CRAFTSMAN Miter Saw Manual 98110089

User Manual: CRAFTSMAN CRAFTSMAN Miter Saw Manual CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

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Owner's Manual

CRAFTSMAN° I!

10 in. (254 mm)

COMPOUND MITER SAW

Double Insulated

Model No.

315.235360

Save this manual for

future reference

CAUTION: Readand

.follow all Safety Rules and

Operating Instructions before

first use of this product,

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

NRTUC

972000-473

10-97

•Table of Contents ........................................................................................................................................... 2

•Warranty and Introduction .............................................................................................................................. 2

•Rules For Safe Operation ........................................................................................................................... 3-6

•Glossary ......................................................................................................................................................... 6

•Product Specifications and Unpacking .......................................................................................................... 7

•Labels ............................................................................................................................................................. 8

•Loose Parts ans Tools Needed ...................................................................................................................... 9

•Features .................................................................................................................................................. 10-12

•Adjustments ............................................................................................................................................. 13-19

•Operation ................................................................................................................................................. 20-26

•Maintenance ............................................................................................................................................ 27-28

•Exploded View and Repair Parts List...................................................................................................... 30-37

•Parts Ordering /Se_,ice ....................................... :.................................................................... i"." ............. 38

FULL ONE YEAR WARRANTY ON CRAFTSMAN COMPOUND MITER SAW

If this CIIRFTSMRN Compound Miter Saw fails due to a defect in material or workmanship within one year from

the date of purchase, Sears will repair it, free of charge.

WARRANTY SERVICE IS AVAILABLE BY RETURNING THIS pRODUCT TO THE NEAREST SEARS STORE

IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

Your saw has many features for making cutting

operations more pleasant and enjoyable. Safety,

performance and dependability have been given top

priority in the design of this saw making it easy to

maintain and operate.

_CAUTION: Carefully read through this entire

owner's manual before using your new saw. Pay

close attention to the Rules For Safe Operation,

and all Safety Alert Symbols including Danger,

Warning and Caution. If you use your saw

properly and only for what it is intended, you will

enjoy years of safe, reliable service.

,_ Look for this symbol to point out important safety precautions. It means attention!H Your

safety is involved.

_1= WARNING:

The operation of any power tool can result in foreign objects being thrown into your eyes,

which can result in severe eye damage. Before beginning power tool operation, always wear

safety goggles or safety glasses with side shields and a full face shield when needed. We

recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses

with side shields, available at Sears Retail Stores.

The purpose of safety symbols Is to attract your attention to possible dangers. The safety symbols, and

the explanations with them, deserve your careful attention and understanding. The safety warnings do

not by themselves eliminate any danger. The Instructions or warnings they give are not substitutes for

proper accident prevention measures.

SYMBOL

MEANING

SAFETY ALERT SYMBOL:

Indicates danger, waming or caution. May be used in conjunction with other symbols or picto-

graphs.

ADANGER: Failure to obey a safety waming will result in serious injury to yourself or to others.

Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.

Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.

CAUTION: Failure to obey a safety warning may result in property damage or personal Injury to

yourself orlo others. Always follow the safety precautions to reduce the risk of fire, electric shock

and personal injury.

NOTE: Advises you of information or instructionsvital to the operation or maintenance of the equipment.

DOUBLE INSULATION

Double insulation is aconcept in safety, in electdc

power tools, which eliminates the need for the usual

three-wire grounded power cord. All exposed metal

parts are isolated from internal metal motor

components with protecting insulation. Double

insulated tools do not need to be grounded.

,_ WARNING: Do not attempt to operate this tool

until you have read thoroughly and understand

completely all instructions, safety rules, etc.

contained in this manual. Failure to comply can

result in accidents involving fire, electric shock,

or serious personal injury. Save owner's manual

and review frequently for continuing safe

operation, and instructing others who may use

this tool.

READ ALL INSTRUCTIONS

KNOW YOUR POWER TOOL. Read the owner's

manual carefully. Learn the saw's applications

and limitationsas well as the specific potential

hazards related to this tool.

•GUARD AGAINST ELECTRICAL SHOCK BY

PREVENTING:BODY CONTACT WITH

GROUNDED SURFACES. For example; pipes,

radiators, ranges, refrigerator enclosures.

•KEEP GUARDS IN PLACE and in good working

order.

IMPORTANT

Servicing requires extreme care and knowledge of the

system and should be performed only by a qualified

service technician. For service we suggest you return

the tool to your nearest Sears store for repair. Always

use original factory replacement parts when servicing.

KEEP THE WORK AREA CLEAN. Cluttered

work areas and work benches invite accidents.

DO NOT leave tools or pieces of wood on the

saw while it is in operation.

DO NOT USE IN DANGEROUS ENVIRON-

MENTS. Do not use power tools near gasoline or

other flammable liquids, in damp or wet loca-

tions, or expose them to rain. Keep the work

area well lit.

•KEEP CHILDREN AND VISITORS AWAY. All

visitors should wear safety glasses and be kept a

safe distance from work area. Do not let visitors

contact tool or extension cord while operating.

•MAKE WORKSHOP CHILD-PROOF with

padlocks and master switches, or by removing

starter keys.

•DO NOT FORCE THE TOOL. It will do the job

better and safer at the rate for which it was

designed.

•USE THE RIGHT TOOL Do not force the tool or

attachment to do a job it was not designed for.

Don_ use it for apurpose not intended.

-:-nuI.r.o run $_ru; vru;nru4• urn1 tvvnnumuvl;_,u/

•DRESS PROPERLY. Do not wear loose clothing, •

gloves, neckties, dngs, bracelets, or other

jewelry. They can get caught and draw you into

moving parts. Rubber gloves and nonslip foot-

wear are recommended when working outdoors.

Also wear protective hair covering to contain long

hair.

ALWAYS WEAR SAFETY GLASSES WITH

SIDE SHIELDS. Everyday eyeglasses have only

impact-rasistant lenses; they are NOT safety

glasses.

PROTECT YOUR LUNGS. Wear aface or dust

mask if the cutting operation is dusty.

PROTECT YOUR HEARING. Wear headng

protection during extended periods of operation.

KEEP HANDS AWAY FROM CUTTING AREA.

Keep hands away from blades. Do not reach

undemeath work or around or under the blade

while blade is rotating. Do not attempt to remove

cut matedal when blade is moving.

,_ WARNING: Blades coast after turn off.

NEVER USE IN AN EXPLOSIVE ATMO-

SPHERE. Normal sparking of the motor could

ignite fumes.

INSPECT TOOL CORDS PERIODICALLY and if

damaged, have repaired by a qualified service

technician at a Sears store. Stay constantly

aware of cord location and keep it well away

from the rotating blade.

DO NOT ABUSE CORD. Never yank cord to •

disconnect it from receptacle. Keep cord from

heat, oil, and sharp_edges.

DO NOT OVERREACH. Keep proper footing and •

balance at all times.

MAINTAIN TOOLS WITH CARE. Keep tools

sharp and clean for better and safer perfor-

mance. Follow instructions for lubdcating and

changing accessodes.

DISCONNECT ALL TOOLS. When not in use,

before servicing, or when changing attachments,

blades, bits, cutters, etc., all tools should be

disconnected.

REMOVE ADJUSTING KEYS AND

WRENCHES. Get in the habit of checking to see

that hex keys and adjusting wrenches are

removed from tool before turning it on.

AVOID ACCIDENTAL STARTING. Be sure

switch is off when plugging in.

USE THE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition.

When using an extension cord, be sure to use

one heavy enough to carry the current your

product will draw. An undersized cord will cause

a drop in line voltage resulting in loss of power

and overheating. A wire gage size (A.W.G.) of at

least 14 is recommended for an extension cord

25 feet or less in length. If in doubt, use the next

heavier gage. The smaller the gage number, the

heavier the cord.

USE OUTDOOR EXTENSION CORDS. When

tool is used outdoors, use only extension cords

with approved ground connection that are

intended for use outdoors and so marked.

KEEP BLADES CLEAN AND SHARP. Sharp

blades minimize stalling and kickback.

INSPECT EXTENSION CORDS PERIODI-

CALLY and replace if damaged.

KEEP TOOL DRY, CLEAN, AND FREE FROM

OIL AND GREASE. Always use a clean cloth

when cleaning. Never use brake fluids, gasoline,

petroleum-based products, or any solvents.to

clean tool.

STAY ALERT AND EXERCISE CONTROL.

Watch what you are doing and use common

sense. Do not operate tool when you are tired.

Do not rush.

CHECK DAMAGED PARTS. Before further use

of the tool, a guard or other part that is damaged

should be carefully checked to determine that it

will operate properly and perform its intended

function. Check for alignment of moving parts,

binding of moving parts, breakage of parts,

mounting and any other conditions that may

affect its operation. A guard or other part that is

damaged must be properly repaired or replaced

by a qualified service technician at a Sears store

to avoid risk of personal injury.

DO NOT USE TOOL IF SWITCH DOES NOT

TURN IT ON AND OFF. Have defective switches

replaced by a qualified service technician at a

Sears store.

GUARD AGAINST KICKBACK. Kickback occurs

when the blade stalls rapidly and workpiece is

driven back towards the operator. It can pull your

hand into the blade resulting in serious personal

injury. Stay out of blade path and turn switch off

immediately if blade binds or stalls.

USE THE FENCE. Always use the fence when

cutting.

SUPPORT LONG WORKPIECES. To minimize

dsk of blade pinching and kickback, always

support long workpieces.

RULES FOR SAFE OF_iiflATIUN:{(;OntlnUe¢l}

m BEFORE MAKING A CUT, BE SURE ALL

ADJUSTMENTS ARE SECURE.

USE ONLY CORRECT BLADES. Do not use

blades with incorrect size holes. Never use blade

washers or blade bolts that are defective or

incorrect. The maximum blade capacity of your

saw is 10 in. (254 mm).

USE RECOMMENDED ACCESSORIES. The

use of improper accessories may cause riskof

injury.

NEVER STAND ON TOOL. Sedous injury could

occur if the tool is tipped or if the blade is unin-

tenUonally contacted.

POLARIZED PLUGS. To reduce the riskof

electdc shock, this tool has a poladzed plug (one

blade is wider than the other). This plug will fit in

a polarized outlet only one way. If the plug does

not fit fully in the outlet, reverse the plug. If it still

does not fit, contact a qualified electrician to

install the proper outlet. Do not change the plug

in any way.

NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN THE POWER OFF. Do not

leave tool until it comes to a complete stop,

AVOID CUTTING NAILS. Inspect for and

remove all nails from lumber before cutting.

MAKE SURE THE MITER TABLE AND SAW-

ARM (BEVEL FUNCTION) ARE LOCKED IN

POSITION BEFORE OPERATING YOUR SAW.

Lock the miter table by securely tightening the

miter lock handle. Lock the saw arm (bevel

function) by securely tightening the bevel look

knob.

NEVER PERFORM ANY OPERATION "FREE-

HAND". Always place the workpiece to be cut on

the miter table and position it firmly against the

fence as a backstop.

NEVER TOUCH BLADE or other moving parts

during use.

NEVER START A TOOL WHEN THE BLADE IS

IN CONTACT WITH THE WORKPIECE.

•ALWAYS USE A CLAMP to secure the

workpiece when possible.

•NEVER hand hold aworkpiece that is too small

to be clamped. Keep hands clear of the no hands

zone.

DO NOT OPERATE THIS TOOL WHILE UN-

DER THE INFLUENCE OF DRUGS, ALCOHOL, •

OR ANY MEDICATION.

SECURE WORK. Use clamps or avise to hold

work when practical. It's safer than using your

hand and it frees both hands to operate tool.

REPLACEMENT PARTS. All repairs, whether

electrical or mechanical, should be made by

qualified service technician at a Sears store.

WARNING: When servicing use only identical

Craftsman replacement parts. Use of any other •

parts may create a hazard or cause product

damage. •

NEVER USE A DULL SAW BLADE or one that

does not have sufficient set.

DO NOT REMOVE THE SAW'S BLADE

GUARDS. Never operate the saw with any guard

or cover removed. Make sure all guards are

operating properly before each use.

NEVER reach behind, under, or within three

inches of the blade and its cutting path with your

hands and fingers for any reason.

NEVER stand or have any part of your body in

line with the path of the saw blade.

ALLOW THE MOTOR TO COME UP TO FULL

SPEED before starting a cut.

ALWAYS release the power switch and allow the

saw blade to stop rotating before raising it out of

the workpiece.

NEVER reach to pick up a workpiece, a piece of

scrap, or anything else that is in or near the

cutting path of the blade.

NEVER leave the miter saw unattended while

connected to a power source.

FIRMLY CLAMP OR BOLT your miter saw to a

workbench or table. The most comfortable saw

table height is 39 inches or at approximately hip

height.

AVOID AWKWARD OPERATIONS AND HAND

POSITIONS where a sudden slipcould cause

your hand to move into the blade. ALWAYS

make sure you have good balance. NEVER

operate your miter saw on the floor or in a

crouched position.

ALWAYS PROVIDE ADEQUATE ROOM AND

SUPPORT for crosscutting long workpieces.

NEVER USE ALENGTH STOP ON THE FREE

SCRAP END OF A CLAMPED WORKPIECE.

NEVER hold onto or bind the free scrap end of

the workpiece in any operation, if a work clamp

and length stop are used together, they must

both be installed on the same side of the saw

table to prevent the saw from catching the loose

end and kicking up.

RULES FOR SAFI| OPF.HATIUN |uontnnueo!

DO NOT TURN THE •OTOR SWITCH ON AND

OFF RAPIDLY. This could cause the saw blade

to loosen and could create a hazard. Should this

ever occur, stand clear and allow the saw blade

to come to a complete stop. Disconnect your saw

from the power supply and securely retighten the

blade bolt.

NEVER cut more than one piece at a time. DO

NOT STACK more than one workpiece on the

saw table at atime.

IF ANY PART OF THIS MITER SAW IS MISS-

ING or should break, bend, or fail in any way, or

should any electrical component fail to perform

properly, shut off the power switch, remove the

miter saw plug from the power source and have

damaged, missing, or failed parts replaced

before resuming operation.

•ALWAYS STAY ALERT! Do not allow familiarity

(gained from frequent use of your saw) to cause

a careless mistake. ALWAYS REMEMBER that

a careless fraction of a second is sufficientto

inflict severe injury.

•MAKE SURE THE WORK AREA HAS AMPLE

LIGHTING to see the work and that no obstruc-

tions will interfere with safe operation BEFORE

performing any work using your saw.

•ALWAYS TURN OFF SAW before disconnecting

it, to avoid accidental starting when re-connect-

ing to power supply.

•SAVE THESE INSTRUCTIONS. Refer to them

frequently and use to instruct other users. If you

loan someone this tool, loan them these instruc-

tions also.

SAVE THESE INSTRUCTIONS

Arbor

The shaft on which a blade or cutting tool is mounted.

Bevel Cut

Acutting operation made with an angled blade.

Crosscut

A cutting or shaping operation made across the grain

of the workpiece.

Compound Miter Cut

Acompound miter cut is a cut made using a miter

angle and abevel angle at the same time.

Freehand

Performing a cut without using a fence, miter gage,

fixture, work clamp, or other proper device to keep the

workpiece from twisting or moving during the cut.

Gum

A sticky, sap based residue from wood products.

Miter Cut

A cutting operation made with the blade at any angle

other than 90 degrees.

---Resin

A sticky, sap ba_sesubstance that has hardened,

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object

in one minute.

Saw Blade Path

The area over, under, behind, or in front of the blade.

As it applies to the workpiece, that area which will be,

or has been, cut by the blade.

Set

The distance that the tip of the sawblade tooth is bent

(or set) outward from the face of the blade.

Throw-Back

Throwing of a workpiece in a manner similar to a

kickback. Usually associated with acause other than

the kerr closing, such as aworkpiece not being

against the fence, being dropped into the blade, or

being placed inadvertently in contact with the blade.

Through Sawing

Any cutting operation where the blade extends

completely through the thickness of the workpiece.

Workplece

The item on which the cutting operation is being done.

The surfaces of aworkpiece are commonly referred to

as faces, ends, and edges.

Zero Clearance Throat Plate

A plastic throat plate inserted in the miter table that

allows for blade clearance. When you make your first

cut with your compound miter saw, the saw blade cuts

a slot through the throat plate the exact width of the

blade. This provides for a zeroclearance kerf that

minimizes workpiece tear-out.

No Hands Zone

The area between the marked lines on the left and

right side of the miter table base. This zone is

identified by no hands zone labels placed inside the

marked lines on the miter table base.

BladeDiameter

BladeArbor

NoLoadSpeed

Rating

Input

NetWeight

10 in. (254 mm)

5/8 in. (16 mm)

5000 RPM

120 Volts, 60 Hz-AC Only

15 Amperes

32.3 lb. (14.7 kg.)

Cutting Capacity with Miter at 0°/Bevel 0°:

Maximum Width

5-9/16 in. (141.3 ram) W x 2-9/32 in. (57.9 mm) T

Maximum Thickness

3-9/16 in. (90.5 mm) T x 4 in. (101.6 mm) W

Maximum Cutting Capacity with Miter at 45°/Bevel 0°:

3-15/16 in. (100 mm) W x 2-9/32 in. (57,9 mm) T

Maximum Cutting Capacity with Miter at 45°/Bevel 45°:

4 in, (101,6 mm) W x 1-9/16 in. (39,7 mm) T

Your Compound Miter Saw has been shipped

completely assembled except for the blade, miter look

handle, and dust guide.

,_ WARNING: If anyparts are missing, do not

moperate this tool until the missing parts are

replaced. Failure to do so could result in possible

sedous personal injury,

•Remove all loose parts from the carton. Separate

and check with the list of loose parts. See Figure 2.

•Remove the packing materials from around your

saw.

Carefully lift saw from the carton and place it on a

level work surface. Although small, this saw is

heavy. To avoid back injury, get help when

needed.

Do not discard the packing matedals until you

have carefully inspected the saw, identified all

loose parts, and satisfactodly operated your new

saw.

• Your saw has been shipped with the saw arm

looked in the down position. To release saw arm,

push down on top of saw arm and pull out the lock

pin. See Figure 4.

•Lift the saw arm by the handle. Hand pressure

should remain on the saw arm to prevent sudden

rise upon release of the lock pin.

•Examine all parts to make sure no breakage or

damage has occurred dudng shipping.

If any parts are damaged or missing, do not attempt to

plug in the power cord and turn the switch on until the

damaged or missing parts are obtained and are

installed correctly.

I W-"I:-J_1 ib,"]

The following labels are on the miter saw with loca-

tions indicated.

Restorelowerbladeguard

andsecurelytightenscrew

beforeuse

I"1 10 inch Miter Saw

CRAFTSMRN ,.m.,,.,.

120VOLTS60FtzAC0NLY15A

CAUTION:FoRSAFE OPERATION,SEE OWNER'S MANUAL

WEAR EYE PROTECTION,WHEN SERVICING, USE ONLY19ENTICALCRAFTSMAN

REPLACEMENTPARTS. _i

MODEL 315.235360 SER, NO.

MADE IN Talwan NRIL_

SEARS, ROEBUCK AND CO. ST#,1:OI_ lr_t I I

yourownsaloty: ADVERTENCIA:

tReed owneremonsalbefo;'eoporatlnoreltersaw Pareuuproplaosgurldad

• Weareyeprotection, lea el manualdofasaaflo

•Keepbandsout ofputhof sawblade, antesdeosarla sierra

•gonotoputathsawwithoutguardsIn place, inglethdoru.

•Donotperformanyoperationfreehand.

•Neverreacharoundthesawblade.

•Turnoff toolandwaitforsawbladeto stop

beforereevingwed(pieceorchang]ngsettings.

•Disconnectthesawfromthe powersourcebefell

changingbladeorservicing.

•DonotexposetorainoruseIn dampplaces.

Fig. 1

The following items are included with your Compound Miter Saw:

•Saw Blade - 10 in. (254 mm) •5 mm Hex Key (Allen wrench)

•Miter Lock Handle •8mm Hex Key (Allen wrench)

•Dust Guide •Owner's Manual

•Blade Wrench •Warranty Registration

__8 mmHEX KEY

(_ (ALLENWRENCH)

SAWBLADE

_5 mmHEx KEY

(ALLENWRENCH)

_DLE

WARNING: The use of attachments or accessories not listed might be hazardous and could

cause serious personal injury.

Fig. 2

The following tools (not included) are needed for

checking adjustments of your saw or for

installing the blade:

FRAMINGSQUARE

SQUARE

_17Jm COMBINATIONWRENC_

10mmCOMBINATIONWRENCH

8mm COMBINATIONWRENCH

PHILUPSSCREWDRIVER

KNOW YOUR COMPOUND MITER

SAW

See Figure 3.

Before attempting to use your saw, familiarize yourself

with all operating features and safety requirements.

_lb WARNING: Do not allow familiarity with your

saw to make you careless. Remember that a

careless fraction of a second is sufficient to inflict

severe injury.

15 AMP MOTOR

Your saw has a powerful 15 amp motor with sufficient

power to handle tough cuffing jobs. It is made with all..

ball bearings, and has externally accessible brushes

for ease of servicing,

10 IN. (254 MM) BLADE

A 10 in. (254 mm) saw blade is included with your

compound miter saw. It will cut materials up to

3-9/16 in. (90.5 mm) thick or 5-9/16 (141.3 ram) wide,

depending upon the thickness of the material and the

setting at which the cut is being made.

CUTTING CAPACITIES

When the miter angle (miter table) Is set at O° and

the bevel angle is set at O°:

Your saw will cut materials up to a maximum

width of 5-9/16 in. (141.3 ram) wide X 2-9/32 in.

(57.9 mm) thick,

It will cut materials up to a maximum thickness of

3-9/16 in. (90,5 mm) thick X 4 in, (101.6 mm) wide.

When the miter angle (miter table) is set at 45° and

the bevel angle Is set at O°:

Your saw will cut materials up to a maximum of

3-15/16 in. (100 mm) wide X 2-9/32 in. (57.9 mm)

thick.

When the miter angle (miter table) Is sat at 0° end

the bevel angle Is set at 45°:

Your saw will cut materials up to amaximum of

5-9/16 in. (141,3 mm) wide X 1-9/16 in, (39.7 mm)

thick.

When the miter angle (miter table) is Set at 45° and

the bevel angle Is set at 45°:

Your saw will cut materials up to a maximum of

4 in. (101,6 mm) wide X 1-9/15 in, (39.7 ram) thick,

UPPER

BLADEGUARD

SAWARM

SWITCH

SWITCHTRIGGER

DUSTGUIDE

, LOWER

BLADEGUARD

BEVEL NO HANDS

ZONELABEL

"NOHANDSZONE"

BOUNDARYLINE

MITER

TABLEFRAME

PosmvESTOP(S)

CONTROLARM

MITERSCALE

ZEROCLEARANCE

THROATPLATE

, MITER

LOCKPLATE

MITER

LOCKHANDLE

Fig. 3

I i_TM,,IIJMiJ=1,iq,,,-]l

CARRYING HANDLE

See Figure 4.

For convenience when carrying or transportating your

miter saw from one place to another, acarrying

handle has been provided on top of the saw arm as

shown in figure 4. To transport, turn off and unplug

your saw, then lower the saw arm and lock it in the

down position, Lock saw arm by depressing the lock

pin.

CARRYING

HANDLE

SPINDLE LOCK BUTTON

See Figure 5.

A spindle lock button has been provided for locking

the spindle which stops the rotation of the blade in

your saw. Depress and hold the lock button while

installing, changing, or removing blade.

SPINDLELOCKBuI"rON

LOCK-OFF

SAW

ARM

LOCK

SWITCH•

TRIGGER

MITERLOCK

HANDLE

SAWARM

LOCKEDIN DOWNPosmoN Fig. 4

MITER LOCK HANDLE

See Figure 4.

The miter lock handle securely locks your saw at

desired miter angles.

LOCK-OFF LEVER

See Figure 5.

The switch trigger is equipped with a lock-off lever to

reduce the possibility of accidental starting. The lock-

off lever must be slid back away from the switch

trigger in order to turn saw on. Once the saw is on,

file lock-off lever can be released. The spring loaded

lever will spring_back into the lock-off position when

the switch trigger is released.

Fig. 5

TRIGGER LOCK

See Figure 6,

To prevent unauthorized use of your compound miter

saw, we suggest that you disconnect it from the power

supply and lock the switch in the off position. To lock

the switch, install a padlock through the hole in the

switch trigger. A lock with ashackle up to 13/64 in.

(5 ram) diameter may be used. When the lock is

installed and locked, the switch is inoperable. Store

the padlock key in another location.

TRIGGER

PADLOCK

Fig. 6

POSITIVE STOPS ON MITER TABLE

Positive stops have been provided at 0°, 22-1/2 ° and

45°. The 22-1/2 ° and 45° positive stops have been

provided on both the left and right side of the miter

table.

BEVEL LOCK KNOB

The bevel lock knob securely locks your compound

miter saw at desired bevel angles. Positive stop

adjustment screws have been provided on each side

of the saw arm. These adjustment screws are for

making fine adjustments at 0° and 45 °. Se pages 17

and 18.

ELECTRIC BRAKE

An electdc brake has been provided to quickly stop

blade rotation after the switch is released.

FENCE

The fence On your compound miter saw has been

provided to hold your workpiece securely against

when making all cuts.

SELF-RETRACTING LOWER BLADE

GUARD

The lower blade guard is made of shock-resistant,

see-through plastic that provides protection from each

side of the blade. It retracts over the upper blade

guard as the saw is lowered into the workpiece.

MOUNTING HOLES

See Figure 7.

Your compound miter saw should be permanently

mounted to a firm supporting surface such as work-

bench. Four 7116 in. (1 1 mm) bolt holes have been

provided in the saw base for this purpose. Each of the

four mounting holes should be bolted securely using

7/16 in. (11 mm) machine bolts, lock washers, and

hex nuts (not included). Bolts should be of sufficient

length to accommodate the saw base, lock washers,

hex nuts, and the thickness of the workbench.

Tighten all four bolts securely.

The hole pattern for an 18 in. (457 mm) x24 in.

(610 mm) workbench is shown in Figure 7. Carefully

check the workbench after mounting to make sure

that no movement can occur during use. If any

tipping, sliding, or walking is noted, secure the work-

be_ch to the floor before operating.

_L WARNING: ,_lways make sure your compound

miter saw is securely mounted to a workbench or

an approved workstand. Failure to do so could

result in an accident resulting in possible sedous

personal injury.

_--7-1/8"---_9-7/8"--

;_ .,

,-IJI

T ] I7116"DIA. -_

Fig. 7

ELECTRICAL CONNECTION

Your saw has a precision built electdc motor. It should

be connected to a power supply that Is 120 volts,

60 Hz, AC only (normal household current). Do not

operate this tool on direct current (DC). A substantial

voltage drop will cause a loss of power and the motor

will overheat. If your tool does not operate when

plugged into an outlet, double-check the power

supply.

_. WARNING: The operation of any saw can

result in foreign objects being thrown into your

eyes, which can result in severe eye damage.

Before starting power tool operation, always

wear safety goggles or safety glasses with side

shields and a full face shield when needed. We

recommend wide vision safety mask for use over

eyeglasses or standard safety glasses with side

shields.

_k WARNING: Do not attempt to modify this tool or

create accessories not recommended for use

with this tool. Any such alteration or modification

is misuse and could result in ahazardous

condition leading to possible serious personal

injury.

_k WARNING: To prevent accidental starting that

could cause possible serious personal injury.

assemble all parts to your saw before connecting

it to power supply. Saw should never be

connected to power supply when you are

assembling parts, making adjustments, installing

or removing blades, or when not in use.

As mentioned previously your saw has been factory

assembled and adjusted. The miter lock handle, dust

guide, and blade are the only parts that have to be

installed.

MITER LOCK HANDLE

See Figure 8.

To install the miter lock handle, place the threaded

stud on the end of the miter lock handle into the

threaded hole in the control arm. Tum clockwise to

tighten.

LOOSEN

TIGHTENCONTROL

ARM

LOCKHANDLE

MITER

TABLE

Fig. 8

DUST GUIDE

See Figure9.

To install the dust guide, place the end marked

INSERT over the exhaust port in the upper blade

guard. Turn the guide so that the open end is facing

down or toward the rear of the saw.

EXHAUST

PORT

DUSTGUIDE

TO INSTALL BLADE

See Figures 10, 11, and 12.

_k WARNING: A 10 in. (254 mm) blade is the

maximum blade capacity of your saw. Never use

a blade that is too thick to allow outer blade

washer to engage with the flats on the spindle.

Larger blades will come in contact with the blade

guards, while thicker blades will prevent the

blade screw from securing the blade on the

spindle. Either of these situations could result in

a sedous accident and can cause ssdous

personal injury.

•Unplug your saw.

,_ WARNING: Failure to unplug your saw could

result in accidental starting causing possible

sedous personal injury.

Push down on the saw arm and pull out the lock

pin to release saw arm. Raise saw arm to its full

raised position. Be cautious, saw arm is spdng

loaded to raise.

•Loosen the phillips screw on the blade bolt

cover until blade bolt cover can be raised.

See Figure 10 and 11.

•Gently raise the lower blade guard bracket,

releasing lower blade guard from notch so that

lower blade guard and blade bolt cover can be

rotated up and back to expose the blade bolt. See

Figures lO and 11.

PHILLIPSSCREW

LOWER

BLADEGUARD

NOTCH

LOWERBLADE

GUARDBRACKET

Fig. 9

Fig. 10

LOWER

BLADEGUARD

PHILUPS

SCREW

BLADE FLAT(S)

BOLTCOVER ON SPINDLE

TIGHTEN

BLADEBOLT

INNERBLADE

WITH

DOUBLE"D"FLATS

BLADE

OUTERBLADEWASHER

WITHDOUBLE"D"FLATS

Fig. 11

•Depress the spindle lock button and rotate the

blade bolt until the spindle locks. See Figure 12.

• Using the blade wrench provided, loosen and

remove the blade bolt.

Note: The blade bolt has left hand threads. Turn

blade bolt clockwise to loosen.

•Remove outer blade washer. Do not remove

inner blade washer.

SPINDLE

LOCK

Fig. 12

•Wipe a drop of oil onto inner blade washer and

outer blade washer where they contact the blade.

_i WARNING: If inner blade washer has been

removed, replace it before placing blade on

spindle. Failure to do so could cause an accident

since blade will not tighten properly.

•Fit saw blade inside lower blade guard and onto

spindle. The blade teeth point downward at the

front of saw as shown in figure 11.

ACAUTION: Always install the blade with the

blade teeth and the arrow printed on the side of

the blade pointing down at the front of the saw.

The direction of blade rotation is also stamped

with an arrow on the upper blade guard.

• Replace outer blade washer. The double "D" flats

on the blade washers align with the fiats on the

spindle.

•Depress spindle lock button and replace blade

bolt.

Note: The blade bolt has left hand threads. Turn

blade bolt counterclockwise to tighten.

•Tighten blade bolt securely.

• Remove the blade wrench and store it for future

use in a safe place.

•Replace the lower blade guard and blade bolt

cover.

•Retighten phillips screw sacuring blade bolt cover,

Tighten screw securely. See figure 11.

_k WARNING: Make sure the spindle lock button is

not engaged before reconnecting saw into power

source. Never engage spindle lock button when

blade is rotating.

Your compound miter saw has been adjusted at the

factory for making very accurate cuts. However, some

of the components might have been jarred out of

alignment during shipping. Also, over a period of time,

readjustment will probably become necessary due to

wear. After unpacking your saw, check the following

adjustments before you begin using saw. Make any

readjustments that are necessary and periodically

check the parts alignment to make sure that your saw

is cutting accurately.

_k WARNING: Your saw should never be

nconnected to power supply when you are

assembling parts, making adjustments, installing

or removing blades, or when not in use.

Disconnecting your saw will prevent accidental

starting that could cause serious injury.

Note: Many of the illustrations in this manual show

only portions of your compound miter saw. This is

intentional so that we can cleady show points being

made in the illustrations. Never operate your saw

without all guards securely in place and in good

operating condition.

CUTTING A SLOT IN THE ZERO

CLEARANCE THROAT PLATE

In order to use your compound miter saw, you must

cut a slot through the zero clearance throat plate to

allow for blade clearance. To cut the slot, set your

saw at O degrees miter, turn saw on and allow the

blade to reach full speed, then carefully make a

straight cut as far as it will go through the threat plate.

Turn your saw off and allow the blade to come to a

complete stop before raising the saw arm.

Next, adjust the bevel angle to 45 degrees, turn your

saw on and allow the blade to reach full speed, then

carefully make another cut through the zero clearance

threat plate. The throat plate will then be wide enough

to allow the blade to pass through it at any angle from

Oto 45 degrees.

SQUARING THE MITER TABLE

TO THE FENCE

See Figures 13- 16.

•Unplug your saw.

,_ WARNING: Failure to unplug your saw could

result in accidental starting causing possible

serious personal injury.

•Push down on the saw arm and pull out the lock

pin to release the saw arm.

• Raise saw arm to its full raised position.

• Loosen the miter lock handle approximately one-

half turn.

•Depress the miter lock plate and rotate the miter

table until the pointer on the control arm is posi-

tioned at O°.

• Release the miter lock plate and securely tighten

the miter lock handle.

•Lay a framing square flat on the miter table. Place

one leg of the square against the fence. Place the

other leg of the square beside the zero clearance

throat plate in the miter table. The edge of the

square and-th_ zero clearance throat plate in

the miter table should be parallel as shown in

figure 13.

• If the edge of the framing square and the zero

clearance threat plate in the miter table are not

parallel as shown in figures 14 and 15, adjust-

ments are needed.

FENCE RTABLE

MITER MITER

VIEWOF MITERTABLESQUAREWITHFENCE

AND CORRECTLYADJUSTED -Fig. 13

FENCE MITERTABLE

FRAMING

SQUARE

ZEROCLEARANCE

THROATPLATE

VIEWOF MITERTABLENOTSQUAREWITH

FENCE,ADJUSTMENTSAREREQUIRED Fig. 14

FEINCE _MITERTABLE '

SQUARE

VIEWOF MITERTABLENOTSQUAREWITH

FENCE,ADJUSTMENTSAREREQUIRED Fig. 15

• Usingthe5mmhexkey(Allenwrench)provided,

loosenthesocketheadscrewslocatedunderthe

mitertable.See Figure 16. Adjust the miter table

left or dght until the framing square and zero

clearance throat plate are parallel.

•ReUghten the screws securely and recheck the

fence-to-table alignment.

5 mrnSOCKET

HEADSCREW(S)

BOTrOMVIEWOF MITERTABLE

Fig. 16

SQUARING THE SAW BLADE TO THE

FENCE

See Figures 17 -20.

•Unplug your saw.

_k WARNING: Failure to unplug your saw could

result in accidental starting causing possible

serious personal injury.

•Pull the saw arm all the way down and engage

the lock pin to hold the saw arm in transport

position.

•Loosen the miter lock handle approximately

one-half turn.

•Depress the miter lock plate and rotate the miter

table until the pointer on the control arm is

.- _-positioned at 0%

•Release the_rnitprlock plate and securely tighten

the miter lock handle.

Lay a framing square fiat on the miter table. Place

one leg of the square against the fence. Slide the

other leg of the square against the flat part of saw

blade.

Note: Make sure that the square contacts the flat

part of the saw blade, not the blade teeth.

FENCE

MITER

TABLE FRAMING

SQUARE

WEWOFBLADE

SQUAREWITHFENCE

LOCKPLATE

MITER

LOCKHANDLE

Fig. 17

TABLE I

FRAMING

SQUARE

BLADE

VIEWOFBLADENOTSQUAREWITH

FENCE,ADJUSTMENTSAREREQUIRED

Fig. 18

FENCE

MITER

TABLE FRAMING

SQUARE

VIEWOF BLADENOTSQUAREWITH

FENCE,ADJUSTMENTSAREREQUIRED

Fig. 19

•The edge of the square and the saw blade should

be parallel as shown in figure 17.

•If the front or back edge of the saw blade angles

away from the square as shown in figures 18 and

19, adjustments are needed.

•Using the 8 mm hex key (Allen wrench) provided,

loosen the socket head screws that secure the

mounting bracket to the miter table. See Figure 20.

Loosen bevel lock knob and set saw arm at D°

bevel (blade set 90° to miter table). Tighten bevel

lock knob.

•Place a combination square against the miter

table and the flat part of saw blade.

Note: Make sure that the square contacts the flat

part of the saw blade, not the blade teeth.

•Rotate the blade by hand and check the blade-to-

table alignment at several points.

•The edge of the square and the saw blade should

be parallel as shown in figure 21.

8 mmSOCKET

HEAD

8 mmHEXKEY MITER

TABLE

MOUNTING

BRACKET Fig. 20

•Rotate the mounting bracket left or right until the

saw blade is parallel with the square.

• Retighten the screws securely and recheck the

blade-to-fence alignment.

SQUARING THE BLADE TO THE

MITER TABLE

See Figures 21 -24.

• Unplug your saw.

WARNING: Failure to unplug your saw could

result in accidental starting causing possible

sedous personal injury.

•Pull the saw arm all the way down and engage

the lock pin to hold the saw arm in transport

position.

•Loosen the miter lock handle approximately one-

half turn.

•Depress tile miter lock plate and rotate the miter

table until the pointer on the control arm is posi-

tioned at 0%

Release the miter lock plate and securely tighten

the miter lock handle.

FENCE

MITER MITER

LOCKPLATE

TABLE COMBINATION

SQUARE MITER

LOCKHANDLE

CORRECTVIEWOF BLADE

SQUAREWITHMITERTABLE Fig. 21

If the top or bottom of the saw blade angles away

from the square as shown in figures 22 and 23,

adjustments are needed.

FENCE

TABLE

SQUARE

BLADE

VIEWOF BLADENOTSQUAREWITHMITER

TABLE,ADJUSTMENTSAREREQUIRED

Fig. 22

FENCE

_ER

TABLE COMBINATION

SQUARE

BLADE

VIEWOF BLADENOTSQUAREWITHMITER

TABLE,ADJUSTMENTSAREREQUIRED

Fig. 23

Using a 10 mm wrench or adjustable wrench,

loosen the lock nut secudng positive stop adjust-

ment screw. Also loosen bevel lock knob.

Adjust positive stop adjustment screw to bring

saw blade into alignment with the square. See

Figure 24.

LOCKNUT(S)

PosmVESTOP

_ADJUSTMENT

Fig. 24

Retighten bevel lock knob. Next, retighten lock nut

securing the positive stop adjustment screw.

Recheck blade-to-table alignment.

Note: The above procedure can be used to check

blade squareness of the saw blade to the miter

table at both 0° and 45°angles.

PIVOT ADJUSTMENTS

Note: These adjustments were made at the factory

and normally do not require readjustment.

TRAVEL PIVOT ADJUSTMENT

•The saw arm should rise completely to the up

position by itself.

If the saw arm does not raise by itself or if there is

play in the pivot joints, have saw repaired by a

qualified service technician at a Sears store to

avoid risk of personal injury.

BEVEL PIVOT ADJUSTMENT

•Your compound miter saw should bevel easily by

loosening the bevel lock knob and tilting the saw

arm to the left.

•If movement is tight or if there is play in the pivot,

have saw repaired by a qualified service techni-

cian at your nearest Sears store.

DEPTH STOP

The depth stop limits the blade's downward travel. It

allows the blade to go below the miter table enough to

maintain full cutting capacities. The depth stop

positions the blade 114in. (6.4 mm) from the miter

table support.

Note: The miter table support is located inside miter

table.

The depth stop is factory set to provide maximum

cutting capacity for the 10 in. (254 mm) saw blade

provided with your saw. Therefore, the saw blade

provided should never need adjustments.

However, when the diameter of tl_e blade has been

reduced due to sharpening, it may be necessary to

adjust the depth stop to provide maximum cutting

capacity. Also, when a new blade is installed, it is

necessary to check the clearance of the blade to the

miter table support before starting the saw. Make

adjustments if needed.

DEPTH STOP ADJUSTMENTS

See Figure 25.

•Unplug your saw.

,_ WARNING: Failure to unplug your saw could

result in accidental starting causing possible

serious personal injury.

To adjust the depth stop use a17 mm wrench or

adjustable wrench and loosen the hex nut at the

rear of the miter saw arm.

Use the 5 mm hex key (Allen wrench) provided to

adjust the depth stop adjustment screw. The saw

blade is lowered by turning the screw

countemlock-wise and raised by turning the screw

clockwise.

DEPTHSTOP

ADJUSTMENT

SCREW

_k WARNING: Before starting any cutting

operation, clamp or bolt your compound miter

saw to a workbench. Never operate your miter

saw on the floor or in a crouched position.

Failure to heed this waming can result in sedous

personal injury.

BEVEL

LOCKKNOB CUTTING WITH YOUR COMPOUND

MITER SAW

HEX

MITER

TABLE

PosmvE

STOPADJUSTMENT

SCREWFOR0° ANGLES Fig. 25

•Lower the blade into the zero clearance throat

plate of the miter table. Check blade clearance

and maximum cutting distance (distance from

fence where blade enters) to front of miter table

slot.

•Readjust if necessary.

,_ WARNING: Do not start your compound miter

saw without checking for interference between

the blade and the miter table support. Damage

could result to the blade if it strikes the miter

table support during operation of the saw.

Tighten the hex nut with a 17 mm wrench or

adjustable wrench.

To prevent the depth stop adjustment screw from

turning while tightening the hex nut, carefully hold

it with the hex key (Allen wrench) while tightening

the hex nut.

APPLICATIONS

(Use only for the purposes listed below)

•Cross cutting wood and plastic.

•Cross cutting miters, joints, etc. for picture frames,

"_ - moldings, door casings, and fine joinery.

Note: The 104 tooth crosscut blade provided is fine

for most wood cutting operations, but for fine joinery

cuts or cutting plastic, use one of the accessory

blades available from your nearest Sears store.

_k WARNING: When using a work clamp or

nC-clamp to secure your workpiece against the

fence, clamp workpiece on one side of the blade

only. The workpiece must remain free on one

side of the blade to prevent the blade from

binding in workpiece. The workpiece binding the

blade will cause motor stalling and kickback. This

situation could cause an accident resulting in

possible serious personal injury.

CROSSCUTTING

See Figure 26.

A crosscut is made by cutting across the grain of the

workpiece. A straight crosscut is made with the miter

table set at the zero degree position. Miter crosscuts

are made with the miter table set at some angle other

than zero.

TO CROSSCUT WITH YOUR MITER

SAW: _

•Pull out the lock pin and liftsaw arm to its full

height.

•Loosen the miter lock handle. Rotate the miter

lock handle approximately one-halt turn to the left

to loosen.

•Press the miter lock plate down with your thumb

and hold.

•Rotate the control arm until the pointer aligns with

the desired angle on the miter scale.

•Release the miter lock plate.

Note: You can quickly locate 0°, 22-1/2 ° left or

right, and 45° left or right by releasing the lock

plate as you rotate the control arm. The lock plate

will seat itself in one of the positive stop notches,

located in the miter table frame.

•Tighten the miter lock handle securely.

WARNING: To avoid sedous personal injury,

nalways tighten the miter lock handle securely

before making a cut. Failure to do so could result

in movement of the control arm or miter table

while making a cut.

STRAIGHT

CROSSCUT

C-CLAMP Fig. 26

•Place the workpiece flat on the miter table with

one edge securely against the fence. If the board

is warped, place the convex side against the

fence. If the concave edge of a board is placed

against the fence, the board could collapse on the

blade at the end of the cut, jamming the blade.

See Figures 33 and 34.

•When cutting long pieces of lumber or molding,

support the opposite end of the stock with aroller

stand or with a work surface level with the saw

table.

Align cutting line on the workpiece with the edge

of saw blade.

Grasp the stock firmly with one hand and secure

it against the fence. Use the optional work clamp

or a C-clamp to secure the workpiece when

possible. See Figure 26.

,_ WARNING: To avoid serious personal injury,

• keep your hands outside the no hands zone; at

least 3 in. (76.2 mm) from blade. Never perform

any cutting operation freehand (without holding

workpiece agai.nstthe fence). The blade could

grab the workpiece if it slips or twists.

•Before turning on the saw, perform a dry run of the

cutting operation just to make sure that no

problems will occur when the cut is made.

•Grasp the saw handle firmly, slide the lock-off

lever back, then squeeze the switch trigger. Allow

several seconds for the blade to reach maximum

speed.

Slowly lower the blade into and through the

workpiece. See Figure 26.

Release the switch trigger and allow the saw

blade to stop rotating before raising the blade out

of workpiece. Wait untilthe electric brake stops

blade from tuming before removing the workpiece

from the miter table.

BEVEL GUT

See Figures 27and28.

A bevel cut is made by cutting across the grain of the

workpiece with the blade angled to the workpiece. A

straight bevel cut is made with the miter table set at

the zero degree positionand the blade set at an angle

between O° and 45°.

SCALE

LEFTSIDE

LEFT

INDICATOR

MOUNTINGBRACKET

RIGHTSIDE

SCALE

RIGHT

INDICATOR

-POINT

Fig. 27

TO BEVEL CUT WITH YOUR MITER

SAW:

•Pull out the lock pin and lift saw arm to its full

height.

•Loosen the miter lock handle. Rotate the miter

lock handle approximately one-half tum to the left

to loosen.

•Press the miter lock plate down with your thumb

and hold.

•Rotate the control arm until the pointer aligns with

zero on the miter scale.

•Release the miter lock plate.

Note: You can quickly locate zero by releasing

the lock plate as you rotate the control arm. The

lock plate will seat itself in one of the built-in .

positive stop notches, located in the miter table

frame.

•Tighten the miter lock handle securely.

_l, WARNING: To avoid serious personal injury,

always tighten the miter lock handle securely

before making a cut. Failure to do so could result

in movement of the control arm or miter table

while making a cut.

,_ WARNING: To avoidseriouspersonalinjury,

keep your handsoutsidethe no handszone; at

BEVELCUT

Fig. 28

•Loosen the bevel lock knob and move the saw

arm to the left to the desired bevel angle.

•Bevel angles can be set from 0° to 45°.

• For your convenience there is a double scale

located on the mounting bracket. See Figure 27. If

one side becomes difficult to read as you move

the saw arm to the left, simply refer to the other

side. Align the indicator point for the side you

choose with the desired angle.

•Once the saw arm has been set at the desired

angle, securely tighten the bevel lock knob.

•Place the workpiece flat on the miter table with

one edge securely against the fence. If the board

is warped, place the convex side against the

fence. If the concave edge of a board is placed

against the fence, the board could collapse on the

blade at the end of the cut, jamming the blade.

See Figures 33 and 34.

•When cutting long pieces of lumber or molding,

support the opposite end of the stock with a roller

stand or with a work surface level with the saw

table.

Align the cutting line on the workpiece with the

edge of saw blade.

Grasp the stock firmly with one hand and secure it

against the fence. Use the optional work clamp or

a C-clamp to secure the workpiece when pos-

sible. See Figure 28.

least 3 in. (76.2 mm) from blade. Never perform

any cutting operation freehand (without holding

workpiece against the fence). The blade could

grab the workpiece if it slips or twists.

Before tuming on the saw, perform a dry run of

the cutting operation just to make sure that no

problems will occur when the cut is made.

Grasp the saw handle firmly, slide the lock-off

lever back, then squeeze the switch trigger. Allow

several seconds for the blade to reach maximum

speed.

Slowly lower the blade into and through the

workpiece. See Figure 28.

Release the switch trigger and allow the saw

blade to stop rotating before raising the blade out

of workpiece. Wait until the electdc brake stops

blade from turning before removing the workpiece

from miter table.

COMPOUND MITER CUT

A compound miter cut is a cut made using amiter

angle and a bevel angle at the same time. This type of

cut is used to make picture frames, cut molding, make

boxes with sloping sides, and for certain roof framing

cuts. m

To make this type of cut the control arm on the miter

table must be rotated to the correct angle and the saw B

arm must be tilted to the correct bevel angle. Care

should always be taken when making compound miter

setups due to the interaction of the two angle settings.

Adjustments of miter and bevel settings are interde-

pendent with one another. Each time you adjust the

miter setting you change the effect of the bevel

setting. Also, each time you adjust the bevel setting

you change the effect of the miter setting.

It may take several settings to obtain the desired cut.

The first angle setting should be checked after setting

the second angle, since adjusting the second angle

affects the first.

Once the two correct settings for a particular cut have

been obtained, always make atest cut in scrap

material before making a finish cut in good matedal.

TO MAKE A COMPOUND CUT WITH

YOUR MITER SAW:

•Pull out the lock pin and lift saw arm to its full height.

•Loosen the miter lock handle. Rotate the miter

lock handle approximately one-half turn to the left

to loosen.

•Press the miter lock plate down with your thumb

and hold.

Rotate the control arm until the pointer aligns with

the desired angle on the miter scale.

Release the miter lock plate.

Note: You can quickly locate O°, 22-1/2 ° left or

right, and 45° left or right by releasing the miter

lock plate as you rotate the control arm. The miter

lock plate will seat itself in one of the positive stop

notches, located in miter table frame.

•Tighten the miter Iockl"fandle securely.

_lb WARNING: To avoid serious personal injury,

always tighten the miter lock handle securely

before making a cut. Failure to do so could result

in movement of the control arm or miter table

while making a cut.

•Loosen the bevel lock knob and move the saw

arm to the left to the desired bevel angle.

•Bevel angles can be set from 0° to 45°,

• For your convenience there is a double scale

located on the mounting bracket. See Figure 27. If

one side becomes difficult to read as you move

the saw arm to the left, simply refer to the other

side. Align the indicator point for the side you

choose with the desired angle.

•Once the saw arm has been set at the desired

angle, securely tighten the bevel lock knob.

• Recheck miter angle setting. Make a test cut in

scrap material.

•Place the workpiece fiat on the miter table with

one edge securely against the fence. If the board

is warped, place the convex side against the

fence. If the concave edge of a board is placed

against the fence, the board could collapse on the

blade at the end of the cut, jamming the blade.

See Figures 33 and 34.

•When cutting long pieces of lumber or molding,

support the opposite end of the stock with a roller

stand or with a work surface level with the saw

table.

Align the cutting line on the workpiece with the

edge of saw blade.

Grasp the stock firmly with one hand and secure it

against the fence. Use the optional work clamp or

aC-clamp to secure the workpiece when pos-

sible. See Figure 29.

A WARNING: To avoid serious personal injury,

always keep your hands outside the no hands

zone; at least 3in. (76.2 mm) from blade. Never

perform any cutting operation freehand (without

holding workpiece against the fence). The blade

could grab the workplece if it slips or twists.

COMPOUND

MITERCUT

C-CLAMP

Fig. 29

• Before turning on the saw, perform a dry run of the

cuttingoperation just to make sure that no problems

will occur when the cut is made.

•Grasp the saw handle firmly, slide the lock-off lever

back, then squeeze the switchtrigger. Allowseveral

seconds for the blade to roach maximum speed.

•Slowly lower the blade into and through the

workpiece. See Figures 29 and 30.

•Release the switch trigger and allow the saw blade

to stop rotating before raising the blade out of

workpiece. Wait until the electric brake stops blade

from turning before removing the workpiece from

miter table.

SUPPORT LONG WORKPIECES

See Figure 31.

Long workpiecas need extra supports. Supports

should be placed along the workpiece so it does not

sag. The support should let the workpiece lay flat on

the base of the saw and_Nork table during the cutting

operation. Use the optional work clamp or a C-clamp

to secure the workpiece,

,_ WARNING: To avoid serious personal injury,

always keep your hands outside the no hands

zone; at least 3 in. (76.2 mm) from blade. Never

perform any cutting operation freehand (without

holding workpiece against the fence). The blade

could grab the workpiece if it slips or twists.

45° X 45° COMPOUND

MITERCUT Fig. 30

LONGWORKPIECE

WORKPIECESUPPORTS

Fig. 31

CUTTING COMPOUND MITERS

To aid in making the correct settings, the compound angle setting chart below has been provided. Since com-

pound cuts are the most difficult to accurately obtain, tdal cuts should be made in scrap matedal, and much

thought and planning made, prior to making your required cut.

NUMBEROF SIDES

PITCH

OFSIDE 4 n5 I s n 7 IBI9 10

0oM-45-00 °M-36.00 °M-30,00 °M-25,71 °M-22.50 ° M-20.00 °M-18.00 =

B- 0.00 = B- 0.00 ° B- 0.00 ° B- 0.00 = B- 0.00 ° B- 0,00 °B- 0.00 °

M-44.89 ° M-35.90 ° M-29.91 ° M-25.63 ° M-22.42 ° M-19.93 oM-17.94 °

5° B- 3.53 °B- 2.94 °B- 2.50 ° B- 2.17 ° B- 1.91 ° B- 1.71 °B- 1.54 °

M-44.56° M-35.58 °M-29.62 = M-25.37 ° M-22.19 ° M-19.72 °M-17.74 °

10° B- 7.05 ° B- 5.86 °B- 4.98 ° B- 4.32 °B- 3.81 ° B- 3.40 ° B- 3.08 °

M-44.01 ° M-35.06 ° M-29.15 = M-24.95 o M-21.81 = M-19.37 °M-17.42 °

15oB-10.55 = B- 8.75 =B- 7.44 ° B- 6.45 ° B-5.68 ° B- 5.08 ° B- 4.59 °

M-43.22 = M-34.32 °M-28.48 ° M-24.35 °M-21.27 ° M-18.88 =M-16.98 =

20° B-T4.00 = B-11.60 =B- 9.85 ° B- 8.53 ° B- 7.52 ° B- 6.72 ° B- 6.07 °

M-42.19 = M-33.36 °M-27.62 ° M-23.56 oM-20.58 ° M-18.26 °M-16.41 =

25° B- 17.39 ° B- 14,38 °B- 12.20° B- 10.57 ° B- 9.31 °B- 8.31 ° B- 7.50 °

30° M-40.89 ° M-32.18 = M-26.57 °M-22.64 ° M- 19.73 ° M- 17.50 ° M- 15,72 °

B-20.70 ° B-17.09 ° B-14.48 ° B-12.53 ° B-11.03 ° B- 9.85° B- 8.89 °

35° M-39.32 ° M-30.76 ° M-25.31 °M-21.53 °M- 18.74 ° M- 16.60 °M- 14,90 °

B-23.93 ° B- 19.70 °B- 16.67 ° B- 14.41 °B- 12.68 ° B- 11.31 ° B- 10,21 °

M-37.45 ° M-29.10 = M-23.86 ° M-20.25 ° M-17.60 ° M-15.58 ° M-13.98 °

40° B-27.03 ° B-22.20 =B-18.75 ° B-16.19 ° B-14.24 ° B-12.70 ° B-11+46 °

M-35.26 ° M-27.19 ° M-22.21 ° M-18.80 °M-16.32 ° M-14.43 ° M-12.94 °

45 ° B- 30.00 ° B-24.56 =B-20.70 ° B- 17.87 °B- 15.70 ° B- 14.00° B- 12,62 °

M-32.73 ° M-25.03 = M-20.36 ° M-17.20 oM-14.91 ° M-13.17 ° M-11.80 °

50° B- 32.80 ° B- 26.76 ° B- 22.52 ° B- 19.41 ° B- 17.05 ° B- 15.19 ° B- 13.69°

M-29.84 ° M-22.62 ° M-18.32 ° M-15.44 ° M-13.36 ° M-11.79 ° M-10.56 °

55 ° B-35.40 ° B-28.78 °B-24,18 ° B- 20.82 ° B-18.27 ° B-16,27 ° B-14.66 °

M-26.57 ° M-19.96 ° M-16.10 ° M-13.54 ° M-11.70 ° M-10,31 ° M- 9.23°

60°B-37.76 ° B-30.60 =B-25.66 ° B- 22.07 ° B- 19.35 ° B- 17.23 ° B- 15.52 °

M-22.91 ° M-17.07 ° M-13.71 ° M-11.50 ° M- 9.93 ° M- 8.74° M- 7,82 °

650 t B-39.86 °B-32.19 ° B-26.95 ° B-23.16 ° B-20.29 ° B- 18.06 ° B-16.26 °

M-18.88 ° M-13.95 °M-11.17 ° M- 9.35 ° M- 8.06 ° M- 7,10° M- 6.34°

70 ° iB-41.64 °B-33.53 ° B-28.02 ° B-24.06 ° B-21.08 ° B- 18.75 ° B- 16.88 °

75 ° M-14.51 ° M-10.65 = M- 8.50 ° M- 7.10 ° M- 6.12 ° M- 5.38° M- 4.81 °

B-43.08 ° B-34.59 °B-28.88 ° B-24.78 ° B-21.69 ° B- 19.29 ° B- 17,37 °

IM- 9.85 ° iM- 7,19 = M- 5.73 ° M- 4.78 ° M- 4.11 ° M- 3.62 °i M- 3.23 °

80 ° B-44.14 ° B- 35.37 =B-29.50 ° B-25.30 °B-22.14 ° B- 19.68 ° B- 17,72 °

M- 4.98 ° M- 3.62 ° M- 2.88 ° M- 2.40 ° M-2.07 ° M-1.82 ° M- 1.62 °

85° .B-44.78 ° ;B-35.84 °B-29.87 ° B-25.61 ° B-22.41 ° B- 19.92 _ B- 17,93 °

M- 0.00 °M- 0.00 ° M- 0.00° M- 0.00 ° M- 0.00 °M- 0.00 °M- 0.00 °

90 ° B-45.00 °B- 36.00 =B- 30.00 ° B-25.71 ° B-22,50 ° B-20.00 ° B- 18.00 °

Each B (Bevel) and M (Miter) Setting is Given to the Closet 0.005%

COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES

CUTTING CROWN MOLDING

Your compound miter saw does an excellent job of

cutting crown molding. In general, compound miter

saws do a better job of cutting crown molding than

any other tool made.

In order to fit properly, crown molding must be com-

pound mitered with extreme accuracy.

The two contact surfaces on apiece of crown molding

that fit fiat against the ceiling and the wall of a room

are at angles that, when added together, equal

exactly 90°. Most crown molding has a top rear angle

(the section that fits flat against the ceiling) of 52° and

a bottom rear angle (the section that fits flat against

the wall) of 38 °.

LAYING MOLDING FLAT ON THE

MITER TABLE

See Figure 32.

To use this method for accurately cutting crown

molding for a 90° inside or outside comer, lay the

molding with its broad back surface flat on the miter

table and against the fence.

When setting the bevel and miter angles for com-

pound miters, remember that the settings are interde-

pendent; changing one angle changes the other angle

as well.

Keep in mind that the angles for crown moldings are

very precise and difficult to set. Since it is very easy

for these angles to shift, all settings should first be

tested on scrap molding. Also most walls do not have

angles of exaCtly 90 °, therefore, you will need to fine

tune your settings.

_o CElUNG

FENCE

TOPEDGEAGAINSTFENCE=

• LEFTSIDE,INSIDECORNER

•RIGHTSIDE,OUTSIDECORNER

MITERTABLE

INSIDE

CORNER | _OUTSIDE

FENCE I CORNER

oBOTrOMEDGEAGAINSTFENCE=

•RIGHTSIDE,INSIDECORNER

,*LEFTSIDE,OUTSIDECORNER

MITERTABLE

CROWNMOLDINGFLATONMITERTABLE

Fig. 32

When cutting crown molding by this method the bevel

angle should be set at 33.85 °. The miter angle should

be set at 31.62 ° either right or left, depending on the

desired cut for the application. See the chart below for

correct angle settings and correct positioning of crown

molding on miter table.

The settings in the chart below can be used for cutting

All Standard (U.S.) crown molding with 62° and 38°

angles. The crown molding is placed fiat on the miter

table using the compound features of your miter saw.

Bevel

Angle Type of Cut

SetUng

Left side, Inside corner

1. Top edge of molding against fence

33"85° 2. Miter table set right 31.62 °

3. Save left-end of cut

Right side, Inside corner

1. Bottom edge of moldingagainst fence

33'85° 2. Miter table set left 31.62 °

3. Save left end of cut

Left side, outside corner

1. Bottom edge of molding against fence

33"85° 2. Miter table set left 31.62 °

3. Save right end of cut

Right side, outside corner

1. Top edge of molding against fence

33'85° 2. Miter table set fight 31.62 °

3. Save right end of cut

CUTTING WARPED MATERIAL

See Figures33 and 34.

RIGHT Fig. 33

WRONG Fig. 34

When cuffing warped material, always make sure it is

positioned on the miter table with the convex side

against the fence as shown in figure 33.

If the warped material is positioned the wrong way as

shown in figure 34, it will pinch the blade near the

completion of the cut.

A WARNING: To avoid a kickback and to avoid

serious personal injury, never position the

concave edge of bowed or warped material

against the fence.

CLAMPING WIDE WORKPIECES

See Figure35.

BOARD

Fig. 35

When cutting wide workpieces such as a 2 in. x 6 in.,

boards should be clamped with a C-clamp as shown in

figure 35.

_1, WARNING: When servicing, use only identical

Craftsman replacement parts. Use of any other

part may create a hazard or cause product

damage.

GENERAL

Avoid using solvents when cleaning plastic pads.

Most plasticsare susceptible to damage from vadous

types of commercial solvents and may be damaged

by their use. Use clean cloths to remove dirt, carbon

dust, etc.

_l, WARNING: Do not at any time let brake fluids,

gasoline, petroleum-based products, penetrating

oils, etc. come in contact with plastic parts. They

contain chemicals that can damage, weaken or

destroy plastic.

It has been found that ele=ctdCtools are subject to

accelerated wear and possible premature failure when

they are used on fiberglass boats, sports cars,

wallboard, spackling compounds, or plaster. The

chips and gdndings from these materials are highly

abrasive to electdc tool parts such as bearings,

brushes, commutators, etc. Consequently, it is not

recommended that this tool be used for extended

work on any fiberglass material, wallboard, spackling

compounds, or plaster. During any use on these

materials it is extremely important that the tool is

cleaned frequently by blowing with an air jet.

LUBRICATION

All of the bearings in this tool are lubricated with a

sufficient amount of high grade lubricant for the life of

the unit under normal operating conditions. Therefore,

no further lubrication is required.

EXTENSION CORDS

The use of any extension cord will cause some loss of

power. To keep the loss to a minimum end to prevent

tool overheating, use an extension cord that is heavy

enough to carry the current the tool will draw.

A wire gage size (A.W.G.) of at least 14 is recom-

mended for an extension cord 25 feet or less in

length. When working outdoors, use an extension

cord that is suitable for outdoor use. The cord's jacket

will be marked WA.

ACAUTION: Keep extension cords away from the

cutting area and position the cord so that it will

not get caught on lumber, tools, etc., during

cutting operation.

AWARNING: Check extension cords before each

use. If damaged, replace immediately. Never use

tool with a damaged cord since touching the

damaged area could cause electrical shock

resulting in serious injury.

AWARNING: Always wear safety goggles or

safety glasses with side shields during power

tool operation or when blowing dust. If operation

is dusty, also wear a dust mask.

_1, WARNING: To ensure safety and reliability, all

repairs -- with the exception of the extemally

accessible brushes -- should be performed by a

qualified service technician at a Sears store to

avoid dsk of personal injury.

BRUSH REPLACEMENT

See Figure 36.

BRUSH

ASSEMBLY

BRUSH

CAP

Your saw has extemally accessible brush assemblies

that should be periodically checked for wear.

Proceed as follows when replacementis required:

• Unplug your saw.

,_ WARNING: Failure to unplug your saw could

result in accidental starting causing serious

injury.

• Remove brush cap with a screwdriver. Brush

assembly is spdng loaded and will pop out when

you remove brush cap.

• Remove brush assembly.

•Check for wear. If worn, always replace in pairs.

Do not replace one side without replacing the

other.

•Reassemble using new brush assemblies. Make

surecurvatureofbrushmatches curvatureof

motorand thatbrushmoves freely!n.brushtube.

•Make sure brush cap is odented correctly

(straight) and replace.

•Tighten brush cap securely. Do not overtightan.

Fig. 36

CRAFTSMAN COMPOUND MITER SAW -MODEL NUMBER 315.235360

Figure37

CRAFTSMAN COMPOUND MITER SAW -MODEL NUMBER 315.235360

The model number will be found on a plate attached to the motor housing. Always mention the model number in an correspondence regarding your I

CRAFTSMAN COMPOUND MITER SAW or when ordering repair parts. I

PARTS LIST FOR FIGURE 37

KEY

NO.

PART

NUMBER

710308-045

360308-142

595002-008

589027-008

160030-400

589001-109

588056-004

976758-001

589017-003

589016-007

588061-009

588060-003

140030-500

976723-001

DESCRIPTION QUAN.

Bolt (M8 x 45 Soc. Hd.) .................................. 4

Lock Washer (MS) .......................................... 4

Fence .............................................................. 1

Zero Clearance Throat Plate .......................... 1

Screw .............................................................. 4

Miter Table ...................................................... 1

Shim ............................................................... 4

Miter Table Frame .......................................... 1

Miter Lock Plate .............................................. 1

Control Arm .................................................... 1

Fixed Plate ...................................................... 1

Pointer ............................................................ 1

Screw (M5 x 8) ............. ,................................. 1

Instruction Label ............ ,................................ 1

KEY PART

NO. NUMBER DESCRIPTION

16 976721-001

18 589030-001

19 360306-121

20 700306-025

22 791080-000

23 791050-000

24 588082-005

'25 976742-001

26 976743-001

27 976744-001

28 976745-001

QUAN.

Miter Lock Handle Assembly

(Includes Key Nos. 14, 15, & 17) .................... 1

Blade Guard ................................................... 1

Lock Washer ................................................... 2

Hex Bolt .......................................................... 2

8 mm Hex Key (Allen Wrench) ....................... 1

5mm Hex Key (Allen Wrench) ....................... 1

Blade Wrench ................................................. 1

***Optional Work Clamp(Item no.23461,

not shown) ................................................... 1

***Optional Stop Block (not shown) ................. 1

***Optional Extension Set (Item no.23464,

not shown) ................. '.'................................. 1

***Optional Dust Bag (Item no.23466,

not shown)...: ........................................ i...... 1

*** AVAILABLE AT YOUR NEAREST SEARS CATALOG ORDER OR RETAIL STORE

CRAFTSMAN COMPOUND MITER SAW - MODEL NUMBER 315.235360

Figure38

I I

CRAFTSMAN COMPOUND MITER SAW -MODEL NUMBER 315.235360

The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your ]COMPOUND MITER SAW or when ordering repair parts. I

KEY PART

NO. NUMBER

588049-007

588051-004

589A04o024

360310-182

588058-006

976729-001

976730-001

700310-025

976727-001

PARTS LIST FOR FIGURE 38

DESCRIPTION QUAN.

Torsion Spring ................................................ 1

Pivot Shaft ...................................................... 1

Support Bracket .............................................. 1

Lock Washer ................................................... 3

Bolt ................................................................. 1

Rivet ............................................................... 3

Bevel Scale ..................................................... 1

Bolt (M10 x 25 Hex Hd.) ................................. 2

Bevel Pivot Bracket Assembly

(Includes Key Nos. 6 & 7) ............................... 1

KEY PART

NO. NUMBER DESCRIPTION

10 100306-016

11 305030-060

12 589014-005

13 350304-100

14 130010-401

15 589011-007

16 589010-001

17 350310-251

18 589012-100

QUAN.

Hex Bolt .......................................................... 2

Hex Nut ........................................................... 2

Bevel index Pointer ........................................ 2

Washer ........................................................... 2

Screw .................................................... _......... 2

Washer ........................................................... 1

Pivot Shaft ...................................................... 1

Washer (M10) ................................................. 1

Bevel Lock Knob ............................................. 1

CRAFTSMAN COMPOUND MITER SAW - MODEL NUMBER 315.235360

2 .._6

19 18

17 16

Figure 39

CRAFTSMAN COMPOUND MITER SAW - MODEL NUMBER 315.235360

The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your

COMPOUND MITER SAW or when ordedng repair parts. ]

PARTS LIST FOR FIGURE 39

KEY

NO.

PART

NUMBER DESCRIPTION QUAN.

.976731-001

976757-001

976746-001

100030-501

190010-401

976733-001

976735-001

976739-001

Upper Blade Guard Assembly

(Includes Key No. 6) ....................................... 1

Dust Guide ...................................................... 1

Logo Plate ...................................................... 1

Screw (M5 x 12) ............................................. 4

Phillips Screw ................................................. 1

Lower Blade Guard Label ............................... 1

Saw Blade ...................................................... 1

Lower Blade Guard Assembly

(Includes Key No. 9) ....................................... 1

Blade Guard Bracket Assembly

(Includes Key No. 13) ..................................... 1

KEY PART

NO. NUMBER DESCRIPTION

11 350105-131

12 130030-501

13 976740-001

14 589015-001

15 589021-002

16 588037-000

17 588035-008

18 130030-401

19 589031-007

20 588048-001

QUAN.

Washer (M5) ................................................... 1

Screw (M5 x 10) ............................................. 1

Label ............................................................... 1

Screw .............................................................. !

Return Spring ................................................. 1

Blade Bolt (M8 x 20) ....................................... 1

Blade Washer ................................................. 2

Screw (M4 x 15) ............................................. 1

Stopper ........................................................... 1

Lock Nut ......................................................... 1

*** COMPLETE ASSORTMENT AVAILABLE AT YOUR NEAREST SEARS CATALOG ORDER OR RETAIL STORE

CRAFTSMAN COMPOUND MITER SAW - MODEL NUMBER 315.235360

13 14

SEENOTE"A"

Figure40

CRAFTSMAN COMPOUND MITER SAW - MODEL NUMBER 315.235360

The model number will be found on e plate attached to the motor housing. Always mention the model number in all correspondence regarding your |

CRAFTSMAN COMPOUND MITER SAW or when ordedng repair parts. J

PARTS LIST FOR FIGURE 40

KEY PART

NO. NUMBER

1 588023-001

2 630000-000

3 588022-102

4 470000-600

5 800030-401

6 588021-009

7 350312-260

8 317030-120

9 180031-002

10 300030-100

11 588025-003

12 170030-601

13 976748-001

14 588006-009

DESCRIPTION QUAN.

Lock Pin Cap .................................................. 1

"O" Ring .......................................................... 1

Lock Pin .......................................................... 1

E-Ring ............................................................. 1

Screw (M4 x 16) ............................................. 1

Rubber Bumper .............................................. 1

Flat Washer (M12) .......................................... 1

Lock Nut ......................................................... 2

Set Screw (M10 x 20) ..................................... 1

Hex Nut (M10) ................................................ 1

Handle Washer ............................................... 2

Screw .............................. _............................... 2

Data Plate ....................... ................................ 1

Bush Assembly .............. i............................... 2

KEY PART

NO, NUMBER DESCRIPTION

15 588005-003

16 588024-007

17 976750-001

18 588026-009

19 470000-400

20 588027-005

21 460001-000

22 452040-401

23 9846004

24 588031-004

25 588030-008

26 588029-007

27 588028-001

28 989377-002

972000-473

QuAN.

Brush Cap ....................................................... 2

Carrying Handle .............................................. 1

Waming Label ................................................ 1

Spindle Lock Pin ............................................. 1

E-Ring ............................................................. 1

Compression Spring ....................................... 1

External Retaining Ring .................................. 1

Square Key (4 x 4 x 28) .................................. 1

Ball Bearing (6004zz) ..................................... 1

Screw (Special) .............................................. 2

Gear Shaft ...................................................... f

Lock Ring ............................ ,........................... 1

Gear ................................................................ 1

Ball Bearing (6000LLB) .................................. 1

Owner's Manual

NOTE: "A"-THE ASSEMBLY SHOWN REPRESENTS AN IMPORTANT PART OF THE DOUBLE INSULATED SYSTEM. TO AVOID THE POSSIBILITY

OF ALTERATION OR DAMAGE TO THE SYSTEM, SERVICE SHOULD BE PERFORMED BY YOUR NEAREST SEARS REPAIR

CENTER. CONTACT YOUR NEAREST SEARS CATALOG ORDER OR RETAIL STORE FOR SERVICE CENTER INFORMATION.

Forthe repairor replacementpartsyouneed

delivereddirectlyto yourhome

Call7 am - 7 pm, 7 daysa week

1-800-366-PART

(1-800-366-7278)

Forrepairservice

Call24 hoursa day,7 daysa week

1-8OO-4-REPAIR

(1-800-473-7247)

Forthe locationof a

SearsPartsandRepairCenterinyourarea

Call24 hours a day,7 daysaweek

1-800-488-1 222 mmmmmn

i|nnii

The modelnumberof thistoolwill be foundon a serial plate

attackedto the motorhousing.Whenrequestingserviceor

orderingparts,alwaysprovidethefollowinginformation:

• ProductName

10 inchCompound

Miter Saw

•ModelNumber

315.235360 SEARS

•PartName •PartNumber America's Repair Specialists

CRAFTSMAN Miter Saw Manual 98110089

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