CARRIER Air Conditioner/heat Pump(outside Unit) Manual L0901378

User Manual: CARRIER CARRIER Air conditioner/heat pump(outside unit) Manual CARRIER Air conditioner/heat pump(outside unit) Owner's Manual, CARRIER Air conditioner/heat pump(outside unit) installation guides

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Page Count: 68

OMNIZONE TM
50BV020-064
Water-Cooled and Remote Air-Cooled
Indoor Self-Contained Systems and
Water-Cooled Heat Pumps
Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ..................... 1,2
GENERAL ........................................ 2
MAJOR SYSTEM COMPONENTS ................. 2
Constant Volume (CV) Units ...................... 2
Variable Air Volume (VAV) Units .................. 2
INSTALLATION ................................ 3-30
Step 1 -- Complete Pre-lnstallation Checks ...... 3
EXAMINE THE UNIT
UNIT STORAGE
MODULAR UNITS
Step 2 -- Rig and Place Unit ..................... 3
REMOVE PACKAGING
UNIT LOCATION
UNIT PLACEMENT
ACOUSTICAL CONSIDERATIONS
ASSEMBLING MODULAR UNITS
Step a -- Install Ductwork ....................... 19
DUCT STATICPRESSURE PROBE AND TUBING
(VAVOnly)
DUCT HIGH-STATIC (DHS) LIMIT SWITCH (VAV Only)
Step 4- Make Piping Connections ............. 21
CONDENSER WATERPIPING (Water-Cooled Only)
EVAPORATOR CONDENSATE DRAIN
HOT WATER HEATING COIL (Optional)
WATERECONOMIZER (Optional)
REMOTE REFRIGERANT PIPING
(Remote Air-Cooled Only)
Step 5 -- Complete Electrical Connections ...... 24
POWER WIRING
CONTROL WIRING (CV Only)
REMOTE CONDENSER FAN CONTACTOR WIRING
CONTROL WIRING (VAVOnly)
SUPPLY AIR TEMPERATURE SENSOR (SAT)
SMOKE DETECTOR/FIRE ALARM SHUTDOWN (FSD)
ALARM (ALARM) AND WARNING (WARN) OUTPUTS
REMOTE OCCUPANCY (ROCC)
RETURN AIR TEMPERATURE SENSOR (RAS)
START-UP .................................... 30-48
General ......................................... 30
CRANKCASE HEATERS
CONFIRM THE INPUT POWER PHASE SEQUENCE
INTERNAL WIRING
RETURN-AIR FILTERS
COMPRESSOR MOUNTING
REFRIGERANT SERVICE PORTS
CV Unit Start-Up ................................ 31
EVAPORATOR FAN
• COOLING
HEATING (Heat Pump Units Only)
VAV Unit Start-Up ............................... 42
PERFORM AUTOMATIC RUN TEST
CHECK VFD
POWER UP LID DISPLAY
Page
LOG ON TO THE LID DISPLAY
CHANGE THE DEFAULT PASSWORD
SET THE CLOCK
CONFIGURE SCHEDULES
PROGRAM SET POINTS
CHECK SYSTEM PARAMETERS
DISPLAY ALARM HISTORY
CONFIGURE THE CUSTOM PROGRAMMING
SELECTIONS
SET CONTROLLER ADDRESS
LOG OFF FROM THE CONTROLLER
Sequence of Operation (CV Only) ............... 47
WATERECONOMIZER COOLING
Sequence of Operation (VAV Only) .............. 48
SUPPLY FAN
COMPRESSOR COOLING
WATERECONOMIZER COOLING
COOLING RESET
Diagnostic Features (CV Only) .................. 48
VAV Control and VFD Diagnostics ............... 48
SERVICE ........................................ 49
Compressor Rotation ........................... 49
Fan Motor Replacement ......................... 49
MAINTENANCE .............................. 4941
Cleaning Unit Exterior ........................... 49
Coil Cleaning .................................... 49
Inspection ....................................... 49
Air Filters ....................................... 49
Condensate Drains .............................. 49
Water-Cooled Condensers ...................... 49
GRAVITY FLOW METHOD
FORCED CIRCULATION METHOD
Fan Motor Lubrication ........................... 5O
Fan Bearing Lubrication ........................ 5O
Fan Sheaves .................................... 5O
• ALIGNMENT
Evaporator Fan Performance Adjustment ....... 51
BELT TENSION ADJUSTMENT
Charging the System ............................ 51
REMOTE AIR-COOLED UNITS
Compressor Oil ................................. 51
TROUBLESHOOTING ........................ 51-65
Forcing and Clearing an Input or Output
(VAV only) .................................... 54
START-UP CHECKLIST ................... CL-1, CL-2
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning
components and equipment can be dangerous. Only trained,
qualified installers and service mechanics should install, start-
up, and service this equipment.
When working on the equipment, observe precautions in
the literature and on tags, stickers, and labels attached to the
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500001-01 Printed in U.S.A. Form 50BV-3SI Pg 1 10-08 Replaces: 50BV-2SI
equipment. Follow all safety codes. Wear safety glasses and
work gloves.
The 50BV units have removable access panels for easy
servicing. These panels allow access to controls, compressors,
condensers, VFD(s) (if applicable), evaporator motors, blow-
ers, belts, pulleys, and refrigeration components.
Before performing service or maintenance operations on
unit, turn off main power switch to unit and open all dis-
connects. More than one disconnect switch may be
required to deenergize this equipment. Electric shock haz-
ard can cause iniury or death.
Use care in handling, rigging, and setting bulky equipment.
GENERAL
Omnizone TM 50BV indoor packaged units are very flexible
for a variety of applications. These self-contained units are
available as water-cooled or remote air-cooled air conditioning
units. The 50BV units are available with either constant vol-
ume (CV) or variable air volume (VAV) controls. In addition,
the 50BV unit is available as a water-cooled heat pump. Final-
ly, Omnizone 50BV units are available in two cabinet styles.
Nominal 18 through 30-ton units are constructed in a single-
piece, unpainted galvanized cabinet. Nominal 30 through
60-ton units are available as modular units, and can be taken
apart for easier installation. Modular units are built using an un-
painted, galvanized steel cabinet with steel framework, and can
be easily disassembled without breaking the refrigerant lines.
See Table 1 for a model number reference by application.
Each unit contains multiple scroll compressors piped in
separate refrigerant circuits. Each water-cooled circuit includes
a coaxial (tube-in-tube) condenser, TXV (thermostatic expan-
sion valve), individual evaporator coils, and all interconnecting
piping. Water-cooled units are shipped fully charged with
refrigerant. Remote air-cooled units are shipped with a nitrogen
holding charge.
Each unit is equipped with one or two forward-curved cen-
trifugal blowers, to ensure quiet air delivery to the conditioned
space. Constant volume units operate at a single, adjustable fan
speed and provide zone temperature control using a standard
colrnnercial thermostat. For VAV applications, the unit is sup-
plied with a variable frequency drive(s) (VFD) that automati-
cally adjusts blower speed to maintain a constant, adjustable
duct static pressure. Compressors are automatically staged to
provide supply air temperature control (VAV applications) or
zone temperature control using a two-stage colmnercial ther-
mostat (CV applications).
MAJOR SYSTEM COMPONENTS
Constant Volume (CV) Units
MAIN CONTROL BOARD (MCB) -- The main control
board for the 50BVC, E, Q, T, U, and V units provides both
controls and diagnostics including:
Condensate Overflow Protection prevents unit operation in
the event that the drain pan clogs (optional sensors
required).
Random Start provides a progralmnable start with a range
of 30 to 60 seconds.
Anti-short Cycle Thner provides a 5-minute delay to pre-
vent compressor short cycling.
Low Pressure Bypass Thner bypasses the low-pressure
switch for 90 seconds to avoid nuisance trips during cold
start-up.
High Pressure Switch Delay is a one-second delay that pre-
vents nuisance trips at start-up.
• Brownout/Surge/Power Interruption Protection is a
20-second moving scale that works in coNunction with the
random start timer to delay unit start when a nuisance lock-
out would otherwise have occurred. This allows the water
pumps to restart and establish water flow.
Alarm Output contacts provide remote fault indication.
Test/Service Pin is a jumper that reduces all time delay
settings to 6 seconds during troubleshooting or operation
verification.
Reset occurs after a 5-minute delay when a fault condition
occurs. When the timer expires, the unit will restart. If the
same condition occurs a second time, the unit will be locked
out.
Lockout Reset requires that the unit power be cycled at the
unit controller via either the thermostat or unit disconnect.
NOTE: The refrigerant circuits on dual compressor models
are completely independent. If either stage has a fault condi-
tion the remaining stage will continue to operate without
interruption. A freeze (optional sensor required) or condensate
overflow lockout will shut down both refrigerant circuits.
LEDs are provided for diagnostic purposes.
Variable Air Volume (VAV) Units -- The 50BVJ,K,
W, and X units come equipped with a Carrier 6400 Comfort
Controller and a VFD. Refer to the 50BV, XJ Controls, Opera-
tion and Troubleshooting manual for details.
NOTE: The VAV units utilize face split coils and should not
be operated below 50% of nominal airflow to prevent coil
freezing.
Table 1 -- Model Number Reference By Application Type
MODEL
50BVC
50BVE
50BVQ
50BVJ
50BVK
50BVT
50BVU
50BVV
50BVW
50BVX
LEGEND
TYPE* AVAILABLE CAPACITY CONSTRUCTION CONTROLS
Water-Cooled 18 to 30 nominal tons Single-piece CV
Remote Air-Cooled 18 to 30 nominal tons Single-piece CV
Water-Cooled Heat Pump 18 to 30 nominal tons Single-piece CV
Water-Cooled 18 to 30 nominal tons Single-piece VAV
Remote Air-Cooled 18 to 30 nominal tons Single-piece VAV
Water-Cooled 30 to 60 nominal tons Modular CV
Remote Air-Cooled 30 to 60 nominal tons Modular CV
Water-Cooled Heat Pump 30 to 60 nominal tons Modular CV
Water-Cooled 30 to 60 nominal tons Modular VAV
Remote Air-Cooled 30 to 60 nominal tons Modular VAV
CV -- Constant Volume
VAV -- Variable Air Volume
*All units are cooling only unless specified.
INSTALLATION
Omnizone TM 50BV units are intended for indoor installa-
tion only. Determine building alterations required to run piping,
wiring, and ductwork. Read all installation instructions before
installing the unit.
Step 1 EComplete Pre-lnstallation Checks
EXAMINE THE UNIT- Examine the unit for shipping
damage. File a claim with the transit company if damage is
found. Check the shipment for completeness. Verify that the
nameplate electrical requirements match the available power
supply.
UNIT STORAGE -- The 50BV units are designed and pack-
aged for indoor storage and use only. If the equipment is not
needed for ilrnnediate installation upon its arrival at the job site,
it should be left in its shipping carton and stored in a clean, dry
area. Units must only be stored or moved in the normal upright
position, as indicated by the "UP" arrows on each carton, at all
times. DO NOT STACK UNITS.
MODULAR UNITS -- The 50BVT,U,V,W,X units are shipped
in multiple sections for easy lnovement and installation. The
separate modules will pass through a standard 36-in. steel-
framed door or service elevator. Circuit integrity is maintained
because none of the refrigerant piping requires disconnection.
Water piping connections are made with the use of heavy-duty
bronze-bodied unions so no field welding or brazing is required.
See Table 2 for the number of sections per unit.
Table 2 -- Modular Unit Shipping Table
SECTIONS
Main Air Conditioning
Weight (Ib) (each)
Reheat Coil Option
Weight (Ib) (each)
Economizer/Filter
Filter Section Weight (Ib)
Economizer Weight (Ib)
Fan Section
Weight (Ib) (each)
Total Unit
Weight (Ib)
NUMBER OF SECTIONS
50BV_ U,_W,X
034 044 054 064
1 2 2 2
2100 1825 2200 2225
1 2 2 2
40 40 40 40
1 2 2 2
310 310 310 310
200 200 200 200
1 2 2 2
650 650 650 650
4 8 8 8
3300 5400 6150 6150
NOTE: Units ship with the main air conditioning, economizer/
filter, and, when selected, the reheat coil sections assembled
together. These can be easily disassembled, as required, in the
field. The fan section(s) always ships separately.
Step 2 ERig and Place Unit -- Use proper lifting
and handling practices to avoid damage to the unit. Move
modular units with a fork truck using the baserails provided, or
use spreader bars and lifting straps as shown in Fig. 1.
For single piece units, use spreader bars and rigging straps if
lifting with a crane to avoid damage to the unit. Otherwise,
move with a fork truck using the shipping pallet.
Refer to Fig. 2-14 for unit dhnensions.
Refer to Tables 3A and 3B for physical data.
REMOVE PACKAGING -- Remove all protective plastic,
remove and discard unit top cover protector, filter cover,
controller display protector, and water piping connection
packaging.
UNIT LOCATION--Locate the unit in an indoor area
that allows easy removal of the filters, access panels, and
accessories. Make certain enough space is available for service
personnel to perform maintenance or repairs. Provide sufficient
room to make all water, duct, and electrical connections. If the
unit is located in a small mechanical equipment room, make
sure adequate space is available for air to return freely to the
unit. These units are not approved for outdoor installations and
must be installed inside the structure. Do not locate in areas
that are subject to freezing.
UNIT PLACEMENT- Ensure that the floor is structurally
strong enough to support the weight of the equipment with
minimum deflection. A good, level floor is required for proper
unit operation and to ensure proper fit-up and aligmnent of all
bolt together and union coupled modules on modular units.
USE
SPREADER
BAR TO
PREVENT
DAMAGE
TO UNIT
4 X 4ABOVE
AND BELOW
RETURN DUCT
CONNECTIONS'
Fig. 1 -- Modular Unit Rigging
FRONT
30.00
[7621
!
FRONT RETURN TOP SUPPLY
TOP VIEW
A
S
C
D
E
F
G
H
J
WATER CONN.
CONDENSATE CONN.
FILTER QTY. & SIZE
NOTES:
50BV(C)(Q)(J)UNIT NOMINAL SIZE
020 024 028 034
14.75 I3751 14.75 [3751 14.75 [375} 15.00 [381[
8.50 [216] 8,75 [222] 8,75 [222] 9,00 [229]
2.75 I701 2.75 I701 2.75 1701 3.50 [891
40.00 [t016] 40.00 [1016] 40.00 [1016] 60.00 [1524]
20.00 I508; 20.00 I508; 20.00 I508; 30.00 I7621
38,00 I965; 38,00 I965; 38,00 1965; 58,00 I1473;
62.00 [1575] 66.50 [1689] 66.50 [1689] 86.50 [21971
4.00 ilor; 4.00 iI0! 4.00 i10_; 4.00 iI01i
18.75 [476] 18.75 [4761 18.75 [476} 18.76 [4761
2" FPT 2" FPT 2" FPT 2" FPT
1-1/4" FPT 1-1/4" FPT 1-1/4" FPT 1-1/4" FPT
(4) 20 x 34-1/2 x 1" (4) 20 x 34-1/2 x 1" (4) 20 x 34-1/2 x 1" (4) 30 x 34-1/2 x 1"
1 Dimensions in inches [mm].
2. VAV models (50BVJ) are rear return top supply only.
3. Compressor, controls, and condenser access are through front panels.
4. Field power connections are 1-3/4 inches. Control connections are 7/8 inches.
5. Optional blower orientation is selected in model number nomenclature as option 9 in FlOP section
(digits 15 and 16).
_ Shows recommended minimum service clearances.
4.00
_1021
Am
B--
c--
0.00--
2.00
[51]
4.00
[102[--"-
4.50
1141
I34,00 34,00
[864} 1864}
ware,Oul _ _ r-
CONTROL BOX AND
CoPdensate Drain COMPRESSOR
ACCESS
I I
Water In j L._ll
-- 80.00
2032]
FRONT VIEW
ELECIRICAL
CONNECTIONS
J
--H
-- 0.00
1.75
_[44]
OPTIONAL _ _ STANDARD
BLOWER BLOWER
ORIENTATION ORiENTATiON
- !
) !
RIGHT SIDE VIEW
F
L
REAR RETURN, FRONT SUPPLY
/
_OTOR AND_
_ELT ACCESS
BOTHSIDES)
r
I I
I I
-Jl
22.00
[58o1
I=:D
IAIR
7.OO
[_Td--"
LEFT SIDE VIEW FRONT VIEW
REAR RETURN TOP SUPPLY
4.50
[114]
I 34,00 34,00
I [B641 [0641
--_F-1 Fq
II t t
II t t
IUL
80.00
[2032}
REAR VIEW
OPTIONAL _ _ STANDARD
BLOWER BLOWER
ORIENTATION t ORE ArON
1
) i
[.EFT SIDE VEW
FRONT RETURN, REAR SUPPLY
L....
I MOTOR AND',_
IBELT ACCESS
J(BOTH SIDES)
t I I
t I I
ILL
RIGHT SIDE VIEW
I_:_>
IAle
REAR VIEW
Fig. 2 -- 50BVC,J,Q020-034 Dimensions
2.00
15]
t
FRONT
30.00
{:'621
!
4.00
[102]
21.00 [5331 --
17.00 [432] --
13.00 I330 --
8.501216] __
5.00 [127] __
0.00--
2.00
[51}
4.00
1102[--""
50BV(E)(K) UNIT NOMINAL SIZE
020 024 028 034
D 40.00 [1016] 40.00 [1016] 40.00 [1016] 60.00 [1524]
E 20.00 [508] 20.00 [508] 20.00 [508] 30.00 [762]
F 38.00 [965] 38.00 [965] 38.00 [965] 58.00 [1473]
G 62,00 [1575] 66,50 [1689] 66,50 [1689] 86,50 [2197]
H 4,00 [101] 4,00 [101] 4,00 [101] 4,00 [101]
J 18.75 [476] t8.75 [476] 18.75 [476] 18.70 [476]
CONDENSATE CONN. 1-1/4" FPT 1-1/4" FPT I-1/4" FPT 1-1/4" FPT
FILTER QTY. & SIZE (4) 20 x 34-1/2 x1" (4) 20 x 34-1/2 x l" (4) 20 x 34-1/2 x1" (4) 30 x 34-1/2 x1"
TOP VIEW
4.5o
[14]
34,00 34,00
[864] [864]
3isch_rge C_nn.#1 CONrROL BOXAND
3ondensa[e Drain COMPRESSOR
ACCESS
................J''l-iquid Conn.#1 U
00.00
[2032]
FRONT VIEW
FRONT RETURN, TOP SUPPLY
Es_ 3(;°°
TYP BOTH S [915t
NOTES:
1. Dimensions in inches [mm].
2. VAV models (50BVK) are rear return top supply only.
3. Compressor, controls, and condenser access are through front panels.
4. Field power connections are 1-3/4 inches, Control connections are 7/8 inches.
5. Discharge (hot gas) connections are 1-1/8 in. OD.
6. Liquid line connections are 7/8 in. OD.
7. Optional blower orientation is selected in model number nomenclature as
option 9 in FlOP section (digits 15 and 16).
RECOMMENDED CONDENSER MATCHES:
50BV020 _ one (1) 09DK020 (50/50 split each)
50BV024 _ one (1) 09DK024 (50/50 split each)
50BV028 _ one (1) 09DK028 (50/50 split each)
50BV034 _ one (1) 09DK034 (50/50 split each)
F"_7_ Shows recommended minimum service clearances.
"I_ ",,
CONNEC lIONS
J
-- H
-- 0.00
1.75
_[441
OPTIONAL STANDARD
BLOWER BLOWER
ORIENTATION _:_ _ ORIENTATION
32.00
[813]
RIGHT SIDE VIEW
F
J_
REAR RETURN, FRONT SUPPLY
f
It
IOTORAND_
ACCESS
;OTHSLOES__)
--_r-
I I
I I
Jl
22,00
15591
I_>
I AIR
7.00
[ 7_T--""
LEFT SIDE VIEW FRONT VIEW
2.00
[51]
_!_!
t 17.50
[445]
4.50
1114
i34,00 34,00[864] [864]
-7 r-'l
II I I
II I I
IUL
80.00
[2032]
REAR VIEW
REAR RETURN TOP SUPPLY
.........R> ........
BLOWER BLOWER
ORIENTATION ORIENTATION
_I"_°_°__ _
I ,, ,
32.00
LEFT SIDE VIEW
FRONT RETURN, REAR SUPPLY
L....
MOTOR A_ID'_.
IBEL ACCESS
J (BOTHSLOES)
-'i F-]
I I I
I I I
_Iu
-4 k--
RIGHT SIDE VIEW
7.00
[118}
It:l>
IAifi
2.00
REAR VIEW
Fig. 3 -- 50BVE,K020-034 Dimensions
69.50
SHIPPING SECTION
2,00
65.50
BLOWERSECTION
ACCESS
COMPRESSOR
ACCESS
REAR VIEW
RETURN AIR VIEW
54.
' LLIFTING SUPPORT RAIL
80,00
2.88
t
31.00
i
54.38
!
11 .oo!___
13._0 8,75
t
5,00
OWEI
CTIOI
ICESS
CESS
I0
I0
)
i
23.2!
_51.63
--,'I _2.00
STANDARD
DISCHARGE
81.50
!
10.75
t t
9,88 --
_49.75
I I
EVAPORATOR
ACCESS
ELECTRICALBOX
ELECTRICALBOX
ACCESS
EVAPORATOR
ACCESS
COMPRESSOR
ACCESS
FRONT VIEW
t
23.7!
18.75 I
1.50
f
NOTES:
1• Dimensions in inches.
2. All units are rear return airflow configuration•
3• Constant volume units are available with front or rear air supply.
4• VAV units (80BVW) are available with rear supply only.
8. Recommended minimum set'vice clearances are as follows:
. Front and rear-- 30 in. (762 mm)
Left or right side -- 68 in• (1681 ram) for coil removal
c. Side opposite coil removal -- 20 in. (508 ram)
LEFT SIDE VIEW
I
BLABO,I_RGE IIBLOWEBII
IISECTI°NII
(Optional) ! ]_E
ECONO _C I . 0
L)I
EVAPORATOR
REHEAT
COIL (Optional) ' ' ' ' I
WATER IN
(ECONO COIL
OPTIONAD /_.O///_ --1.50
- q, q,
B t
c
LEFT SIDE VIEW
CONNECTIONS
A I WATER OUT I 2-I/2 in. FPT
B I WATER IN I 2-1/2 in. FPT
C CONDENSATE DRAIN 1-1/4 in• FPT
D ECONOMIZER DRAIN 1-1/4 in• FPT
REPLACEMENT FILTERS : EIGHT (8) AT 17 x 27 x 4 INCHES.
Fig. 4 -- 50BVT, V,W034 (High-Boy) Dimensions
69,50
SHIPPING SECTION
65.50
t t
Illlllllllllllllltlllllllllllllllllllllllllllll
Illllllllllllllllll]lllllllllllllllllllllllllll
COMPRESSOR
ACCESS
_ 2.00
8O
r_
LIFTING SUPPORT RAIL
REAR VIEW
RETURN AIR VIEW
I
54.38
!
2 88 --I I STANDARD
' | I_ DISCHARGE
| ' I
_ II -l.I,
i i iI ,i i
I II I _\
i
I II I /_ -% \
i/\ i
I I II U I I I I
II II fl II \ II
I I 11 11 I % --- /
I I II II I_*
I I II II I _ I
I I II II I"'--"
I I II II I t I SECTION
I I II II IIi
I I II II I \___ ACCESS
I I II II I
'_,=:.n.,, , , ..,
I I II II I
i I I . I EVAPORATOR
i t it ii i
I 1/, ,;d.. ACCESS 19-
.... ,DE._
15i00 1300 10
_2.00
_7- ELECTRICAL
3.75 _
LEFT SIDE VIEW
,.75
--22.75--
_23.75_
--22.75
18.75
i
18.75
I
-9.50
46
TOP DISCHARGE
TOP VIEW
FILTERACCESS-- r] [-i[]- "-1 /.........
I I II / 1 I_
ECONOCOIL(OPTIONAL)-- _ 1, , /#/'-.\
DRECTEXPANSONEVAPO_TORI I I !"/ : t " ;
Iiii !!i/ !-. L .... 7-
REHEAT COIL (OPTIONAL) I / I I _1 / I t_ _'I_ _ .... -
tH t-##, ,-t t 2Jl BLOWER
F,LTERACCESS--' ....... " S_Oo_'Os"
:::::::::::::::::::::::::'li.i i E_O_E°sAT°RE
WATEr,.I t--
(ECONO COIL_ j_ _ (_
OPT,ONAL,
D_ !Ok X
o_/
LEFT SIDE VIEW
FRONT
DISCHARGE
(OPTIONAL)
CONNECTIONS
AIWATER OUT I2-1/2 in. FPT
B I WATER IN I 2-1/2 in. FPT
C CONDENSATE DRAIN 1-1/4 in. FPT
D ECONOMIZER DRAIN 1-1/4 in. FPT
REPLACEMENT FILTERS : EIGHT (8) AT 17 x 27 x 4 INCHES.
NOTES:
1. Dimensions in inches.
2, All units are rear return airflow configuration.
3. Recommended minimum service clearances are as follows:
a, Front and rear-- 30 in. (762 ram)
b. Left or right side -- 65 in. (1651 ram) for coil removal
c. Side opposite coil removal -- 20 in. (608 ram)
t
18.75
I
- 9.88 9.88 -
49.75
PARTIAL VIEW OF
FRONT DISCHARGE
Fig. 5 -- 50BVT, V,W034 (Low-Boy) Dimensions
F1"50
11
23.7
69.50
SHIPPING SECTION
_2.00
I...... I
_ i BLOWER
SECTION
ACCESS
m m
IlllllillllliillllllllllllllllIIlllllllilllllll
Illlllillllllll!llllllllllllllllillllllillllliI
COMPRESSOR
ACCESS
69.50
SHIPPING SECTION
_4.00 2.00
BLOWER --
SECTION
ACCESS
m m
iIllllIllllllllllllilllllllllllllllllllllllllll
iIlllliillllillllllillllllllllllllIIlllllllllll
COMPRESSOR
ACCESS
i i i i
REAR VIEW
RETURN AIR VIEW
i[ i i i
--LIFTING SUPPORT RAIL
19.75 9.88
EVAPORATOR
ACCESS
ELECTRICAL BOX
ELECTRICAL BOX
ACCESS
EVAPORATOR
ACCESS
COMPRESSOR
ACCESS
EVAPORATOR
ACCESS
_LECTRICAL BOX
_LECTRICAL BOX
ACCESS
EVAPORATOR
ACCESS
COMPRESSOR
ACCESS
i iq__
FRONT VIEW
NOTES:
1. Dimensions in inches.
2, All units are rear return airflow configuration.
3. CV units are available with front or rear air supply.
4. VAV units (50BVW) are available with rear supply only.
5. Recommended minimum service clearances are as follows:
a, Front and rear-- 30 in. (762 mm)
b. Left and right sides -- 65 in. (1651 mm) for coil removal
54£
80.00
1.50
1
31.00
54.38
, 113.!°8.75
f
5.00
LEFT SIDE VIEW
!
5.50
tt
23.75 REAR DISCHARGE
(OPTIONAL) !
3.19
FILTER ACCESS
ECONO COIL (OPTIONAL)
DIRECT EXPANSION
EVAPORATOR
REHEAT COIL (OPTIONAL)
WATER
(ECONO COIL
OPTIONAL)
D
3LOWER
_@ SECTION
ACCESS
V \PORATOR
_,(CESS
L E-
0
o,
A
111
LEFT SIDE VIEW
CONNECTIONS
UNIT SIZE 044 054 064
A WATER OUT 2-1/2 in. FPT 3 in. FPT 3 in. FPT
B WATER IN 2-1/2 in. FPT 3 in. FPT 3 in. FPT
C CONDENSATE DRAIN 1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
D ECONOMIZER DRAIN 1-1/4 in. FPT 1-1/4in. FPT 1-1/4 in. FPT
REPLACEMENT FILTERS : SIXTEEN (16) AT 17 x 27 x 4 INCHES
_2.00
STANDARD
DISCHARGE
81.50
10.75
ELECTRICAL
Fig. 6 -- 50BVT, V,W044-064 (High-Boy) Dimensions
69.50 69.50
SHIPPING SECTION SHIPPING SECTION
f--1
IllllllIiillllllllllltlllllllllIIlllllilllllIII
Illllllllllllllllllllllllllllllllllll]lllllllll
v.,.,_u l
F--l
IIIIllIIIlllllIiiiIIIIIIIIIIIIllIIIIIIIIIIIIII
IIIIlllilIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII]I
80
COMPRESSOR
ACCESS
COMPRESSOR
ACCESS
REAR VIEW
RETURN AIR VIEW
i t i 1.50
LLIFTING SUPPORT RAIL
2.88
I
26.94
!
i(
I
I
I
I
I
F-
I
I
I
I
i
I
)
)
STANDARD
DISCHARGE
.i
." I /., \
,i
,iI _ i
I
,i*t
I
$
,i\, /
,i
,i
It'! _ BLOWER
,el II _ ) SECTION
II I "-" ACCESS
'E
' EVAPORATOR
'ACCESS
II
.JL-J
--5.(
23.25
64.75
2.00
ELECTRICAL
LEFT SIDE VIEW
O0
.75
-1 t
1
18.75
! 4`6
t
18.75
1
TOP DISCHARGE
TOP VIEW
NOTES:
1. Dimensions in inches
2, All units are rear return airflow configuration.
3. Recommended minimum service clearances are as follows:
a, Front and rear-- 30 in. (762 ram)
b, Left and right sides-- 65 in. (1651 ram) for coil removal
CONNECTIONS
UNIT SIZE 044 054 064
i
WATER OUT 2-1/2 in. FPT 3 in. FPT 3 in. FPT
B WATER IN 2-1/2 in. FPT 3 in. FPT 3 in. FPT
C CONDENSATE DRAIN 1-1/4 in. FPT 1-1/4in. FPT 1-1/4 in. FPT
D ECONOMIZER DRAIN 1-1/4 in. FPT 1-1/4in. FPT 1-1/4 in. FPT
i
REPLACEMENT FILTERS : SIXTEEN (16) AT 17 x 27 x 4 INCHES.
FILTER ACCESS--
ECONO COIL (OPTIONAL) --
DIRECT EXPANSION --
EVAPORATOR
REHEAT COIL (OPTIONAL) --
FILTER ACCESS--
ECONO COIL (OPTIONAL) --
DIRECT EXPANSION __
EVAPORATOR
REHEAT COIL (OPTIONAL) ....
:I F- -Ir-I
" I /
i l ,
.... _ ,)
i i ,! ',
''-I--i 4"
r'[. f-_ "---J
I _,__ BLOWERII I
II I SECTION
I{ {ACCESS
I I II I
' ' III
i i "*_IllI EVAPORATOR E
J[-- .JL-jII IACCESS
Water In
(ECONO COIL O_
OPTIONAL) 0 zo
D _ /
c- /x__
L_ AB
LEFT SIDE VIEW
FRONT DISCHARGE
(OPTIONAL)
t
-9.88 9.88 - ----I
I
4-9.75-- I
I-t 2_5I-|
18175 _
PARTIAL VIEW OF
FRONT DISCHARGE
[- 1.50
11
2335
!
Fig. 7 -- 50BVT, V,W044-064 (Low-Boy) Dimensions
69.50
SHIPPING SECTION
2.00
65.50
BLOWER
SECTION
ACCESS
ACCESS
54.75
REAR VIEW
RETURN AIR VIEW
9.88
L LIFTING SUPPORT RAIL
t
23,75
EVAPORATOR EVAPORATOR
ACCESS ACCESS
£LECTRICAL BOX
E_
£LECTRICAL BOX COMPRESSOR
ACCESS ACCESS
i i
FRONT VIEW
1.50
i i__ t
NOTES:
1. Dimensions in inches.
2, All units are rear return airflow configuration.
3. Constant volume units are available with front or rear air supply.
4. VAV units (50BVX) are available with rear supply only.
5. Recommended condenser match is ONE (1) 09DK034 (50/60 split).
6. Use proper piping practice for remote refrigerant connections. Refer to
Carrier System Design Manual Part 3.
7. Recommended minimum service clearances are as follows:
a. Front and rear-- 30 in. (762 mm)
b. Left or right side -- 65 in. (1651 mm) for coil removal
c. Side opposite coil removal -- 20 in. (508 mm)
80.00
1
31,00
!
L___
13,!0 8.75
f
5.00
i
23,2. _
_51,63
I
54.38
£V _PORATOR
A( £ESS
IO
IO
_2,00
STANDARD
DISCHARGE
81.50
10.75
f
LEFT SIDE VIEW
!
5.50
REAR DISCHARGE
(Optional) !
3.19
FILTER ACCESS
ECONO COIL (Optional)
DIRECT EXPANSION
EVAPORATOR
REHEAT COIL (Optional)
WATER IN
(ECONO COIL
OPTIONAL)
F
BLOWER
%_ SECTION
ACCESS
1ATOR
IO _
IO-
111.00
m
E
CONNECTIONS
LEFT SIDE VIEW
AILIQUID LINE CIRCUIT 1 7/8 in. OD
B [ LIQUID LINE CIRCUIT 2 7/8 in. OD
C DISCHARGE LINE CIRCUIT 1 1-1/8 in. OD
D DISCHARGE LINE CIRCUIT 2 1-1/8 in. OD
E CONDENSATE DRAIN 1-1/4 in. FPT
F ECONOMIZER DRAIN 1-1/4 in. FPT
REPLACEMENT FILTERS : EIGHT (8) AT 17 x 27 x 4 INCHES.
- ELECTRICAL
1.50
i
Fig. 8 -- 50BVU,X034 (High-Boy) Dimensions
]0
69.50
SHIPPING SECTION
65.50
i i
Illlllllllllllllllllllllllllllltlltl!llllllll
IlllllllllllllllllllllllllllllltlltlllIllllll
OD
OC
O B COMPRESSOR
O A ACCESS
2.00
8O
[ -- 1.50 -j
LIFTING SUPPORT RAIL
REAR VIEW
RETURN AIR VIEW
I
54.38
1
2.88
26!94
L
ooS
1
il r-
i
t t i
i i i
i i i
t t i
t i i
i i i
i i i
i i i
F'I _-
!! :
t i i
t i i
I I L_
_5.(
--23.2_
STANDARD
DISCHARGE
; \
,._}.-._ _'_-L_ BLOW ER
tV-'_ SECTION
k., z ACCESS
EVAPORATOR E
ACCESS
.J_-J
64.75
LEFT SIDE VIEW
2.00
r- ELECTRICAL
.75
-- 22.75
23.75
22.75 --
- 9.50
t
t
18.75
t 46
t
18.75
!
TOP DISCHARGE
TOP VIEW
CONNECTIONS
AILIQUID LINE CIRCUIT 1 7/8 in. OD
B J LIQUID LINE CIRCUIT 2 7/8 in. OD
C DISCHARGE LINE CIRCUIT 1 1-1/8 in. OD
D DISCHARGE LINE CIRCUIT 2 1-1/8 in. OD
E CONDENSATE DRAIN 1-1/4 in. FPT
F ECONOMIZER DRAIN 1-1/4 in. FPT
REPLACEMENT FILTERS : EIGHT (8) AT 17 x 27 x 4 INCHES.
NOTES:
1. Dimensions in inches.
2, All units are rear return airflow configuration.
3. Recommended condenser match is ONE (1) 09DK034 (50/50 split).
4. Use proper piping practice for remote refrigerant connections. Refer to
Carrier System Design Manual Part 3.
5. Recommended minimum service clearances are as follows:
a, Front and rear--30 in, (762 ram)
b. Left or right side -- 65 in. (1651 ram) for coil removal
c, Side opposite coil removal -- 20 in. (508 ram)
r
FILTER ACCESS -- |
i
ECONOCOIL(OPTIONAL)--
DIRECTEXPANSIONEVAPORATOR !
REHEATCOIL(OPTIONAL)
FILTERACCESS-- i
--t
ECONOCOIL(OPTIONAL)--
DIRECTEXPANSIONEVAPORATOR I
REHEATCOIL(OPTIONAL)
k
WATER IN
(ECONO COIL_
OPTIONAL) )
)
F---_ --'7'
E--/
II II I s-- ......
II II I /
II II I /
11 II I t/\
ii ii i I t
I II I I _ J
BLOWERIIII I _ 4_
i SECTION
ACCESS
ACCESSII1Iii E
FRONT
DISCHARGE
(OPTIONAL)
LEFT SIDE VIEW
18.75
1__
- 9.88 9.88 - -
4.9.75 _ F 1.50
23.7
PARTIAL VIEW OF
FRONT DISCHARGE
Fig. 9 -- 50BVU,X034 (Low-Boy) Dimensions
11
69.50
SHIPPING SECTION
69.50
SHIPPING SECTION
_2.00
!1
__
SLOWER SLOWER
SECTION SECTION
ACCESS ACCESS
Illllllllllllll!lll[ltllllllllllllllllllllllll
Illllllllllllll!llllllllllllllllllllllllllllll
OD
OC
O B COMPRESSOR
OA ACCESS
2.00
m m
--I
IIIIIII!IIIIIIIIIIIIIIIIIIIIIIIIIIEIIIIIIIIIIII
Illllll!lllllllllllllllllllllllllllllllilllllll
OD
OC
OB COMPRESSOR
OA ACCESS
i i i
REAR VIEW
RETURN AIR VIEW
i[ i i i
--LIFTING SUPPORT RAIL
2.88
1
31 .O0
1
1
54.38
1
13"!0 8.75
t
5.00
BLOWER
__SECTION
23.25
_51.63
_"_9.88
49.75
9.88 --
--49.75 --
I I
EVAPORATOR
ACCESS
ELECTRICAL BOX
ELECTRICAL BOX
ACCESS
EVAPORATOR
ACCESS
COMPRESSOR
ACCESS
EVAPORATOR
ACCESS
=LECTRICAL BOX
=LECTRICAL BOX
ACCESS
EVAPORATOR
ACCESS
COMPRESSOR
ACCESS
139.00
FRONT VIEW
NOTES:
1. Dimensions in inches.
2. All units are rear return airflow configuration.
3. CV units are available with front or rear air supply.
4. VAV units (50BVX) are available with rear supply only.
5. Use proper piping practice for remote refrigerant connections. Refer to
Carrier System Design Manual Part 3.
6. Recommended minimum service clearances are as follows:
a. Front and rear-- 30 in. (762 mm)
b. Left and right sides -- 65 in. (1651 mm) for coil removal
LEFT SIDE VIEW
t
23.75
!
I
5.50
3.19 J
FILTER ACCESS --
ECONO COIL (OPTIONAL) --
DIRECTEXPANSION
EVAPORATOR i
REHEAT COIL (OPTIONAL)
WATER IN
(ECONO COIL
OPTIONAL)
F--/
BLOWER
_ SECTION
ACCESS
_ATOR
IO-
IO_
LEFT SIDE VIEW
CONNECTIONS
_2.00
STANDARD
DISCHARGE
111.00
t
10.75
t
81.50
-- - ELECTRICAL
F1.50
t
UNIT SIZE 044 054 064
LIQUID LINE CIRCUIT 1_2 7/8 in. OD 7/8 in. OD 7/8 in. OD
B LIQUID LINE CIRCUIT 3 4 7/8 in. OD 7/8 in. OD 7/8 in. OD
C DISCHARGE LINE CIRCUIT 1_ 2 1-1/8 in. OD 1-1/8 in. OD 1-1/8 in. OD
D DISCHARGE LINE CIRCUIT 3 4 1-1/8 in. OD 1-1/8 in. OD 1-1/8 in. OD
E CONDENSATE DRAIN 1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
F ECONOMIZER DRAIN 1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
REPLACEMENT FILTERS : SIXTEEN (16) AT 17 x 27 x 4 INCHES.
Fig. 10 -- 50BVU,X044-064 (High-Boy) Dimensions
12
69.50 69.50
SHIPPING SECTION SHIPPING SECTION
2.00
[m I
IliilIIllillliillllilllllIlllI(liIllllIlllilI
Illlllltl!(llllllllIlllllllllIIllllIIlllIllll
OD
OC
0 B COMPRESSOR
OA ACCESS
REAR VIEW
--4.00 2.00
fro- l
IIiIIIiIIIIiIIIIIiiIIIIIIIIIiIIIIiiiIIiiIIIIiIl
IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII
3D
3C
3 B COMPRESSOR
3A ACCESS
8C /'$I 8(
26.94
!
LIFTING SUPPORT RAIL
t
13.00
!
RETURN AIR VIEW
STANDARD
DISCHARGEI
1
[_,
1
' -4 _ BLOWER
_ } SECTION
( ,( _J ACCESS
, I
[ IEVAPORATORE
(ACCESS
L-- JL--J
L_i
_5.C
23.25
LEFT SIDE VIEW
2.00
_T ELECTRICAL
!
O0
.75
_22.75_ _ 46.00_
18.75 4-6
t
18.75
1
FILTER ACCESS--
ECONO COIL (OPTIONAL) -
DIRECT EXPANSION _
EVAPORATOR
REHEAT COIL (OPTIONAL) -
FILTER ACCESS--
ECONO COIL (OPTIONAL) -
DIRECT EXPANSION
EVAPORATOR
REHEAT COIL (OPTIONAL) -
Water In
(ECONO
OPTIONAL)
F--J
-I r- .,r-.,, _.....
i i ii /f-
11 / f',,
t ) II
i I II i \, ' ....
''-l.H .. 7
:I [ II,-_240BLOWER
_. II I -- SECTIOi
,,ill ACCESS
"I EVAPORATOR
mm-_l ACCESS
.JL-J
/
E--/
FRONT DISCHARGE
(OPTIONAL)
TOP DISCHARGE
TOP VIEW
NOTES:
1 Dimensions in inches
2 All units are rear return airflow configuration.
3. Use proper piping practice for remote refrigerant connections. Refer to
Carrier System Design Manual Part 3.
4, Recommended minimum service clearances are as follows:
a. Front and rear-- 30 in. (762 ram)
b. Left and right sides -- 65 in. (1651 ram) for coil removal
CONNECTIONS
UNIT SIZE 044 054 064
i
LIQUID LINE CIRCUIT 1,2 7/8 in. OD 7/8 in. OD 7/8 in. OD
B LIQUID LINE CIRCUIT 3, 4 7/8 in. OD 7/8 in. OD 7/8 in. OD
C DISCHARGE LINE CIRCUIT 1, 2 1-1/8 in. OD 1-1/8 in. OD 1-1/8 in. OD
D DISCHARGE LINE CIRCUIT 3, 4 1-1/8 in. OD 1-1/8 in. OD 1-1/8 in. OD
E CONDENSATE DRAIN 1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
F ECONOMIZER DRAIN 1-1/4 in. FPT 1-1/4 in. FPT 1-1/4 in. FPT
REPLACEMENT FILTERS : SIXTEEN (16) AT 17 x 27 x 4 INCHES.
q--
18.75
1_
Fig. 11 -- 50BVU,X044-064 (Low-Boy) Dimensions
LEFT SIDE VIEW
-9.88 9.88 -
_49.75_
N
PARTIAL VIEW OF
FRONT DISCHARGE
F1.50
tl
23.;!
13
NOTES:
1 Dimensions in inches [mm]
2. Refer to base unit certified drawing for additional unit dimensions service
clearance, and alternate airflow configurations.
FRONT RETURN, TOP SUPPLY
SHOWN
5.00
4_
!
AIR
0.75
[t9]
ECONODRAIN
AIR
C
MOTOR AND BLOWER
_,CCESS (BOTH SIDES)
RIGHT SIDE VIEW
4.00
[402I
50BV(C)(Q)(J) UNIT NOMINAL SIZE
020 024 028
A 28.00 [711] 32.00 [813] 32.00 [813]
B 31.00 [787.4] 35.00 [889] 35.00 [889]
C 17.50 [445] 18.75 [476] 18.75 [476]
D 62.00 [1575] 66.50 [1689] 66.50 [1689]
WATER CONN. 2" FPT 2" FPT 2" FPT
CONDENSATE CONN. 1-1/4" FPT 1-1/4" FPT 1-1/4" FPT
FILTERQTY.&SlZE (4) 17x34-1/2x1" (4) 17x34-1/2xl" (4) 17x34-1/2xl"
WATE R IN --_
80.00
[2032]
10.00
t l :,-R, i_
I I' '1 I'
_1 I 32.00 I
[9_3]
FILTER RACK TOP VIEW
92.13
[2340]
3.25
(_C Nq ROL BOX AND
COMPRESSOR ACCESS
JLJ
FRONT VIEW
LEFT SIDE VIEW
Fig. 12 -- 50BVO,J,Q020-028 with Optienal Waterside Ecenemizer Dimensiens
14
AIR
FRONT RETURN, TOP SUPPLY
SHOWN
6.00
ECONO DRAIN
AIR
C
MOTORANDBELT
ACCESS(BOTHSIDES',
RIGHT SIDE VIEW
32.00 1.50
[8 31 Psi
1-
D
.t
[343]
LEFT SIDE VIEW
)
g_
NOTES:
1. Dimensions in inches [mm].
2. Refer to base unit certified drawing for additional unit dimensions service
clearances and alternate airflow configurations.
50BV(C)(Q)(J) 034
DESCRIPTION SIZE
WATER CONN. 2" FPT
CONDENSATE CONN, 1-1/4" FPT
FILTER QTY. & SIZE (4) 27" x 34-1/2" x 1"
_q II
I
I I I
I 32,00 1
[813]
FILTER RACK
p
t
TOP VIEW
[2032]
[89]
FRONT VIEW
3.50
[89]
5.00
I_271
Fig. 13 -- 50BVC,J,Q034 with Optional Waterside Economizer Dimensions
15
5050
310
FAN
8] 5/80 _
I
6850
Size 034 Units
HAIN AIR
CDNDITIDNIN@ _
S CTIDN
I
Size 044-064 Units
FILLERS/
ECBNDHIZER
3ECFIBN
t
50BVT, U,V,W,X UNIT
MAIN AIR CONDITIONING SECTION (EACH)
NUMBER OF SECTIONS
SECTION WEIGHT
REHEAT COIL OPTION
FILTER/ECONOMIZER SECTION (EACH)
NUMBER OF SECTIONS
FILTER SECTION
ECONOMIZER OPTION
FAN SECTION (EACH)
NUMBER OF SECTIONS
FAN SECTION
TOTAL UNIT
NUMBER OF SECTIONS
UNIT WITH OPTIONS
*High-boy/low-boy.
Shipping Weights (Ib)
HIGH-BOY UNIT LOW-BOY UNIT
034 044 054 064 034 044 054 064
1 2 2 2 1 2
1450 1175 1550 1575 2100 1825
40 40 40 40 40 40
1 2 2 2 1 2
310 310 310 310 310 310
200 200 200 200 200 200
2 2
2200 2225
40 40
I1 2 2 2
650 650 650 650
2 2
310 310
200 200
INCLUDED IN
AIR CONDITIONING SECTION
I 3 6 6 6 6% i 4 4
2650 4750 5500 5550 2 0 4 0 5500 5550
Fig. 14 -- Modular Shipping Weights -- 50BVT, U,V,W,X
[d
Table 3A -- Physical Data -- 50BVC,E,J,K,Q
UNIT 50BVC,E,J,K,Q
NOMINAL CAPACITY (Tons)
OPERATING WEIGHT (Ib)
50BVC,Q...50BVJ
50BVE...50BVK
COMPRESSOR
Quantity
Number of Refrigerant Circuits
Oil (ounces) Ckt 1...Ckt 2
REFRIGERANT TYPE
Expansion Device
Operating Charge (Ib) Ckt 1...Ckt 2
CONDENSER (50BVC,Q,J only)
Quantity of Manifolded Circuits
Nominal Flow Rate (GPM)
Water Flow Range (GPM)
Max. Water Working Pressure (PSIG)
Max. Refrig. Working Pressure (PSIG)
Min. Entering Water Temp. (°F)
Max. Entering Water Temp. (°F)
Waterside Volume (gal)
EVAPORATOR COIL
Rows... Fins/in.
Total Face Area (sq ft)
EVAPORATOR FAN
Quantity...Size
Type Drive
Nominal CFM
Std Motor Qty...HP...Frame Size
AIt 1 Motor Qty...HP...Frame Size
AIt 2 Motor Qty...HP...Frame Size
AIt 3 Motor Qty...HP...Frame Size
Motor Nominal RPM (1.5, 2, 3, HP)
Motor Nominal RPM (5 HP)
Fan Drive RPM Range
Std Fan Drive (1.5, 2, 3 HP)
Std Fan Drive (5 HP)
Med Static Fan Drive (1.5, 2, 3 HP)
Motor Bearing Type
Maximum Allowable RPM
Motor Pulley Pitch Diameter
Std Fan Drive (1.5, 2, 3 HP)
Std Fan Drive (5 HP)
Med Static Fan Drive (1.5, 2, 3 HP)
Motor Shaft Diameter (in.) (1.5, 2 HP)
Motor Shaft Diameter (in.) (3, 5 HP)
Belt, Qty...Type...Length (in.)
Std Fan Drive (1.5, 2 HP)
Std Fan Drive (3 HP)
Std Fan Drive (5 HP)
Med Static Fan Drive (1.5, 2 HP)
Med Static Fan Drive (3 HP)
Pulley Center Line Distance (in.)
Speed Change Per Full Turn of
Moveable Pulley Flange (RPM)
Std Fan Drive (1.5, 2, 3 HP)
Std Fan Drive (5 HP)
Med Static Fan Drive (1.5, 2, 3 HP)
Fan Shaft Diameter (in.)
HIGH PRESSURE SWITCHES (PSIG)
Cutout
Reset (Auto)
LOW PRESSURE SWITCHES (PSIG)
Cutout
Reset (Auto)
REMOTE REFRIGERANT CONNECTIONS
(50BVE,K Only)
Discharge (Hot Gas) Connection (in.) Qty...Size
Liquid Connection (in.) Qty._Size
RETURN AIR FILTERS
Quantity...Size (in.)
LEGEND
TXV -- Thermostatic Expansion Valve
020 024 028 034
18 20 25 30
1192,,,1227 1378,,,1413 1428,,,1473 1680,,,1725
1110...1145 1290,,, 1325 1320,,,1365 1520,,, 1565
Copeland Scroll
2 2 2 2
85,,,85 110,,,110 110,,,110 140,,,140
R-22 or R-410A
TXV I TXV I TXV I TXV8.1 ...8.1 9.1 ...9.1 9.1 ...9.1 18.0...18.0
Tube-in-Tube Coaxial
2
54
36-72
400
450 (600*)
50
110
3.6
2
60
40-80
400
450 (600*)
50
110
4.0
2
75
50-1 O0
4OO
450 (600*)
50
110
5.0
2
9O
60-120
4OO
450 (600*)
50
110
6.0
3,,,14 3,,,14 3,,,14 3,,,14
18.1 18.1 18.1 22.0
2...15x15
Belt
7200
2...1.5...56
2...2...56H
2...3...56HZ
2...5...56HZ
1725
3450
753-952
967-1290
872-1071
Ball
1300
3.7-4.7
2.9-3.9
4.3-5.3
5/8
7/8
2...15x15
Belt
8000
2...2...56H
2...3...56HZ
2...5...56HZ
1725
3450
753-952
967-1290
872-1071
Ball
1300
3.7-4.7
2.9-3.9
4.3-5.3
%
7/8
1...B...39
2...B...39
2...BX...42
1...B...40
2...B...40
10.1 ...10.9
33
54
33
1
1...B...39
2...B...39
2...BX...42
1...B...40
2...B...40
10.1 ...10.9
2...15x15
Belt
10,000
2...3...56HZ
2...5...56HZ
m
1725
3450
753-952
967-1290
872-1071
Ball
1300
3.7-4.7
2.9-3.9
4.3-5.3
7/8
m
2...B...39
2...BX...42
2...B...40
10.1 ...10.9
33
54
33
1
33
54
33
1
2...15x15
Belt
12,000
2...5...56HZ
m
3450
m
967-1290
Ball
1300
m
2.9-3.9
7/8
m
2...BX...42
10.1 ...10.9
m
54
1
380 (420*) _+10 380 (420*) _+10 380 (420*) _+10 380 (420*) _+10
300 (420*) _+15 300 (420*) _+15 300 (420*) _+15 300 (420*) _+15
20 (40*) _+3 20 (40*) _+3 20 (40*) _+3 20 (40*) _+3
40 (60*) _+5 40 (60*) _+5 40 (60*) _+5 40 (60*) _+5
2...11/8 2...11/8 2...11/8 2...11/8
2.. ,7/8 2.. ,7/8 2.. 7/8 2.. ,7/8
4...20x34.5x1 4...20x34.5x1 4...20x34.5x1 4...30x34.5x1
*R-410A models.
17
Table 3B -- Physical Data -- 50BVT, U,V,W,X
UNIT 50BVT, U,V,W,X 034 044 054 064
NOMINAL CAPACITY (Tons) 30 40 50 60
OPERATING WEIGHT (Ib)
50BVT, V...50BVW 2580,,,2645 4334,,,4404 5198,,,5298 5230,,,5330
50BVU...50BVX 2420,,,2485 4094,,,4164 4938,,,5038 4970,,,5070
COMPRESSOR Copeland Scroll
Quantity 2 4 4 4
Number of Refrigerant Circuits 2 4 4 4
Oil (oz.)
Circuit 1 ...Circuit 2 140...140 110,,,110 140,,,140 140,,,140
Circuit 3...Circuit 4 -- 110,,,110 140,,,140 140,,,140
REFRIGERANT TYPE R-22
Expansion Device TXV TXV TXV TXV
Operating Charge (Ib)
Circuit 1 ...Circuit 218.0...18.0 10,0,,,10,0 18,0,,,18,0 18,0,,,18,0
Circuit 3...Circuit 4 -- 10.0... 10.0 18,0,,, 18.0 18,0,,, 18.0
CONDENSER (50BVT, V,W only) Tube-in-Tube Coaxial
Quantity of Manifolded Circuits
Nominal Flow Rate (GPM)
Water Flow Range (GPM)
Max. Water Working Pressure (PSIG)
Max. Refrig. Working Pressure (PSIG)
Min. Entering Water Temp. (°F)
Max. Entering Water Temp. (°F)
Waterside Volume (gal)
EVAPORATOR COIL
Rows... Fins/in.
Total Face Area (sq ft)
EVAPORATOR FAN
Quantity...Size
Type Drive
Nominal CFM
Motor Option 1Qty...HP...Frame Size
Motor Option 2 Qty...HP...Frame Size
Motor Option 3 Qty...HP...Frame Size
Motor Option 4 Qty...HP...Frame Size
Motor Nominal RPM
Fan Drive RPM Range
Standard (7.5 HP)
Standard (10, 15, 20 HP), Med Static (7.5 HP)
Med Static (10, 15, 20 HP), High Static (7.5 HP)
High Static (10, 15, 20 HP)
Motor Bearing Type
Maximum Allowable RPM
Motor Pulley Pitch Diameter
Std Fan Drive (7.5 HP)
Std Fan Drive (10, 15, 20 HP), Med Static (7.5 HP)
Med Static Fan Drive (10, 15, 20 HP), High Static (7.5 HP)
High Static Fan Drive (10, 15, 20 HP)
Motor Shaft Diameter (in.) (7.5, 10 HP)
Motor Shaft Diameter (in.) (15, 20 HP)
Belt, Qty...Type...Length (in.)
Std Fan Drive (7.5 HP)
Std Fan Drive (10, 15, 20 HP), Med Static (7.5 HP)
Med Static Fan Drive (10, 15, 20 HP), High Static 7.5 HP)
High Static Fan Drive (10, 15, 20 HP)
Pulley Center Line Distance (in.)
Speed Change Per Full Turn of Moveable Pulley Flange (RPM)
Std Fan Drive (7.5 HP)
Std Fan Drive (10, 15, 20 HP), Med Static (7.5 HP)
Med Static Fan Drive (10, 15, 20 HP), High Static (7.5 HP)
High Static Fan Drive (10, 15, 20 HP)
Fan Shaft Diameter (in.)
HIGH PRESSURE SWITCHES (PSIG)
Cutout
Reset (Auto)
LOW PRESSURE SWITCHES (PSIG)
Cutout
Reset (Auto)
REMOTE REFRIGERANT CONNECTIONS (50BVU,X Only)
Discharge (Hot Gas) Connection (in.) Qty...Size
Liquid Connection (in.) Qty...Size
RETURN AIR FILTERS
Quantity...Size (in.)
2
90
60-120
400
450
50
110
6.0
4
120
80-160
400
450
50
110
9.0
4
150
100-200
400
450
50
110
11.3
4
180
120-240
400
450
5O
110
13.5
4...12 3...12 4...12 4...12
23.2 46.4 46.4 46.4
1...18x18
Belt
12,000
1...7.5...213T
1...10...215T
1... 15...254T
1...20...256T
1750
780-960
805-991
960-1146
1119-1335
Ball
1450
5.2-6.4
4.8-6.0
5.8-7.0
5.8-7.0
13&
1%
2...18x18
Belt
16,000
2...7.5...213T
2...10...215T
2...15...254T
1750
780-960
805-991
960-1146
1119-1335
Ball
1450
5.2-6.4
4.8-6.0
5.8-7.0
5.8-7.0
13&
1%
2...B...48
2...B...46
2...B...48
2...B...45
10.2-11.4
36
31
31
36
17/16
2...B...48
2...B...46
2...B...48
2...B...45
10.2-11.4
2...18x18
Belt
20,000
2...7.5...213T
2...10...215T
2...15...254T
2...20...256T
1750
780-960
805-991
960-1146
1119-1335
Ball
1450
5.2-6.4
4.8-6.0
5.8-7.0
5.8-7.0
13/8
15/8
2...B...48
2...B...46
2...B...48
2...B...45
10.2-11.4
36
31
31
36
17/16
36
31
31
36
17/16
2...18x18
Belt
24,000
2...7.5...213T
2...10...215T
2...15...254T
2...20...256T
1750
780-960
805-991
960-1146
1119-1335
Ball
1450
5.2-6.4
4.8-6.0
5.8-7.0
5.8-7.0
13/8
15/8
2...B...48
2...B...46
2...B...48
2...B...45
10.2-11.4
36
31
31
36
17/16
380 ± 10 380 ± 10 380 ± 10 380 ± 10
300 ± 15 300 ± 15 300 ± 15 300 ± 15
20 ± 3 20 ± 3 20 ± 3 20 ± 3
40 ± 5 40 ± 5 40 ± 5 40 ± 5
2...11/8 4...11/8 4...11/8 4...11/8
2,,,7/8 4,,,7/8 4,,,7/8 4,,,7/8
8...17X27X4 16...17X27X4 16...17X27X4 16...17X27X4
]8
ACOUSTICAL CONSIDERATIONS -- Proper acoustical
considerations are a critical part of every system's design and
operation. Each system design and installation should be
reviewed for its own unique requirements. For job specific
requirements, contact an acoustical consultant for guidance and
recolmnendations.
In general, to reduce noise, consider the following:
Locate mechanical room and ducts away from noise
sensitive locations. Whenever possible, work with the
architect to locate the equipment rooms around the
perimeters of restrooms, hallways, fire escapes, stair
wells, etc., to reduce noise transmission. This allows not
only for isolation from radiated sound but also enables
the contractor to route duct systems around sensitive
locations.
Construct the equipment room of concrete block or use a
double offset stud wall with interwoven insulation. Seal
all penetrations.
Design the system for low total static pressure.
Use suitable vibration isolation pads or isolation springs
according to the design engineer's specifications.
A flexible canvas duct connector is recommended on
both the supply and return air sides of units to be
connected to system ductwork.
Use a minimum of 15 ft of return ductwork between the
last air terminal or diffuser and the unit.
Insulate supply and return ducts with 2-in., 3-1b density
insulation.
Round duct is recolmnended. If rectangular ductwork is
used, keep aspect ratios as small as possible (i.e., as close
to square as possible).
Avoid any direct line of sight from return air grilles
into the unit's return. If return air is to be ducted to an
equipment room, an elbow should be installed within the
equipment room.
Running a return air drop to near the floor of the room
will aid in sound attenuation.
Do not exceed the recolmnended supply duct velocity of
2,000 fpm.
Do not exceed the recommended return duct velocity of
1,000 fpm.
Use turning vanes on 90-degree elbows.
Place isolation springs under each corner and under each
compressor if utilized.
ASSEMBLING MODULAR UNITS -- 50BVT, U,V,W,X
30 to 60 ton units ship in the number of pieces shown in Table
2. Reassemble the unit. Use the loose hardware provided in the
main air-conditioning section and the instructions below.
1. The filter/economizer section ships bolted to the main air-
conditioning section and can be removed in the field.
When reattaching the filter/economizer section to the
mare air-conditioning section, place the filter side of the
filter/economizer section facing out and away from the
mare air conditioning section.
2. If the unit has 2 filter/economizer and 2 main air-
conditioning sections (40 through 60 ton units), bolt the
remaining filter/economizer section and mare air-
conditioning section together, as in Step 1.
3. For units with 2 filter/economizer and 2 main air-
conditioning sections, use the provided unions to assem-
ble the water connections between the 2 additional
sections joined in Step 2.
4. For units with multiple air conditioning sections, connect
the condensate drain hoses from the "B" side of the unit
to the drain manifold on the "A" side of the unit.
5. For unit sizes 044-064, connect power wiring from the
mare terminal block in the "A" side of the unit to the
power terminal block in the "B" side of the unit.
6. For VAV units only, connect the plenum robing, coiled
behind the VAV control panel, to the bulkhead fittings
located in the discharge of the supply fan. This connects
the high pressure supply to the high side of the duct high
static pressure switch.
Remove all shipping blocks, if any, under blower housing
or damage to the fan may occur.
Step 3 -- Install Ductwork -- The VAV units must
use a "pair of pants" configuration as shown in Fig. 15. Refer
to the Carrier System Design Manual or ASHRAE (American
Society of Heating, Refrigerating and Air Conditioning Engi-
neers) standards for the recolmnended duct connection to unit
with 2 fans.
NOTE: A = 11/2 to 21/2B
A,rB
+
Fig. 15 -- Typical Fan Discharge Connections for
Multiple Fan Units
A supply air outlet collar and return air duct flange are pro-
vided on all units to facilitate duct connections. Refer to dimen-
sional drawings (Fig. 2-14) for connection sizes and locations.
A flexible canvas duct connector is recolmnended on both
supply and return air sides of the units to be connected to the
system ductwork.
All metal ductwork should be adequately insulated to avoid
heat loss or gain and to prevent condensation from forming on
the duct walls. Uninsulated ductwork is not recommended, as
the unit's performance will be adversely affected.
Do not connect discharge ducts directly to the blower
outlet(s). The factory filter should be left in place on a free
return system.
If the unit will be installed in a new installation, the duct
system should be designed in accordance with the System De-
sign Manual, Part 2 and with ASHRAE (American Society of
Heating, Refrigeration and Air Conditioning Engineers) proce-
dures for duct sizing. If the unit will be connected to an existing
duct system, check that the existing duct system has the capaci-
ty to handle the required airflow for the unit application at an
19
acceptablesystemstaticpressure.If theexistingductsystemis
toosmall,largerductworkmustbeinstalled.
Theductsystemanddiffusersshouldbesizedtohandlethe
designairflowvolumesquietly.Tomaximizesoundattenuation
oftheunit'sblower(s),thesupplyandreturnairplenumsshould
beinsulatedforalengthofatleast15ftfromtheunit.Directline
of sightfromremmairgrillesintotheunit'sreturnshouldbe
avoided.If remmairistobeductedtoanequipmentroom,an
elbowshouldbeinstalledwithintheequipmentroom.Runninga
returnairdroptoneartheflooroftheroomwillaidin sound
attenuation.Avoidtransmittingvibrationsgeneratedbythe
movementofairintheductingtothewallsofthebuilding.This
isespeciallyhnportantwhereductworkpenetrateswalls.The
lnaximumrecolnmendedreturnairvelocityis1,000fpm.Lower
remmairvelocitieswillresultinlowersoundpowerlevels.The
useofroundsupplyductplenumsshouldbeconsidered,asit
willsignificantlyreducelowfrequencysoundattheequipment
room.If rectangularsupplyplenumsareused,theaspectratioof
theductshouldbekeptassmallaspossible(i.e.,ascloseto
squareaspossible).Thelarge,flatsurfaceareasassociatedwith
largeaspectratioductsystemswilltransmitsoundtothespace,
andthepotentialforduct-generatednoiseisincreased.Themax-
hnumrecolrunendedsupplyairductvelocityis2,000fpm.
Unitswithtwofansshouldhaveaproperlydesigned"pair
of pants"ductconnection.An adequatestraightlengthof
ductingfromtheunitshouldbeallowedbeforeelbowsare
installed.If connectinganelbowdirectlytothefanoutlet,a
minimumstraightlengthof2fandiametersfromthefanoutlet
isrecolrunended.Elbowsshouldturninthedirectionoffanro-
tation,if possible.Abruptturnswillgenerateairturbulenceand
excessivenoise.Turningvanesshouldbeusedinallshortradi-
usbends.Ensurethatductingdoesnotobstructaccesstothe
unitforroutineservicing.
DUCTSTATICPRESSUREPROBEANDTUBING(VAV
Only)-- OnVAVsystems,theductstaticpressuresensorand
robingarefield-mounted.Thesensorrobingsensingpoint
shouldbelocatedneartheendofthemainsupplytrunkductin
apositionfreefromturbulenceeffectsandatleast10ductdi-
ametersdownstreamand4ductdiametersupstreamfromany
majortransitionsorbranchtake-offs.Incorrectlyplacingthe
sensingpointcouldresultinimproperoperationoftheentire
VAVsystem.
Installthefactory-suppliedductstaticpressureprobewith
thetipfacingintotheairflow.SeeFig.16.
iAIRFLOW[_ /
J_ _/_ PROBE
'I,Jb, I'
_4 ......................TUBING
Fig. 16- Duct Static Pressure Probe
(PIN 39EK20462)
Use */4-in. OD approved polyethylene robing for up to
50 ft (3/s-in. OD for 50 to 100 ft) to connect the probe to the
bulkhead fitting mounted above the unit display panel
(Fig. 17). Carefully route the robing from the probe to this
bulkhead fitting.
The static pressure control should be adjusted so that, at full
airflow, all of the remote VAV terminal boxes receive the
lninhnum static pressure required plus any downstream resis-
tance. Control the system to the lowest static pressure set point
that will satisfy airflow requirements. Lower static pressure set
points reduce total required brake horsepower and reduce
generated sound levels.
DUCT HIGH-STATIC (DHS) LIMIT SWITCH (VAV
Only)- The duct high static limit switch is a mechanical
safety that prevents duct overpressurization. The switch is lo-
cated on the side of the VAV low voltage control panel
(Fig. 18) and is factory set at 3 in. wg. To make an adjustment
using an accurate differential pressure gage, connect low side
and high side to gage and pressure source. Place a voltmeter
across comlnon and norlnally open contacts. Rotate the adjust-
ment knob (Fig. 19) clockwise to increase pressure setting and
counterclockwise to decrease pressure setting. When the bot-
tom of the adjustment knob is approxhnately l/s-in, from the
switch body, the switch will trip at approximately 3 in. wg.
IMPORTANT: Use robing that complies with local codes.
Improper location or installation of the supply duct pres-
sure tubing will result in unsatisfactory unit operation and
poor performance.
oj
DUCTSTATIC
/PRESSURE
PROBE
BULKHEAD
FITTING
WARNING
@
ALARM
LOCAL
OFF
REMOTE
Fig. 17 -- Display Panel Location on Unit Front Panel
2O
BLOWER _} j_
BLOWER
His
LO
VFD STATIC PRESSURE
TRANSDUCER
Fig. 18- DHS Pressure Limit Location
POSITIVE PRESSURE
CON NECTI--OREGATIVE PRESSURE
ONNECTOR
M -- ..COMMON
s
KNOB BOTTOM
Fig. 19- DHS Limit Switch (PIN 190060)
Step 4EMake Piping Connections
CONDENSER WATER PIPING (Water-Cooled Only) --
Always follow national and local codes when installing water
piping to ensure a safe and proper installation. Connections to
the unit should incorporate vibration elhninators to reduce
noise and vibration to the building, and shutoffvalves to facili-
tate servicing.
Prior to connecting the unit(s) to the condenser water
system, the system should be flushed to remove foreign
material that could cause condenser fouling. Install a screen
strainer with a minimum of 20 mesh ahead of the condenser
inlet to prevent condenser fouling and internal condenser robe
damage from foreign material.
Supply and return water piping must be at least as large as
the unit connections, and larger for long runs. Refer to the
System Design Manual, Part 3, and standard piping practice,
when sizing, planning, and routing water piping. See dimen-
sion drawings (Fig. 2-14) for water connection sizes and
locations.
Units are furnished standard with a copper heat exchanger.
A cupronickel heat exchanger is also available as a
factory-installed option. Copper is adequate for closed loop
systems where good quality water is available. In conditions
where scale formation or water treatment is questionable, the
optional cupronickel heat exchanger should be used. Where the
water is especially corrosive or could lead to excessive fouling,
intermediate plate frame heat exchangers are recolmnended.
Galvanized pipe or fittings are not recolmnended with
50BV units due to the possibility of galvanic corrosion
caused by dissimilar metals. When selecting piping
materials, use only approved piping materials that meet
applicable codes and that will handle the temperatures and
pressures that may be experienced in the application.
Piping systems will sweat if low temperature fluid is used
in the system. For these applications, supply and return
water piping should be insulated to protect from condensa-
tion damage. The minimum recolrnnended entering water
temperature to the unit is 50 E
The unit is capable of operating with entering water temper-
amres as low as 50 F, without the need for head pressure
control. If the entering water temperature is expected to be
lower, or more stable unit operation is desired, a field-supplied
water-regulating valve may be used.
This unit has multiple independent refrigerant circuits with
separate condensers. The individual condensers are manifolded
together on the waterside to provide easy, single-point water
connections. In order to achieve proper head pressure control
when a water-regulating valve is used, a temperature-actuated
valve is recolrnnended. This allows any of the independent
refrigerant circuits to operate while still modulating condenser
water flow in response to loop water temperature.
A glycol solution should be used if ambient temperatures
are expected to fall below freezing or if the loop water temper-
amre is below 50 F while operating in the reverse cycle heating
mode (heat pump units only). Refer to Table 4, which
lists freezing points of glycol at different concentrations. A
minimum concentration of 20% is recolrnnended. Water
pressure drop will increase and unit performance will decrease
with increasing glycol concentrations.
Units with factory-installed waterside economizers have
cooling water passing through the economizer and condenser
in series while operating in the economizer mode. During
normal operation, water bypasses the economizer coil.
Table 4 -- Glycol Freezing Points
%GLYCOL
20
30
40
50
FREEZE POINT (° F)
Ethylene Glycol Proplylene Glycol
18 19
7 9
-7 -5
-28 -27
All manual flow valves used in the system should be of the
ball valve design. Globe or gate valves must not be used due to
high pressure drops and poor throttling characteristics.
Do not exceed recolmnended condenser fluid flow rates
shown in Tables 5A and 5B. Serious damage or erosion of the
heat exchanger tubes could occur. Piping systems should not
exceed 10 fps fluid velocities to ensure quiemess and tube wall
integrity. Refer to Tables 5A and 5B for condenser water pres-
sure drop versus flow rate. Flow rates outside of the published
range should not be used.
Ball valves should be installed in the supply and return lines
for unit isolation and water flow balancing.
21
Table 5A -- Condenser Pressure Drop
50BVC,J,Q Units
FLOW RATE
(gpm)
35 9.1
40 11.2
45 13.5
50 15.9
55 18.4
60 21.1
65 23.9
70 27.4
75
80
85
90
95
100
105
110
115
120
LEGEND
GPM -- Flow Rate
PD -- Pressure Drop (ft wg)
SIZE020 ] SIZE024 ] SIZE028 ] SIZE034
Pressure Drop (ft wg)
6.0 -- --
7.5 -- --
9.1 9.1 --
10.9 10.9 --
12.8 12.8 10.8
14.8 14.9 12.7
17.0 17.2 14.7
19.3 19.6 16.9
21.7 22.2 19.2
-- 24.9 21.7
-- 27.8 24.3
-- 30.8 27.1
-- 34.0 30.0
-- -- 33.1
-- -- 36.3
-- -- 39.7
-- -- 43.2
Table 5B -- Condenser Pressure Drop
50BVT,V,W Units
FLOW RATE SIZE034 ] SIZE044 ] SIZE054 ] SIZE064
(gprn) Pressure Drop (ft wg)
60 -- -- --
70 -- -- --
80 6.3 -- --
90 8.0 -- --
1O0 9.9 6.0 --
110 12.0 7.3 --
120 14.3 8.7 8.7
130 16.7 10.2 10.2
140 19.4 11.8 11.8
150 22.3 13.6 13.6
160 25.3 15.5 15.5
170 -- 17.4 17.4
180 -- 19.6 19.6
190 -- 21.8 21.8
200 -- 24.2 24.2
210 -- -- 26.6
220 -- -- 29.2
230 -- -- 31.9
240 -- -- 34.8
GPM --
PD --
8.7
11.9
15.5
19.6
24.2
29.3
34.9
LEGEND
Flow Rate
Pressure Drop (ft wg)
Pressure and temperature ports are recolmnended in both
the supply and return lines for system flow balancing. These
openings should be 5 to 10 pipe diameters from the unit water
connections. For thorough mixing and temperature stabiliza-
tion, wells m the water piping should extend at least 1/2 pipe
diameter into the pipe. Measuring the condenser waterside
pressure drop and refemng to Tables 5A and 5B can help to
properly set the water flow rate.
Improper fluid flow due to valvmg, piping, or improper
pump operation constitutes abuse that may result in voiding of
unit warranty. The manufacturer will not be responsible for
damages or failures resulting from improper piping design or
piping material selection.
EVAPORATOR CONDENSATE DRAIN -- The condensate
dram connection is 11/4-in. FPT and is located on the same side
of the unit as the condenser water connections. See dimension
drawings (Fig. 2-14) for exact location.
Drain lines should be pitched away from the unit with a
lnmimum slope of l/s-in, per foot and conform to all local and
national codes.
A trap must be installed m the condensate line to ensure free
condensate flow (units are not internally trapped). A vertical air
vent is sometimes required to avoid air pockets.
Install a condensate-trapping dram line at the units drain
connection. See Fig. 20 for correct drain layout.
P1
1/2 P1
Fig. 20 -- Condensate Drain Layout
When calculating trap depth, remember that it is not the
total static pressure but the upstream or downstream static
resistance that is trapped against. For instance, when calculat-
ing the trap depth for a cooling coil condensate pan, trap
against the coil pressure drop m that coil section and any other
pressure drops upstream of it.
If calculating the trap depth for the cooling coil, use the total
static pressure drop (coil plus any other components upstream
of it) plus 1 in. (P1 = negative static pressure + 1 m.), as shown
in Fig. 21.
Traps must store enough condensate to prevent losing the
drain seal at start-up. The "Mimmum 1/2PI" dimension ensures
that enough condensate is stored.
Drain pans should be cleaned periodically to avoid the
build-up of dirt and bacterial growth.
HOT WATER HEAT_G COIL (Optional) --A factory-installed
one or 2-row hot water heating coil is available as an option. The
coil is supplied with hot water from a boiler through separate pip-
mg from the condenser water loop. All controls for heating opera-
tion are field-supplied.
Piping should be in accordance with accepted industry
standards and all components rated for the system pressure
expected. Pipe the coils so that they will drain, and provide a
dram and vent.
Always connect the supply to the top of the coil, and the
return to the bottom. Refer to Fig. 2-14 for hot water supply
and return piping locations.
Water coils should not be subjected to entering air tempera-
tures below 38 F to prevent coil freeze-up. If air temperatures
across the coil are going to be below this value, use a glycol or
brine solution. Use a solution with the lowest concentration
that will match the coldest air expected. Excess concentrations
will greatly reduce coil capacity.
The return air duct system should be carefully designed to
get adequate mixing of the return air and outdoor air streams to
prevent cold spots on the coil that could freeze.
A 2 or 3-way, field-supplied modulating control valve, or a
simple 2-position on-off valve may be used to control water
flow. Select the valve based on the control valve manufacturer's
recolmnendations for size and temperature rating. Select the
control valve CV based on pressure drop and flow rate through
the coil. This information is available from the VPA('Builder
software program or Tables 6A and 6B.
22
Table 6A -- Hot Water Pressure Drop
50BVC,E,J,K,Q Units
FLOW RATE
(gpm)
10 0.7
15 1.5
20 2.6
25 4.0
30 5.8
35 7.8
40 10.2
45 12.9
50 15.8
55
60
65
LEGEND
GPM -- Flow Rate
PD -- Pressure Drop (ft wg)
SIZE020 ISIZE024 ISIZE028 ISIZE034
Pressure Drop (ft wg)
0.7 0.7 --
1.5 1.5 --
2.6 2.6 --
4.0 4.0 --
5.8 5.8 0.1
7.8 7.8 0.1
10.2 10.2 0.1
12.9 12.9 0.2
15.8 15.8 0.2
-- -- 0.3
-- -- 0.3
-- -- 0.4
Table 6B -- Hot Water Pressure Drop
50BVT, U,V,W,X Units
FLOW RATE SiZEO34I SIZE044I SiZE0S4I SiZE064
(gpm) Pressure Drop (ft wg)
45 2.4 -- -- --
50 3.0 -- -- --
55 3.6 -- -- --
60 4.3 -- -- --
65 5.0 -- -- --
70 5.7 -- -- --
75 6.6 -- -- --
80 7.4 -- -- --
85 8.4 -- -- --
90 9.3 2.5 2.5 2.5
100 -- 3.1 3.1 3.1
110 -- 3.7 3.7 3.7
120 -- 4.4 4.4 4.4
130 -- 5.1 5.1 5.1
140 -- 5.9 5.9 5.9
150 -- 6.7 6.7 6.7
160 -- 7.6 7.6 7.6
170 -- 8.6 8.6 8.6
180 -- 9.6 9.6 9.6
LEGEND
GPM -- Flow Rate
PD -- Pressure Drop (ft wg)
Pipe sizes should be selected based on the head pressure
available from the pump. Water velocity should not exceed
8 fps. Design the piping system for approxhnately 3 ft of loss
per 100 equivalent ft of pipe. The piping system should allow
for.expansion and minhnize vibration between the unit and
piping system.
WATER ECONOMIZER (Optional) -- The optional waterside
economizer (pre-coolmg coil) is factory-installed and piped inter-
nally, m series with the condenser water circuit (Fig. 21). A divert-
mg valve and factory controls are included with the option. Only
one set of field connections needs to be made for condenser water
and economizer water. In addition, when the unit is shipped with
the economizer option, the economizer dram must be connected
to a separate trap. Follow the same steps for the economizer dram
as described for the evaporator condensate dram. An Aquastat is
used to modulate water flow through the economizer. The control-
ler is mounted to the low voltage control box. Electrical connec-
tions are factory installed and wired. The remote bulb is shipped
mtemal to the unit and requires field mounting. Care should be
taken not to dent the bulb or miscalibration may occur. The
Aquastat has a temperature range adjustment (-30 F to 100 F) and
is field set. See Fig. 2-14 for connection locations and sizes. See
Tables 7A and 7B for economizer waterside pressure drop data.
The waterside economizer can also be ordered without
factory-installed piping or controls. This offers additional
flexibility for specific applications. In this case, the coil is
factory mounted, but all supply and return piping and controls
are field supplied.
Table 7A -- Economizer Pressure Drop Curve
(ft wg), 50BVC,E,J,K,Q Units
FLOW RATE S,ZE020I S,ZE024I S,ZE028I S,ZE034
(gpm) Pressure Drop (ft wg)
35 8.9 -- -- --
40 11.5 11.0 -- --
45 14.4 13.8 -- --
50 17.6 16.9 16.9 --
55 21.1 20.4 20.4 --
60 24.9 24.1 24.1 3.5
65 29.0 28.1 28.2 4.1
70 34.4 32.5 32.5 4.7
75 -- 37.1 37.2 5.4
80 -- 42.1 42.1 6.1
85 -- -- 47.4 6.9
90 -- -- 52.9 7.7
95 -- -- 58.7 8.5
100 -- -- 64.9 9.4
105 -- -- -- 10.3
110 -- -- -- 11.3
115 -- -- -- 12.3
120 -- -- -- 13.4
LEGEND
GPM -- Flow Rate
PD -- Pressure Drop (ft wg)
_'... 3-/_ B2L_YvAMLOTEORIZED
] --
N.O.
FLUID IN /
"BULB STRAPPED
TO FLUID" IN LINE
(FIELD INSTALLED)
WATERSIDE
ECONOMIZER
COIL
FLUID TO REFRIGERANT
HEAT EXCHANGER
POSITIVE SHUT-OFF SOLENOID
VALVE FOR VARIABLE SPEED
PUMPING SYSTEM
(FIELD INSTALLED)
Fig. 21 -- Optional Water Economizer
23
Table 7B -- Economizer Pressure Drop Curve
(ft wg), 50BVT, U,V,W,X Units
FLOW RATE
(gpm)
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
LEGEND
GPM -- Flow Rate
PD
sizE034I sizE044I slzEos4I sizE064
Pressure Drop (ft wg)
13.1 -- -- --
17.9 -- -- --
23.5 5.8 -- --
29.8 7.3 -- --
36.9 9.1 9.0 --
44.8 11.0 11.0 --
53.4 13.1 13.1 13.1
-- 15.4 15.4 15.4
-- 17.9 17.9 17.9
-- 20.6 20.6 20.6
-- 23.5 23.5 23.5
-- -- 26.6 26.5
-- -- 29.8 29.8
-- -- 33.3 33.2
-- -- 36.9 36.8
-- -- -- 40.7
-- -- -- 44.7
-- -- 48.9
-- -- 53.3
-- Pressure Drop (ft wg)
REMOTE REFRIGERANT PIPING (Remote Air-Cooled
Only)- Carrier 50BVE, tCU,X units are supplied without
condensers. To complete the installation, these units must be
field connected to a suitable remote condenser. The 50BV units
from 18 to 30 tons contain 2 equally sized independent refriger-
ant circuits. Units from 40 to 60 tons have 4 separate equal ca-
pacity refrigerant circuits. It is hnportant that the condenser cir-
cuiting be properly matched to the 50BV unit circuiting. Other-
wise, unsatisfactory operation will result. Carrier will not be
responsible for improperly matched remote condenser selec-
tions. Recolrnnended condenser matches are shown in Table 8.
Table 8 -- Recommended Condenser Matches
for 50BVE,K,U,X Units
50BV NO. OF
CKTS CONDENSER(S)
020 2 09DK020 (1)
024 2 09DK024 (1)
028 2 09DK028 (1)
034 2 09DK034 (1)
044 4 09DK024 (2)
054 4 09DK028 (2)
064 4 09DK034 (2)
CONDENSER
CIRCUITING
50/50%
50/50%
50/50%
50/50%
50/50% (each)
50/50% (each)
50/50% (each)
Install the air-cooled condenser or condensers according to
the installation instructions provided with the condenser(s).
Connection locations and sizes for the hot gas and liquid lines
on the 50BV units are shown in Fig. 2-14, 22 and 23. For
50BV units up to 30 tons, there will be 2 hot gas lines and 2 liq-
uid lines to install between the unit and the condenser. Above
30 tons, 4 hot gas lines and 4 liquid lines will be installed be-
tween the unit and the 2 condensers. Refer to the System De-
sign Manual, Part 3 for standard refrigerant piping techniques.
Also see the air-cooled condenser installation instructions for
additional guidance.
Remote air-cooled 50BV units (only) are shipped with a dry
nitrogen holding charge. After refrigerant connections are
made, release nitrogen, evacuate, leak test, and charge the
system as described in Charging the System in the Mainte-
nance section of this manual.
TRAP (MUST BE
ABOVE TOP OF
CONDENSER COIL)
SLOPE II -r][
TOWARD _ I H / REMOTE
C ONDENSER__._._ I CONDENSER
HOT GAS
LINE
50BV
UNIT
[]
"_" LIQUID
LINE
Fig. 22 m System with Condenser
Above Evaporator
50BV
UNIT
Ep-m
LIQUID _"
LINE
m
HOTGAS
LINE
SLOPETOWARD
CONDENSER
REMOTE
CONDENSER
Fig. 23 -- System with Evaporator
Above Condenser
Step 5-- Complete Electrical Connections
Verify that electrical requirements listed on the unit nameplate
match available power supply. The unit voltage must be within
the range shown in Tables 9A and 9B and phases must be
balanced within 2%. Contact the local power company for line
voltage corrections. Never operate a motor where a phase im-
balance in supply voltage is greater than 2%.
24
Foranunbalanced3-phasesupplyvoltage,usethefollow-
ingformulatodeterminethepercentofvoltageimbalance:
PercentVoltagehnbalance
= 100x maxvoltage deviation from average voltage
average voltage
Example: Supply voltage is 460-3-60.
A _ c AB=452V
BC = 464 V
AC = 455 V
Average Voltage = 452 + 464 + 455
3
1371
3
= 457
Determine maximum deviation from average voltage:
(AB)457- 452= 5 V
(BC) 464 - 457 = 7 V
(AC) 457 - 455 = 2 V
Maximum deviation is 7 V.
Determine percent of voltage imbalance:
% Voltage hnbalance = 100 x 7
= 1.53% 457
This amount of phase imbalance is satisfactory as it is be-
low the maximum allowable 2%.
IMPORTANT: If supply voltage phase imbalance is [
more than 2%, contact the local electric utility com- I
pa W innnediately.
POWER WIRING- Properly sized fuses or HACR (Heat-
ing, Air Conditioning and Refrigeration) circuit breakers must
be installed for branch circuit protection, according to the
national and applicable local codes. See unit nameplate and
Tables 9A and 9B for maximum overcurrent protection size.
These units are provided with single point, main power
supply terminal blocks. Refer to Fig. 2-14 for conduit connec-
tion locations. Connect the power leads as indicated on the unit
wiring diagrams (found in the Troubleshooting section) and be
certain to connect the ground lead to the ground lug in the unit
high voltage electrical box. Refer to Tables 9A and 9B for unit
electrical data.
Table 9A -- Electrical Data -- 50BVC,E,J,K,Q
UNIT SIZE
50BVC,E,J,K,Q
020
024
028
034
VOLTAGE COMPRESSOR POWER DISCONNECT
NOMINAL RANGE No. 1 No. 2 INDOOR FAN MOTOR SUPPLY SIZE
VOLTAGE FLA
(3 Ph, 60 Hz) Min Max RLA LRA RLA LRA Qty (HaP) (ea) MCA MOCP FLA
1.5 5.0 84.0 110 75.8
2 6.4 86.8 110 78.6
208/230 187 253 32.9 195 32.9 195 2 3 9.0 92.0 110 83.8
5 12.2 98.4 110 90.2
1.5 2.5 42.1 50 38.0
2 3.2 43.5 50 39.4
3 4.5 46.1 50 42.0
460 414 506 16.5 95 16.5 95 2
5 6.1 49.3 50 45.2
575 518 633 13.6 80 13.6 80
1.5 2.0 34.6 45 31.2
2 2.0 34.6 45 31.2
3 3.6 37.8 45 34.4
5 5.4 41.4 45 38.0
2 6.4 88.4 120 80.0
208/230 187 253 33.6 225 33.6 225 2 3 9.0 93.6 120 85.2
5
2
12.2 100.0 120 91.6
3.2 48.3 60 43.6
460 414 506 18.6 114 18.6 114 2 3 4.5 50.85 60 46.2
5 6.1 54.05 60 49.4
2 2.0 34.6 45 31.2
575 518 633 13.6 80 13.6 80 2 3 3.6 37.8 45 34.4
208/230 187 253 53.6 245 53.6 245
5
3
5
5.4 41.4 45 38.0
9.0 138.6 190 125.2
12.2 145.0 190 131.6
3 4.5 55.6 70 50.4
460 414 506 20.7 125 20.7 125 2 5 6.1 58.8 70 53.6
3 3.6 44.1 60 40.0
575 518 633 16.4 100 16.4 100 2 5 5.4 47.7 60 43.6
208_30 187 253 59.1 425 59.1 425 2 5 12.2 157.4 200 142.6
460 414 506 26.4 187 26.4 187 2 5 6.1 71.6 90 65.0
575 518 633 20.5 148 20.5 148 2 5 5.4 56.9 70 51.8
FLA --
HP
LRA --
MCA --
MOCP --
RLA --
LEGEND
Full Load Amps
Horsepower
Locked Rotor Amps
Minimum Circuit Amps
Maximum Overcurrent Protection
Rated Load Amps
25
UNIT SIZE
50BVT, U,V,W,X
034
044
054
064
Table 9B -- Electrical Data -- 50BVT,U,V,W,X
NOMINAL
VOLTAGE
(3 Ph, 60 Hz) Min Max RLA LRA RLA LRA Qty
VOLTAGE COMPRESSOR INDOOR FAN MOTOR
RANGE No. 1 /No. 2 No. 3 /No. 4
208_30 187 253 62.2 376 -- -- 1
460 414 506 27.6 178 -- -- 1
575 518 633 20.5 148 -- -- 1
208_30 187 253 42.0 239 42.0 239 2
460 414 506 19.2 125 19.2 125 2
575 518 633 12.4 80 12.4 80 2
208/230 187 253 47.1 318 47.1 318 2
460 414 506 22.6 158 22.6 158 2
575
208_30
46O
518 633 17.3 125 17.3 125 2
187 253 62.2 376 62.2 376 2
414 506 27.6 178 27.6 178 2
518 633 20.5 148 20.5 148 2
LEGEND
MCA -- Minimum Circuit Amps
MOCP -- Maximum Overcurrent Protection
RLA -- Rated Load Amps
575
FLA -- Full Load Amps
HP -- Horsepower
LRA -- Locked Rotor Amps
POWER DISCONNECT
SUPPLY SIZE
HP FLA MCA MOCP FLA
(ea) (ea)
7.5 19.4 159.4 200 143.8
10 25.8 165.8 225 150.2
15 38.6 178.6 225 163.0
20 49.6 189.6 250 174.0
7.5 9.7 71.8 90 64.9
10 12.9 75.0 100 68.1
15 19.3 81.4 100 74.5
20 24.8 86.9 110 80.0
7.5 7.8 53.9 70 48.8
10 10.3 56.4 70 51.3
15 15.4 61.5 80 56.4
20 19.8 65.9 80 60.8
7.5 19.4 217.3 250 206.8
10 25.8 230.1 250 219.6
15 38.6 255.7 250 245.2
7.5 9.7 101.0 110 96.2
10 12.9 107.4 125 102.6
15 19.3 120.2 125 115.4
7.5 7.8 68.3 80 65.2
10 10.3 73.3 80 70.2
15 15.4 83.5 90 80.4
7.5 19.4 239.0 250 227.2
10 25.8 251.8 250 240.0
15 38.6 277.4 300 265.6
20 49.6 299.4 300 287.6
7.5 9.7 115.5 125 109.8
10 12.9 121.9 125 116.2
15 19.3 134.7 150 129.0
20 24.8 145.7 150 140.0
7.5 7.8 89.1 100 84.8
10 10.3 94.1 110 89.8
15 15.4 104.3 110 100.0
20 19.8 113.1 125 108.8
7.5 19.4 303.2 350 287.6
10 25.8 316.0 350 300.4
15 38.6 341.6 400 326.0
20 49.6 363.6 400 348.0
7.5 9.7 136.7 150 129.8
10 12.9 143.1 150 136.2
15 19.3 155.9 150 149.0
20 24.8 166.9 175 160.0
7.5 7.8 102.7 110 97.6
10 10.3 107.7 125 102.6
15 15.4 117.9 125 112.8
20 19.8 126.7 125 121.6
26
Modular Units -- For units with multiple mare air-
conditioning sections, connect the high voltage compressor
power wiring to the line side of the high voltage terminal block
in the second section's high voltage electrical box. This wiring
is located in the upper portion of the compressor compartment.
Connect the low voltage wiring, located in the compressor
compartment, between the two air conditioning sections using
the quick connects provided.
For the supply fan in©toe connect the 3-phase high voltage
wiring, coiled behind the high voltage panel, to the line side of
the supply fan motor terminal block located in the fan compart-
ment. For VAV units, connect the 3-phase high voltage wiring
to the line side of VFD.
For units with multiple fans, connect the control power
wiring with the quick connects provided at the fan compart-
ment junction.
CONTROL WIRING (CV Only) -- A standard commercial
thermostat controls constant volume units. These units turn
compressors on or off in response to zone temperature. The
50BV units provide 2 stages of co©ling.
50BVC.E.Q020-034 and 50BVT.U.V034 Only -- These
models have 2 independent refrigerant circuits, each capable of
being staged independently. Thermostat wiring is connected to
the 6-position low voltage terminal block located in the unit
electrical box. The 50BV units have a 24-VAC control
transformer, which provides power to the control circuit and to
the thermostat. The thermostat connections and their functions
are as follows:
C Transformer 24-v ac Common
O Reversing Valve (heat pumps only)
Y1 1st Stage Compressor Contactor
Y2 2nd Stage Compressor Contactor
R Transforlner 24-v ac Hot
G Indoor Fan Contactor
Select an appropriate commercial thermostat that has 2 stag-
es of cooling control. If the unit is a heat pump, make sure the
thermostat is capable of heat pump control. Any of the
Debonair(R) series commercial thermostats will meet the re-
quirements, and are available in a variety of attractive styles, in
programmable and non-programmable versions.
Install the thermostat in the space where the temperature is
being controlled, according to the instructions provided with
the thermostat.
Before wiring the thermostat to the unit, make sure that
mare power to the unit has been disconnected. Failure to
heed this warning could result in personal injury.
To wire the thermostat:
1. Connect the 'C' terminal from the 50BV unit to the 'C'
terminal on the thermostat.
2. Wire the 'YI' and 'Y2' terminals from the 50BV unit
to the 'YI' and 'Y2' terminals, respectively, at the
thermostat.
3. Make a connection between the 'G' terminal on the unit
and the 'G' terminal on the thermostat.
4. Attach a wire from the 'R' terminal at the unit to the 'R'
terminal at the thermostat.
5. 50BVQ and 50BVV ONLY: If the unit is a heat pump,
connect a final wire from terminal 'O' on the heat pump
unit to the 'Wl/O/B' terminal at the thermostat.
Configure the thermostat for heat pump operation using
the installation instructions provided with the thermostat.
Set the reversing valve polarity of the thermostat to 'O'.
See Fig. 24 for typical thermostat wiring.
THERMOSTAT
B
O
Y2 R W1 Y1 G C
[24 VAC COMMON
FAN RELAY
COMPRESSOR RELAY
HEAT PUMP
24 VAC RETURN
2nd STAGE COMPRESSOR RELAY
TYPICAL
UNIT
F© C
O o
©Y1
© Y2
OR
OG
Fig. 24 -- Typical Wiring 18 to 30 Ton Units
(Two-Stage Cooling Units)
50BVT.U.V044-064 Only -- Units larger than 30 tons have 4
independent refrigerant circuits.
These units can be controlled using a standard commercial,
2-stage thermostat. In this case, the first stage of cooling will
turn on compressors 1 and 2, and the second stage will turn on
compressors 3 and 4. It is also possible to have 4 stages of co©l-
ing, using a suitable field-supplied control method.
For 2-stage thermostat wiring, refer to Fig. 25. Jumpers
must be installed between the G and O terminals in Modules A
and B. A field-supplied, 24-v pilot relay should be used to en-
ergize Y2 on Module B whenever Y1 is energized on Module
A. Similarly, a field-supplied 24-v pilot relay should be in-
stalled to energize Y4 on Module B whenever Y3 on Module
A is energized (Y2 stage of thermostat calls for cooling).
Finally, verify that transforlner phasing is consistent
between Modules A and B.
REMOTE CONDENSER FAN CONTACTOR WIR-
ING- For units up to 30 tons, one remote condenser is
required. Install a field-supplied 24-v pilot relay (Aux relay)
between Y1 and C. This will energize the FC contactor on the
remote condenser whenever there is a call for cooling.
For 40 to 60 ton units, 2 remote condensers are required. Be
sure to make piping connections so that compressors 1 and 2 are
connected to condenser 1, and compressors 3 and 4 are connect-
ed to condenser 2. Use an additional set of NO (normally open)
contacts on PR1 to energize FC1 on condenser 1, and a set of
NO contacts on PR2 to energize FC 1 on condenser 2.
CONTROL WIRING (VAV Only) -- The VAV units are de-
signed to operate either with a building management system or
stand alone (local control).
Carrier Comfort Network(R) Control Wiring -- The CC6400
Control Module connects to the Carrier Comfort Network
(CCN) bus in a daisy chain arrangement. Negative pins on
each component must be connected to respective negative pins
and likewise positive pins on each component must be
connected to respective positive pros. The controller signal pros
must be wired to the signal ground pins. Wiring connections
for CCN must be made at the 3-pin plug.
At any baud rate (9600, 19200, 38400 baud), the number of
controllers is lilnited to 239 devices maxilnum. Bus length may
not exceed 4000 ft, with no more than 60 total devices on any
1000-ft section. Optically isolated RS-485 repeaters are
required every 1000 ft.
NOTE: Carrier device default is 9600 baud.
The CCN communication bus wiring is field supplied and
field installed. It consists of shielded 3-conductor cable with
dram (ground) wire. The cable selected must be identical to the
CCN communication bus wire used for the entire network. See
Table 10 for cable recolnmendations.
27
FIELD-SUPPLIED THERMOSTAT
LEGEND
FC -- Fan Contactor
PR -- Pilot Relay
Fig. 25 -- Typical Wiring 40 to 60 Ton Units
II
PR2
U IT MODULE 'B'
Remote Condenser Units Only
(#1) FC1-4 i i F01-5
i i
PR1
i i FC1-5
PR2
(#2) FCl-4
Two-Stage Cooling)
Table 10- Recommended Cables
MANUFACTURER PART NUMBER
Alpha 2413 or 5463
American A22503
Belden 8772
Columbia 02525
NOTE: Conductors and dram wire must be at least 20 AWG
(American Wire Gage), stranded, and tinned copper. Individual
conductors must be insulated with PVC, PVC/nylon, vinyl,
Teflon R_*,or polyethylene. An aluminum!polyester 100% foil
shield and an outer jacket of PVC, PVC/nylon, chrome vinyl,
or Teflon with a minimum operating temperature range of
-20 C to 60 C is required.
The colrnnumcation bus shields must be tied together at
each system element. If the colrnnumcation bus is entirely
within one building, the resulting continuous shield must be
connected to ground at only one single point. If the colmnum-
cation bus cable exits from one building and enters another
building, the shields must be connected to the grounds at a
lightning suppressor m each building (one point only).
Wiring Control Devices -- Standard controls require no field
wiring.
Standard controls for VAV applications include: duct static
pressure (DSP), duct high static lhnit switch (DHS), compres-
sor status (CSMUX), supply fan start/stop (SF), and supply fan
speed (SPEED).
Field-installed devices and the factory-supplied supply air
temperature sensor (required) will be wired to the field termi-
nal block (TB2) provided. Refer to Fig. 26 and the following
descriptions. This terminal is located in the control panel as
shown in Fig. 27 and 28.
*Teflon is a registered trademark of E.I. du Pont de Nemours and
Company.
SUPPLY AIR TEMPERATURE SENSOR (SAT) -- The sup-
ply air temperature sensor (Fig. 29) is used to measure the
temperature of the air leaving the unit. The sensor should be
located m the supply air duct, about 1 ft from the unit discharge
connection (Fig. 30). On units with 2 fans, locate the sensor ap-
proximately 5 duct diameters downstream from "pair of pants"
duct connection, allowing for adequate mixing of supply air.
Mount the sensor as follows:
1. Remove the cover of the sensor junction box.
2. Drill a 7/16-m. hole at the selected location.
3. Install the sensor through the hole and secure using 2
no. 8 screws (provided). Do not overtighten.
4. Connect the sensor to the control box. Use an 18 or
20 AWG, 2 conductoc twisted pair cable. This cable is
suitable for distances of up to 500 feet.
Connect the field wires to the supply air sensor using wire
nuts or closed end style crimp connectors. Do not cut the
sensor leads. Use the full length of lead supplied on the sensor.
In the control box, remove the jacket from the cable. Route
the sensor wires over to the right hand side of the field terminal
block (TB2). Strip the insulation back about 1/4-in. from each
conductor. Connect the two wires to terminals 101 and 102
(SAT) on the terminal board. Polarity is not a consideration.
See Table 11 for resistance vs. temperature values.
FIELD CONNECTION
TB2
_) SAT
{9
(_ ROCC
FSD
@ ALM-GM
@ ALARM
(_ WARN
Fig. 26- Field Terminal Block
28
TRANS-1 PCB1
CSMUX
Fig. 27 -- Modular Unit VAV Control Panel
TB2
TB2
PCB1
Fig. 29 -- Supply/Return Air Temperature
Sensor (PIN HH79NZ043)
Fig. 28 -- Single-Piece Unit VAV Control Panel
Fig. 30 -- Supply-Air Temperature Sensor
Installation (Unit Discharge Location)
29
Table 11 -- Thermistor Resistance vs Temperature
Values for Supply-Air Temperature Sensor
(10 Kilo- ohm)
TEMP
(c)
-40
-35
-30
-25
-20
-15
-10
-5
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
TEMP
iF)
-40
-31
-22
-13
-4
5
14
23
32
41
50
59
68
77
86
95
104
113
122
131
140
149
158
RESISTANCE
(Ohms)
335,651
242,195
176,683
130,243
96,974
72,895
55,298
42,315
32,651
25,395
19,903
15,714
12,494
10,000
8,056
6,530
5,325
4,367
3,601
2,985
2,487
2,082
1,752
SMOKE DETECTOR/FIRE ALARM SHUTDOWN
(FSD) -- To allow a smoke detector to shut the 50BV down,
remove the jumper from FSD to C and wire these terminals to a
set of normally closed contacts on the smoke detector.
ALARM (ALARM) AND WARN1NG (WARN) OUT-
PUTS -- Two dry contacts output a discrete signal when the
alarm and warning lights on the display are lit. To pick up the
alarm output signal, wire between the ALARM and ALM-CM
terminals. To pick up the warning output signal, wire between
the WARN and ALM-CM terminals.
REMOTE OCCUPANCY (ROCC) -- The 50BV unit may
be colrnnanded by another control system or a twist timer to
become occupied and run when a set of dry contacts close. In
order for this to occur, wire the contacts to ROCC and C and
set the Local/Ol_Remote switch to REMOTE.
RETURN AIR TEMPERATURE SENSOR (RAS) -- The
return!mixed air temperature sensor is a 5 kiloolun temperature
sensor used as the space control point. For every degree that
the RAS is below the set point, the supply air set point will be
reset by the configured value in the custom configured RESET
RATIO. Refer to Table 12 and Fig. 31.
Table 12 -- Thermistor Resistance vs Temperature
Values for Return-Air Temperature
Sensor (5 kiloohm)
TEMP
(c)
-40
-35
-30
-25
-20
-15
-10
-5
0
5
10
15
2O
25
30
35
40
45
50
55
60
65
70
75
8O
TEMP
iF)
-40
-31
-22
-13
-4
5
14
23
32
41
50
59
68
77
86
95
104
113
122
131
140
149
158
167
176
RESISTANCE
(Ohms)
167,835
121,098
88,340
65,121
48,487
36,447
27,648
21,157
16,325
12,697
9,952
7,857
6,247
5,000
4,028
3,265
2,662
2,183
1,801
1,493
1,244
1,041
876
740
628
%.25
_0.22
1.25
\\\\\\\\
659
_0.187
(2 HOLES)
NOTE: All dimensions are in inches,
Fig. 31 -- Return Air Temperature Sensor
(PIN HH79NZ079)
Wire the sensor to PCB1 connector J3, terminals 15 and 16.
Change custom configuration as instructed in Configure the
Custom Progralmning Selections section. Changing this con-
figuration to YES changes the EWT input to be used as return
air temperature input.
START-UP
General -- Complete the Start-Up Checklist on page CL-1
before attempting system start-up.
CRANKCASE HEATERS -- The 50BVT,U,V,W, X034-064
units include crankcase heaters. Crankcase heaters are ener-
gized as long as there is power to the unit and the compressor
is not operating.
Wait 24 house" before starting the compressol_" to pelwfit
wan_fing by the crankcase heatet_'.
AFTER 24 horns', continue with the procedures below.
CONFIRM THE INPUT POWER PHASE SEQUENCE --
The input power phase rotation sequence must be L1-L2-L3 =
ABC (or forward or clockwise) as indicated with a phase
rotation meter. Incorrect input phase rotation will cause the com-
pressors to rotate in reverse, which results in no cooling capacity.
IMPORTANT: On VAV units, fan rotation direction
can NOT be used for the phase sequence check; fan
rotation for VAV units with a variable speed drive is
independent of the unit input wiring sequence.
If the compressor is rotating in the wrong direction, it may:
emit increased noise; shut down due to internal overload
protection; have only a small decrease in suction pressure when
it starts; or have only a small increase in discharge pressure
3O
whenit starts.Also,no coolingwill beproducedat the
evaporator.If anyof theseconditionsoccurs,referto the
Servicesectionto correctthecompressorrotationbefore
continuing.
INTERNALWIRING- Checkallelectricalconnectionsin
unitcontrolboxes;tightenasrequired.
RETURN-AIRFILTERS-Checkthatcorrectfiltersare
installedinfiltertracks(seeTables3Aand3B).Donotoperate
unitwithoutreturn-airfilters.
COMPRESSORMOUNT_G-- Compressorsareinternal-
lyspringmounted.Donotloosenorremovecompressorhold-
downbolts.
REFRIGERANTSERVICEPORTS-- Eachrefrigerantsystem
hasatotalof2Schrader-typeservicegageportspercircuit.One
portislocatedonthesuctionline,andoneonthecompressor
dischargeline.Besurethatcapsontheportsaretight.
CV Unit Start-Up
EVAPORATOR FAN- Fan belt and variable pitch motor
pulleys are factory installed. See Tables 13-20 for fan perfor-
mance data. Be sure that fans rotate in the proper direction.
COOLING -- Set the space thermostat to OFF position. Turn
on unit power. Set space thermostat to COOL and the fan to
AUTO. Adjust the thermostat temperature setting below room
temperature. Compressor 1 starts on closure of contactor (com-
pressors 1 and 2 on 4-circuit units with 2-stage thermostat).
Adjust the thermostat to an even lower setting until the ther-
mostat energizes Y2 (the second cooling stage). Compressor 2
starts on closure of contactor (compressors 3 and 4 on &circuit
units with 2-stage thermostat).
Adjust the thermostat temperature to a setting just below
room temperature. The second stage of cooling should turn off.
Set the thermostat temperature above room temperature. All
compressors and the unit fan should now be off.
HEATING (Heat Pump Units Only) -- Follow the same se-
quence as for cooling (above), except set the space thermostat
to HEAT, and instead of adjusting the thermostat below room
temperature, adjust it above. Verify that the compressors turn
on and the unit runs in reverse cycle mode.
Set the thermostat below room temperature and confirm
that the compressors and fan turn off.
Table 13 -- Fan Performance- 50BVC,E,Q020
4500
5000
5500
6000
6500
7000
7500
8000
8500
9000
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.2 0.4 0.6 0.8 1.0
Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp
))J 638 545 0.61
655 641 0.72 725 755 0.85
608 641 0.72 676 755 0.85 742 878 0,99 807 1001 1,13
636 755 0.85 699 878 0.99 761 1010 1,14 821 1142 1,29
0.87 666 906 1.02 726 1029 1.16 784 1170 1,32 841 1311 1,48
1.03 693 1057 1.19 750 1189 1,34 805 1330 1,50 858 1480 1,67
1.22 723 1226 1,38 777 1377 1,55 829 1526 1,72 880 1676 1,89
1,43 753 1423 1,60 804 1573 1,77 853 1732 1,95 902 1836 2,13
1,67 785 1638 1,84 833 1745 2,02 881 1908 2,21 927 2071 2,40
AIRFLOW AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
(cfm) 1.2 1.4 1.6 1.8
Watts Bhp Rpm Watts Bhp Rpm Watts
5000 l))))))ili)))))i_iiiii)
5500 ))))))))i_i))))))i)_)))i))11)))()))))))))),)i'_)t))))))))))w)
6000 ))))))))i)) )))))))( )))))i)i;;_)ii))J))))])ii;ii)))))O
6500 1283 1,44 ,Y,-,-_)',))J)))!(;;i
7000 1451 1,63 951 1601 1,80
7500 1629 1,83 963 1727 2,00 1014 1881
8000 1781 2,07 979 1935 2,24 1028 2098
8500 1989 2,31 997 2152 2,50 1043 2323
9000 2233 2,59 1018 2404 2,79 1062 2576
LEGEND 2,
Bhp -- Brake Horsepower Input to Supply Fan 3,
Watts -- Input Power to Supply Fan Motor 4,
NOTES:
1. Units are available with the following motor and drive combina-
tions: 1.5, 2, 3, 5 HP standard drive; 1.5, 2, 3 HP medium static
drive.
For 1.5, 2, 3 HP standard drives, the drive range is 753 to
952 rpm. For medium static drives, the drive range is 872 to
1071 rpm. For 5 HP standard drives, the drive range is 967 to
1290 rpm.
5,
6.
7,
2.0
F'pm Bhp
2,81
1134 3,09
1149 3,39
Itafics indicates field-supplied drive required,
Do not operate in shaded area,
Static pressure losses must be applied to external static pres-
sure before entering the fan performance table,
Interpolation is permitted, extrapolation is not,
Fan performance is based on filter, unit casing and wet coil
losses,
Bhp values are per fan, Watts values are per motor. Unit has
2 supply fans and 2 motors,
31
AIRFLOW
(cfm) 0.2
Bhp
6,000
6,500
7,000 0.87
7,500 634 1.03
8,000 667 1.22
8,500 700 1.43
9,000 735 1.67
9,500 769 1.93
10,000 802 2.21
Table 14 -- Fan Performance -- 50BVC,E,Q024
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.4 0.6 0.8
Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp
638 545 0.61
655 641 0.72 725 755 0.85
608 641 0.72 676 755 0.85 742 878 0.99
636 755 0.85 699 878 0.99 761 1010 1.14
666 906 1.02 726 1029 1.16 784 1170 1.32
693 1057 I. 19 750 1189 1.34 805 1330 1.50
723 1226 1.38 777 1377 1.55 829 1526 1.72
753 1423 1.60 804 1573 1.77 853 1732 1.95
785 1638 1.84 833 1745 2.02 881 1908 2.21
816 1827 2.12 863 1989 2.31 908 2152 2.50
848 2080 2.41 892 2251 2.61 936 2422 2.81
1.0
Rpm Wa_s Bhp
807 1001 1.13
821 1142 1.29
841 1311 1.48
858 1480 1.67
880 1676 1.89
902 1836 2.13
927 2071 2.40
952 2323 2.69
978 2624 3.01
AIRFLOW
(cfm) 1.2 1.4 1.6
Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm
5,000
5,500
6,000
6,500 881 1283 1.44
7,000 897 1451 1.63 951 1601 1.80
7,500 911 1629 1.83 963 1727 2.00 1014 1881
8,000 930 1781 2.07 979 1935 2.24 1028 2098 2.43 1076
8,500 950 1989 2.31 997 2152 2.50 1043 2323 2.69 1089
9,000 973 2233 2.59 1018 2404 2.79 1062 2576 2.99 1106
9,500 996 2494 2.89 1039 2697 3.09 1081 2879 3.30 1123
10,000 1020 2806 3.22 1061 2988 3.42 1102 3178 3.64 1142
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.8 2.0
Bhp Rpm Bhp
iiiiiiiiHiiiiiiiHii iiiiiiiiiiiiliNiii iiii!i!ili/iiliiiiiiiii!!iiiiii!!iiiiiiiii/iiiiii!iiiii!i!iiiiiiiiiiii/iiii:
iiiiiii!!iiiiii!!iiiiiiii!i{iii/iiiiiiii iiiiiiii!!iiiiii!!iii:iiiii!!iiiiiii/
iiiiiiii/iiiiiiii/i_,i',',iiiii_i;i;:iiii iiiiiiiii/iiiiiii//iiiii!!i;iiiii!i_
iiii!iiiiii/iiiii; iiiiiiiiiiii;iiiiiiii_,_iiiiiii/iiiii
2.62 1124 2.81
2.88 1134 3.09
3.18 1149 3.39
3.51 1165 3.73
3.85 1182 4.08
LEGEND
Bhp -- Brake Horsepower Input to Supply Fan
Watts -- Input Power to Supply Fan Motor
NOTES:
1. Units are available with the following motor and drive combina-
tions: 2, 3, and 5 HP standard drive; 2, 3 HP medium static
drive.
For 2, 3 HP standard drives, the drive range is 753 to 952 rpm.
For medium static drives, the drive range is 872 to 1071 rpm.
For 5 HP standard drives, the drive range is 967 to 1290 rpm.
2. Itafics indicates field-supplied drive required.
3. Do not operate in shaded area.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
32
Table 15 -- Fan Performance- 50BVC,E,Q028
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm) 0.2 0.4 0.6 0.8 1.0
Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp
6,250 624 678 0.79 689 797 0.92 753 917 1.06 815 1045 1.21
7,000 604 751 0.87 666 880 1.02 726 999 1.16 784 1136 1.32 841 1273 1.48
7,500 634 889 1.03 693 1027 1.19 750 1155 1.34 805 1291 1.50 858 1437 1.67
8,000 667 1054 1.22 723 1191 1.38 777 1337 1.55 829 1482 1.72 880 1627 1.89
8,500 700 1237 1.43 753 1382 1.60 804 1528 1.77 853 1682 1.95 902 1836 2.13
9,000 735 1437 1.67 785 1591 1.84 833 1745 2.02 881 1908 2.21 927 2071 2.40
9,500 769 1664 1.93 816 1827 2.12 863 1989 2.31 908 2152 2.50 952 2323 2.69
10,000 802 1908 2.21 848 2080 2.41 892 2251 2.61 936 2422 2.81 978 2624 3.01
10,500 835 2179 2.53 879 2350 2.73 921 2531 2.93 963 2742 3.14 1004 2924 3.35
11,000 870 2467 2.86 912 2688 3.08 952 2870 3.29 992 3060 3.51 1032 3251 3.73
11,500 904 2824 3.24 944 3015 3.46 983 3206 3.67 1022 3405 3.90 1060 3605 4.13
12,000 937 3169 3.63 976 3369 3.86 1014 3569 4.09 1051 3777 4.33 1088 3985 4.57
12,500 972 3550 4.07 1010 3759 4.31 1046 3967 4.55 1082 4184 4.80
AIRFLOW
(cfm) 1.2
Rpm Watts Bhp
6,250 877 1173 1.36
7,000 897 1410 1.63
7,500 911 1582 1.83
8,000 930 1781 2.07
8,500 950 1989 2.31
9,000 973 2233 2.59
9,500 996 2494 2.89
10,000 1020 2806 3.22
10,500 1044 3106 3.56
11,000 1070 3451 3.95
11,500 1097 3804 4.36
12,000 1124 4193 4.81
12,500
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.4 1.6 1.8
Rpm Watts Bhp Rpm Watts Bhp Rpm Watts
iiiiillliiii 'Yl' iiii!iliiiiii 951iilli ili@ii!iiiiiiiii:ii iiilliiiilli i,; i !iiii!i!iliiii,15551.80
963 1727 2.00 1014 1881 2.18
2.0
Bhp Rpm Watts Bhp
979 1935 2.24 1028 2098 2.43 1076 2260 2.62 1124 2422 2.81
997 2152 2.50 1043 2323 2.69 1089 2485 2.88 1134 2697 3.09
1018 2404 2.79 1062 2576 2.99 1106 2779 3.18 1149 2960 3.39
1039 2697 3.09 1081 2879 3.30 1123 3060 3.51 1165 3251 3.73
1061 2988 3.42 1102 3178 3.64 1142 3360 3.85 1182 3559 4.08
1084 3296 3.78 1123 3496 4.01 1161 3686 4.23 1200 3886 4.45
1109 3641 4.17 1146 3840 4.40 1184 4049 4.64 1220 4248 4.87
1134 4012 4.60 1170 4221 4.84 1206 -- --
LEGEND
Bhp -- Brake Horsepower Input to Supply Fan
Watts -- Input Power to Supply Fan Motor
NOTES:
1. Units are available with 3 or 5 HP standard drive or 3 HP
medium static drive.
For 3 HP standard drives, the drive range is 753 to 952 rpm.
For medium static drives, the drive range is 872 to 1071 rpm. 5
HP standard drives have drive range of 967 to 1290 rpm.
2. Itafics indicates field-supplied drive required.
3. Do not operate in shaded area.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
33
AIRFLOW
(cfm) Rpm
9,000 639
9,500 665
10,000 693
10,500 721
11,000 749
11,500 777
12,000 805
12,500 835
13,000 865
13,500 894
14,000 924
Table 16 -- Fan Performance- 50BVC,E,Q034
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.2 0.4 0.6 0.8 1.0
Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp
1187 1.36 693 1334 1.53 745 1490 1.71 795 1646 1.89 843 1802 2.07
1362 1.56 717 1518 1.74 766 1674 1.92 814 1839 2.11 861 2004 2.30
1555 1.78 743 1720 1.97 791 1894 2.17 836 2058 2.36 881 2232 2.56
1775 2.03 769 1949 2.23 815 2122 2.43 859 2296 2.63 902 2478 2.84
2004 2.30 795 2186 2.51 840 2369 2.71 882 2551 2.92 924 2742 3.14
2259 2.59 822 2451 2.81 864 2642 3.03 906 2833 3.25 946 3024 3.47
2533 2.90 848 2733 3.13 889 2933 3.36 929 3133 3.59 968 3333 3.82
2842 3.26 877 3042 3.49 917 3251 3.73 955 3460 3.97 993 3668 4.20
3169 3.63 905 3378 3.87 944 3596 4.12 981 3813 4.37 1018 4021 4.61
3514 4.03 933 3741 4.29 971 3958 4.54 1007 4184 4.80
3895 4.46 961 4121 4.72 998 4356 4.99
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm) 1.2 1.4 1.6 1.8 2.0
Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp
9,000 890 1958 2.24 936 2122 2.43 982 2296 2.63 1026 2460 2.82 1071 2642 3.03
9,500 906 2168 2.48 950 2341 2.68 994 2515 2.88 1037 2688 3.08 1079 2870 3.29
10,000 925 2405 2.76 967 2578 2.96 1009 2760 3.16 1051 2942 3.37 1092 3124 3.58
10,500 944 2660 3.05 986 2842 3.26 1026 3024 3.47 1066 3215 3.68 1105 3405 3.90
11,000 965 2924 3.35 1004 3115 3.57 1043 3315 3.80 1082 3505 4.02 1120 3705 4.25
11,500 985 3224 3.69 1024 3414 3.91 1062 3614 4.14 1099 3813 4.37 1136 4021 4.61
12,000 1006 3532 4.05 1044 3732 4.28 1080 3940 4.52 1117 4148 4.75 1152 4356 4.99
12,500 1030 3877 4,44 1066 4085 4,68 1102 4302 4,93 i_I_ _I_ i_I _ _I_ I i_
13,000 1053 4239 4.86
14,000 ................
LEGEND
Bhp -- Brake Horsepower Input to Supply Fan
Watts -- Input Power to Supply Fan Motor
NOTES:
1. Unit is available with 5 HP standard drive only. The drive range
is 967 to 1290 rpm.
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
34
AIRFLOW
(cfm)
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
15,000
0.2
Rpm Watts Bhp
564 3,167 3. 76
590 3,666 4.35
617 4,226 5.01
643 4,820 5.72
669 5,503 6.53
696 6,236 7.40
722 6,952 8.34
750 7,816 9.38
777 8,595 10.49
804 9,572 11.68
832 10,634 12.97
859 11,747 14.33
886 12,953 15.80
Table 17 -- Fan Performance -- 50BVT,U,V034
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.4 0.6 0.8 1.0
Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp
605 3,483 4.13 645 3,798 4.51 683 4,112 4.88 718 4,392 5.21
629 3,999 4.74 667 4,331 5.14 704 4,671 5.54 738 4,977 5.90
655 4,584 5.44 691 4,933 5.85 726 5,282 6.27 761 5,654 6.71
678 5,194 6.16 713 5,583 6.62 747 5,963 7.07 780 6,263 7.51
704 5,901 7.00 737 6,298 7.47 770 6,612 7.93 802 7,005 8.40
729 6,577 7.89 761 6,987 8.38 792 7,388 8.86 823 7,798 9.36
754 7,380 8.85 784 7,798 9.36 815 8,225 9.87 845 8,510 10.38
780 8,260 9.91 810 8,561 10.44 839 8,990 10.97 868 9,427 11.50
806 9,050 11.04 835 9,504 11.59 863 9,949 12.14 891 10,403 12.69
832 10,043 12.25 860 10,514 12.83 887 10,985 13.40 914 11,447 13.96
859 11,122 13.57 886 11,610 14.16 912 12,097 14.76 938 12,585 15.35
885 12,217 14.90 911 12,756 15.56 936 13,260 16.18 962 13,765 16.79
911 13,474 16.44 936 13,996 17.07 961 14,517 17.71 986 15,038 18.34
AIRFLOW
(cfm)
9,000
9,500
10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
15,000
1.2
Rpm Watts Bhp
751 4,663 5.53
771 5,264 6.25
792 5,963 7.07
812 6,603 7.92
833 7,388 8.86
854 8,199 9.84
874 8,921 10.88
896 9,855 12.02
919 10,857 13.24
941 11,918 14.54
964 13,064 15.94
987 14,269 17.41
1010 15,560 18.98
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.4 1.6 1.8 2.0
Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp
785 4,933 5.85 817 5,212 6.18 849 5,512 6.54 881 5,804 6.89
802 5,574 6.61 834 5,866 6.96 864 6,166 7.31 895 6,394 7.67
822 6,272 7.44 852 6,498 7.80 882 6,804 8.16 911 7,118 8.54
841 6,926 8.31 870 7,240 8.69 899 7,563 9.07 927 7,885 9.46
861 7,720 9.26 889 8,051 9.66 917 8,253 10.07 944 8,578 10.46
882 8,441 10.30 909 8,784 10.72 936 9,127 11.13 962 9,469 11.55
903 9,332 11.38 930 9,701 11.83 955 10,060 12.27 981 10,420 12.71
924 10,283 12.54 951 10,702 13.06 976 11,079 13.51 1001 11,456 13.97
945 11,302 13.79 972 11,747 14.33 997 12,166 14.84 1022 12,551 15.31
967 12,380 15.10 993 12,850 15.67 1018 13,303 16.23 1042 13,722 16.74
990 13,551 16.53 1015 14,030 17.11 1040 14,517 17.71 1064 14,979 18.27
1011 14,765 18.01 1036 15,261 18.62 1060 15,765 19.23 1084 16,260 19.83
1034 16,081 19.62 _ _ _ _ _ _ _ _ _
LEGEND
Bhp -- Brake Horsepower Input to Supply Fan
Watts -- Input Power to Supply Fan Motor
NOTES:
1. Unit is available with the following motor and drive combina-
tions: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP
medium-static and 7.5 HP high-static drives the drive range is
960 to 1146 rpm. For 10, 15, 20 HP high-static drives the drive
range is 1119 to 1335 rpm.
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. This unit has one supply fan and one fan motor.
35
AIRFLOW
(cfm) 2.2
Rpm Watts Bhp
9,000 912 6,095 7.23
9,500 925 6,690 8.03
10,000 940 7,423 8.91
10,500 955 8,199 9.84
11,000 971 8,913 10.87
11,500 988 9,812 11.97
12,000 1006 10,771 13.14
12,500 1025 11,824 14.42
13,000 1045 12,936 15.78
13,500 1065 14,124 17.23
14,000 1086 15,397 18.78
14,500
15,000
Table 17 -- Fan Performance -- 50BVT, U,V034 (cont)
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
2.4 2.6 2.8 3.0
Rpm Wa_s Bhp Rpm Wa_s Bhp Rpm Wa_s Bhp Rpm Wa_s Bhp
943 6,324 7.59 974 6,629 7.95 1005 6,943 8.33 1035 7,266 8.72
955 6,996 8.39 984 7,310 8.77 1013 7,624 9.15 1042 7,955 9.54
969 7,746 9.29 997 8,060 9.67 1025 8,253 10.07 1053 8,578 10.46
982 8,390 10.23 1010 8,715 10.63 1037 9,041 11.03 1063 9,375 11.44
998 9,238 11.27 1024 9,572 11.68 1050 9,915 12.09 1076 10,257 12.51
1014 10,155 12.39 1040 10,506 12.82 1065 10,848 13.23 1090 11,207 13.67
1031 11,130 13.58 1056 11,490 14.02 1080 11,849 14.45 1104 12,217 14.90
1050 12,191 14.87 1074 12,568 15.33 1097 12,944 15.79 1121 13,320 16.25
1069 13,320 16.25 1092 13,714 16.73 1115 14,098 17.20 1138 14,492 17.68
1088 14,526 17.72 1110 14,927 18.21 1133 15,329 18.70 1155 15,731 19.19
1108 15,816 19.29 1131 16,235 19.80 iiiiiiiiiiiiii!:iiii_iiiiii:!iiiiiiiiiiiiiiiiiiii!:iiii_iiiiiiiliiiiiiiiiiiiii!:iiii_iiiiii:!iiiiiiiiiiiiiiiiiii!:iiii_iiiiiiiliiiiiiiiiiiii!:iiii_iiiiii:!iiii_iiiiiiiiiiiiiii!:iiii_iiiiWiiiiiiii
AIRFLOW
(cfm) 3.2
Rpm Watts Bhp
9,000 1065 7,606 9.13
9,500 1071 8,286 9.94
10,000 1081 8,904 10.86
10,500 1090 9,718 11.85
11,000 1102 10,608 12.94
11,500 1115 11,558 14.10
12,000 1128 12,585 15.35
12,500 1144 13,697 16.71
13,000 1160 14,876 18.15
13,500 1177 16,132 19.68
14,ooo
14,500
15,000
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
3.4 3.6 3.8 4.0
Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp
1095 7,946 9.53
1100 8,493 10.36 1128 8,835 10.78 1157 9,195 11.22 1185 9,564 11.67
1108 9,247 11.28 1136 9,598 11.71 1163 9,958 12.15 1190 10,326 12.60
1116 10,060 12.27 1143 10,411 12.70 1169 10,771 13.14 1195 11,139 13.59
1127 10,959 13.37 1153 11,319 13.81 1178 11,678 14.25 1203 12,046 14.69
1139 11,918 14.54 1164 12,286 14.99 1188 12,653 15.43 1212 13,038 15.90
1152 12,953 15.80 1176 13,329 16.26 1200 13,705 16.72 1223 14,090 17.19
1167 14,073 17.17 1190 14,457 17.64 1213 14,850 18.12 1236 15,235 18.58
1183 15,269 18.63 1205 15,662 19.11 1227 16,064 19.60 @::_
i i i i i i i i
LEGEND
Bhp -- Brake Horsepower Input to Supply Fan
Watts -- Input Power to Supply Fan Motor
NOTES:
1. Unit is available with the following motor and drive combina-
tions: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP
medium-static and 7.5 HP high-static drives the drive range is
960 to 1146 rpm. For 10, 15, 20 HP high-static drives the drive
range is 1119 to 1335 rpm.
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. This unit has one supply fan and one fan motor.
36
AIRFLOW
(cfm)
12,000
12,500
13,000
13,500
14,000
14,500
15,000
16,000
17,000
17,500
18,000
19,000
19,500
0.2
Rpm Watts Bhp
403 1057 1.25
413 1173 1.39
423 1280 1.52
436 1422 1.69
446 1546 1.83
459 1706 2. 02
469 1847 2.19
495 2200 2.61
518 2570 3.05
531 2781 3.30
543 3001 3.56
568 3474 4.12
580 3728 4.42
Table 18 -- Fan Performance -- 50BVT,U,V044
AVAILABLE EXTERNAL STATIC PRESSURE(in. wg)
0.4 0.6 0.8
Rpm Wa_s Bhp Rpm Wa_s Bhp Rpm Wa_s
461 1271 1.51 512 1458 1.73 561 1644
470 1395 1.66 519 1591 1.89 567 1785
478 1520 1.80 527 1723 _04 573 1927
489 1661 1.97 537 1883 _23 582 2086
498 1803 _14 546 2033 _41 589 2253
509 1962 _33 557 2209 _62 599 2438
518 2121 _52 565 2385 _83 607 2614
541 2482 _94 585 2772 3.29 627 3036
562 2878 3.41 604 3176 3.77 645 3474
573 3097 3.67 614 3404 4.04 654 3710
584 3325 3.94 625 3640 4.32 664 3955
607 3815 4.53 646 4147 4.92 684 4488
619 4077 4.84 657 4418 _24 693 4767
1.0
Bhp Rpm Watts Bhp
1.95 608 1838 2.18
2.12 613 1980 2.35
2.29 618 2130 2.53
2.47 626 2297 2.73
2.67 632 2465 2.92
2.89 640 2658 3.15
3.10 647 2843 3.37
3.60 665 3272 3.88
4.12 681 3736 4.43
4.40 691 3990 4.73
4.69 700 4252 5.04
5.32 720 4820 5.72
5.66 729 5107 6.06
AIRFLOW
(cfm) 1.2
Rpm Wa_s Bhp Rpm
12,000 654 2042 _42 700
12,500 657 2183 _59 702
13,000 661 2341 _78 704
13,500 668 2517 _99 709
14,000 673 2693 3.19 713
14,500 680 2886 3.42 719
15,000 686 3079 3.65 724
16,000 702 3518 4.17 739
17,000 717 3990 4.73 752
17,500 726 4252 _04 760
18,000 735 4523 _37 768
19,000 753 5107 &06 785
19,500 762 5433 &45 794
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.4 1.6 1.8
Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm
2561240322622.852"683.04746745 27902640 3.313"13 _ t_I;
2737 3.25 750 2974 3.53 791 3220 3,82
2913 3.46 753 3150 3.74 792 3395 4,03
2.0
Watts Bhp
i
iiiiiii/iiiiiiiii_i!!iiii_iiiiii
3115 3.69 758 3351 3.98 796 3605 4,28 834 3859 4,33
3316 3.93 762 3553 4.21 799 3806 4,52 836 4069 4,57
3771 4.47 774 4016 4.76 810 4278 5,08 844 4540 5,11
4252 _04 786 4514 5,36 820 4785 5,68 853 5055 5,70
4523 _37 794 4793 5,69 827 5064 6,01 859 5353 6,02
4802 _70 801 5072 6,02 833 5371 6,37 865 5662 6,37
5415 6,42 816 5707 6,77 848 5998 7,12 878 6298 7,09
5733 6,80 825 6033 7,16 855 6263 7,51 885 6568 7,48
AIRFLOW
(cfm)
12,000
12,500
13,000
13,500
14,000
14,500
15,000
16,000
17,000
17,500
18,000
19,000
19,500
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
2.2 2.4 2.6 2.8 3.0
Bhp
7,81
8,15
8,53
9,32
9,75
LEGEND
Bhp -- Brake Horsepower Input to Supply Fan
Watts -- Input Power to Supply Fan Motor
NOTES:
1. Unit is available with the following motor and drive com-
binations: 7.5, 10, 15 HP standard drive; 7.5, 10, 15 HP
medium-static drive; 7.5, 10, 15 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15 HP standard and 7.5 HP medium-static drives, the
drive range is 805 to 991 rpm. For 10, 15 HP medium-static and
7.5 HP high-static drives the drive range is 960 to 1146 rpm.
For 10, 15 HP high-static drives the drive range is 1119 to
1335 rpm.
2, Itafics indicates field-supplied drive required.
3, Do not operate in shaded area,
4, Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses,
7. Bhp values are per fan. Watts values are per motor, Unit has
2 supply fans and 2 motors.
37
AIRFLOW
(cfm)
15,000
16,000
17,000
18,000
18,500
19,000
19,500
20,000
20,500
21,000
22,000
23,000
24,000
Table 19 -- Fan Performance -- 50BVT,U,V054
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
0.2 0.4 0.6 0.8 1.0
Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp
489 1953 2.32 537 2227 2.64 582 2473 2.93 623 2711 3.22 663 2939 3.49
513 2315 2.75 559 2596 3.08 603 2878 3.41 642 3132 3.72 680 3369 4.00
540 2728 3.24 583 3027 3.59 624 3325 3.94 663 3605 4.28 699 3868 4.59
564 3167 3.76 605 3483 4.13 645 3798 4.51 683 4112 4.88 718 4392 5.21
578 3413 4.05 618 3745 4.44 657 4069 4.83 694 4392 5.21 729 4680 5.55
590 3666 4.35 629 3999 4.74 667 4331 5.14 704 4671 5.54 738 4977 5.90
604 3938 4.67 642 4278 5.08 679 4628 5.49 715 4968 5.89 749 5299 6.29
617 4226 5.01 655 4584 5.44 691 4933 5.85 726 5282 6.27 761 5654 6.71
629 4505 5.34 665 4872 5.78 701 5238 6.21 736 5618 6.67 770 5980 7.09
643 4820 5.72 678 5194 6.16 713 5583 6.62 747 5963 7.07 780 6263 7.51
669 5503 6.53 704 5901 7.00 737 6298 7.47 770 6612 7.93 802 7005 8.40
696 6236 7.40 729 6577 7.89 761 6987 8.38 792 7388 8.86 823 7798 9.36
722 6952 8.34 754 7380 8.85 784 7798 9.36 815 8225 9.87 845 8510 10.38
AIRFLOW
(cfm)
15,000
16,000
17,000
18,000
18,500
19,000
19,500
20,000
20,500
21,000
22,000
23,000
24,000
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
1.2 1.4 1.6 1.8 2.0
Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp Rpm Watts Bhp
701 3167 3.76 739 3413 4.05 777 3658 4.34 814 3,911 4.64 850 4,174 4.95
717 3623 4.30 753 3868 4.59 789 4121 4.89 824 4,383 5.20 858 4,654 5.52
734 4121 4.89 769 4383 5.20 803 4645 5.51 837 4,915 5.83 870 5,194 6.16
751 4663 5.53 785 4933 5.85 817 5212 6.18 849 5,512 6.54 881 5,804 6.89
762 4968 5.89 794 5247 6.22 826 5548 6.58 857 5,839 6.93 889 6,130 7.27
771 5264 6.25 802 5574 6.61 834 5866 6.96 864 6,166 7.31 895 6,394 7.67
781 5618 6.67 812 5919 7.02 843 6219 7.38 873 6,446 7.73 903 6,743 8.09
792 5963 7.07 822 6272 7.44 852 6498 7.80 882 6,804 8.16 911 7,118 8.54
801 6307 7.48 831 6542 7.85 860 6856 8.23 890 7,170 8.60 918 7,484 8.98
812 6603 7.92 841 6926 8.31 870 7240 8.69 899 7,563 9.07 927 7,885 9.46
833 7388 8.86 861 7720 9.26 889 8051 9.66 917 8,253 10.07 944 8,578 10.46
854 8199 9.84 882 8441 10.30 909 8784 10.72 936 9,127 11.13 962 9,469 11.55
874 8921 10.88 903 9332 11.38 930 9701 11.83 955 10,060 12.27 981 10,420 12.71
LEGEND
Bhp -- Brake Horsepower Input to Supply Fan
Watts -- Input Power to Supply Fan Motor
NOTES:
1. Unit is available with the following motor and drive com-
binations: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP medium-
static and 7.5 HP high-static drives the drive range is 960 to
1146 rpm. For 10, 15, 20 HP high-static drives the drive range
is 1119 to 1335 rpm.
2. Itafics indicates field-supplied drive required.
3. Do not operate in shaded area.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor, Unit has
2 supply fans and 2 motors.
38
Table 19 -- Fan Performance -- 50BVT, U,V054 (cont)
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
AIRFLOW
(cfm) 2.2 2.4 2.6 2.8 3.0
Rpm Wa_s Bhp Rpm Wa_s Bhp Rpm Wa_s Bhp Rpm Wa_s Bhp Rpm Wa_s Bhp
15,000 886 4,444 5.27 922 4,741 5.62 958 5,046 5.99 993 5,380 6.38
16,000 893 4,924 5.84 927 5,212 6.18 961 5,539 6.57 994 5,857 6.95
17,000 903 5,495 6.52 935 5,795 6.87 967 6,095 7.23 999 6,341 7.61 1031 6,664 8.00
18,000 912 6,095 7.23 943 6,324 7.59 974 6,629 7.95 1005 6,943 8.33 1035 7,266 8.72
18,500 919 6,359 7.63 950 6,664 8.00 980 6,970 8.36 1010 7,284 8.74 1039 7,606 9.13
19,000 925 6,690 8.03 955 6,996 8.39 984 7,310 8.77 1013 7,624 9.15 1042 7,955 9.54
19,500 932 7,048 8.46 962 7,362 8.83 991 7,676 9.21 1019 7,999 9.60 1047 8,330 9.99
20,000 940 7,423 8.91 969 7,746 9.29 997 8,060 9.67 1025 8,253 10.07 1053 8,578 10.46
20,500 946 7,798 9.36 975 8,121 9.74 1003 8,304 10.13 1030 8,630 10.53 1057 8,955 10.92
21,000 955 8,199 9.84 982 8,390 10.23 1010 8,715 10.63 1037 9,041 11.03 1063 9,375 11.44
22,000 971 8,913 10.87 998 9,238 11.27 1024 9,572 11.68 1050 9,915 12.09 1076 10,257 12.51
23,000 988 9,812 11.97 1014 10,155 12.39 1040 10,506 12.82 1065 10,848 13.23 1090 11,207 13.67
24,000 1006 10,771 13.14 1031 11,130 13.58 1056 11,490 14.02 1080 11,849 14.45 1104 12,217 14.90
AIRFLOW
(cfm)
15,000
16,000
17,000
18,000
18,500
19,000
19,500
20,000
20,500
21,000
22,000
23,000
24,000
AVAILABLEEXTERNALSTATICPRESSURE(in. wg)
3.4 3.6 3.8
Bhp
11.67
12.12
12.60
13.07
13.59
14.69
15.90
17.19
LEGEND
Bhp -- Brake Horsepower Input to Supply Fan
Watts -- Input Power to Supply Fan Motor
NOTES:
1. Unit is available with the following motor and drive combina-
tions: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP medium-
static and 7.5 HP high-static drives the drive range is 960 to
1146 rpm. For 10, 15, 20 HP high-static drives the drive range
is 1119 to 1335 rpm.
2. Italics indicates field-supplied drive required.
3. Do not operate in shaded area.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor. Unit has
2 supply fans and 2 motors.
39
AIRFLOW
(cfm)
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
28,000
29,000
0.2
Rpm Watts Bhp
564 3,167 3.76
590 3, 666 4.35
617 4,226 5.01
643 4,820 5.72
669 5,503 6.53
696 6,236 7.40
722 6,952 8.34
750 7,816 9.38
777 8,595 10.49
804 9,572 11.68
832 10,634 12.97
859 11,747 14.33
Table 20 -- Fan Performance -- 50BVT,U,V064
AVAILABLE EXTERNAL STATIC
0.4 0.6
Rpm Watts Bhp Rpm Watts
605 3,483 4.13 645 3,798
629 3,999 4. 74 667 4,331
655 4,584 5.44 691 4,933
678 5,194 6.16 713 5,583
704 5,901 7.00 737 6,298
729 6,577 7.89 761 6,987
754 7,380 8.85 784 7,798
780 8,260 9.91 810 8,561
806 9,050 11.04 835 9,504
832 10,043 12.25 860 10,514
859 11,122 13.57 886 11,610
885 12,251 14.94 911 12,756
PRESSURE (in. wg)
0.8 1.0
Bhp Rpm Watts Bhp Rpm Watts Bhp
4.51 683 4,112 4.88 718 4,392 5.21
5.14 704 4,671 5.54 738 4,977 5.90
5.85 726 5,282 6.27 761 5,654 6.71
6.62 747 5,963 7.07 780 6,263 7.51
7.47 770 6,612 7.93 802 7,005 8.40
8.38 792 7,388 8.86 823 7,798 9.36
9.36 815 8,225 9.87 845 8,510 10.38
10.44 839 8,990 10.97 868 9,427 11.50
11.59 863 9,949 12.14 891 10,403 12.69
12.83 887 10,985 13.40 914 11,447 13.96
14.16 912 12,097 14.76 938 12,585 15.35
15.56 936 13,260 16.18 962 13,765 16.79
AIRFLOW
(cfm)
18,000
19,000
20,000
21,000
22,000
23,000
24,000
25,000
26,000
27,000
28,000
29,000
1.2
Rpm Watts Bhp
751 4,663 5.53
771 5,264 6.25
792 5,963 7.07
812 6,603 7.92
833 7,388 8.86
854 8,199 9.84
874 8,921 10.88
896 9,855 12.02
919 10,857 13.24
941 11,918 14.54
964 13,064 15.94
987 14,269 17.41
AVAILABLE EXTERNAL STATIC
1.4 1.6
Rpm Watts Bhp Rpm Wa_s
785 4,933 5.85 817 5,212
802 5,574 6.61 834 5,866
822 6,272 7.44 852 6,498
841 6,926 8.31 870 7,240
861 7,720 9.26 889 8,051
882 8,441 10.30 909 8,784
903 9,332 11.38 930 9,701
924 10,283 12.54 951 10,702
945 11,302 13.79 972 11,747
967 12,380 15.10 993 12,850
990 13,551 16.53 1015 14,030
1011 14,765 18.01 1036 15,261
PRESSURE (in. wg)
1.8 2.0
Bhp Rpm Watts Bhp Rpm Watts Bhp
6.18 849 5,512 6.54 881 5,804 6.89
6.96 864 6,166 7.31 895 6,394 7.67
7.80 882 6,804 8.16 911 7,118 8.54
8.69 899 7,563 9.07 927 7,885 9.46
9.66 917 8,253 10.07 944 8,578 10.46
10.72 936 9,127 11.13 962 9,469 11.55
11.83 955 10,060 12.27 981 10,420 12.71
13.06 976 11,079 13.51 1001 11,456 13.97
14.33 997 12,166 14.84 1022 12,551 15.31
15.67 1018 13,303 16.23 1042 13,722 16.74
17.11 1040 14,517 17.71 1064 14,979 18.27
18.62 1060 15,765 19.23 1084 16,260 19.83
LEGEND
Bhp -- Brake Horsepower Input to Supply Fan
Watts -- Input Power to Supply Fan Motor
NOTES:
1. Unit is available with the following motor and drive combina-
tions: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP medium-
static and 7.5 HP high-static drives the drive range is 960 to
1146 rpm. For 10, 15, 20 HP high-static drives the drive range
is 1119 to 1335 rpm.
2. Itafics indicates field-supplied drive required.
3. Do not operate in shaded area.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor, Unit has
2 supply fans and 2 motors.
4O
AIRFLOW
(cfm) 2.2
Rpm Watts Bhp
18,000 912 6,095 7.23
19,000 925 6,690 8.03
20,000 940 7,423 8.91
21,000 955 8,199 9.84
22,000 971 8,913 10.87
23,000 988 9,812 11.97
24,000 1006 10,771 13.14
25,000 1025 11,824 14.42
26,000 1045 12,936 15.78
27,000 1065 14,124 17.23
28,000 1086 15,397 18.78
29,000 ,,,_ ,,,
Table 20 -- Fan Performance -- 50BVT, U,V064 (cont)
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
2.4 2.6 2.8 3.0
Rpm Wals Bhp Rpm Wals Bhp Rpm Wals Bhp Rpm Wals Bhp
943 6,324 7.59 974 6,629 7.95 1005 6,943 8.33 1035 7,266 8.72
955 6,996 8.39 984 7,310 8.77 1013 7,624 9.15 1042 7,955 9.54
969 7,746 9.29 997 8,060 9.67 1025 8,253 10.07 1053 8,578 10.46
982 8,390 10.23 1010 8,715 10.63 1037 9,041 11.03 1063 9,375 11.44
998 9,238 11.27 1024 9,572 11.68 1050 9,915 12.09 1076 10,257 12.51
1014 10,155 12.39 1040 10,506 12.82 1065 10,848 13.23 1090 11,207 13.67
1031 11,130 13.58 1056 11,490 14.02 1080 11,849 14.45 1104 12,217 14.90
1050 12,191 14.87 1074 12,568 15.33 1097 12,944 15.79 1121 13,320 16.25
1069 13,320 16.25 1092 13,714 16.73 1115 14,098 17.20 1138 14,492 17.68
1088 14,526 17.72 1110 14,927 18.21 1133 15,329 18.70 1155 15,731 19.19
llli!l!l,i_i!li!ii!iiliiii!l!l,i_i!li!ii!iiiiii!l!l,i_i!li!ii!iiiii!l!l,i_i!li!ii!ii_,iiiii!l!l,i_iii!l!iiiii!l!l,i_i!li!ii!i....................................................................................................................
AIRFLOW
(cfm) 3.2
Rpm Watts Bhp
18,000 1065 7,606 9.13
19,000 1071 8,286 9.94
20,000 1081 8,904 10.86
21,000 1090 9,718 11.85
22,000 1102 10,608 12.94
23,000 1115 11,558 14.10
24,000 1128 12,585 15.35
25,000 1144 13,697 16.71
26,000 1160 14,876 18.15
27,000 1177 16,132 19.68
28,000 ii /i i ,' iii /i i
29,000
AVAILABLE EXTERNAL STATIC PRESSURE (in. wg)
3.4 3.6 3.8 4.0
Rpm Wals Bhp Rpm Wals Bhp Rpm Wals Bhp Rpm Watts Bhp
1095 7,946 9.53
1100 8,493 10.36 1128 8,835 10.78 1157 9,195 11.22 1185 9,564 11.67
1108 9,247 11.28 1136 9,598 11.71 1163 9,958 12.15 1190 10,326 12.60
1116 10,060 12.27 1143 10,411 12.70 1169 10,771 13.14 1195 11,139 13.59
1127 10,959 13.37 1153 11,319 13.81 1178 11,678 14.25 1203 12,046 14.69
1139 11,918 14.54 1164 12,286 14.99 1188 12,653 15.43 1212 13,038 15.90
1152 12,953 15.80 1176 13,329 16.26 1200 13,705 16.72 1223 14,090 17.19
1167 14,073 17.17 1190 14,457 17.64 1213 14,850 18.12 1236 15,235 18.58
////!iii//i!!lii!!i i////!iii//i!!li/iiil} ////!iii//i!!Iii!!i i////!iiii/ii!!lii!!i! ////!iiii/ii!!li/iiilii i/i//!iii//i!!Iii!! ii/i//!iii//i!!lii!!i! i/i//!iii//i!!li/iiili !!iii//i!!Ii !!!
,,,,iiiiiiii,,,,,,,,,,,, iiiiiiii
LEGEND
Bhp -- Brake Horsepower Input to Supply Fan
Watts -- Input Power to Supply Fan Motor
NOTES:
1. Unit is available with the following motor and drive combina-
tions: 7.5, 10, 15, 20 HP standard drive; 7.5, 10, 15, 20 HP
medium-static drive; 7.5, 10, 15, 20 HP high-static drive.
For 7.5 HP standard drives, the drive range is 780 to 960 rpm.
For 10, 15, 20 HP standard and 7.5 HP medium-static drives,
the drive range is 805 to 991 rpm. For 10, 15, 20 HP medium-
static and 7.5 HP high-static drives the drive range is 960 to
1146 rpm. For 10, 15, 20 HP high-static drives the drive range
is 1119 to 1335 rpm.
2. Itafics indicates field-supplied drive required.
3. Do not operate in shaded area.
4. Static pressure losses must be applied to external static pres-
sure before entering the fan performance table.
5. Interpolation is permitted, extrapolation is not.
6. Fan performance is based on filter, unit casing and wet coil
losses.
7. Bhp values are per fan. Watts values are per motor, Unit has
2 supply fans and 2 motors.
41
VAV Unit Start-Up
PERFORM AUTOMATIC RUN TEST -- The 50BVJ, K,
W,X unit controls are progralmned with an automatic mn test
that checks connection and operation of major components. To
perform the mn test:
Verify that the control display (LID [Local Interface Dis-
play] device/system monitor) interface cable is connected to in-
ternal jack on main controller; that the fire alarm!shutdown
switch input (FSD) has a factory jumper or field input; and that
the Local/Off/Remote switch is set to the REMOTE position
(Fig. 17).
NOTE: When the Local/Off/Remote switch is in the
REMOTE position, the controller time schedule is pre-set
(from the factory) as unoccupied. This means that the unit will
not turn on until the run test is enabled. However, if the con-
troller schedule has already been modified in the field, and the
current time of day is occupied, then the supply fan will start.
The mn test will shut the fan down when it begins. The run test
will complete and then the supply fan will automatically
restart.
NOTE: If the Local/Off/Remote switch is in the OFF position,
it is normal for the red alarm light on the display panel to be lit,
indicating that the unit is disabled.
NOTE: If the light stays on when the switch is moved to
REMOTE, or if any other problems occur during the mn test,
refer to the Troubleshooting section of this manual.
To perform the run test:
1. Turn unit power on.
2.
3.
The LID display will show the controller identification,
time, and date (Fig. 32):
OMNIZONE VPAC
hh:lmn lmn-dd-yy
Press 3 and then _. The LID display will show:
Controller Password
Press _. The LID display will show:
Log in to Controller
Enter Password
NOTE: The LID display has two modes: Edit mode and
Status/Maintenance mode. If the LID display is in Edit
mode, then the display will only show the word "pass-
word." Press the IEXPN/EDIT] key to toggle to the Status
mode.
Press the [EXPN/EDIT] to display:
Log in to Controller
Enter Password
4. Key in the password and press _.
NOTE: The default password is ll ll.
5. The LID display will show:
Log in to Controller
Logged In
6. Press 37 [-_---6-_. The display will show:
Custom Program
7. Press _. The display will show:
2.0 Global Dictionary
OMNIZONE
8. Press ]EXPN/EDIT] (NOTE: Display will flash and is
now in edit mode.) The display will show:
2.0 Global Dictionary
OMNIZONE
9. Press _. The display will show:
Compressor Stages
2.00 (sizes 020-034)
4.00 (sizes 044-064)
10. If the number of compressor stages displayed is incorrect,
then enter the correct number. Input 2.00 for sizes 020-
034 or 4.00 for sizes 044-064, then Press _. The
display will show:
Compressor Stages
2.00 (sizes 020-034)
4.00 (sizes 044-064)
11. Press IS-T-AT].The LID display will show:
Hardware Points
12. Press IS-T-AT]again. The LID display will show:
Software Points
13. Press _. The LID display will show:
Compressor 1 Status
14. Press _--] 6 times. The LID display will show:
Factory/Field Test
Stop
15. Press 1 then_, The LID display will show:
Factory/Field Test
Start
NOTE: At this point, the yellow warning light on the display
panel will be lit and will stay on throughout the mn test. After
each successful step, the red alarm light will blink once.
16. The control module will now check if there is input from
DHS, FSD, SAT, DSR and CSMUX.
If the control does not receive open!closed/in range/in
range/m range, the red alarln LED will go on and the test
will stop.
If the inputs are okay, the red alarm LED blinks once and
the test continues.
17. Next, the control forces the supply fan (SF) and all of the
compressors (COMP) off, and waits 15 seconds.
18. The control forces SF on and SPEED to 20 percent and
then waits 30 seconds.
If the VFD display shows: 12.0 Hz, the remote and auto
LEDs blink, and the fan goes on, then the red LED on the
control module blinks once and the test continues.
19. The control forces SF on and SPEED to 35 percent and
then waits 30 seconds.
If the VFD display shows: 21.0 Hz, the remote and auto
LEDs blink, and the fan goes on, then the red LED on the
control module blinks once and the test continues.
20. The control forces SF offthen waits 15 seconds.
If the VFD display shows: Off, the remote and auto LEDs
are off, and the fan goes off, then the red LED on the con-
trol module blinks once and the test continues.
NOTE: The steps below will be completed for the number of
compressors configured.
21. The control forces CMP1 (compressor 1) on then waits
5 seconds.
IfCSMUX is not in range, the red LED will go on and the
test will stop.
If CSMUX is in range, the red LED blinks once and the
test continues.
22. The control forces CMP1 off.
42
FUNCTION
KEYS
OPERATIVE 7
KEYS _._
CLEAR
ENTER
FUNCTION
KEYS
OPERATIVE
KEYS
I
NUMERIC KEYS
Fig. 32--LID
23. The control forces CMP2 (compressor 2) on then waits
5 seconds.
If CSMUX is not in range, the red LED will go on and the
test will stop.
If CSMUX is in range, the red LED blinks once and the
test continues.
24. The control forces CMP2 off.
25. The control forces CMP3 (compressor 3) on, if config-
ured, then waits 5 seconds.
If CSMUX is not in range, the red LED will go on and the
test will stop.
If CSMUX is in range, the red LED blinks once and the
test continues.
26. The control forces CMP3 off.
27. The control forces CMP4 (compressor 4) on, if config-
ured, then waits 5 seconds.
The LID display shows:
Factory_ield Test
Stop
Both the yellow and red LEDs will go off.
28. The control forces CMP4 off.
29. The mn test is complete.
CHECK VFD -- The VFD is factory wired and progralmned
for proper operation with the unit controls; no installation or
service adjustments are normally required. At unit start-up, the
VFD's LED will display "0.0 Hz." Refer to Fig. 33.
POWER UP LID DISPLAY -- After completing the auto-
matic run test, perform the following procedures to change the
controller password, set the controller clock, configure sched-
ules, set parameters, view settings, and view alarm history.
1. Set the Remote/Local/Off switch on the front of the unit
to the OFF position. This prevents operation of the fan
and compressors while still providing power to the unit
controls.
NOTE: When the switch is in the OFF position, the red
alarm LED will be lit; this is normal.
2. If the unit access panel (for power and controls) is still on
the unit, remove it in order to view the control modules
during start-up.
3. Switch the main unit power disconnect to ON.
When power is applied to the Omnizone TM system control
panel, the red LED on the top front of the processor module
will flash at a rapid pace (about twice a second) for the first
30 to 60 seconds. This rapid flash will then be replaced by a
slower pace of about once per second.
The green LED below the red LED will start flashing. The
green LED indicates input/output COlrununications for accesso-
ry input output modules and the LID display.
The yellow LED will flash when the controller is broadcast-
ing CCN messages to a laptop or other computer.
The third LED from the bottom of the controller (PCB1)
will light.
The LID display will show the controller identification,
time and date as shown below.
OMNIZONE VPAC
hh:gun lmn-dd-yy
LOG ON TO THE LID DISPLAY -- To log on to the LID
display, perform the following procedure:
1. Press 3 and then IS-E-T-].The LID display will show:
Controller Password
2. Press _. The LID display will show:
Log in to Controller
Enter Password
NOTE: The LID display has two modes: Edit mode and
Status/Maintenance mode. Edit mode allows the user
to change settings on the configurations screens. Status/
Maintenance mode only allows the user to look at the
settings.
43
VEC lamp
Lights when sensorless
vector operation control
is running.
ECN lamp
Lights when energy-saving
mode is in operation.
Charge Lamp
Indicates lhat high voltage is
s_llpresent within the inverter.
Do not open the terminal
board cover while this is lit.
i RUN lamp
ights when the inverter is
perating. Blinks when the
utomatic acceleration/deceleration
is operating
IL MON lamp
ights when the
I inverter is in
monitor mode.
Up/down key lamp
Pressing up or down
key when this lamp
is lit allows the
setting of operation
frequency
RUN key STOP key
RUN key lamp Pressing this key Every pressing of this ke!
Lights when the while the RUN key while the RUN key lamp is
RUN key is lamp is lighted lit will cause a slowdown
enabled, starts operations, stop.
Fig. 33 -- 50BV VFD Display
I PRG lamp
ights when the inverter is
in parameter setting mode.
Monitor key
Displays operation
frequency, parameters,
and error causes.
Built-in 1potentiometer lamp
Built-in potentiometer
Operation frequency can
be changed when the
built-in potentiometer lamp
is lit.
Enter key }
Down key 1
Up key }
If the LID display is in Edit mode, then the display will
only show the word '°password." Press the [EXPN/EDIT[
key to toggle to the Status mode. Make sure the LID dis-
play shows:
Log in to Controller
Enter Password
3. Key in the password and press _.
NOTE: The default password is 1111.
4. The LID display will show:
Log in to Controller
Logged In
NOTE: The user will be automatically logged off after
15 minutes of non-use.
CHANGE THE DEFAULT PASSWORD -- To change the
default password, perform the following procedure:
NOTE: The password must have already been entered to per-
form this procedure.
1. Press 3 and then [S-fiT]. The LID display will show:
Controller Password
2. Press _. The LID display will show:
Log in to Controller
Logged in
3. Press [EXPN/EDIT]. The LID display will show:
Password
1111 (default password, or previous password entered)
4. Enter the new password (up to 6 digits) and press
. The LID display will show:
Password
(password just entered)
NOTE: Remember this password; write it down.
5. Press _ twice to leave the password screen and re-
turn to the default display screen.
SET THE CLOCK -- The user must be logged in to set the
clock. To set the clock, perform the following procedure:
1. Press 1 and then _. The LID display will show:
Set Clock
2. Press _. The LID display will show:
No Maintenance
NOTE: There is no maintenance information regarding
setting the clock.
3. Press [EXPN/EDIT]. The LID display will show:
Time
00:00
4. Enter the time. The time is entered in military time (for
example 14.59 for 2.59 pm). Press _ then press
the [] button. The LID display will show:
Day of Week
1
5. Enter the day of week. The numbers 1 through 7 corre-
spond to the days of the week (1 = MON, 2 = TUE,
3 = WED, 4 = THUR, 5 = FRI, 6 = SAT, 7 = SUN). Press
then press _----].The LID display will show:
Month
1
6. Enter the number of the corresponding month (1 through
12). Press _ then press _---]. The LID display
will show:
Day
1
44
7. Enterthedayof themonth.Press_ thenpress
[]. TheLIDdisplaywillshow:
Year
95
8. Enterthelasttwodigitsof thecurrentyear.Press
thenpress_--_. The LID display will show:
Update Clock
No
9. Press 1 and then _ to update the clock. The LID
display will flash. Press _ twice to view the de-
fault display and the clock should update to the input time
and date.
CONFIGURE SCHEDULES- Schedules are one method
of starting and stopping the unit at specified intervals. To con-
figure the schedules, perform the following procedure:
1. Press 1 and then [g-C-H--_.The LID display will show:
Occupancy Algoritlun
2. Press _. The LID display will show:
Thne Schedule
3.
4.
5.
Enter to Select
Press _. If the LID display shows "MODE 0,"
then the user is in Maintenance mode and the LID display
is showing the maintenance reformation for the occupan-
cy schedule. Press [EXPN/EDIT] to enter the configura-
tion mode. The LID display will show:
Manual Override Hours
0 hours
This is the first configuration for each occupancy
algofitlun and is used to put the schedule in or out of
occupancy override for the number of hours entered.
Press [V--]. The LID display will show:
Period 1: Day of week
00000000
The eight digits represent the certain days of the week or
holidays this period should apply to: M, Tu, W, Th, E Sa,
Su, and Hol, respectively. Enter a series of 0s or ls with a
1 corresponding to the days that this period should apply
to and a 0 for the days that this schedule should not apply
to. As an example, entering 11111000 would make the
schedule apply to days Monday through Friday and not
apply to Saturday, Sunday, or Holidays.
Press the _--_ button. The LID display will show:
Period 1 occupied from
00:00
6. Input the occupancy start time for this period.
NOTE: 12.00 represents 12:00 pm.
7. Press the _ to input the occupied to time for period 1.
8. Input the days and times for periods 2 through 8 as
required.
9. Press _ to leave the occupancy progrannning.
PROGRAM SET POINTS -- To program the set points, per-
form the following procedure:
1. Press 2 and then _. The LID display will show:
Setpoint Schedule
2. Press _. The LID display will show:
Supply Fan Status
SETPT01
3.
4.
5.
Press _.
If"No Maintenance" is displayed, press [EXPN/EDIT] to
view the set point information. The LID display will
show:
Occupied Lo Setpoint
0.30 in. H20
This is the pressure set point below which the fan is con-
sidered to be off.
Press [V---].The LID display will show:
Occupied Hi Setpoint
0.40 in. H20
This is the pressure set point above which the fan is con-
sidered to be on.
The down or up arrow will also display the unoccupied
low and high temperature set points. These values should
be kept the same as the occupied values.
6. To view set points 02-09, use the following sequence:
Press 2 and then _. The LID display will show:
Setpoint Schedule
Press _. The LID display will show:
Supply Fan Status
SETPT01
Press _ to scroll down to the desired set point. Press
to select.
To view another point, press _ once to move up
one menu level. Then press _-] to scroll down to
the desired set point and press _ to select.
7. Pressing the _ button will take the user out of the
set point configuration mode.
Set point functions are as follows:
Setpoint 02 (VAVRESETbaseline) internally coordinates
the supply air set point reset in several of the algoritluns
and cannot be modified.
Setpoint 03 (Heat/Cool Mode & Reset) is used for com-
parison by the unit to return air, space temperature, or
average space temperature through linkage to determine
when to start reset of the supply air when occupied, when
to turn on heat and disable cooling when occupied,
and when to bring the unit on for unoccupied heating or
cooling.
Setpoint 05 (Supply Static Pressure) is used to set the sup-
ply air static pressure the unit should maintain. Only the
Occupied Low set point may be modified. The other
values will change to the Occupied Low value shortly
after it is modified so that all the values remain the same.
The set point in the static pressure control algoritlun will
also follow and cannot be modified in the algoritlun con-
figuration screens.
Setpoint 06 (Supply Air Temperature) is the supply air
temperature set point. Only the Occupied Low set
point may be modified. The other values will change
to the Occupied Low value shortly after it is modified
so that all the values remain the same. The set point in
DX VAV staging and some of the other algoritluns will
also follow and cannot be modified in the algorithm
configuration screens.
Table 21 lists the available controller set points and
their default values. Refer to 50BV, XJ Controls, Opera-
tion and Troubleshooting manual for additional set point
descriptions.
45
Table 21 -- Controller Set Points Table 22 -- Controller Hardware Points
DESCRIPTION VALUE UNITS STATUS FORCE NAME
DISPLAY SCREENS
OMNIZONE:SETPT01 :
Supply fan Status
Occupied Lo Setpoint 0.3 in. H20 OccLow
Occupied Hi Setpoint 0.4 in. H20 OccHgh
Unoccupied Lo Setpoint 0.3 in. H20 UnOccLow
Unoccupied Hi Setpoint 0.4 in. H20 UnOccHgh
OMNIZONE:SETPT02:
VAVRESETbaseline
Occupied Lo Setpoint 0 dF OccLow
Occupied Hi Setpoint 0 dF OccHgh
Unoccupied Lo Setpoint 0 dF UnOccLow
Unoccupied Hi Setpoint 0 dF UnOccHgh
OMNIZONE:SETPT03:
Heat/Cool Mode & Reset
Occupied Lo Setpoint 70 dF OccLow
Occupied Hi Setpoint 74 dF OccHgh
Unoccupied Lo Setpoint 55 dF UnOccLow
Unoccupied Hi Setpoint 85 dF UnOccHgh
OMNIZONE:SETPT04:
Head Pressure Control
Occupied Lo Setpoint 225 PSIG OccLow
Occupied Hi Setpoint 225 PSIG OccHgh
Unoccupied Lo Setpoint 225 PSIG UnOccLow
Unoccupied Hi Setpoint 225 PSIG UnOccHgh
OMNIZONE:SETPT05:
Supply Static Pressure
Occupied Lo Setpoint 1.5 in. H20 OccLow
Occupied Hi Setpoint 1.5 in. H20 OccHgh
Unoccupied Lo Setpoint 1.5 in. H20 UnOccLow
Unoccupied Hi Setpoint 1.5 in. H20 UnOccHgh
OMNIZONE:SETPT06:
Supply Air Temperature
Occupied Lo Setpoint 55 dF OccLow
Occupied Hi Setpoint 55 dF OccHgh
Unoccupied Lo Setpoint 55 dF UnOccLow
Unoccupied Hi Setpoint 55 dF UnOccHgh
OMNIZONE:SETPT07:
Building Static Pressure
Occupied Lo Setpoint 0.02 in. H20 OccLow
Occupied Hi Setpoint 0.02 in. H20 OccHgh
Unoccupied Lo Setpoint 0.02 in. H20 UnOccLow
Unoccupied Hi Setpoint 0.02 in. H20 UnOccHgh
OMNIZONE:SETPT08:
BSP raw control
Occupied Lo Setpoint 12.32 ma OccLow
Occupied Hi Setpoint 12.32 ma OccHgh
Unoccupied Lo Setpoint 12.32 ma UnOccLow
Unoccupied Hi Setpoint 12.32 ma UnOccHgh
OMNIZONE:SETPT09:
Humidity Control
Occupied Lo Setpoint 0 %RH OccLow
Occupied Hi Setpoint 99 %RH OccHgh
Unoccupied Lo Setpoint 0 %RH UnOccLow
Unoccupied Hi Setpoint 99 %RH UnOccHgh
CHECK SYSTEM PARAMETERS -- To check system
parameters, press the _ button. The LID display will
show: "Hardware Points". Press _ to view the hard-
ware points. The user can navigate up and down through the
points with the N and [_ keys.
Press 2 and _ to display the software points. The user
can navigate up and down through the points with the [] and
[] keys.
Refer to Tables 22 and 23 for hardware and software points.
DESCRIPTION VALUE UNITS
DISPLAY SCREENS
OMNIZONE:HWP01-32:
Hardware points Table 1
Supply Air Temperature 67 dF
Duct Static Pressure 0.2 in. H20
Comp. Status MUX 1.86 Volts
Fire Alarm/ShutDown Enable
Cond. Water Flow Switch Yes
Remote Occupancy Disable
Duct High Press. Switch Normal
Entering Water Temp. 69.9 dF
Compressor I Relay Stop
Compressor 2 Relay Stop
Compressor 3 Relay Stop
Compressor 4 Relay Stop
Supply Fan/VFD Stop
VFD Speed Signal 0 %
Non Critical Fault Off
Critical Fault Off
Mixed/Return Air Temp 77.2 dF
Dirty Filter Status Clean
Phase Loss Protection Normal
Ext. Supply Air Reset 0 dF
Water Econ. FreezeStat Normal
SpaceReset Sensor 79.2 dF
VFD Bypass Enable Disable
Head Pressure(Compl) 118.76 PSIG
Ventilation Request Close
VAV Terminals Control No
2-position/Econo Valve 0 %
Reverse/Head Press Ctrl 100 %
Hot Water Valve 0 %
Heat Interlock Relay Off
Bypass StartStop Stop
VAV Terminals Open MAX Close
OMNIZONE:HWP33-64:
Hardware points table 2
Cooling Tower Sump 57.5 dF
Temp.
Building Static Milliamp 12.51 ma
Condenser Leaving Water 70.3 dF
Indoor Air Quality 587.21
Indoor Relative Humidity 49.7 %
Outdoor Air Temp. 76.1 dF
Heat Stage 1 Off
Heat Stage 2 Off
Heat Stage 3 Off
Heat Stage 4 Off
Pump Request Off
Cooling Tower Request Off
Exhaust Fan 0 %
Ext. Dehumidification Stop
STATUS FORCE
Control
NAME
SAT
DSP
CSMUX
FSD
CDWF
ROCC
DHS
EWT
CMP1
CMP2
CMP3
CMP4
SF
SPEED
WARN
ALARM
MA RA
F-LTS
PHASE
RESET
FREEZ
SPT
BYPAS
PRES
VENTR
TRMCT
ECONO
MVLV
HWV
HIR
BPS S
TRMOP
TWR
BSP
LWT
IAQ
IRH
OAT
HEAT1
HEAT2
HEAT3
HEAT4
PUMP
TOWER
EXH
DEHUM
Table 23 -- Software Points
DESCRIPTION
DISPLAY SCREENS
OMNIZONE:SWP65-96:
Software Points
Compressor 1Status Off
Compressor 2 Status Off
Compressor 3 Status Off
Compressor 4 Status Off
Bypass Acc Panel Secure No
DX VAVRESET control 0
Factory/Field Test Stop
Building Static Pressure 0.03
Time Clock Off
Cooling Disable
Supply Fan Status Off
Ok to run Fan No
OK Fan + Sup. Fan Star FALSE
Fan + Cond. Water Flow FALSE
Equipment Mode Cool
Activate Evacuation
Mode Disable
Space Control Point 74
Mod. Econ Enabled No
Head Pressure Control Disable
Economizer Control
Temp. 77.22
Compressor Cooling Disable
Duct Static Failure Normal
Compressor I Alarm Normal
Compressor 2 Alarm Normal
Compressor 3 Alarm Normal
Compressor 4 Alarm Normal
Cond. Flow Alarm Status Disable
VALUE UNITS STATUS FORCE NAME
Control
dF
in. H20
Control
dF Contro
Contro
dF
Contro
CLO1
CLO2
CLO3
CLO4
BP SAFE
VAVt_ESET
FLDTST
BSP IN
TIMCLO-CK
COOLOK
SFS
OKFAN
SF SFS
FAN CDWF
MODE
EVAC
CTRLPT
ECON OK
HEAD
ECONPT
COMPRES
DSP ALM
C1ALM
C2ALM
C3 ALM
C4 ALM
CDVV-F ST
46
DISPLAY ALARM HISTORY -- If the controller is indicat-
ing there are alarms, the user can view the alarm history by
pressing the _ button. The LID display will show "Alarm
History." Press _. The LID display will show the date
and type of alarm.
As an example, if the LID display shows:
ALARM- 10:55 02-11-04
SFS
That display indicates that on 02-11-04 at 10:55 a.m. the
supply fan was either on when it had not been colmnanded on
or was offwhen it was colmnanded on.
The user can view other stored alarms by pressing the up and
down arrows. The twenty-four most recent alarms are stored.
CONFIGURE CUSTOM PROGRAMMING SELEC-
TIONS --To configure the custom progralr_ning selections,
perform the following procedure:
1. Press 37 [-_---6-_. The LID display will show:
Custom Program
2. Press _. The LID display will show:
2.0 Global Dictionary
OMNIZONE
3. Press _. The display indicates "No Data." Press
then press ]EXPN/EDIT]. Press _ again.
The LID display should now show:
Compressor Stages
2.00 (sizes 020-034)
4.00 (sizes 044-064)
4. Press [] 7 times. The display will show:
0 = RAT, 1 = MAT 2 = NONE
0.00
5. Press 2 then _. The display will show:
0 = RAT, 1 = MAT 2 = NONE
2.00
6. If RAS is installed at EWT input, press [] 3 times.
The display will show:
EWT Reset 0 = NO, 1 = YES
0.00
7. Press 1 then _. The display will now show:
EWT Reset 0 - NO, 1 = YES
1.00
8. Use the down and up arrows to select the other configura-
tion parameters as required. See Table 24 for a list of con-
figuration parameters.
Table 24 -- Configuration Parameters
DESCRIPTION VALUE UNITS NAME
Compressor Stages 2.00 NUM CMP
Reset Ratio 3.00 dF RSET RTO
CDWF 0=NO,I=YES 0.00 CDFV_TSWT
*ECON 0=NO,I=YES 0.00 EWT SNS
EWT Reset 0=NO,I=YES 0.00 EWT RST
*MOD.VLV 0=NO,I=YES 0.00 MOD ECON
*0=CONST.,I=VARIABLE 0.00 FLOVV TYP
0=RAT, I=MAT 2=NONE 2.00 MARA SNS
PHASE 0=NO,I=YES 0.00 PHAS SWT
*FREEZ 0=NO,I=YES 0.00 FREZ SWT
*ENABLE ECON. 68.00 dF ECON SET
SPT 0=NO,I=YES 0.00 SPT SNS
PRES 0=NO,I=YES 0.00 PRES SNS
TWR 0=NO,I=YES 0.00 TWRSNS
LWT 0=NO,I=YES 0.00 LWT SNS
IAQ 0=NO,1 =YES 0.00 IAQ _,NS
IRH 0=NO,I=YES 0.00 IRH SNS
BSP 0=NO,1 =YES 0.00 BSP- SNS
BSPRange 1.00 in. H20 BSP RNG
BSP LOW VALUE -0.50 in. H20 BSP LOW
*Not used.
SET CONTROLLER ADDRESS -- To set the address of the
Olnnizone TM system control panel controller, perform the fol-
lowing procedure:
1. Press 7 and then [-S-RV-C]. Press _ and then
[EXPN/EDITI.
2. Type in the CCN element number and press _.
3. Press the [] button. Type in the CCN bus number and
press _.
LOG OFF FROM CONTROLLER -- To log off from the
OMNIZONE system control panel controller Press 3 and then
I-s-fiT].The controller password will be displayed.
1. Press _. The display should show:
Log in to Controller
Logged in
If this is not displayed, Press IEXPN/EDITI until it is dis-
played.
2. Press the _ button. The LID display will show:
Log out of Controller
Press 1. Press _ to log off.
Sequence of Operation (CV Only) -- The follow-
ing sequence applies to constant volume units only.
Cooling is initiated when the set point in the remote thermo-
stat is not met (space temperature is higher than set point). The
unit sequence of operation is as follows:
The 50BV units can be remotely authorized to be controlled
by the thermostat through the optional energy management
system relay (EMS). The coil is powered by the energy man-
agement (building automation) system whose contacts are in
series with the 'R' 24-v ac terminal with potential across 'C'
(transforlner common). With this tenninal open, power will be
interrupted to the thermostat. Closure of this contact will allow
the 50BV unit to operate from the thermostat.
Contact closure at the 'G' terminal will provide power to
the supply fan contactor, energizing the supply fan. The supply
fan will be off during unoccupied schedule, depending upon
the features of the thermostat used. The 'O' terminal energizes
the reversing valve (heat pump units only). Typically 'YI' will
also be energized at this time for cooling operation. During the
second stage of cooling, 'Y2' will be initialized after a mini-
mum mn time and after there is a differential from set point
plus a deadband or a proportional plus integral calculation,
which is based upon demand and the length of thne space-
temperature is greater than set point. Additional assurance is
provided by a delay on make timer in the second stage com-
pressor contactor circuit to avoid dual compressor in-rush start-
mg current.
For 4 compressor units, a call for the first stage of cooling
will turn on compressors 1 and 2. The second stage of cooling
will turn on compressors 3 and 4.
Heating mode (heat pump models only) follows the same
sequence as above except that the reversing valve is not
energized.
WATER ECONOMIZER COOLING -- The unit diverts
condenser inlet waterflow through an optional economizer coil
to precool evaporator entering airflow. If the entering water
temperature is colder than the setting on the aquastat, and the
return-air temperature is warmer than the setting on the return-
air thermostat, the 3-way diverting valve will direct water to
the economizer coil.
Economizer water flow is in series with the condensers
allowing compressor operation while the economizer is
operating.
47
Sequence of Operation (VAV Only) E The fol-
lowing control sequence of operation for the VAV units de-
scribes the various sequences that occur depending upon the
way an operation is triggered and which software control
points are involved.
SUPPLY FAN- The supply fan can be activated in any of
the following ways:
Unoccupied space or return air temperature demand
Unoccupied linkage demand
Local time schedule (TIMCLOCK software point)
Remote occupancy (ROCC software point)
Remote-off-local switch in the local mode
Enabled by schedule
Once one of the above conditions exists, either TIME-
CLOCK or ROCC indicates ON or enable. The software point
OKFAN will turn on followed by the points TRMCT for air
terminal control and PUMP and TOWER to request condenser
water flow and temperature control. Approximately 20 to
30 seconds later, the supply fan (SF) point will turn ON and the
VFD output SPEED will increase. The SPEED point will
output a signal, determined by a PID (proportional integral de-
rivative loop) calculation, based on the duct static pressure
(DSP) input and the supply static pressure setpoint in
SETPT05.
Once the supply fan is running and the static pressure in-
creases above the supply fan stares setpoint in SETPT01, the
supply fan status point (SFS) will indicate ON and the software
point SF_SFS will indicate TRUE.
Enabled By Unoccupied Demand -- A software point "space
control point" will display the current value of the sensor used
to determine unoccupied demand. The EWT sensor provides
this function for the 50BV unit. The display is based on the
sensors installed and the configuration of these sensors in the
custom configuration, or the stares of linkage.
If there is no RAS connected to the EWT input, the space
control point will display a default value of 75 F. This value is
above the default occupied cooling set point and below the
unoccupied cooling set point. If this condition exists, supply air
reset from a sensor and unoccupied unit operation will not
occur.
If the unit is configured to use an RAS sensor for the Space
Control Point or if linkage is active and the space has unoccu-
pied demand, the software point OKFAN will turn on followed
by the software points TRMCT for air terminal control and
PUMP and TOWER to request condenser water flow and tem-
perature control. Approxhnately 20 to 30 seconds later the SF
point will turn ON and then the VFD output SPEED will in-
crease. If unoccupied demand is the reason the fan is on, a con-
trol force will appear next to the OKFAN point. Otherwise,
there should not be a force on that point.
If the fan is running due to unoccupied heating or cooling
demand, either the space temperature (if installed), return-air
temperature, or average linkage temperature must rise or drop
to within half way between the occupied and unoccupied set
points in order for the fan to turn back off.
Enabled by Switching to Local Mode -- When the switch is
placed in the Local mode the ROCC point will indicate enable.
IfROCC is ENABLED a software routine will override the oc-
cupancy schedule so that TIMECLOCK will also turn on.
When ROCC is turned off the TIMECLOCK point will turn
off within 60 seconds.
Supply Fan Shutdown -- If the unoccupied demand is satis-
fied and TIMECLOCK and ROCC are off and disabled,
OKFAN will turn off, SF SFS will turn off, Tower and PUMP
will turn off, and then 5 l_nutes later the SF point will turn off
and the VFD speed will go to 0%.
During the 5-minute delay, the cooling and heating routines
become disabled. This delay allows a compressor that may
have just started to mn for its 5-minute minimum on time with
the supply fan on. For example, if the staging routine had just
started Compressor 3 at the time the OKFAN point changed to
OFF, the cooling routine would become disabled and compres-
sors 1 and 2 would shut off right away. Compressor three
would continue to mn for its mimmum on time of 5 minutes.
The fan continues running until all compressors meet the mini-
mum on time and mn with a load, preventing them from shut-
ting down due to a safety.
COMPRESSOR COOLING -- If the fan is on and there is no
demand for heat, the Equipment mode (MODE) will be
COOL, and Cooling (COOLOK) will switch to ENABLE.
COMRES triggers the compressor staging routine that con-
trols the number of compressors energized. Units are equipped
with 2 or 4 compressors piped in separate refrigerant circuits,
and staged On!Off in a fbxed sequential manner (compressor
no. 1 through compressor no. 4). The compressor control rou-
tine uses a PID calculation to determine the percentage of cool-
ing required, from 1 to 100%. Demand for the PID calculation
is determined from the supply air temperature and the supply
air setpoint (SETPT06).
Compressor cooling (COMPRES) will be turned offfor any
of the following reasons:
There is no condenser water flow (CDWF is Off).
MODE changes to heat.
OKFAN turns off during normal shut down.
During normal compressor operation the minimum on time
is 5 minutes and the minhnum offtime is 5 minutes.
WATER ECONOMIZER COOL1NG -- The unit diverts
condenser inlet waterflow through an optional economizer coil
to precool evaporator entering airflow. If the entering water
temperature is colder than the setting on the aquastat, and the
return-air temperature is warmer than the setting on the return-
air thermostat, the three-way diverting valve will direct water
to the economizer coil.
Economizer water flow is in series with the condensers,
allowing compressor operation while the economizer is
operating.
NOTE: The return-air thermostat (RAT) is separate from the
RAS sensor.
COOLING RESET -- The 5 kiloohm temperature sensor will
be used as the space control point. If this variable goes below
the occupied high set point in the HEAT/COOL MODE AND
RESET set point (SETPT03), then for each degree that the
space control point is below the set point value, the supply air
set point will be reset by the value configured in the custom
configuration RESET RATIO.
Diagnostic Features (CV Only) EThe mare con-
trol board (MCB) in the constant volume units has 2 LEDs that
provide diagnostic information. Refer to the Troubleshooting
section for a detailed description of the LED codes.
VAV Control and VFD Diagnostics -- Refer to the
50BV, XJ Controls Operation and Troubleshooting manual for
detailed information about diagnosing and correcting control
and VFD messages.
48
SERVICE
Improper phase sequence will cause scroll compressor
failure due to reverse rotation.
Signs of miswire are:
Excessive noise
Reverse rotation of 3 phase indoor fan
Rapid temperature rise on suction tube
No pressure differential
Correct ilmnediately. Shut off power at disconnect
and switch any 2 power leads at unit terminal block or
pigtails.
Compressor Rotation E To determine whether or not
the compressor is rotating in the proper direction:
1. Connect service gages to suction and discharge pressure
fittings.
2. Energize the COlnpressor.
The suction pressure should drop and the discharge pres-
sure should rise, as is normal on any start-up. If the suc-
tion pressure does not drop and the discharge pressure
does not rise to normal levels:
3.
4.
Turn offpower to the unit and tag disconnect.
Reverse any 2 of the unit power leads.
Reapply power to the unit. The suction and discharge
pressure levels should now move to their normal start-up
levels.
Also, check that the fan is rotating in the proper direction.
NOTE: When the compressor is rotating in the wrong direc-
tion, the unit makes an elevated level of noise and does not
provide cooling.
Fan Motor Replacement EIf required, replace the
fan motor with an equal or better type and efficiency motor
with equal horsepower. The motor must be rated for a VFD or
inverter application. Do not change the horsepower unless
there is a system design requirement change and VFD size
analysis.
CHECK/CHANGE VFD OUTPUT CURRENT LIMIT --
The VFD provides additional fan motor protection by limiting
the output current to a progralraned value. This value has been
factory set according to the factory-installed motor and VFD
sizing options.
If the VFD and/or motor is replaced, the VFD setup mode
parameter "tHrl" should be reprogralraned to the following
calculated values for optimum motor protection and operating
range:
For VFD size about equal to motor:
tHrl = 100*motor nameplate Amps /VFD rated output Amps
MAINTENANCE
Cleaning Unit Exterior- Unit exterior panels should
be wiped down using a damp soft cloth or sponge with a mix-
rare of warm water and a mild detergent.
Coil Cleaning -- Hot water, steam, and direct expansion
coils must be cleaned at least once a year to maintain peak per-
formance. Dirty coils can contribute to decreased heating or
cooling capacity and efficiency, increased operating costs, and
compressor problems on direct expansion systems. Dirt,
grease, and other oils can also reduce the wettability of the coil
surfaces, which can result in moisture blow-off from cooling
coils and resulting water leakage problems. If the grime on the
surface of the coils becomes wet, which COlmnonly occurs with
cooling coils, microbial growth (mold) can result, causing foul
odors and health related indoor air quality problems.
Coils can become dirty over a period of time, especially
if air filter maintenance is neglected. Coils should be in-
spected regularly and cleaned when necessary. Clean coils
with a vacuum cleaner, fresh water, compressed air, or a
bristle brush (not wire). Do not use high-pressure water or
air. Damage to fins may result. Backflush coil to remove de-
bris. Commercial coil cleaners may also be used to help re-
move grease and dirt. Steam cleaning is NOT recolmnend-
ed. After cleaning, use a fin comb of the correct fin spacing
when straightening mashed or bent coil fins.
Units installed in corrosive environments should be
cleaned as part of a planned maintenance schedule. In this
type of application, all accumulations of dirt should be
cleaned off the coil.
Inspection _Check coil baffles for tight fit to prevent air
from bypassing the coil. Check panels for air leakage, particu-
larly those sealing the fan and coil compartments. Check for
loose electrical connections, compressor oil levels, proper re-
frigerant charge, and refrigerant piping leaks. Before start-up,
be sure all optional service valves are open.
Air Filters _ The 50BV single-piece units come with 1-in.
filters. The standard 1-in. filters provide lower pressure drop
and longer filter service intervals. The 50BV modular units
come with 4-in. filters.
Inspect air filters every 30 days and replace filters as
necessary.
Replacement filters should have a lninilnuln efficiency rat-
ing of MERV 6 per ASHRAE rating procedures and be rated
for up to 625 fpm velocity. Job requirements or local codes
may specify higher minilnuln ratings.
Condensate Drains EClean the drain line and unit
drain pan at the start of each cooling season. Check flow by
pouring water into the drain.
Water-Cooled Condensers _Water-cooled condens-
ers may require cleaning of the scale (water deposits) due to
improperly maintained closed-loop water systems. Sludge
build-up may need to be cleaned in an open tower system due
to inducted contaminants.
Local water conditions may cause excessive fouling or pit-
ting of robes. Condenser tubes should be cleaned at least once a
year, or more often if the water is contaminated.
Proper water treatment can minimize robe fouling and
pitting. If such conditions are anticipated, water treatment
analysis is recolranended. Refer to the System Design Manual,
Part 5, for general water conditioning information.
Follow all safety codes. Wear safety glasses and rubber
gloves when using inhibited hydrochloric acid solution.
Observe and follow acid manufacturer's instructions.
Isolate the supply and return water connections when re-
moving piping to the condenser.
Clean condensers with an inhibited hydrochloric acid solu-
tion. The acid can stain hands and clothing, attack concrete,
and, without inhibitor, can attack steel. Cover surroundings to
guard against splashing. Vapors from vent pipe are not harmful,
but take care to prevent liquid from being carried over by the
gases.
Warm solution acts faster, but cold solution is .just as effec-
tive if applied for a longer period.
49
GRAVITY FLOW METHOD (Fig. 34) -- Do not add solu-
tion faster than the vent can exhaust the generated gases.
When condenser is full, allow the solution to remain over-
night then drain the condenser and flush with clean water. Fol-
low acid manufacturer's instructions.
FORCED CIRCULATION METHOD (Fig. 35) -- Fully open
the vent pipe when filling the condenser. The vent may be
closed when the condenser is full and the pump is operating.
Regulate the flow to the condenser with a supply line valve.
If the pump is the non-overloading type, the valve may be fully
closed while the pump is running.
For average scale deposit, allow the solution to remain in
the condenser overnight. For heavy scale deposit, allow a full
24 hours. Drain the condenser and flush with clean water.
Follow acid manufacturer's instructions.
FILL CONDENSER WITH
CLEANING SOLUTION. DO PAIL
NOT ADD SOLUTION
MORE RAPIDLY THAN
VENT CAN EXHAUST
GASES CAUSED BY
CHEMICAL ACTION, _ FUNNEL
VENT__ _
PIPE 5' APPROX
31TO 41 _ CONDENSER
IL
Fig. 34 -- Gravity Flow Method
PUMP
PRIMING
CONN.
GAS
GLOBE
PUMP
CONDENSER
REMOVE WATER
REGULATING VALVE
FINE MESH
SCREEN
Fig. 35 -- Forced Circulation Method
Fan Motor Lubrication EThefan motor wasproperly
lubricated at the time of manufacture. Lubricate the fan
motor(s) with SAE-20 non-detergent electric oil.
IMPORTANT: PILLOW BLOCK STYLE FAN BEAR-
1NGS: Bearings have been prelubricated with high quality
grease. Bearings must be relubricated once every 6 months
or every 2500 hours of operation whichever comes first.
Fan Bearing Lubrication EInspect the fan bearings
for proper lubrication every 6 month or 2500 hours of opera-
tion, whichever comes first. Standard units have grease fittings
on the fan shaft bearings, located on each side of the blower
wheel. Lubricate bearings with a lithium-based grease (NLGI
Grade 2).
Fan Sheaves -- Factory-supplied drives are pre-aligned
and tensioned, however, it is recognnended that the belt tension
and aligmnent be checked before starting the unit. Always
check the drive aligmnent after adjusting belt tension.
To install sheaves on the fan or motor shaft:
1. Isolate power to the unit.
2. Remove side unit access panel(s).
3. Remove any rest-preventive coating on the fan shaft.
4. Make sure the shaft is clean and free of burrs. Add grease
or lubricant to bore of sheave before installing.
5. Mount sheave on the shaft; to prevent bearing damage, do
not use excessive force.
Each factory-assembled fan, shaft, and drive sheave assem-
bly is precision aligned and balanced. If excessive unit
vibration occurs after field replacement of sheaves, the unit
should be rebalanced. To change the drive ratio, follow the
steps in the Evaporator Fan Performance AdjusUnent section
(page 51).
After 1 to 3 minutes of operation, check the belt tension.
Also check tension frequently during the first 24 hours of oper-
ation and adjust if necessary. Periodically check belt tension
throughout the mn-m period, which is normally the initial
72 hours of operation.
ALIGNMENT -- Make sure that fan shafts and motor shafts
are parallel and level. The most cognnon causes of misalign-
ment are nonparallel shafts and improperly located sheaves.
Where shafts are not parallel, belts on one side are drawn tight-
er and pull more than their share of the load. As a result, these
belts wear out faster, requiring the entire set to be replaced be-
fore it has given maximum service. If misaligmnent is in the
sheave, belts enter and leave the grooves at an angle, causing
excessive belt and sheave wear.
Shaft Aligmnent -- Check shaft aligmnent by measuring the
distance between the shafts at 3 or more locations. If the dis-
tances are equal, then the shafts are parallel.
Sheave Alignment
1. To check the location of the fixed sheaves on the shafts,
use a straightedge or a piece of string. If the sheaves are
properly aligned, the string will touch them at the points
indicated by the arrows in Fig. 36. Rotate each sheave a
half revolution to determine whether the sheave is wob-
bly or the drive shaft is bent. Correct any misaligmnent.
2. With sheaves aligned, tighten cap screws evenly and
progressively.
NOTE: There should be a 1/,-m. to 1/4-in. gap between
the mating part hub and the bushing flange. If the gap is
closed, the bushing is probably the wrong size.
3. With taper-lock bushed hubs, be sure the bushing bolts
are tightened evenly to prevent side-to-side pulley wob-
ble. Check by rotating sheaves and rechecking sheave
alignment. When substituting field-supplied sheaves for
factory-supplied sheaves, only the motor sheave should
be changed.
5O
GHT
FIXED SHEAVE
Fig. 36 -- Sheave Alignment
Evaporator Fan Performance Adjustment E
To change fan speeds from factory settings:
1. Shut off unit power supply.
2. Loosen nuts on the 4 carriage bolts in the mounting
base. Using adjusting bolts and plate, slide the motor
and remove the belt.
3. Loosen movable-pulley flange setscrew.
4. Screw the movable flange toward the fixed flange to
increase speed, and away from the fixed flange to
decrease speed. Increasing the fan speed increases the
load on the motor. Do not exceed the maximum speed
specified in Tables 3A and 3B.
5. Set the movable flange at nearest keyway of the pulley
hub and tighten the setscrew. (See Tables 3A and 3B
for speed change for each full turn of pulley flange.)
6. Replace and tighten the belts (see Belt Tension Adjust-
ment section).
7. Restore power to the unit.
To align fan and motor pulleys:
1. Loosen fan pulley setscrews.
2. Slide fan pulley along fan shaft.
3. Make angular alignment by loosening motor from
mounting plate.
4. Restore power to unit.
BELT TENSION ADJUSTMENT -- Using a gage, apply
4 Ib of force to the center of the belt and adjust the tension until
a deflection of 1/64-in. is achieved for every inch of shaft center
distance. See Fig. 37.
Ideal belt tension is the lowest value under which belt slip
will not occur at peak load conditions.
----____
.......... BELT SPAN
LB FORCE
Charging the System
REMOTE AIR-COOLED UNITS -- The 50BVE, K,U,X units
are shipped with a holding charge of dry nitrogen. Remote
condensers, interconnecting piping, and refrigerant to charge the
system are all field supplied.
To evacuate the system, refer to GTAC II, Module 4, Dehy-
dration for Proper Evacuation and Dehydration Techniques.
To charge the 50BVE, K,U,X systems:
1. Add an initial minimum refrigerant charge after evacu-
ation to allow the unit to start. Refer to Tables 25A and
25B. Additional refrigerant will be added based on the
length of interconnecting piping and vertical separa-
tion between the indoor unit and the condenser(s).
Table 25A -- Minimum Operating Charge (Ib),
50BVE,K Units Matched with 09DK Condensers
UNITSIZE t 020 [ 024 028 034Circuit 1...2 8,1,,,8,1 9,1,,,9,1 9,1,,,9,1 18,,,18
Table 25B -- Minimum Operating Charge (Ib),
50BVU,X Units Matched with 09DK Condensers
UNIT SIZE 034 044 054 064
Circuit 1...2 18,,,18 10,,,10 18,,,18 18,,,18
Circuit 3...4 10,,,10 18,,,18 18,,,18
2.
3.
4.
To finish charging the system, make sure the unit
is running at full-load operating conditions. Charge to
a clear sight glass. Refer to GTAC II, Module 5,
Charging, Recovery, Recycling and Reclamation and
the Refrigerant Service Techniques manual for proper
charging techniques.
Add 10 lb of R-22 or R-410A over a clear sight glass
to flood subcooler section of the condenser coils.
Alternately, and as a double-check, when properly
charged at full-load operating conditions, there should
be 15 F subcooling entering the TXV (the difference
between saturated condenser temperature and actual
liquid temperature entering the TXV).
Compressor Oil- All units are factory charged with
oil. It is not necessary to add oil unless compressor(s) is re-
moved from the unit. If necessary, oil can be removed/charged
via Schrader fitting. Operate the system at high evaporator tem-
perature prior to oil recharge to assist oil return to the compres-
sor(s) from other system components. If necessary, recharge
the system as shown in Table 26.
Table 26 -- Oil Recharge
50BV SIZE COMPRESSOR
UNIT
020 ZR94KC
C,E, 024 ZRIOSKC
Q,J,K 028 ZR144KC
034 ZR19M3
034 ZR19M3
T,U, 044 ZR125KC
V,W,X 054 ZR16M3
064 ZR19M3
OIL
RECHARGE OIL
(oz) TYPE
81
106
106 3GS 150
137 viscosity
yellow
137 mineral
106 oil
137
137
PART
NUMBER
P903-0101
TROUBLESHOOTING
Refer to Tables 27-29 to determine the possible cause of the
problem and the associated procedure necessary to correct it.
See Fig. 38-47 for unit and control wiring.
Fig. 37 -- Fan Belt Tension
51
Table 27 -- Run Test Troubleshooting (VAV Units Only)
PROBLEM POSSIBLE CAUSE
Control modules do not have lights when unit power is on, Transformer open, Circuit breaker open, Power wiring open, Module failure,
Control display does not light up when unit power is on, Connection location, Interface cable open, Display failure,
Run test will not start, Pre-existing ALARM (red)? Not "Logged in" with password,
Switch not in local,
WARN (yellow) LED does not light during run test, Wiring open, Lamp failure, Control module failure,
ALARM (red) LED does not light during run test, Wiring open, Lamp open, Control module failure,
Run test stops, ALARM (red) LED light is lit after it blinks once, Bypass switch to LINE, Mode switch to OFE Duct high
pressure switch open, Fire shutdown input or jumper open,
Supply air temp out of range, Duct static pressure sensor out of range,
Compressor resistor board wiring error or failure,
Fan does not start/ALARM (red) LED blinks 2 times, Fan relay failure,
Run test stop, ALARM (red) LED is lit after blinking 3 times, Wiring open, VFD connection error, VFD setup error, Fan relay failure,
Current isolator failure, Control module failure,
Run test stop, ALARM (red) LED is lit after it blinks 4 times, VFD connection error, VFD setup error,
Fan does not increase speed, Current isolator load adjustment too low,
Fan does not stop after ALARM (red) LED blinks 5 times, Fan relay failure,
Fan rotation is backwards, VFD to motor wiring sequence error, VFD setup error,
Run test stop, ALARM (red) LED is lit after blinking 6 times, Wiring open, Compressor resistor board wiring error or failure,
Compressor 1 does not start, High pressure switch, low pressure switch, coil frost switch,
or compressor protection module open, Compressor relay failure,
Contactor failure, Control module failure, No refrigerant charge,
Run test stop, ALARM (red) LED is lit after blinking 7 times, Wiring open, Compressor resistor board wiring error or failure,
Compressor 2 does not start, High pressure switch, low pressure switch, coil frost switch,
or compressor protection module open, Compressor relay failure,
Contactor failure, Control module failure, No refrigerant charge,
Run test stop, ALARM (red) LED is lit after blinking 8 times, Wiring open, Compressor resistor board wiring error or failure,
Compressor 3 does not start, High pressure switch, low pressure switch, coil frost switch,
or compressor protection module open, Compressor relay failure,
Contactor failure, Control module failure, No refrigerant charge,
Run test stop, ALARM (red) LED is lit after blinking 9 times, Wiring open, Compressor resistor board wiring error or failure,
Compressor 4 does not start, High pressure switch, low pressure switch, coil frost switch,
or compressor protection module open, Compressor relay failure,
Contactor failure, Control module failure, No refrigerant charge,
Compressor rotation is backwards, Field power wiring sequence error, Compressor power wiring sequence error,
"C" message in I/O status display. No input signal or communication failure,
"Service" message in I/O status display. Value is forced from 6400 keypad entry,
"Supervisor" message in I/O status display. Value is forced from network communication (i,e,, PC),
ALARM (red) LED always on, will not enter run test, SAT, DSP, CSMUX, DHS, or PHASE input values, Mode switch OFE
NOTE: For more information on VAV controls, refer to the 50BV, XJ Controls Operation and Troubleshooting Manual,
52
Table 28 -- Unit Troubleshooting
PROBLEM POSSIBLE CAUSE CORRECTION PROCEDURE
Unit Will Not Start, Loss of unit power Check power source,
Check fuses, circuit breakers, disconnect switch,
Check electrical contacts,
Unit voltage not correct Check and correct,
Open fuse Check for short circuit in unit,
Open protection device Check relays (phase monitor option), contacts, pressure switches,
Unit or motor contactor out of order Test and replace if necessary,
Fan Does Not Operate, Contactor or relay overload or out of order Test and replace if necessary,
VFD not running Perform VFD diagnostic test,
Motor defective Test and replace if necessary.
Broken belt Replace belt,
Loose electrical contact Tighten contact,
Compressor is Noisy, But Under voltage Check and correct,
Will Not Start, Defect in compressor motor Replace compressor,
Missing phase Check and correct,
Compressor seized Check and replace if necessary,
Compressor Starts, Compressor or contact defect Test and replace if necessary,
But Does Not Continue Unit is under charged Check and correct any leaks, Add refrigerant,
to Run, Unit is too big Check load calculation,
Compressor is overloaded Check protection device and replace,
Check for missing phase,
Check TXV.
Check temperature in suction discharge line,
Unit is Noisy. Compressor noise Check TXV and replace if necessary,
Compressor rotation incorrect; check and correct,
Check internal noise,
Tube vibration or condenser water problem Check and correct,
Unit panel or part vibrating Check and tighten appropriate part,
Unit Runs Continuously, Unit is too small Check load calculation,
But Has Low Capacity, Low refrigerant or noncondensing gas present Check for leaks and add refrigerant or gas as necessary,
Compressor defect Check pressure and amps, Replace if necessary,
Insufficient flow of refrigerant in evaporator Check filter drier and replace if necessary.
Check TXV and adjust or replace if necessary,
Check position of TXV bulb and equalizer,
Oil in evaporator Drain evaporator,
Low airflow Check filters, and clean or replace as necessary,
Check coils, and clean as necessary.
Check for restrictions in ductwork,
Check fan rotation and adjust,
Check fan motor,
Check belts for wear,
High Discharge Pressure, Low waterflow in condenser Purge air,
Dirty condenser tubes, Clean condenser,
High temperature in condenser water Check water tower fans and pumps,
Overcharged Check and reclaim excess charge,
Adjust subcooling,
Noncondensing gas present Verify and correct.
LEGEND
-- Thermostatic Expansion Valve
-- Variable Frequency Drive
TXV
VFD
53
Table 29 -- CV Units LED Diagnostic Codes
NO. OF BLINKS DESCRIPTION
1 1st Stage High-Pressure Lockout
2 1st Stage Low-Pressure Lockout
3 2nd Stage High-Pressure Lockout
4 2nd Stage Low-Pressure Lockout
5 Freeze Protection Lockout*
6 Condensate Overflow Lockout*
*Freeze protection and condensate overflow lockout require optional
sensors.
NOTE: The main control board has a red LED (light-emitting diode)
for fault indication and will blink a code as described above. Count
the number of blinks to determine the lockout condition.
Forcing and Clearing an Input or Output (VAV
Only)- During unit operation and/or troubleshooting, it
may be necessary or desirable to clear an input or output.
Tables 30 and 31 describe the procedure for forcing and clear-
ing inputs and outputs.
Table 30 -- Forcing an Input or Output
STEP NO. INSTRUCTION/ACTION RESULT
1. Press 3, SET, ENTER. "Controller Password"
2. Press ENTER. "Log in to Controller" "Enter Password"
3. Press 1111, ENTER. "Log in to Controller" "Logged in"
4. Press STAT. "Hardware Points"
5. Press ENTER. "Supply Air Temperature"
6. Press down arrow to obtain desired item. (NOTE: Order is PCB1 I/O, PCB2 I/O, PCB3 I/O.)
7. Key in force value (1=on/start, 0 = off/stop), ENTER. Force value/status "Service"
Table 31 -- Clearing a Forced Input or Output
STEP NO. INSTRUCTION/ACTION RESULT
1. Press 3, SET, ENTER. "Controller Password"
2. Press ENTER. "Log in to Controller" "Enter Password"
3. Press 1111, ENTER. "Log in to Controller" "Logged in"
4. Press STAT. "Hardware Points"
5. Press ENTER. "Supply Air Temperature"
6. Press down arrow to obtain desired item. (NOTE: Order is PCB1 I/O, PCB2 I/O, PCB3 I/O.)
7. Press CLEAR, ENTER. Auto value/status (NOTE: "Service" must be gone.)
54
UNIT
GROUND
LUG
(
U
pML2o____
LI
O
LINE VOLTAGE
I I
I I
I I
I I
#
BLK - COMMON
SEECHARTFORPRIMARYLEADCOLOR
L3
BR
L;
CC1
L1 3
CCl "_" CC1
COMPR I
I CC2
L1 T1 T3
C C2
COMPR 2
LEGEND
_3
Standard Components Legend:
#1 -- First Stage
#2 -- Second Stage
BM -- Blower Motor (1 or2 per Unit)
BR -- Blower Relay
CBR -- 24-vac Circuit Breaker
CO -- Compressor Contactor
CPM -- Compressor Protection Module (15 Ton and Larger Compressors)
HPS -- High Pressure Switch
LPS -- Low Pressure Switch
RV -- Reversing Valve
TRANSFORMER PRIMARY
Optional Components Legend: LEAD COLOR
120 White
208 Red
240 Orange
277 Brown
380 Purple or Yellow
460 Black/Red
575 Gray
AUX -- Auxiliary Relay (for Pumps, Valves, etc.)
BMR -- Blower Motor Relay
CMFR -- Compressor Malfunction Relay
CMR -- Compressor Monitor Relay
CS -- Condensate Sensor (One per Drain Pan)
EMS -- Energy Management System Relay
FS -- Freeze Sensor
HGL -- Hot Gas Limit (Bypass Only)
PM -- Phase Monitor
Factory Wire
--- -Field Wire
NOTES:
1. See unit nameplate for electrical rating.
2. All field wiring must be in accordance with NEC-NFPA #70.
3. 208/230-v units are factory wired for 208-v operation. For 230-v operation, remove ORG lead and replace
with RED lead. Cap all unused leads.
4. Check phase rotation on all scroll compressor units. Reverse rotation will damage the compressor and
void unit warranty.
5. For alternative EMS coil voltages, consult factory.
6. UPM board includes built in 30 to 60-second random start, 5-minute delay on break, 90-second low pres-
sure bypass, and 5-second second stage delay.
7. Setting the UPM board test mode jumper to yes reduces all time delays to 5 seconds.
8. "Freeze" pins on UPM board must be jumped if freeze sensor Asnot installed.
ALR
IFS) LOCATED IN UNIT
DRAIN PAN(S)
COl
@
TEST STATUS SL_KS
1 = HPI
3= HP2
#=LP2
5-FRE
6=CON
CC2 HP1 Y1 LP1LP2 Y2 HP2 LP1 HP1 T1 LP2HP2 T3
TRANSFORMER
BLU
@MR CBR
HGL1 LPS1
CPM1 _
CPM2
YEL
,,,_(_E_.M_s24VACBY OTHERS
NOTE(5)
Fig. 38 -- 50BVC,E,Q020-034 Constant Volume Wiring Schematic
PM
GND
I
T
(
r
LINE VOLTAGE
I I
t
BLK - COMMON J
RED -208V
ORG -240V
BLK/RED-480V
T3 T3
MS1
I I
_!L_
FUSE I FUSE I
L2_ CC2
COMPR 2
CCH COMPR 2
FUSE L FUSE bFUSE(
L2_ >(
J_ ¢¢I
_ _ _3 U1(
CC1 _ CCI
COMPR I
CCH COMPR I
LEGEND
Standard Components Legend: Optional Components Legend:
#1 -- First Stage CMFR -- Compressor Malfunction Relay
#2 -- Second Stage CMR -- Compressor Monitor Relay
BM -- Blower Motor EMS -- Energy Management System Relay
BR -- Blower Relay FSR -- Freeze/Condensate Sensor Relay
CBR -- 24-vac Circuit Breaker Freeze/Condensate Sensor Module (includes FSR)
CC -- Compressor Contactor Condensate Sensor
CCH -- Crankcase Heater (When Supplied) Freeze Sensor
CPM -- Compressor Protection Module
HPS -- High Pressure Switch
LPS -- Low Pressure Switch
MS -- Motor Starter
RVR -- Reversing Valve Relay (Heat Pumps Only)
RVS -- Reversing Valve Solenoid (Heat Pumps Only)
Factory Wire
- Field Wire
NOTES:
1. See unit nameplate for electrical rating.
2. All field wiring must be in accordance with NEC-NFPA #70.
3. 208/230-v units are factory wired for 230-v operation. For 208-v operation, remove ORG lead and replace
with RED lead. Cap all unused leads.
4. Check phase rotation on all scroll compressor units. Reverse rotation will damage the compressor and void
unit warranty.
5. For alternative EMS coil voltages, consult factory.
6. UPM board includes built in 30 to 60-second random start, 5-minute delay on break, 90-second low pres-
sure bypass, and 5-second second stage delay.
7. Setting the test mode jumper to yes reduces all time delays to 5 seconds.
FUSE
Q
ALR
I---I
ccl
002
FREEZE SENSOR [_ [_ COND SENSOR
LOCATED IN UNIT
DR_NPAN(S)
POWER
@
STATUS BL_KS
® ':m
I:
HP} Y1 LP1 LP2 Y2 HP2 LP1 HP1 1"1 LP2HP2 T3
JHPS1 CPM1
HGLt LPS1
CPM1 _ PM €
CPM2 _(_
TRANSFORMER i-f-__ 24VACBYOTHERS
_...q_i_"MEMS NOTE (5)
BLU CBR YEL "-_po
MS1
MR
,_Y-OUT
Fig. 39 -- 50BVT, U,V034 Constant Volume Wiring Schematic
OND LINE VOLTAGE
±
BLK
BLK
GRin
20BV
-240V
MS2
2Lcc2 '
p_ , c_T
LEGEND
Standard Components Legend:
BM -- Blower Motor
BR -- Blower Relay
CBR -- 24-v Circuit Breaker
CC -- Compressor Contactor
CCH -- Crankcase Heater (When Supplied)
CPM -- Compressor Protection Module (Except MA480)
HPs -- High Pressure Switch (380 psig)
LPs -- Low Pressure Switch (20 psig)
MS -- Motor Starter
RVR -- Reversing Valve Relay (Heat Pumps Only)
RVS -- Reversing Valve Solenoid (Heat Pumps Only)
Optional Components Legend:
BMR -- Blower Motor Relay
CMFR -- Compressor Malfunction Relay
CMR -- Compressor Monitor Relay
EMS -- Energy Management System Relay
Factory Wire
- Field Wire
NOTES:
1. See unit nameplate for electrical rating.
2. All field wiring must be in accordance with NEC-NFPA #70.
3. 208/230-v units are factory wired for 230-v operation. For 208-v operation, remove ORG
lead and replace it with RED lead. Cap all unused leads.
4. Check phase rotation on all scroll compressor units. Reverse rotation will damage the
compressor and void unit warranty.
5. For alternative EMS coil voltages, consult factory.
COl
cPM2
cPM4
Fig. 40 -- 50BVT, U,V044-064 Constant Volume Wiring Schematic
PCB1 1 {_
TO SYSTEM J2 2 {_
DISPLAY 3
!13_
012_
2345678 _NT 11 @
EXT 10 (_
J4 9_
RwJI 8
12 7 2OMA 7
_W4 _
!2345678 _OVDC 5
llillllllllllllt_,,_R'
R_
mm Ao ,80
RVVA
i -1oo.
G + 11_
N J3 10_
D os
CON 7
6@
5@
J7 4
3 2 1 3
TO PCB2 (J7)
,0Ill,,
144
BLU
I
TRANS-1 (24VAC)
OBR
_RED
O_l
"I_ALA;;_2 _ YEL
SF
ECONO MBV
QUA RAT _ _ Open I
_'OJ'_ _TRANS"3 R 24MAC
MBVR _ _ Close
'It'_TRANS-3 C o_ CM P2
CLO2-2 0LO2-3 A 13
,_ c'°'l "_i "_4';, '
'° N_
,0, ICDWF
,o, IFSD
1o
L Ta_-_ CDVVFS TS_2 . _
18
IF=ctoryJumper[-. J CD-WF
SPEED
SF --
. , , , _ ABB
1_"_ _'_)'_ i _ VFD
= I ,,T-:
BYPAS OP_O_L
CMP1
CLO1 eLU _
CLO1 110
CaR TRANS-3 (24VAC__ u
4_ Y_"
T1 T2
LPS1 HPS1
T1 .3"2
CM P2 LPS2 HPS2 OLR2 00:2
_._- , ,,-._
.....N _--,-.;--_.,> <':,£>i
BPS-S BYPAS ........
DSP
Z
0
0
o
I
'f
2m I .... RED LOcALMODE I {_ 2,9
d,r----!
_s-_ 0
REMOTE ALARM
WARN I'&-=-
NOTE: Jumper installed for condenser water flow switch when not supplied.
Illi'
COMMON TB
FIELD CONN
TB2
SAT
-IS)
ROCC
FSD
ALM-CM
"_ ALARM
WARN
Fig. 41 -- 50BVJ,K020-034 Variable Air Volume Low Voltage Schematic
L1 L2 L3 GND
CURRENTLOOP
CC1 CLO1 COMPR 1
2
I
i
l
CC2
0
CURRENT LOOP
CLO2 COMPR2
I
I
I
I
I
I
i ....
i ....
i ....
........................ ,2],.
_- BR BM
_'[2'_ PHASE L1 i, T1 .--÷'-~'2-.
! J J i BYPASS ) i ..'" I" L3 :: T3 \ .... ,-'., ,,'
.__I_{_J___J.G',,. ........ _ I .......... ":r2",_'" ",,'< BM
......... ,.___,___,_._,__._,__.,___, ......... _ ....... _*_. _*_ .......... _, ..... _. , /
;rR [s;r_;rE [u;rv;rw :VFD
WIRE LEGEND
UNIT WIRING
..... FIELD WIRING
TRANF( RMER PRIMARY LEAD CLR:
208 -RED
240 -ORG
380 - PUR OR YEL
460 - BI K/RED
575 -GRY
Fig. 42 -- 50BVJ,K020-034 Variable Air Volume High Voltage Schematic
EXT
9
J4 B
7
TRANS=t (24VAC)
CBR
i OVDC 5
3
J1
N
D
_CCN
J7
32_
!1 I
TO PCB2 (JT)
17
16
15
J3 _o(
9
8
7
6
5
4
3
2
i
FSD
CL02
CMP3
CMP2
CMP1
DSP
YEL
CMPt
¢_ TRANS-3 (24VAC)_
L©GAL
MODE
ALARM
WARN
FIELD CONN
TB2
ROCC
ALARM
WARN
NOTE: Jumper installed for condenser water flow switch when not supplied.
Fig. 43 -- 50BVW, X034-064 Variable Air Volume Low Voltage Schematic
L1 L2 L3 GND
CURRENT LOOP
CC1 CLO1 COMPR 1 WIRE LEGEND
UNIT WIRING
..... FIELD WIRING
CURRENTLOOP
003 CLO3 COMPR3
\
r....................... "-_]';
BM
BR
PHASE
...... L1 , <_ .......... ;'" ..... {"; ",
.,_'; . - , .
:J' J i .. BYPASS) .. _..'/ ."" L3 ,, T3 \ "'" _"", /'
l----('--L(.--;-----4. ' u'- - - - -, ,- - ...... 'T,"_° . ./" ." ....... >I #':............ ".-..... ..: ,"
i....
......... _._---I", _2;_ - - - _ , , r .... *, T2_._; .'*,, BR BML
.... 1_-...... _-"{'L3_r_--I 1 I I I _----/T3_" _" "'. L1 j , T1 /..'.
............................... _ _ "" "- L2 T2 f
_, LL LL. ,L L L '"" " "_.' ' - 4' "'" '
i i i i i i i .....7:/
CC2
CURRENT LOOP
CLO2
0
\
COMPR2
L] [_. ...... ,
PCB1 (J1-3)
-- COMMON TBLK
_ TRANS-1
[----CB-F ........................... PCB2 (J1-3)
L.._ .............. COMMON TBLK
TRANS-2
CMP 1&2 or CMP 1&3
TRANS-3 CMP 1&2 or CMP 1&3
TRANEORMER PRIMARY LEAD CLR:
208 - RED
240 - ORG
380 -PUR OR YEL
460 -Bl K/RED
575 - GRY
CBR
TRANS-4
CM P 2&4
-- CMP 2&4
CURRENT LOOP
CLO4 COMPR 4
CC4
"_ L"LJ L"T1 0
Fig. 44 -- 50BVW, X034-064 Variable Air Volume High Voltage Schematic
I'o
I
"',' TRANS-1 R TRANS-1 C
TRANS-2 (24VAC) ! 11 10
PCB2 J1 2 ,f::J'[ 2o [-'_"u-_r-_"PEL:['_#'3{[m¢-CBR.....YELL._}......... _2o..................................................................................................
::,,.._,............. j I r PHASE PHASER
............ _ TBI-1 TB1-3 _
3 "..>_t r. ' 21 TBI-1 _J C . , .NO 1-" 236 A ,. ".B 10
i.......... "-- , ....... -_I b- _..... -'J" ......... J, )_
i _', TB1-2 A "'"
:, ",L___5...... _ ,.......................................... _-.-.-_....................
15 ',Jl
SWl f°", Z Factory Jumper* 5 L % r'[_-;,.,(-rlq
1f["_l 233 233 MSR1 l5, ll' "311 DIS-7234 L.J'L. ,''* "L_I) DIS-8
0 12 t-.,,°'"I I, ,- "; 23s T_.. _T------------TRMOP ........................ i' MSR2 ' ....... A "-" B BPS S
"-*" I '...... 1"";
,_ "_---::-'B" .........................................
23456781iNT 11 ,_:-"_i- 232 ................ 2__........ -r,_f" _'r ....
la8ll8al8l ,_, ...... HIR ECONO MBV
::'.L._-_ ............................................ _i°'_. OiTRANS'3 R- _L__ _ 24VAC J
SW3 J4 9 ,..;I
::_" i _ Close
IOOOOOO01111"ll2 34 5 6 7 8120M A 87 ;'?'_!,.._, _TRANS.3 C_ _--J_ co Open
m''''OUNER ECO O e u, t,n0
ISWWWWWWWWJDTHER1_2_3_ 7 8_]10VDCW4 45 (1"1;i::"'"':"l"-#!"---f'% "" ........................................................................ i TRANS-1 C f_i____.__. COM?,40 N_. i
TRANS-1 R _!::_ cJ 24VAC i lo
_,:::._o [ i..,- E{-,_ o-_o_Ai -
'::'i .........."T,........._:'"D-T_T-.............SW5 2 ,.;
_- 1 _'--:_LL. 229.......................... i A "..=_ B .
234 DO 1 .... i L............... "T x......... :,-_ ir,,T.......................
B I_ _ AO '::)i VENTR
SW6 18
I1 234'DO 17 _:.'4i .... "'' ........................................................................ Ao7.__:"
!_ 1 :'-" I_--:'_" •........................................................................ 2J.°--Y_
AO 16 ,.:, I i
15 , -, , lO
14 ,..'._I ............ %-f ..... >I b- ""l i
::-,J 2_ ,-% j BYPAS I I 5 ,, _I- 227
_"-_I -.....
13 ,..'Yr ............%, ............... BYPASSOPTON ITRMOPI 2s
12.'--I.=, ............................................. '.L I ,I 5..3. 22_
:..+,,....__,_o................................................... , .......................... VENTRr--_".---_:4--__.___...__
11
10, "--_"............%.,"............... "I I _ _B5 , .%_ ......
",:." I I : 1RO_C_"_"] 219 1 . i 3 223
J3 9 ,:,? I -- "_.7 " FREEZ i ................
:-,v ........ _t_..r-} ...... <"- L'-' ' TRMCT[ -''-I 222
8 ,_--::i ' E .......... : 1 .... / 1 .-t," "_,.-_-_-:.
;_" I 207 .J. B 216 _ " ' '"
7:-2.,-I-........................................................ 'l "<........................... _ -- 1 HIR _ 2_o
i FTDI i i""'''('_ e 206 3t. 5
6 ,:'2[ .................... I b-" ..... 1 i PSm I o,s_ .... I I _o2
F:" ' _os : PHASER I L___._,... B,,_I -REDLOCAL...... I l TOPCB1 _o_
5,::_,................................ : ,___'q..;,:_,<__-->>_ sw I I.
J7 4,"_ _............ % t............... "; L I- ,v,_ -__1"_
....................................... :--: .............._7_......Lo,_,,, ir_<<
:'."4" ........ -29#--['&...... _-. "_'-J ' _ :-% B 2 7 _-_ YFL - DIS-C
:,'":,'":,'" 2 ,.'2, .........-PI"- %._ ................... ] "'-'" - REMOTE
"r" %:'_," 11--_ MSR1 215
,:''_ ,, " ....... -i-1-_''-i-i-[ '11 MA RA [<.._m
1"" Ct --"l'_ ........ _ e=- - 4- a %/ll: _2 ' "/l I_M_ -_" 214
..........._----:,---4................--'L" "" :.............:-1 ALARM
l,,i WARNL---64
w
TO PCB1 (J7) JUMPER INSTALLED FOR THIS DEVICE WHEN NOT SUPPLIED
WIRE LEGEND
UNIT WIRING
..... FIELD WIRING
I1'
COMMONTB
FIELD CONN
TB2
_::,_ RESET
,_!_i SPT
_._'_ c
-4 HWV
::)
--) TRMOP
_='_) VENTR
_'_; TRMCT
(.') HIR
-- _) SAT
--®
ROCC
:so
(_ ALM-CM
{_ ALARM
_) WARN
Fig. 45 -- 50BVJ,K,W,X Field-Installed Low Voltage Schematic (PCB 2 Module)
PCB1
12345678 INT
__EXT
34
SW3
SW4
SW5
J7
321
J3
tit
TO PCB2 (d7)
143
137
136
TRANS-1 (24VAC)
CBR
BLU
10
SF
10
10
S9
CNOD = 0 F103 = 0 F201 = 20 I
FNOD=0 Fl14=1 FNSL=2
IO _ w_ccD--_ "'_'F_
S_O_,,'_1_.oL....._--I_ < ItF_
--_ r---9 Gt_III
'P,'.-_-"i '_0O_11
J
o .-, ,
I
107 CDWF
CLO2-2 CLO2-3 A
c_o_I __ CMP_
I _J I 0L02-1 0LO1-2
0_OlI _<_ CMP1
J
DSP
®-+@1--
O
X
cq
CBR TRANS-3 (24VAC)
121 YEL
.<<- --
CMP1 OLR1 CC1
LPSl HPSl
BLU
BLU
CMP2 OLR2 CC2
LPS2 HPS2
BLU
126 ...............
BPS-S BYPAS
OPTK)NAL
Fig. 46 -- 50BVJ,K Field-Installed Low Voltage Schematic (PCB 1 Module)
WIRE LEGEND
UNIT WIRING
..... FIELD WIRING
S9
/_k CNOD = 0
FNOD = 0
__Q F103 = 0
Fl14 = 1
_'(_
I1'
COMMONTB
Z
0
0
0
4_
PCB1
TO SYSTEM
_DISPLAY
SWl
o
SWP
12345678 INT
__ EXT
J4
SW,3
2_3 4_5 6 7_8_120MA
SW4
1234_56_78 [OVDC
SW5
_2341D°
_1_1_1AO
SW6
_2341D°
_ Ao
1@
J1 2 (_
J7
321
ttt
TO PCB2(JZ)
J3
16@
15(_)
14G
13(_
12C)
11G
log
17(_
16(_
15(_
14(_
13 (_"
12(_
11G
7(9
,,m2,_> DSP+ o_o,_L<O _ cMP1
'::4 ®
............ it.':Lv_'.'.':.1,::: o @
112 DHSI CO
-m_>_ _ ©_ _x_OMP_
-)_, To OFF C
_>>_J ®_ L_::;c_P_
111 DHS2 X
_® /ROCC
_o7 ICDWF 1
_ _----_ 1
,o_ / FSD 1
1
_o4 t DSP
_ 1o2
_o_ To TB2
J
©
X
WIRE LEGEND
UNIT WIRING
..... FIELD WIRING
s___2____
_) CNOD=0
FNOD = 0
F103 = 0
Fl14 = 1
COMMON TB
C
Z
o
o
0
_2_ YEL CBR TRANS-3 (24VAC) BLU
T1 T2
BLU
CMP1 OLR1 CC1 !
LPS1 HPS1
T1 T2
CMP3 LPS3 HPS3 OLR3 CC3
_21 YEL CBR TRANS-4 (24VAC) BLU
BLU
CMP2
LPS2 HPS2
T1 T2
CMP4 OLR4 CC4
LPS4 HPS4
......>.ib*--L'}-_:,o,_ ('<!
BPS-S _':'_ ....... :":"'
BYPAS
OPTIONAL
Fig. 47 -- 50BVW, X Field-Installed Low Voltage Schematic (PCB 1Module)
ALARM --
ALM-CM--
AO
AQUA --
BM
BPS_S --
BR
BYPAS --
CBR --
CC
CCN --
CDWF --
CDWFS --
CLO --
CMP --
COMPR --
CSMUX --
DHS --
DO
DSP --
ECONO --
EWT --
FLTS --
FREEZ --
FSD --
GND --
HIR --
HPS --
LEGEND AND NOTES FOR FIG. 41-47
LEGEND
Unit Alarm Relay (Critical Fault) LPS --
Alarm/Warning Relay Common MA RA --
Analog Output MBTVR --
Aquastat MSR --
Blower Motor OLR --
Fan Start/Stop Relay (VFD Bypass Mode) PCB1 --
Blower Relay PCB2,3 --
VFD Bypass Control PHASE --
Circuit Breaker PHASER --
Compressor Contactor RAT --
Carrier Comfort Network ® RESET --
Condenser Waterflow Relay ROCC --
Condenser Waterflow Switch SAT --
Compressor Lockout Control SPT --
Compressor Control Relay SF --
Compressor SPEED --
Signal Multiplexer-Comp Status SW --
Duct High Static Limit Switch T --
Digital Output TB2 --
Duct Static Pressure Transducer TRANS --
Economizer Valve/Damper Control TRMCT --
Entering Water Temperature Sensor TRMOP --
Filter Status Switch VENTR --
Freeze Thermostat (Water Economizer) VFD --
Fire Alarm/Shutdown WARN --
Ground
Heat Interlock Relay
High Refrigerant Pressure Switch _
Low Refrigerant Pressure Switch
Mixed/Return Air Temperature Sensor
Motorized Ball Valve Relay
Local/Remote Control Relays
Compressor Motor Protector
Unit Control Board
I/O Expansion Board
Phase/Rotation Monitor
Phase Monitor Relay
Return Air Thermostat
External Reset
Remote Occupancy
Supply Air Temp. Sensor
Space/Zone Temperature Sensor
Supply Fan Start/Stop Relay
0-10 VDC Signal Isolator for VFD
Switch
Transformer
Terminal Block for Field Connections
Transformer
VAV Terminals Control
VAV Terminals Open
Ventilation Output
Variable Frequency Drive
Unit Warning Relay (Non-Critical Fault)
Factory Wiring
Field Wiring
NOTES:
1. Partial wiring shown on both power and control diagrams.
2. Class 2 transformer TRANS-1 is wired into separate circuit. Do not interconnect other
transfo rmers o r circuits; circuit separation o r comp resso r transformers from low voltage
control panel transformers shall be maintained.
3. Shielded wire shall have drain wire connected to VFD ground screw. The floating end
of the drain wire shall be insulated.
4. Shielded wire shall have drain wire connected to the control panel, adjacent to the
PCB. The floating end of the drain wire shall be insulated.
65
Copyright 2008 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500001-01 Printed in U.S.A. Form 50BV-3Sl Pg 66 10-08 Replaces: 50BV-2Sl
START-UP CHECKLIST
(Fill out this form on Start-Up and file in job folder)
I. PRELIMINARY INFORMATION:
50BV UNIT: MODEL NO. SERIAL NO.
START-UP DATE:
II. PRE-START-UP:
VERIFY ALL SHIPPING MATERIALS HAVE BEEN REMOVED FROM THE UNIT
IS THERE ANY SHIPPING DAMAGE? IF SO, WHERE
WILL THIS DAMAGE PREVENT UNIT START-UP? (Y/N) __
CHECK POWER SUPPLY. DOES IT AGREE WITH UNIT? (Y!N) __
HAS THE GROUND WIRE BEEN CONNECTED? (Y!N) __
HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY? (Y!N) __
ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY? (Y!N) __
HAS THE CORRECT INPUT POWER PHASE SEQUENCE BEEN CONFIRMED WITH A METER?
HAS THE FAN AND MOTOR PULLEY BEEN CHECKED FOR PROPER ALIGNMENT
AND DOES THE FAN BELT HAVE PROPER TENSION? (Y!N) __
HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE? (Y!N) __
ARE PROPER AIR FILTERS IN PLACE AND CLEAN? (Y!N) __
VERIFY THAT THE UNIT IS INSTALLED WITHIN LEVELING TOLERANCES (Y!N) __
(Y!N) __
CONTROLS
HAS THE DUCT STATIC PRESSURE PROBE BEEN INSTALLED? (Y!N) __
HAVE CONTROL CONNECTIONS BEEN MADE AND CHECKED? (Y!N) __
ARE ALL WIRING TERMINALS (including main power supply) TIGHT? (Y!N) __
HAS AUTOMATIC RUN TEST BEEN COMPLETED? (Y!N) __
HAS THE VFD CHECKOUT BEEN COMPLETED? (Y!N) __
PIPING
HAVE LEAK CHECKS BEEN MADE AT COMPRESSOR, CONDENSER, EVAPORATOR, TXVs (Thermostatic Expansion
Valves), SOLENOID VALVES, FILTER DRIERS, AND FUSIBLE PLUGS WITH A LEAK DETECTOR? (Y!N) __
HAVE WATER AND STEAM VALVES BEEN OPENED (to fill piping and heal exchangers)?(Y!N) __
HAS AIR PURGE BEEN PERFORMED? (Y!N) __
ELECTRICAL
CHECK VOLTAGE IMBALANCE
LINE-TO-LINE VOLTS: AB V AC V BC V
(AB + AC + BC)/3 = AVERAGE VOLTAGE = V
MAXIMUM DEVIATION FROM AVERAGE VOLTAGE = V
VOLTAGE IMBALANCE = 100 X (MAX DEVIATION)/(AVERAGE VOLTAGE) = % (IF OVER 2% VOLT-
AGE IMBALANCE, DO NOT ATTEMPT TO START SYSTEM; CALL LOCAL POWER COMPANY FOR ASSISTANCE.)
CL-1
III. START-UP:
CHECK FAN SPEED AND RECORD.
AFTER AT LEAST 15 M1NUTES RUNN1NG TIME, RECORD THE FOLLOWING MEASUREMENTS:
CIRCUIT 1 CIRCUIT 2 CIRCUIT 3 CIRCUIT 4
SUCTION PRESSURE
SATURATED SUCTION TEMP
SUCTION LINE TEMP
SUPERHEAT DEGREES
DISCHARGE PRESSURE
SATURATED CONDENSING
LIQUID LINE TEMP
SUBCOOLING DEGREES
LIQUID SIGHT GLASS (CLEAR/BUBBLES)
ENTER1NG CONDENSER-WATER TEMP
LEAVING CONDENSER-WATER TEMP
EVAP ENTERING-AIR DB (dry bulb) TEMP
EVAP ENTERING-AIR WB (wet bulb) TEMP
EVAP LEAVING-AIR DB TEMP
EVAP LEAVING-AIR WB TEMP
COMPRES SOR AMPS:
L1
L2
L3
SUPPLY FAN AMPS:
L1
L2
L3
NOTES:
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Copyright 2008 Carrier Corporation
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500001-01 Printed in U.S.A. Form 50BV-3SI Pg CL-2 10-08 Replaces: 50BV-2SI

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