Browning Keys Fitness Kf 1860 Owners Manual
Keys-Fitness-Kf-1860-Owners-Manual-804301 keys-fitness-kf-1860-owners-manual-804301
2015-09-10
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Owner’s Manual 215-00116 10/06 Rev A KF-1860 Table of Contents Before You Start 3 Important Safety Information 4 Assembly 5-26 Weight Ratios 27 Weight Stack Sticker Placement 28 Cable View 29 Top View 30 Exploded View 31 Parts List 32 Warranty Information 33 Before You Start THANK YOU for making this unit a part of your exercise program. Keys Fitness assures the very best in value, appearance, durability and biomechanics. This manual will guide you through the assembly process. If at any time you are having trouble with the assembly or use of this product, then please contact us at our Keys Fitness Helpline. We have trained service technicians on site to take care of you, our valued customer. REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent record of your purchase is on file with our company, be sure to send in the warranty registration card or register on-line at www.keysfitness.com within 10 days of purchase. KEYS FITNESS Series QUESTIONS? CALL 1-888-380-0482 M on d a y - F r i d a y 8:30- 5 : 3 0 C e n tr a l T i m e When calling please have the following product information available: Model Name : Serial #: Manufactured Date : PO # : Model Name Decal Location Important Safety Information Prior to assembly, remove components from the box and verify that all the listed parts were supplied. NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. Read all precautions and instructions in this manual before using this equipment. WARNING! efore using this unit or starting any exercise program, consult your B physician. This is especially important for persons over the age of 35 and/or persons with pre-existing health problems. Keys Fitness Products LP assumes no responsibility for personal injury or property damage sustained by or through the use of this product. It is the owner’s responsibility to ensure that all users of this unit have read the Owner’s Manual and are familiar with safety information and precautions. SAFETY PRECAUTIONS •T his unit should only be used on a level surface and is intended for indoor use only. Keys Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning. •W ear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use this unit with bare feet, sandals, socks or stockings! •A lways examine your unit before using to ensure all parts are in working order. • Do not leave children unsupervised near or on the unit. •S ervice to your unit should only be performed by an authorized service representative, unless authorized and/or instructed by a Keys Fitness technician. Failure to follow these instructions will void the warranty. Assembly Box 1 Assembly Box 2 Assembly Box 3 Box 4 Box 5 Box 6 Assembly 12.2 * 91.5 1 pc 12.2 * 69 1 pc Assembly Assembly STEP 1 Insert the two Guide Rods (24) into Rear Base (1) and secure them in place using two Washers (102), two Spring Washers (103), and two Allen Bolts (97). Figure 1 10 Assembly STEP 2 Attach the Seat Pad Support Receptacle (2) to Rear Base (1) and secure in place using three Nylon Locknuts (104), six Washers (102), and three Bolts (94). Connect the Front Upright (86) to Seat Pad Support Receptacle (2) and secure together using two Nylon Locknuts (104), four Washers (102), and two Bolts (95). Insert the Pec Dec Mount (7) onto Seat Pad Support Receptacle (2) using two Nylon Locknuts (104), four Washers (102), and two Bolts (94) on the side. Next, insert one Washer (107), one Spring Washer (103), and one Bolt (93) through the top of the Seat Pad Receptacle (2). Figure 2 11 Assembly Step 3 Install the Main Upright (3) onto Seat Pad Support Receptacle (2). Secure it in place using three Nylon Locknuts (104), six Washers (102), and three Bolts (94) on the side. Two Bolts (98), one Spring Washer (117), three Washers (101), one Nylon Locknut (105) will secure it at the bottom. Figure 3 12 Assembly Step 4 Slide one Weight Stack Bumper (30) down each Guide Rod (24). Next, slide the weight plates down the Guide Rods (24) in this order - five 15lb Plates (36), nine 10lb Plates (37), five 5lb Plates (38), and the Top Plate (27). Insert the Main Top Beam (4) onto the two Guide Rods (24) and the Main Upright (3). Secure Main Top Beam (4) to Main Upright (3) using two Nylon Locknuts (104), four Washers (101), two Bolts (98). Last, use four Spring Washers (103) and two Allen Bolts (97) to secure the Main Top Beam (4) to the two Guide Rods (24). Attach Weight Pin (31) to Weight Stack. Figure 4 13 Assembly Step 5 Attach Press Arm Support (5) to Main Upright (3) by aligning the holes and sliding the Shaft (74) through the holes of the Press Arm Support (5). Secure the Shaft (74) to the Press Arm Support (5) using two Set Screws (84). Install Press Arm (6) to Press Arm Support (5) by aligning the holes and sliding the Shaft (73) through the holes of the Press Arm (6). Secure the Shaft (73) to the Press Arm (6) using two Set Screws (84). Figure 5 14 Assembly Step 6 Slide the Right Pec Dec Arm (8) on to the shaft of the Pec Dec Mount (7). Secure the arm in place using one Big Washer (76), one Washer (102), one Spring Washer (103), and one Allen Bolt (97). Slide Pec Dec Handle Bar (19) onto the top of the Right Pec Dec Arm (8) and secure using one Chrome Washer (106), one Washer (102), one Spring Washer (103), and one Allen Bolt (97). Repeat this step to complete the Left Pec Dec assembly. Figure 6 15 Assembly Step 7 Install the Right and Left Hold Leg Frames (17 & 18) to Main Upright (3) and secure using two Nylon Locknuts (104), four Washers (102), and two Bolts (95). Make sure both Hold Leg Frames are angled upwards. Figure 7 16 Assembly Step 8 Slide the Shaft (72) into the Leg Extension Lever (10). Attach Leg Extension Lever (10) to Seat Pad Support Receptacle (2) and secure using one Washer (119), one Spring Washer (115), and one Allen Bolt (118). Slide Foam Frame w/ Shaft (11) through the Leg Extension Lever (10) and attach the Foam Frame w/o Shaft (12) to the other side. Insert the Slip Tension Pin (80) through the hole where the two foam frames meet. Note: You may need to use a rubber mallet to install Slip Tension Pin (80). Figure 8 17 Assembly Step 9 Attach the Seat Pad (26) to the Seat Pad Support (13) using two Washers (102) and two Allen Bolts (96). Slide the Seat Support assembly (13) into the Seat Pad Support Receptacle (2) and secure by tightening attached Locking Knob. Install the Telescope (14) to the bottom of the Back Pad Support (16) and secure in place using one Nylon Locknut (104) and one Bolt (99). Install the Tilting (15) to the top of the Back Pad Support (16) and secure in place using one Nylon Locknut (104) and one Bolt (88). Attach the Back Pad (25) to Back Pad Support (16) using two Washers (102) and two Bolts (89). Last, slide the Back Pad Support assembly into the receptacle on the Main Upright (3) and secure by tightening the Locking Pop Pin (52). Figure 9 18 Assembly Step 10 Slide two Upholstered Roller Pads (42) onto Foam Frames (11 & 12) and secure using two Big Plugs (65). Slide the Long Foam Tube (77) through the hole in Seat Pad Support (13). Slide two Plastic Washers (87) onto each end of Long Foam Tube (77). Next, slide two Upholstered Roller Pads (42) onto each side of Long Foam Tube (77) and secure using two Big Plugs (65). Slide two Upholstered Roller Pads (42) onto the Leg Hold Frames (17 & 18) and secure using two Big Plugs (65). Figure 10 19 Assembly Step 11 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Chest Press Cable (45) as detailed in Figure 11. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable View” for more detail. Start by threading cable end into Top Plate (27). You will need the following for installation: Pulley (44) - Qty. 8 Bolt (90) - Qty. 2 Small Pulley (120) - Qty. 1 Cable (45) - Qty. 1 Bolt (91) - Qty. 2 Nylon Locknut (104) - Qty. 9 Bolt (93) - Qty 3 Long Pulley Spacer (53) - Qty. 6 Bolt (95) - Qty. 2 Longer Pulley Spacer (55) - Qty. 4 Washer (102) - Qty. 18 Adjustable Stopper (75) - Qty. 1 Hex Nut (100) - Qty. 1 Figure 11 20 Assembly Step 12 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Mid Pulley Cable (46) as detailed in Figure 12. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable View” for more detail. Start by installing cable under the pulley at Leg Extension location. You will need the following for installation: Pulley (44) - Qty. 8 Cable (46) - Qty. 1 Bolt (91) - Qty. 3 Nylon Locknut (104) - Qty. 8 Pulley Bracket w/ Shaft (21) - Qty. 1 Bolt (92) - Qty. 1 Long Pulley Spacer (53) - Qty. 6 Pulley Bracket Block (22) - Qty. 1 Bolt (93) Qty 1 Longer Pulley Spacer (55) - Qty. 4 Pulley Bracket (23) - Qty. 1 Short Pulley Spacer (54) - Qty. 2 Bolt (94) - Qty. 1 Bolt (95) - Qty. 1 Washer (102) - Qty. 18 Figure 12 21 Assembly Step 13 Note: This step is only used if you do not have the Leg Press 2 attachment. Use the Cable Adapter (113) in place of the pulley. Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Leg Press Cable Substitute (47) as detailed in Figure 13. Follow dotted lines to identify exact location of pulleys. You will need the following for installation: Cable Adapter (113) - Qty. 1 Longer Pulley Spacer (55) - Qty. 2 Cable (47) - Qty. 1 Bolt (95) - Qty. 1 Washers (102) - Qty. 2 Nylon Locknut (104) - Qty. 1 Figure 13 22 Assembly Step 14 Note: Stretch all cables out completely and make sure all twisting is removed before installing. Install Pec Dec Cable (49) as detailed in Figure 14. Follow dotted lines to identify exact location of pulleys. See Page 29 “Cable View” for more detail. You will need the following for installation: Cable (49) - Qty. 1 Pulley (44) - Qty. 3 Pulley Bracket Block (22) - Qty. 1 Bolt (91) - Qty. 3 Washers (102) - Qty. 6 Nylon Locknut (104) - Qty. 3 Phillips Screw (85) - Qty. 2 Figure 14 23 Assembly Step 15 Connect Long Lat Bar (70) to the Chest Press Cable (45) using two Gear Hooks (33) and Short Chain (35). Connect Ab Strap (40) or Lat Strap (34) to Mid Pulley Cable (46) using one Gear Hook (33). Connect Short Lat Bar (71) to Mid Pulley Cable (46) using two Gear Hooks (33) and Long Chain (32). Figure 15 32 24 71 Assembly Step 16 Install Weight Shrouds (20) to each side of the Main Top Beam (4) using two Washers (102), two Spring Washers (103), and Allen Bolts (97 & 118). Secure the bottom portion of the Weight Shrouds (20) to the Rear Frame (1) using two Washers (119) and two Allen Bolts (118). Figure 16 Note: Tighten all hardware securely. 25 Assembly Congratulations! You have completed the assembly of your new KF-1860. 26 Weight Ratios Based On 200 LB Weight Stack 27 Weight Stack Sticker Placement Your new unit can be purchased with either a 200 LB or 250 LB weight stack. Depending on which weight stack you have purchased will determine which weight stack sticker numbers will be used. The weight stack images below show which weight stack sticker numbers are to be used on your weight stack. Please note that these stickers should not be put on until the entire unit has been assembled and all bolts and nuts have been tightened. 200 LB Stack 250 LB Stack 10 10 15 20 20 30 25 40 30 50 35 60 45 70 55 80 65 90 75 100 85 115 95 130 105 145 115 160 125 175 140 190 155 205 170 220 185 235 200 250 28 Cable View 29 Top View 30 Exploded View 31 Parts List KF-1860 Parts List Rev A Ref # Part # Description Qty Ref # 1 223-00949 FRAME, REAR KF-1860 1 67 206-00143 PEC DEC STOP BUMPER KPS-2050 2 223-00950 RECEPTACLE, SEAT PAD SUPPORT KF-1860 1 68 206-00061 BASE PAD KPS 3 3 223-00951 UPRIGHT, MAIN KF-1860 1 69 206-00099 END CAP BUMPER - KPS 1 4 223-00952 BEAM, MAIN TOP KF-1860 1 70 223-00092 LAT BAR KPS-GYM, 223-00574 1 5 223-00034 PRESS ARM SUPPORT KPS-1550/KF-1860 1 71 219-00136 SHORT BAR KPS-2000 1 6 223-00953 PRESS ARM, KF-1860 1 72 230-00017 SHAFT LEG EXT. KPS-1850/1550 1 7 223-00241 PEC DEC MOUNT 1 73 230-00018 SHAFT FOR CHEST PRESS ADJ. KPS-1850 1 8 223-00954 PEC DEC ARM, RIGHT KF-1860 1 74 230-00019 SHAFT CHEST PRESS KPS-1850 1 9 223-00955 PEC DEC ARM, LEFT KF-1860 1 75 210-00097 ADJUSTABLE STOPPER, KPS 1 10 223-00244 LEG EXTENSION LEVER 1 76 202-00145 BIG WASHER, 56.5*10.5*5 2 11 219-00265 FOAM FRAME W/SHAFT KPS-1850/1550 1 77 230-00008 LONG FOAM TUBE 1 12 219-00266 FOAM FRAME W/O SHAFT KPS-1850/1550 1 78 219-00281 CABLE RETAINER KPS-1850/2050 1 13 223-00245 SEAT PAD SUPPORT KPS-1850 1 79 206-00390 PLUG, ROLLER PAD TUBE CAP, KF SERIES 2 14 219-00267 TELESCOPE FOR BACK PAD KPS-1850 1 80 202-00146 SLIP TENSION PIN 1 15 219-00268 TILTING FOR BACK PAD KPS-1850 1 81 202-00147 U PIN 1 16 219-00269 BACK PAD SUPPORT KPS-1850 1 82 202-00144 SMALL SPRING 17 219-00270 RIGHT LEG HOLD LEG FRAME KPS-1850/2050 1 83 202-00142 NUT, M6 18 219-00271 LEFT LEG HOLD LEG FRAME KPS-1850/2050 1 84 202-00143 SCREW, M8*6 19 219-00272 PEC DEC HANDLE BAR KPS-1850/1550 2 85 202-00122 PHILLIP SCREW, M4*20 2 20 223-00957 WEIGHT SHROUD,TOP KF-1860 2 86 223-00956 UPRIGHT, FRONT KF-1860 1 21 219-00273 PULLEY BRACKET W/SHAFT KPS-1850 1 87 206-00134 PLASTIC WASHER KPS-2050/1850 2 22 219-00274 PULLEY BRACKET BLOCK KPS-1850 1 88 202-00325 SHORT SHOULDER BOLT, 12.2X69 1 23 219-00275 PULLEY BRACKET KPS-1850 1 89 202-00635 SCREW, M10X30 BUTTON HEAD SOCKET CAP 2 24 223-00247 GUIDE ROD KPS-1850 2 90 202-00664 SCREW, BUTTON HEAD SOCKET CAP M10X50 4 25 228-00218 BACK PAD, KF-1860 1 91 202-00658 SCREW, BUTTON HEAD SOCKET CAP M10X45 9 26 228-00219 SEAT PAD, KF-1860 1 92 202-00665 SCREW, BUTTON HEAD SOCKET CAP M10X65 1 27 223-00031 TOP PLATE KPS-GYM 1 93 202-00637 SCREW, M10X70 BUTTON HEAD SOCKET CAP 5 28 202-00121 SCREW, M12*35 1 94 202-00655 SCREW, BUTTON HEAD SOCKET CAP M12X75 9 29 219-00276 SELECTOR ROD KPS-GYMS 1 95 202-00634 SCREW, M10X80 BUTTON HEAD SOCKET CAP 9 30 206-00026 WEIGHT BUMPER KPS 2 97 202-00636 SCREW, M8X25 BUTTON HEAD SOCKET CAP 8 31 210-00004 WEIGHT PIN 1 98 202-00640 SCREW, M12X80 BUTTON HEAD SOCKET CAP 4 32 229-00038 LONG CHAIN 12 1 99 202-00326 LONG SHOULDER BOLT, 12.2X91.5 1 33 210-00008 GEAR HOOK, KPS 7 100 202-00129 REGULAR HEX NUT 10 1 34 210-00061 HAND STRAP KPS GYM 2 101 202-00127 WASHER, 13*24*1.5 35 229-00037 SHORT CHAIN 1 102 202-00128 WASHER, 11*20*2 78 39 214-00001 WEIGHT STACK STICKERS INRAY 1 103 202-00100 SPRING WASHER, M10 10 40 210-00060 ABDOMINAL STRAP KPS GYM 1 104 202-00091 NYLON NUT, M10 35 41 210-00059 ANKLE STRAP KPS GYM 1 105 202-00092 NYLON NUT, M12 3 42 206-00395 FOAM PADDING, 100X22X180 KF SERIES 6 106 202-00678 WASHER, CHROME 38X11X2 2 43 206-00103 LAT BAR GRIP - KPS 4 107 202-00130 WASHER, BIG 11*38*2 2 44 223-00228 BIG PULLEY 4.5" 18 108 202-00131 PHILLIP SCREW, M6*15 2 45 229-00047 CHEST PRESS CABLE KPS-1850 P45 1 109 202-00132 HEX KEY 6 1 46 229-00048 MID PULLEY CABLE KPS-1850 P46 1 110 202-00133 HEX KEY 4 1 47 229-00049 LEG PRESS CABLE SUBSTITUTE KPS-2050/1850 1 111 206-00135 GRIP 4 48 202-00324 BIG WASHER, 7X38X3 1 112 206-00136 RUBBER STOPPER 3 49 229-00050 PEC DEC CABLE KPS-2050/1850 1 113 210-00093 CABLE ADAPTOR 1 50 210-00095 POP PIN, KPS 1 114 206-00137 NYLON COVER 1 51 202-00139 SPRING WASHER, 6 1 115 202-00134 SPRING WASHER 8 1 52 210-00096 POP PIN (LOCKING) 2 116 210-00091 LUBRICANT 1 53 202-00071 LONG PULLEY SPACER - KPS GYMS 10 117 202-00135 SPRING WASHER, 12 1 54 202-00025 SHORT PULLEY SPACER - KPS 2 118 202-00136 ALLEN BOLT M8*15 5 55 202-00140 LONG PULLEY SPACER 8 119 202-00158 WASHER, 9*22*2 3 56 202-00016 BRONZE ID 25.4 8 120 223-00231 SMALL PULLEY, KPS-CC/CG/LATA/SCC 2 57 202-00023 BRONZE BUSHING, ID 12.2 4 121 223-00958 WEIGHT SHROUD, MIDDLE KF-1860 2 58 202-00024 BEARING ID 25 6 122 223-00959 WEIGHT SHROUD, BOTTOM KF-1860 2 59 202-00141 BRONZE BUSHING, ID16 2 123 202-00677 SMALL SPACER, KF-1860 16 60 206-00139 SQUARE PLUG 50*25 3 124 202-00676 SCREW, BUTTON HD SOC CAP M6X18 16 61 206-00020 PLUG 44.5 2 125 202-00227 WASHER, 6.6X12X1.6 32 62 206-00140 SQUARE PLUG 50.8 2 126 202-00675 CAP, ALUMINUM 32 4 63 206-00180 PLUG, 76.2*50.8 4 127 202-00674 SCREW, 10-32X3.2 8 64 206-00102 PLUG 32 - KPS 4 131 206-00139 SQUARE PLUG 50*25 2 65 206-00141 BIG PLUG 25.4 KPS-2050/1850/1550 6 # 202-00679 BOLT PACK, KF-1860 (1) 1 66 206-00142 NYLON STOPPER 1 # 202-00680 BOLT PACK, KF-1860 (2) 1 KPS-1850 32 Part # Description Qty 1 1 17 5 7 Warranty Information KEYS FITNESS PRODUCTS, L.P. LIFETIME WARRANTY This Warranty applies in the United States and Canada to products manufactured or distributed by Keys Fitness Products, LP (“Keys”) under the KEYS brand name. The warranty is non-transferable and valid only to the original purchaser. Keys warrants that the Product you have purchased for non-commercial, personal, family, or household use from Keys or from an authorized Keys reseller is free from defects in materials or workmanship under normal use during the warranty period. Your sales receipt, showing the date of purchase of the Product, is your proof of purchase. This warranty only extends to you, the original purchaser. It is not transferable to anyone who subsequently purchases or acquires the Product from you. This Warranty becomes VALID ONLY if the product is purchased through a Keys Fitness authorized dealer unless otherwise authorized by Keys Fitness in writing and must be assembled / installed according to the instructions included with the Product. In a light institutional setting, Keys will extend a one year limited warranty to the original purchaser. During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunctions, or otherwise fails to conform with this Warranty under normal use. In repairing the Product, Keys may replace defective parts with new or, at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and Products replaced under this warranty will become the property of Keys. Keys reserves the right to change manufacturers of any part to cover any existing warranty. This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. To obtain warranty service, you must contact a Keys authorized retailer, service technician or Keys Fitness at our phone number located in this manual. Any parts determined to be defective must be returned to Keys to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. In addition, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss during shipment. You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasure or forgery of proofof-purchase documents will be cause to void this Warranty. This Warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the Product : (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys, or an authorized Keys warranty service provider. Product on which the serial number has been defaced or removed is not eligible for warranty service. Should any Product submitted for warranty service be found ineligible, an estimate of repair cost will be furnished and the repair will be made if requested by you upon Keys' receipt of payment or acceptable arrangements for payment. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have other rights that may vary from state to state. This is the only express warranty applicable to Keys-branded products. Keys neither assumes nor authorizes anyone to assume for it any other express warranty. PLEASE SEND IN THE INCLUDED WARRANTY CARD OR REGISTER ON-LINE AT www.keysfitness.com WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH KEYS FITNESS PRODUCTS, LP. MAIL WARRANTY CARD TO: KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355 33 Keys Fitness Products, L.P. 4009 Distribution Drive, Suite 250 Garland, Texas 75041 Customer Service: 1-888-380-0482
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