Bryan Boilers Clm 120 Wt Fdg 844 Av Cm In Users Manual

clm120wtfdg844avcmin 4b15e1cb-9f32-4e9b-a220-516282cb2e85 Bryan Boilers Water Heater CLM-120-WT-FDG-844-AV-CM-IN User Guide |

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Form No. 2300
(Rev. 05/04)

Bryan “Flexible Water Tube”

Water-Pak Indirect
Water Heater Systems
TM

350,000 to 8,000,000 BTUH
Atmospheric Gas Fired and Forced Draft Gas, Oil or Dual Fuel Fired

335 to 3,533 Gallons Storage Capacity

Model CLM-120-WT-FDG-844-AV-CM-IN

Originators of the “Flexible Water Tube” design

TM

Bryan Water-Pak brings packaged efficiency
to large volume hot water needs

Efficient
“Flexible
Water
Tube”
Design
Bryan Indirect Water Heaters incorporate the
Bryan bent water tube that provides rapid
internal water circulation. The result is maximum heat transfer, and the flexible tubes eliminate the chance of thermal shock. All tubes are
easily removable and replaceable without
welding or rolling.

Bryan
Heat
Exchanger
The heat exchanger is the key to the Bryan
Indirect Water Heater. It leads to all the advantages listed on this page, making the Bryan
Indirect Water Heater a perfect choice in dozens
of applications.
The heat exchanger is constructed of heavy
copper tubing which transfers heat from the
primary water to the water flowing through the
exchanger. The heat exchanger is designed for
two or four-pass flow with low pressure drop. It
can easily handle the entire BTU output (or any
desired portion) of the heater.

The Bryan Water-PakTM Indirect Water Heating System is a
proven method of providing large volumes of hot water, with
intermittent draws, for a variety of applications. Circulation
between the tank and heat exchanger maintains the required
temperature in the tank. Our years of experience in this field
have perfected the Bryan Indirect Water Heater.
Simplicity of Indirect Heating
The indirect heat exchanger method of heating water is
extremely simple. The primary water in the heater is maintained at a constant temperature and recirculated only within
the heating vessel. The heat exchanger, placed in the primary
water, absorbs heat and transfers it to the water flowing
through its copper tubes.
Efficiency in a Compact Unit
The Bryan Water-Pak is a completely packaged system
comprised of the Indirect Water Heater, Storage Tank and
Circulation Piping, all mounted on a structural steel skid. All
components are factory wired and assembled, requiring field
hookup only on the cold and hot service water connections,
the electrical supply, fuel source, and the vent connection.
The Bryan Water-Pak utilizes the superior "Indirect" feature
of the water heater, resulting in a high efficient and scale-free
operation. The service water does not come in contact with
the high temperature heating surfaces, consequently, there is
little possibility of scale and corrosion. Thousands of Bryan
Indirect Water Heaters have been installed during the past 40
years, most all of them still rendering efficient service.
The Bryan Water-Pak is engineered to provide a compact
packaged unit for large volume water heating requirements.
Available in many selections of Heater-Tank combinations,
horizontal or vertical. Designed for long life, low maintenance
and continued maximum efficiency performance.
Each component of the Bryan Water-Pak is easily replaceable. The entire unit need not be replaced, as is often required
by other types of water heater equipment.
Storage tanks and water heaters comply with the recommendations of ASHRAE 90-75.

Forced Draft
Gas Fired CLM-Series

Atmospheric
Gas Fired F-Series

Bryan Water-Pak “Indirect Storage Water Heating”
is scale-free, corrosion-free and trouble-free
This is the secret — Service hot water
circulated continuously through the copper
indirect heat exchanger, absorbing heat from
warm Primary Water. Service hot water does
not come in contact with hot flue gases; thus
it remains below critical scaling and corrosion
temperatures.

Heat transfer fluid (Primary
Water) recirculated by thermal
action up through heater
tubes, past indirect heat
exchanger and down.

Insulated PVC tank jacket (optional)
Hot water storage tank — 125 psi
or 150 psi ASME Code.

Hot service
water.

Non-ferrous water connections

Flue gases
to vent.

Manhole
11" × 15"

Cold service
water

Structural
steel skid

High temperature combustion gases heat Primary
Water (heater transfer fluid)
only.
Burner Flame

Burner — gas, oil or
gas-oil combination.

Heat

Bronze circulation pump — operates
continuously to reduce stratification in
storage tank during standby.

Primary Water

Horizontal Heater-Tank Setting AH
Relief
valve

Hot water
storage tank

Hot Service Water

Internal tank lining for
corrosion protection —
phenolic-epoxy or
cement.
Cold Service Water

Vertical Heater-Tank Setting AV
Hot outlet
tapping

Cold inlet
tapping

Hot water
storage tank

Thermometer
Hot outlet
tapping

Drain

Thermometer

Draft diverter or
barometric
control

Draft diverter or
barometric
control

Cold inlet
tapping

Structural
steel skid

Water
heater

Water
heater

Structural
steel skid

Tank drain
Expansion tank

Relief
valve

Circulator

Expansion tank

Circulator

TM

Bryan Water-Pak Indirect Water Heater Systems
Water-Pak Selection

Selection Procedure Example

Water-Pak units are built to furnish a very wide selection of
recovery rates, storage capacities and configurations. Both
horizontal and vertical tanks are available to best fit into the
space allocation. In addition to the combinations of "settings"
shown below, other combinations, arrangements and sizes
are possible. Fuel selection includes gas (atmospheric or
forced draft), oil, gas-oil or electric (consult factory).

A requirement of 800 gph at 100° rise. Storage capacity 1000
gallons. Fuel, gas. Tank lining, cement.

1. Select Heater Model based on "Heater Specifications" table
below.

3. Then the setting shown in diagram "AH" (horizontal tank)
would be appropriate.

2. Select storage capacity from "Storage Tank Specifications"
tables, horizontal or vertical tank depending on space
considerations.

Specify:
Water-Pak System CLM-120-WT - G - 1045 - AH - CM - IN

3. Choose appropriate "Setting" from "Heater, Tank Setting"
diagrams on previous page.

1. From "Heater Specifications" table, select Model No. CLM120-WT Gas, rated at 1,152 gph, 40° to 140° rise.
2. From the "Storage Tank Specifications" tables, suppose
you select the 1045 gallon horizontal tank.

Indirect
Heater
Model

Indirect Heater Specifications
Model
Number

DR SERIES

DR/F-350-WT
DR/F-450-WT
DR/F-650-WT
DR/F-850-WT

280,000
360,000
520,000
680,000

559
720
1,039
1,359

420
540
780
1,020

336
432
624
816

—
—
—
—

CLM-120-WT
CLM-150-WT
CLM-180-WT
CLM-210-WT
CLM-240-WT
CLM-270-WT
CLM-300-WT

960,000
1,200,000
1,440,000
1,680,000
1,920,000
2,160,000
2,400,000

1,920
2,400
2,880
3,660
3,840
4,320
4,800

1,440
1,800
2,160
2,520
2,880
3,240
3,600

1,152
1,440
1,728
2,016
2,304
2,592
2,880

960
1,200
1,440
1,680
1,920
2,160
2,400

K-350-WT
K-400-WT
K-450-WT
K-500-WT †
K-550-WT †
K-600-WT †
K-650-WT †

2,800,000 5,600
3,200,000 6,400
3,600,000 7,200
4,000,000 8,000
4,400,000 8,800
4,800,000 9,600
5,200,000 10,400

4,200
4,800
5,400
6,000
6,600
7,200
7,800

3,360
3,840
4,320
4,800
5,280
5,760
6,240

2,800
3,200
3,600
4,000
4,400
4,800
5,200

AB-90-WT
AB-120-WT
AB-150-WT
AB-200-WT
AB-250-WT
AB-300-WT

720,000
960,000
1,200,000
1,680,000
2,000,000
2,400,000

1,080
1,440
1,800
2,520
3,000
3,600

864
1,152
1,440
2,016
2,400
2,880

720
960
1,200
1,680
1,999
2,400

RV-350-WT
RV-400-WT
RV-450-WT
RV-500-WT †
RV-550-WT †
RV-600-WT †
RV-700-WT †
RV-800-WT †

2,800,000 5,600
3,200,000 6,400
3,600,000 7,200
4,000,000 8,000
4,400,000 8,800
4,800,000 9,600
5,600,000 11,200
6,400,000 12,800

4,200
4,800
5,400
6,000
6,600
7,200
8,400
9,600

3,360
3,840
4,320
4,800
4,280
5,760
6,720
7,680

2,800
3,200
3,600
4,000
4,400
4,800
5,600
6,400

F SERIES
(Atmospheric)

CLM SERIES
(Forced Draft)
&
(Atmospheric)

K SERIES
(Atmospheric)

AB SERIES
(Forced Draft)

RV SERIES
(Forced Draft)

1,440
1,920
2,400
3,360
4,000
4,800

Setting

Tank Lining
Tank
CM—cement Insulated
PH—phenolic PVC
Jacket

Storage Tank Specifications

Heater Capacity
Gallons Per Hour*
Output
BTU/HR 80°-140° 60°-140° 40°-140° 40°-160°

Heater
Series

(Forced Draft)

Storage
Section
Size
(gals.)

Fuel
G—gas
O—oil
GO—gas-oil

Tank
Capacity
gallons

Tank
Dia × Length
in (cm)

Approximate
Weight
lbs (Kg)

Horizontal Tanks
H-387
H-520

36×96 (91.4×243.8)
42×96 (106.7×243.8)

2,000 (907)
2,200 (998)

H-802

42×144 (106.7×365.8)

3,000 (1,361)

H-1045
H-1546

48×144 (121.9×365.8)
54×168 (137.2×426.7)

3,800 (1,724)
5,600 (2,540)

H-2188

60×192 (152.4×487.7)

6,900 (3,130)

H-2699

72×168 (182.9×426.7)

8,100 (3,674)

H-3533

72×216 (182.9×548.6)
Vertical Tanks

10,100 (4,581)

V-335

36×84 (91.40×213.4)

1,700 (771)

V-520

42×96 (106.7×243.8)

2,200 (998)

V-665
V-844

48×96 (121.9×243.8)
54×96 (137.2×243.8)

2,700 (1,225)
3,100 (1,406)

V-1030

60×96 (152.4×243.8)

4,000 (1,814)

V-1447

72×96 (182.9×243.8)

5,300 (2,404)

V-1922

84×96 (213.4×243.8)

7,000 (3,175)

Specifications subject to change without notice.
Contact factory to consult on other boiler options.

† These units are equipped with two heat exchangers as standard and require a copper header to be field supplied.

*

Note 1: Contact factory for ratings at other conditions.
Note 2: Heater is not intended to provide the temperature increases shown above instantly, but will raise the
temperature of the gallons listed to final storage temperature within one hour.
Note 3: Select adequate storage tank capacity to handle peak demand. Keep in mind that, typically, only 75%
of tank capacity is usable storage.

Form No. 2300

©2004 Bryan Steam LLC

Bryan Steam LLC — Leaders Since 1916
783 N. Chili Ave., Peru, Indiana 46970 U.S.A.
Phone:765-473-6651 • Internet: www.bryanboilers.com
Fax: 765-473-3074 • E-mail: bryanboilers@iquest.net
Printed in USA
54-5368



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