Buhler 2595 Users Manual Manual(cover)

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2015-02-02

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PRINTED IN CANADA
WARRANTY REGISTRATION AND POLICY
Buhler Manufacturing products are warranted for a period of twelve (12) months from
original date of purchase, by original purchaser, to be free from defects in material and
workmanship under correct, normal agricultural use and proper applications.
Buhler Manufacturing’s obligations under this warranty shall be limited to the repair or
exchange, at Buhler Manufacturing’s option, of any Buhler Manufacturing product or
part which proves to be defective as provided. Buhler Manufacturing reserves the right
to either inspect the product at the buyer’s location or have it returned to the factory for
inspection.
The above warranty does not extend to goods damaged or subject to accident, abuse or
misuse after shipment from Buhler Manufacturing’s factory, nor to goods altered or
repaired by anyone other than an authorized Buhler Manufacturing representative.
Buhler Manufacturing makes no Express Warranties other than those which are
specifically described. Any description of goods, including any references and
specifications in catalogues, circulars and other written material published is for the sole
purpose of identifying goods and shall conform to such descriptions. Any sample or
model is for illustrative purposes only and does not create an Express Warranty that the
goods conform to sample or model shown.
The purchaser is solely responsible for determining suitability of goods sold. This
warranty is expressly in lieu of all other warranties expressed or implied. Buhler
Manufacturing will in no event be liable for any incidental or consequential damages
whatsoever, nor for any sum in excess of the price received for the goods for which
liability is claimed.
WARRANTY CLAIMS:
Warranty requests must be prepared on Buhler Manufacturing Warranty Claim Forms
with all requested information properly completed. Warranty Claims must be submitted
within a thirty (30) day period from date of failure repair.
WARRANTY LABOR:
Any labor subject to warranty must be authorized by Buhler Manufacturing. The labor
rate for replacing defective parts, where applicable, will be credited at a rate determined
by the Company, Buhler Manufacturing.
IMPORTANT FACTS:
Buckets and Bucket Tines Carry No Warranty
Bent Spears Carry No Warranty
Snowblower Fan Shafts Carry No Warranty
Mower Blades Carry No Warranty
Portable Auger Parts Have Two (2) Year Warranty
Loader Parts Have Two (2) Year Warranty
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Allied Front-End Loader
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2595 & 2596 OPERATOR’S AND PARTS MANUAL
Table of Contents
Description Page
Registration and Policy
Loader Specifications .......................................................................................... 2
Introduction
Terminology .............................................................................................. 4
Serial Decal Location ................................................................................ 5
Safety
General Safety Notes ................................................................................ 6
Safety Decals ............................................................................................ 7
Important Precautions ............................................................................... 7
Pre – Operation .................................................................................................... 10
Operation
General Operating Notes .......................................................................... 11
Hydraulics ................................................................................................. 11
Bucket ....................................................................................................... 12
Backfilling or Scraping .............................................................................. 13
A – Frame ................................................................................................. 14
Handling Bales and Pallets ....................................................................... 15
Grapple ..................................................................................................... 17
Installing / Removing Loader
Installing .................................................................................................... 18
Removing .................................................................................................. 19
Installing / Removing Loader Attachments
Installing .................................................................................................... 21
Removing .................................................................................................. 21
Lubrication ............................................................................................................ 22
Maintenance
General Inspection .................................................................................... 23
Lift locks .................................................................................................... 23
Pins and Bushings .................................................................................... 23
Mounting Kit .............................................................................................. 24
Bolt Torque Chart ...................................................................................... 24
Hydraulics ................................................................................................. 25
TSL General Notes ............................................................................................... 28
Trouble Shooting ................................................................................................. 29
Parts Appendix ..................................................................................................... 31
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Allied Front-End Loader
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LOADER SPECIFICATIONS
Illustration (TSL shown)
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Allied Front-End Loader
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Specification Chart
NOTE: Specifications are subject to change without notice or obligation.
Item Description 2595/2596
REG 2595/2596
TSL 2595S/2596S
REG 2595S/2596S
TSL
A Maximum lift height to pivot pin [in/cm] 145/368 145/368 142/361 142/361
B Maximum lift height under level bucket [in/cm] 135/343 135/343 132/335 132/335
C Clearance with bucket dumped [in/cm] 112/285 112/285 108/274 108/274
D Reach at maximum lift height [in/cm] 29/74 28/71 32/81 32/81
E Maximum dump angle [deg] 48 49 46 48
G Maximum rollback angle [deg] 38 38 38 38
H Digging depth [in/cm] 7.0/18 7.0/18 5.5/14 5.5/14
J Overall height in carry position [in/cm] 85/216 87/221 85/216 86/218
U Lift capacity to maximum height - at pivot pin [lb/kg] 3425/1554 5355/2429 3465/1572 5410/2454
optional cylinder 5395/2447 54552474
V Lift capacity to maximum height [lb/kg] 2330/1057 3645/1653 2335/1059 3650/1656
optional cylinder 3670/1665 3680/1669
W Lift capacity to 59 in. height - at pivot pin [lb/kg] 3995/1812 6220/2821 4200/1905 6510/2953
optional cylinder 6280/2849 6570/2980
X Lift capacity to 59 in. height [lb/kg] 3050/1383 4750/2155 3170/1438 4920/2232
optional cylinder 4795/2175 4965/2252
Y Breakout force - at pivot pin [lbf/daN] 4795/2132 7425/3303 5180/2304 7970/3545
optional cylinder 7490/3397 8040/3576
Z Breakout force [lbf/daN] 3480/1548 5385/2395 3695/1643 5690/2530
optional cylinder 5435/2418 5735/2551
VV Bucket rollback force at maximum height [lbf/daN] 2760/1228 4310/1917 2725/1212 4255/1893
optional cylinder 4255/1893 4200/1868
XX Bucket rollback force at 59 in. lift height [lbf/daN] 4240/1886 6380/2837 4210/1873 6350/2824
optional cylinder 6445/2867 6400/2847
ZZ Bucket rollback force at ground line [lbf/daN] 4335/1928 6295/2800 4340/1930 6300/2802
optional cylinder 6590/2931 6595/2933
Raising/Lowering time [sec] 4.4/2.8 6.3/4.2 4.4/2.8 6.3/4.2
optional cylinder 6.3/4.2 6.3/4.2
Bucket dumping/rollback time [sec] 3.7/2.3 4.1/2.7 3.7/2.3 4.1/2.7
optional cylinder 5.3/3.5 5.3/3.5
Lift cylinder tube/shaft size [in] 2.50/1.50 3.00/1.75 2.50/1.50 3.00/1.75
optional cylinder 3.00/1.75 3.00/1.75
Lift cylinder stroke/retracted length [in] 25.75/38.00 25.75/38.00 25.75/38.00 25.75/38.00
Bucket cylinder tube/shaft size [in] 2.50/1.50 3.00/1.75 2.50/1.50 3.00/1.75
optional cylinder 3.00/1.75 3.00/1.75
Bucket cylinder stroke/retracted length [in] 21.50/31.00 16.75/46.25 21.50/31.00 16.75/46.25
Mounting Height (+/- 3.0) [in] 48
Hydraulic pressure rating/flow rate [psi]/[gpm] 2500/15
Tractor size [H.P. @ normal duty] 50-120
Bucket size [in/cu.ft.] 60/19.0
- * Indicates bucket size used for calculations 72/23.8
of lift capacities and rollback forces. 84/27.0*
Weight (with bkt & mtg kit) [lb/kg] 2200/998
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Allied Front-End Loader
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INTRODUCTION
This manual has been provided as information regarding the specifications, safe
operation and maintenance of your agricultural front-end loader. Read and understand
this manual and the tractor manual prior to operating to obtain the best use of operating
your loader. Keep this manual for reference and to forward to new operators and
owners. Contact your local Buhler - Allied dealer if you require any assistance,
information or additional manuals.
Terminology: Basic terminology used throughout this manual has been identified
below. For part numbers and further details refer to the Parts Appendix.
Loader Identification Illustration (2595 shown)
Some components are identified as “right” and “left”. This is determined as seated in
the tractor and facing forward, loader end.
Attachment
lock pin
Loader bottom
arm
Loader top arm
(Side plate part of
mounting kit)
Lift cylinder
Attachment
(bucket shown)
Torsion tubes
Bucket cylinder
Level rod indicator
Loader joint plate Loader
lock pin
Loader upright
Loader mount
plate
(part of mtg. kit)
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Allied Front-End Loader
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Serial Decal Location: The serial decal is located on the inside left arm of the loader
joint plate. Please record the serial number in the space provided for future reference.
The serial decal will provide the model and date of manufacture of the loader and will be
required to obtain correct replacement parts and complete warranty claims.
For your records, record
Serial Number here: _____________________________
Warranty Registration: The Warranty Registration and Delivery Report MUST be
completed within thirty (30) days of delivery to validate the warranty.
Buhler Manufacturing
"a partnership"
farm king
allied
inland
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Allied Front-End Loader
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SAFETY
Read and understand all the safety messages listed in this manual. For your safety and
the safety of others near the machine, learn how to control and operate the loader
properly. It is your responsibility to inform subsequent operators and owners of these
precautions.
General Safety Notes:
Improper use of the loader and tractor can cause serious injury or death.
Operate the loader while seated in the tractor seat only.
Keep the work area clear of other persons.
Never leave the tractor unattended while the attachment is raised. Always lower the
attachment to ground and shut tractor off before leaving the tractor seat.
Never work beneath a raised loader unless it is securely supported. The control
lever can be moved or a hydraulic leak could cause the loader to drop resulting in
serious injury or death. Refer to the Lift Lock Instructions Decal for proper use of the
lift locks.
Prior to use, check to ensure the attachment is properly locked to the quick-tach.
Verify from tractor seat by lowering the attachment to the ground and retracting the
lift cylinders.
Never operate loader with frayed or damaged hoses or leaking fittings. A burst
could cause the loader to drop suddenly and result in serious injury or death and
cause damage to the loader or tractor.
Keep tractor on solid ground when raising loader. Loose fill rocks and holes can be
dangerous for loader operation and movement.
If for some reason, you feel the tractor tipping, immediately lower the loader.
A pivoting front axle acts like a three-wheeled tractor until the stops hit the axle.
Space rear tires as recommended by the tractor manufacturer. Maximize width for
high lift applications and uneven terrain.
Add rear ballast as required to ensure 25% of gross vehicle weight is transferred to
the rear axle. Loader, attachment and payload must be included as weight.
Do not raise attachment to extreme heights while tractor is on an incline. Be alert for
terrain changes and adjust accordingly. Keep attachment at low travel height, no
more than one foot, as long as possible.
Allow for attachment and loader length when turning.
The tractor must be equipped with an approved Roll Over Protection Structure
(ROPS) and safety belts.
Use proper lighting and safety warnings when transporting equipment on public
roads and during darkness. The Slow Moving Vehicle (SMV) emblem must be
visible. Check with your local Law Enforcement Agency for specific requirements.
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Allied Front-End Loader
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Safety Decals: Safety Decal Location illustrates the approximate location and detail of
safety decals. To install safety decals ensure the installation area is clean and dry.
Decide on the exact position before you remove the backing paper. Remove the
smallest portion of the split backing paper and align over the specified area. Carefully
press in place. Slowly peel back the remaining paper and smooth the remaining portion
in place. Small air pockets can be pierced with a pin and smoothed out. Keep all
decals clean and replace any that are damaged or missing. Replacement decals are
available from your local dealer.
Important Precautions: The alert symbol is used throughout this manual. It indicates
attention is required and identifies hazards; your safety is involved. Follow the
recommended precautions.
The safety alert symbol indicates ATTENTION ! BECOME ALERT ! YOUR SAFETY IS
INVOLVED ! The symbol appears in conjunction with statements and signs.
CAUTION
WARNING
The danger symbol indicates an imminently hazardous situation, which will result in
death or serious injury. This signal word is limited to the most extreme situations,
typically for machine components, which, for functional purposes, cannot be guarded.
DANGER
The caution symbol indicates a potentially hazardous situation, which may result in
injury. It may also be used to alert against unsafe practices.
The warning symbol indicates a potentially hazardous situation, which could result in
death or serious injury and includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe practices.
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Allied Front-End Loader
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Safety Decal Location
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The following pictorials indicate important precautions to be used during the operation of
the loader.
WARNING
WARNING
WARNING
FALLING HAZARD
To prevent serious injury or death:
Do not lift, carry or allow anyone to ride on or work from any
portion of loader.
HIGH PRESSURE FLUID
To prevent serious injury or death:
Relieve pressure on system before repairing or adjusting
or disconnecting.
Wear proper hand and eye protection when searching for
leaks. Use wood or cardboard instead of hands.
Keep all components in good repair.
If hydraulic fluid penetrates skin, obtain medical
treatment IMMEDIATELY.
CRUSHING HAZARD
To prevent serious injury or death:
Do not allow bystanders in loader work area.
Lower loader to the ground before leaving seat.
Do not walk or work under raised loader. For servicing,
refer to operator's manual.
Read and understand operator's manual before operating
loader.
CRUSHING HAZARD
To prevent serious injury of death:
Do not handle round bales or other shiftable objects
unless loader is equipped with an attachment designed
for this purpose.
Do not handle loose loads that are not secured.
Do not lift load higher than necessary.
WARNING
ROLL-OVER HAZARD
To prevent serious injury or death:
Move and turn tractor at low speed.
Carry load no higher than necessary to clear the ground
when transporting.
Add wheel ballast or rear weight for stability.
Move wheels to widest possible settings to increase
stability.
It is recommended the tractor be equipped with a rollover
protective structure (ROPS).
DANGER
WARNING
ELECTROCUTION HAZARD
To prevent serious injury or death:
Stay away from power lines and cables.
Electrocution can occur with or without direct
contact.
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Allied Front-End Loader
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PRE – OPERATION
WARNING The tractor must be equipped with an approved Roll
over Protection Structure (ROPS) and safety belts to help prevent personal injury
or death caused by tractor roll over.
CAUTION Maximum rated loader capacity may exceed tractor
rating. Load restrictions or reduction in hydraulic operating pressure may be
required for safe operation.
Rops: Do not exceed the manufacturer’s rating for maximum gross vehicle
weight. Refer to the Tractor Manual or the ROPS Serial Decal for rating. Do not
alter or modify the ROPS structure.
Tractor Tires: Space rear tires as recommended by the tractor manufacturer.
Tire inflation and capacity must meet or exceed additional weight of loader,
attachment and payload. Maximize width for high lift applications. Tread width
must not exceed maximum width as recommended in the Mounting Kit Listing.
WARNING Add rear ballast to help prevent personal injury or death
caused by tractor roll over.
Rear Ballast: Rear ballast is required to ensure 25% of gross vehicle weight is
transferred to the rear axle. Attachment and load must be included as weight.
Adequate rear weights are required to counterbalance maximum loader capacity
and safe loader operation. Weight can be added as rear tire liquid (calcium
solution), rear wheel weights, rear axle weights and/or three point hitch mounted
ballast or implement. Ballasting will vary with tractor and loader attachment.
Refer to the Tractor Manual for recommended ballasting.
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Allied Front-End Loader
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OPERATION
General Operating Notes: The following section provides general
information that can be applied towards your specific application. Ensure that
you’ve read and understood this manual and your Tractor Manual. Observe all
safety precautions and follow local laws pertaining to the use of your loader and
tractor.
Hydraulics: Under normal conditions, operate the tractor’s engine at ½ throttle.
Note: In cold weather, tractors with load sense hydraulic systems require longer
warm-up periods for the loader to respond when valve is operated.
In cold weather, operate the tractor’s engine at idle speed until the hydraulic fluid
is warmed up. Slowly cycle the loader and attachment several times to further
warm the hydraulic fluid. High engine speed when the hydraulic fluid is cold will
cause the pump to wear prematurely and may cause the loader to operate
erratically. The hydraulic hoses should be connected to
the loader valve such that pushing forward on
handles lowers the loader or dumps the
attachment. When using the Allied Remote
Hydraulic Control pushing forward should
lower the loader while pushing directly right
should dump the attachment.
The Allied Remote Hydraulic Control is
equipped with a momentary push button
switch and a lock. The push button is for
operating a third function when an electric
diverter is installed. The third function is
normally for operating a grapple. When the
button is depressed the valve ports are open
to the grapple cylinders. Shifting the joystick
to the left while button is depressed will close
the grapple and shifting to the right will open.
IMPORTANT: Always feather the grapple
when closing or opening to avoid
unnecessary shock loads on grapple
components.
WARNING
Keep grapple closed at all times when bucket
is empty and carry bucket low to the ground.
Avoid operating near power wires.
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All Buhler-Allied hydraulic valves are self-centering and return to neutral from all
positions except float. The float or detent spool is only to be used on the boom
circuit. This position allows the oil to freely flow through the valve so the lift
cylinders can extend or retract. It can be engaged by slightly pushing control
beyond full lower. Float will allow for the loader to lower and rise as the
attachment follows the ground contours. To disengage float, slightly pull control
back towards the neutral position. The Allied Remote Hydraulic Control can be
locked in the neutral position to minimize unintentional movement.
CAUTION Lower and dump heavy loads slowly by feathering.
Stop tractor movement gradually. Never drop a loaded attachment and “catch”
hydraulically. Stopping with such downward momentum may cause damage to
the loader or tractor.
When handling heavy loads be sure to raise and lower the loader slowly while
leveling the attachment as required. Feathering can assist in accurately
controlling operations by regulating oil flow through cylinders.
A third function hydraulic control is available for grapple or other hydraulic
applications. An optional divertor valve is connected to the loader attachment
spool and is operated via the Allied Remote Hydraulic Control momentary switch
and simultaneously engaging the bucket spool through dump or rollback.
Bucket:
When loading a bucket, approach straight
and enter the pile with a level bucket parallel
to the line of motion.
IMPORTANT: Attempting to turn while
loading may cause damage to the loader or
tractor.
Work controls to raise and rollback the bucket
simultaneously. The combined actions of lift
and bucket cylinders increases loading
efficiency and minimizes resistance to lift.
NOTE: On tractors with low hydraulic oil
flows, both functions may not be possible
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Minimize turning angle and length of run
between pile and trailer to increase loading
efficiency. Also, place load evenly or
centered in the attachment.
WARNING Carry the load no
higher than necessary to clear the terrain.
Turn and brake slowly. Always be sure that
loading area is level and on solid ground. Do
not raise loader higher then required while
dumping. Immediately lower the loader to
ground if the tractor becomes unstable.
Leave material, which drifts over the bucket
sides for final cleanup.
Backfilling or Scraping:
For forward back filling, approach pile with a
level bucket. Utilize the float position to
minimize bucket cutting edge wear. Leave
dirt in bucket. Dumping on each pass
reduces efficiency.
NOTE: Use leveling rod for a guide to
ensure bucket is level.
Do not use bucket in dumped position for
forward grading. This will only impose
severe shock loading on the bucket cylinders
and it is difficult to maintain a level grade.
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For back grading, either load the bucket and
position the heel on the ground or position
the bucket at 40° or less below level as
shown. Place the valve in the float position
and back up slowly.
IMPORTANT: Float position must be used to
reduce down pressure, otherwise cylinder
rod(s) and/or bucket damage could occur.
A – Frame: Standard and Heavy Duty A – Frames can be fitted with either
spears or pallet forks.
- Standard Duty
The standard duty frame is for handling
medium sized round bales (up to 1000 lbs.)
fitted with a single centered 1240mm long
heat treated spear and two short stabilizers.
For pallet applications with a maximum load
up to 2000 lbs. when fitted with 42.0” fork kit.
- Heavy Duty 60”
The Heavy Duty 60” frame is for handling
medium to large sized round bales (up to
2000 lbs.) when fitted with two bottom
1240mm long heat treated spears and two
short stabilizers. For pallet applications with
a maximum payload of 4400 lbs. when fitted
with the 48.0” fork kit.
NOTE: The heavy duty frame can also be
fitted using only the one center spear as per
the standard duty A-frame.
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Allied Front-End Loader
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Handling bales and pallets:
For safe handling of bales and pallets please follow procedures below:
WARNING
Do not operate A – Frame for bales without the stabilizers.
With a single spear, enter one of the ends of
the bale and drive the spear horizontally into
the center or slightly above center of the bale
and fully penetrate the bale. Then rollback
the bucket cylinders approximately three
quarters of the cylinder stroke and lift bale
approximately a foot off the ground.
With the double or four spears enter the bale
from one of the ends and drive the spear one
third to one half the way up, from the bottom
and fully penetrate the bale. Then rollback
the bucket cylinders approximately three
quarters of the cylinder’s stroke and lift bale
approximately 12.0” off the ground.
CAUTION
Never attempt to use the spears as forks, as the spears can easily penetrate the
ground causing a spear to bend or break as well as making the bale unstable to
carry. Never attempt to handle a bale with only part of the spear(s) penetrated
The nut on the bale spear must be torqued to 500 ft.-lbs. Check the torque
periodically. A loose spear will damage the spear holder.
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When loading bales onto a trailer, park trailer
in close proximity to minimize turning angle
and length of travel to increase loading
efficiency.
As you lift the bale using the regular loader, it
is recommended to feather the valve to allow
bucket cylinders to extend to keep bale at
about a 20° angle. (On TSL loaders this is
not necessary) Lift the bale only enough to
clear the area that the bale will be placed on.
Always approach the trailer square to the
tractor as shown.
CAUTION
Avoid sudden stops and sharp turns. Avoid uneven terrain areas for loading and
unloading.
After setting the bale down position the A –
frame with spear(s) horizontal to the ground
and slowly back the tractor straight out.
With pallet forks level and just above the
ground, drive the forks into the pallet
completely. Raise loader to lift pallet and
carry level 6 to 12 inches off the ground.
Note: The TSL loader is highly
recommended when operating with pallet
forks for maintaining a constant level load.
Use the level indicator as a guide to ensure
forks are level at ground.
CAUTION
Avoid sudden stops and sharp turns. Operate at low ground speeds. Never
attempt to lift loads heavier than the rated fork specs (42”– 2200 lbs.) (48”– 4400
lbs.). Always lift or carry pallets using both forks and utilizing the full length of the
forks.
WARNING
When driving amongst livestock keep bucket cylinders retracted, and loader
boom at least 6 to 7’ off the ground. Store A – frame away from both play and
heavy traffic areas.
Level indicator
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Grapple:
The grapple is designed to safely prevent loads (bales, silage) from falling out of
the bucket. (Refer to pictorial below for options listed)
WARNING
Travel at low speeds. Carry loads as low as possible. Avoid sharp turns and
uneven terrain.
Manure tine
kits available.
Pre punched tine holes
standard on buckets
72" and larger.
Grapple for
Hay or Silage
Standard 2000 series
Quick attach brackets (2495-2895)
Standard 495-995 Quick attach
Optional 95-395 Quick attach
Optional factory
pre punched grapple buckets.
(84", 96", 102" only)
Bucket Options:
Regular / Snow
48", 60", 72", 84", 96", 102"
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INSTALLING / REMOVING LOADER
Installing:
CAUTION Prior to initial mounting, cycle loader cylinders to
displace air. This ensures the loader will remain in the storage position and
operate consistently.
1. Position the tractor centrally and parallel
to the loader uprights. Drive forward slowly
until the loader hydraulic hoses can be
coupled. Shut tractor off and set park brake.
Couple the loader hoses to the matched color
code identifiers on the auxiliary valve for
proper orientation of loader operation.
2. Extend lift cylinders to tilt both loader
uprights approximately 30 degrees. Rollback
bucket to further raise upright for additional
clearance. Both upright base pivots must be
above the loader mount cradle.
CAUTION Verify front and side clearances during installation to
avoid tractor damage. Position hydraulic hoses such that they will not be
pinched or stretched during installation.
3. Slowly drive the tractor forward until the
upright base pivot contacts the mount plate.
4. Slowly extend the bucket and retract the
lift cylinders to lower the upright pivot into the
mount plate cradle. Ensure both uprights are
fully engaged within the mount plate cradle.
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5. With the tractor in neutral, continue to
retract the lift cylinders and extend the bucket
cylinders to rotate the upright back against
the lock pin stops. Shut the tractor off and
set park brake.
6. Install both upright attachment pins
and secure with hairpin clip. Start the tractor
and slowly raise loader until the parking
stands are off the ground.
WARNING Shut tractor off and store parking stands within loader
cross tube remembering to stand on the outside of the loader arms. Start the
tractor and continue to cycle loader and attachment to verify loader operation.
Removing:
WARNING A bucket or other suitable attachment must be attached
to the loader for stability. Always remove the loader on firm level surface away
from children’s play areas and high traffic areas.
1. Raise loader to provide clearance to
engage both parking stands. Shut off tractor.
Standing along the outside of the loader arms
remove parking stands from storage position
and engage within the loader mainframe.
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2. Lower attachment level to the ground
while engaging float position. Ensure
attachment rests firmly on ground with minimal
downward pressure. If required extend bucket
cylinders to rotate upright rearward. At this
stage the pin should have no pressure. Set
tractor park brake and remove loader lock
pins. Check hydraulic hoses such that they
will not get pinched or stretched during
removal.
WARNING Operate hydraulic controls slowly. Loader will
disengage from the mounting kit and may shift if not on firm level ground.
3. Retract bucket cylinders to raise upright
and disengage from the loader mount cradle.
If additional clearance is required, extend lift
cylinders while slowly backing the tractor
away from the loader.
4. After the tractor is clear of the loader,
retract all cylinders to protect the shafting.
Shut tractor off and set park brake and
relieve oil pressure in hoses by moving valve
control. Disconnect hydraulic loader
hydraulic hoses at the quick couplers.
IMPORTANT: Cap both male and female
couplers. Wrap loader hoses over loader
arm.
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INSTALLING / REMOVING LOADER ATTACHMENTS
Installing:
1. Position tractor centrally within the
bucket hooks. Dump Quick-tach slightly from
vertical position. Slowly drive the tractor
forward until the Quick-tach contacts the
bucket.
2. Slowly raise the loader to engage the
Quick-tach within both bucket hooks. When
both hooks are resting on the Quick-tach
rollback the bucket. Shut tractor off. Lock
using both Quick-tach pins and secure with
hairpin clips.
CAUTION Verify attachment installation from tractor seat by
lowering level attachment to ground and retracting the lift cylinders.
Removing:
1. Rollback attachment and lower near
ground position. Shut tractor off.
2. Remove both Quick-tach pins and place in
storage position. Place level attachment on
ground. Slowly dump attachment while
backing tractor away.
Pin in lock
position.
Pin in storage position
bühler
Allied Front-End Loader
- 22 - P4094
LUBRICATION
Lubricate loader bushings and pivots every eight hours of average operation
with high-grade grease. For grease fitting locations see illustration below.
Select grease based on the expected outside temperature range. Lithium,
Molybdenum and synthetic greases are preferred. Use the tractor hour meter
as a guide. Increase lubrication intervals for extreme use or adverse
conditions. Each pivot should be lubricated until grease is visible at pin.
TSL Loader Shown
IMPORTANT: Ensure that grease fittings accept grease. Should any fitting
become plugged, replace immediately. Pivots not greased as specified would
cause premature wear of pins and bushings.
Lubricate both right and left
sides every 8 hours.
bühler
Allied Front-End Loader
- 23 - P4094
MAINTENANCE
General Inspection:
CAUTION Lower attachment and loader to ground, place all
controls in neutral, stop engine, set parking brake and remove ignition key before
inspecting, servicing, adjusting or repairing loader.
WARNING Relieve hydraulic pressure before repairing, adjusting
or disconnecting hydraulics components. Escaping hydraulic oil can penetrate
skin causing serious personal injury. If injured consult a physician immediately.
WARNING Never work beneath a raised loader unless it is
securely supported. The control lever can be moved or a hydraulic leak could
cause the loader to drop resulting in serious injury or death. Refer to the Lift
Lock Instructions Decal for proper use of the lift locks.
Lift Locks: The lift locks on your loader are to be used whenever someone is
attempting to be under the loader or for tractor servicing. When using the locks
ensure loader is free of any load in the loader attachment or no attachment.
To engage, raise loader sufficient for lift lock
clearance. Swing each lift lock forward
resting on the cylinder rod below the head
plate as shown. Turn off the tractor and
slowly lower the loader until the cylinder head
plate rests up against the lift lock. Then lock
joystick in neutral position.
Pins and Bushings: Every 6 months or 1000 hours check loader and cylinder
pivots for movement that would be due to bushing or pin wear. Change bushings
when excessive movement is noticed and replace any worn or rough surfaced
pins.
bühler
Allied Front-End Loader
- 24 - P4094
Mounting Kit:
After the initial 2 weeks or 40 hours of loader operation, and 6-month intervals
thereafter re-torque all mounting kit bolts. (See below for proper bolt torques)
Bolt Torque Chart:
(Side plate part of
mounting kit)
Mount kit bolts
Loader mount
plate
(part of mtg. kit)
Standard Metric
ft-lbs NM ft-lbs NM ft-lbs NM ft-lbs NM ft-lbs NM ft-lbs NM ft-lbs NM
0.25 6 7 8 11 12 16 63.1 4.3 7.3 9.9 10.3 14 12.1 16.5
0.313 11 15 17 23 25 33 87.710.517.72425342940
0.375 20 27 31 42 44 60 10 15 21 35 48 49 67 59 81
0.438 32 43 49 66 70 95 12 26 36 61 83 86.2 117 103 140
0.5 49 66 76 103 106 144 14 42 58 97 132 136 185 162 220
0.563 70 95 109 148 153 207 16 64 88 147 200 210 285 250 340
0.625 97 131 150 203 212 287 18 89 121 202 275 287 390 346 470
0.75 144 195 266 360 376 509 20 126 171 287 390 405 550 486 660
0.875 166 225 430 583 606 821 22 169 230 390 530 549 745 656 890
1250 339 644 873 909 1232 24 217 295 497 675 708 960 840 1140
1.125 354 480 795 1077 1288 1745 27 320 435 733 995 1032 1400 1239 1680
1.25 500 678 1120 1518 1817 2462 30 435 590 995 1350 1401 1900 1681 2280
1.375 655 887 1470 1992 2382 3228 33 590 800 1349 1830 1902 2580 2278 3090
1.5 870 1179 1950 2642 3161 4283 36 759 1030 1740 2360 2441 3310 2935 3980
39 988 1340 2249 3050 3163 4290 3798 5150
Tor
q
ue Tor
q
ue Tor
q
ueTor
q
ue Tor
q
ue Tor
q
ue Tor
q
ue
Bolt Size
(in.)
Grade 2 Bolts Grade 5 Bolts Grade 8 Bolts Bolt Size
(mm)
Class 5.6 Grade 8.8 Grade 10.9 Grade 12.9
bühler
Allied Front-End Loader
- 25 - P4094
Hydraulics:
WARNING Escaping fluid under pressure can
have sufficient force to penetrate the skin, causing
serious personal injury. Before repairing, adjusting, or
disconnecting lines, be sure to relieve all pressure.
Before applying pressure to the system, be sure all
connections are tight and the lines, pipes, and hoses are
not damaged.
Wear proper hand and eye protection when searching for
leaks. Use a piece of wood or cardboard instead of hand
to check for leaks.
Maintain all components in good working order.
If injured by escaping fluid, see a doctor at once. Serious
infection or toxic reaction can develop if proper medical
treatment is not administered immediately.
With loader attachment on the ground, check and add if necessary the approved
hydraulic fluid. Refer to the Tractor Manual for proper inspection of fluid level, oil
type and service intervals. Visually check hoses and fittings for leaks and
damage on a daily bases. Ensure hoses do not bind or stretch during operation.
Always keep hoses tied or supported to prevent rubbing against sharp areas or
being pinched. We suggest using tie wraps to support hoses. Hoses routed
from steel lines to cylinders should be in a relaxed position. To correct, loosen
swivel end of hose and retighten.
WARNING Never operate the loader with frayed or damaged hoses
or leaking fittings. A burst would cause the loader to drop suddenly and result in
serious injury or death and cause damage to the loader or tractor.
Replacement hoses must be equal to a working pressure of 3000 P.S.I. or
higher.
bühler
Allied Front-End Loader
- 26 - P4094
A yearly inspection of the valve is recommended. However the maintenance
intervals on the valve depends on the surrounding environment or if valve spools
become stiff. Where temperatures fluctuate from one extreme to another or
exposed to high salt the intervals for maintenance should be increased to protect
from corrosion.
On non-cab tractors mounted with the joystick valve, slip back the boot and clean
away any debris. Spray a corrosion resistant lubricant and remount the boot.
Replace a torn or cracked boot.
WARNING Shut tractor down and relieve oil pressure in system by
moving the control valve spools in both directions before doing any maintenance.
Maintenance involves yearly removal of valve spool end caps and cleaning all
debris and corrosion. Spray area with a corrosive resistant lubricant and recap.
CAUTION Never use grease to lubricate valve components where
climate temperature drops below 0°C as this could cause spools to jam.
bühler
Allied Front-End Loader
- 27 - P4094
On valves fitted with joystick cables loosen off jam nut and cable sleeves to gain
access to the valve spool. Clean all debris and any existing corrosion. Spray
areas with a light corrosion resistant lubricant. Re-mount cables sleeves and
adjust so that joystick is centered in both axis to the base. Lock cable sleeve by
using the jam nut. Note: In severe cold weather climates, inspect and maintain
the valve and joystick cables before cold weather.
Screw
Lock
Washer
Jam Nut
Cable Sleeve
Cable
bühler
Allied Front-End Loader
- 28 - P4094
TSL GENERAL NOTE AND INSTRUCTIONS
1. The true self leveling system (TSL) utilizes mechanical linkages to
maintain bucket level while raising and lowering. The pivot plate
weldment, leveling tubes and linkages have been developed to ensure
that the bucket remains at the same position throughout its range of
motion. This feature is standard with 2.50” and 3.00” diameter bucket
cylinders.
2. The TSL system incorporates a relief and anticavitation manifold to
provide extra dump at ground and rollback at full lift height. This feature is
available on 3.00” bucket cylinders only. If the loader is raised with the
bucket fully dumped, oil from the bucket piston side will be bypassed at
high pressure to the bucket shaft side and the lift shaft side as the quick
attach contacts the dump stop. If the loader is lowered with the bucket
fully rolled back, oil from the bucket shaft side will be bypassed at high
pressure to the bucket piston side and the lift piston side will provide
makeup as the quick attach contact the rollback stop. Note that these two
conditions are likely to occur intermittently and although the pump will be
forced to supply oil at a higher pressure, no damage to the loader
components will occur. It is, however, recommended to avoid the above
situations and keep the bucket somewhat level while raising or lowering
the loader for smoother operation.
3. The extra bucket stroke length allows for the bucket to be dumped to
approximately 90 degrees at ground. This allows for bucket assist when
traction is minimal. If the loader is raised from this position, the bucket will
retract as the quick attach contacts the dump stop and the circuit goes
through relief as described in note 2.
4. Extra bucket retraction allows for the bucket to be rolled back as the
loader raises. The TSL feature maintains the bucket level, but as required
the bucket can be manually rolled back approximately 20 degrees to allow
for increased bucket capacity. If the loader is lowered from this position,
the bucket will extend as the quick attach contacts the rollback stop and
the circuit goes through relief as described in note 2.
5. The relief valve is factory set at 3250 PSI cracking pressure and is
capable of bypassing 10-15 GPM. If loader lock-up should occur due to a
low tractor relief setting, higher inlet flows or return line restrictions, the
relief valve may be backed off slightly until the lock-up condition is
overcome (counterclockwise turn of set-screw). Contact the factory for
further instructions.
bühler
Allied Front-End Loader
- 29 - P4094
TROUBLE SHOOTING
Problem
Loader slow and/or will not
dump.
Loader chatters or vibrates
when raising and lowering.
Excessive movement at
pivots.
Pump noisy.
Oil leaks.
Possible Cause
Quick couplers leaking
Hydraulic oil too heavy.
Oil filter plugged.
Hydraulic pump worn.
Oil line restricted or leaking.
Control valve does not shift
properly.
Air in hydraulic system.
Cylinder leaks internally.
Faulty valve.
Air leak in pump inlet line.
Air in hydraulic system.
Oil level too low.
Worn bushings and/or pins.
Inlet line restricted or
leaking.
Oil level too low.
Pump worn or damaged.
Damaged fitting or hoses.
Loose connections.
Worn or damaged O-ring
wiper seal in cylinder rod
end.
Worn or damaged O-rings in
valve.
Remedy
Check connections and
compatibility or replace.
Change or replace filter.
Clean or replace filter.
Repair or replace pump.
Check all hoses and tubes for
leaks, damage or restrictions.
Replace damaged or restricted
hoses or tube lines.
Inspect, clean, repair or
replace valve.
Cycle lift cylinders and bucket
cylinders several times to free
system of air.
Replace seals.
Repair or replace valve.
Check, tighten or replace inlet
line. Cycle lift cylinders and
bucket cylinders. Add oil as
required.
Replace bushings and/or pins.
Check for air leaks, restrictions
or collapsed hose. Tighten or
replace hose. Clean filter if
necessary.
Add oil as required.
Repair or replace pump.
Replace damaged parts.
Tighten fittings.
Install a seal repair kit.
Install an O-ring repair kit.
bühler
Allied Front-End Loader
- 30 - P4094
Trouble Shooting Continued
Problem
Insufficient lift capacity.
Slow leak down.
Excessive wear on bottom oil
bucket and wear pads.
Hydraulic cylinders
inoperative.
Pump operating continually on
closed center tractor
hydraulics system.
Loader lift and bucket tilt
controls do not work according
to decal.
Valve noisy and/or hot.
Tractor loads/pump squeals.
Stiff control valve.
Possible Cause
Improper hydraulic pump
operation.
Load is greater than boom
lift capacity.
Internal boom cylinder
leakage.
Improper hydraulic valve
operation.
Worn control valve.
Worn cylinder piston seals.
Float position not used while
operating loader.
Hose from control valve
improperly connected.
Tractor control valve relief
stuck open.
Incorrect Auxiliary Valve.
Hydraulic control valve set to
low.
Hoses improperly
connected.
Open center control valve on
closed center tractor.
Closed center control valve
on open center tractor.
Dirt or moisture build up on
spool ends.
Incorrect torque (applies to
sectional valves only).
Remedy
Repair or replace pump.
Check loader specifications.
Replace any worn parts and
install a seal repair kit.
Repair or replace valve.
Have authorized dealer
replace seals.
Use float position provided on
valve.
Refer to plumbing diagrams.
See your service manual for
proper adjustment.
Check with loader dealer for
proper valve application.
Adjust valve in accordance
with manual.
Refer to plumbing diagrams
and correct hose connections.
Replace relief valve with
closed center plug and plug
the power beyond adapter on
valve.
Install open center plug on
optional valve. Replace
closed center plug with relief
and install short plug in place
of the power beyond adapter.
Clean spool ends and if
applicable cable ends at valve.
Loosen and re-torque bolts to
specs.
bühler
Allied Front-End Loader
- 31 - P4094
PARTS APPENDIX
Description Page
2595 – 2595 S – 2596 – 2596 S
Main Frame Assembly ............................................................................... 32
Hydraulic Plumbing .................................................................................... 34
2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL
Main Frame Assembly ............................................................................... 36
Hydraulic Plumbing .................................................................................... 38
2595 – 2596 Regular and True Self Leveling
Notes ......................................................................................................... 40
Cylinders .................................................................................................... 41
Manifold ..................................................................................................... 42
Cartridge .................................................................................................... 43
Hydraulic Fitting Torques ........................................................................... 44
Prevailing Torque Locknuts ....................................................................... 44
bühler
Allied Front-End Loader
- 32 - P4094
2595 – 2595 S – 2596 – 2596 S
Main Frame Assembly
bühler
Allied Front-End Loader
- 33 - P4094
2595 – 2595 S – 2596 – 2596 S
Main Frame Assembly
Item Part No. Description 2595 2595 S 2596 2596 S
1 25050 2595 Main Frame Weldment 1 - - -
1 25051 2595 S Main Frame Weldment - 1 - -
1 25054 2596 Main Frame Weldment - - 1 -
1 25055 2596 S Main Frame Weldment - - - 1
2 25083 2595 Quick Attach Weldment 1 1 - -
2 25067 2596 Quick Attach Weldment - - 1 1
3 Ref. Lift Cylinder (see cylinder assembly) 2 2 2 2
4 Ref. Bucket Cylinder (see cylinder assembly) 2 2 2 2
5 114821 Pin Weldment 7.75 LG. (Quick Attach) 2 2 - -
5 114823 Pin Weldment 10.75 LG. (Quick Attach) - - 2 2
6 25045 Upright Weldment Right 1 1 1 1
7 25044 Upright Weldment Left 1 1 1 1
8 114835 Pin Weldment (Upright) 2 2 2 2
9 114804 Lift Lock 2 2 2 2
10 812717 Grommet 2 2 2 2
11 115882 Link Weldment 14.63" 4 4 4 4
12 115192 Link Weldment 10.25" 4 4 4 4
13 114810 Link Spacer 2.375 OD x 2.0 LG. 2 2 2 2
14 114475 Stand Tube 2 2 2 2
15 114303 Stand Foot 2 2 2 2
16 115902 Pin 1.25 x 5.75 8 8 8 8
17 115900 Pin 1.25 x 5.25 4 4 4 4
18 115898 Pin 1.25 x 4.25 4 4 4 4
19 113578 Bushing 1.25 ID x 1.63 OD x 1.375 LG 12 12 12 12
20 115021 Bushing 1.25 ID x 1.63 OD x 0.5 LG. 8 8 8 8
21 12779 Hair Pin Clip 6 6 6 6
22 110907 Stand Pin 2 2 2 2
23 81669 Hex Bolt 0.625 DIA x 3.5 LG. 2 2 2 2
24 81967 Nut Lock 0.625 DIA 2 2 2 2
25 81344 Nut Lock (Nylon) 0.375 NC 4 4 4 4
26 81570 Flat Washer 0.375 DIA 4 4 4 4
27 24242 Cross Tube Cover 1 1 1 1
28 81592 Nut Hex 0.375 NC GR2 PL 4 4 4 4
29 81637 Lock Washer 0.50 DIA 2 2 2 2
30 813228 Wing Nut 0.50 DIA 2 2 2 2
31 115909 Pin Cap 15 15 15 15
32 81615 Washer Lock 0.438 DIA 16 16 16 16
33 81597 Hex Bolt 0.438 DIA x 1.00 GR5 PL 16 16 16 16
34 115298 Leveling Rod 1 1 1 1
35 115813 Leveling Rod Guide 1 1 1 1
bühler
Allied Front-End Loader
- 34 - P4094
2595 – 2595 S – 2596 – 2596 S
Hydraulic Plumbing Assembly
bühler
Allied Front-End Loader
- 35 - P4094
2595 – 2595 S – 2596 – 2596 S
Hydraulic Plumbing Assembly
Item Part No. Description 2595 2595 S 2596 2596 S
1 Ref. Bucket Cylinder (See cylinder assembly for breakdown) 2 2 2 2
2 Ref. Lift Cylinder (See cylinder assembly for breakdown) 2 2 2 2
3 811434 Hose 3/8 x 30 3/4 - 16 MORB x 3/4 - 16 SWFJIC 2 2 2 2
4 812696 Hose 3/8 x 18 3/4 - 16 SWFJIC x 3/4 - 16 SWFJIC 2 2 2 2
5 811754 Hose 3/8 x 18 3/4 - 16 MORB x 3/4 - 16 SWFJIC 4 4 4 4
6 112837 Tubing Bucket Cyl. Cross Tube 2 2 2 2
7 113031 Tubing Lift Cyl. Common (23.0) 1 1 1 1
8 115910 Tubing Lift Cyl. Common (15.0) 1 1 1 1
9 115915 Tubing Bucket Cyl. Top/Dump - - 1 1
9 115913 Tubing Bucket Cyl. Top/Dump 1 1 - -
10 115916 Tubing Bucket Cyl. Bottom/Rollback - - 1 1
10 115914 Tubing Bucket Cyl. Bottom/Rollback 1 1 - -
11 114921 Tubing Lift Cyl. Top/Drop - - 1 1
11 114485 Tubing Lift Cyl. Top/Drop 1 1 - -
12 114922 Tubing Lift Cyl. Bottom/Raise - - 1 1
12 114486 Tubing Lift Cyl. Bottom/Raise 1 1 - -
13 11362 Clip Pipe Std. 9 9 9 9
14 811414 Elbow 90 3/4 MORB x ¾ MJIC 2 2 2 2
15 812128 Elbow 90 3/4 MJIC x 3/4 MJIC 4 4 4 4
16 812069 Tee 3/4 MJIC 4 4 4 4
17 81344 Nut Lock (Nylon) 0.375 NC 9 9 9 9
18 81592 Nut Hex 0.375 NC GR2 PL 4 4 4 4
bühler
Allied Front-End Loader
- 36 - P4094
2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL
Main Frame Assembly
bühler
Allied Front-End Loader
- 37 - P4094
2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL
Main Frame Assembly
Item Part No. Description 2595 TSL 2595 S TSL 2596 TSL 2596 S TSL
1 25052 2595 TSL Main Frame Weldment 1 - - -
1 25053 2595 S TSL Main Frame Weldment - 1 - -
1 25056 2596 TSL Main Frame Weldment - - 1 -
1 25057 2596 S TSL Main Frame Weldment - - - 1
2 25083 2595 Quick Attach Weldment 1 1 - -
2 25067 2596 Quick Attach Weldment - - 1 1
3 Ref. Lift Cylinder (see cylinder assembly) 2 2 2 2
4 Ref. Bucket Cylinder (see cylinder assembly) 2 2 2 2
5 114821 Pin Weldment 7.75 LG. (Quick Attach) 2 2 - -
5 114823 Pin Weldment 10.75 LG. (Quick Attach) - - 2 2
6 25073 Upright Weldment Right (TSL) 1 1 1 1
7 25072 Upright Weldment Left (TSL) 1 1 1 1
8 114835 Pin Weldment (Upright) 2 2 2 2
9 115884 Pivot Plate 2 2 2 2
10 114805 Leveling Tube Weldment 2 - 2 -
10 114863 Leveling Tube Weldment (Short) - 2 - 2
11 114804 Lift Lock 2 2 2 2
12 812717 Grommet 2 2 2 2
13 115882 Link Weldment 14.63" 4 4 4 4
14 115192 Link Weldment 10.25" 4 4 4 4
15 114810 Link Spacer 2.375 OD x 2.0 LG. 2 2 2 2
16 114475 Stand Tube 2 2 2 2
17 114303 Stand Foot 2 2 2 2
18 115902 Pin 1.25 x 5.75 16 16 16 16
19 115900 Pin 1.25 x 5.25 4 4 4 4
20 115898 Pin 1.25 x 4.25 2 2 2 2
21 113578 Bushing 1.25 ID x 1.63 OD x 1.375 LG 24 24 24 24
22 115021 Bushing 1.25 ID x 1.63 OD x 0.5 LG. 8 8 8 8
23 12779 Hair Pin Clip 6 6 6 6
24 110907 Stand Pin 2 2 2 2
25 81669 Hex Bolt 0.625 DIA x 3.5 LG. 2 2 2 2
26 81967 Nut Lock 0.625 DIA 2 2 2 2
27 81344 Nut Lock (Nylon) 0.375 NC 4 4 4 4
28 81570 Flat Washer 0.375 DIA 4 4 4 4
29 24242 Cross Tube Cover 1 1 1 1
30 81592 Nut Hex 0.375 NC GR2 PL 4 4 4 4
31 81637 Lock Washer 0.50 DIA 2 2 2 2
32 813228 Wing Nut 0.50 DIA 2 2 2 2
33 115909 Pin Cap 22 22 22 22
34 81615 Washer Lock 0.438 DIA 22 22 22 22
35 81597 Hex Bolt 0.438 DIA x 1.00 GR5 PL 22 22 22 22
36 115298 Leveling Rod Weldment 1 1 1 1
37 81966 Nut Lock (Nylon) 0.50 NC 2 2 2 2
38 114969 Guide Bracket 1 1 1 1
39 115012 U-Bolt 1 1 1 1
bühler
Allied Front-End Loader
- 38 - P4094
2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL
Hydraulic Plumbing Assembly
bühler
Allied Front-End Loader
- 39 - P4094
2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL
Hydraulic Plumbing Assembly
Item Part No. Description 2595 2595 S 2596 2596 S
1 Ref. Bucket Cylinder (See cylinder assembly for breakdown) 2 2 2 2
2 Ref. Lift Cylinder (See cylinder assembly for breakdown) 2 2 2 2
3 114605 Hose 3/8 x 24 3/4 - 16 MORB x 3/4 - 16 SWFJIC 2 2 2 2
4 811467 Hose 3/8 x 36 3/4 - 16 MORB x 3/4 - 16 SWFJIC 2 2 2 2
5 811754 Hose 3/8 x 18 3/4 - 16 MORB x 3/4 - 16 SWFJIC 2 2 2 2
6 812696 Hose 3/8 x 18 3/4 - 16 SWFJIC x 3/4 - 16 SWFJIC 2 2 2 2
7 112837 Tubing Bucket Cyl. Cross Tube 2 2 2 2
8 113031 Tubing Lift Cyl. Common (23.0) 1 1 1 1
9 115910 Tubing Lift Cyl. Common (15.0) 1 1 1 1
10 115915 Tubing Bucket Cyl. Top/Dump - - 1 1
10 115913 Tubing Bucket Cyl. Top/Dump 1 1 - -
11 115916 Tubing Bucket Cyl. Bottom/Rollback - - 1 1
11 115914 Tubing Bucket Cyl. Bottom/Rollback 1 1 - -
12 114921 Tubing Lift Cyl. Top/Drop - - 1 1
12 114485 Tubing Lift Cyl. Top/Drop 1 1 - -
13 114922 Tubing Lift Cyl. Bottom/Raise - - 1 1
13 114486 Tubing Lift Cyl. Bottom/Raise 1 1 - -
14 11362 Clip Pipe Std. 9 9 9 9
15 811414 Elbow 90 3/4 MORB x 3/4 MJIC 2 2 2 2
16 812128 Elbow 90 3/4 MJIC x 3/4 MJIC 4 4 4 4
17 812069 Tee 3/4 MJIC 4 4 4 4
18 81344 Nut Lock (Nylon) 0.375 NC 9 9 9 9
19 81592 Nut Hex 0.375 NC GR2 PL 4 4 4 4
20 811706 Hose 3/8 x 48 3/4 SWFJIC x 3/4 SWFJIC 1 1 1 1
21 115257 Hose 3/8 x 38 3/4 SWFJIC x 3/4 SWFJIC 1 1
22 115259 Hose 3/8 x 9 3/4 SWFJIC x 3/4 SWFJIC 1 1 1 1
23 115258 Hose 3/8 x 6.5 3/4 SWFJIC x 3/4 SWFJIC 1 1
bühler
Allied Front-End Loader
- 40 - P4094
24 24750 Hydraulic Manifold 1 1 1 1
25 812080 Adaptor Str 3/4 MORB x 3/4 SWFJIC 4 4 4 4
Item Part No. Description 2595 2595 S 2596 2596 S
26 812786 Tee 3/4 MJIC x 3/4 SWFJIC 4 4 4 4
27 812829 Elbow 90 3/4 MJIC x 3/4 SWFJIC 5 5 5 5
28 812052 Bolt Hex 0.250NC x 3.00 GR5 PL 2 2 2 2
29 81922 Nut Lock (Nylon) 0.250NC GRBPL 2 2 2 2
30 812075 Ty-Rap 3 3 3 3
31 115196 Hose 3/8 x 56 3/4 Swfjic x 3/4 Swfjic 1 1
32 115260 Hose 3/8 x 15 3/4 Swfjic x 3/4 Swfjic 1 1
Notes:
bühler
Allied Front-End Loader
- 41 - P4094
2595 & 2596 Cylinder Assembly
NOTES:
1. Bucket cylinder shown
2. All cylinder seals are contained in corresponding seal kit.
3. Refer to page 44 for prevailing torque for locknuts.
CAUTION Maximum pressure – 3000 psi
Bucket Cylinders
Regular TSL
Lift Cylinders Regular
& TSL
Diameter 2.50" 3.00" 3.00” 2.50" 3.00"
Length of Stroke 21.50" 21.50" 16.75" 25.75" 25.75"
Retracted Length 31.00" 31.00" 46.25" 38.00" 38.00"
Extended Length 52.50" 52.50" 63.00" 63.75" 63.75"
Cylinder Assembly No. 24921 24913 24808 24836 24838
Seal Kit No. X1110 X1424 X1424 X1110 X1424
Shaft Diameter 1.50" 1.75" 1.75” 1.50" 1.75"
Item Description Part
Number Part
Number Part
Number Part
Number Part
Number
1 Head Plate 24540 24606 24606 24540 24606
2 Shaft Weldment 115207 114712 114814 113218 113123
3 Cylinder Tube Weld't 24922 24914 24807 24835 24837
4 Piston Half (wide) 113217 112862 112862 113217 112862
5 Piston Half (narrow) 113216 112863 112863 113216 112863
6 Self-Locking Nut 813407 813407 813407 813407 813407
7 Shaft Bushing 114917 114917 114917 113766 113766
bühler
Allied Front-End Loader
- 42 - P4094
True Self Leveling Manifold (2595):
Notes:
1. Additional hardware supplied to suit 2795 installation.
2. Torque all fittings and hoses prior to operating loader. Ensure hoses do not rub or
pinch during loader operation. Ty-rap (item 13) supplied; use as required.
Parts list for X2265
Item Part No. Description Qty
1 115196 3/8 x 56 Hose 3/4 Swfjic x Swfjic 1
2 811706 3/8 x 48 Hose 3/4 Swfjic x Swfjic 1
3 115257 3/8 x 38 Hose 3/4 Swfjic x Swfjic 1
4 115260 3/8 x 15 Hose 3/4 Swfjic x Swfjic 1
5 115259 3/8 x 9 Hose 3/4 Swfjic x Swfjic 1
6 115258 3/8 x 6.5 Hose 3/4 Swfjic x Swfjic 1
7 24750 Hydraulic Manifold 1
8 812080 Adaptor Str 3/4 Morb x 3/4 Swfjic 4
9 812786 Tee 3/4 Mjic x 3/4 Swfjic 4
10 812829 Elbow 90 3/4 Mjic x 3/4 Swfjic 5
11 812052 Bolt Hex 0.250nc x 3.00gr5 pl 2
12 81922 Nut Lock (Nylon) 0.250nc grbpl 2
13 812075 Ty-Rap 3
bühler
Allied Front-End Loader
- 43 - P4094
Cartridge:
Notes:
1. A2 & B2 service ports must be used for bucket cylinders only.
2. Remove plugs from a2 & b2 and replace with item 1(cartridge).
Parts List X2264
Item Part No. Qty.
1 813353 Relief / Anticav Valve (KM85/86) 2
bühler
Allied Front-End Loader
- 44 - P4094
Hydraulic Fitting Torques:
(ft-lbs) (NM) (ft-lbs) (NM)
-04 7/16-20 14-16 20-22 10-11 13-15
-05 1/2-20 18-20 24-27 13-15 18-20
-06 9/16-18 24-26 33-35 17-19 23-26
-08 3/4-16 50-60 68-78 34-38 47-52
-10 7/8-14 72-80 98-110 50-56 69-76
-12 1-1/16-12 125-135 170-183 70-78 96-106
-14 1-3/16-12 160-180 215-245 80-90 110-122
-16 1-5/16-12 200-220 270-300 94-104 127-141
-20 1-5/8-12 210-280 285-380 124-138 169-188
-24 1-7/8-12 270-360 370-490 156-173 212-235
Dash Size Thread
Size
Jam Nut or Straight SAE 37° (JIC)
ORB Fitting Torque Swivel Nut Torque
Prevailing Torque Locknuts:
(ft-lbs) (NM) (ft-lbs) (NM)
0.250-20 5-7 7-9 7-10 9-14
0.313-18 9-12.5 12-17 11-16 15-22
0.375-16 14.5-20 20-27 20-28 27-38
0.438-14 23-32 31-43 31-43 42-58
0.500-13 37-50 50-68 45-62.5 61-85
0.563-12 50-70 68-95 70-95 95-129
0.625-11 70-95 95-129 90-122.5 122-166
0.750-10 125-165 169-224 155-210 210-285
0.875-9 185-250 251-339 225-312.5 305-423
1.000-8 275-375 373-508 360-462.5 488-627
0.250-28 5.5-7.5 7-10 7-10 9-14
0.313-24 10-13 14-18 12-17 16-23
0.375-24 16-22 22-30 21-29 28-39
0.438-20 24-34 33-46 31-43 42-58
0.500-20 37.5-52.5 51-71 50-70 68-95
0.563-18 57.5-77.5 78-105 70-95 95-129
0.625-18 72.5-97.5 98-132 90-125 122-169
0.750-16 120-165 163-224 155-210 210-285
0.875-14 200-270 271-366 225-312.5 305-423
1.000-14 300-400 407-542 362.5-500 491-678
Coarse Thread
Fine Thread
Nut Size
and
Threads
Grade B Nuts Grade C Nuts
Nut Tightening Torque Nut Tightening Torque
Notes:
1) For Grade A locknut torque specifications refer to Grade B specifications.
Buhler Manufacturing
“
a partnership”
1201 Regent Ave. W.
Winnipeg, MB.
R2C 3B2
Ph.: (204) 661-8711
Fax: (204) 654-2503
www.buhler.com
Printed in Canada
Allied Division
1201 Regent Ave. W.
Box 1003
Winnipeg, MB R2C 3B2
Ph.: (204) 661-8711
Fax: (204) 654-2503
Farm King Division
301 Mountain Street S.
Morden, MB R6M 1X7
Ph.: (204) 822-4467
Fax: (204) 822-6348
Inland Division
675 Washington Ave.
Winnipeg, MB R2K 1M4
Ph: (204) 667-7854
Fax: (204) 669-2599
B.I.I. Division
1330 43rd Street N.W.
Fargo, ND 58102
Ph: (701) 282-7014
Fax: (701) 282-5865
B.C., Abbotsford
(604) 864-2665
AB, Edmonton
(403) 962-6991
SK, Regina
(306) 781-2300
ON, Woodstock
(519) 539-0435
ON, Jasper
(613) 283-1758
QC, Dorion
(450) 455-4840
AR, West Memphis
(870) 732-3132
GA, Stone Mountain
(770) 908-9439
IA, Atlantic
(712) 243-5520
IA, Lakeview
(712) 657-8585
ID, Meridian
(208) 887-6006
IL, Hooppole
(815) 948-2591
IL, LeRoy
(309) 962-8414
IN, Clarksville
(812) 284-3376
IN, Crawfordsville
(317) 362-4495
KS, Wichita
(765) 265-9577
MN, Lakeville
(952) 469-5267
MT, Billings
(406) 248-7771
NE, Gothenburg
(308) 537-7175
Burando Hill
Katanning
W. Australia
011-618-98-214422
Chihuahua, Mexico
011-52-158-90306
NC, Dunn
(910) 892-8500
NC, Statesville
(704) 873-0531
ND, Bismarck
(701) 223-1886
ND, Fargo
(701) 282-7003
NY, Oneida
(315) 363-3390
NY, Syracuse
(315) 463-5276
OH, Youngstown
(330) 793-0862
OR, Portland
(503) 234-0378
SD, Huron
(605) 352-8616
TX, Houston
(713) 928-2632
UT, Salt Lake City
(801) 972-4321
WI, Portage
(608) 742-1370
John Kerr Equipment Ltd.
Wilcoxholm Farm
Linlithgow, W. Lothian
Scotland
011-441-506-842280
Skovde, Sweden
011-46-500-452651
Naestved, Denmark
011-45-557-29511
CANADIAN WAREHOUSES
U.S. WAREHOUSES
OFFSHORE WAREHOUSES
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