Bryant 395Cav Users Manual

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395CAV

ENERGY-EFFICIENT
INDUCED-COMBUSTION
DELUXE UPFLOW FURNACE

Sizes 045 thru 155
Series H and J

With a unique approach to induced-combustion design, a 40-in.
tall cabinet, 4-pass heat exchanger, an inshot burner system,
and its safety features, this furnace is without peer. The model
395CAV Deluxe Induced-Combustion Upflow Furnace achieves
one of the highest Annual Fuel Utilization Efficiency (AFUE) ratings available in a noncondensing, induced-combustion furnace.
Its ease and economy of installation, ease of serviceability, economical initial cost, and short payback time put it in a class well
ahead of the competition. The model 395CAV Gas Furnace has
the kind of overall performance needed in today’s homes. All
models are GAMA efficiency rating certified and certified for use
in California Air Quality Management Districts.

FEATURES
EFFICIENCY—The 395CAV Deluxe Induced-Combustion Gas
Furnace provides the efficiency customers want with 80.0 percent AFUE.
MEDIA FILTER CABINET—Enhanced indoor air quality in your
home is made easier with our media filter cabinet—a standard
accessory on all deluxe upflow furnaces. When installed as a
part of your system, this cabinet allows for easy and convenient
addition of a Bryant high-efficiency air filter.
HOT SURFACE IGNITION—This field proven ignition system
will save energy and improve reliability.
ALUMINIZED HEAT EXCHANGER—The patented 4-pass heat
exchanger is made of aluminized steel and backed by a 20-year
Limited Warranty.
INTELLIGENT CONTROL BOARD—The 395CAV Furnace has
an intelligent control board with an LED status indicator light to
ensure top furnace performance. This control board also has a
self-test feature that enables the servicing technician to verify
operation of the board itself, the inducer, the hot surface ignitor,
both high- and low-speed blower operation, and the humidifier.
The board also features a 3-amp fuse that protects the transformer and board. We guarantee the reliability of the control
board with a 3-year Limited Warranty.
40-IN. HEIGHT—The 395CAV Deluxe Induced-Combustion
Furnace with a 40-in. cabinet height simplifies installation in alcoves, attics, basements (ideal for short basement), closets, and
utility rooms, especially with a high-efficiency cooling coil.
PREPAINTED CABINET—The 395CAV uses prepainted sheet
metal for the cabinet. This is the same high-quality finish found
on refrigerators and other appliances today. We ensure its durability by using a galvanized steel substrate to provide superior
rust protection.
PATENTED BLOCKED VENT SAFEGUARD—Our inducedcombustion furnace has a patented blocked vent safeguard. The
safeguard will stop furnace operation if the vent system becomes blocked or is not operating properly. An exclusive with the
395CAV Furnace.
EASY INSTALLATION—The model 395CAV has many features that make installation easier: left or right gas and electrical
connections, Molex blower speed selector, matching coil sizes,
accessory low-voltage connections, and many more.
QUIET OPERATION—A soft mount inducer assembly and slow
opening gas valve improves sound level.

Form No. PDS 395CAV.40.8

AIRFLOW

28

1⁄2″

2 1⁄16″

VENT CONN

2 1⁄16″

DIA HOLE
POWER ENTRY
7⁄8-IN. DIA
ACCESSORY

7⁄8-IN.

DIA
POWER ENTRY

5 3⁄8″
12 5⁄16″

2 11⁄16″
5 13⁄16″

5 13⁄16″

2 3⁄8″

1 3⁄4-IN. DIA HOLE
GAS ENTRY

1 1⁄2-IN. DIA
R.H. GAS ENTRY
7⁄8-IN.

DIA ACCESSORY

1⁄2-IN.

DIA THERMOSTAT
WIRE ENTRY

2 3⁄8″

DIA HOLE
THERMOSTAT
WIRE ENTRY

13⁄16″

OUTLET

1″

5 3⁄8″

1⁄2-IN.

19″

13⁄16″

1″

7⁄8-IN.

39 7⁄8″

A
D

SIDE INLET

SIDE INLET

141⁄2″

TYP 1″

11⁄4″
11⁄16″

5⁄16″

24
AIR INLET

3″

11⁄16″

E

11⁄16″

1″
231⁄4″
SIDE RETURN
DUCT LOCATION

5⁄8″
TYP

NOTES: 1. Two additional 7⁄8-in. dia holes are located in the top plate.
2. Minimum return-air openings at furnace, based on metal duct. If flex duct is used,
see flex duct manufacturer's recommendations for equivalent diameters.
3. Minimum return-air opening at furnace:
a. For 800 CFM–16-in. round or 141⁄2 x 12-in. rectangle.
b. For 1200 CFM–20-in. round or 141⁄2 x 191⁄2-in. rectangle.
c. For 1600 CFM–22-in. round or 141⁄2 x 231⁄4-in. rectangle.
d. For airflow requirements above 1800 CFM, see Air Delivery table in Product Data literature for specific
use of single side inlets. The use of both side inlets, a combination of 1 side and the bottom, or the
bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM.
A98520

DIMENSIONS (In.)
A
14-3/16
14-3/16
14-3/16
14-3/16
17-1/2
21
17-1/2
21
24-1/2
21
24-1/2
24-1/2

D
12-9/16
12-9/16
12-9/16
12-9/16
15-7/8
19-3/8
15-7/8
19-3/8
22-7/8
19-3/8
22-7/8
22-7/8

E
11-11/16
11-11/16
11-11/16
11-11/16
16
18-1/2
16
18-1/2
22
18-1/2
22
22

VENT
CONN*
(Dia)
4
4
4
4
4
4
4
4
4
5†
5†
5†

SHIPPING
WEIGHT
(Lb)
122
124
132
134
150
154
160
166
184
178
194
204

25 5/8"
23 5/8"
24 3/8"
Opening with Flanges Bent
23 3/8"

23 1/8"
Opening

B Opening

UNIT
SIZE
024045
036045
024070
036070
042091
048091
036111
048111
060111
048135
060135
060155

MEDIA FILTER CABINET

A

Furnace Side

Duct Side

23 3/4"
Centerline Screw Slots

5 3/4"

Media/
Filter Cabinet

A

B

16"

17

16"

20"

21

20"

24"

25

24"

* Refer to the furnace Installation Instructions for proper venting procedures.
† Oval collar
A00309

ama
MEETS DOE RESIDENTIAL CONSERVATION
SERVICES PROGRAM STANDARDS.
Before purchasing this appliance, read important
energy cost and efficiency information available
from your retailer.

—2—

CERTIFIED

REGISTERED
QUALITY SYSTEM

MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION

TOP / PLENUM

his forced air furnace is equipped for use with This furnace is approved for UPFLOW installations only.
natural gas at altitudes 0 - 10,000 ft (0-3,050m).
n accessory kit, supplied by the manufacturer,
1"
s all be used to convert to propane gas use or
m y be required for some natural gas applications.
his furnace is for indoor installation in
uilding constructed on site.
1"
0"
BA
#
his furnace may be installed on combustible
E
CK
D
SI
E
flooring in alcove or closet at minimum clearance
C
A
RN
fr m combustible material.
FU
T
ON
his furnace may be used with a Type B-1 Vent
FR
SE
a nd may be vented in common with other gas-fired
RV
IC
a pliances.
E
E
SI

#

FR

1" #

T

30"
##

0"

Clearance in inches.

ON

MIN

BOTTOM
DESSOUS

#

For furnaces wider than 14.25 inches
(362mm) may be 0 inches.
For single wall vent type 6 inches.
For Type B-1 vent type 3 inches.

D

320325-101 REV. H

Vent Clearance to combustibles:
For Single Wall vents 6 inches (6 po).
For Type B-1 vent type 1 inch (1 po).

A98122E

CONTROLS—THERMOSTATS AND ZONING

THERMOSTAT—NON-PROGRAMMABLE

Auto Changeover, °F/°C, 1-Stage Heat/1-Stage Cool — TSTATBBNAC01-B
Auto Changeover, °F/°C, 2-Stage Heat/1-Stage Cool — TSTATBBNHP01-B
Auto Changeover, °F/°C, 2-Stage Heat/2-Stage Cool — TSTATBBN2S01-B
in AC Mode, 3-Stage Heat in AC Mode/2-Stage Cool in HP Mode
Air Conditioner, 1-Stage Heat/1-Stage Cool, Manual Changeover, °F/°C — TSTATBBBAC01
Heat Pump, 2-Stage Heat/1-Stage Cool, Manual Changeover, °F/°C — TSTATBBBHP01*

THERMOSTAT—PROGRAMMABLE

Auto Changeover, 7-Day Programmable, °F/°C, 1-Stage Heat/1-Stage Cool — TSTATBBPAC01-B
Auto Changeover, 7-Day Programmable, °F/°C, 2-Stage Heat/1-Stage Cool — TSTATBBPHP01-B
Auto Changeover, 7-Day Programmable, °F/°C, 2-Stage Heat/2-Stage Cool — TSTATBBP2S01-B
in AC Mode, 3-Stage Heat/2-Stage Cool in HP Mode
Dual Fuel Thermostat, Includes Outdoor Air Temperature Sensor — TSTATBBPDF01-B*
Thermidistat Control — Non-Programmable/Programmable Thermostat — TSTATBBPRH01-B*
with Humidity Control (For use in Dual Fuel, AC, HP, and 2S applications. Includes Outdoor Air
Temperature Sensor.)

ZONING—2-ZONE

ZONEBB2KIT01, ZONEKIT2ZBDP

ZONING—4-ZONE

ZONEBB4KIT01

ZONING—8-ZONE

ZONEBB8KIT01

* Do not use in zoning heat pump applications.

—3—

SPECIFICATIONS
UNIT SIZE
RATINGS AND PERFORMANCE
Input Btuh*
Output Capacity (Btuh)†
Nonweatherized ICS
AFUE†
Nonweatherized ICS
Certified Temperature Rise Range °F
Certified External Static Pressure
Heat/Cool
Airflow CFM‡
Heating
Cooling
ELECTRICAL
Unit Volts—Hertz—Phase
Operating Voltage Range
Min—Max
Maximum Unit Amps
Maximum Wire Length (Measured 1 Way in Ft)
Minimum Wire Size
Maximum Fuse or Ckt Bkr Size (Amps)**
Transformer (24v)
External Control
Heating
Power Available
Cooling
Air Conditioning Blower Relay
CONTROLS
Limit Control
Heating Blower Control
Burners (Monoport)
Gas Connection Size
GAS CONTROLS
Gas Valve (Redundant)
Min Inlet Pressure (In. wc)
Max Inlet Pressure (In. wc)
Ignition Device
BLOWER DATA
Direct-Drive Motor HP (PSC)
Motor Full Load Amps
RPM (Nominal)—Speeds
Blower Wheel Diameter x Width (In.)
Filter Size (In.)—Permanent Washable (Supplied)

024045

036045

024070

036070

042091

048091

44,000
35,000
80.0
25—55
0.10/0.50
855
880

44,000
35,000
80.0
15—45
0.10/0.50
980
1250

66,000
53,000
80.0
40—70
0.12/0.50
830
880

66,000
53,000
80.0
30—60
0.12/0.50
1140
1195

88,000
71,000
80.0
40—70
0.15/0.50
1170
1360

88,000
71,000
80.0
30—60
0.15/0.50
1445
1740

9.0
31

10.4
27

4

4

1/3
5.8
1075—4
10 x 7

1/2
7.9
1075—4
10 x 8
(1) 20 x 25 x
1

115—60—1
104—127
6.0
47

8.3
34

5.9
47

8.7
32
14
15
40va
12va
35va
Standard

2

2

SPST
Solid-State Time Operation
3
3
1/2-in. NPT
White Rodgers
4.5 (Natural Gas)
13.6 (Natural Gas)
Hot Surface

1/5
2.9
1075—3
10 x 6

1/3
5.8
1075—4
10 x 6

FACTORY-AUTHORIZED DEALER-INSTALLED ACCESSORIES
Twinning Kit
Gas Conversion Kit—Natural-to-Propane
Gas Conversion Kit—Propane-to-Natural
Air Cleaner
Humidifier
Ventilator

1/5
2.9
1075—3
10 x 6
(1) 16 x 25 x 1

1/3
5.8
1075—4
10 x 6

N/A
KGANP2001ALL
KGAPN1601ALL
Model AIRA or 902B
Model HUM
Model VA3B, VB5B, VC5B, or VL3A

KGATW0401HSI

* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 4 percent for each 1000 ft above sea level. Refer to
National Fuel Gas Code Table F4 or furnace Installation Instructions. In Canada, derate the unit 10 percent for elevations 2000 ft to 4500 ft above sea level.
† Capacity and AFUE in accordance with U.S. government DOE test procedures.
‡ • Airflow shown is for bottom only return-air supply with factory-supplied 1-in. washable filter(s).
• For air delivery above 1800 CFM, see Air Delivery table for other options.
• An airflow reduction of up to 7% may occur when using the factory-specified 4-5/16-inch wide, high efficiency media filter.
• For best furnace efficiency when using the 4-5/16-inch wide media filter, adjust the blower speed tap to near the mid-point of the rise range.
** Time-delay type is recommended.
ICS—Isolated Combustion System
N/A—Not Applicable

—4—

SPECIFICATIONS
UNIT SIZE
036111
RATINGS AND PERFORMANCE
Input Btuh*
110,000
Capacity (Btuh)†
Nonweatherized ICS
89,000
AFUE†
Nonweatherized ICS
80.0
Certified Temperature Rise Range °F
55—85
Certified External Static Pressure
Heat/Cool
0.20/0.50
Airflow CFM‡
Heating
1175
Cooling
1205
ELECTRICAL
Unit Volts—Hertz—Phase
Operating Voltage Range Min—Max
Maximum Unit Amps
8.0
Maximum Wire Length (Measured 1 Way in Ft)
35
Minimum Wire Size
14
Maximum Fuse or Ckt Bkr Size (Amps)**
15
Transformer (24v)
External Control
Heating
Power Available
Cooling
Air Conditioning Blower Relay
CONTROLS
Limit Control
Heating Blower Control
Burners (Monoport)
5
Gas Connection Size
GAS CONTROLS
Gas Valve (Redundant)
Min Inlet Pressure (In. wc)
Max Inlet Pressure (In. wc)
Ignition Device
BLOWER DATA
Direct-Drive Motor HP (PSC)
1/3
Motor Full Load Amps
5.8
RPM (Nominal)—Speeds
1075—4
Blower Wheel Diameter x Width (In.)
10 x 7
Filter Size (In.)—Permanent Washable
(1) 16 x 25 x 1
FACTORY-AUTHORIZED DEALER-INSTALLED ACCESSORIES
Twinning Kit
N/A
Gas Conversion Kit—(Natural-to-Propane)
Gas Conversion Kit—(Propane-to-Natural)
Air Cleaner
Humidifier
Ventilator

048111

060111

048135

060135

060155

110,000
89,000
80.0
45—75
0.20/0.50
1415
1575

110,000
89,000
80.0
25—55
0.20/0.50
1750
2225

132,000
107,000
80.0
50—80
0.20/0.50
1645
1620

132,000
107,000
80.0
40—70
0.20/0.50
1775
2025

154,000
124,000
80.0
50—80
0.20/0.50
1770
2055

13.3
33
12
20

14.0
31
12
20

6

7

115—60—1
104—127
10.1
28
14
15

14.4
31
12
20

10.1
28
14
15
40va
12va
35va
Standard

5

SPST
Solid-State Time Operation
5
6
1/2-in. NPT
White Rodgers
4.5 (Natural Gas)
13.6 (Natural Gas)
Hot Surface

1/2
7.9
1075—4
10 x 8
(1) 20 x 25 x 1

3/4
11.1
1075—4
11 x 10
(1) 24 x 25 x 1

1/2
7.9
1075—4
10 x 8
(1) 20 x 25 x 1

3/4
3/4
11.1
11.1
1075—4
1075—4
11 x 10
11 x 10
(1) 24 x 25 x 1

KGATW0401HSI
KGANP2001ALL
KGAPN1601ALL
Model AIRA or 902B
Model HUM
Model VA3B, VB5B, VC5B, or VL3A

* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 4 percent for each 1000 ft above sea level. Refer to
National Fuel Gas Code Table F4 or furnace Installation Instructions. In Canada, derate the unit 10 percent for elevations 2000 ft to 4500 ft above sea level.
† Capacity and AFUE in accordance with U.S. government DOE test procedures.
‡ • Airflow shown is for bottom only return-air supply with factory-supplied 1-in. washable filter(s).
• For air delivery above 1800 CFM, see Air Delivery table for other options.
• An airflow reduction of up to 7% may occur when using the factory-specified 4-5/16-inch wide, high efficiency media filter.
• For best furnace efficiency when using the 4-5/16-inch wide media filter, adjust the blower speed tap to near the mid-point of the rise range.
** Time-delay type is recommended.
ICS—Isolated Combustion System
N/A—Not Applicable

—5—

AIR DELIVERY—CFM (With Filters)*
UNIT
SIZE

RETURN-AIR
SUPPLY

024045

Bottom
or
1 Side

036045

Bottom
or
1 Side

024070

Bottom
or
1 Side

036070

Bottom
or
1 Side

042091

Bottom
or
1 Side

048091

Bottom
or
1 Side

036111

Bottom
or
1 Side

048111

Bottom
or
1 Side

Bottom
Only
060111

Both Sides or
1 Side & Bottom
1 Side Only

048135

Bottom
or
1 Side

Bottom
Only
060135

Both Sides or
1 Side & Bottom
1 Side Only
Bottom
Only

060155

Both Sides or
1 Side & Bottom
1 Side Only

EXTERNAL STATIC PRESSURE (IN. WC)
SPEED

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

High
Med-High
Med-Low
High
Med-High
Med-Low
Low
High
Med-High
Med-Low
High
Med-High
Med-Low
Low
High
Med-High
Med-Low
Low
High
Med-High
Med-Low
Low
High
Med-High
Med-Low
Low
High
Med-High
Med-Low
Low
High
Med-High
Med-Low
Low
High
Med-High
High
Med-High
High
Med-High
Med-Low
Low
High
Med-High
Med-Low
Low
High
Med-High
High
Med-High
High
Med-High
Med-Low
Low
High
Med-High
High
Med-High

1030
855
755
1490
1335
1140
980
1040
855
745
1430
1310
1140
990
1570
1370
1170
1010
2010
1675
1445
1260
1470
1340
1185
1015
1880
1660
1455
1265
—
2125
1745
1545
2475
2100
2415
2080
1900
1695
1460
1275
—
2110
1790
1495
2425
2055
2245
2050
—
—
1790
1520
2405
2090
2325
2085

1005
830
725
1430
1305
1130
975
1010
830
715
1380
1275
1130
965
1535
1355
1165
1005
1950
1660
1430
1260
1415
1305
1175
1010
1815
1615
1410
1265
2465
2120
1750
1545
2465
2080
2340
2050
1845
1645
1415
1260
2260
2070
1775
1500
2360
2035
2175
1985
2300
2050
1770
1525
2385
2090
2260
2045

970
800
695
1385
1270
1105
965
975
800
690
1325
1235
1100
960
1480
1330
1150
990
1875
1625
1415
1260
1340
1245
1140
980
1745
1570
1375
1240
2385
2075
1740
1545
2425
2075
2250
2010
1780
1580
1375
1245
2185
2015
1755
1515
2275
1995
2070
1925
2235
2005
1740
1505
2310
2040
2175
1985

925
765
650
1325
1230
1075
915
935
765
650
1265
1190
1065
935
1415
1290
1115
965
1810
1600
1400
1250
1270
1185
1075
955
1690
1505
1350
1210
2305
2040
1720
1520
2365
2055
2170
1955
1705
1520
1340
1230
2085
1960
1720
1485
2195
1945
1980
1850
2155
1945
1710
1485
2220
1990
2085
1920

880
720
605
1250
1160
1030
875
880
715
605
1195
1135
1000
905
1360
1240
1085
950
1740
1545
1370
1210
1205
1130
1030
910
1575
1435
1290
1180
2225
1985
1685
1495
2305
2015
2070
1885
1620
1460
1290
1180
2025
1885
1670
1450
2095
1880
1900
1765
2055
1880
1635
1450
2140
1925
2000
1855

815
670
555
1175
1090
975
840
810
660
550
1125
1065
965
855
1280
1170
1035
905
1660
1490
1325
1180
1115
1045
950
840
1500
1355
1235
1110
2125
1900
1635
1450
2230
1940
2000
1805
1530
1385
1205
1135
1935
1810
1610
1400
2010
1810
1805
1690
1980
1805
1580
1410
2045
1850
1900
1765

745
595
475
1085
1005
900
785
735
600
475
1045
990
910
800
1185
1080
970
845
1550
1395
1265
1115
985
915
835
725
1400
1260
1145
995
2020
1825
1565
1390
2145
1865
1890
1745
1445
1280
1110
—
1835
1715
1535
1345
1890
1735
1695
1585
1870
1720
1520
1350
1945
1765
1805
1680

615
485
400
975
915
830
715
640
490
385
945
900
815
710
1070
955
880
745
1455
1295
1170
1030
845
780
705
600
1265
1170
985
855
1910
1715
1500
1330
2015
1765
1780
1645
1320
1155
—
—
1730
1620
1455
1270
1775
1640
1575
1480
1775
1640
1440
1290
1825
1660
1705
1570

* A filter is required for each return-air supply. Airflow shown is with factory supplied 1-in. washable filter(s). An airflow reduction of up to 7% may occur when
using the factory specified 4-5/16-inch wide, high-efficiency media filter. For best furnace efficiency when using the 4-5/16-inch wide media filter, adjust the
blower speed tap to near the mid-point of the rise range.
— Indicates unstable operating conditions.

—6—

—7—

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
UNIT MUST BE INSTALLED IN ACCORDANCE
WITH INSTALLATION INSTRUCTIONS
Cancels: PDS 395CAV.40.7

© 2000 Bryant Heating & Cooling Systems, 7310 W. Morris St.

Indpls., IN 46231

—8—

PRINTED IN U.S.A.

Catalog No. 5239-502

10-00



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