COZY Furnace Wall Manual L0805271

W502F W255F L0805271

User Manual: COZY COZY Furnace Wall Manual COZY Furnace Wall Owner's Manual, COZY Furnace Wall installation guides

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GAS-FIREDVENTEDWALLFURNACE J

INSTALLATION AND

OPERATING INSTRUCTIONS

P/N 84502 REV. 11/04

IIL :

GAS W255F, W355F, W505F S W256F, W356F, W502F i

W506F

WARNING: If the information in this manual is not

followed exactly, a fire or explosion may result causing

property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

•Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in

your building.

• Immediately call your gas supplier from a neighbor's phone.

Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

INSTALLATION AND SERVICE MUST BE

PERFORMED BY A QUALIFIED INSTALLER,

SERVICE AGENCY OR THE GAS SUPPLIER.

umiRini_iin_

s_yARNING: Operation of this furnace when not connected to a properly installed and maintained venting I

em can result in Carbon Monoxide (C.O.) poisoning and possible death. For your safety, this furnace and I

Ithe venting system should be inspected at least annually by a qualified service person.

This appliance is equipped with ablocked flue switch designed to protect a_ainst a blocked flue condition.

The coating selected to provide longer life to the heat exchanger may smoke slightly upon initial firing. Please

3rovide adequate ventilation if this occurs.

This heater may be installed without recessing into stud space by using optional FSK (Free Standing Kit).

This unit is not approved for installation in mobile homes, greenhouses, or environlnents involving dusty, wet,

corrosive, or explosive conditions. Such conditions will invalidate the warranty and may create unsafe conditions.

THIS UNIT IS NOT TO BE INSTALLED IN MOBILE HOMES.

CONTENTS

hmoduction ................................................ 2

Specifications .............................................. 2

Safety Rules ................................................. 3

Clemances .................................................... 3

Controls ........................................................ 3

Combustion & Ventilation Air................... 4

Venting .......................................................... 5,6

Rough-In Instructions ................................ 6

Installation .................................................... 8

Wiring Instructions ..................................... 9

Rear Register Kit Instructions .................................... 9

Lighting Instructions ................................................... 10!11

Pilot Adjustment ........................................................... 12

Burner Flame Adjustment ............................................ 12

Maintenance Instructions ........................................... 12

WFF81 Fro1Instructions .............................................. 13/14

Trouble Shoothlg Chart................................................ 15/16

Parts Drawing ................................................................ 17

Parts List........................................................................ 18

Warranty. ....................................................................... 20

READ CAREFULLY BEFORE INSTALLING UNIT

These installation instructions are a general guide, and do not supersede applicable local codes and ordinances. Before planning or

making the installation, be sure it complies with all phases of the local heating codes. Or, in the absence of local codes, with the latest

edition of the National Fuel Gas Code, ANSI.Z223.1. In Canada, see the current installation code CAN1-B 149.

The appliance, when installed, must be electrically _ounded in accordance with local codes or, in the absence of local codes, with

the latest edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, see the current Canadian Electrical Code

C5AC22.1.

The ANSI standards are available from the American Gas Association, 1515 Wilson Blvd., Arlington, Virginia 22209.

The NFPA standards are available from the National Fire Protection Association, Batterymarch Park, Quincy, MA. 02269.

Canadian standards are available fiom International Approval SelaTices,178 Rexdale Blvd.,Etobicoke,Ontario, Canada M9W IR3.

NOTE: If optional rear register kit is to be used, see supplemental installation instructions (No. 84504) and section marked

"Special Instructions for Rear Register Kit Application" prior to installation of Rough-In.

INTRODUCTION

THIS IS A GAS-FIRED, GRAVITY VENTED WALL FURNACE THAT WILL OPERATE SAFELY AND PROVIDE AN

EFFICIENT SOURCE OF HEAT WHEN INSTALLED, OPERATED AND MAINTAINED AS RECOMMENDED IN THESE

INSTALLATION AND OPERATING INSTRUCTIONS. READ THESE INSTRUCTIONS THOROUGHLY BEFORE

INSTALLING, SERVICING, OR USING THE APPLIANCE. IF YOU DO NOT UNDERSTAND ANY PART OF THESE

INSTRUCTIONS, CONSULT LOCAL AUTHORITIES, OTHER QUALIFIED INSTALLERS, SERVICE AGENCIES, THE GAS

SUPPLIER OR THE MANUFACTURER.

SPECIFICATIONS

Your vented wall furnace comes packed in a single carton. (For wall thermostat models that includes the thermostat, thermostat

wire, and insulated staples). Before installing the wall furnace check the rating plate to verify that the Model Nmnber is correct

and that the wall furnace is equipped for the type gas you intend to use.

Model Type _pe BTUiHr. \_m Gas Shpg.

No. Collffol Gas Input Size Inlet FINISHED DIMENSIONS \Vt.

SINGLE _I__LL FURNACE

1/2' 16-1/2' Wx68"Hx6-1i2"D 90 Lbs.

1/2" 16-1i2"Wx68"Hx6-1i2"D 90 Lbs.

W251F Snap Bulb Nat. 25.000 4"

W255F \Vall Star Nat. 25.000 4"

W252F Snap Bulb L.P. 25,000 4"

W256F \Vall Star L.P. 25,000 4"

W351F Snap Bulb Nat. 35.000 4"

W355F \Vall Star Nat. 35.000 4"

W352F Snap Bulb L.P. 35,000 4"

W356F \Vall Star L.P. 35.000 4"

W501F Snap Bulb Nat. 50,000 4"

W505F Wall Star Nat. 50,000 4"

W502F Snap Bulb L.P. 50,000 4"

W506F Wall Stat L.P. 50,000 4"

One or two fan kits may be used on dual-wall furnace.

1/2" 16-1 i2"Wx68"Hx6-1/2"D 90 Lbs.

1/2" 16-1i2"Wx68"Hx6-1/2"D 90 Lbs.

1/2" 16-1i2"Wx68"Hx6-1i2"D 90 Lbs.

DUAL V_LL FUI_NACE

1/2" 16-1i2"Wx68"Hx6-1i2"D 134 Lbs

REAR REG. KIT

Model \Veidlt

40542 5 Lbs.

40542 5Lbs.

Page 2

NiA NiA

FANKIT

Model \Vt.

\tTF81 10 Ibs

\\,TF81 10 Ibs

V_TF81 101bs

\tTF81 10 Ibs

WFF81 10 Ibs

WFFS1 10 Ibs

WFF81 10 Ibs

V_TF81 101bs

\,_TF81 101bs

SAFETY RULES CONTROLS

The wall furnace should be located near the center of

the house tSr best heat distribution.

Due to high temperatures, the appliance should be

located out of traffic and away from furniture and

_eries.

Children and adults should be alerted to the hazards

of high surface temperature and should stay away to

avoid burns or clothing ignition.

Youn_ children should be carefully supelwised when

they are in the same morn as the appliance.

Do not place clothin_ or other flammable material on

or near the appliance. Precautions should be taken

so as not to place furniture, drapes, or other articles

directly in front of m-itle or lower access door that

would obstruct air openings as proper air flow is

critical to proper operation of unit.

Any safety screen guard or casing fiont removed for

sel_qcin_ an appliance must be replaced prior to

operating the appliance.

If the area where the appliance is to be installed

contains carpeting, tile or combustible materials, other

than wood flooring, the appliance shall be installed

on a metal plate, a wood panel or other non-

combustible materials. The use of ceramic or quarry

tile is acceptable and will provide a surface that is

easily cleaned. This material is to extend the full width

and depth of the appliance.

CLEARANCES

As viewed t?om front of heater, the lninimum clemance

tiom cabinet to combustible construction: Side Wall 1";

Floor 2"; Ceiling 11".

In selecting a location for installation it is necessary

to provide adequate accessibility clearances for selaqcing

and proper operation. This appliance must not be connected

to a chimney flue that serves to vent a solid-fuel burning

(wood or coal) appliance, or a multi-vent system.

1_ 11"

All controls are preassembled at the factory. If

integral snap-bulb type thermostat is used, make sure

that sensing bulb is located on the bottom of gas valve

with clips provided. DO NOT KINK the connecting

tubing. Do not bend the capillary bulb.

The normal manifold pressure should be 3.5"

w.c. on Natural Gas and 10" w.c. on L.R Gas. The

maximum inlet pressure in the gas supply pipe should

never exceed 14" w.c. on L.R Gas or 7.0" w.c. on

Natural Gas.

The appliance and its individual shutoff valve

must be disconnected from the gas supply piping system

during any pressure testing of that system at test

pressures in excess of ½ psig.

The appliance must be isolated from the gas

supply piping system by closing its individual manual

shutoffvalve during any pressure testing of the gas supply

piping system at test pressures equal to or less than ½

psig.

The minimum inlet pressure in the gas supply

pipe should be 5.0" w.c. on Natural Gas or 11" w.c. on

L.R Gas, "for purpose of input adjustment".

The appliance is orificed at the factory for

elevations up to 2,000 feet. If installed above 2,000 feet,

the BTU input must be reduced 4% per 1,000 feet. See

the following orifice chart for the proper orifice for a

specific elevation. A blank orifice is shipped in the high

altitude kit which will have to be drilled to correct size

by installer, gas supplier or qualified serviceman.

NATURAL GAS

Model 0 to 2,000 - 4,000 - 6,000 - 8,000 ]

No. 2.000' 4.000' 6.000' 8.000' 10.000' I

W251F 43 44 45 47 48

W255F 43 44 45 47 4348

W351F 36 38 40 41 43

W355F 36 38 40 41

ORDER KIT #49820 45-1 HIGH ALTITUDE KIT

IW501F 43 44 45 47 48 IW505F 43 44 45 47 48

ORDERKIT #49850 2287-2HIGHALTITUDEKIT

L.P. GAS

Model 0 to 2_000 - 4.000 - 6,000 - 8,000

No. 2_000' 4_000' 6_000' 8_000' 10_000'

W252F 1.45nma 54 54 55 55

W256F 1.45nun 54 54 55 55

W352F 52 52 52 53 54

W356F 52 52 52 53 54

ORDER KIT #49820 45-1 HIGH ALTITUDE KIT

IW502F 1.45mm 54 54 55 55 I

W506F 1.45nml 54 54 55 55

ORDER KIT #49850 2287-2HIGHALTITUDEKIT

Page 3

COMBUSTION AND VENTILATION AIR

When installed, this gas appliance must be provided with flesh air for combustion,

ventilation, and dilution of hot flue gases. The minimum required volume of the

area where the appliance is installed should be 50 cubic feet per 1,000 bin/hr.

If installed in an area of the home that is considered an unconfined space, the

natural infiltration of air around windows and doors will be adequate. If the area is

considered a confined space (less than 50 cubic feet per 1,000 btu), fresh air can be

supplied by providing two permanent openings into adjoining rooms. Each opening

shall have a minimum flee area of one square inch per 1,000 bm per hour of the total

input rating of all gas appliances in the confined space, but not less than 100

square inches. One of the openings shall be within 12 inches of the ceiling and one

within 12 inches of the floor. See Fimlre A.

If the home is of unusually tight construction (new and remodeled homes), tree air

must be supplied through opening(s) to the outdoors. This can be accomplished

by providing 2 permanent openings, one commencing within 12 inches of the

ceiling and one within 12 inches of the floor. These openings shall communicate

directly with the outdoors, or spaces that comlnunicate freely with the outdoors,

such as a ventilated attic and crawl space through galvanized or equivalent

corrosion-resistant ducts. Exception: unobstructed stud and joist spaces are

acceptable ducts provided that not more than one fire block is removed. Special

provisions must be taken to insure that these stud and joist spaces cannot be

blocked with insulation or other objects. Each of these openings using vertical

ducts shall have a minimum flee area of one square inch per 4,000 btu/hr of total

input rating of all gas appliances. See Fimlre B and C. If horizontal ducts are used,

the minimum flee area shall be one square inch per 2,000 btu/hr of total input rating

of all gas appliances.

Fresh make-up air can also be provided through a duct to one permanent opening

colrnnencingwithin 12inches oftheceiling. Theminimum free areaofthis opening

shall be one square inch per 3,000 bm/hr of the total input rating ofatl gas appliances

but not less than the sum of the areas of all vent connectors in the space. See

Fibre D.

When calculating the amount of fresh air needed you must include make-up air

requirements tbr the operation of exhaust fans, kitchen ventilation systems, clothes

dryers, and fireplaces.

ALL COMBUSTION AIR FROM

ADJACENT INDOOR SPACES

THROI_YGHINDOOR COMBrcYSTION

AIR OPENINGS

UL Listed Vent Cap

Vent

i I Opening

Opening

.,..,..,..,..,..,.,..,..,..,..,..,..,..,..,..,..,..

FIGURE A

ALL COMBUSTION AIR FROM

OUTDOORS. INLET AIR FROM

VENTILATED CRAWL SPACE AND

OUTLET AIR TO VENTILATED ATTIC.

UL Listed Vent Cap

UL Listed Gas Vent

ntilation Louvers

ch end of attic)

"" Outlet Air

/Inlet Air

............--.....%: ..--..

....... [\;eiltil_t'io_ j' '

louvers for unheated

crawl space

Additional information can be found in the latest edition of ANSI Z223.1 (National

Fuel Gas Code). FIGURE B

ALL COMBUSTION AIR FROM OUTDOORS

THROI_IGHVENTILATED ATTIC

.UL Listed Vent Cap

-UL Listed Gas Vent

each end of attic)

Air Duct

(Ends 1 ft. [300mm] above floor)

ALL COMBUSTION AIR FROM OUTDOORS

THROUGH S1NGLECOMBUSTION AIR OPEN1NG

UL Listed Vent Cap

Gas Vent

I I i

I[ "_',. -- Opening

Alternate

• Opening

I Location

.,..,..,..,..,..,..,.,..,..,..,..,..,.:

FIGURE C Page 4 FIGURE D

USING ADJACENT STUD SPACE

FOR ALL COMBUSTION AIR

FROM OUTSIDE

HOLES CONNECTING

TO VENTILATED ATTIC

CEILING

PLATE

AIR

GRILLE

FLOOR

PLATE

HOLES CONNECTING TO

VENTILATED CRAWL

SPACE

BASED ON 4,000 BTU OF TOTAL INPUT

RATING OF ALL GAS APPLIANCES, THE

HEATER ONLY REQUIRES A MINIMUM

FREE AREA OF:

SQUARE HOLE SQUARE

BTU IN. SIZE IN.

25,000 6.25 1" .785

35,000 8.75 1.5" 1.76

50,000 12.50 2" 3.14

VENTING

This appliance must be properly connected to a venting

system.

Consult local ordinances governing venting. Install only

UL listed type BW 4" oval gas vent. When the vent enters the

attic, a listed type B- 1 round flue pipe may be used. See Figure

2, Page 7.

Vent pipe must connect to the wall furnace header plate

with a"B" vent base plate and terminate with a cap at a point at

least 12 foot above the bottom of the wall furnace, two feet

above any obstacle within a 10 foot radius, and at least 3 foot

above the roof.

Provisions must be made for adequate combustion and

ventilation air.

This appliance is equipped with a manual reset blocked

flue switch designed to protect against a blocked flue condition,

which would cause combustion products to spill back into the

living quarters. NOTE: A partially blocked, inadequate, or

disconnected vent system may not activate the switch.

Discoloration of the grille is an indication of a bad vent. If this

occurs, the vent can be checked by a qualified serviceman using

a draft gauge. After 15 minutes the gauge should read between

-.02 up to -.04 inches w.c. Vent must be checked at the

beginning of each heating season.

The switch when activated on a bulb control burner will

extinguish the pilot flame, on a thermostat controlled burner, the

thermostat circuit will be broken, turning offthe main burner

flame. Before the heater can be relit, the reset button must be

activated. See Figure B for location of the manual reset blocked

flue switch. To reset the switch, insert a slender rigid object

(i.e. screwdriver) through the front panel louvers and push the

reset button down. See Figure B-1. However, you may have

to remove the front panel, then reset the switch and reinstall the

front panel to relight heater. If homeowner experiences this

problem, the vent system must be checked and corrected.

NOTE: A pre-existing vent that has worked for years may not

be adequate for todays design because of higher efficiency

requirements that result in lower stack temperatures. See

"Possible Causes and Corrective Action" on Page 16.

All type "B" vents shall extend in a generally vertical

direction with offsets not exceeding 45 degrees, except that a

vent system having not more than one 60 degree offset may be

allowed.

Any angle greater than 45 degrees from the vertical is

considered horizontal. The total horizontal run of a vent plus

the horizontal vent connector shall be not greater than 75 percent

of the vertical height of the vent.

Any offsets used should be as far above the

drafthood as possible to allow a venting action to begin

before any restriction is encountered.

Page 5

WARNING: Do not bypass the blocked flue

switch. To do so could expose the consumer to

property damage, personal iniury or possible death.

Mole than 10' --

R1d_ n

Chimne3_

Kd _ T

__! 3 i _in.

Chimney--.._._J_%

_e N above a 3

1oof sm filce

.._ within 10'

o zo ta v

in.

Switcl_....

Control

Wire

FIGURE B

Man. Reset

Blocked

Flue Switch

_Draft

Diverter

Relief

Opening

Combustion

-Chamber

FIGURE B- 1

ROUGH-IN INSTRUCTIONS

NOTE: Maximum wall thickness for a dual

wall (W501, W502, W505, W506) installation

is 5-3/8".

STEP 1. Attach the base plate (purchased

with the vent pipe) to the header plate

using two No. 8 sheet-metal screws

through the pre-punched holes. The

heater may not vent properly without a

base plate to anchor and seal the vent

system. See Figure C.

Plate cut away fol fili

aidth of stud space to

provide ventilation

SV,lds on 16 inch centels

Sheet metal screw base plate

to header

fastening pipe to base plate

Z Header plate of vented wall fiunace

(also acts a_ flrestop)

FIGURE C

STEP 2. Cut out an opening between the

studs of 14-3/8" x 66-1/2" above the floor

plate. Embed the rear flange of the channel

on top of header into either the drywall or

the plastered wall. This provides part of

the required fire stop. Square up and nail

the header in place with the top front of

header located 65-3/4" above floor plate.

(See arrow on right side of header and

Figure 1, 5A and 5B on Page 7).

STEP 3. Rough in V2"gas supply on center

line of left stud either 4" above top of floor

plate or 4" to right of left stud through floor

plate. See Figure 1 located on Page 7.

Page 6

ROUGH-IN INSTRUCTIONS

FIGURE 1

"65-3/4"

_! * This

measnrement

must be

taken from

top of

_]oor

plate

NOTE: For proper combustion, make sure units are

level, front to back and side to side.

IF_.

Dry-Wall

B-W Type Vent

Screw

\ ff--] Front

_' Panel

_ Plaster

(hound

FIGURE 5A - DRY WALL

B-W Type Vent

4-- Screw

*--1

Front

Panel

o Ground

FIGURE 5B - PLASTER WALL

STEP 4.Remove double ceiling plate between studs.

Install one ceiling plate spacer across the cut out

in ceiling plate. Install vent pipe into position,

be sure to lock bottom of vent pipe into the base

plate. Nail second ceiling plate spacer in place.

(See Fimlre C, Page 6).

STEP 5.If the vent continues through additional stories

within the 2x4-smd space, then fire-stop-spacers

must be installed at the second and subsequent

ceiling levels. See Fimlre D.

Firestopspacers

Installation ofB-W gas suppliedby

vent Ibr each subsequent

ceiling orfloor level B-W gasvent

of multi-story

buildings Plate cut away to

B-W gas vent

'Nx-, Nail firestop

spacer securely

FIGURE D

VENT INSTALLATION LISTED

VENTTOP

2 FTMIN

STORM COLLAR

_ ROOF

FLASHING

O\_LTO

CEILING PLATE

SPACERS

12FT.

MIN. CEILING

PLATE

SPACER

LANCES

FIGURE 2 - VENT INSTALLATION

Page 7

B-W VENT

FIGURE 3

STEP

INSTALLATION

6. To place furnace into position, grasp

furnace and lift so furnace flue vent and header

plate vent opening engage. Do not use burner or

gas control to lift heater. Lift furnace upward and

swing bottom into wall opening until legs rest on

floor plate and are flush to finished wall. For proper

combustion, level heater front to back and side to

side. Nail legs to studs. DO NOT BEND LEGS

as this will put the entire unit into a bind and cause

expansion noises (See Figure 3).

7. A drip leg and a manual valve equipped

with a 1/8 N.RT. plugged tapping accessible for

test gauge connection should be installed

imlnediatelyupstremn of the gas supply connection

to the appliance. Some codes and ordinances

require that the manual valve be located outside

the appliance.

BURNER

SHELF

STEP

8. Make gas connection using connector the

same size as gas connection of furnace. CHECK

ALL CONNECTIONS FOR GAS LEAKS

WITH LEAK DETECTOR SOLUTION. DO

NOT USE OPEN FLAME.

9. For wall thermostat units, see "Wiring"

section for thermostat connections. Make sure

all connections are correct and connector stems

are not touching.

FIGURE 4

FIGURE 5C

Page 8

STEP 10. To fasten front panel to fumace, be sure exposed

portion of header is free of debris and plaster.

Place outer panel over furnace with top of panel

about one inch above header and centered in

opening. Keep front panel flush to finished wall

and slide down until rear flange of top outer panel

is wedged tight with header and flush with wall.

Open bottom door of front panel and place sheet

metal screw into locking latch. Secure top of front

panel toheader plate with screw provided. This

will hold front panel securely to wall. See Figures

5A, 5B, (See Page 7), and 5C.

CAUTION: Label all wires prior to disconnection when servicing

controls. Wiring errors can cause improper and

dangerous operation. Verify proper operation after

servicing.

WIRING INSTRUCTIONS -

GRAVITY WALL FURNACE

WARNING: Failure to locate the thermostat properly or to

wire the furnace correctly may result in continuous operation,

control damage or failure to operate. This can cause property

damage, personal injury, or loss of life.

Follow the instructions included with the thermostat. Locate the

thermostat approximately five (5) feet above the floor and four

feet (4') from appliance. Abvays mount the thermostat on an

inside walt where it won't be affected by heat or cold sources such

as direct sunlight, televisions, fireplaces, hidden hot or cold water

pipes, drafts, etc. The thermostat must never be installed in an

adjoining room where a door can be closed between the thermostat

and wall furnace. This wall furnace is equipped with a self

generating control system. Never connect to a 24 volt transforlner

or to the household electrical system. Do not use more thermostat

wire than is included with the wall furnace. Do not run thermostat

wire in same stud space with vent. Conceal wire inside wall or

secure to wall with insulated staples that are included.

YOUR FURNACE MAY BE EQUIPPED WITH EITHER A

WALL THERMOSTAT (Figure 2) OR SNAP-BULB, BUILT-

IN THERMOSTAT (Figure 1) CONTROL CHECK THE

CONTROL ASSEMBLY TO DETERMINE WHICH

WIRING EXAMPLE TO USE.

E.C.O. _

Fit tii(17)_

FIGURE 1

Manual Reset

Blocked Flue Switch

BULB MODELS

NAT. L.E

W251F W252F

W351F W352F

W501F W502F

Thermostat

Manual _ 1

Reset II _

Blocked [[_

Flue Switch "_

/_\ x

WALL _ Wire

THERMOSTATIII

MODELS _-...3____

NAT. L.P.

W255F W256F

W355F W356F

W505F W506F Gas Valve

Pilot

Generatoi

FIGURE 2

SPECIAL INSTRUCTIONS FOR REAR REGISTER KIT APPLICATION

(Figures 6 and 7 line drawings of rear register opening)

STEP 1.Cut hole in the back wall 8-1/4" high by 12-5/8" wide. The lower edge of the hole to be 45-3/4" above the floor plate

as shown in Figure 6.

STEP 2.Install liame for rear register in hole and nail fiame to stud as shown in Figure 7.

STEP 3. Install rough-in header and follow instructions for installation of regular furnace.

NOTE: See Supplement No. 84504 packaged with Rear Register Kit.

Plaster

{

Hole for back

each stud

Stud

. Plaster

\ \\ \ \\ .._-..'-z-

FIG. 6 - ROUGH-IN DIMENSION FOR REAR REGISTER

).Plaster

Stud_ _g_=_/-. Nail to stud

Plaster J'_ Ill >Plaster

FIG. 7 - PLACING FRAME FOR REAR REGISTER

Page 9

LIGHTING INSTRUCTIONS

MODELS: W255F, W256F /W355F, W356F /WS05F, WS06F

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing

property damage, personal injury or loss of life.

A. This appliance has a pilot which ll_lUStbe lighted • If you cannot reach your gas supplier, call the fir_

by hand. When lighting the pilot, follow these in- department.

structions exactly.

BEFORE LIGHTING smell all around the C.

appliance area tbr gas. Be sure to smell next to the

floor because some gas is heavier than air and will

settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

Do not try to light any appliance.

Do not touch any electric switch; do not use any phone

in your building.

Ilnmediately call your gas supplier fioln a neighbor's

phone. Follow the gas supplier's instructions.

Use only your hand to push in or turn the gas contro

knob. Never use tools. If the knob will not push ir

or turn by hand, don't try to repair it, call a qualifiec

service technician. Force or attempted repair ma?

result in a fire or explosion.

Do not use this appliance if any part has been undel

water. Immediately call a qualified selwice techniciar

to inspect the appliance and to replace any part ofth_

control system and any gas control which has beer

under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the intbnnation on the safety label.

2. Set thermostat to it's lowest setting.

3. Open cabinet door.

4. Depress and turn gas control knob ctoclcvvisef'N

to "OFF".

Gas Control Knob

___ Manifold

L___ _--_ [L___ __ Pressure Tap

Pilot Adjustment 'Internal Manifold

Screw Cap Pressure Regulator

NOTE: Knob cannot be turned flom "PILOT" to "OFF" unless

knob is pushed in slightly. Do not force.

5. Wait five (5) minutes to clear out any gas. Then

smell for gas, including near the floor. If you smell

gas, STOP! Follow "B" in the inforlnation on the

safety label. If you don't smell gas, go to the next

step.

6. Locate the pilot. (Follow metal pilot robe froln gas

control).

7. Turn gas control knob counterclockwise N"'N to

"PILOT".

Pilot is

located

on side

o f burner

8. Push gas control knob and hold in. Ilnmediatel?

light the pilot with a match. Continue to hold th_

gas control knob in for about one (1) minute aftel

the pilot is lit. Release gas control knob and it wil

pop back up. Pilot should remain lit. If pilot goes

out, repeat steps 4 through 8.

• If knob does not pop up when released, STOP anc

immediately call your service technician or gas supplier

• If the pilot will not stay lit after several tries, turn the gas

control knob to "OFF" and call your service techniciar

or gas supplier.

9. Turn gas control knob counterclockwise _ tc

"ON".

10. Close the cabinet door.

11. Set thermostat to desired setting.

TO TURN OFF GAS TO APPLIANCE

Set the therlnostat to it's lowest setting. 3. Push in gas control knob slightly and turn cloclca-is_

Open cabinet door. €'N to "OFF". Do not t\_rce.

4. Close cabinet door.

Page l0

LIGHTING INSTRUCTIONS

MODEL: W251F, W252F /W351F, W352F /W501F, W502F

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing

property damage, personal injury or loss of life.

This appliance has a pilot which must be lighted by • If you cannot reach your gas supplier, call the fir_

hand. When lighting the pilot, follow these instruc- department.

tions exactly.

BEFORE LIGHTING smell all around the appliance C.

area t\_r gas. Be sure to smell next to the floor

because some gas is heavier than air and will settle

on the floor.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electric switch; do not use any phone

in your building.

• Ilnmediately call your gas supplier from a neighbor's

phone. Follow the gas supplier's instructions.

Use only your hand to push in or turn the gas contro

knob. Never use tools. If the knob will not push ir

or turn by hand, don't try to repair it, call a quatifiec

service technician. Force or attempted repair ma?

result in a tire or explosion.

Do not use this appliance if any part has been undm

water, hnmediately call a qualified servic_

technician to inspect the appliance and to replac_

any part of the control system and any gas contro!

which has been under water.

LIGHTING INSTRUCTIONS

STOP! Read the information on the safety label.

Open cabinet door.

Turn temperature control knob to "LO".

Depress and turn gas control knob clockwise

to "OFF".

Temp. Control Knob

Internal Outlet Ga_ Control Knob

_':" Pressure Regulator

NOTE: Knob can not be turned from "PILOT" to "OFF"

unless knob is pushed in slightly. Do not force.

Wait five (5) minutes to clear out any gas. Then

smell for gas, including near the floor. If you smell

gas, STOP! Follow "B" in the inforlnation on the

safety label. If you don't smell gas, go to the next

step.

Locate the pilot. (Follow metal pilot tube from gas

control).

Turn gas control knob counterctoc_vise

to "PILOT".

.,/x_

/; :f

(,/_[ /

_( _=_ Pilot is

located

on side

o f burner

8. Depress gas control knob and hold in. hnlnediately

light the pilot with a match. Continue to hold the

gas control knob in t\_r about one (1) minute aftra

the pilot is lit. Release gas control knob and it wilt

pop back up. Pilot should remain lit. If pilot goes

out, repeat steps 4 through 8.

• If knob does not pop up when released, STOP and

immediately call your service technician or gas supplier.

• If the pilot will not stay lit after several tries, turn the

gas control knob to "OFF" and call your service

technician or gas supplier.

9. Turn gas control knob counterctoclcwise _-N

to "ON".

10. Turn temperature control knob to desired setting,

usually a setting of 5 or 6 is satisfactory.

11. Close the cabinet door.

TO TURN OFF GAS TO APPLIANCE

Open the cabinet door.

Turn temperature control knob clockwise

to "LO".

Push in gas control knob slightly and turn cloclcwise

€'X to "OFF". Do not force.

Close cabinet door.

Page 11

PILOT ADJUSTMENT MAINTENANCE INSTRUCTIONS

Locate the pilot adjustment screw on the valve. The pilot

flame should surround at least the top 3/8" of the powerpile

(pilot generator) or thermocouple (see below). The pilot is

unregulated so it will be operating at inlet line pressure (Max.

7" 'a_c. for natural gas and 11" w.c. for propane). To decrease

the pilot flame, turn the screw ctocbvise (approximately seven

to nine full turns to bottom of pilot light channel) until you

produce sufficient flame at the minilnum noise level.

PILOT FLAME ADJUSTMENT

.'" /3/8 TO 1/2 INCH

PILOT FLAME SHOULD ENVELOP 3/8 TO 1/2 INCH

OF THE TIP OF THE GENERATOR.

Installation and repair should be done b¥ a qualified

service person. The appliance should be inspected bel\3re

use and at least annually by aprofessional service person.

More fiequent cleanina may be required due to excessive

lint from carpeting, beddina material, etc. It is

imperative that control compartments, burners, pilot

burners, circulatina air passaaewavs and ventina systems

of the appliance be kept clean.

If the appliance has been equipped with the optional

WFF81-C fan kit asselnbly, the bearings of the motor

should be oiled every six months with approximately 2

drops of S.A.E. 20 oil.

The appliance area must be kept clear and fiee of any

combustible materials, gasoline and other flammable

vapors and liquids.

It is essential that the flow of combustion and ventilation

air not be obstructed.

Periodic examination of the entire ventilation system as

a routine part of the safety perf\mnance check is

recommended on an annual basis.

BURNER FLAME ADJUSTMENT - STAINLESS STEEL BURNER

(!) Air

Shutter

1. FLAME TOO SOFT- Yellow

Flame. Open air shutters until

yellow tipping disappears.

2. FLAME TOO HARD - Deep Blue

Coloration. Closing air shutters

to a point where yellow tipping

begins, re-open slightly to

eliminate yellow tipping. Air

shutter adjustment is now correct.

3. NORMAL FLAMES

NOTE: It is advised that the burner flames be checked at least twice during the heating season for any changes in burner

characteristics. Vacuum burner compartment at start of heating season or as often as needed.

Page 12

MODEL WFF81-C OPTIONAL FAN KIT

INSTALLATION INSTRUCTIONS

NOTE: This fm_ kit is to be installed after installation of wall furnace and with the wall furnace front panel in

place.

STEP 1. This appliance, when installed, must be electrically grounded in accordance with local codes, or in

the absence of local codes, with the latest edition of the National Electric Code, ANSI/NFPA

No. 70. In Canada, see the current Canadian Electrical Code CSA C22.1.

STEP 2.

STEP 3.

STEP 4.

STEP 5.

Set fan kit on top of the wall furnace front panel. Using the back top edge of the fan kit cabinet

as a _uide, mark a horizontal line across the wall. Mark a small vertical line which aligns with the

slot mcated toward the rear of the fan kit casing.

Using the four one inch screws provided, secure the wall mounting bracket to wall 1/8" below the

horizontal line. Fan attachment bracket must be up and threaded nut sert aligned with the small

vertical line. Note: Anchors (not provided) may be required.

Remove junction box and connect 115v power supply in accordance with the wiring diagram.

Replace junction box.

Set fan kit on top of wall furnace front panel. Slot should align with the nut sert. Secure fan kit

to wall mounting bracket with thumb screw provided.

Thumb

Screw

Wiring

Threaded Nut Slot Diagram _,

Sert _'-----. i

Fan Attachment

Bracket

WM1Mounting

Bracket

One Inch J

Screw (4) _" Junction

Box

Wall Furnace

Front Panel

Page l3

WFF81-C WIR1NG SCHEMATIC

Ground

[_ L 1 Black

115 VAC

WHITE

BLACK

White

BLACK BLACK

GREEN GROUND WIRE

FAN SWITCH

BLACK

115 VAC 60 HZ - Less than 12 Amps. If any of the original wire as

supplied with this appliance must be replaced, it must be replaced with

type thermoplastic 105 degree C wire or its equivalent. L1

Black

Page 14

TROUBLE SHOOTING CHART for qualified serviceman - MAIN BURNER

SYMPTOM

Flame too large

Flame pops back

Noisy Flame

Yellow tip flame

(some yellow tipping

on L.R gas is

permissible)

Floating Flame

Gas Odor

Delayed Ignition

Failure to Ignite

Condensation of

water vapor

Burner won't

turn off

Incorrect gas input

Not enough heat

Too nmch heat

POSSIBLE CAUSES

i. Defective operator section of gas valve. I.

2. Burner orifice too large. 2.

3. If installed above 2.000 ft.

i. Too nmch primary air.

I. Too much primary air.

2. Noisy pilot.

3. Burr in orifice (if it whistles or resonates). 3.

4. Excessibe _as input. 4.

i. Too little primary air. i.

2. (:logged main burner ports. 2.

3. Clogged draft hood. 3.

4. Linted up air shutter.

1. Blocked venting.

2. Insufficient primary air.

i. Gas leak.

2. Chimney or flue obstruction.

3. Drafts around appliance. 3.

1. Pilot flame too small, i.

2. Burner ports clogged near pilot. 2.

3. Low gas pressure. 3.

4. Pilot decreases in size when main burners 4.

coIIle Oll.

5. Air shutter open too far. 5.

6. Drafts around appliance. 6.

7. Bad venting. 7.

i. Main gas ofT. i.

2. Defective gas valve. 2.

i. Improper venting, i.

i. Defective or sticking automatic valve. 1.

2. Excessive gas pressure (The supply gas 2.

pressure must not exceed 1/2 psi or 14"

w_tcr _01umn),

I. Gas input not checked.

2. (:logged orifice.

i. Appliance undersized.

2. Temperature dial set too low. (Bulb 2.

type valves).

3. Incorrect supply pressure. 3.

i. Temperature dial set too high. i.

2. Combination control valve sticks open. 2.

CORRECTIVE ACTION

Replace complete valve.

Check with local gas company for proper

orifice size and replace.

3. Refer to orifice chart. Paae 3.

i. Adjust air shutter. (See Page 12).

2. Reduce pilot gas with adjusting screw on

combination gas control valve.

Remove burr or replace orifice (Do not enlarge orifices).

See "Flame Too Large" above.

Adjust air shutter. (See Page 12).

Clean main burner ports. (Do not enlarge ports).

(:lean draft hood.

4. Check for dust or lint at air mixer opening and

around the shutter. Clean as neeessarv.

i. Clean flue passageways to remove blockage.

2. Adjust air shutter to increase primal T air supply.

(See Pa_e 12).

i. Shut off gas service immediately. Check

piping. (:all gas company. (See Page 1).

2. (:lean flue.

Eliminate drafts.

Check pilot orifice, increase pilot gas flow

if necessary by adjusting inlet pressure.

Clean burner ports (Do not enlarge ports).

Check gas supply pressure.

Supply piping is inadequately sized. Consult local

gas utility or competent installer.

Close air shutter to proper setting as outlined in these

instructions (slight yellow tipping is allowable on

L.R Gas). (See Page 12).

Eliminate drafts.

See "Venting".

Open all mmmal gas valves.

Replace gas valve.

See "Venting".

(:lean or replace valve.

To correct this situation contact the utility

supplying the gas.

1. Re-check gas input.

2. Check orifice for clogging. If clogged,

clean out the hole carefully with a smooth wood toothpick.

(Do not in any way enlarge or distort it).

I. This is especially true when a dwelling or room is

enlarged. Have the heat loss calculated and compare

to the appliance output (70% of input). Your gas

company or installer can supply you with this

information. If appliance is undersized, replace with

correct size unit.

Raise setting of Temperature Dial. See

"Lighting and Shutting Down Instructions".

Cheek supply pressure as outlined above.

Lower setting of temperature dial. See "Lighting

and Shutting Down Instructions".

Replace combination control valve.

Page 15

SYMPTOM

Burner won't

mm on

TROUBLE SHOOTING CHART - AUTOMATIC PILOT & VALVE

POSSIBLE CAUSES CORRECTIVE ACTION

1. Pilot flame too large or too small.

2. Dirt in pilot orifice.

3. Detective automatic pilot section in

combination control valve.

4. Detective thennocouple.

5. Defective combination control valve.

6. Wall thermostat models - manual reset

blocked flue switch tripped.

1. Re-adjust pilot flame using adjustment on

combination control valve.

2. Clean pilot orifice with air or solvent, do

not ream.

3. Replace entire combination control vane.

4. Replace thermocouple.

5. Replace valve.

6. Reset switch, see Page 6 and blocked flue

section below.

TROUBLE SHOOTING CHART -BLOCKED FLUE SWITCH (FOR USE BY A QUALIFIED SERVICEMAN)

POSSIBLE CAUSES CORRECTIVE ACTION

1. Blockage in A. Check vent pipe for blockage, such as bird nest, wasp nest, twigs, leaves, etc.

vent pipe B. Check inside the bottom of the vent pipe to make sure the top of the draft diverter did not

rip the inner liner causing it to block part of the vent opening.

C. Check that no insulation from the header plate got caught on top of the draft diverter when

the heater was inserted into the wall.

D. Check that the vent cap is properly installed, not shoved too tar down on the vent pipe.

2. Burner is A. Check the manifold pressure.

overfiring B. Check the rate, NOTE: This appliance was orificed for elevations up to 2,000 feet. When

installed at higher elevations refer to orifice chart in controls section of instructions for

proper orifice size and re-orifice accordingly.

3. Colxect vent system.3. hnproper vent

system

A. Vent too short

B. Restriction in

vent system

caused by ofl;ets

C. Incorrect vent pipe

4. Inconect header 4.

plate location

5. Vent pipe not do,am 5. Use a base plate (obtained from the vent pipe manufacturer) on top of our header plate.

on the header plate This wilt lock the vent pipe down and prevent the draft diverter from shoving it up.

securely

6. Loose connections 6. Check the connection on both the switch and the gas valve. Tighten if necessary.

on the vent safety

wiring harness

A. The vent should tenninate a minimum of 12 feet above the floor. See Figure 2. Also, the

top of the vent must be at least 2 foot above any obstacle within a 10 foot radius, including

the roof. See Figure A.

B. All type "B" vents shall extend in a generally vertical direction with ofl;ets not exceeding 45

degrees, except that a vent system having not more than one 60 degree ofl;et may be allowed.

Any angle greater than 45 degrees tiom the vertical is considered horizontal. The total

horizontal mn of a vent plus the horizontal vent connector shall be not greater than 75 percent

of the vertical height of the vent.

Any ofl_ets used should be as far above the drafthood as possible to allow a venting action to

begin before any restriction is encountered.

C. Use listed BW type vent pipe. Do not use tansite or any other type of ceramic pipe t\_r venting.

Do not use single wall pipe. When venting into a masonry chimney the chimney must be

properly lined and sized for this gas furnace. The use of type B or flexible chimney liner is

recommended.

The header plate must be 65-3/4" above the floor plate. See rough-in instructions.

IDO NOT BYPASS THE BLOCKED FLUE SWITCH

To do so could expose the consumer to property damage, personal injury or possible death.

Page 16 I

Prices and specifications subject

to change without notice. All

prices are F.O.B. factory.

GRAVITY WALL FURNACE

LIST PRICES - - JU2qE 2004

SINGLE WALL FURNACE

Model Numbers

Nat. L.P

W251F W252F

W351F W352F

W255F W256F

W355F W356F _.. v,.@

DUAL WALL FURNACE

Model Numbers _

Nat. L.P.

W501F W502F <_:_>:,

W505F W506F __]]@ l_

BURNER ASSEMBLY /

SINGLE WALL FURNACE

REAR REGISTER KIT - Used

on Single Wall models only

WFF81-C FAN KIT Used on

Single and Dual Walt models

KIT

BURNER ASSEMBLY /

DUAL WALL FURNACE

THERMOSTAT

NOTICE: When ordering any component in the Burner Assembly, specify

either Honeywell or Robertshaw components. REM 08/02

Page 17

HOW TO PROPERLY ORDER PARTS: In addition to part description and part number, please give model nnmber, serial number, and type of gas used. This

information can be fuund on the rating plate that is attached to heater.

FRONT PANEL, DOOR & BODY ASSEMBLY

FOR MODELS W25F W35F

REF. PART LIST PART

PART DESCRIPTION NO, NO, PRICE NO,

Front Panel Assembly 1 40025 $121.80 40025

Lower Door 2 40032 $9.60 40032

Handle Assembly 3 40033 $4,40 40033

Body Assembly 4 39805 $157.50 39805

Draft Diverter Assembly 7 40042 $37,20 40045

Draft Diverter Assembly 7A N/A N/A N/A

Heat Exchanger 8 40260 $129.20 40265

Upper Shield 9 40068 $2,90 40068

Header Assembly 10 40055 $25.90 40055

Lower Front Shield 11 40055 $13.10 40055

Gasket Flue Pipe 12 78050 $1.10 78050

Blocked Flue Sw. 350 Deg. 46 84166 $8.90 84166

Wiring Harness/Bulb 47 84134 $8.90 84134

Wiring Harness/Wall 47 84133 $8.90 84133

E,C.O, Fitting/Bulb 34 84095 $6,00 84095

BURNER ASSg. PARTS W251/252/255 /256F

FOR MODELS: W351 /352 / 355 / 356F

REF. PART LIST

PART DESCRIPTION NO, NO, PRICE

Burner, Support Assy, 28 N/A N/A

Burner, Steel 29 84070 $39.30

Burner, Steel WITH

Carry Over Tapping 29A N/A N/A

Burner Restrietor Plate N/A N/A N/A

for W502F and W506F#

Orifice Coupling 30 84631 $4.50

Elbow 3/8 90 Degree 31 84124 $2.00

Orifices 32

Manifold 33 N/A N/A

Pipe Nipple N/A 84123 $1.70

Pilot Tubing w/Fittings 44 74452 $6.70

Air Shutter 35 84078 $2,10

Valves 36

Pilots 38

Pilot Generator 39 70098 $30.80

Thermostat 40 74592 $19.00

Wire, Thermostat 41 74518 $1,20

Thermocouple 42 70096 $11,30

Carry Over Shield 43 N/A N/A

Installation Instructions N/A 84502 N/C

Lighting Instr., Bulb N/A 91263 N/C

Lighting Instr,, Wall N/A 91253 N/C

VALVES (Ref. No. 36)

PARTDESCRIPTION PART Part Desc. PART LIST

ROBERTSHAW NO. DEXEN NO. PRICE

7000SRLC Nat, 70092 6003H Nat, 84087 $134.40

7000SRLC L.P. 70093 6003H LP. 84088 $143.90

7000MVRLC Nat. 70090 6003 Nat. 84085 $129.20

7000MVRLC-L.P. 70091 6003 L.P. 84086 $137,60

7000SRLC Nat, 70092 6003H Nat, 84087 $134.40

7000SRLC L.P. 70093 6003H LP. 84088 $143.90

7000MVRLC Nat. 70090 6003 Nat. 84085 $129.20

7000MVRLC-L.P. 70091 6003 L.P. 84086 $137,60

7000SRLC Nat, 70092 6003H Nat, 84087 $134.40

7000SRLC L.P. 70093 6003H LP. 84088 $143.90

7000MVR[C Nat. 70090 6003 Nat. 84085 $129,20

7000MVRLC-L.P. 70091 6003 L.P. 84086 $137,60

W50F

LIST PART LIST

PRICE NO, PRICE

$121.80 *40025 $121.80

$9.60 *40032 $9.60

$4,40 *40033 $4,40

$157.50 40103 $181.70

$37,10 40141 $34,20

N/A 40140 $34.80

$127.10 *40260 $129.20

$2.90 *40068 $2.90

$25.90 40150 $35.00

$13,10 *40065 $13,10

$1.10 78050 $1.10

$8.90 84166 $8.90

$8.90 84134 $8.90

$8.90 84133 $8.90

$6,00 84095 $6,00

W501/502F

W505/506F

PART LIST

NO. PRICE

40212 $17.20

84070 $39,30

84071 $51.40

#40220 $2,10

N/A N/A

SEE ORIFICES

84072 $25.80

N/A N/A

74452 86.70

*84078 $2.10

SEE VALVES

SEE PILOTS

70098 $30,80

74592 $19.00

74518 $1,20

70096 $11,30

40209 $9.00

84502 N/C

91263 N/C

91253 N/C

PIL )I_

(Ref. No.3B)

MODEL PART LIST

NUMBER NO. PRICE

W251F 84128 $9.30

W252F 84127 $9.30

W255F 84128 $9,30

W256F 84127 $9,30

W351F 84128 $9.30

W352F 84127 $9.30

W355F 84128 $9,30

W356F 84127 $9,30

W501F 84128 $9.30

W502F 84127 $9.30

W505F 84128 $9.30

W506F 84127 $9,30

WFF81-C FAN KIT

Fits all Models)

REF. PART LIST

PART DESCRIPTION NO, NO. PRICE

Fan Cabinet 13 40304 $33.30

Junction Box 14 40315 $6.80

Motor Mounting Brk. 15 40313 $4.10

Motor 16 85110 $56.20

Fan Blade 17 85115 $8.10

Heyco Strain Relief 18 84155 $1.10

Fan Switch 19 84170 $5.60

Wiring Diagram (label) 20 91147 N/C

Fan Housing 21 40311 $17.90

Fan Switeh Wire 48 *84171 $1.60

Wall Mtg. Bracket 49 40317 $6.10

Installation Manual q/A 84511 N/C

40542-A REAR REGISTER

W25/35E & F SERIESONLY)

REF. PART LIST

PART DESCRIPTION NO, NO, PRICE

Damper 22 40375 $2.40

Damper Spring 23 40377 $1.90

Frame Assembly 24 40365 $11.60

Bell, Pull 26 85003 $1.10

Installation Manual N/A 84504 N/C

FSK-A

FREE STANDING KIT (W25/W35 only)

Floor Plate Assembly 55 40405 $19.00

Right Side Assembly 56 40410 $29,20

Upper Lett Side 57 40415 $10.80

Upper Right Side 58 40416 $10.80

Upper Front 59 40418 $18.30

Left Side Assembly 60 40422 $28.20

(Ref. No. 32)

PART

PARTS DESCRIPTION

Q350A1545 NAT.

Q350A1867 L.P.

Q350A1545 NAT.

Q358A 1867 L.P,

Q350A1545 NAT.

Q350A1867 L.P,

Q350A1545 NAT.

Q350A1867 L.P,

Q350A1545 NAT.

Q350A1867 L.P,

Q350A1545 NAT.

Q350A1867 L.P,

LIST

NO. PRICE

84639 83.20

84634 $3.20

84639 $3.20

84634 $3.20

84642 $3.20

84644 $3.20

84642 $3.20

84644 $3,20

*95274 $3.20

*84648 $3.20

*95274 $3.20

*84648 $3,20

Mr. Contractm; we only sell parts through our wholesalers, but the prices listed are for your convenience. For prompt parts

service, contact the wholesaler from which you purchased your Cozy heater. NOTE: Parts & schematic drawings on current

models are shown at _v.cozyheaters.com.

AUGUST 2004

*TWO REQUIRED Page 18 REVISED 11/22/04

IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT

SYSTEM FOR HEATING EQUIPMENT

WHAT YOU DON'T KNOW CAN HURT YOU.

Your pilot light system has been designed for sate and reliable operation. Although safety mechanisms are built-in,

the potential for hazard exists. This information is intended to help you avoid these hazards.

YOUR GAS CONTROL AND PILOT LIGHT

SYSTEM

Your gas control and pilot light system has a safety

device whose purpose is to shut-off the gas supply to

the appliance if the pilot light goes out. If you have

trouble lighting the pilot or keeping it lit, it may mean

that this safe D" device is warning you that there is a

problem with your system. Inspection and tvpairs or

replacement must be made by a trained gas service

technician.

TAMPERING IS DANGEROUS

The pilot safety system may also not work if you do

not follow the lighting instructions carefully or if you

tamper with the gas control that you use to light the

pilot. Tampering with the gas control, particularly

with tools, can damage the safe R" mechanism in the

control and can allow gas to leak. This can result in a

fire or explosion causing property damage, personal

injury or death.

IF YOU SMELL GAS, DON'T LIGHT IT

WHAT TO DO IF YOU SMELL GAS ...

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use

any phone in your building.

• Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the

fire department.

Installation and service must be performed by a

qualified installer, service agency or the gas

supplier.

Do not store or use gasoline or other flammable

vapors and liquids in the vicinity of this or any

other appliance.

CRITICAL SAFETY POINTS TO REMEMBER...

•Your gas has been odorized so that you can smell it.

Ahvays smell around for gas before lighting your

appliance.

• Sniff for L.P.-gas at floor level. LP-gas is heavier than

air and may temporarily exist at floor level.

IF YOU CAN'T LIGHT IT,

DON'T FIGHT IT!

Association gama

THIS IS NOT AN ADVERTISEMENT

If you smell gas, do not attempt to light the pilot. Do

not cause a spark by turning on or off electrical

switches or appliances or by using the phone. Turn off

the gas to the appliances and call your gas supplier

from another location.

If your gas control has gotten wet as the result of

flooding or other wetting, it must be replaced

immediately by a trained gas service technician.

Water can lead to damage of the internal safety

mechanism in the gas control and can create a

hazardous condition.

The Louisville Tin & Stove Co. warrants to the

original user the accompanying product for the period

specified herein, provided said product is installed,

operated, maintained, serviced, and used according to

the instructions and specifications accompanying the

product. AS OUTLINED IN OIR INSTRUCTIONS,

ANY WARRANTY CONSIDERATIONS ARE

CONTINGENT ON INSTALLATION BY A

QUALIFIED INSTALLER (CONTRACTOR).

SELF-INSTALLATION IS NOT RECOMMENDED

AND MY IN_.LIDATE YOUR WARRANTY.

If within a period of one year from the date of

installation of the product, any part supplied by the

manufacturer proves to be defective clue to workmanship

or material, it will replace such part, provided parts have

not been subjected to misuse, alteration, neglect, or

accidents. The term of the warranty for the heat exchanger

is covered in Table A below. Any claim not made within

ten (10) days after the expiration of the warranty period

shall be deemed waived by the user.

The manufacturer shall have no liability or be

required to perfoml any obligation under this warranty

unless, when requested, the user returns, at the user's

expense, the component or product claimed defective, to

the manufacturer for inspection, to enable the

manufacturer to detemfine if the claimed defect is covered

by this wan'anty.

No cliarges for freight, labor or other expenses

incurred in the repair, removal, or replacement of any

product or component claimed to be defective, will be paid

by the manufiacturer to the user, and the manufacturer will

not be liable for any expenses incun'ed, by the user, in

remedying any defect in the product.

Service under this warranty is the responsibility

of the installer. In the event service under this warranty is

needed, the user of the product shall request such service

directly from the installer. If the user is unable to locate

the installer, the user should write directly to the

manufacturer, and the name of an alternative service source

will be supplied.

The product safety registration card (packed

inside the appliance) must be completed and returned to

the factory.

THIS WARRANTY IS EXPRESSLY IN LIEU

OF ANY OTHER WARRANTIES, EXPRESS OR

IMPLIED (WHETHER WRITTEN OR ORAL). ANY

IMPLIED WARRANTY OF MERCHANTABILITY OR OF

FITNESS FOR A PARTICULAR PURPOSE IS

EXPRESSLY LIMITED TO THE DURATION OF THE

MANUFACTURER'S EXPRESS, WRITTEN

WARRANTY.

UNDER NO CIRCUMSTANCES SHALL THE

MANUFACTURER BE LIABLE FOR ANY SPECIAL,

INDIRECT OR CONSEQUENTIAL DAMANGES OR

EXPENSES ARISING DIRECTLY OR INDIRECTLY

FROM ANY COMPONENT OR FROM THE USE

THEREOF. THE REMEDIES SET FORTH HEREIN

SHALL BE THE EXCLUSIVE REMEDIES AVAILABLE

TO THE USER AND ARE IN LIEU OF ALL OTHER

REMEDIES.

SOME STATES DO NOT ALLOW

LIMITATIONS ON HOW LONG AN IMPLIED

WARRANTY LASTS, SO THE ABOVE LIMITATIONS

MAY NOT APLY TO YOU.

SOME STATES DO NOT ALLOW THE

EXCLUSION OR LIMITATION OF INCIDENTAL OR

CONSEQUENTIAL DAMAGES, SO THE ABOVE

LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO

YOU.

THIS WARRANTY GIVES YOU SPECIFIC

LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER

RIGHTS, WHICH VARY, FROM STATE TO STATE.

TABLE A

Warranty for gas appliance heat exchangers onh.

Product

Cozy Gas Fired Floor Furnace

Cozy Gas Fired Wall Furnace

Cozy Gas Fired Vented Console Heater

Cozy Gas Fired Direct Vent Heater

Cozy Gas Fired Counterflow Furnace

Cozy Gas Fired Counterflow Direct Vent Furnace

Cozy Gas Fired Mobile Home Direct Vent Furnace

Cozy Gas Fired Hi-Efficient Direct Vent Wall Furnace

Wananty Period

10 Years

LOUISVILLE T1N AND STOVE COMPANY

EO. BOX 2767 LOUISVILLE, KY. 40201-2767

COZY Furnace Wall Manual L0805271

W502F W255F L0805271

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