CRAFTSMAN Lawn, Tractor Manual L0202273
User Manual: CRAFTSMAN CRAFTSMAN Lawn, Tractor Manual CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides
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OWNER'S MANUAL MODEL NO. 944.602951 JCRAFTSMAN J Caution: Read and follow all Safety Rules and Instructions Before Operating This Equipment 18.0 HP ELECTRIC START 42" MOWER AUTOMATIC LAWN TRACTOR • • • • • Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts Sears Canada, Inc., Toronto, Ontario M5B 2B8 SAFETY RULES 4Rk Safe Operation Practices for Ride-On Mowers ='t a IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible aduifs, who are familiar wifh the instructions, to operate the machine. • Ciearthe area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be surethe area is clear of other people before mowing. Stop machine if anyone enters the area. • Nevercarry passengers. • Do not mow in reverse unless absolutely necessary. Always lookdown and behind before and while backing. • Be aware of the mower discharge direction and do not " point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slowdown beforetuming. • Neverleave a runningmachine unattended. Alwaystum off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operatethe mechinewhile under theinfluence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free ofgrass, leaves or other debris buildup which can touch hot exhaust/engine parts and bum. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. II. SLOPE OPERATION Slopesare a majorfactor relatedto loss-of-controland tipover accidents,whichcan resultin severe injuryor death. All slopes requireextracaution.If youcannotbackup theslopeor ifyoufeel uneasy on it, do not mow it. DO: • • • • • • • Mow up and down slopes, not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear sothat you will not have to stop or shift while on the slope. Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. Use extra care with grass catchers or other attachments. These can change the stability of the machine. Keep all movementon the slopesslowand gradual Do not make sudden changes in speed or direction. Avoidstartingor stoppingon a slope. If tires lose traction, disengagethe bladesand proceedslowlystraightdownthe slope. 2 DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drep-offs, ditches, or embankments. The mower could suddenlytum over ifawheel isover the edge of a cliff or ditch, or if an edge caves in. • Donotmow on wet grass. Reduced traction couldcause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. III. CHILDREN Tragic accidents can occur ifthe operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Nevercarrychildren. TheymayfaUoffandbeseriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extracare when approaching blindcomers, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • • • • • • • • • • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only.an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never storethe machine or fuel containerinsidewhere there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oilorfuel spillage. Allowmachine tocool before storing. Stop and inspect the equipment ifyou strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration,which couldexpose movingparts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrapthe blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. SAFETY RULES & Safe Operation Practices for Ride-On Mowers & Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fail off and be seriously injured or interfere with safe machine operation. Keep children out ofthe mowing area and under the watchful care of another responsible adult. Be alert and turn machine off it children enter the area. Look for this symbol to point out important safety precautions. It means CAUTIONIfl BECOME ALERT!!I YOUR SAFETY IS INVOLVED. CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor. Before and when backing, look behind and down for small children. CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only st the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. Mow up and down slopes (15° Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Usa slow speed. Choose a lowgear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not tum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. A CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. TABLE OF CONTENTS ;AFETY RULES ........................................................ 2-3 )RODUCT SPECIRCATIONS ....................................... 4 VARRANTY .................................................................. 4 -'USTOMER RESPONSIBILmES ...................... 4, 15-18 _.SSEMBLY ................................................................ 6-8 )PERATION ............................................................. 9-14 MAINTENANCE SCHEDULE ....................................... 15 SERVICE AND ADJUSTMENTS ............................. 19-23 STORAGE ................................................................... 24 TROUBLESHOOTING ............................................. 25-26 REPAIR PARTS - TRACTOR .................................. 28-43 REPAIR PARTS - ENGINE ...................................... 44-51 PARTS ORDERING/SERVICE ................. BACK COVER PRODUCT SPECIFICATIONS CONGRATULATIONS on yourpurchaseof anewtractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. GASOLINE CAPACITY AND TYPE: 1.25 GALLONS UNLEADED REGULAR OILTYPE (API-SF-SJ): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: 4.5 PINTS SPARK PLUG: GAP: .030") CHAMPION RC12YC Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES'. GROUND SPEED (MPH): FORWARD: REVERSE: 5.5 2.4 MAINTENANCE TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 15 AMPS @ 3600 RPM CUSTOMER BA'I-rERY: AMP/HR: MIN. CCA: CASESIZE: • • Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor. BLADE BOLT TORQUE: 27-35 FT. LBS. • Follow the instructions under =Customer Responsibilities" and =Storage" sections of this owner's manual. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this tractor. AGREEMENT A Maintenance Agreement is available on this product. Contact your nearest Seare store for details. 14 PSi 10 PSI 28 230 UlR RESPONSIBILITIES WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark an'ester is used, it should be maintainecl in effective working order by the operator. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual). WARRANTY LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT) For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship. FULL ONE (1) YEAR WARRANTY ON BATTERY For one (1) year from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. COMMERCIAL OR RENTAL USE Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days. This Warranty does NOT cover: 1. Pre.delivery set-up. 2. Tire replacement or repair caused by punctures from outside objects (such as nails, thoms, stumps, or glass). 3. Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts. 4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the failure to operate and maintain the equipment according to the instructions contained in the Owner's Manual. 5. In Home service. Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Department in Canada. This warranty applies only while this product is in use in Canada. This warranty is in addition to any statutory warranty and does not exclude or limit legal dghts you may have but shall run concurrently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an implied warranty will last so the above limitations may not apply to you. SEARS CANADA, INC., TORONTO, ONTARIO M5B 2138 4 UNASSEMBLED PARTS Steering Wheel Seat _ Premium Steering Adapter (1) Washer 17132 x 1-3/16 x 12 Gauge Extension Shaft t Steedng (1) Knob Steering Wheel Insert Steering Boot (1) Large Flat Washer @@ BaRery (1) Lockwasher 318 (1) Locknut 5/16-1 8 (2) Hex Bolts 1/4-20 x 3/4 (1) Hex Bolt 3/8-16 x 1 Keys (2) Keps Nuts 1/4-20 Slope Sheet (2) Keys 5/16-18 x 1-1/4 (1) Hex Bolt (1) Oil Drain Tube 5 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Usa the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY L"_ INSERT A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) 9/16" wrench Pliers (2) 7/16" wrenches (2) 1/2"wrenches _=---.---5/8LOCK Tire pressure gauge Utility knife _"_'_.- When right or left hand is mentioned inthis manual, itmeans when you are in the operating position (seated behind the steedng wheel). WASHER LARGE FLAT STEERING_ wASHER WHEEL TO REMOVETRACTOR UNPACK • • • FROM CARTON •= STEERING _TABS': BOOT CARTON Remove all accessible loose parts and parts cartons from carton. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. Check for any additional loose parts or cartons and remove. ADAPTER BEFORE REMOVING SKID ATTACH STEERING TRACTOR WHEEL EXTENSION SHAFT FROM 5/16 LOCKNUT _ 5/16 HEX BOLT (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT • Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lowershafts and install 5/16 hex bolt and Iocknut. Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE. • _ t t I f I Place tabs of steedng boot over tab slots in dash and push down to secure. FIG. 1 INSTALL STEERING WHEEL HOW TO SET UP YOUR TRACTOR • Position front wheels of the tractor so they are pointing straightforward. • Remove steering wheel adapter from steedng wheel and slide adapter onto steering shaft extension. • Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. • Assemble large flat washer, 318 lock washer, 3/8 hex bolt and tighten securely. Snap steedng wheel insert into center of steedng wheel. • Remove protective materials from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WH ERE TRACTOR IS TO ROLL OFF SKID. CONNECT _ BATTERY (See Figs. 2 and 3) nals by allowing a wrench or any other object to contact both terminals at the CAUTION: Do not short battery termisame time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. Lift seat pan to raised position. Remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. Firstconnect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal. 6 ASSEMBLY Connect BLACK groundingcable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. DISCARD SEAT TERMINAL PROTECTIVE CAPS SEAT KEPS TERMINAL !i HEX BOLT NU_ PAN_ POSITIVE CABLE (BED) NEGATIVE CABLE SHOULDER BOLTS (BLACK) FLAT WASHER RG. 2 SEAT PAN ADJUSTMENT KNOB m W FIG. 4 NOTE: You may now roll or ddve your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section page 10 for location controls) FIG. 3 NSTALL SEAT (See Press liftlever plunger and raise attachment liftlever to its highest position. • Release parkingbrake bydepressing clutctVorakepedal. • Place freewheel control in freewheeling position to disengage transmission (See "TO TRANSPOR'I" inthe Operation section of this manual). Roll tractor forward off skid. • Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. Place seat on seat pan so head of the shoulder boltsare positioned over large slotted holes in pan. Push down on seat to engage shoulder boltsin slots and pull seat towards rear of tractor. Pivot seat and pen forward and assemble adjustment knob end flat washer loosely. Do not tighten. Lower seat into operating position and sit on seat. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. Get off seat without moving its adjusted position. Raise seat and tighten adjustment knob securely. of • Fig. 4) \d just seat before tightening adjustment knob. Remove adjustment knob and flatwasher securing seat to cardboard packing and set aside for assembly of seat to tractor. and function • Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section page 10 for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly steps have been completed. • • Check engine oil level and fillfuel tank with gasoline. Place freewheel control in "transmission engaged" position. • Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. Place motion control lever in neutral (N) position. • 7 ASSEMBLY Press lift lever plunger and raise attachment lift lever to its highest position. Start the engine. After engine has staded, move throttle control to idle position. Release parking brake. Slowly move the motion contmlleverforward and slowly drive tractor off skid. CHECK BELTS Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. • Turn ignition key to "OFF" position. Continue with the instructionsthat follow. CHECK • • • • BEFORE YOU OPERA TEAND ENJO Y YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THI BEST PERFORMANCEAND SATISFACTION FROM 7741. QUALITY PRODUCT. Raise and hold deflector shield in upright position. Place front of mulcher plate over front of mower deck opening and slide into place, as shown, Hook front latch into hole on front of mower deck. Hook rear latch into hole on back of mower deck. PLEASE REVIEW THE FOLLOWING CHECKLIST: / ,/ ,/ All assembly instructions have been completed. No remaining loose parts in carton. Batteryisproperiypreparedandcharged. (Minimurr hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely / All tires are properly inflated. (For shipping purpose the tires were overinflated at the factory). ,/ Be sure mower deck is propedy leveled side-to-si_ frent-to-rear for best cutting results. (Tires must b properly inflated for leveling). 4" Checkmoweranddrivebelts. Besuretheyareroute properly around pulleys and inside all belt keepers. ,/ Checkwiring. See that all connections are still secur_ and wires are properly clamped. ,,I Before driving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. MULCHER PLATE LATCH HOOKS / / FIG. 5 TO CONVERT TO BAGGING OR DISCHARGING / Simply remove mulcher plate and store in a safe place. Your mower isnow ready for discharging or installation ofoptional grass catcher accessory. NOTE: It is not necessary to change blades. The muicher blades are designed for discharging and bagging also. CHECK TIRE / ,/ PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK SYSTEM ,/CHECKLIST OfpreWou. yremoved) (SeeF j. 5) DEFLECTOR SHIELD BRAKE Afteryou learn howto operate yourtractor, checktoseethat the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. INSTALL MULCHEFI PLATE • • OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. • • • FOR PROPER POSITION LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" inthe Service and Adjustments section of this manual. 8 Engine oil is at proper level. Fuel tank is filled with fresh, clean, regular unleaded gasoline. Become familiar with all controls - their location and function. Operate them before you start the engine. Be sure brake system is in safe operating condition. It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See =TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual). OPERATION l'hese symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENG,N_ON ENG,NEOFF O,'PRESSORE L,G._SO.OVE_MP 1" FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED MOWER LIFT N H A'I-rACHMENT CLUTCH ENGAGED IGNITION REVERSE NEUTRAL ATTACHMENT CLUTCH DISENGAGED HIGH LOW KEEP AREA CLEAR PARKING BRAKE SLOPE HAZARDS (SEE SAFETY RULES SECTION) FREE WHEEL (Automatic Models only) DANGER, KEEP HANDS AND FEET AWAY 9 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith you r tractor to familiarize you meffwith the locations of various controlsand adjustments. Save this manual for future reference. AIT'ACHMENT CLUTCH LEVER IGNITION SWITCH AMMETER LIGHT SWITCH POSITION UFTLEVER PLUNGER THROTTL_ CHOKE CONTROL ATTACHMENT CLUTCH/ BRAKE PEDAL HEIGHT ADJUSMENT PARKING BRAKE FREE WHEEL CONTROL MOTION CONTROL LEVER SPEED 3MPH 2MPH 1MPH \ FIG. 6 Our tractors conform to the safety standards of the Amedcan National Standards Institute. ATrACHMENT CLUTCH LEVER: Used to engage the mower blades, orotherattachments mounted to yourtractor. LIGHT SWITCH POSITION: Turns the headlights on and off. AMMETER: Indicates charging (+) or discharging (-) of battery. MOTION CONTROL LEVER: Selects the speed and direction of tractor. THROTrLFJCHOKE CONTROL: Used for starting and controllingengine speed. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal intothe brake position. FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off. A'B'ACHMENT LIFT LEVER: Used to raise, lower, and adjustthe mower deck orother attechments mounted toyour tractor, LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position. IGNITION SWITCH: Used for starting and stopping the engine. 10 OPERATION The operetlon of any tractor can msuit In foreign objectsthrown Into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields whila operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 7) You rtractor isequipped with an operator presence sensing switch. When engine is running, any attempt bythe operator to leave the seat without first setting the parking brake will shut off the engine. • Depress clutch/brake pedal into full "BRAKE" position and hold. • NOTE: Under cerlain conditionswhen tractoris standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. Place parking brake lever in =ENGAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure. THROTTLE] CHOKE CONTR PARKING BRAKE "ENGAGED" POSITION \ ]_lk TO USE THROI-rLE ATTACHMENT CLUTCH LEVER "ENGAGED" pletely, as described above, before leaving the operetor's position; to empty AUTION: Always grass catcher, etc. stop tractor com- CONTROL I (See Fig. 7) Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. POSITION 1 TO MC MOVE "BRAKE" FORWARD AND BACKWARD (See Fig. 7) "I The direction and speed of movement is controlled by the motion control lever. n • • TO ADJUST DLUT RAKE ,EDALARKI.G eRAKE "DRIVE" PosmoN "DISENGAGED" (See Fig. 7) Tostop mower blades,move attachmentclutch "DISENGAGED" position. GROUND DRIVE- leverto To stop ground ddve, depress clutch/brake pedal into full "BRAKE" position. Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. ENGINE Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to "backfire". Turn ignition key to =OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. HEIGHT Thecutting height rangeis approximately 1-1/2to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. • The average lawn shouid be cutto approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. • • CU'I-rlNG The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. MOWER BLADES • MOWER (See Fig. 7) POSITION FIG. 7 STOPPINGSTOPPING Start tractor with motion control lever in neutral (N) position. Release parking brake. Slowly move motion control lever to desired position. 11 OPERATION TO ADJUST GAUGE WHEELS (See Fig. 8) TO OPERATE Gauge wheels are propedy adjusted when they are slightly off the ground when mower isat the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See rl'O ADJUST MOWER CU'I-rING HEIGHT" in the Operation section of this manual). • With mower in desired height of cut position, gauge wheels should be assembled so they are slightlyoff the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. • Repeat for opposite side installinggauge wheel in same adjustment hole. ON HILLS with slopes greater than 15 ° and do not AUTION: drive acrossDonotdriveupordownhills any slope. I_IL I • Choose the slowest speed before starting up or down hills. • • Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position. If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • • Move motion control lever to neutral (N) position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED. • • • To restart movement, slowly release parking brake and clutch/brake pedal. Slowly move motion control lever to slowest setting. Make all turns slowly. TO TRANSPORT (See Figs. 6 and 10) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control islocated at the rear drawbar of tractor. • • FIG. 8 • • TO OPERATE MOWER (See Fig. 9) Your tractor is equipped with an operatorpresence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. Raise attachment liftto highest posifionwith attachrnent lift control. Pull freewheel control out and down into the slot and release so it is held in the disengaged position. Do not push or tow tractor at more than two (2) MPH. To reengagetransmission, reverseabove procedure. NOTE: To protecthoodfrom damage when transportingyour tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means oftying hood to tractor (rope, cord, etc.). CAUTION: Do not operate the mower without either the entire grass catcher, ORmowers so equipped, or the deflector shield in place. "ENGAGED" POSITION _ _ _=_/r_ / ATTACHMENT LIFT LEVER HIGH POSITION FIG. 10 POSiT,ON TOWING POSITION _ ,// Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose controlofyour tractor. ) )_"_DEFLECTOR / _ SHIELD FIG. 9 CARTS AND OTHER ATTACHMENTS 12 OPERATION BEFORE STARTING THE ENGINE Insert key into ignition and tum key clockwise to =START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position,wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. CHECK • • • • • ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Unthreed and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick intothe tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual). To change engine oil, see the Customer Responsibilities section in this manual. WARM WEATHER STARTING (50 ° F and above) • When engine starts, move the throttle controltothe fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F AND BELOW) • When engine starts, allow engine to run with thethrottle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up peried from several seconds to several minutes, depending on the temperature. ADD GASOLINE • Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING. AUTOMATIC TRANSMISSION WARM UP • Before ddvingthe unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level ground. • Place the motion control lever in neutral. Release the parking brake and let the clutch/brake s I o w I y return to operating position. • Allow one minute for transmission to warm up. This can be done during the engine warm up pedod. • The attachments can also be used dudng the engine warm-up periodafterthe transmissionhas been warmed up. WARNING: Experience indicatesthat alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gastank, startthe engine and let itrun until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsforadditional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipeoffany spilled oil or fuel. Do not store, spill or use gasoline near an open flame. TO START ENGINE NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. I I (See Fig. 6) PURGE [_lb When starting the engine for the firsttime or ifthe engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Besure freewheelcontrol isinthe transmission engaged position. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. • Place motion control lever in neutral (N) position. • Move attachment clutch to =DISENGAGED" position. Move throttle control to choke position. TRANSMISSION freewheel lever while the engine is runAUTION: Neverengageordisengage ning. I To ensure proper operation and performance, it is recom-. mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have beveloped during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheelcontrol in freewheeling position (See "TO TRANSPORT" in this section of manual). NOTE: Before starting, read the warm and cold starting procedures below. 13 OPERATION • • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. • Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual). • • • • • • • • • • MULCHING MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. Sitting in the tractor seat, start engine. After the engine is running, move throttle controlto half (112) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control leverto reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation. MOWING • RG. 11 • • TIPS • Mower should be propedy leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. The lefthand side of mower shouldbe used for trimming. Drive so that clippings are discharged ontothe area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start bytuming to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 11). If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • • The special mulching blade willrecut the grassclippings many times and reduce them in size so that as they fall onto the lawn they willdisperse intothe grass and notbe noticed. Also, the mulched grass will biodegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. Avoid cutting your lawn when it iswet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn isthe early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, edjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 12). For extremely heavy mulching, reduce your width of cut on each pass and mow slowly. Certain types of gress and grass conditionsmay require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. MAX 1/3 Do not mow grass when it is wet. Wet grass will plug mowerand leave undesirable clumps. AIIowgrasstodry before mowing. Always operate engine at full throtUe when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed byselecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that willsuit the terrain and give best performance ofthe attachment being used. FIG. 12 14 CUSTOMER RESPONSIBILITIES FILL IN DATES REGULAR C_e_ ._f_"_.e_f'SERVICE SERVICE B-I_::; reO_atreiOn Check Operator Presence _ and R Interlock Systems Check for Loose Fasteners C Sharpen/Replace Mower Blades Lubrication Chart _3 O Check Battery Level Clean Battery and Terminals =_ 1IV Check Transexle Check E ;G / N ik_s 9k_ ! Cooling V-Belts Check Engine Oi1 Level Change DATES ll_ V' Engine Oil (with oil filter) Change Engine Oil (without oil filter) Clean Air Filter V_1,2 v' b#_2 Clean Air Screen Inspect Muffler/Spark Replace Arrester I_' Oil Filter (If equipped) _,2 Clean Engine Cooling Fins I_ Replace Spark Plug V Replace Air Filter Paper Cartridge Replace Fuel Filter 2 p V _ I_ 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum. Do not overtighten. LUBRICATION GENERAL CHART RECOMMENDATIONS ZERK The warranty on this tractor does not cover items that have been subjected to operatorabuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. (1)FRONT BEARING ZERK ZERK "(_FRONT WHEEL BEARING ZERK Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts forwear. A new spark plug and clean air filter assure properair-fuel mixture and helpyourengine run better and last longer. BEFORE • • • • • EACH USE Check engine oil level. Check brake operation, Check tire pressure. Check operator prasenoe and interlock systems for proper operation. Check for loose fasteners. (DGENERAL PURPOSE GREASE (_REFER TO CUSTOMER RESPONSIBlUTIES SECTION 15 "ENGINE" IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. CUSTOMER RESPONSIBILITIES TRACTOR BRAKE CENTER HOLE FLAT LOC KWASHB_ _ WASHER ,_ J TIRES • • Maintain properair pressure in alltires (See =PRODUCT SPECIFICATIONS" section of this manual). Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. _--_HEX 8)* TO SHARPEN BLADE (See Fig. 14) NOTE: We do not recommend sharpening blade- but ifyou do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructionssupplied with balancer). SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal isfullydepressed and attachement clutch control is in the disengaged position. • When the engine is running,any attempt bythe operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is runningand the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unlessthe operator is in the seat. BLADE BOLT (GRADE FIG. 13 NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. PRESENCE STAR *A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIRED BY SIX UNES ON THE BOLT HEAD. Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. OPERATOR ASSEMBLY BLADE OPERATION Iftractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See =1O ADJUST BRAKE" in the Service and Adjustments section of this manual). • MANDREL TRAILING UP Always observe safety rules when performing any maintenance. NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pinand hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. CENTER// CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. 5/8" BOLT _ _.___,_-_ BLADE BLADE REMOVAL (See Fig. 13) • Raise mower to highest position to allow access to blades. • Remove hex bolt, Iockwasher and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. FIG. 14 BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Rechargeat 6-10 amperes for I hour. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY. • Reassemble hex bolt, lock washer and flat washer in exact order as shown. • Tighten bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED. 16 NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt toopen or remove caps or covers. Adding or checking level of electrolyte is not necessary. CUSTOMER RESPONSIBILITIES TO CLEAN BATTERY AND TERMINALS TO CHANGE ENGINE OIL (See Figs. 15 and 16) Corresion and dirtonthe batteryand terminalscan cause the battery to "leak" power. • Disconnect BLACK batterycable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry, • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See "CONNECT BAI-IERY" in the Assembly section of this manual). Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • • Remove oil fill cep/dipstick. Be careful not to allow dirt to enter the engine when changing oil. Remove yellowcap frem bottomfitting of drain valveand install the drain tube onto the fitting. OIL DRAIN VALVE V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE CLOSED AND POSITION COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is runningorwhile the transmission is hot.To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or highpressure sprayer toclean cooling fins. TRANSAXLE PUMP TUBE CAP FIG. 16 FLUID The transaxle was sealed at the factory and fluid maintenance is not required forthe life of the transaxle. Should the transexle ever leakor require servicing,contact your nearest authodzed service center/department. • Unlock drain valve by pushing inward and tuming counterclockwise. • • To open, pull out on the drain valve. Affer oilhas drained completely, close and Iockthe drain valve by pushing inward and turning clockwise untilthe pin is in the locked position as shown. • Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" sectionof this manual. • ENGINE LUBRICATION • Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick intothe tube and rest the oilfill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished. CLEAN SAE VISCOSITY GRADES AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed airto remove dirtand stubbemdried gum fibers. -20 TEMPERATURE 0 30 60 RANGE ANTICIPATED 80 BEFORE NEXT OIL CHANGE FIG. i5 Change the oil after every 50 hours of operation or at least once a year ifthe tractor isnot used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level. 17 CUSTOMER RESPONSIBILITIES CLEAN AIR INTAKE/COOLING MUFFLER AREAS To insure proper cooling, make sure the grass screen, cooling fins, end other external surfaces of the engine ere kept clean at all times. Inspect and replace corroded muffler and spark an'ester (if equipped) as it could create a fire hazard and/or damage. SPARK Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap Setting are shown in =PRODUCT SPECIFICATIONS" section of this manual. NOTE: Operating the engine with a blocked grass screen, dirtyorplugged cceling fins, and/orceoling shrouds removed will cause engine damage due to overheating. AIR FILTER IN-LINE FUEL FILTER (See Fig. 18) The fuel filter should be replaced once each season. Iffuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. (See Fig. 17) Your engine willnot runpropedy using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartddge every 100 hours of operation or every season, whichever occurs first. • Service air cleaner more often under dusty conditions. • Remove knob and cover. • • Remove wing nut and air cleaner from base. TO SERVICE PRE-CLEANER Place new fuel filter in position in fuel line with arrow pointingtowards carburetor. Be sure there are no fuel line leaks and clamps are preperly positioned. Immediately wipe up any spilled gasoline. • • • • Slide foam pre-cleaneroff cartddge. Wash it in liquid detergent and water. Squeeze it dry in a clean cloth. Allow it to dry. Saturate itin engine oil. Wrap itin clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE • FUEL FILTER _ - CLEANING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in a shortened engine life. KNOB WING NUT FOAM RLL CAP/ DIPSTICK AIR FIG. 17 -- FIG. 18 NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. • Reinstall the pre-cleaner (cleaned and oiled) over the papercartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely. AIR CLEANER CLAMP CLAMP Replace a dirty, bent, or damaged cartridge. . COVER PLUGS 18 SERVICE AND ADJUSTMENTS CAUTION: • • • • BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set perking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE TO INSTALL MOWER (See Fig. 19) Mowerwill be easier to remove frornthe right side oftractor. • Place attachment clutch in _DISENGAGED" position. • Move attachment lift lever forward to lower mower to its lowest position. • Roll belt oft engine pulley. • Remove small retainer spring, and lift clutch spring off pulley bolt. • Remove large retainer spring, slide collar off and push housing guide out of bracket. • Disconnect anti-swaybar from chassis bracket by removing retainer spring. • Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs. • Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: IF AN AI-rACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME. MOWER (See Fig. 19) • • Raise attachment lift lever to its highest position. Slide mower under tractor with deflector shield to right side of tractor. • • Lower lift lever to its lowest position. Connect front links to mower deck and secure with retainersprings.. Connect suspension arms to rear deck brackets and secure with retainer springs. Connect anti-swaybar to chassis bracket and secure with retainer spring. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. Install belt onto engine pulley. • • • • TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated(See "PRODUCT SPECIFICATIONS" section ofthis manual). Iftires are over or underinflated, you will not properly adjust your mower. SQUARE HOLE SUSPENSION ARMS ENGINE PULLEY FRONT UNK RETAINER SPRING RETAINER SPRINGS ANTI-SWAY BAR COLLAR, (BOTH SIDES) SHIELD HOUSING GUIDE LARGE RETAINER SPRING BRACI_EI" FIG. 19 19 SERVICE AND ADJUSTMENTS SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21) • Raise mower to its highest posrtion. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A"on both sides of mower should be the same or within 1/4" of each other. • • • '_.D___ MANDREL FIG. 22 If adjustment is necessary, make adjustment on one side of mower only. To raise one side of mower, tighten lift link adjustment nut on that side. BOTH FRONT LINKS MUST BE EQUAL IN LENGTH To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements afteradjusting. BOTTOM EDGE OF MOWER _ [ BoTroM EDGE A----_OF MOWER _ oo.oo "A'-qWIJ ROU.. ;.;2 TRUNNION 2222 RG. 20 FRONT UNKS FIG. 23 TO ._oSUSPENSION / 1 / _ ARM -- ! \\ _l_m._._O_--_-/--_ REPLACE MOWER BLADE DRIVE BELT (See Fig. 24) _ The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - UFT LINK /ADJUSTMENT • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. • Pull belt away from mower. BELT INSTALLATION • Install new belt in reverse order of removal. FIG. 21 FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SU RE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE. To obtain the bestcutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 112" lower than the rearwhen the mower isin its highest position. Checkadjustment on dght side oftractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front ofmower loosen nut"E"on bothfront links an equal number of turns. • Whendistance"D"isll8"toll2"loweratfrontthanrear, tighten nuts "P against trunnion on both front links. • To raise front of mower, loosen nut "P from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. • When distance"D"is 1/8" to 1/2" Iowerat front than rear, tighten nut "P against trunnion on both front links. • Recheck side-to-side adjustment. • • Make sure belt is in all pulley grooves and inside all belt guides. Install mower in reverse order of removal instructions. IDLER PULLEYS_ FIG. 24 TO ADJUST BRAKE (See Fig. 25) Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. 20 If tractor requires more than six (6) feet stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted. SERVICE AND ADJUSTMENTS TRANSAXLE Depressclutch/brake pedal and engage parking brake. Measure distance between brake operating arm and nut =A"on brake rod. While holding motion control lever in place, loosen the adjustment bolt. • Move motion control lever to the neutral (N) (lock gate) position. • Tighten adjustment bolt securely. NOTE: Ifadditionalclearanco is needed to get to adjustment bolt, move mower deck height to the lowest position. After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps: • Loosen the adjustment bolt. • Move the motion control lever 1/4 to 112 inch in the direction it is trying to creep. • Tighten adjustment bolt securely. • Start engine and test. • If tractor still creeps, repeat above steps until satisfied. NUT "A" DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 25 MOTION DRIVE LEVER • WITH PARKING BRAKE "ENGAGED" REPLACE CONTROL NEUTRAL ADJUSTMENT (See Fig. 27) The motion control lever has been preset at the factory and adjustment should not be necessary. • Loosen adjustment bolt in front of the right roar wheel, and lightly tighten. • Start engine and move motion control lever untiltractor does not move forward or backward. • Hold motion centrol lever inthat positionand turn engine off. If distance is otherthan 1-9116",loosen jam nut and turn nut =A" until distance becomes 1-9/16". Retighten jam nut against nut =A". Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary. Contact your nearest authorized service center/department. ro MOTION MOTION NEUTRAL fLOCK GATE CONTROL BELT ISee Fig. 26) Parkthetractoron level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. Remove mower (See "TO REMOVE MOWER" in this section of this manual.) Remove belt from stationary idler and clutching idler. Pull belt slacktoward rear of tractor. Carefully remove belt upwards from transmission input pulley and over cooling fan blades. Pull belt toward front of tractor and remove downward from around engine pulley. Install new belt by reversing above procedure. ADJUSTMENT BOLT FIG. 27 TRANSMISSION Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST ENGINE PULLEY CLUTCNING FRONT WHEEL ALIGNMENT WHEEL TOE-IN/CAMBER The front wheel tce-in and camber are not adjustable on you r tractor. If damage has occurred to affect the front wheel toein or camber, contact your nearest authorized service center/department. TRANSMISSION PULLEY __ FIG. 26 STEERING If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. ._ ,DLER /, INPUT REMOVAL/REPLACEMENT 21 SERVICE AND ADJUSTMENTS FRONT WHEEL CAMBER PosrnvE TERMINAL The front wheel camber is not adjustable on your tractor. If damage has occurred to affect the front wheel camber, contact your neerest authorized service center/department. TO REMOVE WHEEL FOR REPAIRS (See Fig. 28) • Block up axle securely. • Remove axle cover, retaining ring and washerstoallow wheel removal (rearwheel contains a square key - Do not lose). • Repairtireand reassemble. • Onrearwheelsonly: aligngroovesinrearwheelhuband axle. Insert square key. • Replace washers and snap retaining ringsecurely inaxle groove. • Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. RETAINING r_ CHASSIS BATTERY POSITIVE TERMINAL TO REPLACE HEADLIGHT BULB • • • • Raise hood. Pullbulb holder out ofthe hole inthe backside ofthe gdlL Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. "_.111 1 cov.WASRERS j SQUARE KEY (REAR WHEEL TERMINAL RG. 29 __.'_, .,.G\\ I\ I ._11_--_ AXLE NEGATIVETERMINAL ONLY) FIG. 28 INTERLOCKS RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. Check wiring. See electricalwiringdiagram inthe Repair Parts section. TO TO START ENGINE WITH A WEAK BATrERY (See Fig. 29) AND REPLACE FUSE Replace with 20 amp automotive-type plug-infuse. The fuse holder is located behind the dash. CAUTION: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. TO REMOVE (See Fig. 30) • • If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO ATI'ACH JUMPER CABLES - • HOOD AND GRILL Raise hood. Unsnap headlight wire connector. Stand in front oftractor. G rasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedure. HEADLIGHT , WIRE CONNECTOR • Connect each end of the REDcabletothe POSITIVE (+) terminal of each battery, taking care not to short against chassis. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery. Connect the other end of the BLACK cable to _od CHASSIS GROUND, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER • • BLACK cable first from chassis and then from the fully charged battery. RED cable last from both batteries. ASSEMBLY FIG. 30 22 SERVICE AND ADJUSTMENTS ENGINE ACCELERATION TEST • Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idlefuel adjusting needle out (counterclockwise) 1/8 tum. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop isfactory adjusted. Do not adjust - damage may result. IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS. Maintenance, repair, or replacement ofthe emission control devices and systems, which are being done at the custom_=rsexpense, may be performed by any non-read engine -epair establishment or indMdual. Warranty repairs must be oerforrned by an authorized engine manufacturer's service 3utlet. i"O ADJUST THRO'n'LE CONTROL CABLE (See Fig. 31) ]he throttle control has been preset at the factory and adjustment should not be necessary. Chock adjustment as descdbed below before loosening cable. If adjustment is ,_ecessary, proceed as follows: With engine not running, movethrettle control lever from slow to choke position. Slowly move leverfrem choke to fast position. Check to see if hole in throttle lever and hole in speed control bracket are aligned. If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or ddll bit. TO ADJUST CARBURETOR CABLE CLAMP_ SCREW SPEED BRACKET (See Fig. 32) ]he carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment -nay be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need _djustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Tuming the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a dcher fuel/air mixture. IMPORTANT: DAMAGE TO THE NEEDLES AND THE SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN TOO TIGHT. NOTE: The carburetor on this engine is low emission. It is 9quipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. • Be sure you have aclean air fiifer and the threttle contrel cable is adjusted properly (see above). Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. Idle sDeed settino - With throttle control lever in slow position, engine should idle at 1750 RPM. If engine idles too slow orfast, turn idle speed adjusting screw in orout until correct idle is attained. • Idle fuel needle settine- With threttle controllever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Tum needle to a point midway between those two positions. Recheck idle speed. Readjust if necessary. THRO'I'rLE LEVER FIG. 31 IDLE SPEED ADJUSTING SCREW IDLE FUEL ADJUSTING NEEDLE FIG. 32 23 STORAGE ENGINE Immediately prepare your tractorfor storage atthe end ofthe season or if the tractor will not be used for 30 days or more. FUEL SYSTEM I_11_ gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool AUTION: Neverstorethetreotorwith before storing in any enclosure. IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. • Drain the fuel tank. I TRACTOR Remove mower from tractorfor winter storage. When mower is to be stored for a pedod of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See =CLEANING" in the Customer Responsibilities section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Customer Responsibilities section of this manual. • • • • • NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the sarburetor. Do not drain the gas tank and carburetor ifusing fuel stabilizer. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. Touch up all rusted or chipped paint surfaces; sand lightlybefore painting. ENGINE • • • OIL Drain oil(with engine warm) and replace withclean engine oil. (See "ENGIN E" in the Customer Responsibilities section of this manual). BATTERY • • Start the engine and let it run until the fuel lines and carburetorare empty. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Use fresh fuel next season. Fully charge the battery for storage. After a period of time in storage, battery may require recharging. To belp preventcorrosionand power leakage dudng long periods of storage, battery cables should be diSconnected and battery cleaned thoroughly (see TO CLEAN BATrERY ANDTERMINALS" inthe Customer Respensibilities section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. CYLINDER(S) • • • • Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). Tum ignition key to =STAR'I" positionfor a few seconds to distribute oil. Replace with new spark plug(s). OTHER If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • • Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover itto give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 24 TROUBLESHOOTING PROBLEM CAUSE Will not start 1. 2. 3. 4. 5. 6. 7. Out of fual. Engine not 'CHOKED" Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment 10. Hard to start Engine will not turn over Engine ;tart clicks but will not toss of power properly. 1. I=illfuel tank. 2. 3. 4. 5. 6. 7. Sea -TO START ENGINE" in Operation sso_on. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring, See "To Adjust Carburetor- in Service Adjustments section. 8. 9. Engine valves out of adjustment. 10. Contact an authorized service can_rldepartment. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged widng. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter, Drain fuel tank and refill with fresh gasoline. Check all wiring. See "To Adjust Carburetor- in Service Adjus_ents section. 8. Enginevalvesout of edj_tmenL 8, Contact an authorized service center/department. 1. 2. 3. 4. Brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. 5. 6. 7. 8. 9. Corroded battery terminals. Loose or damaged widng. Faulty ignilJnoswitch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. 2. 3. 4. 5. 6. 7. 8. Depress clutofv13rake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all widng. Cheddreplace ignition switch. ChackJreptace solenoid or starter. 9. Contact an authorized servica cantar/departmant. t. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check all wiring. Chack/replace solenoid or starter. 1. 2. 3. 4. 5. 6. 7. 8. 9. Cuffing too much grass/too fast. Throttle in =CHOKE" position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Set in =Higher Cut" position/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Drain fuel tank and refill with fresh gasoline. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all widng. See "To Adjust Carburetor" in Service Adjustments section. 15. vibration CORRECTION 1. 2. 3. 4. 5. 6. 7. 10. 11. 12. 13. 14. Excessive POINTS Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 10. 11. 12. 13. 14. Engine valves out of adjustment. 15. Contact an authorized service canter/department. 1. 2. 3. Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. 1. 2. Wom, bent or loose blade. Bent blade mandrel. 3. Loose/damaged part(s). 25 TROUBLESHOOTING PROBLEM Engine conUnues to run when operator leaves seat with attachment POINTS CORRECTION CAUSE 1. Faulty opemfor-safotypresence control system. 1. Check widng, switches and conneclJons. If not corrected, contact an authorized service center/ departmanL 1. 2. 3. 4. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. 1. 2. Replace blade. Tightan blade bolt. Level mower deck. 5. Clogged mower desk vent holes from buildup of grass, leaves, and ttash around mandrels. 3. 4. 5, Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. 1. 2. 3. 4. Remove obstruction. Replace mowerddve bell Replaceidler pulley. Replace blade mandrel. clutch engaged Poor cut - uneven Mower rotate blades will not Poor grass discharge Headlight(s) not working (if so equipped) Battery will not charge Loss of drive Engine "backfires" when turning engine "OFF" 1. Obstruction 2, 3. 4. Worrddamaged mower ddve belt. Frozen idler pulley. Frozen blade mandrel. in clutch mechanism. 1. 2. 3. 4. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. 5. 6. 7, 8. Low/uneven _re air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower ddve belt worn. 9. 10. 11. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Place throttle control in =FAST" position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive bell Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. 1. Switch is "OFF'. 1. Turn switch "ON'. 2. 3. 4. 5, Bulb(s) or lamp(s) bumed out. Faulty light switch. Loose or damaged widng. Blown fuse. 2. 3. 4. 5. Replace bulb(s) or lamp(s). Check/replace light switch. Check widng and connections. Replace fuse. 1. 2. Bad battery cell(s). Poor cable connec_ons. 1. 2. Replace battery. Check/claan all connections. 3. 4. Faulty regulator (if so equipped). Faulty alternator. 3. 4. Replace regulator. Replace alteroak_r. 1. 2. 3. Freewheel control in "disengaged" position. Motion ddve belt wom, damaged, or broken. Air trapped in transmission during shipment or servicing. 1. 2. 3. Place freewheel control in =engaged" position. Replace motion ddve belt. Purge transmission. 1. Engine throttle contro_ not set at "SLOW" position for 30 seconds before stopping engine. 1. Move throt_e control to "SLOW* position and allow to idle for 30 seconds before stopping engine. 26 TRACTOR - - MODEL NUMBER 944.602951 SCHEMATIC l BATTERY SOLENOID I RED RE. FUSE AMMETER (OPTIONAL) I STARTER , WHITE BLACK • wHrrE CLUTCH / BRAKE I r (PEDAL UP) i BLUE I ,' _EL, ATCMENT IGNITION SWITCH I C_ (CLUTCH OFF) i I GREEN L •F 18s I I ' _ )87A ' ' ...... I PRESENCE I--I 8_ .I FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) I _-A_R BLUE I 861 BLUE 1 SEAT SWITCH (NOT OCCUPIED) °NEi RELAY #1 86 BLACK SPARK UNIT t GAP (2 PLUGS ON TWIN CYL, ENGINES) PLUG IGNITION YELLOW / z CHARGING SYSTEM OUTPUT 15 AMP DC O 3600 j_ RPM • REGULATOR [ -- / ! _ _\ I ALTERNATOR i (REGULATOR DISCONNECTED) 28 VOLTS O 3600 AC BROWN { • _ PRESENCE RELAY #3 OPERATOR _ I 1 i85 86, RPM BLACKi • BLUE I RED IGNITION SWITCH POSITION CIRCUIT =MAKE" OFF RUN/UGH] M+G+A1 B+A1 NONE A2+L RUN B+A1 NONE START 3 + S + A1 NONE i Ii_ BLACK HEADLIGHTS --0-- I0_7 al r°B:J RELAY NON-REMOVABLE CONNECTIONS © REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 27 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 ELECTRICAL 22 i J 42 41 24_ 26 27 I I I I I 25 \ .% ) / / / / ! i // / / 29 I I 28 27 \ \ I I I I 28 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 ELECTRICAL KEY NO. PART NO. DESCRIPTION 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 81 89 163465 74760412 176689 176137 175688 4152J 4799J 146147 175158 73510400 4207J 160784 175566 14O4O3 179722 71110408 131563 178861 122822X 141940 109748X 18O449 Battery 12 Volt 28 Amp Bolt Hex Hd 1/4-20unc X 3/4 Battery Box Switch Interlock Push-In Harness Asm Light W/4152J Bulb Light #1156 Cable Battery 6 Ga 11 "red Cable Battery 6 Ga w/16 wire,red Fuse 20 AMP Nut Kep Hex 1/4-20 Cable Ground 6 Ga 12" black Switch Plunger Switch Ign Key Ign Harness Ign Bolt BIk Fin Hex 1/4-20unc X 1/2 CoverTerminal Red Solenoid Ammeter Protection Wire Loop (Hourmeter) Relay Asm CoverTerminal NOTE: All component dimensions give in U.S. inches 1 inch = 25.4 mm. 29 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 CHASSIS AND ENCLOSURES 28 39 _ ..----- 159 166 31 2O8 6O •3 37 2O8 74 3O REPAIR PARTS TRACTOR CHASSIS AND - - MODEL NUMBER 944.602951 ENCLOSURES KEY NO. 1 2 3 5 9 10 11 13 14 17 18 25 26 28 29 30 31 37 38 39 58 60 64 74 142 143 144 145 159 166 206 207 208 212 -- PART NO. 174619 176554 17060612 155272 168337X011 STD533710 174996 172105X010 17490608 174330X612 126938X 19131312 STD541437 177403 174332X599 175692X612 139976 17490508 175710 174714 150127 STD533707 154798 STD541437 175702 154966 175582 156524 155123X428 164863 170165 17670508 17670608 175143 5479J DESCRIPTION Chassis Drawbar Screw 3/8-16x3/4 Bumper Hood/Dash Dash SIkscr Stl Bolt Carriage 3/8-16 x 1 Panel Dash Lh Panel Dash Rh Screw Thdrol 3/8-16 x 1/2 Hood BumperHood Washer 13132 X 13/16 X 12 Ga Nut Lock HexW/Ins 3/8-16 Unc Grille/Lens Asm LensGrille Fender Footrest STLT Pnt Bracket Support Fender Screw Thdrol 6/16-18 x 1/2 rY-r Bracket, Asm. Pivot, Mower Rear Bracket Pivot Laser Lt Duct Air Engine Bolt Rdhd Sqnk 3/8-16unc x 3/4 Dash Lower STLT Nut Crownlock 3/8-16 UNC Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Cupholder STLT Black Screw Hwhd Hi-Lo #13-16 x 3/4 Bolt Shoulder 5/16-18 UNC Screw Thdrol 5/16-18 x 1/2 Screw Thdrol 3/8-16 x 1/2 Insert Lens Reflective Plug Button NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 31 REPAIRPARTS O_iv_ TRACTOR "" MODELNUMsERS'M.SO2es_ REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 DRIVE KEY PART NO. NO. 1 8 10 14 15 16 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 41 47 48 49 50 51 52 53 55 56 57 59 61 62 63 64 65 66 165866 STD561210 10040400 74490544 S'rD541431 STD541437 174779 169498 STD541273 106888X STD551037 STD561210 175765 71673 169592 STD523107 175578 120183X STD551062 STD571810 179114 74760648 175556 127783 154407 123205X STD523715 STD541437 STD541431 105710X 105709X 17060620 140294 169691 17120614 8883R 175410 71170764 STD551143 154778 KEY PART NO. NO. DESCRIPTION Transaxle (See Breakdown) Hydro Gear Model 314-0510 Rod Shift Pin Cotter 1/8 x I CAD Washer Lock Hvy. Helical 114 Bolt, Hex FLGHD 5/16-18 Gr. 5 NutLockHexW/Ins 5/16-18Unc Nut Lock Hex W/Wsh 3/8-16 Uric Knob, Deluxe 1/2-13 Rod, Brake Nut Spdng, Brake Rod Washer Pin Cotter 1/8 x 3/4 CAD. ROd, Parldng Brake Cap, Parking Brake Bracket, Transaxle BoltHexHd 5/16-18Uncx3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Composite,Flat Bolt Fin Hex 3/8-16unc x 3 Keeper, Belt Retainer Pulley, Idler, V-Groove Bellcrank Clutch Grnd Dry STL Retainer, Belt Bolt NutCrownlock 3/8-16UNC NutCrownlock 5/16-18UNC Link, Clutch Spring, Return, Clutch Screw 3/8-16 x 1-1/4 V-Belt, Ground Drive Keeper, Center Span Screw 3/8-16 x .875 Cover, Pedal Engine Pulley Bolt Hex 7/16-20 x 4 Gr. 5 Washer Keeper Belt Engine 70 71 73 74 75 76 77 78 81 82 83 84 89 90 95 96 116 120 150 151 156 158 159 161 162 163 164 165 166 168 169 197 198 199 200 2(_ 212 250 134683 169183 169182 137057 121749X STD581075 123583X 121748X 165596 165711 19171216 169594 164890X42.8 124346X 170201 STD624003 72140608 73900600 175456 19133210 166002 165,589 165494 72140406 73680400 74780416 19091010 165623 166880 165492 165580 169613 169593 169612 72140508 72110614 145212 17060612 DESCRIPTION Guide Belt Mower RH StrapTorque Lh StrapTorque Rh Spacer, Axle Washer 25132 x 1-114 x 16 Gauge E-Ring Key, Square Washer 25132 x 1-5/8 x 16 Gauge Shaft Asm. Cross SpringTorsion Washer 17/32 x 3/4 x 16 Ga. Link, Transaxle Console, Shift Nut Self Thd Wsh-Hd 1/4 Zinc Control Asm Bypass Hydro Retainer Spdng 1 "Zinc/Cad Bolt RDHD SQNK 3/8-16unc x 1 Nut Lock Fig 3/8-16unc Spacer Retainer Washer 1 3/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x I x .125 Bracket Shift Mount Hub Tapered Flange Shift LT Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5 Nut Crownlock 1/4-20 Uric Bolt Hex Fin 1/4-20 Uncx I Gr. 5 Washer 5/8x .281 x 10 Ga. Bracket Pivot Lever Screw 5/16-18 x 518 Bolt Shoulder 5/16-18 x .561 Plate Fastening LT Nyliner Snap-In 5/8" ID Washer Nyl 7/8 ID x .105" Bolt Shoulder5/16-18 UNC Bolt Rdhd Sqnk 5/16-18 UNC x 1 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5 Nut Hexflange Lock Screw 3/8-16 x .75 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER ASSEMBLY C; t • L _'-_-L 42 I 88 J I 29 J 46 \ \ \ 2_ \ \ J \ 34 944.602951 REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 944.602951 ASSEMBLY KEY NO. PART NO. 1 2 3 4 5 6 7 8 9 10 11 13 15 17 26 28 29 30 32 36 37 38 39 40 41 42 43 44 46 47 51 54 63 65 67 68 71 82 85 88 91 159944X428 Wheel Steering 175131 Axle Asm 16984O Spindle Asm LH 169839 Spindle Asm RH 62661-1 Beadng Race Thrust Harden Washer 25/32 X 1-5/8 X 16 Ga 121748X Washer 27/32 x 1-1/4 x 16 Ga 19272016 12OO0029 Ring Klip #t5304-75 3366R Bearing 175121 Link Drag Extended Stamp STD551137 Washer Lock Hvy Hlcl Spr 3/8 136518 Spacer Bearing Axle 145212 Nut Hex Flange Lock 177876 Shaft Asm Strg 126847X Bushing Washer 13/32 x 7/8 x 16 Ga 19131416 17060612 Screw 3/8-16 x 3/4 76020412 Pin Cotter 1/8 x 3/4 Rod Tie 130465 155099 Bushing Strg 152927 Screw 159946X428 Insert Cap Strg Wh 19132411 Washer 13/32 X 1-1/20 x 11 Lock nut STD541537 159945 Adaptor Wheel Strg 145054X428 Boot Steering Shaft 121749X Washer 25/32 X 1 1/4 X 16 Ga 153720 Extension Steering Shaft LR/LT 121232X Cap Spindle FrTop BIk 6855M FittingGrease Nut Lock Hex w/Ins 5/15-18 SrD541431 Bolt Fin Hex 5/16-18 Unc x 1-1/4 STD523112 STD523710 Bolt Fin Hex 3/8-15unc x 1 Gr. 5 160367 Spacer Brace Axle 72140618 Bolt Rdhd Sq 3/8-16 x 2-1/4 16,9827 Axle, Brace 175146 Steering Asm Bracket 169835 133835 Fastener Christmas Tree Bolt Shoulder 7/16-20 Unc 175118 175553 Clip Steering DESCRIPTION NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 35 REPAIR PARTS TRACTOR SEAT - - MODEL NUMBER 944.602951 ASSEMBLY 12 KEY NO. 1 2 3 4 5 6 7 6 9 10 11 12 PART NO. 18O597 180166 71110616 19131610 145O06 STD541437 124181X 17000616 19131614 180186 166369 121246X DESCRIPTION Seat Bracket Pivot Fender Bolt Fin Hex 3/8-16unc X 1 Washer 13/32 X 1 X 10 Ga Clip Push-In Nut Hex w/Ins. 3/8-16 Unc Spring Seat Cprsn 2 250 BIk Zi Screw 3/8-16 X 1.5 Washer 13/32 X 1 X 14 Ga. Pan Seat Knob Seat Bracket Mounting Switch KEY NO. PART NO. DESCRIPTION 13 14 15 16 17 18 21 22 24 25 121248X 72050412 1343OO 121250X 123976X 124238X 171852 STD541431 19171912 127018X Bushing Snap BIk Ny150 Id Bolt Rdhd Sqnk 1/4-20xl -1/2 Spacer Split 28x 96 Yel Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Cap Spring Seat Bolt Shoulder 5/16-16 Unc Nut Hex LockW/Ins 5/16-18 Washer 17/32 X 1-3/16 X 12 Ga. Bolt Shoulder 5/16-18 X 62 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 DECALS 11 3 4 11 7 10 2O 5 15 6 | It • 14 12 KEY NO, PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 157O32 177374 177356 177357 138047 146046 177350 170563 163204 157140 177355 Decal Fend STLT Oper Decal Engine Decal Hood RH Decal Hood LH Decat Battery Decal V Belt Drive Sch Decal Dash Pnl Decal Warning Decal Craftsman Decal Fender Danger Eng/Fr Decal Hood Side WHEELS KEY NO. PART NO. DESCRIPTION 12 13 14 15 2O 3O 172"331 164065 16O396 179128 149517 181777 165800X428 165799X428 138311 169210 182581 182582 DecalMower DecalStrngWhl Decal V-BeltSchematic Decal Deck Decal BatDan/Psn DecalReplacementParts Pad Footrest LH STLT Pad Footrest RH STLT Decal Handle Lft Height Adjust Decal By-Pass Manual Owners (English) Manual Owner's (French) & TIRES KEY NO. 1 2 3 4 5 6 7 8 9 10 11 -- 4,10 7 11 PART NO. 59192 65139 106222.X 59904 106732X427 2781-1 904OH 106108X427 122082X 7152J 104757X428 144334 DESCRIPTION Cap Valve Tire Stem Valve Tire F Tube Front (Service Item Only) Rim Asm 6"front Service Fitting Grease (Front Wheel Onty) Bearing Flange (Front Wheel Only) Rim Asm 8"rear Service Tire R Tube Rear (Service Item Only) Cap Axle BIk I 50 X 1 00 Sealant, Tire ( 10 oz. Tube) NOTE" All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 ENGINE 38 i I I / _ _-_ _ I _ i 33 31 29 40 J OPTIONAL EQUIPMENT Spark Arrester KEY NO. PART NO. 1 2 3 17O548 17720408 4 13 14 16 23 29 31 32 33 174667 12-041-03 148456 STD551237 169837 137180 109202X 15899O 123487X KEY NO. DESCRIPTION 37 38 40 44 45 46 77 80 81 101 105 Control Throt/Ch Screw Hex Thd Cut 1/4-20 x 1/2 Engine (See Breakdown) Kohler, Model CV492-27506 Muffler Kohl Gasket Tube Drain Oil Easy Washer Lock Ext Tooth 3/8 Shield Browning Arrestor Spark Tank Fuel I 25 Fr Cap Asm Fuel W/sym Vented Clamp Hose BIk NOTE: 38 PART NO. 137040 148315 124028X 17670412 17000612 19091416 19101216 74760508 73510400 M73030800 17120616 DESCRIPTION Line Fuel 20" Plug Drain Oil Easy Bushing Snap Screw Hexwsh Thdrol 1/4-20x3/4 Screw Hex Wsh Thdrol 3/8-16 x 3/4 Washer 9/32 X 7/8 X 16ga Washer 5/16-3/4 X 16ga. Bolt HxHd 6/16-18 x 1/2 Nut Keps Hex 1/4-20 Unc Nut Fig. M8-1.25 Screw 3/8-16 x 1.0 All component dimensions given in U.S. inches 1 inch = 25.4 mm REPAIR PARTS TRACTOR MOWER - - MODEL NUMBER 944.602951 LIFT 7 8 / ! 37 38 40 3 6 5 4 13 19 13 20 ..,.,_ 15 161718 20 20 19 KEY NO. 1 2 3 4 5 6 7 8 11 12 13 15 16 PART NO. 159460 159471 105767X STD581062 19211621 120183X 125631X 122365X 139865 139866 STD624008 173288 73350800 KEY NO. DESCRIPTION 17 18 19 20 31 32 36 37 38 40 41 Wire Asm Inner W/Plunger Shaft Asm Lift Pin Groove E Ring Washer 29/32 x 1-1/4 x 21 Ga. Bearing Nylon BIk .629 ID Grip Handle Fluted Button, Plunger Link Lift Lh Fixed Length Link Lift Rh Fixed Length Retainer Spring Link Front Nut Jam Hex 1/2-13 Unc PART NO. 175689 73800800 139868 163552 169865 73540600 155097 123935X 17060516 19112410 155098 DESCRIPTION Trunnion Nut Lock W/Wsh 1/2-13 Unc Arm Suspension Rear Spring Retainer Bearing Pvt. Lift Nut Lock 3/8-24 Pointer Hgt, Plug Hole Screw 5/16-18 x 1.0 Washer 11/32 x 1-1/2 x 10 Ga. Indicator Hgt. NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 39 REPAIR PARTS TRACTOR MOWER NUMBER 944.602951 DECK 157 15151 ' _" F - - MODEL 0"I 67 153 ]o.1 154 __" _" ._ 155 I _1 159"_ _m_ .a_ 40 43 144 132 91 52 55, 21 24 25 \ 2 26 16 28 27 40 REPAIR PARTS TRACTOR MOWER KEY NO. - - MODEL NUMBER 944.602951 DECK PART NO. 1 2 3 165892 STD533107 138017 4 5 6 8 9 10 11 165460 STD624008 178024 85O857 STD551137 140296 134149 138498 139775 138971 13 14 15 16 18 19 20 21 23 24 25 26 137645X900 128774 110485X 174493 72140505 132827 159770 STD541431 177563 105304X 123713X 110452X 27 130968X428 28 29 3O 31 32 33 34 36 37 40 44 45 46 48 49 50 51 52 53 54 55 56 19111016 131491 173984 129963 153535 178342 S'1"D533717 131494 STD551037 STD541437 140O88 STD624003 137729 133944 174284 131340 srD541410 139888 131845 133943 155O46 165723 KEY NO. DESCRIPTION Mower Deck Assembly, 42" Bolt RDHD SQNK 5/16-18 Unc x 3/4 Bracket Assembly,Sway Bar, Front Bracket Sway Bar 38/42" Deck Retainer Spdng Bar Sway Deck Bolt, Hex 3/8-24 x 1.25 Gr. 8 Washer, Lock Washer, Hardened Blade, Mulching 42" Std (Odginallyequipped with) Blade Mower 42" Hi-Lift Std (For better bagging, especially in wet conditions) Blade Mulching 42" Premium (For better wear when mulching) Blade Mower 42" Hi-Lift Premium (For better wear when bagging in heavy or wet conditions) Shaft Assembly, Mandrel, Vented Housing, Mandrel, Vented Bearing, Bali, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 5/16-18x5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock5/16-18 UNC Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 11/32x5/8x16Ga. Rod, Hinge Screw Thdrol Washer Head Washer, Spacer Pulley, Mandrel Nut, Toplock, Flanged Bolt RDHD 3/8-16 x 1-3/4 Pulley, Idler, Flat Washer 13/32 x13/16 x16 Gauge Nut Crownlock 3/8-16 UNC Guard, Mandrel, L.H. Retainer Screw, Thd. Roll 1/4-20 x 518 Washer Hardened Smaller Roller Asm Cam Follower Bolt Shld 10-24 Gr. 5 Nut Lock #10-24unc Bolt Shld 5/16-18 Arm Asm Pad Brake Washer, Hardened Arm, Idler Spacer, Retainer PARr NO. 59 67 68 91 9_ 93 94 95 101 102 103 104 105 106 111 112 113 114 115 116 117 118 119 129 130 131 132 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 182 183 -- 141043 149846 144959 180532 73800600 19171416 132264 180533 136420 71081010 19061216 10071000 160793 2029J 179292 179293 17060510 STD541431 72110505 4898H 165746 73930600 19121414 19131312 74780616 72140608 17060612 165890 157109 158634 165888 171977 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720408 72140614 179126 163552 130794 -- 169853 DESCRIPTION Guard, TUV Idler Knob V-Belt Bracket Asm Noseroller LH Nut Lock Hex w/Ins 3/8-16 Washer 17/32 x 718 x 16 Ga. Roller Nose Bracket Asm Noseroller RH MulcherCover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L.H. Bracket, Gauge, Wheel R.H. Screw Tapping 3/8-16 x .625 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 5/8 Bolt, Shoulder Wheel, Gauge Nut, Centedock3/8-16 Washer 3/8 x 7/8 x 14 Gauge Washer 13/32 x 13/16 x 12 Bolt Fin Hex 3/8-16 x 1 Bolt Rdhd Sqnk 3/8-16 x 1 Screw 3/8-16 x .75 Arm Spdng Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Cardage Idler Spring Extension Spring Return Idler Retainer Spdng Yellow Zinc Washer 9/32 x 3/4 x 18 Ga. Bracket Clutch Cable Cable Clutch Washer Flat Spdng Retainer Spdng Retention Lever Clutch Spacer Clutch Cable Rod Clutch Cable 3/8" Screw 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4 Red Roller Nose RetainerSpring Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only-Pulley not Included) Replacement Mower, Complete NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 41 REPAIR PARTS TRACTOR HYDRO GEAR TRANSAXLE - - MODEL NUMBER 944.602951 - MODEL NUMBER 314-0510 12 9O0 81 73 79 17 16 32 351_ 64 93 48 59 6O 58 42 107 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 HVDRO GEAR TRANSAXLE - MODEL NUMBER 314,.0510 KEY NO. PART NO- 1 2 3 4 5 6 7 8 9 10 11 12 13 14 170351 170352 1703,53 170354 169898 170355 170356 170357 170358 170359 170360 169870 170361 169869 16 170362 17 18 19 23 24 27 28 29 30 31 32 170363 170364 150771 17O365 170366 17036"I 17O368 170369 170370 170371 170,389 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 142991 170390 170391 17O392 350792 150793 150809 170393 170394 17(3395 170396 150797 170397 170398 170399 170400 170401 17O4O2 17O4O3 170404 53 54 55 56 57 58 1704O5 170406 142977 142978 150798 170407 DESCRIPTION Main Housing, Assembly Side Housing, Assembly Center Section, Assembly Swashplate, Trunion Machined Block - Assembly Sealant 10.50z Hex Flange Screw 1/4-20 X 1.25 Stud, 5/16-24 Hex Double End Shaft, Input Ring-Retaining Spacer Ring-Retaining Seal, Lip .67 X 1.58 X .276 Ball Brg 17mm Id X 40mm Od X 12ram Hex Flange Head Screw 511624X0.75 Lip Sea.118 X 32 X 7 Arm, Control Bearing, 30x52x13Thrust Check Plug Assembly, Washer Shaft, Motor Gear - Pinion, 13t 10t/48t Gear Gear, 10t Jackshaft 60t Bull Gear Sleeve Bearing .75 X 1.575 X .625 SleeveBeadng(Outboard) .75xl .750x.625 Washer, 3/4 Id X 1-1/20d X .13 Thk Lip Seal Axle Seal Shaft, Axle .75 X 11.39 (Key, R.H.) Shaft, Axle .75 X 16.99 (Key, L.H.) Miter Gear (Splined) Miter Gear 15t (0.5 Id) Shaft Ring, Spiral Retaining Pin, Jackshaft Magnet, Ring Spring, Bypass Hydro Mtg Screw 3/6-24 X 2.5 Long Filter Base, Filter Actuator, Bypass Rod, Bypass Actuator Arm, Bypass Retaining Ring .250 External Seal, Lip .741 X .250 X .250 Tc Flat Washer, 5/8 Id X 1.00d X .05 Thk Retaining Ring Bearing, Center Block Spdng- Helical Compression Washer 20w-50 Oil Brake Yoke KEY NO. PART NO. 59 60 61 62 63 170408 142883 142882 142887 170410 64 65 66 67 68 69 70 71 72 73 74 75 142892 170411 170412 170413 170414 170415 170416 170417 170416 142884 170419 170420 76 77 78 79 80 170421 170422 142969 142980 150778 81 82 170423 170424 83 84 85 87 88 90 93 107 108 161168 170425 170426 142917 170429 170430 170431 17O432 1704,33 109 111 113 116 119 120 121 122 123 124 170434 170435 170437 170438 170439 170440 170441 170442 170443 170444 125 126 127 128 900 170445 170446 170447 173165 166768 DESCRIPTION Rotor, Brake Brake Puck Puck Plate Brake Actuating Pin Hfhce 1/4-20x2 W/ Patch,SpeciaIFlange Bolt, 114-20 X 1 W/Patch Spacer Spring, Brake Arm Bias Sq. Hd. Bolt5/16-24-Ribbed Arm, Brake Slotted Hex Nut 5/16-24 Cotter Pin 3/32 X 314 Compression Spdng Brake Anti-Drag Washer, Ht .5 I.D. X 10.D. X .032 Flat - Washer 11/32 I.D. X 718 O.D Oil Seal .625 X 1.0 X .25 Check Plug Assembly, .027, Washer Stud, 5/16-24 Friction Pack Puck, .330 X 1.50 X .0975 Spdng, Helical Comp Spacer Hex Lock Nut 5/16-24Unjf(Nylon Insert) Wedge, Fdction Pack Clip, Washer .316xl .50x. 1046 (Plated) Pin, Standard Headless Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap - Poppet Valve Bolt, Self Tapping 10-32 X 1/2 Puck, Inner Wedge Spring Clip - Housing Thrust Deflector Washer,Motor Shaft .71 idx1.15odx.030thk Plug, See #6 O-Ring .07X .301 I.D. Bracket, Support Expansion Tank Silicon Sponge Fan, 7 In. Pulley Hex Lock Nut 1/2-20 (Nylon Insert) Washer, Belleville Belt Keeper Center Section-Filter-Bypass Assembly Filter Assembly Fan - Pulley Service Assembly Seal - O-Ring Kit Kit, Expansion Tank Transaxle Complete NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 KOHLER ENGINE CYLINDER YLINDRE - MODEL HEAD r VALVE NUMBER CV492, TYPE NUMBER AND BREATHER DIRIGE SOUPAPE El" RENIFLARD I I 24 13 \ 20 19 18 CRANKCASE I CARTER-MOTEUR I 12 44 27506 REPAIR PARTS TRACTOR KOHLER CYLINDER KEY NO. ENGINE - MODEL - - MODEL NUMBER NUMBER CV492, TYPE NUMBER KEY NO. DESCRIPTION 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. DESCRIPTION 12-032-03-S 25-351-01-S 12-755-94.-S 3 4 5 27506 CRANKCASE HEAD/VALVE/BREATHER PART NO. 944.602951 Lifter, valve (2) Kit, cylinder head (Includes 3-17, Gaskets 12 041 01-S (Qty. 2), 12 041 02-S, & 12 041 03-S) 12-411-03-S Rod, push (2) 12-041-10-S Gasket, cylinder head 12-017-01-S Valve, intake (Std.) 12-017-02-S Valve, intake (.25) 12-016-01-S Valve, exhaust (Std.) 12-016-02-S Valve, exhaust (.25) 25-139-60-S Plug, allen hd. pipe 1/8" 12-318-36-S Cylinder Head 25-186-01-S Arm, rocker (2) 12-599-03-S Pivot, rocker arm (2) M-640034-S Screw, hex. flange M6xl.0x34 (2) 12-089-01-S Spring, valve (2) 12-173-01-S Cap, valve spring (2) 12-755-03-S Kit, retainer (2) 12-468-05- S Washer, plain 13/32" 12-112-13-S Spacer, head bolt exhaust port 12-086-15-S Screw, hex. flange M10xl.5x81 (5) 25-237-14-S Clamp, hose (2) 12-326-03-S Hose, breather M-645020-S Screw, hex. flange M6x1.0:<20 (5) 12-096-07-S Cover, valve w/nipple M-545010-S Screw, hex. flange M5x0.8xl0 12-018-01-S Retainer, breather reed 12-402-02-S Reed, breather 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Seal, crankshaft Block, cylinder (Use Short Block 12 522 49) 12-445-02-S Strap, lifting M-839025-S Screw, hex. flange M8x1.25x25 24-380-13-S Dowel, Iocaling (4) 12-755-49-S Kit, camshaft (Includes 7,8) 12-089-31-S Spring, actuating 12-422-08-S Shim, camshaft (A.R.) blue 12-422-09-S Shim, camshaft (A.R.) red 12-422-10-S Shim, camshaft (A.R.) yellow 12-422-11-S Shim, camshaft (A.R.) green 12-422-12-S Shim, camshaft (A.R.) gray 12-422-13-S Shim, camshaft (A.R.) black 12-422-07-S Shim, camshaft (A.R.) white 12-144-28-S Shaft, balance 12-874-07-S Piston w/Ring Set (Std.) (Includes 11,12) 12-874-11-S Piston w/Ring Set (.08) 12-874-08-S Piston w/Ring Set (.25) 12-874-09- S Piston w/Ring Set (.50) 12 018 02-S Retainer, piston pin (2) 12-108-07-S Ring Set (Std.) 12-108-08-S Ring Set (.25) 12-108-09-S Ring Set (.50) 12-067-11-S Connecting Rod (Std.) 12-067-06-S Connecting Rod (.25) 12-380-01-S Pin, govemor regulating 12-043-05-S Gear, govemor M-631005-S Washer, plain 6 mm 12-144-02-S Shaft, governor gear 52-139-09-S Plug, cup 12-755-64-S Kit, gov. cross shaft w/clip (Includes 23) X-25-102-S Washer, plain 1/4" 12-032-01-S Seal, governor cross shaft M-631015-S Washer, plain 6 mm 12-154-05-S Clip, hitch pin NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL IGNITION/ELECTRICAL I - - MODEL NUMBER NUMBER CV492, 944,602951 TYPE NUMBER 27506 BLOWER HOUSING AND BAFFLES I ALLUMAGE ELECTRIQUE HABITATION DE SOUFFLIEUR ET DI_CALENT I t9 ! 17 _.--8 lO _12 16=_ 0-5}---7 6-- 9-- 46 REPAIR PARTS TRACTOR - - MODEL NUMBER 944.602951 KOHLER ENGINE - MODEL NUMBER CV492, TYPE NUMBER 27506 IGNmON/ELECTRICAL AIR INTAKE/FILTRATION KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 12-086-14-S 12-468-03-S 24-162-03-S 25-086-47-S 12-157-06-S X-42-15-S 12-025-15-S 12-155-09-S M-548025-S 237878-S M-545020-S 12-154-06-S 41-403-09-S X-22-11-S M-639016-S 236602-S 12-132-02-S X-728-1-S M-545010-S 12-584-04-S Screw, hex. flange M10x1.5x46 Washer, plain 3/8" Screen, grass Bolt, shoulder M6x1.0x16 (4) Fan Key Flywheel Connector Screw, hex. cap M5x0.8x25 (2) Kit, stator Screw, hex. flange M5x0.8x20 (2) Clip, cable (2) Regulator, rectifier- 15 amp Washer, lock 1/4" Screw, he)(. flange M6x1.0x16 (2) Connector Spark Plug Clip, cable (2) Screw, hex. flange M5x0.8xl0 (2) Module, ignition\ KEY NO. 1 2 3 4 5 6 7 8 9 10 11 13 NOT ILLUSTRATED 12-176-44-S 24-518-12-S 12-518-35-S X-25-5-S NOT ILLUSTRATED 12-113-53-S BLOWER HOUSING & BAFFLES PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 M-545010-S 24-468-10-S 12-146-07-S M-550010-S 24-096-05-S 12-027-76-S 12-063-18-S 25-154-02-S 12-086-37-S 12-063-20-S M-645016-S 12-063-19-S Screw, hex. flange M5x0.8xl0 (6) Washer, plain 1/4" Plate, blower housing Screw, hex. flange M5x0.8xl0 Cover, pinion Housing, blower Baffle, intake side Clip, mounting (3) Screw, captive washer M5x0.8x20 (3) Baffle, cylinder head Screw, hex. flange M6x1.0x16 (2) Baffle, cylinder DESCRIPTION Duct, air Knob, air cleaner cover Cover, air cleaner Precleaner, element Wing Nut Kit, air cleaner element (Includes 5, 7, 8) Filter, element (Includes 5, 8) Seal 1-7/16" Base, air cleaner (Includes 11, 12) Stud, mounting plate M6x1.0x75 Screw, #10 Hi-Lo thread forming (2) Gasket, air cleaner Decal, air cleaner NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Harness, wiring Lead, black (6" - 12 gauge- insulated grip barrel eyelet terminals) Lead, white (36" - 18 gauge - fully insulated push on tab and uninsulated socket terminals) Washer, plain 5/16" (attach ground lead and this washer to lift strap screw) KEY NO. PART NO. 12-281-01-S 25-341-03-S 12-096-24-S 12-083-12-S 12-100-08-S 12-083-10-S 12-743-12-S 12o032-11-S 12-094-07-S 12-072-04-S 12-086-01-S 12-041-02-S NOTILLUSTRATED M-541050-S Nut, hex. flange M5x0.8 47 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER 944.602951 NUMBER CV492, TYPE NUMBER STARTING SYSTEM| ENGINE CONTROLS DI_MARRANT DE LE SYSTI_ME MOTEUR CONTR_)LE 27506 1 I 17 m o 0 6 m OIL PAN I LUBRICATION I i DE LA HUILE PAN DE LA LUBRIFICAT1ON I lt"1° 2_ 3 11 48 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER CV492, 944.602951 TYPE NUMBER 27506 ENGINE CONTROLS STARTINGSYSTEM KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 M-839070-S 25-096-07-S 12-755-54-S 12-227-18-S 12-170-05-S 12-221-01-S 12-227-13-S 12-211-01-S Screw, hex. flange M8x1.25x70 (2) Starter assembly (Includes 3-8) Kit, drive end Cap, drive end Armature Kit, brush & spring Cap, commutator end Bolt, hex. flange 1/4-20x4-5/8 (2) OIL PAN/LUBRICATION KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 12-038-01-S 25-755-13-S 12-153-03-S 12-153-02-S 12-123-04-S M-645025-S 12-153-01-S 25-162-07-S 12-096-03-S M-545016-S 25-462-09-S 52-050-02-S 25-139-57-S 12-393-01 -S 12-153-06-S 12-096-34- S M-545016-S 12-032-03-S 24-086-16-S 24-086-17-S 12-199-56-S Dipstick assembly (Includes 2-3) Kit, oil fill cap (Includes 3) O-Ring, oil 1ill cap O-Ring, upper oil fill tube Tube, oil fill Screw, hex. flange M6xl.0x25 O-Ring, lower oil fill tube Screen, oil pickup Cover, oil pickup screen Screw, hex. flange M5x0.8x16 Valve, oil pressure relief Filter, oil Plug, sq. hd. solid 3/8" Pump, oil O-Ring, oil pump cover Cover, oil pump Screw, hex. flange M5x0.8x16 (3) Seal, oil (P.T.O. end) Screw, hex. flange M8x1.25x45 (11) Screw, hex. flange M8xl.25x45 Assembly,Pan, oil (Incl. 11,14-17) KEY NO. PART NO. 1 2 3 4 5 12-079-11-S 12-237-01-S 24-086-43-S M-664020-S 12-536-10-S 6 7 8 9 10 11 12 13 14 15 16 17 M-443025-S M-443020-S 12-089-11-S 12-089-23-S 12-089-24-S 12-755-83-S 12-100-07-S 52-211-04-S 12-090-28-S 25-158-08-S 12-079-10-S 25-156-11-S DESCRIPTION Linkage, choke Clamp, cable Screw, hex. flange Screw, lobed socket M6xl.0x20 (2) Control, speed assembly (Includes 6-9) Screw, pan head M4x0.7x25 Screw, pan head M4x0.7x20 Spring, choke (2) Spdng, choke return Spring, govemor Kit, govemor lever (Includes 12-14) Nut, hex flange 1/4-20 Bolt, 1/4-20x1" Lever, govemor Bushing, throttle linkage Linkage, throttle Bushing, throttle linkage NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 49 REPAIR PARTS TRACTOR KOHLER ENGINE - - MODEL NUMBER - MODEL NUMBER CV492, 944.602951 TYPE NUMBER 27506 CRANKSHAFT _CHAPPEMENT| VlLEBREQUIN FUEL SYSTEM FUEL DE LE SYSTI_ME / I 6 ,,.lo [._t_ L 5O _V .,,t_11 REPAIR PARTS TRACTOR KOHLER ENGINE - MODEL - - MODEL NUMBER NUMBER CV492, TYPE NUMBER PART NO. 1 2 3 M-641060-S M-629116-S 12-853-118-S 4 5 12-041-02-S 12-053-118 6 7 8 9 10 11 12-041-01-S 12-265-06-S 25-237-14-S 52-353-22-S 25-050-03-S 47-154-01-S 27506 CRANKSHAFT FUELSYSTEM KEY NO. 944.602951 KEY NO. DESCRIPTION Nut, hex. flange M6xl.0 (2) Stud M6x1.0x116 (2) Kit, carburetor w/gasket (Includes 4,5,6 qty 1 Tie, cable 12-454-03-S, Terminal 25-452-20-S) Gasket, air cleaner Carburetor assembly (For information only not available separately) (Includes Kit, float 12-757-02-S Kit, carburetor repair 12-757-03-S, Kit, solenoid repair 12-757-33-S) Gasket, carburetor (2) Deflector, heat Clamp, hose (2) Line, fuel 12-1/4" Filter, fuel in-line Clip cable PART NO. DESCRIPTION 12-014-57-S 25-139-27-S Crankshaft (Includes 2) Plug, cup EXHAUST KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 25-072-04-S 12-041-03-S 12-126-11-S 12-445-06-S M-645025-S 12 522 49 12-755-93-S Stud, M8xlo25x33(2) Gasket, exhaust manifold Bracket muffler Strap, lifting Screw, hex. flange M6xl.0x25 (2) Short Block Gasket Set NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm NOT ILLUSTRATED *M-561010-S *X-22-11-S 12-757-02-S 12-757-03-S 12-041-01-S 12-041-02-S 12-041-05-S 12-041-06-S 12-032-06-S 12-757-33-S 12-041-06-S 12-454-03-S 25-452-20-S 12-518-37-S Screw, thread forming M5x0.8xl0 Washer, lock 1/4" Kit, float Kit, carburetor repair Gasket, carburetor Gasket, air cleaner Gasket, bowl Gasket, bowl screw Seal, solenoid Kit, solenoid repair Gasket, bowl screw Tie cable Terminal Lead, red, (37" - 20 gauge - insulated socket and uninsulated socket terminals) *attaches carburetor ground lead to carb baffle. 51 SERVICE NOTES 52 SERVICE NOTES 53 SERVICE NOTES 54 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL ol ol 15 DEGREES _b MAX. down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate your tractorto prevent up and slopes greater than 15 degrees. Make turns gradually tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line Indicated above. 2. Hold page before you so that its left edge Is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. Just Call: 1-800-4-MY-HOME ® (1-800-469-4663) 24 hoursa day, 7 days a week Forthe repairof major brand appliancesin your own home... no matterwho made it, no matterwho soldit! Foryour nearest Sears Parts and Service location, to bringin products likevacuums,lawn equipmentand electronics. For Sears Parts & Service, to orderthe replacementparts, accessoriesand owner's manualsthatyou need to do-R-yourself. www.sears.ca To purchase or inquireabout a Sears MaintenanceAgreement, call: 1-800-361-6665 9 a.m. - 8 p.m. EST, Mon. - Fri.,4 p.m. Sat. '_ 2';'1 Pour serviceen frarv;ais: 1-800-LE-FOYER t Mc [ (1-800-533-6937) _ ; v,nNw.sears.ca •_ Ir / ~ ®1 TM Trademarks of Seam, Roebuck and Co. used under Ucec-',=.e by Sears Canada MC/ MOMarque de commerce / ddpo_ 182581 1.29.02 TR de Sears, Roebuck and Co. utilisde en vertu d'une licence de Sears Canada o Sears PRINTED IN U.S.A.
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