at its highest setting.
B. Disconnect the “W1” thermostat wire from the furnace low
voltage terminal connections.
C. Connect the AC meter between the “W1” terminal on the
board and the loose “W1” wire.
D. Turn the thermostat up to start the furnace and allow it to
run, with all elements on, for three or four minutes.
E. Read the current draw on the meter and reset the anticipator
to match the meter reading.
FOR USE IN MOBILE HOMES
D Series furnaces models 21D10, 21D15, 21D18 and 21D20 are
certified for “L” -shape and “T”-shape shallow duct installation with
model FSB-1 sub-base in downflow applications when the supply
air ducts pass through the floor of the structure. Recommended
size of a floor opening: 14¼” x 14¼” (362 mm x 362 mm). The duct
system must be designed so that the external static pressure of
the system does not exceed the maximum external static pressure
of 0.50” W.C. (125 Pa).
SHALLOW DUCT AREA REQUIREMENTS
Duct Depth Duct Width
4” (102 mm) 16” (406 mm)
5” (127 mm) 13” (330 mm)
6” (152 mm) 10” (254 mm)
CAUTION
Before turning the furnace on, the heat anticipator in the
thermostat must be properly set to prevent its failure and to
assure comfortable, economical heating.
4
WARNING
!
For all installations, we only recommend appropriate gauge
good quality copper wire(s). However, it is the electrician’s
responsibility to ensure that the wiring and connections are
compliant to the latest editions of the Canadian Electrical
Code and local codes.
5
USING OPTIONAL EQUIPMENT
1. TWO-STAGE OR OUTDOOR THERMOSTAT
(The SEASON SELECT switch must be in the MILD position).
Follow the directions supplied with the two-stage or outdoor
thermostat in conjunction with the furnace wiring diagram.
2. AIR CONDITIONING
Your furnace is equipped with all the controls required for the
addition of air conditioning (except the heat-cool thermostat).
The evaporator coil may be installed by a local contractor in
sheet metal plenum of his own manufacture. The coil should be
located: Centered over the “chimney” of the furnace 4” (102 mm)
to 6” (152 mm) above the top of the furnace.
Make sure no air is allowed to bypass the cooling coil during
cooling operation. If the discharge opening is a great deal larger
than the coil, and the ductwork is correspondingly larger than
the coil, you may want to use a bypass damper for heating. The
damper would be closed in summer, directing all air flow
through the coil. In winter the damper would be open to allow
air to bypass the coil.
Typical air-conditioning field wiring connections are shown in
the following diagram:
3. ELECTRONIC AIR CLEANERS AND/OR POWERED
FURNACE HUMIDIFIERS
These units operate at 120 V. Your 240 V furnace is designed
so that Model FK120 adaptor kit can be mounted inside the
furnace to supply the required 120 V. Instructions for mounting
and wiring are included with the kit.
4. INTERLOCK CONNECTION
When the electric furnace is used in combination with another
device (as for example, a wood burning furnace), it is
recommended to perform the connection by referring to the
wiring diagram below. The burning furnace thermostat will then
turn automatically on the blower in the electric furnace.
MAINTENANCE
MOTOR: The motor is lubricated for life and needs no oiling.
FILTERS: Size is 20” x 20” x 1” (508 mm x 508 mm x 25 mm).
Should be inspected and replaced when dirty.
Ordinarily replacement is required twice per heating
season and, perhaps, a third time if continuous
blower operation is used.
NOTE: Each element has an automatic reset thermal
cut-out which is set to open at 160°F (71°C). If it opens,
the element will be de-energized until the cut-out resets
itself. In addition to that, there are 2 manual reset thermal
cut-outs that open at 200°F (93°C). If any of them open,
a front panel needs to be removed so the cut-out can be
manually reset.
The reason for the failure should be investigated before
re-starting the furnace. The limit usually opens when
airflow is reduced because of blocked ductwork or very
dirty filters.
FURNACE
THERMOSTAT
CONDENSER
FE0002A
WIRING COLOR CODES
C G R W1 W2 Y
COMMON GREEN RED WHITE
WHITE
(BLUE
OPTIONAL)
YELLOW
WARNING
!
Cut 240 V supply before removing the front panel!
R
G
24 VAC
Power Output
Call for FAN
Furnace
Furnace
Thermostat
GR
Relay
NC
NO
COM
External Request
for Fan Activation Electric Furnace
System
6
SERVICE PARTS
1
3
5
6
10
11
12
1314
15
2
4
7
8 9
16
REPLACEMENT PARTS
KEY NO. PART NO. DESCRIPTION
1 30270032 Automatic Limit
2 30030006 Season Select Switch
3 30030025 Speed Selector Switch
4 30280021 Thermostat Indicator Light
510941203 Motor 1/3 HP (21D10/15/18/23/25)
10941288 Motor 3/4 HP (21D27)
6 30390553 Blower Wheel 12” x 8” (305 mm x 203 mm)
730270038 Motor Capacitor (21D10/15/18/20/25)
30271114 Motor Capacitor (21D27)
8 10940080 Element Assembly 5000 W, 240 V
9 10940081 Element Assembly 4500 W, 240 V
10 30274131 20 A Relay
11 30274132 30 A Relay
12 30280020 Manual Reset Limit
13 624663 Electronic Control (PC Board)
14 30300022 Transformer 240 V
15 30010010 Fiberglass Filter 20” x 20” x 1” (508 mm x 508 mm x 25 mm)
16 10941149 Service Blower Assembly for 21D10/15/18/20/23
10941221 Service Blower Assembly for 21D27
17* 624664 Daughterboard (21D23/25/27 only)
18* FK120 120 Volt Kit (optional, purchase separately)
* Item not shown.
WIRING DIAGRAMS
WARNING
Risk of electrical shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before
operating. Failure to do so can result in electrical shock causing severe injuries or death.
!
7
Line voltage wiring:
UL AWM 1015/1230, 600V, 105°C,
VW-1,12AWG;
CSA TEW 600V, 105°C,
FT1, 12AWG.
Low voltage wiring: same ratings
as high voltage except 18AWG.
Critical Characteristic
1. If any of the original wire, as
supplied, must be replaced,
use the same equivalent wire.
Wiring must comply with
applicable codes, ordinances
and regulations.
2. Field wiring must comply with
applicable codes, ordinances
and regulations. Use only
Class 1 wiring inside furnace
compartments.
For the use of a two-stage heat
thermostat or an outdoor
thermostat, connect between
W1 and W2. Make sure that the
Season Select switch
is set to the Mild Position.
HI BLACK
MED-HIGH BLUE
MED-LOW YELLOW
LOW RED
FAN
MOTOR SPEED COLOR
WIRING COLOR CODE
BLK BLACK
BLU BLUE
BRN BROWN
GRN GREEN
GRY GREY
ORG ORANGE
PNK PINK
PPL PURPLE
RED RED
WHT WHITE
YEL YELLOW
LEGEND
C Capacitor
F1 Fuse
E Heating Element
KC Heating Element
Relay
K Fan Relay
HTL Auto-Reset
Thermal Protector
MRHTL Manual Reset
Thermal Protector
M Fan Motor
TB Terminal Block
T Transformer Class 2
HEAT Heat
L1, L2 240V Line Supply
N Neutral
24 VAC
24 VAC
COMMON OUT
FUSED 24 VAC
POWER OUT
CALL FOR FAN.
CALL FOR COOL.
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWER
HEAT 1
HEAT 2
HEAT 3
HEAT 4
VOUT
GND
YELYEL
BLK
PPL
P2 P1
GRY
PPL
PPL
PPL
BLK
HEAT
COOL
FAN
XFMR
VSPOWER
L1
L2COM
L2
L2COM2
BLK RED ORG
ORG BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
10 kW 240 VAC
Single phase
Y1
W2
W1O
Y/Y2
G
R
C
F1
5 AMPS
P3
P3-1 P3-2 P3-3 P3-4 P3-5 P3-6 P3-7
WHT
GRY
K1K2
K2
HEAT INDICATOR
GRY
REVERSING VALVE
CALL FOR HEAT 1
G
L1
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
YEL
YEL
RED
BLK
BLK
BLK
HEAT 3
HEAT 1
PNK
GRY
WHT
VENTILATION SPEED
WHT
PNK
T
BLK
BLK
WHT
Open: 93.3°C (200°F)
MRHTL1
WHTWHT
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
MRHTL2
N
PNK
KC1
24VDC
COM
NO
KC3
24VDC
COM
NO
L2
RED
RED
RED
HEAT 1
E
HTL
KLBDER
HEAT 3
E
HTL
KLBDER
K7
24VDC
4
62
5
13 PNK
YEL
BLU
ORG
NC
HI
Med-Hi
Med-Lo
Lo
M
TB
RED
YEL
MED-LO
LO
BLK
C
BLK
ORG
RED
BRN
BRN
BLU RED
SEASON SELECT
WHT
WHT
24 VAC
24 VAC
COMMON OUT
FUSED 24 VAC
POWER OUT
CALL FOR FAN.
CALL FOR COOL.
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWER
HEAT 1
HEAT 2
HEAT 3
HEAT 4
VOUT
GND
YEL
YEL
BLK
PPL
P2 P1
GRY
PPL
PPL
PPL
BLK
HEAT
COOL
FAN
XFMR
VSPOWER
L1
L2COM
L2
L2COM2
BLK RED ORG
ORG BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
15 kW 240 VAC
Single phase
Y1
W2
W1OY/Y2
GR
C
F1
5 AMPS
P3
P3-1 P3-2 P3-3 P3-4 P3-5 P3-6 P3-7
WHT
GRY
K1K2
K2
HEAT INDICATOR
SEASON SELECT
GRY
REVERSING VALVE
CALL FOR HEAT 1
G
L1
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
YEL
YEL
RED
BLK
BLK
BLK
BLK
HEAT 3
HEAT 2
HEAT 1
PNK
BRN
GRY
WHT
WHT
VENTILATION SPEED
WHT
PNK
T
BLK
BLK
BLK
WHT
Open: 93.3°C (200°F)
MRHTL1
WHTWHT
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
MRHTL2
N
BRN
PNK
KC1
24VDC
COM
NO
KC2
24VDC
COM
NO
KC3
24VDC
COM
NO
L2
REDRED
RED
RED
HEAT 1
E
HTL
KLBDER
HEAT 2
E
HTL
RED BLK
HEAT 3
E
HTL
KLBDER
K7
24VDC
4
62
5
13 PNK
BLU
BLU
ORG
NC
HI
Med-Hi
Med-Lo
Lo
M
TB
RED
YEL
MED-LO
LO
BLK
C
BLK
ORG
RED
BRN
BRN
YEL
RED
WHT
WHT
8
WIRING DIAGRAMS (CONT’D)
WARNING
Risk of electrical shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before
operating. Failure to do so can result in electrical shock causing severe injuries or death.
!
Line voltage wiring:
UL AWM 1015/1230, 600V, 105°C,
VW-1,12AWG;
CSA TEW 600V, 105°C,
FT1, 12AWG.
Low voltage wiring: same ratings
as high voltage except 18AWG.
Critical Characteristic
1. If any of the original wire, as
supplied, must be replaced,
use the same equivalent wire.
Wiring must comply with
applicable codes, ordinances
and regulations.
2. Field wiring must comply with
applicable codes, ordinances
and regulations. Use only
Class 1 wiring inside furnace
compartments.
For the use of a two-stage heat
thermostat or an outdoor
thermostat, connect between
W1 and W2. Make sure that the
Season Select switch
is set to the Mild Position.
HI BLACK
MED-HIGH BLUE
MED-LOW YELLOW
LOW RED
FAN
MOTOR SPEED COLOR
WIRING COLOR CODE
BLK BLACK
BLU BLUE
BRN BROWN
GRN GREEN
GRY GREY
ORG ORANGE
PNK PINK
PPL PURPLE
RED RED
WHT WHITE
YEL YELLOW
LEGEND
C Capacitor
F1 Fuse
E Heating Element
KC Heating Element
Relay
K Fan Relay
HTL Auto-Reset
Thermal Protector
MRHTL Manual Reset
Thermal Protector
M Fan Motor
TB Terminal Block
T Transformer Class 2
HEAT Heat
L1, L2 240V Line Supply
N Neutral
24 VAC
24 VAC
COMMON OUT
FUSED 24 VAC
POWER OUT
CALL FOR FAN.
CALL FOR COOL.
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWER
HEAT 1
HEAT 2
HEAT 3
HEAT 4
VOUT
GND
YELYEL
BLK
PPL
P2 P1
GRY
PPL
PPL
PPL
BLK
HEAT
COOL
FAN
XFMR
VSPOWER
L1
L2COM
L2
L2COM2
BLK RED ORG
ORG BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
18/20 kW 240 VAC
Single phase
Y1
W2
W1OY/Y2
G
R
C
F1
5 AMPS
P3
P3-1 P3-2 P3-3 P3-4 P3-5 P3-6 P3-7
WHT
GRY
K1K2
K2
HEAT INDICATOR
SEASON SELECT
GRY
REVERSING VALVE
CALL FOR HEAT 1
G
L1
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
YEL
YEL
RED
BLK
BLK
BLK
BLK
BLK
PPL
HEAT 4
HEAT 3
HEAT 2
HEAT 1
PNK
BRN
GRY
WHT
WHT
WHT
VENTILATION SPEED
WHT
PNK
T
BLK BLK
BLK
BLK
BLK
WHT
Open: 93.3°C (200°F)
MRHTL1
WHTWHT
PPL
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
MRHTL2
N
PPL
BRN
PNK
KC4
24VDC
COM
NO
KC1
24VDC
COM
NO
KC2
24VDC
COM
NO
KC3
24VDC
COM
NO
L2
RED
RED
RED
RED
RED
HEAT 1
E
HTL
KLBDER
HEAT 2
E
HTL
RED BLK
HEAT 3
E
HTL
KLBDER
HEAT 4
E
HTL
BLK
RED BLK
K7
24VDC
4
62
5
13 PNK
YEL
BLU
ORG
NC
HI
Med-Hi
Med-Lo
Lo
M
TB
RED
YEL
MED-LO
LO
BLK
C
BLK
ORG
RED
BRN
BRN
BLU RED
WHT
24 VAC
24 VAC
COMMON OUT
FUSED 24 VAC
POWER OUT
CALL FOR FAN.
CALL FOR COOL.
CALL FOR HEAT 2
CALL FOR COOL 1
BOARD POWER
SUPPLY
POWER
HEAT 1
HEAT 2
HEAT 3
HEAT 4
VOUT
GND
WHT YEL
BLK
PPL
P2 P1
GRY
PPL
PPL
PPL
BLK
HEAT
COOL
FAN
XFMR
VSPOWER
L1
L2COM
L2
L2COM2
BLK RED ORG
ORG BLK
P2-8
P2-4
P2-3
P2-2
P2-1
P2-5
P2-6
P2-7
23/25 kW 240 VAC
Single phase
Y1
W2
W1
O
Y/Y2G
R
C
F1
5 AMPS
P3
P3-1 P3-2 P3-3 P3-4 P3-5 P3-6 P3-7
WHT GRY
K1K2
K2
HEAT INDICATOR
SEASON SELECT
GRY
REVERSING VALVE
CALL FOR HEAT 1
G
L1
Class 2 Transformer
Pri: 240 V 60 Hz
Sec: 24 V 60 Hz 40 VA
YEL
YEL
RED
BLK
BLK
BLK
BLK
BLK
PPL
HEAT 4
HEAT 3
HEAT 2
HEAT 1
PNK
BRN
GRY
WHT
WHT
WHT
VENTILATION SPEED
WHT
PNK
T
BLK BLK
BLK
BLK
YEL
Open / ouverture: 93.3°C (200°F)
MRHTL1
WHTWHT
PPL
BLK (HI)
BLU (MED-HI)
RED (LO)
YEL (MED-LO)
MRHTL2
N
P2-3
P2-2
P2-1
P1-4
P1-3
P1-2
P1-1
24V
regulated
RLY PWR2
Heater
Logic
HEAT6 IN
HEAT5 IN
HEAT6
HEAT5
GRY
PNK
PNK
WHT
PNK
PNK
PPL
GRY
PPL
BRN
PNK
PNK
KC4
24VDC
COM
NO
KC1
24VDC
COM
NO
KC2
24VDC
COM
NO
KC3
24VDC
COM
NO
KC5
24VDC
COM
NO
L2
RED
RED
RED
RED
RED
HEAT 1
E
HTL
KLBDER
HEAT 2
E
HTL
RED BLK
HEAT 3
E
HTL
RED BLK
HEAT 4
E
HTL
BLK
KLBDER
BLK
HEAT 5
RED
E
HTL
K7
24VDC
4
62
5
13 PNK
YEL
BLU
ORG
NC
HEAT 5
HI
Med-Hi
Med-Lo
Lo
M
TB
RED
YEL
MED-LO
LO
BLK
BLK
RED
C
BLK
ORG
BRN
BRN
BLU RED
WHT
RED
9
WIRING DIAGRAMS (CONT’D)
WARNING
Risk of electrical shock. Disconnect power before installation, servicing, maintenance or field wiring. Replace all panels before
operating. Failure to do so can result in electrical shock causing severe injuries or death.
!
The first step in identifying an operational problem is to determine
whether the fault is in the furnace or in the thermostat and/or its
connecting wiring.
To help make this determination, the furnace is equipped with a
“Thermostat ON” diagnostic light. If the light is “ON”, it indicates
the thermostat has closed and is calling for heat; the blower
should be running. If the light is “OFF”, the furnace should not be
operating.
1. If the furnace will not start:
Turn the thermostat to its highest setting. If the light goes on,
the thermostat has closed, so the fault is in the furnace. If the
light does not go on, the thermostat or its connecting wiring is
the problem.
2. If the furnace will not turn off:
Turn the thermostat to its lowest setting. If the light goes off and
the furnace continues to run, the thermostat has opened properly
and the fault is in the furnace. If the light stays on, the fault is
in the thermostat or its connecting wiring.
After the fault area is isolated by use of the diagnostic light, a check
of the following components can be made more efficiently.
TROUBLESHOOTING
PROBLEM POSSIBLE DEFECTIVE PARTS OR COMPONENTS
1. The furnace will not turn on • Thermostat
• Circuit breaker or fuse is open
• Motor or capacitor
• SPEED SELECTOR switch (open contact)
• Electronic control
• Transformer
2. Motor runs continuously • Thermostat wires incorrectly attached to furnace
3. Elements on, but motor does not run • Motor or capacitor
• SPEED SELECTOR switch (open contact)
• Electronic control
4. Motor going on and off in short cycles
(or in too long cycles)
• Heat anticipator in thermostat incorrectly set
or may be defective
5. Must set thermostat much higher (or lower)
than the desired house temperature
• Thermostat is not leveled or out of calibration
6. Not enough heat • One or more defective elements or relays
• SEASON SELECT switch in MILD position
• Safety limits opening because duct obstruction
or dirty filters are restricting air flow
• Defective or incorrectly wired two-stage
or outdoor thermostat
• Lack of enough cold air returns in house
7. Two-stage or outdoor thermostat not operating properly • SEASON SELECT switch not in MILD position
10
SIXTY-MONTH LIMITED WARRANTY FOR NORTRON PRODUCTS
Broan-NuTone Canada (Broan-NuTone) warrants to the original consumer purchaser of Notron products that such products will be free from defects in
materials or workmanship for a period of sixty (60) months from the date of original purchase. THERE ARE NO OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, IMPLIED WARRANTIES OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
During this sixty-month period, Broan-NuTone will, at its option, repair or replace without charge, any product or part which is found to be defective under
normal use and service. This product or part should be shipped prepaid by the customer to the company factory or the nearest authorized service center.
THIS WARRANTY DOES NOT EXTEND TO FILTERS, FURNACE KITS SOLD SEPARATELY, DUCTS, AND ACCESSORIES FOR DUCTING. This warranty
does not cover (a) normal maintenance and service or (b) any products or parts which have been subject to misuse, negligence, accident, improper
maintenance or repair (other than by Broan-NuTone), faulty installation or installation contrary to recommended installation instructions. Broan-NuTone
does not accept any responsibility for transportation of repaired part or replaced product mentioned above and for reinstallation costs.
The duration of any implied warranty is limited to the sixty-month period as specified for the express warranty. Some jurisdictions do not allow limitation
on how long an implied warranty lasts, so the above limitation may not apply to you.
BROAN-NUTONE’S OBLIGATION TO REPAIR OR REPLACE, AT BROAN-NUTONE’S OPTION, SHALL BE THE PURCHASER’S SOLE AND
EXCLUSIVE REMEDY UNDER THIS WARRANTY. BROAN-NUTONE SHALL NOT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL
DAMAGES ARISING OUT OF OR IN CONNECTION WITH PRODUCT USE OR PERFORMANCE. Some jurisdictions do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights, which vary from province to another. This warranty supersedes all prior
warranties, and applies only in Canada territorial limits.
To qualify for warranty service, you must (a) notify Broan-NuTone at the address or telephone number stated below, (b) give the model number and part
identification and (c) describe the nature of any defect in the product or part. At the time of requesting warranty service, you must present evidence of the
original purchase date.
Broan-NuTone Canada; 1140 Tristar Drive, Mississauga, ON L5T 1H9 www.broan.ca 877-896-1119

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