CPAC Systems CPAC1054 Charging Interface Control Unit User Manual InstallationInstructions

Download:
Mirror Download [FCC.gov]
Document ID	3339170
Application ID	G0KgKRHEM4oN2Hh+irk8BQ==
Document Description	InstallationInstructions
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	77.89kB (973678 bits)
Date Submitted	2017-03-30 00:00:00
Date Available	2017-03-30 00:00:00
Creation Date	2017-03-29 12:35:08
Producing Software	Microsoft® Word 2016
Document Lastmod	2017-03-29 12:35:08
Document Title	CPAC-1054 (CICU): General Guidelines - Installation and Operation
Document Creator	Microsoft® Word 2016
Document Author:	Martin Ryd

CPAC SYSTEMS AB
Box 217, SE-401 23
Göteborg, Sweden
Visitors: Bergskroken 3,
Mölndal
Phone: +46 (0)31 352 16 00
www.cpacsystems.se
VAT#: SE556566281001
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Description
General installation and operational guidelines for the CPAC-1054 (CICU) unit
Issued by
Lars-Gunnar Sundin
Approved by
Project
CICU
Reg. No.
File
CICU Installation-operational guidelines D 170329
Classification
Open within project
Date
2017-03-29
Revision
Page
1 (11)
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
2(11)
Innehåll
1.
Document Information __________________________________________________________ 3
1.1
Purpouse ...................................................................................................................................... 3
1.2
Revision History .......................................................................................................................... 3
1.3
Confidentiality ............................................................................................................................. 3
1.4
References ................................................................................................................................... 3
1.5
Terminology ................................................................................................................................ 3
2.
Overview _____________________________________________________________________ 4
3.
Operation _____________________________________________________________________ 5
4.
3.1
State Machine for HPC and initiation of communication ........................................................... 5
3.2
Description of the HPC initial transition sequence involving WLAN/WiFi ............................... 6
Installation ____________________________________________________________________ 7
4.1
CPAC-1054 (CICU) unit ............................................................................................................. 7
4.2
Mounting requirements - unit ...................................................................................................... 7
4.3
Mounting requirements - cables .................................................................................................. 7
4.4
Mounting requirements - WLAN/WiFi antenna connected to the unit ....................................... 8
5.
Modes of Operation _____________________________________________________________ 9
6.
Additional technical data _______________________________________________________ 10
6.1
Overview of Connectors ............................................................................................................ 10
6.2
Radio Interface for M2M communication................................................................................. 10
6.3
Power ......................................................................................................................................... 10
6.4
Environment .............................................................................................................................. 10
6.5
Physical Specification ............................................................................................................... 10
6.6
WLAN/WiFi Antenna including feeder coaxial cable .............................................................. 11
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
3(11)
1. Document Information
1.1 Purpouse
The purpose of this document is solely to give general guidelines for the installation of CPAC-1054
(CICU) in buses supplied by Volvo Bus Corporation (VBC).
It does not replace the more specific instructions needed for the installation of CPAC-1054 (CICU) as
part of the assembly instructions needed for different types of buses including all equipment and
functions.
This latter type of document is written by the manufacturing entity of each type of bus or bus family.
Note 1: Since the use of the CPAC-1054 (CICU) is bus specific there is no general “User Manual” for
CPAC-1054 (CICU).
1.2 Revision History
Rev
Date
Name
Description
2016-06-14
L-G Sundin
First external version
A2
2016-06-20
L-G Sundin
Minor correction: antenna interface connector (SMC> SMB)
A3
2016-06-20
L-G Sundin
Use of antenna frequency bands clarified
2016-07-06
L-G Sundin
Max output power corrected to 15 dBm (conducted)
2016-12-06
L-G Sundin
General clean-up. Definition of antenna feeder coaxial cable
added.
2017-03-29
L-G Sundin
Antenna type corrected to Hubert+Suhner 1354.17.0001
(the 1356.17.0008 given in earlier revisions is very similar but only used for prototypes)
1.3 Confidentiality
This document is solely to be used by VBC, or companies specifically appointed by VBC for integrating
the CPAC-1054 (CICU) unit and its antenna in VBC supplied buses.
The document is neither intended for the end users of the buses, nor for the general public.
1.4 References
Ref
Title
Registration number
1.5 Terminology
Term
Explanation
CICU
Designation used by Volvo Bus Corporation for the CPAC-1054 unit
MCS
TBD
VBC
Machine Control System
To Be Defined
Volvo Bus Corporation
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
4(11)
2. Overview
Charging station WLAN/WiFi
antenna
Electrical prototype bus at charging station. WLAN/WiFi antenna of the charging station – similar to that
of the bus – can be noted immediately to the left of the pantograph upper mounting in the tower.
The CPAC-1054 (CICU) is installed in VBC buses for electrical charging control and subsidiary functions
of electrical or electrical hybrid busses at charging stations. It is not intended for any other use.
The CPAC-1054 (CICU) communicates via a WLAN/WiFi connection for Hi-Power charging (HPC) and
via a cable for Low-Power (“overnight”) charging (LPC). The communication is regulated by the ISO
15118 standard.
This document focuses on general aspects of the WLAN/WiFi communication.
The WLAN/WiFi connection is solely used for M2M communication between the bus and the charging
station. WLAN/WiFi is used for the movement control of the tower mounted pantograph and for handling
the charging sequence. No human action is required or used for the WLAN/WiFi communication
between the charging station and the bus. The connection is not used for voice - or - general purpose
data transfer not related to the basic charging and associated functions.
The WLAN/WiFi function of the charging station pantograph tower has a master role in the
communication, while the WLAN/WiFi function of the bus has the client/slave role. The WLAN/WiFi
communication is done in the vertical plane and can only be performed when the bus and the bus
antenna is positioned underneath the antenna of the charging tower.
The WLAN/WiFi communication may have a function related to the positioning of the bus with respect to
the pantograph, but this is often handled by other means. To support positioning operations, similar higain antennas1 are used in both the charging station tower and the bus.
The hi-gain property of the antennas as such, is not used by the system, but the antenna lobe property with
confined sharp flanks in (or close to) the antenna near field is.
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
5(11)
3. Operation
This section gives a description2 of the HPC (Hi Power Charging) sequence, focused on the use of the
WLAN/WiFi, particularly the start-up sequence. Other portions have been deleted.
3.1 State Machine for HPC and initiation of communication
HPC function inactive
HPC function active
[T1]
WiFi Setup
[T102]
[T2]
SECC Discovery
[T103]
[T3]
Wait for Parking
Brake activation
[T205]
[T5]
[T106]
Wait for System
Conditions for
Charging
[T206]
[T6]
[T104]
SECC Connection
Establishment
[T107]
App Protocol
Negotiation
[T204]
[T4]
[T207]
[T7]
[T108]
Session Setup
[T208]
[T8]
[T109]
[T110]
[T111]
Service Discovery
[T9]
Service and
Payment
Selection
[T10]
Contract Auth
[T209]
[T210]
[T211]
[T11]
[T112]
Charge Parameter
Discovery
[T113]
Compatibility
Check
[T212]
[T12]
[T213]
[T13]
[T114]
Cable Check
[T214]
[T14]
[T115]
Pre-charging
[T215]
[T15]
[T116]
Activate Charger
Contactors
[T216]
[T16]
Charging
[T17]
[T217]
[T317]
Charging Rampdown
Abnormal
[T321]
Deactivate Charger [T218]
Contactors
[T18]
Session Termination [T219]
Normal
[T19]
Session Termination
Abnormal
[T120]
Exit function
The info is derived from a various specification document.
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
6(11)
3.2 Description of the HPC initial transition sequence involving
WLAN/WiFi
This section, as an illustration, contains the more detailed sequence for the upstart of the HPC charging
including role of WLAN/WiFi. The HPC Transition T-designations refer to the figure in section 3.1.
HPC Transition T1:
REQ 0567-0056-P06
The HPC function shall be started and begin in the state WLAN/WiFi Setup, IF ALL of the
following is true:
• A recognized SSID with WPA2 security enabled is within range
• EmergencySwitchStatus=NotEmergency
• BatterySwitchStatus=Active
• ServiceSwitchStatus=ServiceNotOngoing
• PowerNetDRStatus=Active
• ChargingCableConnected = InActive
State: WLAN/WiFi Setup
Connect to the charging station network through the detected SSID and receive an IP address for the
vehicle.
Entry:
None
Do:
REQ 0567-0057-B01
Establish a connection to the detected SSID, using the corresponding password.
REQ 0567-0317-P09
The WLAN/WiFi Setup shall be retried as long as the SSID is within range.
Exit:
REQ 0567-0060-C04
Set VP212.ChargingDriverMessage = 0x0 (No driver message)
HPC Transition T102:
REQ 0567-0061-B02
Exit function IF ANY of the following conditions are true:
• EmergencySwitchStatus=Emergency
• BatterySwitchStatus=Inactive
• ServiceSwitchStatus=ServiceOngoing
• PowerNetDRStatus=Inactive
• Detected SSID no longer within range
HPC Transition T2:
REQ 0567-0062-B01
Go to state SECC Discovery if the following condition is true:
• Communication setup is successful
… etc.
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
7(11)
4. Installation
4.1 CPAC-1054 (CICU) unit
CPAC-1054 (CICU) – exterior view
4.2 Mounting requirements - unit
The CPAC-1054 (CICU) unit shall normally be mounted in a separate compartment inside the bus.
•
•
•
•
The unit can be mounted horizontally or vertically.
No hot surfaces shall be close to or come in contact with the unit and cables.
No moving parts shall be allowed touch the cables or the unit
The mounting of the unit shall be such that unintentional touching of the unit box during
operation is avoided since the exterior surface may be warm/hot.
4.3 Mounting requirements - cables
•
•
•
•
•
•
Cables shall be connected to the CPAC-1054 (CICU) unit according to the connector marking.
The cables shall be strapped to avoid tension (push/pull/torque) on the connectors.
Cable and connector mounting and clamping shall follow “Volvo Design guidelines”
The cables harness shall not be visible or easily accessible after mounting
The cables shall normally be routed away from electrical disturbance sources like radio
transmitters, electrical motors, power inverters etc.
All electrical equipment within 2 m from the cables shall comply with the Volvo EMC directives
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
8(11)
4.4 Mounting requirements - WLAN/WiFi antenna connected to the unit
Antenna (front and back), interconnecting antenna cable and CPAC-1054 unit3
The WLAN/WiFi antenna shall be mounted horizontally at the roof of the bus near the charging rails.
A special mounting bracket made for the bus model shall be used. The antenna mounting geometry
shall match the arrangements of the charging system (rails, pantograph, charging tower antenna etc)
including positioning requirements.
The antenna shall be mounted in such a way that the antenna cable connecting to the CPAC-1054
(CICU) unit can be routed to the unit in the cabin/compartment inside the bus according to the rules for
such cable routing.
NOTES: The antenna is only for outside/outdoor mount. Shall normally always be used together with
associated 7.5 m coaxial cable included with the antenna.
Note: The CPAC -1054 unit in these photos has special test cables mounted. These test cables are not part of the
operational cable arrangement, only the interconnecting feeder coaxial cable between the unit and the antenna.
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
9(11)
5. Modes of Operation
The CPAC-1054 (CICU) unit has two basic operation modes, Sleep and Operational Mode.
•
•
Sleep Mode
o The power state Sleep is realized by disabling all power to the unit with the exception of
circuits for wake-up handling and hardwired I/O.
o When the CICU detects a power connection, it initiates “wake up” of the unit, by turning
on the dc-dc converters, starting the microcontroller.
o Sleep state is entered when charging is finished or interrupted.
Operational Mode
o In Operating Mode, all processes in normal operation. Power source: main 24V battery.
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
10(11)
6. Additional technical data
6.1 Overview of Connectors
Pos.
•
•
•
•
Description
22-pin JAE connector
30-pin JAE connector
External Wi-Fi Antenna connector
Heater Interface, 2-pin Yazaki connector
Connector A: type JAE IL-AG5-22P-D3L2, miscellaneous signals to and from CICU unit
Connector B: type JAE IL-AG5-30P-D3L2, miscellaneous signals to and from CICU unit
Connector C: type SMB, Fakra Black, Code-A, coaxial connection CICU antenna and CICU
unit
Connector D: type YESC Kaizen 7382-5608-30, interface to heater of high power charger
rails.
6.2 Radio Interface for M2M communication
WLAN/WiFi module: type U-BLOX ODIN-W260
•
•
•
•
Dual band WLAN/WiFi (2.4 and 5 GHz).
NOTE: Only 5 GHz band is used for CPAC-1054 (CICU)
WLAN/WiFi standards: IEEE 802.11a/b/g and IEEE 802.11 d/e/h
WLAN/WiFi output power: 15 dBm (max conducted)
Globally certified
6.3 Power
•
•
•
External Power: nom 24 V (8 – 32 V)
External fuse: 10 A (slow blow)
Power consumption: < 100 mA@24V (max 3 W)
6.4 Environment
•
•
•
IP class: IP32, ISO 20653
Temperature (operational): -40 - +85 ºC
Temperature (storage):
-40 - +85 ºC
6.5 Physical Specification
•
•
Size: 187 mm x 121 mm x 43 mm
Weight: 255 g
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
11(11)
6.6 WLAN/WiFi Antenna including feeder coaxial cable
•
•
•
•
•
•
•
WLAN/WiFi antenna: type Huber & Suhner Sencity SPOT-L (1354.17.0001).
o Frequency bands: 5150 – 5875 MHz (Band: 4900 - 5150 MHz not used)
o Polarization: Linear
Dimensions (excluding feeder coaxial cable): 305 mm x 305 mm x 15 mm
Weight: 1.2 kg
Connectors, antenna and feeder coaxial cable:
o Antenna element: N type,
o Coaxial cable: Fakra Code A
Antenna feeder coaxial cable:
o Length (standard cable): 7,5 m
o Attenuation (standard cable): 16.7 dB
o NOTE: If for some reason this standard cable can’t be used a replacement shall
have a minimum attenuation of 16.7 dB.
Temperature: -45 - +70 ºC
IP class: IP67

---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.5
Linearized                      : No
Page Count                      : 11
Language                        : es-ES
Tagged PDF                      : Yes
XMP Toolkit                     : 3.1-701
Producer                        : Microsoft® Word 2016
Keywords                        : template
Title                           : CPAC-1054 (CICU): General Guidelines - Installation and Operation
Creator                         : Martin Ryd
Creator Tool                    : Microsoft® Word 2016
Create Date                     : 2017:03:29 12:35:08+02:00
Modify Date                     : 2017:03:29 12:35:08+02:00
Document ID                     : uuid:C988E350-895D-47D9-A88C-422C7DC52D15
Instance ID                     : uuid:C988E350-895D-47D9-A88C-422C7DC52D15
Author                          : Martin Ryd

EXIF Metadata provided by EXIF.tools

Download:
Mirror Download [FCC.gov]
Document ID	4041206
Application ID	aTlUs6TeKzY2vQIAaMlPFA==
Document Description	Installation Instructions
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	77.89kB (973678 bits)
Date Submitted	2018-10-19 00:00:00
Date Available	2018-10-19 00:00:00
Creation Date	2017-03-29 12:35:08
Producing Software	Microsoft® Word 2016
Document Lastmod	2017-03-29 12:35:08
Document Title	CPAC-1054 (CICU): General Guidelines - Installation and Operation
Document Creator	Microsoft® Word 2016
Document Author:	Martin Ryd

CPAC SYSTEMS AB
Box 217, SE-401 23
Göteborg, Sweden
Visitors: Bergskroken 3,
Mölndal
Phone: +46 (0)31 352 16 00
www.cpacsystems.se
VAT#: SE556566281001
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Description
General installation and operational guidelines for the CPAC-1054 (CICU) unit
Issued by
Lars-Gunnar Sundin
Approved by
Project
CICU
Reg. No.
File
CICU Installation-operational guidelines D 170329
Classification
Open within project
Date
2017-03-29
Revision
Page
1 (11)
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
2(11)
Innehåll
1.
Document Information __________________________________________________________ 3
1.1
Purpouse ...................................................................................................................................... 3
1.2
Revision History .......................................................................................................................... 3
1.3
Confidentiality ............................................................................................................................. 3
1.4
References ................................................................................................................................... 3
1.5
Terminology ................................................................................................................................ 3
2.
Overview _____________________________________________________________________ 4
3.
Operation _____________________________________________________________________ 5
4.
3.1
State Machine for HPC and initiation of communication ........................................................... 5
3.2
Description of the HPC initial transition sequence involving WLAN/WiFi ............................... 6
Installation ____________________________________________________________________ 7
4.1
CPAC-1054 (CICU) unit ............................................................................................................. 7
4.2
Mounting requirements - unit ...................................................................................................... 7
4.3
Mounting requirements - cables .................................................................................................. 7
4.4
Mounting requirements - WLAN/WiFi antenna connected to the unit ....................................... 8
5.
Modes of Operation _____________________________________________________________ 9
6.
Additional technical data _______________________________________________________ 10
6.1
Overview of Connectors ............................................................................................................ 10
6.2
Radio Interface for M2M communication................................................................................. 10
6.3
Power ......................................................................................................................................... 10
6.4
Environment .............................................................................................................................. 10
6.5
Physical Specification ............................................................................................................... 10
6.6
WLAN/WiFi Antenna including feeder coaxial cable .............................................................. 11
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
3(11)
1. Document Information
1.1 Purpouse
The purpose of this document is solely to give general guidelines for the installation of CPAC-1054
(CICU) in buses supplied by Volvo Bus Corporation (VBC).
It does not replace the more specific instructions needed for the installation of CPAC-1054 (CICU) as
part of the assembly instructions needed for different types of buses including all equipment and
functions.
This latter type of document is written by the manufacturing entity of each type of bus or bus family.
Note 1: Since the use of the CPAC-1054 (CICU) is bus specific there is no general “User Manual” for
CPAC-1054 (CICU).
1.2 Revision History
Rev
Date
Name
Description
2016-06-14
L-G Sundin
First external version
A2
2016-06-20
L-G Sundin
Minor correction: antenna interface connector (SMC> SMB)
A3
2016-06-20
L-G Sundin
Use of antenna frequency bands clarified
2016-07-06
L-G Sundin
Max output power corrected to 15 dBm (conducted)
2016-12-06
L-G Sundin
General clean-up. Definition of antenna feeder coaxial cable
added.
2017-03-29
L-G Sundin
Antenna type corrected to Hubert+Suhner 1354.17.0001
(the 1356.17.0008 given in earlier revisions is very similar but only used for prototypes)
1.3 Confidentiality
This document is solely to be used by VBC, or companies specifically appointed by VBC for integrating
the CPAC-1054 (CICU) unit and its antenna in VBC supplied buses.
The document is neither intended for the end users of the buses, nor for the general public.
1.4 References
Ref
Title
Registration number
1.5 Terminology
Term
Explanation
CICU
Designation used by Volvo Bus Corporation for the CPAC-1054 unit
MCS
TBD
VBC
Machine Control System
To Be Defined
Volvo Bus Corporation
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
4(11)
2. Overview
Charging station WLAN/WiFi
antenna
Electrical prototype bus at charging station. WLAN/WiFi antenna of the charging station – similar to that
of the bus – can be noted immediately to the left of the pantograph upper mounting in the tower.
The CPAC-1054 (CICU) is installed in VBC buses for electrical charging control and subsidiary functions
of electrical or electrical hybrid busses at charging stations. It is not intended for any other use.
The CPAC-1054 (CICU) communicates via a WLAN/WiFi connection for Hi-Power charging (HPC) and
via a cable for Low-Power (“overnight”) charging (LPC). The communication is regulated by the ISO
15118 standard.
This document focuses on general aspects of the WLAN/WiFi communication.
The WLAN/WiFi connection is solely used for M2M communication between the bus and the charging
station. WLAN/WiFi is used for the movement control of the tower mounted pantograph and for handling
the charging sequence. No human action is required or used for the WLAN/WiFi communication
between the charging station and the bus. The connection is not used for voice - or - general purpose
data transfer not related to the basic charging and associated functions.
The WLAN/WiFi function of the charging station pantograph tower has a master role in the
communication, while the WLAN/WiFi function of the bus has the client/slave role. The WLAN/WiFi
communication is done in the vertical plane and can only be performed when the bus and the bus
antenna is positioned underneath the antenna of the charging tower.
The WLAN/WiFi communication may have a function related to the positioning of the bus with respect to
the pantograph, but this is often handled by other means. To support positioning operations, similar higain antennas1 are used in both the charging station tower and the bus.
The hi-gain property of the antennas as such, is not used by the system, but the antenna lobe property with
confined sharp flanks in (or close to) the antenna near field is.
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
5(11)
3. Operation
This section gives a description2 of the HPC (Hi Power Charging) sequence, focused on the use of the
WLAN/WiFi, particularly the start-up sequence. Other portions have been deleted.
3.1 State Machine for HPC and initiation of communication
HPC function inactive
HPC function active
[T1]
WiFi Setup
[T102]
[T2]
SECC Discovery
[T103]
[T3]
Wait for Parking
Brake activation
[T205]
[T5]
[T106]
Wait for System
Conditions for
Charging
[T206]
[T6]
[T104]
SECC Connection
Establishment
[T107]
App Protocol
Negotiation
[T204]
[T4]
[T207]
[T7]
[T108]
Session Setup
[T208]
[T8]
[T109]
[T110]
[T111]
Service Discovery
[T9]
Service and
Payment
Selection
[T10]
Contract Auth
[T209]
[T210]
[T211]
[T11]
[T112]
Charge Parameter
Discovery
[T113]
Compatibility
Check
[T212]
[T12]
[T213]
[T13]
[T114]
Cable Check
[T214]
[T14]
[T115]
Pre-charging
[T215]
[T15]
[T116]
Activate Charger
Contactors
[T216]
[T16]
Charging
[T17]
[T217]
[T317]
Charging Rampdown
Abnormal
[T321]
Deactivate Charger [T218]
Contactors
[T18]
Session Termination [T219]
Normal
[T19]
Session Termination
Abnormal
[T120]
Exit function
The info is derived from a various specification document.
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
6(11)
3.2 Description of the HPC initial transition sequence involving
WLAN/WiFi
This section, as an illustration, contains the more detailed sequence for the upstart of the HPC charging
including role of WLAN/WiFi. The HPC Transition T-designations refer to the figure in section 3.1.
HPC Transition T1:
REQ 0567-0056-P06
The HPC function shall be started and begin in the state WLAN/WiFi Setup, IF ALL of the
following is true:
• A recognized SSID with WPA2 security enabled is within range
• EmergencySwitchStatus=NotEmergency
• BatterySwitchStatus=Active
• ServiceSwitchStatus=ServiceNotOngoing
• PowerNetDRStatus=Active
• ChargingCableConnected = InActive
State: WLAN/WiFi Setup
Connect to the charging station network through the detected SSID and receive an IP address for the
vehicle.
Entry:
None
Do:
REQ 0567-0057-B01
Establish a connection to the detected SSID, using the corresponding password.
REQ 0567-0317-P09
The WLAN/WiFi Setup shall be retried as long as the SSID is within range.
Exit:
REQ 0567-0060-C04
Set VP212.ChargingDriverMessage = 0x0 (No driver message)
HPC Transition T102:
REQ 0567-0061-B02
Exit function IF ANY of the following conditions are true:
• EmergencySwitchStatus=Emergency
• BatterySwitchStatus=Inactive
• ServiceSwitchStatus=ServiceOngoing
• PowerNetDRStatus=Inactive
• Detected SSID no longer within range
HPC Transition T2:
REQ 0567-0062-B01
Go to state SECC Discovery if the following condition is true:
• Communication setup is successful
… etc.
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
7(11)
4. Installation
4.1 CPAC-1054 (CICU) unit
CPAC-1054 (CICU) – exterior view
4.2 Mounting requirements - unit
The CPAC-1054 (CICU) unit shall normally be mounted in a separate compartment inside the bus.
•
•
•
•
The unit can be mounted horizontally or vertically.
No hot surfaces shall be close to or come in contact with the unit and cables.
No moving parts shall be allowed touch the cables or the unit
The mounting of the unit shall be such that unintentional touching of the unit box during
operation is avoided since the exterior surface may be warm/hot.
4.3 Mounting requirements - cables
•
•
•
•
•
•
Cables shall be connected to the CPAC-1054 (CICU) unit according to the connector marking.
The cables shall be strapped to avoid tension (push/pull/torque) on the connectors.
Cable and connector mounting and clamping shall follow “Volvo Design guidelines”
The cables harness shall not be visible or easily accessible after mounting
The cables shall normally be routed away from electrical disturbance sources like radio
transmitters, electrical motors, power inverters etc.
All electrical equipment within 2 m from the cables shall comply with the Volvo EMC directives
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
8(11)
4.4 Mounting requirements - WLAN/WiFi antenna connected to the unit
Antenna (front and back), interconnecting antenna cable and CPAC-1054 unit3
The WLAN/WiFi antenna shall be mounted horizontally at the roof of the bus near the charging rails.
A special mounting bracket made for the bus model shall be used. The antenna mounting geometry
shall match the arrangements of the charging system (rails, pantograph, charging tower antenna etc)
including positioning requirements.
The antenna shall be mounted in such a way that the antenna cable connecting to the CPAC-1054
(CICU) unit can be routed to the unit in the cabin/compartment inside the bus according to the rules for
such cable routing.
NOTES: The antenna is only for outside/outdoor mount. Shall normally always be used together with
associated 7.5 m coaxial cable included with the antenna.
Note: The CPAC -1054 unit in these photos has special test cables mounted. These test cables are not part of the
operational cable arrangement, only the interconnecting feeder coaxial cable between the unit and the antenna.
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
9(11)
5. Modes of Operation
The CPAC-1054 (CICU) unit has two basic operation modes, Sleep and Operational Mode.
•
•
Sleep Mode
o The power state Sleep is realized by disabling all power to the unit with the exception of
circuits for wake-up handling and hardwired I/O.
o When the CICU detects a power connection, it initiates “wake up” of the unit, by turning
on the dc-dc converters, starting the microcontroller.
o Sleep state is entered when charging is finished or interrupted.
Operational Mode
o In Operating Mode, all processes in normal operation. Power source: main 24V battery.
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
10(11)
6. Additional technical data
6.1 Overview of Connectors
Pos.
•
•
•
•
Description
22-pin JAE connector
30-pin JAE connector
External Wi-Fi Antenna connector
Heater Interface, 2-pin Yazaki connector
Connector A: type JAE IL-AG5-22P-D3L2, miscellaneous signals to and from CICU unit
Connector B: type JAE IL-AG5-30P-D3L2, miscellaneous signals to and from CICU unit
Connector C: type SMB, Fakra Black, Code-A, coaxial connection CICU antenna and CICU
unit
Connector D: type YESC Kaizen 7382-5608-30, interface to heater of high power charger
rails.
6.2 Radio Interface for M2M communication
WLAN/WiFi module: type U-BLOX ODIN-W260
•
•
•
•
Dual band WLAN/WiFi (2.4 and 5 GHz).
NOTE: Only 5 GHz band is used for CPAC-1054 (CICU)
WLAN/WiFi standards: IEEE 802.11a/b/g and IEEE 802.11 d/e/h
WLAN/WiFi output power: 15 dBm (max conducted)
Globally certified
6.3 Power
•
•
•
External Power: nom 24 V (8 – 32 V)
External fuse: 10 A (slow blow)
Power consumption: < 100 mA@24V (max 3 W)
6.4 Environment
•
•
•
IP class: IP32, ISO 20653
Temperature (operational): -40 - +85 ºC
Temperature (storage):
-40 - +85 ºC
6.5 Physical Specification
•
•
Size: 187 mm x 121 mm x 43 mm
Weight: 255 g
BB2
Title:
Revision:
Classification:
Page:
CPAC-1054 (CICU): General
Guidelines - Installation and
Operation
Open within project
11(11)
6.6 WLAN/WiFi Antenna including feeder coaxial cable
•
•
•
•
•
•
•
WLAN/WiFi antenna: type Huber & Suhner Sencity SPOT-L (1354.17.0001).
o Frequency bands: 5150 – 5875 MHz (Band: 4900 - 5150 MHz not used)
o Polarization: Linear
Dimensions (excluding feeder coaxial cable): 305 mm x 305 mm x 15 mm
Weight: 1.2 kg
Connectors, antenna and feeder coaxial cable:
o Antenna element: N type,
o Coaxial cable: Fakra Code A
Antenna feeder coaxial cable:
o Length (standard cable): 7,5 m
o Attenuation (standard cable): 16.7 dB
o NOTE: If for some reason this standard cable can’t be used a replacement shall
have a minimum attenuation of 16.7 dB.
Temperature: -45 - +70 ºC
IP class: IP67

---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.5
Linearized                      : No
Page Count                      : 11
Language                        : es-ES
Tagged PDF                      : Yes
XMP Toolkit                     : 3.1-701
Producer                        : Microsoft® Word 2016
Title                           : CPAC-1054 (CICU): General Guidelines - Installation and Operation
Creator                         : Martin Ryd
Creator Tool                    : Microsoft® Word 2016
Create Date                     : 2017:03:29 12:35:08+02:00
Modify Date                     : 2017:03:29 12:35:08+02:00
Document ID                     : uuid:C988E350-895D-47D9-A88C-422C7DC52D15
Instance ID                     : uuid:C988E350-895D-47D9-A88C-422C7DC52D15
Author                          : Martin Ryd
Keywords                        : template

EXIF Metadata provided by EXIF.tools