Brother Md 601 Owner S Manual

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2014-07-05

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BAS-300G
BAS-311G
BAS-326G

Basic Operation Manual

DIRECT DRIVE

PROGRAMMABLE ELECTRONIC PATTERN SEWER
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
This basic operation manual describes basic
operations including sewing machine operations.
For cleaning, standard adjustments and more details,
please refer to the instruction manual contained in
the Document CD.

Thank you very much for buying a BROTHER sewing machine. Before using your new machine,
please read the safety instructions below and the explanations given in the instruction manual.

With industrial sewing machines, it is normal to carry out work while positioned directly in front of
moving parts such as the needle and thread take-up lever, and consequently there is always a
danger of injury that can be caused by these parts. Follow the instructions from training personnel
and instructors regarding safe and correct operation before operating the machine so that you will
know how to use it correctly.

BAS-300G, BAS-311G, BAS-326G

SAFETY INSTRUCTIONS
[1] Safety indications and their meanings
This instruction manual and the indications and symbols that are used on the machine itself are provided in order to ensure
safe operation of this machine and to prevent accidents and injury to yourself or other people.
The meanings of these indications and symbols are given below.

Indications

DANGER

The instructions which follow this term indicate situations where failure to follow the
instructions will result in death or serious injury.

WARNING

The instructions which follow this term indicate situations where failure to follow the
instructions could result in death or serious injury.

CAUTION

The instructions which follow this term indicate situations where failure to follow the
instructions may result in minor or moderate injury.

Symbols

・・・・・・

This symbol (
) indicates something that you should be careful of. The picture inside the triangle
indicates the nature of the caution that must be taken.
(For example, the symbol at left means “beware of injury”.)

・・・・・・

This symbol (

・・・・・・

This symbol (
) indicates something that you must do. The picture inside the circle indicates the
nature of the thing that must be done.
(For example, the symbol at left means “you must make the ground connection”.)

) indicates something that you must not do.

BAS-300G, BAS-311G, BAS-326G

i

[2] Notes on safety

DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the cover of the control box. Touching areas where high voltages are present can result in severe
injury.

WARNING
Do not allow any liquids to get onto this sewing machine, otherwise fire, electric shocks or operating problems may
occur.
If any liquid gets inside the sewing machine (machine head or control box), immediately turn off the power and
disconnect the power plug from the electrical outlet, and then contact the place of purchase or a qualified
technician.

CAUTION
Environmental requirements
Use the sewing machine in an area which is free from
sources of strong electrical noise such as electrical
line noise or static electric noise.
Sources of strong electrical noise may cause
problems with correct operation.
Any fluctuations in the power supply voltage should
be within ±10% of the rated voltage for the machine.
Voltage fluctuations which are greater than this may
cause problems with correct operation.
The power supply capacity should be greater than the
requirements for the sewing machine's power
consumption.
Insufficient power supply capacity may cause
problems with correct operation.

The pneumatic delivery capability should be greater
than the requirements for the sewing machine's total
air consumption.
Insufficient pneumatic delivery capability may cause
problems with correct operation.
The ambient temperature should be within the range
of 5°C to 35°C during use.
Temperatures which are lower or higher than this
may cause problems with correct operation.
The relative humidity should be within the range of
45% to 85% during use, and no dew formation should
occur in any devices.
Excessively dry or humid environments and dew
formation may cause problems with correct operation.
In the event of an electrical storm, turn off the power
and disconnect the power cord from the wall outlet.
Lightning may cause problems with correct operation.

Installation
Machine installation should only be carried out by a
qualified technician.
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done.
The sewing machine weighs approximately 88 kg.
The installation should be carried out by two or more
people.
Do not connect the power cord until installation is
complete. If the foot switch is depressed by mistake,
the sewing machine might start operating and injury
could result.
Hold the machine head with both hands when tilting it
back or returning it to its original position.
Furthermore, do not apply excessive force when
tilting back the machine head. The sewing machine
may become unbalanced and fall down, and serious
injury or damage to the sewing machine may result.
Be sure to connect the ground. If the ground
connection is not secure, you run a high risk of
receiving a serious electric shock, and problems with
correct operation may also occur.

ii

All cords should be secured at least 25 mm away
from any moving parts. Furthermore, do not
excessively bend the cords or secure them too firmly
with staples, otherwise there is the danger that fire or
electric shocks could occur.
Install the safety covers to the machine head and
motor.
If using a work table which has casters, the casters
should be secured in such a way so that they cannot
move.
Be sure to wear protective goggles and gloves when
handling the lubricating oil and grease, so that they
do not get into your eyes or onto your skin. If the oil
and grease get into your eyes or onto your skin,
inflammation can result.
Furthermore, do not drink or eat the lubricating oil or
grease. They may cause diarrhea or vomiting.
Keep the oil out of the reach of children.

BAS-300G, BAS-311G, BAS-326G

CAUTION
Sewing
This sewing machine should only be used by
operators who have received the necessary training
in safe use beforehand.

If using a work table which has casters, the casters
should be secured in such a way so that they cannot
move.

The sewing machine should not be used for any
applications other than sewing.

Attach all safety devices before using the sewing
machine. If the machine is used without these
devices attached, injury may result.

Be sure to wear protective goggles when using the
machine.
If goggles are not worn, there is the danger that if a
needle breaks, parts of the broken needle may enter
your eyes and injury may result.
Turn off the power switch at the following times. If the
foot switch is depressed by mistake, the sewing
machine might start operating and injury could result.
• When threading the needle
• When replacing the bobbin and needle
• When not using the machine and when leaving the
machine unattended

Do not touch any of the moving parts or press any
objects against the machine while sewing, as this
may result in personal injury or damage to the
machine.
If an error occurs in machine operation, or if abnormal
noises or smells are noticed, immediately turn off the
power switch. Then contact your nearest Brother
dealer or a qualified technician.
If the machine develops a problem, contact your
nearest Brother dealer or a qualified technician.

Cleaning
Turn off the power switch before carrying out
cleaning. If the foot switch is depressed by mistake,
the sewing machine might start operating and injury
could result.

Be sure to wear protective goggles and gloves when
handling the lubricating oil and grease, so that they
do not get into your eyes or onto your skin. If the oil
and grease get into your eyes or onto your skin,
inflammation can result.
Furthermore, do not drink or eat the lubricating oil or
grease. They may cause diarrhea or vomiting.
Keep the oil out of the reach of children.

Maintenance and inspection
Maintenance and inspection of the sewing machine
should only be carried out by a qualified technician.
Ask your Brother dealer or a qualified electrician to
carry out any maintenance and inspection of the
electrical system.
Turn off the power switch and disconnect the power
cord before carrying out the following operations. If
the foot switch is depressed by mistake, the sewing
machine might start operating and injury could result.
• Inspection, adjustment and maintenance
• Replacing consumable parts such as the rotary
hook
Disconnect the air hoses from the air supply and wait
for the needle on the pressure gauge to drop to “0”
before carrying out inspection, adjustment and repair
of any parts which use the pneumatic equipment.

Hold the machine head with both hands when tilting it
back or returning it to its original position.
Furthermore, do not apply excessive force when
tilting back the machine head. The sewing machine
may become unbalanced and fall down, and serious
injury or damage to the sewing machine may result.
If the power switch needs to be left on when carrying
out some adjustment, be extremely careful to observe
all safety precautions.
When replacing parts and installing optional
accessories, be sure to use only genuine Brother
parts.
Brother will not be held responsible for any accidents
or problems resulting from the use of non-genuine
parts.
If any safety devices have been removed, be
absolutely sure to re-install them to their original
positions and check that they operate correctly before
using the machine.
To prevent accidents and problems, do not modify
the machine yourself.
Brother will not be held responsible for any accidents
or problems resulting from modifications made to the
machine.

BAS-300G, BAS-311G, BAS-326G

iii

[3] Warning labels
The following warning labels appear on the sewing machine.
Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are
difficult to read, please contact your nearest Brother dealer.

1

2

.

*Safety devices
Devices such as eye guard, finger guard, thread take-up
cover, motor cover, tension release solenoid cover, inner
cover, outer cover, fixed cover and gas spring support cover

iv

3

Be careful not to get your hand caught when tilting back the machine head and returning it to its
original position.

4

Be sure to connect the ground. If the ground connection is not secure, you run a high risk of receiving
a serious electric shock, and problems with correct operation may also occur.

5

Direction of operation

BAS-300G, BAS-311G, BAS-326G

Tension release solenoid cover

Motor cover

Inner cover L
Outer cover
Fixed cover L

Motor cover L

Thread take-up cover

Inner cover R
Eye guard

Outer cover
Fixed cover R
Motor cover R

Finger guard

Gas spring support cover

2960B

2961B

BAS-300G, BAS-311G, BAS-326G

v

CONTENTS

1. NAMES OF MAJOR PARTS ................ 1
2. USEFUL FUNCTIONS FOR
OPTIMUM SEWING .............................. 2
3. INSTALLATION .................................... 3
3-1. Table processing diagram ................................ 4
3-2. Installing the control box................................... 5
3-3. Installing the oil pan.......................................... 5
3-4. Installing the machine head.............................. 6
3-5. Tilting the sewing machine head ...................... 9
3-6. Installing the operation panel............................ 10
3-7. Installing the treadle unit
(motor-driven work clamp specifications) ......... 11
3-8. Installing the two-pedal foot switch
(pneumatic work clamp specifications) .............. 11
3-9. Connecting the cords........................................ 12
3-10. Connecting the ground wire............................ 14
3-11. Connecting the power cord............................. 15
3-12. Installing the cotton stand............................... 15
3-13. Installing the pneumatic unit
(pneumatic work clamp specifications) ............ 16
3-14. Installing the eye guard .................................. 17
3-15. Installing the motor cover ............................... 17
3-16. Lubrication ...................................................... 18

5. USING THE OPERATION PANEL
(BASIC OPERATIONS) ....................... 25
5-1. Name and function of each operation
panel item..........................................................25
5-2. Loading sewing data .........................................27
5-3. Setting the program number .............................27
5-4. Setting the X-scale and Y-scale........................28
5-5. Setting the sewing speed..................................28
5-6. Checking the sewing pattern.............................29
5-7. Setting the work clamp lift amount ....................30
5-8. Notes on handling CF cards (sold separately) ...32

6. SEWING ............................................... 33
6-1. Sewing ..............................................................33
6-2. Using the STOP switch .....................................34
6-3. Using the thread wiper switch ...........................34

Document CD ........................................... 36

4. PREPARATION BEFORE SEWING..... 19
4-1. Installing the needle.......................................... 19
4-2. Threading the upper thread .............................. 19
4-3. Winding the lower thread.................................. 21
4-4. Installing the bobbin case ................................. 22
4-5. Thread tension.................................................. 23
4-5-1. Lower thread tension.............................. 23
4-5-2. Upper thread tension.............................. 23
4-6. Home position detection ................................... 24

BAS-300G, BAS-311G, BAS-326G

1. NAMES OF MAJOR PARTS

1. NAMES OF MAJOR PARTS





Two-pedal foot switch

2962B

(1) Power switch
(2) Control box
(3) CF slot
(4) Operation panel
(5) Foot switch (motor-driven work clamp specifications)
(6) Work clamp switch (pneumatic work clamp specifications)
(7) Start switch (pneumatic work clamp specifications)
(8) STOP switch
(9) Thread wiper switch
(10) Pulley
(11) Cotton stand
(12) Solenoid valve (pneumatic work clamp specifications)
TM

CF

Safety devices:
(13) Finger guard
(14) Eye guard
(15) Thread take-up cover
(16) Motor cover

is a trademark of SanDisk Corporation.

BAS-300G, BAS-311G, BAS-326G

1

2. USEFUL FUNCTIONS FOR OPTIMUM SEWING

2. USEFUL FUNCTIONS FOR OPTIMUM SEWING
Easy threading in threading mode
Page 20
When using threading mode for threading, the tension
discs will open so that the thread can be threaded
more easily.
Furthermore, threading mode is safe because the
sewing machine will not start even when the foot
switch is depressed.
Presser foot height can be set easily using the panel
Page 30
INSTRUCTION MANUAL CD
6-7. Using user programs
The height of the presser foot can be set simply by
entering a numeric value at the panel, without the
need for tools.
Furthermore, you can use user programs to set the
presser foot height to the desired height separately
for each sewing program.
Easy and accurate feed plate replacement
INSTRUCTION MANUAL CD
10-11-1. Installing the feed plate
2376B

The feed plate installation position can be obtained
accurately by using the panel, which makes feed
plate replacement much easier.

The work clamp lift amount can be set easily
using the panel (motor-driven work clamp specifications)
Page 30
INSTRUCTION MANUAL CD
6-7. Using user programs

Feed plate installation mode

The work clamp lift amount can be set simply by entering a
numeric value at the panel, without the need for tools.
Furthermore, you can use user programs to set the work
clamp lift amount to the desired height separately for each
sewing program.
3 types of work clamp lowering operation (motor-driven work clamp specifications)
INSTRUCTION MANUAL CD
6-2. Setting memory switches, 6-3. List of memory switch settings
You can select one of three different types of work clamp lowering
operation by changing memory switch settings.
[1] Analog dropping, where the work clamp drops smoothly in direct
proportion to the pedal depression amount
[2] 1 step drop, where the work clamp drops from the highest
position A to the lowest position C in a single movement
[3] 2 step drop, where the work clamp drops from the highest
position A to pause at an intermediate position B, then drops to
the lowest position C.
5029Q

2

BAS-300G, BAS-311G, BAS-326G

3. INSTALLATION

3. INSTALLATION
CAUTION
Machine installation should only be carried out by a
qualified technician.
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done.
The sewing machine head weighs approximately
88kg. The installation should be carried out by two or
more people.
Do not connect the power cord until installation is
complete.
If the foot switch is depressed by mistake, the sewing
machine might start operating and injury could result.

All cords should be secured at least 25 mm away from
any moving parts. Furthermore, do not excessively
bend the cords or secure them too firmly staples,
otherwise there is the danger that fire or electric
shocks could occur.
Be sure to connect the ground. If the ground
connection is not secure, you run a high risk of
receiving a serious electric shock, and problems with
correct operation may also occur.
Install the safety covers to the machine head and
motor.

Hold the machine head with both hands when tilting it
back or returning it to its original position.
Furthermore, do not apply excessive force when tilting
back the machine head. The sewing machine may
become unbalanced and fall down, and serious injury
or damage to the sewing machine may result.

BAS-300G, BAS-311G, BAS-326G

3

3. INSTALLATION

3-1. Table processing diagram
• The thickness of the table should be at least 40 mm, and it should be strong enough to bear the weight and vibration of the
sewing machine.
• If the distance A between the insides of the legs is less than 740 mm, move the control box installation position to the left (B =
261mm).
• Check that the control box is at least 10 mm away from the leg. If the control box and the leg are too close together, it may result
in incorrect sewing machine operation.



3000B

(Reference position)


Only the holes for installing the operation panel and
the hole for the cord differ from the above diagram.
Refer to the diagram above for all other dimensions.
* The operation panel can be moved to any
preferred position as long as it is in a position
where the cord reaches the PCB inside the
control box.

3003B

4

BAS-300G, BAS-311G, BAS-326G

3. INSTALLATION

3-2. Installing the control box
Remove the eight screws (1), and then
remove the control box cover (2).
(3) Control box
(4) Bolts [4 pcs.]
(5) Plain washers [4 pcs.]
(6) Spring washers [4 pcs.]
(7) Nuts [8 pcs.]

1840B

(8) Power switch
(9) Wood screws [2 pcs.]
(10) Staples [4 pcs.]

Operator

1841B

3-3. Installing the oil pan
For
motor-driven
work
clamp
specifications, install the treadle unit
mounting bolt (A) before installing the
oil pan.
(Refer to "3-7. Installing the treadle unit
(motor-driven
work
clamp
specifications)".)
(1)
(2)
(3)
(4)

Oil pan
Nails [7 pcs.]
Rubber cushions [4 pcs.]
Waste oil tank

4911Q

BAS-300G, BAS-311G, BAS-326G

5

3. INSTALLATION

3-4. Installing the machine head
(1) Pins [2 pcs.]
(2) Set screws [2 pcs.]
(3) Hinge rubber assemblies [2 pcs.]
Place the machine head gently on top of
the oil pan and the rubber cushions.
Pulse motor

Approx. 20 mm

NOTE:
• Be careful not to get the cords
clamped between the machine head
and the oil pan.
• When holding the machine head, do
not hold it by the pulse motor. This
may cause problems with operation
of the pulse motor.

Approx. 20 mm

2966B

(4)
(5)
(6)
(7)
(8)
(9)

4913Q

6

BAS-300G, BAS-311G, BAS-326G

Hinge holders [2 pcs.]
Bolts [4 pcs.]
Plain washers [4 pcs.]
Nuts [4 pcs.]
Head rest
Bolts with washer [4 pcs.]

3. INSTALLATION



2698B


(10) Auxiliary plate
(11) Bolts with washer [4 pcs.]
Loosen the four bolts with washer (11),
and adjust so that the auxiliary plate (10)
is 0 to 0.5 mm above the needle plate.

Needle plate

NOTE:
Install the auxiliary plate (10) so that it
is horizontal.
If the auxiliary plate (10) is lower than
the needle plate, the feed plate may
get caught on the needle plate.





(10) Auxiliary plate
(11) Bolts with washer [10 pcs.]
Loosen the six bolts with washer (11) and
the four bolts with washer (12), and adjust
so that the auxiliary plate (10) is 0 to 0.5
mm above the needle plate.

Needle plate

NOTE:
Install the auxiliary plate (10) so that it
is horizontal.
If the auxiliary plate (10) is lower than
the needle plate, the feed plate may
get caught on the needle plate.

2697B

Move the work clamp arm all the way to
the right when looking from the front of
the sewing machine (the direction of the
arrow in the illustration), and then gently
tilt back the machine head.

Work clamp arm

NOTE:
Two or more people should tilt back the
machine head, and it should be tilted
gently while being held with both
hands.

2969B

BAS-300G, BAS-311G, BAS-326G

7

3. INSTALLATION

Be sure to install so
that the side with “UP”
on it is facing upward.

(13) Gas spring holders [2 pcs.]
(14) Spacer
(15) Bolt
(16) Nut
(17) Gas spring
(18) Shaft collars [2 pcs.]
(19) Gas spring shaft D
(20) Plain washers [2 pcs.]
(21) Retaining rings E [2 pcs.]
(22) Bolts [2 pcs.]
(23) Plain washers (medium) [2 pcs.]
(24) Plain washers (large) [2 pcs.]
(25) Spring washers [2 pcs.]
(26) Nuts [2 pcs.]
(27) Gas spring shaft U
(28) Set screw
NOTE:
For
motor-driven
work
clamp
specifications, the bolts (22), plain
washers (23), plain washers (24),
spring washers (25) and nuts (26) in
the places marked with * are also used
to install the treadle unit. (Refer to "3-7.
Installing the treadle unit (motor-driven
work clamp specifications)".)

1902B

(29) Gas spring support cover
(30) Bolts with washer [6 pcs.]

4916Q

8

BAS-300G, BAS-311G, BAS-326G

3. INSTALLATION

Figure 1

Oil pan

2365B

• Gently return the machine head to its original position.
• Loosen the screw (31). Move the machine head switch (32) to the position shown in the illustration, and then secure the machine
head switch (32) with the screw (31) and the accessory M3x16 screw (33).
• Check that the machine head switch (32) is turned on as shown in figure 1.
NOTE:
If the machine head switch is not turned on, errors "E050", "E051" and "E055" will be generated.

3-5. Tilting the sewing machine head

CAUTION
2970B

4919Q

1. Move the work clamp arm (1) as far as it will go in the direction of the arrow in the illustration (to the right when looking from the
front of the sewing machine).
2. Stand at the left side of the table, and gently tilt the machine head towards you.
NOTE:
Always be sure to move the work clamp arm (1) all the way to the right before tilting back the machine head. If you try to tilt back
the machine head while the work clamp arm (1) is still on the left side, it may damage the outer cover L (2).

BAS-300G, BAS-311G, BAS-326G

9

3. INSTALLATION

3-6. Installing the operation panel


2971B


(1)
(2)
(3)
(4)
(5)

Operation panel set
Panel rubber
Plain washers [6 pcs.]
Bolts [3 pcs.]
Nuts [6 pcs.]

• Insert the cord from the operation
panel (1) which has been passed
through the hole in the table into the
control box through the hole in the side
of the control box.
(6) Staples [3 pcs.]





(1)
(2)
(3)
(4)
(5)
(6)
(7)

Operation panel base
Cushion A
Plain washers (medium) [3 pcs.]
Bolts [3 pcs.]
Cushions B [3 pcs.]
Plain washers (large) [3 pcs.]
Nuts [6 pcs.]

Tighten until the thickness of cushion B
(5) is about 1 mm.
(8) Operation panel
(9) Operation panel stand
(10) Bolts [3 pcs.]
(11) Rubber seat
(12) Bolt
• Pass the cord from the operation panel
(8) through the operation panel stand
(9) and the rubber seat (11).
• Fit the operation panel stand (9) into
the operation panel base (1), and then
secure it with the bolt (12).
• Pass the cord from the operation panel
(8) through the hole in the table, and
then insert it into the control box
through the hole in the side of the
control box.
(13) Staples [3 pcs.]

4920Q

10

BAS-300G, BAS-311G, BAS-326G

3. INSTALLATION

3-7. Installing the treadle unit (motor-driven work clamp specifications)
(1)
(2)
(3)
(4)
(5)

Treadle unit
Bolts [3 pcs.]
Plain washers [3 pcs.]
Spring washers [3 pcs.]
Nuts [3 pcs.]

NOTE:
• Install the bolt for mounting hole A before installing the oil
pan. (Refer to “3-3. Installing the oil pan.”)
• Mounting hole B is used to install the gas spring supports
with the bolt, plain washer, spring washer and nut. (Refer
to "3-4. Installing the machine head".)
* Use a commercially-available foot switch and connecting rod.
* If changing the mounting position for the treadle unit, use the
accessory bolts, plain washers, spring washers and nuts.


When the foot switch is depressed to the 1st step, the work
clamp is lowered, and when it is depressed to the 2nd step, the
sewing machine starts sewing.

1st step
2nd step
4441Q

4921Q

3-8. Installing the two-pedal foot switch (pneumatic work clamp specifications)
(1) Foot switch
Insert the connector for the foot switch (1) into P6 (FOOT) on
the main PCB. (Refer to "3-9. Connecting the cords".)
* Be sure to make the ground connection. (Refer to “3-10.
Connecting the ground wire”.)


When the work clamp switch (left) is depressed, both work
clamps are lowered, and when the start switch (right) is
depressed, the sewing machine starts sewing.
* The work clamp lowering method can be changed using
memory switch No. 002. (Refer to “6-3. List of memory
switch settings” in the instruction manual CD.)

Work clamp switch (2-step)
Start switch
2972B

BAS-300G, BAS-311G, BAS-326G

4923Q

11

3. INSTALLATION

3-9. Connecting the cords
1. Gently tilt back the machine head.
2. Pass the cord bundle through the hole
in the work table.
3. Loosen the two screws (1), and then
open the cord presser plate (2) in the
direction of the right arrow and pass
the cord bundle through the opening.
4. Securely connect the connectors as
indicated in the table below.
NOTE:
• Check that the connector is facing
the correct way, and then insert it
firmly until it locks into place.
• Secure the cables with cable ties
and cord clamps, while being careful
not to pull on the connector.

4924Q

NOTE: • Check that the connector is facing the correct way, and then insert it firmly until it locks into place. • Secure the cables with cable ties and cord clamps, while being careful not to pull on the connector. *1 : Be sure to make the ground connection. (Refer to "3-10. Connecting the ground wire".) Lock the cord clamp securely. Connector 1842B X pulse motor encoder 5-pin white Y pulse motor encoder 5-pin blue Work clamp pulse motor encoder 5-pin black Foot switch 10-pin Operation panel 8-pin Machine head switch 3-pin Home position sensor assembly 12-pin STOP switch 6-pin Valve harness 12-pin (pneumatic work clamp specifications) Programmer relay harness 8-pin Solenoid selection harness 4-pin Connection location on main PCB P20 (X-ENC) P4 (Y-ENC) P5 (P-ENC) P6 (FOOT) P1 (PANEL) P9 (HEAD-SW) P8 (SENSOR1) P13 (HEAD) P12 (AIR1) P7 (PRG) P3(CUTTER) Cord clamp (3) (3) (3) (3) (3) (4) (4) (4) (4) (3) - (Continued on next page) 12 BAS-300G, BAS-311G, BAS-326G 3. INSTALLATION Press the tab. NOTE: Route the X, Y and work clamp pulse motor harnesses so that they do not touch the PMD PCB. *1 : Be sure to make the ground connection. (Refer to "3-10. Connecting the ground wire".) Connector Cord clamp/cable tie Machine head memory 7-pin P3 (HEAD-M) Upper shaft motor 3-pin P4 (UVW) (5) Synchronizer 14-pin P5 (SYNC) (5), (6) Connector 1843B Connection location on power supply motor PCB Connection location on PMD PCB (4) Cable tie Work clamp pulse motor 4-pin black P3 (PPM) (5), (6) Thread trimmer solenoid 6-pin P6 (SOL1) (5), (6) Tension release solenoid 4-pin Y pulse motor 4-pin blue P7 (SOL2) P8 (YPM) (5), (6) (5), (6) X pulse motor 4-pin white P10 (XPM) (5), (6) (Continued on next page) BAS-300G, BAS-311G, BAS-326G 13 3. INSTALLATION 5. Close the cord presser plate (2) in the direction of the left arrow, and secure it by tightening the two screws (1). Note: Close the cord presser plate (2) securely so that no foreign objects, insects or small animals can get inside the control box. 6. Check that the cords do not get pulled, and then gently return the machine head to its original position. 4927Q 3-10. Connecting the ground wire CAUTION Be sure to connect the ground. If the ground connection is not secure, you run a high risk of receiving a serious electric shock, and problems with correct operation may also occur. 2973B (1) (2) (3) (4) Ground wire from upper shaft motor harness Ground wire from the machine head Ground wire from operation panel Ground wires from two-pedal foot switch harnesses (2 wires) [for pneumatic work clamp specifications only] • Tighten the control box cover with the eight screws. Check that the cords are not clamped by the cover at this time. NOTE: Make sure that the ground connections are secure in order to ensure safety. 14 BAS-300G, BAS-311G, BAS-326G 3. INSTALLATION 3-11. Connecting the power cord 1. Attach an appropriate plug to the power cord (1). (The green and yellow wire is the ground wire.) 2. Insert the plug into a properly-grounded AC power supply. * The inside of the control box uses single-phase power. NOTE: Do not use an extension cord. If this is not observed, it may cause problems with correct operation. Green and yellow wire (ground wire) Green and yellow wire (ground wire) 5239Q 3-12. Installing the cotton stand (1) Cotton stand NOTE: Fit the washer (2), and then securely tighten the nut (3) so that the cotton stand does not move. 2974B BAS-300G, BAS-311G, BAS-326G 15 3. INSTALLATION 3-13. Installing the pneumatic unit (pneumatic work clamp specifications) Install underneath the work table. (1) (2) (3) (4) Solenoid valve assembly Washers [2 pcs.] Wood screws [2 pcs.] Rubber hose After installing the pneumatic unit, adjust the air pressure. (Refer to “10-16. Adjusting the air pressure” in the instruction manual CD.) NOTE: Make sure that the pneumatic unit does not touch the control box or the work table leg. 1904B Connect each air tube to the position with the corresponding number. Cylinder R Cylinder L Upper knob Lower knob Manual button You can use the valve knobs to adjust the lifting and lowering speeds. The valve knobs should be adjusted so that the left and right sides of the work clamp operate at the same speed. • When the upper knob is tightened, the lifting speed becomes slower. When it is loosened, the lifting speed becomes faster. • When the lower knob is tightened, the lowering speed becomes slower. When it is loosened, the lowering speed becomes faster. You can operate the work clamp while the power is turned off by pressing the manual button. 16 BAS-300G, BAS-311G, BAS-326G 5220Q 1905B 3. INSTALLATION 3-14. Installing the eye guard CAUTION Attach all safety devices before using the sewing machine. If the machine is used without these devices attached, injury may result. (1) (2) (3) (4) (5) Screw (loosen) Eye guard (tilt forward) Eye guard assembly Plain washers [2 pcs.] Screws [2 pcs.] After installing the eye guard assembly (3), return the eye guard (2) to its original angle, and then tighten the screw (1) to secure it in place 2367B 3-15. Installing the motor cover 2975B (1) (2) (3) (4) (5) (6) Motor cover R Screws [4 pcs.] Motor cover L Screws [4 pcs.] Motor cover Screws [4 pcs.] NOTE: Be careful not to clamp the cords when installing the motor cover. 2976B BAS-300G, BAS-311G, BAS-326G 17 3. INSTALLATION 3-16. Lubrication CAUTION Do not connect the power cord until lubrication is complete. If the foot switch is depressed by mistake, the sewing machine might start operating and injury could result. Be sure to wear protective goggles and gloves when handling the lubricating oil and grease, so that they do not get into your eyes or onto your skin. If the oil and grease get into your eyes or onto your skin, inflammation can result. Furthermore, do not drink or eat the lubricating oil or grease. They may cause diarrhea or vomiting. Keep the oil out of the reach of children. The sewing machine should always be lubricated and the oil supply replenished before it is used for the first time, and also after long periods of non-use. Use only the lubricating oil specified by Brother. * If this type of lubricating oil is difficult to obtain, the recommended oil to use is . 2368B 5221Q 1. Fill the arm-side oil tank with oil. 2. Move the work clamp arm (1) as far as it will go to the right when looking from the front of the sewing machine, and then slide the outer cover L (2) into the inner cover L (3) so that the lubrication hole in the bed is visible. Pour oil into the bed side oil tank through this hole. NOTE: Be sure to fill the machine with oil when the oil level is down to about one-third full in the oil sight glass. If the oil drops below the one-third level, there is the danger that the machine may seize during operation. ・ BAS-300G-03[] ・ BAS-311G ・ BAS-326G

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