Bryant 583A Users Manual
583A to the manual 503bcbbe-4bb9-49c2-a607-178fa647a387
2015-02-02
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SINGLE-PACKAGE GAS HEATING/ELECTRIC COOLING UNITS Model 583A Sizes 024-060 2 to 5 Nominal Tons DURABLE, DEPENDABLE COMPONENTS Compressors are designed for high efficiency. Each compressor is hermetically sealed against contamination to help promote longer life and dependable operation. Each compressor also has vibration isolation to provide quieter operation. All compressors have internal high pressure and overcurrent protection. Monoport Inshot Burners produce precise air-to-gas mixture, which provides for clean and efficient combustion. The large monoport on the inshot (or injection type) burners seldom, if ever, requires cleaning. All gas furnace components are accessible in one compartment. Turbo-tubular™ Heat Exchangers are constructed of aluminized steel for corrosion resistance and optimum heat transfer for improved efficiency. The tubular design permits hot gases to make multiple passes across the path of the supply air. UNIT 583A Single-Package Rooftop Products with Energy-Saving Features • Direct Spark Ignition • Low Sound Levels • Up to 81% AFUE • 12 SEER FEATURE/BENEFITS One-piece heating and cooling units with low sound levels, easy installation, low maintenance, and dependable performance. EASY INSTALLATION — Factory-assembled package is a compact, fully self-contained, combination gas heating/electric cooling unit that is pre-wired, pre-piped, and pre-charged for minimum installation expense. These units are available in a variety of standard and optional heating/cooling size combinations with voltage options to meet residential and light commercial requirements. Units are lightweight and install easily on a rooftop or at ground level. The high tech composite basepan eliminates rust problems associated with ground level applications. CONVERTIBLE DUCT CONFIGURATION — Unit is designed for easy use in either downflow or horizontal applications. Each unit is easily converted from horizontal to downflow with addition of two accessory duct covers. EFFICIENT OPERATION High-Efficiency Design with SEER (Seasonal Energy Efficiency Ratios) of 12.0 and AFUE (Annual Fuel Utilization Efficiency) rating as high as 81%. Energy-Saving, Direct Spark Ignition saves gas by operating only when the room thermostat calls for heating. Standard units are furnished with natural gas controls. A low cost field-installed kit for propane conversion is available for all units. All Units meet the California maximum oxides of nitrogen (NOx) emission requirements when accessory kit is used. In addition, dimples located on the heat exchanger walls force the hot gases to stay in close contact with the walls, improving heat transfer. Direct-Drive Multi-Speed, PSC (Permanent Split Capacitor) Blower Motor is standard on all 583A models. Direct-Drive, PSC Condenser-Fan Motors are designed to help reduce energy consumption and provide for cooling operation down to 40 F outdoor temperature. MotormasterT II low ambient kit is available as a field-installed accessory. Corporate Thermostats include the Time GuardT II anti-short cycle protection circuitry. If an Original Equipment Manufacture (OEM) thermostat is used the Time Guard II field-installed antishort cycle kit must be used. Refrigerant System is designed to provide dependability. Liquid refrigerant strainers are used to promote clean, unrestricted operation. Each unit leaves the factory with a full refrigerant charge. Refrigerant service connections make checking operating pressures easier. Evaporator and Condenser Coils are computer-designed for optimum heat transfer and cooling efficiency. The evaporator coil is fabricated from copper tube and aluminum fins and is located inside the unit for protection against damage. The condenser coil is internally mounted on the top tier of the unit. A FIOP (Factory-Installed Option) metal louvered grille is available on all models. Copper fin coils and pre-coated fin coils are available from the factory by special order. These coils are recommended in applications where aluminum fins are likely to be damaged due to corrosion. They are ideal for seacoast applications. Low Sound Ratings ensure a quiet indoor and outdoor environment with sound ratings as low as 7.2 bels. (See page 3.) Easy to Service Cabinets provide easy single-panel accessibility to serviceable components during maintenance and installation. The basepan with integrated drain pan provides easy ground level installation with or without a mounting pad. Convenient handholds are provided to manipulate the unit on the Form No. PDS 583A.24.1 jobsite. A nesting feature ensures a positive basepan to roof curb seal when the unit is roof mounted. A convenient 3⁄4-in. wide perimeter flange makes frame mounting on a rooftop easy. TABLE OF CONTENTS Page Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,2 Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . 3 ARI Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,4 Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 6,7 Base Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,9 Accessory Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-17 Typical Piping and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Typical Wiring Schematics . . . . . . . . . . . . . . . . . . . . . . . . 21-23 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25,26 Downflow Operation is easily provided in the field to allow vertical ductwork connections. The basepan utilizes knockout style seals on the bottom openings to ensure a positive seal in the horizontal airflow mode. Integrated Gas Control (IGC) Board provides safe and efficient control of heating and simplifies troubleshooting through its built-in diagnostic function. Cabinets are constructed of heavy-duty, phosphated, zinccoated prepainted steel capable of withstanding 500 hours in salt spray. Interior surfaces of the evaporator/heat exchanger compartment are insulated with cleanable semi-rigid insulation board, which keeps the conditioned air from being affected by the outdoor ambient temperature and provides improved indoor air quality. (Conforms to American Society of Heating, Refrigeration and Air Conditioning Engineers No. 62P.) The sloped drain pan minimizes standing water in the pan. 2 MODEL NUMBER NOMENCLATURE 583A N W 024 040 A A A D Model Number 583A – Single Package Gas Heating/ Electric Cooling Unit Motor (Not an Option) Option Code A – Base Unit Wire Grille H – Base Unit Louvered Grille J – Unit with Wire Grille and Vinyl-Coated Condenser Coil K – Unit with Louvered Grille and Vinyl-Coated Condenser Coil L – Unit with Wire Grille and CU/CU Condenser Coil M – Unit with Wire Grille and CU/CU Evaporator and CU/CU Condenser Coil N – Unit with Louvered Grille and CU/CU Condenser Coil P – Unit with Louvered Grille and CU/CU Evaporator and CU/CU Condenser Coil Electrical Supply N – 208/230-1-60 P – 208/230-3-60 E – 460-3-60 Fuel and Controls W – Natural Gas P – Propane Gas Series A – Original Brand Name Nominal Cooling Capacity 024 – 2.0 Tons 030 – 2.5 Tons 036 – 3.0 Tons 042 – 3.5 Tons 048 – 4.0 Tons 060 – 5.0 Tons Heat Input Size (Btuh) 040 – 40,000 060 – 60,000 090 – 90,000 115 – 115,000 130 – 130,000 CU — Copper ARI* CAPACITIES COOLING CAPACITIES AND EFFICIENCIES UNIT 583A NOMINAL TONS STANDARD CFM NET COOLING CAPACITIES (Btuh) SEER† SOUND RATINGS** (Bels) 024040 024060 030040 030060 036060 036090 042060 042090 048090 048115 048130 060090 060115 060130 2 800 24,000 12.0 7.2 21⁄2 1000 30,000 12.0 7.2 3 1200 35,000 12.0 7.4 31⁄2 1400 42,000 12.0 7.4 4 1600 48,000 12.0 8.0 5 1750 58,000 12.0 7.8 LEGEND Bels — Sound Levels (1 bel = 10 decibels) db — Dry Bulb SEER — Seasonal Energy Efficiency Ratio wb — Wet Bulb *Air Conditioning & Refrigeration Institute. †Rated in accordance with U.S. Government DOE (Department of Energy) test procedures and/or ARI Standard 210/240-94. **Tested in accordance with ARI Standard 270-95 (not listed in ARI). NOTES: 1. Ratings are net values, reflecting the effects of circulating fan heat. Ratings are based on: Cooling Standard: 80 F db, 67 F wb indoor entering-air temperature and 95 F db outdoor entering-air temperature. 2. Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. 3 ARI* CAPACITIES (cont) HEATING CAPACITIES AND EFFICIENCIES UNIT 583A 024040 030040 024060 030060 036060 042060 036090 042090 048090 060090 048115 060115 048130 060130 HEATING INPUT (Btuh) OUTPUT CAPACITY (Btuh) TEMPERATURE RISE RANGE (°F) AFUE (%) 40,000 32,040 20-50 88,000 90,000 90,000 90,000 47,040 47,040 47,220 47,220 71,910 71,910 70,740 70,740 35-65 35-65 25-55 15-45 45-75 35-65 25-55 25-55 80.1 80.0 78.4 80.1 78.7 78.7 79.9 79.9 78.6 78.6 115,000 93,265 35-65 81.1 130,000 104,390 40-70 80.3 60,000 LEGEND AFUE — Annual Fuel Utilization Efficiency NOTE: Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. 4 PHYSICAL DATA UNIT SIZE 583A NOMINAL CAPACITY (ton) OPERATING WEIGHT (lb) COMPRESSORS Quantity REFRIGERANT (R-22) Quantity (lb) REFRIGERANT METERING DEVICE Orifice ID (in.) CONDENSER COIL Rows...Fins/in. Face Area (sq ft) CONDENSER FAN Nominal Cfm Diameter (in.) Motor Hp (Rpm) EVAPORATOR COIL Rows ...Fins/in. Face Area (sq ft) EVAPORATOR BLOWER Nominal Airflow (Cfm) Size (in.) Motor (Hp) FURNACE SECTION* Burner Orifice No. (Qty...Drill Size) Natural Gas Burner Orifice No. (Qty...Drill Size) Liquid Propane RETURN-AIR FILTERS (in.)† Throwaway UNIT SIZE 583A NOMINAL CAPACITY (ton) OPERATING WEIGHT (lb) COMPRESSORS Quantity REFRIGERANT (R-22) Quantity (lb) REFRIGERANT METERING DEVICE Orifice ID (in.) CONDENSER COIL Rows...Fins/in. Face Area (sq ft) CONDENSER FAN Nominal Cfm Diameter (in.) Motor Hp (Rpm) EVAPORATOR COIL Rows...Fins/in. Face Area (sq ft) EVAPORATOR BLOWER Nominal Airflow (Cfm) Size (in.) Motor (Hp) FURNACE SECTION* Burner Orifice No. (Qty...Drill Size) Natural Gas Burner Orifice No. (Qty...Drill Size) Liquid Propane RETURN-AIR FILTERS (in.)† Throwaway 024040 2 290 024060 2 290 030040 21⁄2 313 3.4 3.4 4.4 .034 .034 1...17 9.1 1...17 9.1 2350 22 ⁄ (825) 2350 22 ⁄ (825) 18 18 030060 21⁄2 313 036060 3 321 Scroll 1 036090 3 321 042060 31⁄2 382 042090 31⁄2 382 5.2 6.4 6.4 .030 4.4 5.2 Acutrol™ Device .030 .032 .032 .034 .034 1...17 12.7 1...17 12.7 2...17 9.1 2...17 12.3 2...17 12.3 2350 22 ⁄ (825) 18 2350 22 ⁄ (825) 18 2...17 9.1 2350 22 ⁄ (825) 18 2350 22 ⁄ (825) 18 3300 22 ⁄ (1100) 14 3300 22 ⁄ (1100) 14 3...15 3.1 3...15 3.1 3...15 3.1 3...15 3.1 3...15 3.7 3...15 3.7 3...15 4.7 3...15 4.7 800 10 x 10 1⁄4 800 10 x 10 1 ⁄4 1000 10 x 10 1 ⁄4 1000 10 x 10 1 ⁄4 1200 11 x 10 1 ⁄2 1200 11 x 10 1 ⁄2 1400 11 x 10 3 ⁄4 1400 11 x 10 3⁄4 2...44 2...38 2...44 2...38 2...38 3...38 2...38 3...38 2...50 2...46 2...50 2...46 2...46 3...46 2...46 3...46 20 x 20 20 x 20 20 x 20 20 x 20 20 x 24 20 x 24 24 x 30 24 x 30 048090 4 421 048115 4 421 048130 060090 4 5 421 468 Scroll 1 060115 5 468 060130 5 468 7.2 7.2 8.1 8.1 .034 .034 7.2 8.1 Acutrol Device .034 .032 .032 .032 2...17 12.3 2...17 12.3 2...17 12.3 2...17 16.4 2...17 16.4 3300 22 ⁄ (1100) 14 3300 22 ⁄ (1100) 14 2...17 16.4 3300 22 ⁄ (1100) 14 3300 22 ⁄ (1100) 14 3300 22 ⁄ (1100) 14 3300 22 ⁄ (1100) 14 4...15 4.7 4...15 4.7 4...15 4.7 4...15 4.7 4...15 4.7 4...15 4.7 1600 11 x 10 3⁄4 1600 11 x 10 3⁄4 1600 11 x 10 3⁄4 1750 11 x 10 1.0 1750 11 x 10 1.0 1750 11 x10 1.0 3...38 3...33 3...31 3...38 3...33 3...31 3...46 3...42 3...41 3...46 3...42 3...41 24 x 30 24 x 30 24 x 30 24 x 30 24 x 30 24 X 30 *Based on altitude of 0 to 2000 feet. †Required filter sizes shown are based on the larger of the ARI (Air Conditioning and Refrigeration Institute) rated cooling airflow or the heating airflow velocity of 300 ft/min for throwaway type or 450 ft/min for high-capacity type. Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg. 5 OPTIONS AND ACCESSORIES Square-to-Round Duct Transition Kit enables 024-048 size units to be fitted to 14 in. round ductwork. Compressor Hard Start Kit assists compressor start-up by providing additional starting torque on single-phase units and prolongs compressor motor life. Duct Conversion Kit consists of 2 duct covers to be placed over the horizontal supply and return duct openings when the unit is converted for downshot applications. Thermostats provide control for the system heating and cooling functions. Thermostat models are available in both programmable and non-programmable versions. Controls Upgrade Kit supplies high and low pressure safety protection and protects the unit from operating in unsuitable conditions. Crankcase Heater provides anti-floodback protection for lowload cooling applications. LP (Liquid Propane) Conversion Kit allows for conversion from natural gas to liquid propane fuel. Low NOx Kit for use with units being installed in California Air Quality Management Districts which require NOx emissions of 40 nanograms/joule or less. Low-Ambient Kit (Motormaster II Control) allows the use of mechanical cooling down to outdoor temperatures as low as 0° F. Solid-State Time Guard II Device provides short-cycling protection for the compressor. Not required with corporate electronic thermostats. Filter Rack features easy installation, serviceability, and highfiltering performance for vertical applications. High Altitude Kit is for use at 2001 to 6000 ft above sea level. Kit consists of natural gas orifices that compensate for gas heat operation at high altitude. FACTORY-INSTALLED OPTIONS Louvered Grille provides hail and vandalism protection. See model number nomenclature for louvered grille options. Coil Options include copper/copper and vinyl-coated construction for refrigerant coils. Units are shipped standard with copper tube/aluminum fin construction. See model number nomenclature for coil options. FIELD-INSTALLED ACCESSORIES Economizer with Solid-State Controls and Barometric Relief Dampers Manual Air Damper (25% open) Filter Rack Flat Roof Curbs (8-in. and 14-in.) Square-to-Round Duct Transition Kit Thermostats Controls Upgrade Kit Crankcase Heater Compressor Hard Start Kit (for use on single-phase units only) LP Conversion Kit High Altitude Kit Low NOx Kit Low Ambient Kit (MotormasterT II Control) Solid-State Time GuardT II Device Duct Conversion Kit (Horizontal to Vertical) Economizer with Solid-State Controls and Barometric Relief Dampers includes filter racks and provide outdoor air during cooling and reduce compressor operation. Manual Outside Air Damper includes hood and filter rack with adjustable damper blade for up to 25% outdoor air. Flat Roof Curbs in both 8 in. and 14 in. sizes are available for roof mounted applications. 6 OPTIONS AND ACCESSORIES (cont) Economizer REPLACEMENT PANEL MANUAL OUTSIDE AIR HOOD DAMPER BLADE Manual Outside Air Damper Filter Rack 7 BASE UNIT DIMENSIONS — UNIT SIZES 024-036 REQ’D CLEARANCES FOR OPERATION AND SERVICING. in. (mm) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm) Evaporator coil access side . . . . . . . . . . . . . . . . . . . . 36 (914) Power entry side (except for NEC requirements) . . . . . . . . . . 36 (914) Unit top . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 (1219) Side opposite ducts . . . . . . . . . . . . . . . . . . . . . . . 36 (914) Duct panel . . . . . . . . . . . . . . . . . . . . . . . . . . 12 (304.8)* *Minimum distances: If unit is placed less than 12 in. (304.8 mm) from wall system, then the system performance may be compromised. Top of unit . . . . . . . . . . . . . Duct side of unit . . . . . . . . . . Side opposite ducts . . . . . . . . . Bottom of unit . . . . . . . . . . . Flue panel . . . . . . . . . . . . . NEC REQ’D CLEARANCES. in. (mm) UNIT 583A ELECTRICAL CHARACTERISTICS 024040/060 030040/060 036060/090 208/230-1-60 208/230-1-60, 208/230-3-60 208/230-1-60, 208/230-3-60, 460-3-60 CG COND EVAP NEC REQ’D UNIT WEIGHT lb 290.0 313.0 321.0 kg 639.3 690.0 707.7 LEGEND — Center of Gravity — Condenser — Evaporator — National Electrical Code — Required NOTE: Dimensions are in mm [in.]. 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 (355.6) . . . . . 2 (50.8) . . . . 14 (355.6) . . . . 0.50 (12.7) . . . . 36 (914.4) Between units, power entry side . . . . . . . . . . . . . . 42 (1066.8) Unit and ungrounded surfaces, power entry side . . . . . . . . . 36 (914) Unit and block or concrete walls and other grounded surfaces, control box side . . . . . . . . . . . . . . . . . 42 (1066.8) UNIT HEIGHT in. [mm] ‘‘A’’ 35.02 [889.5] 39.02 [991.1] 35.02 [889.5] CENTER OF GRAVITY in. [mm] X Y 22.0 [558.8] 14.5 [368.3] 16.0 22.0 [558.8] 15.3 [387.4] 17.6 22.0 [558.8] 15.3 [387.4] 16.5 Z [406.4] [447.0] [419.1] BASE UNIT DIMENSIONS — UNIT SIZES 042-060 REQ’D CLEARANCES FOR OPERATION AND SERVICING. in. (mm) REQ’D CLEARANCES TO COMBUSTIBLE MAT’L. in. (mm) Evaporator coil access side . . . . . . . . . . . . . . . . . . 36 (914) Power entry side (except for NEC requirements) . . . . . . . . . 36 (914) Unit top . . . . . . . . . . . . . . . . . . . . . . . . . . 48 (1219) Side opposite ducts . . . . . . . . . . . . . . . . . . . . . 36 (914) Duct panel . . . . . . . . . . . . . . . . . . . . . . . . 12 (304.8)* *Minimum distances: If unit is placed less than 12 in. (304.8 mm) from wall system, then the system performance may be compromised. Top of unit . . . . . Duct side of unit . . Side opposite ducts . Bottom of unit . . . Flue panel . . . . . CG COND EVAP NEC REQ’D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 (355.6) . . . . . 2 (50.8) . . . . 14 (355.6) . . . . 0.50 (12.7) . . . . 36 (914.4) NEC REQ’D CLEARANCES. in. (mm) Between units, power entry side . . . . . . . . . . . . . . 42 (1066.8) Unit and ungrounded surfaces, power entry side . . . . . . . . . 36 (914) Unit and block or concrete walls and other grounded surfaces, control box side . . . . . . . . . . . . . . . . . 42 (1066.8) LEGEND — Center of Gravity — Condenser — Evaporator — National Electrical Code — Required NOTE: Dimensions are in mm [in.] UNIT 583A ELECTRICAL CHARACTERISTICS 042060/090 048090/115/130 060090/115/130 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 208/230-1-60, 208/230-3-60, 460-3-60 UNIT WEIGHT lb 382 421 468 kg 842.2 928.2 1031.7 9 UNIT HEIGHT in. [mm] ‘‘A’’ 38.98 [ 990.2] 38.98 [ 990.2] 42.98 [1091.7] CENTER OF GRAVITY in. [mm] X Y 23.0 [584.2] 16.3 [412.8] 16.6 21.5 [546.1] 16.6 [422.1] 18.0 23.5 [596.9] 16.3 [412.8] 17.6 Z [421.6] [457.2] [447.0] ACCESSORY DIMENSIONS UNIT 583A FLAT CURB 024-036 042-060 A in. [mm] 8 [203] 14 [356] 8 [203] 14 [356] PART NUMBER CPRFCURB006A00 CPRFCURB007A00 CPRFCURB008A00 CPRFCURB009A00 B in. [mm] 1127⁄32 [301] 1127⁄32 [301] 1527⁄32 [402] 1527⁄32 [402] C in. [mm] 305⁄8 [ 778] 305⁄8 [ 778] 421⁄8 [1070] 421⁄8 [1070] NOTES: 1. Roof curb must be set up for unit being installed. 2. Seal strip must be applied as required to unit being installed. 3. Dimensions in [ ] are in millimeters. 4. Roof curb is made of 16 gage steel. 5. Table lists only the dimensions per part number that have changed. 6. Attach ductwork to curb (flanges of duct rest on curb). 7. Insulated panels: 1-in. thick fiberglass 1 lb density. 8. Dimensions are in inches. SIDE PANEL 0.75" 3.0" SUPPORT RIB(S) BASE PAN BOTTOM SUPPLY 4.0" SEAL STRIP (FACTORY SUPPLIED) COUNTER FLASHING (FIELD SUPPLIED) NAILER ROOFING FELT (FIELD SUPPLIED) INSULATION (FIELD SUPPLIED) CANT STRIP (FIELD SUPPLIED) ROOFING MATERIAL (FIELD SUPPLIED) 10 D in. [mm] 283⁄4 [ 730] 283⁄4 [ 730] 401⁄4 [1022] 401⁄4 [1022] SELECTION PROCEDURE (WITH EXAMPLE) IV DETERMINE FAN SPEED AND POWER REQUIREMENTS AT DESIGN CONDITIONS. Before entering the air delivery tables, calculate the total static pressure required. From the given example, the Wet Coil Pressure Drop Table, and the Filter Pressure Drop table on page 16, find at 1200 cfm: External static pressure 0.1 in. wg Wet Coil 0.1 in. wg Filter 0.2 in. wg Total static pressure 0.4 in. wg Enter the table for Dry Coil Air Delivery — Horizontal and Downflow Discharge on page 15. For 208 v operation, deduct 10% from value given. At 0.4 ESP (external static pressure), the fan will deliver 1213 cfm at medium speed. The fan speed should be set at medium speed. I DETERMINE COOLING AND HEATING REQUIREMENTS AT DESIGN CONDITIONS: Given: Required Cooling Capacity (TC) . . . . . . . . . . 35,000 Btuh Sensible Heat Capacity (SHC) . . . . . . . . . . . 25,000 Btuh Required Heating Capacity . . . . . . . . . . . . . . 60,000 Btuh Condenser Entering Air Temperature . . . . . . . . . . . . 95 F Indoor-Air Temperature . . . . . . . . . . . 80 F edb, 67 F ewb Evaporator Air Quantity . . . . . . . . . . . . . . . . . . . 1200 Cfm External Static Pressure . . . . . . . . . . . . . . . . . . 0.1 in. wg Electrical Characteristics . . . . . . . . . . . . . . . . . . 208-1-60 II SELECT UNIT BASED ON REQUIRED COOLING CAPACITY. Enter Net Cooling Capacities table at condenser entering temperature of 95 F. Unit 583A--036 at 1200 cfm and 67 F ewb (entering wet bulb) will provide a total capacity of 35,000 Btuh and a SHC of 25,200 Btuh. Calculate SHC correction, if required, using Note 4 under Cooling Capacities tables. V SELECT UNIT THAT CORRESPONDS TO POWER SOURCE AVAILABLE. The Electrical Data table on page 20 shows that the unit is designed to operate at 208-1-60. III SELECT HEATING CAPACITY OF UNIT TO PROVIDE DESIGN CONDITION REQUIREMENTS. In the Heating Capacities and Efficiencies table on page 4, note that the unit 583A--036090 will provide 71,910 Btuh with an input of 88,000 Btuh. 11 PERFORMANCE DATA NET COOLING CAPACITIES 583A--024 Temp (F) Air Ent Condenser 85 95 105 115 125 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 72 27.6 13.6 1.93 26.5 13.2 2.14 25.4 12.8 2.36 24.2 12.4 2.60 23.0 11.9 2.88 Evaporator Air — Cfm/BF 800/0.106 Evaporator Air — Ewb (F) 62 67 72 22.9 25.3 28.1 21.7 18.0 14.2 1.96 1.99 2.01 21.9 24.0 27.0 21.3 17.4 13.8 2.15 2.25 2.22 21.0 23.2 25.8 20.7 17.2 13.4 2.35 2.42 2.45 20.0 22.0 24.5 20.0 16.7 13.0 2.58 2.66 2.69 19.2 20.8 23.2 19.2 16.3 12.5 2.84 2.93 2.96 72 32.7 16.0 2.62 31.8 15.7 2.89 30.6 15.4 3.20 29.2 14.9 3.52 27.6 14.4 3.88 Evaporator Air — Cfm/BF 1000/0.149 Evaporator Air — Ewb (F) 62 67 72 28.2 30.9 33.4 26.2 21.5 16.7 2.59 2.61 2.62 27.0 30.0 32.4 25.8 21.3 16.5 2.87 2.88 2.90 25.6 28.4 31.2 25.1 21.0 16.2 3.17 3.19 3.20 24.1 26.9 29.8 24.1 20.4 15.8 3.46 3.52 3.53 22.6 25.1 28.2 22.6 19.6 15.3 3.80 3.86 3.89 700/0.081 62 22.3 20.2 1.89 21.4 19.8 2.09 20.5 19.3 2.30 19.5 18.8 2.53 18.5 18.3 2.78 67 24.9 16.9 1.91 23.8 16.5 2.12 22.8 16.1 2.34 21.7 15.7 2.58 20.6 15.2 2.84 900/0.135 62 23.3 23.0 2.01 22.4 22.4 2.21 21.5 21.5 2.42 20.6 20.6 2.66 19.7 19.7 2.93 67 25.6 19.0 2.09 24.5 18.6 2.30 23.3 18.1 2.52 22.1 17.7 2.75 20.9 17.2 3.02 72 28.3 14.7 2.11 27.2 14.3 2.32 26.0 13.9 2.54 24.6 13.4 2.79 23.3 13.0 3.06 583A--030 Temp (F) Air Ent Condenser 85 95 105 115 125 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 875/0.138 62 27.5 24.4 2.58 26.2 23.9 2.87 24.9 23.1 3.15 23.3 22.3 3.45 21.6 21.6 3.67 67 30.2 20.3 2.60 29.1 20.0 2.88 27.8 19.5 3.18 26.2 18.9 3.52 24.5 18.1 3.85 See Legend and Notes on page 13. 12 1125/0.159 62 28.8 27.8 2.59 27.6 27.6 2.87 26.4 26.4 3.18 25.0 25.0 3.49 23.6 23.6 3.83 67 31.4 22.7 2.61 30.3 22.6 2.88 29.0 22.3 3.19 27.4 21.8 3.52 25.6 21.1 3.87 72 33.8 17.4 2.63 32.9 17.2 2.90 31.7 17.0 3.20 30.3 16.6 3.53 28.6 16.1 3.89 PERFORMANCE DATA (cont) NET COOLING CAPACITIES (cont) 583A--036 Temp (F) Air Ent Condenser 85 95 105 115 125 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 72 40.6 19.7 2.93 39.0 19.2 3.26 37.3 18.6 3.60 35.7 18.0 3.97 33.9 17.4 4.37 Evaporator Air — Cfm/BF 1200/0.142 Evaporator Air — Ewb (F) 62 67 72 32.4 37.1 41.2 30.9 26.0 20.4 2.93 3.01 3.06 30.7 35.0 39.6 30.1 25.2 19.9 3.22 3.37 3.38 29.4 33.4 37.9 29.4 24.7 19.4 3.53 3.68 3.73 28.2 31.5 36.2 28.2 23.9 18.8 3.87 4.06 4.11 26.7 29.4 34.4 26.7 23.2 18.2 4.22 4.44 4.50 72 46.1 23.4 3.79 44.9 23.0 3.80 43.6 22.5 3.80 42.0 21.9 3.81 40.1 21.2 3.81 Evaporator Air — Cfm/BF 1400/0.075 Evaporator Air — Ewb (F) 62 67 72 39.8 43.3 46.3 37.4 30.7 23.8 3.93 3.97 3.93 38.3 42.0 45.1 36.6 30.3 23.5 3.91 4.04 3.94 36.6 40.3 43.7 35.6 29.7 23.0 3.89 3.98 3.95 34.9 38.5 42.1 34.9 29.1 22.5 3.86 3.99 3.95 33.5 36.6 40.2 33.5 28.3 21.8 3.82 3.99 3.95 1050/0.111 62 31.4 28.7 2.82 30.0 28.0 3.12 28.6 27.3 3.45 27.0 26.4 3.77 25.5 25.5 4.09 67 36.2 24.4 2.88 34.3 23.7 3.21 32.6 23.1 3.56 30.8 22.4 3.93 29.0 21.7 4.29 1350/0.181 62 33.1 33.1 3.03 31.7 31.7 3.34 30.4 30.4 3.67 29.1 29.1 4.03 27.8 27.8 4.40 67 37.6 27.3 3.16 35.7 26.7 3.48 34.0 26.1 3.83 32.0 25.4 4.20 29.8 24.6 4.58 72 41.5 20.9 3.20 39.9 20.5 3.53 38.2 20.0 3.88 36.4 19.4 4.26 34.6 18.8 4.65 583A--042 Temp (F) Air Ent Condenser 85 95 105 115 125 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 1225/0.057 62 39.2 35.4 3.81 37.6 34.4 3.80 35.9 33.6 3.79 34.2 32.7 3.77 32.5 31.8 3.75 67 42.9 29.5 3.82 41.6 29.0 3.82 40.0 28.4 3.83 38.2 27.7 3.83 36.4 26.9 3.83 LEGEND BF — Bypass Factor Ewb — Entering Wet-Bulb kW — Total Unit Power Input SHC — Sensible Heat Capacity (1000 Btuh) TC — Total Capacity (1000 Btuh) (net) NOTES: 1. Ratings are net; they account for the effects of the evaporator-fan motor power and heat. 2. Direct interpolation is permissible. Do not extrapolate. 3. The following formulas may be used: sensible capacity (Btuh) t = t − ldb edb 1.10 x cfm t lwb = Wet-bulb temperature corresponding to enthalpy of air leaving evaporator coil (h lwb ) hlwb = hewb − total capacity (Btuh) 4.5 x cfm Where: h ewb = Enthalpy of air entering evaporator coil 4. The SHC is based on 80 F edb temperature of air entering evaporator coil. Below 80 F edb, subtract (corr factor x cfm) from SHC. Above 80 F edb, add (corr factor x cfm) to SHC. Correction Factor = 1.10 x (1 − BF) x (edb − 80). 13 1575/0.099 62 40.2 39.1 4.06 38.7 38.7 4.03 37.3 37.3 3.99 35.8 35.8 3.93 34.3 34.3 3.91 67 43.3 31.6 4.15 42.0 31.3 4.16 40.3 30.8 4.17 38.5 30.2 4.18 36.6 29.4 4.18 72 46.2 24.0 4.09 45.1 23.8 4.11 43.6 23.4 4.12 42.0 22.9 4.13 40.1 22.2 4.13 PERFORMANCE DATA (cont) NET COOLING CAPACITIES (cont) 583A--048 Temp (F) Air Ent Condenser 85 95 105 115 125 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 72 54.7 27.6 4.12 52.5 26.7 4.55 49.8 25.6 5.00 46.4 24.1 5.51 42.5 22.1 6.05 Evaporator Air — Cfm/BF 1600/0.085 Evaporator Air — Ewb (F) 62 67 72 46.4 50.9 56.0 44.6 37.2 29.2 4.05 4.09 4.13 44.6 48.0 53.7 43.4 34.9 28.3 4.46 4.62 4.56 42.3 46.4 50.9 41.6 34.9 27.1 4.93 4.97 5.02 39.0 43.3 47.5 38.3 32.9 25.6 5.41 5.48 5.43 35.8 37.8 43.4 33.7 28.0 23.4 6.18 5.97 6.06 72 66.4 33.8 5.00 63.7 32.7 5.50 60.4 31.5 6.02 55.2 29.4 6.54 50.6 27.3 7.13 Evaporator Air — Cfm/BF 2000/0.130 Evaporator Air — Ewb (F) 62 67 72 56.1 61.5 66.4 53.2 44.3 33.9 5.14 5.23 5.28 53.2 58.5 64.1 51.8 43.2 33.6 5.64 5.75 5.77 49.9 54.9 60.7 49.9 41.6 32.4 6.13 6.22 6.30 46.8 50.3 55.5 46.8 39.4 29.8 6.57 6.75 6.81 43.7 46.9 50.6 43.7 38.4 28.2 7.22 7.38 7.40 1400/0.050 62 45.2 41.4 4.04 43.5 40.4 4.45 41.3 39.0 4.91 37.6 35.4 5.39 33.9 27.8 6.30 67 49.7 34.6 4.08 47.8 33.7 4.50 45.4 32.5 4.95 42.4 30.9 5.46 36.1 25.5 5.94 1800/0.119 62 47.5 47.5 4.06 45.7 45.7 4.47 43.4 43.4 4.93 40.6 40.6 5.44 37.4 37.4 6.15 67 51.9 39.6 4.10 49.8 38.6 4.53 47.2 37.2 4.98 44.0 35.0 5.49 38.8 30.1 5.98 72 57.1 30.8 4.14 54.6 29.8 4.58 51.7 28.6 5.03 48.3 27.0 5.55 44.1 24.6 6.08 583A--060 Temp (F) Air Ent Condenser 85 95 105 115 125 TC SHC kW TC SHC kW TC SHC kW TC SHC kW TC SHC kW 1750/0.082 62 55.2 49.9 4.92 52.2 48.2 5.39 49.1 47.3 5.87 45.9 45.3 6.39 42.5 42.5 7.03 67 60.9 42.1 4.97 58.0 41.0 5.57 54.4 39.4 5.98 50.2 37.4 6.48 46.5 36.1 7.13 LEGEND BF — Bypass Factor Ewb — Entering Wet-Bulb kW — Total Unit Power Input SHC — Sensible Heat Capacity (1000 Btuh) TC — Total Capacity (1000 Btuh) (net) NOTES: 1. Ratings are net; they account for the effects of the evaporator-fan motor power and heat. 2. Direct interpolation is permissible. Do not extrapolate. 3. The following formulas may be used: sensible capacity (Btuh) t = t − ldb edb 1.10 x cfm t lwb = Wet-bulb temperature corresponding to enthalpy of air leaving evaporator coil (h lwb ) hlwb = hewb − total capacity (Btuh) 4.5 x cfm Where: h ewb = Enthalpy of air entering evaporator coil 4. The SHC is based on 80 F edb temperature of air entering evaporator coil. Below 80 F edb, subtract (corr factor x cfm) from SHC. Above 80 F edb, add (corr factor x cfm) to SHC. Correction Factor = 1.10 x (1 − BF) x (edb − 80). 14 2250/0.162 62 56.6 55.9 5.41 53.9 53.9 5.90 50.9 50.9 6.34 47.3 47.3 6.85 44.9 44.9 7.51 67 61.6 46.3 5.55 58.4 44.8 6.03 55.0 43.5 6.57 50.2 41.0 7.07 46.2 39.5 7.67 72 66.9 35.3 5.59 64.0 34.2 6.09 60.5 33.0 6.62 55.3 30.8 7.14 50.2 28.6 7.72 PERFORMANCE DATA (cont) DRY COIL AIR DELIVERY* — HORIZONTAL AND DOWNFLOW DISCHARGE — UNIT SIZES 024-060 (Deduct 10% for 208 Volts) 230 AND 460 VOLT Unit 583A Motor Speed Low 024 Med High Low 030 Med High Low 036 Med High Low 042 Med High Low 048 Med High Low 060 Med High Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watt Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm Watts Cfm 0.0 281 899 — — — — 246 982 343 1233 — — — — — — — — 643 1626 — — — — 614 1591 778 1854 — — 903 2249 — — — — 0.1 282 828 — — — — 244 860 339 1170 — — 470 1463 — — — — 625 1614 — — — — 588 1549 756 1837 — — 898 2220 1002 2465 — — 0.2 281 757 — — — — 243 808 336 1109 — — 458 1406 514 1497 — — 614 1579 — — — — 577 1581 738 1804 — — 873 2149 978 2366 — — 0.3 278 691 375 969 — — 241 736 332 1038 — — 445 1344 501 1428 646 1491 605 1532 — — — — 572 1490 719 1759 — — 842 2066 960 2272 1080 2390 External Static Pressure (in. wg) 0.4 0.5 0.6 0.7 276 — — — 619 — — — 370 363 357 352 897 824 744 649 — 468 457 444 — 994 913 826 — — — — — — — — 328 322 317 — 953 855 754 — 441 432 421 410 1202 1111 1021 929 430 415 399 384 1273 1188 1091 983 487 471 455 438 1348 1255 1152 1042 636 626 614 602 1412 1325 1128 1120 593 574 549 518 1478 1421 1361 1295 726 695 661 625 1731 1672 1610 1541 — — — 790 — — — 1699 566 556 539 517 1460 1421 1372 1312 699 676 650 623 1705 1643 1577 1508 896 862 829 800 1956 1879 1797 1709 814 792 777 764 1988 1923 1871 1821 941 914 880 839 2181 2091 2001 1909 1080 1066 1041 1008 2266 2208 2144 2041 *Air delivery values are without air filter and are for dry coil. (See Wet Coil Pressure Drop table.) NOTE: Deduct field-supplied air filter pressure drop and wet coil pressure drop to obtain external static pressure available for ducting. 15 0.8 — — — — 431 730 — — — — 400 826 — — 422 929 589 1003 485 1218 591 1456 766 1602 491 1242 596 1440 775 1615 743 1751 798 1815 972 1903 0.9 — — — — 423 620 — — — — — — — — — — — — 454 1120 561 1345 742 1494 — — 572 1375 752 1514 701 1632 764 1718 938 1772 1.0 — — — — — — — — — — — — — — — — — — — — 540 1193 713 1367 — — 555 1315 728 1406 618 1424 750 1617 — — PERFORMANCE DATA (cont) 583A WET COIL PRESSURE DROP UNIT SIZE 583A AIRFLOW (cfm) 700 800 900 900 1000 1100 1100 1200 1300 1300 1400 1500 1500 1600 1700 1900 2000 2100 024 030 036 042 048 060 PRESSURE DROP (in. wg) 0.0535 0.067 0.123 0.0687 0.083 0.150 0.084 0.100 0.177 0.099 0.177 0.204 0.199 0.137 0.156 0.108 0.120 0.132 ECONOMIZER/1-in. FILTER PRESSURE DROP (in. wg) UNIT 583A 024-036 042-060 PRESSURE DROP 0.20 0.25 OUTDOOR SOUND: ONE-THIRD OCTAVE BAND DATA — DECIBELS UNIT Frequency (Hz) 63 125 250 500 1000 2000 4000 8000 583A 024 43.6 54.1 57.1 64.9 67.6 64.1 59.7 53.5 030 52.6 47.3 58.2 63.2 66.1 64.0 61.3 57.0 036 49.5 56.4 61.0 67.4 68.1 65.8 64.8 56.8 Bels — Sound Levels (1 bel = 10 decibels) 16 042 56.8 56.9 64.0 68.0 67.7 64.6 61.3 55.5 048 54.7 64.0 69.9 73.3 73.5 70.4 66.7 60.5 060 55.5 64.1 66.6 70.6 72.6 69.8 67.5 61.6 PERFORMANCE DATA (cont) HIGH ALTITUDE COMPENSATION NATURAL GAS ONLY ORIFICE CONVERSION — 3.5 in. wg MANIFOLD PRESSURE* ALTITUDE (ft) 0-2000 2001-4500 4501-6000 INPUT (Btuh) 40,000 60,000 90,000 115,000 130,000 33,290 49,930 74,900 95,700 108,180 31,310 46,970 70,450 90,020 101,760 OUTPUT (Btuh) 32,040 47,040 71,910 93,265 104,390 27,130 40,690 61,040 78,000 88,170 25,520 38,280 57,420 73,370 82,930 ORIFICE NUMBER† #44 #38 #38 #33 #31 #49 #43 #43 #38 #36 #50 #44 #44 #40 #37 *As the height above sea level increases, there is less oxygen per cubic ft of air. Therefore heat input rate should be reduced at higher altitudes. †Orifices available through your distributor. LIQUID PROPANE ONLY ORIFICE CONVERSION — 3.5 in. wg MANIFOLD PRESSURE* ALTITUDE (ft) 0-2000 2001-4500 4501-6000 INPUT (Btuh) 40,000 57,000 85,500 115,000 127,000 33,290 47,430 71,150 95,700 105,690 OUTPUT (Btuh) 33,200 47,310 70,965 95,450 105,410 27,630 39,370 59,050 79,430 87,720 31,310 25,990 44,620 66,930 90,020 99,140 37,030 55,550 74,720 82,510 ORIFICE NUMBER† #50 #46 #46 #42 #41 #53 #50 #50 #45 #44 NOT TO BE USED ABOVE 4500 FT #51 #51 #47 #45 *As the height above sea level increases, there is less oxygen per cubic ft of air. Therefore, heat input rate should be reduced at higher altitudes. †Orifices available through your distributor. 17 TYPICAL PIPING AND WIRING Vertical Discharge NEC — National Electrical Code Horizontal Discharge 18 APPLICATION DATA 1. Condensate trap — A 2-in. condensate trap must be field supplied. 4. Airflow — Units are draw-thru in the Cooling mode and blow-thru in the Heating mode. 2. Ductwork — Secure downflow discharge ductwork to roof curb. For horizontal discharge applications, attach ductwork to unit with flanges. 5. Maximum cooling airflow — To minimize the possibility of condensate blow-off from the evaporator, airflow through the units should not exceed 450 cfm/ton. 3. To convert a unit to downflow discharge — Units are equipped with factory-installed inserts in the downflow openings. Remove the inserts similar to removing an electrical knock-out. Use an accessory duct cover to seal the horizontal discharge openings in the unit. Units installed in horizontal discharge orientation do not require duct covers. 6. Minimum cooling airflow — The minimum cooling airflow is 350 cfm/ton. 7. Minimum ambient operating temperature — All standard units have a minimum ambient operating temperature of 40 F. With accessory low ambient temperature kit, units can operate at temperatures down to 0° F. 19 ELECTRICAL DATA UNIT SIZE 583A 024 030 036 042 048 060 V-PH-Hz 208/230-1-60 208/230-1-60 208/230-3-60 208/230-1-60 208/230-3-60 460-3-60 208/230-1-60 208/230-3-60 460-3-60 208/230-1-60 208/230-3-60 460-3-60 208/230-1-60 208/230-3-60 460-3-60 VOLTAGE RANGE Min Max 187 253 187 253 187 253 187 253 187 253 414 506 187 253 187 253 414 506 187 253 187 253 414 506 187 253 187 253 414 506 COMPRESSOR RLA 10.3 13.5 9.0 16.7 11.2 5.4 17.9 12.4 6.1 19.5 12.4 5.8 28.8 17.3 9.0 LRA 56.0 73.0 63.0 97.0 75.0 37.5 104.0 88.0 44.0 104.0 88.0 44.0 169.0 123.0 62.0 OUTDOOR FAN MOTOR FLA 0.8 0.8 0.8 0.8 0.8 0.9 1.6 1.6 0.9 1.6 1.6 0.9 1.6 1.6 0.9 LEGEND FLA — Full Load Amps HACR — Heating, Air Conditioning and Refrigeration LRA — Locked Rotor Amps MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection RLA — Rated Load Amps INDOOR FAN MOTOR FLA 2.0 2.1 2.1 3.6 3.6 1.9 4.1 4.1 2.0 4.1 4.1 2.0 6.2 6.2 3.2 POWER SUPPLY FUSE OR HACR BRKR MCA MOCP* 15.7 25 19.8 30 14.2 20 25.3 40 18.4 25 9.6 15 28.1 45 21.2 30 10.5 15 30.1 45 21.2 30 10.2 15 43.8 60 29.4 45 15.4 20 EXAMPLE: Supply voltage is 460-3-60. AB = 452 v BC = 464 v AC = 455 v Average Voltage = = *Fuse or HACR Breaker. 452 1 464 1 455 3 1371 3 = 457 NOTES: 1. In compliance with NEC (National Electrical Code) requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. The CGA (Canadian Gas Association) units may be fuse or circuit breaker. 2. Minimum wire size is based on 60 C copper wire. If other than 60 C wire is used, or if length exceeds wire length in table, determine size from NEC. 3. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percentage of voltage imbalance. Determine maximum deviation from average voltage. (AB) 457 − 452 = 5 v (BC) 464 − 457 = 7 v (AC) 457 − 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance. 7 % Voltage Imbalance = 100 x 457 = 1.53% This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. % Voltage imbalance max voltage deviation from average voltage = 100 x average voltage IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately. 20 21 — — — Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential Only, Not to Represent Wiring Splice (Marked) Splice Terminal (Unmarked) Terminal (Marked) Field Splice Quadruple Terminal Rollout Switch Transformer NOTES: 1. If any of the original wires furnished are replaced, it must be replaced with type 90 degree C wire or its equivalent. 2. See Trade Prices for thermostat and subbases. 3. Use 75 degree C copper conductors for field installation. 4. For high speed IFM, disconnect RED wire from IGC terminal BM and connect BLK wire from IFM. For medium speed, disconnect RED wire from IGC terminal BM and connect BLU wire from IFM. 5. Models 583A sizes 024-036 have LS1 and LS2 wired in series. Models 583A sizes 042-060 have LS1 only. QT RS TRAN LEGEND — Adjustable Heat Anticipator BR — Blower Relay C — Contactor CAP — Capacitor COMP — Compressor Motor CR — Combustion Relay EQUIP — Equipment FS — Flame Sensor FU — Fuse GND — Ground GVR — Gas Valve Relay HS — Hall Effect Sensor HV — High Voltage Transformer TRAN — Transformer I — Ignitor IDM — Induced-Draft Motor IFM — Indoor-Fan Motor IGC — Integrated Gas Unit Controller LS — Limit Switch MGV — Main Gas Valve NEC — National Electrical Code OFM — Outdoor-Fan Motor AHA TYPICAL WIRING SCHEMATIC — 208/230-1-60 SHOWN TYPICAL WIRING SCHEMATIC — 208/230-3-60 SHOWN AHA BR C CAP COMP CR CS EQUIP FS FU GND GV GVR HS HV I IDM IFC IFM IGC L1 LS LS1 MGV — — — — — — — — — — — — — — — — — — — — — — — — LEGEND NEC Adjustable Heat Anticipator OFM Blower Relay QT Contactor RS Capacitor SEN Compressor Motor SW Combustion Relay TRAN Centrifugal Switch Equipment Fusible Link Fuse Ground Gas Valve Gas Valve Relay Hall Effect Sensor High Voltage Ignitor Induced-Draft Motor Indoor-Fan Contactor Indoor-Fan Motor Integrated Gas Unit Controller Line Limit Switch Limit Switch Main Gas Valve — — — — — — — National Electrical Code Outdoor-Fan Motor Quadruple Terminal Rollout Switch Sensor Switch Transformer Field Splice Terminal (Marked) Terminal (Unmarked) Splice Splice (Marked) Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential Only, Not to Represent Wiring NOTES: 1. If any of the original wires furnished are replaced, they must be replaced with type 90 degree C wire or its equivalent. 2. See Trade Prices for thermostat and subbases. 3. Use 75 degree C copper conductors for field installation. 4. For high speed IFM, disconnect RED wire from IGC terminal BM and connect BLK wire from IFM. For medium speed, disconnect RED wire from IGC terminal BM and connect BLU wire from IFM. 22 TYPICAL WIRING SCHEMATIC — 460-3-60 SHOWN AHA BR C CAP COMP CR CS EQUIP FS FU GND GV GVR HS HV I IDM IFC IFM IGC L1 LS LS1 MGV — — — — — — — — — — — — — — — — — — — — — — — — LEGEND NEC Adjustable Heat Anticipator OFM Blower Relay QT Contactor RS Capacitor SEN Compressor Motor SW Combustion Relay TRAN Centrifugal Switch Equipment Fusible Link Fuse Ground Gas Valve Gas Valve Relay Hall Effect Sensor High Voltage Ignitor Induced-Draft Motor Indoor-Fan Contactor Indoor-Fan Motor Integrated Gas Unit Controller Line Limit Switch Limit Switch Main Gas Valve — — — — — — — National Electrical Code Outdoor-Fan Motor Quadruple Terminal Rollout Switch Sensor Switch Transformer Field Splice Terminal (Marked) Terminal (Unmarked) Splice Splice (Marked) Factory Wiring Field Control Wiring Field Power Wiring Accessory or Optional Wiring To Indicate Common Potential Only, Not to Represent Wiring NOTES: 1. If any of the original wires furnished are replaced, they must be replaced with type 90 degree C wire or its equivalent. 2. See Trade Prices for thermostat and subbases. 3. Use 75 degree C copper conductors for field installation. 4. For high speed IFM, disconnect RED wire from IGC terminal BM and connect BLK wire from IFM. For medium speed, disconnect RED wire from IGC terminal BM and connect BLU wire from IFM. 23 CONTROLS outdoor (condenser) fan motor (OFM). Both motors start instantly. The set of normally open contacts of IFR close and complete the circuit through IFM. The IFM starts instantly. On the loss of the thermostat call for cooling, 24 v is removed from both the ‘‘Y’’ and ‘‘G’’ terminals (provided the fan switch is in the ‘‘AUTO’’ position) deenergizing the compressor contactor and opening the contacts supplying power to compressor/OFM. After a 30-second delay, the IFM shuts off. If the thermostat fan selector switch in is the ‘‘ON’’ position, the IFM will run continuously. NOTE: On units with a Time GuardT II device: once the compressor has started and then stopped, it cannot be restarted again until 5 minutes have elapsed. OPERATING SEQUENCE Heating — When the thermostat calls for heating, terminal ‘‘W’’ is energized, starting the induced-draft motor. When the halleffect sensor on the induced-draft motor senses that it has reached the required speed, the burner ignition sequence begins. The indoor (evaporator) fan motor (IFM) is energized 45 seconds after flame is established. When the thermostat is satisfied and ‘‘W’’ is deenergized, the IFM stops after a 45-second time-off delay. Cooling — When the system thermostat calls for cooling, 24 V is supplied to the ‘‘Y’’ and ‘‘G’’ terminals of the thermostat. This completes the circuit to the contactor coil (C) and indoor (evaporator) fan relay (IFR). The normally open contacts of C close and complete the circuit through compressor motor (COMP) to 24 GUIDE SPECIFICATIONS C. Fans: 1. The evaporator fan shall be 3-speed, direct-drive, as shown on equipment drawings. 2. Fan wheel shall be made from steel, and shall be double-inlet type with forward curved blades with corrosion resistant finish. Fan wheel shall be dynamically balanced. 3. Condenser fan shall be direct drive propeller type with aluminum blades riveted to corrosion resistant steel spiders, be dynamically balanced, and discharge air vertically. D. Compressor: 1. Fully hermetic compressors with factory-installed vibration isolation. 2. Scroll compressors shall be standard on all units. E. Coils: Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless copper tubes with all joints brazed (copper/copper and vinyl-coated construction available as option). Tube sheet openings shall be belled to prevent tube wear. F. Heating Section: 1. Induced-draft combustion type with energy saving direct spark ignition system and redundant main gas valve. 2. Induced-draft motors shall be provided with solid-state hall-effect sensor to ensure adequate airflow for combustion. 3. The heat exchangers shall be constructed of aluminized steel for corrosion resistance. 4. Burners shall be of the in-shot type constructed of aluminum coated steel. 5. All gas piping and electric power shall enter the unit cabinet at a single location. G. Refrigerant Components: Refrigerant components shall be of the fixed orifice feed type. H. Filters: Filter section shall consist of field-installed, throwaway, 1-in. thick fiberglass filters of commercially available sizes. I. Controls and Safeties: 1. Unit controls shall be complete with a self-contained low voltage control circuit. 2. Compressors shall incorporate a solid-state compressor protector that provides reset capability. J. Operating Characteristics: 1. Unit shall be capable of starting and running at 125 F ambient outdoor temperature per maximum load criteria of ARI Standard 210. 2. Compressor with standard controls shall be capable of operation down to 40 F ambient outdoor temperature. 3. Units shall be provided with fan time delay to prevent cold air delivery before the heat exchanger warms up. 4. Unit shall be provided with 30-second fan time delay after the thermostat is satisfied. K. Electrical Requirements: All unit power wiring shall enter the unit cabinet at a single location. PACKAGED GAS HEATING/ELECTRIC COOLING UNITS CONSTANT VOLUME APPLICATION HVAC GUIDE SPECIFICATIONS SIZE RANGE: 2 to 5 TONS, NOMINAL COOLING 40,000 TO 130,000 BTUH NOMINAL HEATING INPUT BRYANT MODEL NUMBER: 583A PART 1 — GENERAL 1.01 SYSTEM DESCRIPTION Outdoor rooftop mounted, gas heating/electric cooling unit utilizing a hermetic compressor for cooling duty. Unit shall discharge supply air vertically or horizontally as shown on contract drawings. Condenser fan/coil section shall have a draw-thru design with vertical discharge for minimum sound levels. 1.02 QUALITY ASSURANCE A. Unit shall be rated in accordance with ARI Standards 210/ 240-94 and 270-95. B. Unit shall be designed in accordance with UL Standard 1995. C. Unit shall be manufactured in a facility registered to ISO 9001 manufacturing quality standard. D. Unit shall be UL listed and CSA certified as a total package for safety requirements. E. Roof curb shall be designed to conform to NRCA Standards. F. Insulation and adhesives shall meet NFPA 90A requirements for flame spread and smoke generation. G. Cabinet insulation shall meet ASHRAE Standard 62P. 1.03 DELIVERY, STORAGE AND HANDLING Unit shall be stored and handled per manufacturer’s recommendations. PART 2 — PRODUCTS 2.01 EQUIPMENT A. General: Factory-assembled, single-piece, heating and cooling unit. Contained within the enclosure shall be all factory wiring, piping, controls, refrigerant charge (R-22), and special features required prior to field start-up. B. Unit Cabinet: 1. Unit cabinet shall be constructed of phosphated, zinccoated, pre-painted steel capable of withstanding 500 hours in salt spray. 2. Normal service shall be through a single removable cabinet panel. 3. The unit shall be constructed on a rust proof basepan that has an externally trapped, integrated sloped drain pan. 4. Evaporator fan compartment top surface shall be insulated with a minimum 1⁄2-in. thick, flexible fiberglass insulation, coated on the air side and retained by adhesive and mechanical means. The evaporator wall sections will be insulated with a minimum semi-rigid foil-faced board capable of being wiped clean. Aluminum foil-faced fiberglass insulation shall be used in the entire indoor air cavity section. 5. Unit shall have a field-supplied condensate trap. 25 GUIDE SPECIFICATIONS (cont) 8. Low Ambient Package: Shall consist of a solid-state control and condenser coil temperature sensor for controlling condenser-fan motor operation, which shall allow unit to operate down to 0° F outdoor ambient temperature. 9. Filter Rack Kit: Shall provide filter mounting for downflow applications. 10. Controls Upgrade Kit: Shall provide high and low pressure safety protection. 11. Square-To-Round Duct Transitions: Shall have the ability to convert the supply and return openings from rectangular to round. 12. Compressor Protection: Solid-state control shall protect compressor by preventing ‘‘short cycling.’’ 13. Duct Conversion Kit: Shall enable conversion of a factory supplied side discharge unit to downflow discharge airflow unit. 14. Crankcase Heater: Shall provide anti-floodback protection for low-load cooling applications. 15. High Altitude Kit: Shall consist of natural gas orifices to compensate for gas heat operation at 2001 to 6000 ft above sea level. 16. Low NOx Kit: Shall provide NOx reduction to values below 40 nanograms/joule to meet California emission requirements. 17. Compressor Hard Start Kit: Shall provide additional starting torque for singlephase compressors. L. Motors: 1. Compressor motors shall be of the refrigerant-cooled type with line-break thermal and current overload protection. 2. All fan motors shall have permanently lubricated bearings, and inherent, automatic reset, thermal overload protection. 3. Condenser-fan motor shall be totally enclosed. M. Special Features: 1. Louvered Grille: Wire grille shall be standard on all units. Louvered grille shall be available as a factory-installed option to provide hail guard and vandalism protection. 2. Coil Options: Shall include factory-installed optional copper/copper and vinyl-coated refrigerant coils. 3. Economizer: a. Economizer controls capable of providing free cooling using outside air. b. Equipped with low leakage dampers not to exceed 3% leakage, at 1.0 in. wg pressure differential. c. Spring return motor shuts off outdoor damper on power failure. 4. Flat Roof Curb: Curbs shall have seal strip and a wood nailer for flashing and shall be installed per manufacturer’s instructions. 5. Manual Outdoor Air Damper: Package shall consist of damper, birdscreen, and rainhood which can be preset to admit outdoor air for year-round ventilation. 6. Thermostat: To provide for one-stage heating and cooling in addition manual or automatic changeover and indoor fan control. 7. Natural-to-Propane Conversion Kit: Shall be complete with all required hardware to convert to liquid propane (LP) operation at 3.5 in. wg manifold pressure. 26 SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE UNIT MUST BE INSTALLED IN ACCORDANCE WITH INSTALLATION INSTRUCTIONS Copyright 1999 Bryant Heating & Cooling Systems Printed in U.S.A. 4-99 5258-300
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