CRAFTSMAN Lawn, Tractor Manual L0803602

User Manual: CRAFTSMAN CRAFTSMAN Lawn, Tractor Manual CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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Owner's Manual
(RRFTSMRN°
GARDEN TRACTOR
22.0 HP, 54" Mower
Electric Start
6 Speed Transaxle
Model No.
917.276211
This product has a low emission engine which operates
[_ differently from previously built engines. Before start the
you
engine, read and understand this Owner's Manual.
IMPORTANT;
Read and followall Safety
Rules and Instructionsbefore
operatingthisequipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5am ,-5 pm,Mon- Sat
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U_&Ao
Visit our Craftsman website:www, sear&com/craftsman
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 5
Assembly/Pre-Operation ....................... 7
Operation ............................................. 12
Maintenance Schedule ........................ 18
Maintenance ........................................ 18
Service and Adjustments ..................... 23
Storage ................................................ 29
Troubleshooting ................................... 30
Repair Parts .......................................... 34
Sears Service ........................ Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply° This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®, This warranty applies only while this product is within
the United States,
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
o Standard Maintenance Servicing, oil changes, or tune-ups
° Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
o Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
° Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-.
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement,
° Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
merit proves defective in material or workmanship and our testing determines the battery
wili not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Coo,Dept,817WA, Hoffman Estates, tL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_I_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor° Use common sense when towing°
Operate only at the lowest possible speed
when on a slope, Too heavy of a load,
while on a slope, is dangerous, Tires can
lose traction with the ground and cause
u to lose control of your tractor.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
_IbWARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the
manual before starting_
Do not put hands or feet near rotating
parts or under the machine, Keep clear
of the discharge opening at all times,
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine°
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area_
Nevercarry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never direct discharged material
toward anyone, Avoid discharging
material against a walt or obstruction,
Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slowdown before turning.
°Neverleave a running machine
unattended° Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
° Use extra care when loading or unload-
ing the machine into a trailer or truck.
Always wear eye protection when oper-
ating machine.
° Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
o Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
° Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust /engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oii or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Opera-
tion on all slopes requires extra caution. If
you cannot back up the slope or if you feel
uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
° Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Do not mow on wet grass. Tires may
lose traction.
Always keep the machine in gear when
going down slopes. Do not shift to
neutral and coast downhill.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
°Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
, Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves ino
III, CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep chiidren out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
° Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
° Never allow children to operate the
machine.
° Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV, TOWING
Tow only with a machine that has a
hitch designed for towing, Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recom-
mendation for weight limits for towed
equipment and towing on slopes.
° Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
° Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline_ Gasoline is extremely flammable
and the vapors are explosive.
° Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
°Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
° Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
• Removegas-poweredequipmentfrom
the truckor trailerand refuelit onthe
ground,If this is notpossible,then
refuelsuchequipmentwitha portable
container,ratherthanfroma gasoline
dispensernozzle.
° Keepthe nozzleincontactwiththe rim
of the fuel tankor containeropeningat
all timesuntilfuelingis complete.Do
not usea nozzlelock-opendevice,
If fuelis spilledonclothing,change
clothingimmediately_
° Neveroverfillfuel tank.Replacegas
capandtightensecurely.
GENERAL SERVICE
° Never operate machine in aclosed are_
Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
Never tamper with safety devices.
Check their proper operation regularly,
° Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
tf you strike a foreign object, stop and
inspect the machine, Repair, if neces-
sary, before restarting,
Never make any adjustments or repairs
with the engine running.
° Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them°
Checkbrake operation frequently_ Ad-
just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary,
° Be sure the area is clear of bystand-
ers before operating_ Stop machine if
anyone enters the area,
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
° Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
° Mow up and down slopes (15° Max),
not across.
° Choose a low ground speed so that you
will not have to stop or shift while on
the slope.
Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disen-
gage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
PRODUCT SPECIFICATIONS
Gasoline Capacity 5 Gallons
and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W30 (below 32°F
Oil Capacity: W/Filter: 4,0 Pints
W/O Filter: 3,75 Pints
Spark Plug: Champion QC12YC
(Gap: ,040")
Ground Speed to: Hi:
(MPH): 0.7 1o7
1.4 3.3
2.3 5,4
Reverse: 0,9 2.1
Tire Pressure: Front: 14 PSi
Rear: 10 PSI
Charging System: 16 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280
Case size: U1R
Blade Bolt Torque: 45-55 Ft, Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, welFtrained techni-
cians and the proper tools to service or
repair this tractor°
Please read and retain this manual, The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES'L
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor,
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_[_.WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). if a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands, A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual)_
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time.That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
° Expert service by our t2,000 profe-
sional repair specialists.
° Unlimited service and no charge for
parts and labor on all covered repairs,
°Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
° Fast help by phone - phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is al! that it takes for you
to schedule service. You can caII anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement todayl
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655,
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
6
Steering Wheel
Steering Steering
Wheer Wheel
Insert Adapter
Steering
Sleeve
Gauge Wheels
(4) Retainer Springs
(double loop)
f
@
o
o
@
O
/(4) Washers
8 x3/4x 14 Ga,
@
(4) Locknut 3/8-16
4) Wheels _ L__
(4) Clevis Pins
t
(1) Washer @
t7/32 x t-3/16 x 12 Gauge
(1) Knob
Mower
(2) Retainer Springs
(double loop)
(2)Flanged Pins
(1) Oil Drain Tube
For Future Use
Keys
(2) Keys
Slope Sheet
"{our new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier, Standard wrench sizes you need
are listed below_
(1) 9/16" wrench (1) Pliers
(1) 1/2"wrench (t) Utility knife
(1) 3/4" socket with drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1_ Remove all accessible loose parts and
parts boxes from carton,
2, Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3, Remove mower and packing materials.
4. Check for any additional loose parts or
cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
1_ Remove locknut and large flat washer
from steering shaft.
2. Position front wheels of the tractor so
they are pointing straight forward,
3. Slide the steering sleeve over the
steering shaft.
4o Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
5. Secure steering wheel to steering
shaft with Iocknut and large flat washer
previously removed. Tighten securely,
6, Snap steering wheel insert into center
of steering wheel.
7. Remove protective materials from trac-
tor hood and grill,
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
..Steering Wheel
_'_-_> Lock Nut
_--___._ Large Flat
Steering Wheel@ Washer
Steering
Steering _------_Whe el
•_--_._ Adaptor
Shaft *_--'- - :-._
Steenng _;_2 -,_ ,, ,::
Sle .f,.,, ,,
'. . " ="= ' J ',,
CHECK BAI-FERY
1o Lifthood to raised position,
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions),
/
[.abel
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and ftat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer Ioosely_ Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down,
8. Get off seat without moving its ad-
justed position,
9. Raise seat and tighten adjustment
knob securely,
Seat
Seat
Adjustm/entKnob _ _ ....
Bott
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition_
2_ Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_-WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual Be sure
tractor is in awell-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3o Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear,
8, Slowly release clutch/brake pedal and
slowly drive tractor off skid,
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow,
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower°
1. Slide gauge wheel bar down into
bracket channel, Be sure that gauge
wheel bar aligning holes are on top.
Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and
3/8-16 center locknuts and tighten
securely.
2. For ease of mower to tractor assembly,
set all the gauge wheels in the fourth
hole from top_Retain with clevis pins
and spring retainers.
Retainer
SpJ
Shoulder
B°ltkk,_
Gauge Wheel
3/8 Washer 3/8-16 Center
Locknut
_Wheels
I o 4th Hole
From Top
INSTALL MOWER AND DRIVE
BELT
See MOWER AND DRIVE BELT AS-
SEMBLY Supplement Sheet for additional
guidance on this assembly,
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control. Engage parking
brake.
1. Turn steering wheel to the left as far as
it will go and position mower on right
side of tractor with deflector shield to
the right,
2, Remove plastic tie strap from mower
belt and check belt for proper routing in
all mower pulley grooves,
3. Slide mower under tractor until it is
centered under tractor° DO NOT con-
nect any pins. When properly centered
the front mower brackets should be
aligned so when the front suspension
plate is lowered it should slide between
the mower brackets.
4, Lower attachment lift lever to lowest
position.
5o Cut plastic tie and lower front suspen-
sion plate.
6, ATTACH FRONT PLATE - From left
side of mower, position front plate as-
sembly between front mower brackets,
align holes, position flanged pin notch
vertically and insert the pin all the way.
The notch is in line with the hole in pin,
7, Secure pin with double loop retainer
spring between the plate and mower
bracket, If necessary, move mower
side-to-side to give space between
plate and mower bracket.
8. Go to right hand side of mower and
insert pin and retainer spring in the
same manner.
9, CONNECT REAR PINS - Connect
right hand side first. Pull out and hold
the spring loaded pin, align hole in
suspension arm and release pin. Be
sure pin returns to fully seated position
and is attached to the suspension arm,
10.Go to left side of mower and connect
rear pin in the same manner,
1t. Disengage belt tension rod,
12oFrom right side of tractor, install belt
onto engine clutch pulley.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves,
13. Engage belt tension rod on locking
bracket°
_, CAUTION' Belt tension rod is spring
ioaded. Have a tight grip on rod and en-
gage slowly,
14. Raise attachment lift lever to highest
position.
15, Adjust gauge wheels before operating
mower as shown in the Operation sec-
tion of this manual.
10
Belt Tension Rod
Position
Gauge
Wheel
Bracket
ElectricClutch Pulley Front Plate Assembly
DoubTe Loop
Retainer Springs
.,p
Front Mower Bracket
Flanged Pin -
Position Notch
Vertically
Rear Mower Pins
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
o Reduce tire pressure to PS! shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac_
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac--
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
,/CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
Deflector Shield
,/All assembly instructions have been
completed.
¢" No remaining loose parts in carton.
v" Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
v" Seat is adjusted comfortably and tight-
ened securely.
¢ All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
¢ Be sure mower deck is properly leveled
side-to-stde/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that a!l connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
v' Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline,
,/Become familiar with all controls, their
location and function_ Operate them
before you start the engine.
¢Be sure brake system is in safe operat-
ing condition.
¢ Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
11
These symbols may appear on your tractor or in fiterature supplied with the product.
Learn and understand their meaning,
R N H L !\!
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
IGNITION SWITCH
ENGINE OFF REVERSE ENQINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OPERATION LOCKED UNLOCKED
SYSTEM (ROS)
oi
OVER TEMP
LIGHT
FUEL OIL PRESSURE
;t;
BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
ATTACHMENT ATTACHMENT BRAKE/CLUTCH
CLUTCH DISENGAGED CLUTCH ENGAGED PEDAL
FREE WHEEL
(Autom_la Modelsonly)
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which,if not avoided,
will result In death or serious Injury,
DANGER_ KEEP HANDS
AND FEET AWAY
Failure to follow instructions
could result in serious Injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage,
I
WARNING indicatesa hazard which,tf not avoided,
could result In death or serious injury,
CAUTION indlcates a hazard which, tfnot avoided,
might result In minor or moderate Injury.
CAUTION whenused without the alert symbol,
indicatesasituationthat could result In damage
to the tractor and/or engine,
HOT SURFACES indicatesa hazard which,
If not avoided, could result In death, serious Injury
and!or property damage.
FIRE indicatesa hazard which,if not avoided,
could result In death, serious Injury and/or
property damage,
12
KNOW YOU R TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter
Throttle Control
Ignition
Switch "ON"
Position
Attachment
utch Switch
Lift Lever
Plunger
Clutch/Brake
Attachment
Uft Lever
Choke
Control
Height
Adjustment
Knob
Gear Shift Lever
Our tractors conform to the safety standards of the
American National Standards Institute,
Light Switch
Parking Brake
-Range Shift Lever
AMMETER - Indicates battery charging
(+) or discharging (.-).
ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
CHOKE CONTROL _ Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of the tractor.
HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height.
IGNITION SWITCH ° Used for starting
and stopping the engine,
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE -Locks clutch/brake
into the brake position.
RANGESHIFT LEVER - Allows high (H)
and low (L) speed for all forward and
reverse gears.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITION =Allows operation of
mower deck or other powered attachment
while in reverse.
THROTTLE CONTROL - Used to control
engine speed°
13
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage_ Always wear safety glasses
or eye shields while operating your tractor or performing any adiustments
or repairs. We recommend standard safety glasses or a wide v_sion safety
mask worn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
t, Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch!brake pedal.
Pedal should remain in brake position.
Make sure parking brake wilt hold trac-
tor secure.
Push-In to
"Disengaged" Attachment Clutch
Choke "-. Switch Pull Out To
Cobol _"'__"E ngag e" _
Throttle _-_,_._/,/"&,'_,._ f" ._-",,,
If ' /
Brake
Clutch/ "Engaged"
Position
Brake Pedal Position
"Drive" Gear Shift
Position Height Adjustment Lever
Knob
STOPPING
MOWER BLADES -
To stop mower blades, push attachment
clutch switch in to disengaged position.
GROUND DRIVE-
°To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
° Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use,
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead,
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_CAUTtON, Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
° Operating engine at less than full
throttle reduces the battery charging
rate.
, Full throttle offers the best mower perfor-
mance,
TO USE CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
° To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever,
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral
(N) position.
2. Move gearshift and range shift levers
to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
14
1, Lower mower and adjust mower to de-
sired cutting height(See "1"OADJUST
MOWER CUTTING HEIGHT" in this
section of manual).
2. Remove retainer spring and clevis pin
which secure each gauge wheel bar,
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes
in bracket and gauge wheel bar and
insert clevis pin° Gauge wheels should
be slightly off the ground.
4. Replace retainer spring into clevis pin,
5, Be sure all gauge wheels are in the
same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
Retainer
Spring Clevis
Pin
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
Turn knob clockwise (F_) to raise cut-
ting height,
o Turn knob counterclockwise (_"_)to
lower cutting height°
The cutting height range is approximately
I-1/2" to 4-1/2"o The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soi! conditions, height of grass and
types of grass being mowed.
° The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months, For healthier and better
lookinglawns, mow often and after
moderate growth.
° For best cutting performance, grass
over 6 inches in height should be
mowed twice Make the first cut
relatively high; the second to desired
height,
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch_ Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine, You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
t. Select desired height of cut,
2. Lower mower with attachment lift con-
trol.
3o Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
/%
_t, CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place. Attachment Lift Lever
(Oeflootor
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless ignition key
is placed in the ROS "ON" position_
A(_,WARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged, Do not mow in
reverse unless absolutely necessary,
15
USING THE REVERSE OPERATION
SYSTEM -
1, Depress clutch/brake pedal all the way
down and hold,
2, With engine running, turn ignition key
counterclockwise to ROS "ON" posio
tion,
3. Look down and behind before backing.
4. Move gear shift lever to reverse (R) po-
sition and slowly release clutch/brake
pedal to start movement,
5, When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS
AWARNING: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide at the back of this manual°
Choose the slowest speed before starting
up or down hill&
Avoid stopping or changing speed on
hills.
° If slowing is necessary, move throttle
control lever to slower position°
o If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position
and engage parking brake.
° Move gearshift lever to 1st gear and range
shift lever to low (L) position. Be sure you
have allowed room for tractor to roll slightly
as you restart movement.
° Torestart movement, slowly release park-
ing brake and clutch!brake pedal,
= Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
°When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
° Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc_)o
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous,
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground,
2, Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level° If necessary,
add oil until "FULL_' mark on dipstick is
reached, Do not overfill,
° For cold weather operation you shoutd
change o!1 for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
°To change engine oi!, see the Mainte-
nance section in this manual,
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill, Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane, (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness,
_k,CAUTION: Wipe off any spilled oil or
fuel, Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage,
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer, Drain the gas tank, start the
engine and let it run unti_ the fuel lines
and carburetor are empty_ Use fresh fuet
next season. See Storage Instructions for
additional information, Never use engine
or carburetor cleaner products in the fuel
6tank or permanent damage may occur,
1
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it wil!
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position,
4, Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt, For a warm engine start
attempt the choke control may not be
needed,
NOTE; Before starting, read the warm and
cold starting procedures below,
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts, Do
not run starter continuously for more
than fifteen seconds per minute, tf the
engine does not start after several
attempts, push choke control in, wait
a few minutes and try again, If engine
still does not start, pull the choke con-
trol out and retry.
WARM WEATHER STARTING (50 °F and
above)
7, When engine starts, slowly push choke
control in until the engine begins to
run smoothly, If the engine starts to
run roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
The attachments and ground drive can
now be used, tf the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above,
COLD WEATHER STARTING (50 ° F and
below)
7, When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the en-
gine to accept small changes in speed
and load, until the choke control is fully
in, If the engine starts to run roughly,
putl the choke control out slightly for
a few seconds and then continue to
push the control in slowly, This may re-
quire an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
° The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly,
NOTE; If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual,
MOWING TIPS
°Tire chains cannot be used when the
mower housing is attached to tractor_
° Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual°
The left hand side of mower should be
used for trimming,
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
° When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished,
f
T
(
'17
°tf grass is extremely tall, it should be
mowed twice to reduce toad and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesir-
able clumps, Allow grass to dry before
mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
°When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used,
MA,.TE.A.OESO.EOU'E
FtLL IN DATES _ >..-_,_,_ ._._ _.._.._.._S f
AS YOU COMPLETE
REGULAR SERVICE ._/'_._'/_'/£>'_,,_ SERVtCE DATES
Check Brake Operalton
Check Tire Pressure
Cheek Operator Presence and
T ROS Systems if
RCheck far Loose Fasteners 'if.'"."...
ASharpen/Replace Mower'Bl'ades
Cm Lubrlcalten Chart
0 Check Battery Level
RClean Battery andTerrntnals
Check Transaxte Coeltng
Check V-Bells
Check Engine Oil Level if ,_
Change Engtn8 Oil (wtlh otl filler)
l= Change Engine Oil (without oit filter)
NClean Air Filter
G€lean'AIr'So/e'en .......................................
NI .....................
inspect Mu[fledSpark Arrestor
EReplace,ell Filter(ifequipped)
Clean Englne Cootlng Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
t - Change mote alton when operating under aheavy 10ad or
In high arablenl lemperatureB
2- Service more e|len when operallng In dirty or dusty conditions
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence, To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
V' V'
v' v'
v'
V%i
V' v"
v' v'
v' v"
V't_ V'
V',._ V'
V'2 !
VS !
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
(_ Engine
Sector Gee _. Mandrel
Teeth Zerks
(_ Check/Add
Transaxle
Fluid
°At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear,
A new spark plug and clean air filter
assure proper air4uel mixture and help
your engine run better and last longer,
BEFORE EACH USE
I_ Check engine oil level.
2. Check brake operation.
3_ Check tire pressure.
4, Check operator presence and
ROS systems for proper operation.
& Check for loose fasteners,
t1_)SAE30 or 10w30 Motor Oil
@)General Purpose Grease
®Refer to Maintenance "ENGINE" Sec-
tion
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants witl attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
18
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
(See "TO ADJUST BRAKE" in the Service
and Adjustments section of this manual)°
TIRES
° Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly.
If your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and
the attachment clutch control is in the
disengaged position.
CHECK OPERATOR PRESENCE
SYSTEM
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS)
SYSTEM
When the engine is running with the
ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should shut off the engine.
° When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
kept sharp, Replace bent or damaged
blades.
A CAUTION; Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved by
the manufacturer of your tractor is hazard-,
ous, could damage your tractor and vold
your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
NOTE; Protect your hands with gloves
and/or wrap blade with heavy cloth,
2. Remove blade bolt by turning counter-
clockwise.
3. Install new or resharpened blade with
stamped "THIS SIDE UP" facing deck
and mandrel assembly.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on
mandrel assembly°
4. Install and tighten blade bolt securely
(45-55 Ft. Lbsotorque).
IMPORTANT: Special blade bolt is heat
treated.
Blade _'_F_
Blade Bolt _-_=_- _-_' [ Assembly
(Special) __.._ Star
Center Hole _-_J
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade - but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced° An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine_
°The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
19 to sharpen while on the mower.
Tocheckbladebalance,youwill needa
5/8" diametersteel bolt,pin,or a cone
balancer. (Whenusinga conebelancer,
followthe instructionssuppliedwith
balancer,)
NOTE" Donotuse a nailfor balancing
blade. The lobesof thecenter holemay
appearto be centered,butare not.
Slidebladeon to anunthreadedportion
of the steelbolt or pin and holdthe
boltor pin parallelwith theground. If
bladeis balanced,it should remainin a
horizontalposition. If eitherend of the
blademovesdownward,sharpenthe
heavyend untilthe bladeis balanced.
Center Hole.i ;
518".Br___Blad e
or i-'ln --_..__,,_
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How..
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
° Keep battery bolts tight.
Keep small vent holes open.
oRecharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free° Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and termi-
nals can cause the battery to "leak" power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright°
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
CHECKTRANSAXLE OIL LEVEL
1_ Block up rear axle securely_
2. Remove left rear wheel by removing
hub bolts.
3. Remove filler plug from transaxie. Oil
level must be even with plug threads.
If necessary, fill with SAE 30 motor oil,
AP! SG-SL Replace filler plug.
4. Reassemble wheel to hub.
2O
o_ Transaxfe Filler
o Plug
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL,
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
F"_ 0 3D 32 4D _80 1OD
tTEMPERATURE RANGE ANTICIPATED BEFORE NFJCt"OIL CHAN_E
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, they will result in increased
oil consumption when used above 32°R
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operatiom Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL
° Be sure tractor is on level surface.
*Oil will drain more freely when warm.
°Catch oil in a suitable container,
I. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Install the drain tube onto the valve.
& Open drain valve by using a 7/16"
(1 lmm) wrench turning counterclock-
wise,
4, After oil has drained completely, close
the drain valve turning clockwise° Use
the 7/16" (11 mm) wrench to apply
a small amount of torque to keep it
closed° Do not over tighten.
5. Remove the drain tube and store in a
safe place,
6 Refill engine with oil through oil fill dip-
stick tube. Pour slowly Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of
this manual°
7. Use gauge on oil fill cap/dipstick for
checking level, For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep
oil at "FULU' line on dipstick. Tighten
cap onto the tube securely when fin-
ishedo
Oil Drain Valve
To Open
To C!ose
Drain Tube
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1, Remove cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4, Saturate it in engine oil, Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cteaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on
flat surface, If very dirty or damaged,
replace cartridge.
2. Reinstall precleaner cartridge, cover
and secure.
IMPORTANT; Petroleum solvents, such as
kerosene, are not to be used to clean the
cartridge. They may cause deterioration
of the cartridge, Do not oil cartridge. Do
not use pressurized air to clean or dry
cartridge.
Fos.m
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating, Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter-
nal surfaces of the engine are kept clean at
all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shroud& Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and!or cooling shrouds re-
moved will cause engine damage due to
overheating.
21
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and!or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season_ If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections,
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned,
4. Immediately wipe up any spilled gaso-
lineo
Fuel Filter ____/
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter_
, Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
22
&WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking braker
2. Place gearshift lever in neutral (N) position.
3, Place attachment clutch in "DISENGAGED" position.
4, Turn ignition key to "STOP" and remove key.
5, Make sure the blades and all moving parts have completely stopped.
6, Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug,
TRACTOR
TO REMOVE MOWER
1, Place attachment clutch in "DISEN-
GAG ED" position.
2. Lower attachment lift lever to its lowest
position,
3. Disengage belt tension rod from lock
bracket,
CAUTION; Belt tension rod is spring
loaded, Have a tight grip on rod and re-
lease slowly.
4. Remove mower belt from electric
clutch pulley.
5, DISCONNECT REAR MOWER PINS
FIRST - Pull out the spring loaded pen,
disconnect suspension arm from pin
and release pin,
6. Go to other side of mower and discon-
nect rear pin in the same manner.
7. Remove the four retainer springs and
two flanged pins from front plate as-
sembly and remove plate,
8. Raise attachment lift lever to its highest
position.
9. Turn tractor steering wheel to the left
as far as it will go.
10_Stide mower out from under right side
of tractor.
TO INSTALL MOWER
Follow procedure described in "INSTALL
MOWER AND DRIVE BELT" in the As-
sembly section of this manual. NOTE: You
will need to reattach front plate assembly
to tractor after sliding mower under the
tractor,
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PRODUCT
SPECIFICATIONS" section of this manu-
al), If tires are over or underinfiated, you
will not properly adjust your mower,
Belt Tension Rod
Position
Bracket
Electric Clutch
Pulley Front Plate Assembly
Single Loop
,jr Retainer Springs
Double Loop
Retainer Springs
Flanged Pins
Rear Mower Pins
23
SIDE-TO-SIDE ADJUSTMENT
° Raise mower to its highest position.
, Measure height from bottom edge of
mower to ground level at front corners
of mower. Distance 'W' on both sides of
mower should be the same.
° If adjustment is necessary, make adjust-
ment on one side of mower only.
, To raise one side of mower, tighten lift
link adjustment nut on that side.
° To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
wil! change mower height about 3/16".
,Recheck measurements after adjusting.
Bottom Edge of Bottom Edge of
Mower to Ground
_ _ Mower to Ground
° To lower front of blade, loosen nut "C"
on both front links an equal number of
turns.
NOTE: Each full turn of nut "C" will
change distance "B" by approximately
3/t6",
° When distance "B" is !/8" to 1/2" lower
at front than rear, tighten nut "D" against
trunnion on both front links,
. To raise front of blade, loosen nut
"D" from trunnion on both front links.
Tighten nut "C" on both front links an
equal number of turns. The two front
links must remain equal in length.
° When distance "B" is 1/8" to I/2" lower
at front than rear, tighten nut "D" against
trunnion on both front links.
Recheck side-to-side adjustment.
BOTH FRONT PLATE LINKS MUST BE
EQUAL IN LENGTH
FRONT.TO-BACK ADJUSTMENT
IMPORTANT; Deck must be level side-to-
side, If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower blades should be adjusted so the
front tip is approximately 1/8" to t/2" lower
than the rear tip when the mower is in its
ghest position.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap blade
with heavy cloth.
Check adjustment on right side of tractor.
Positionany blade so the tip is pointing
straight forward. Measure distance "B" at
front and rear tip of blade
Before making any necessary adjust-
ments, check that both front plate links
are equal in length.
If links are not equal in length, adjust
one link to same length as other link.
Nut ,,_Nut
Front Plate Trunnion
Assembly
TO REPLACE MOWER DRIVE BELT
MOWER DRIVE BELT REMOVAL
1. Park tractor on a level surface. Engage
parking brake.
2. Lower attachment lift lever to its lowest
position,
3. Disengage belt tension rod from lock
bracket.
CAUTION: Belt tension rod is spring
loaded. Have a firm grip on rod and re-
lease slowly,
24
4, Removescrewsfrom R.H.and L.H.
mandrel covers and remove covers,
5o Remove any dirt or grass clippings
which may have accumulated around
mandrels and entire upper deck sur-
face.
6. Remove belt from electric clutch pulley,
both mandrel pulleys and all idler pul-
leys,
MOWER DRIVE BELT INSTALLATION
1. Install belt around both mandrel pulleys
and around idler pulleys as shown.
LoH.
Mandrel
Cover
Belt Tension
Rod
(Disengaged
Position)
2. Install belt onto electric clutch pulley.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves,
3. Reassemble R.H. and L.H. mandrel
covers. Securely tighten all screws.
4_ Engage belt tension rod on locking
bracket.
_, CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and en-
gage slowly.
5. Raise attachment lift lever to highest
position.
Belt Routing
Locking Bracket
Electric
Clutch
R.H,
v Mandrel
Cover
B_H,
Mandrel
Pulleys
TO ADJUST ATTACHMENT CLUTCH
The electric clutch should provide years
of service, The clutch has a built-in brake
that stops the pulley within 5 seconds.
Eventually, the internal brake will wear
which may cause the mower blades to
not engage, or, to not stop as required.
Adjustments should be made by a Sears
or other qualified service center.
1. Make sure attachment clutch and igni-
tion switches are in "OFF" position.
2. Adjust the three nylon locknuts until
space between clutch plate and rotor
measures .012" at all three slot loca-
tions cut in the side of brake plate.
NOTE: After installing a new electric
clutch, run tractor at full throttle and
engage and disengage electric clutch 10
cycles to wear in clutch plate.
Rotor
[\ ClutchPklate 012"
Locknut (3 ke
Plate
25
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted°
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Place gear shift lever in neutral (N)
position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replace&
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the way
down and engage parking brake.
2o Measure distance between brake oper-
ating arm and nut 'W' on brake rod.
3. tf distance is other than 1-3/4", loosen
jam nut and turn nut "A" until distance
becomes 1-314". Retighten jam nut
against nut "A"o
4_ Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center°
2. Remove mower drive belt from electric
clutch pulley only (See "TO REPLACE
MOWER DRIVE BELT" in this section
of this manual).
3. Roll motion drive belt off transaxle pul-
ley_
4_ Roll belt off clutching idler pulleys, then
off engine pulley and front V-idler pul-
ley.
5. Pull belt out of all belt keepers.
BELT INSTALLATION -
1. Place V part of belt into grooves on
engine pulley and front V-idler, making
sure to route belt inside of belt keep-
ers.
2, Put belt coming from V-idler above mid-
span belt keeper, then onto clutching
idler pulleys as shown.
3. Make sure V part of belt engages V-
idler,
4. Place belt around transaxle pulley,
beginning at top,
V part of belt should engage transaxle
pulley.
5, Place long lower section of belt
through loop in midspan belt keeper,
6. Check to be sure belt is on proper side
of all belt keepers,
7. Reinstall mower drive belt onto electric
clutch pulley.
IMPORTANT: Check Brake Adjustment.
Clutching
Above Mids
Engine Belt Keeps,
With parking brake "Engaged"
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For ease of service there is
a belt installation guide decal on bottom of
left footrest, it is not necessary to remove
mower.
BELT REMOVAL-
1. Engage parking brake (creates slack in
per Transaxte
Pulley
1t Engine Twists Belt
Keeper
Bo_om
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal.Tighten securely.
FRONT WHEEL TOE-IN/CAMB ER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
belt), 26
TO REMOVE WHEEL FOR REPAIRS
FRONT WH EEL -
1. Block up axle securely.
2, Remove axle cover, retaining ring and
washers to allow wheel removal.
3. Repair tire and reassemble,
4. Replace washers and snap retaining
ring securely in axle groove,
5_ Replace axle cover°
REAR WHEEL -
1. Block rear axle securely.
2, Remove five (5) hub bolts to allow
wheel removal.
3, Repair tire and reassembieo Replace
and tighten hub bolts securely,
NOTE: To seal tire punctures and prevent
fiat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer, Tire sealant also prevents tire dry
rot and corrosion.
Retaining Washers
Ring _
Axle Cover
TO START ENGINE WITH AWEAK BAT-
TERY
_(_,WARNING" Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the en-
gine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a12 volt system. The other vehicle
must also be a 12 voltsystem. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis,
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery_
TO REMOVE CABLES, REVERSE
ORDER -
t, BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
41_WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected first to
prevent sparking from accidental ground-
ing,
1, Lift hood to raised position.
2. Remove terminal guard°
3, Disconnect BLACK battery cable then
RED battery cable and carefully re-
move battery from tractor,
4_ Install new battery with terminals in
same position as old battery.
5, Reinstall terminal guard.
6o First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown, Tighten
securely,
7, Connect BLACK grounding cable to
negative (-) battery terminal with re-
maining hex bolt and keps nut, Tighten
securely
8, Close terminal access doors.
9, Close hood,
Keps
Terminal ,* Hex Bolt
Access
Door _ (Red)
o:, Cable
Guard ,gative (Black)
Cable
27
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill,
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4, Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
o Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 30 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1, Raise hood.
2. Unsnap headlight wire connector_
3, Stand infront of tractor. Grasp hood at
sides, tilt toward engine and liftoff of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Hood
Headlight Wire
Connector
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers ex-
pense, may be performed by any non-road
engine repair establishment or individual.
Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.
TO ADJUSTTHROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary, Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever to fast position.
2. Check that swivel is against stop. If it is
not, loosen cable clamp screw and pul!
cable back until swivel is against stop.
Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move choke
control (located on dash panel) to full
choke position.
2. Loosen knob and remove cover as-
sembly from air cleaner°
3. Choke should be closed. If it is not, loos-
en casing clamp screw and move choke
cable until choke is completely closed.
Tighten casing clamp screw securely.
4. Replace air cleaner cover assembly
and tighten knob.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your
engine does not operate properly due to
suspected carburetor problems, take your
tractor' to a Sears or other qualified service
center for repair and/or adjustment.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous, if you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center,, which has proper
equipment and experience to make any
necessary adjustments.
Stop
Swivel Clamp
Screw
Clamp Screw _ _,._
28
Immediatelyprepareyourtractorforstor-
ageat the endof the seasonor if the trac-
_]hrWAWillnot beused for 30 days or more.
RNING. Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark, Allow the engine to cool before
storing in any enclosure,
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3, Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened° Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
° After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
°If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage,
° Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty,
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
°Use fresh fue! next season.
NOTE= Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the carbure-
tor. Do not empty the gas tank and carbu-
retor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine clio (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark ptug(s)o
2, Pour one ounce of oil through spark
plug hole(s) into cylinder(s),
3. Turn ignition key to start position for a
few seconds to distribute oil,
4. Replace with new spark plug(s).
OTHER
°Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and!or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm,
29
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM CAUSE CORRECTION
Will not start
Hard to start
1. Out of fuel.
2o Engine not "CHOKED"
properly.
3o Engine flooded.
Engine will not
turn over
Engine clicks but
will not start
4, Bad spark plug.
5, Dirty air filter.
6, Dirty fuel filter,
7 Water in fuel,
8. Loose or damaged wiring.
9, Carburetor out of adjustment,
10. Engine valves out of
adjustment.
!o Dirty airfilter.
2. Bad spark plug.
3. Weak or dead battery.
4_ Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not
depressed.
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring_
4. Faulty solenoid or starter.
1_ FilI fue! tank,
2. See "TO START ENGINE"
in Operation section.
3, Wait several minutes
before attempting to start.
4. Replace spark plug.
5, Clean/replace air filter,
6o Replace fuel filter,
7, Empty fue! tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter,
8, Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.
1o Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace
battery°
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section_
8_ Contact a Sears or other
qualified service center.
1. Depress clutch!brake
pedal.
2. Disengage attachment
clutch.
3. Recharge or replace
battery_
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition
switch.
8. Check/replace solenoid or
starter°
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
3_
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
CAUSE
1. Cutting too much grass/too
fast°
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves
and trash under mower.
4, Dirty air filter°
5, Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel,
PROBLEM
Loss of power
Excessive
vibration
Engine dies when
tractor is shifted
into reverse
Engine continues
to run when
operator leaves
seat with attach-
ment clutch
engaged
Poor cut -uneven
9. Water in fuel.
10.Spark plug wire loose.
1t_ Dirty engine air screen/fins.
12 Dirty/clogged muffler°
13. Loose or damaged wiring.
14.Carburetor out of adjustment.
CORRECTION
15. Engine valves out of
adjustment
1. Raise cutting height/reduce
speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4_ Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7_ Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline_
9. Empty fuel tank and carbure-
tor. refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
f 3. Check all wiring.
t4. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
.
1
Reverse operation system
(ROS) is not "ON" while
mower or other attachment
is engaged.
Faulty operator-safety
presence control system.
,
2.
3.
4o
5.
Worn, bent or loose blade.
Mower deck not level
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1_ Replace blade.
Tighten blade bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
1. Turn ignition key to
ROS "ON" position.
See Operation section.
Check wiring, switches and
connections, if not corrected,
contact Sears or other
qualified service center.
I. Replace blade. Tighten
blade bolt.
2, Level mower deck°
3, Clean underside of mower
housing,
4, Contact a Sears or other
qualified service center,
5, Clean around mandrels to
open vent holes,
31
TROUBLESHOOTING CHART:
See appropriate section tn manual unless directed to Sears service center
PROBLEM CAUSE
Mower blades will t. Obstruction in clutch
not rotate mechanism.
2. Worn/damaged mower drive
belt,
& Frozen idler pulley.
4, Frozen blade mandrel.
Poor grass 1. Engine speed too slowo
:lischarge 2. Travel speed too fast.
3. Wet grass.
4. Mower deck net level.
&Low/uneven tire air pressure.
6o Worn, bent or loose blade,
7. Buildup of grass, leaves and
trash under mower°
8. Mower drive belt worn_
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
Headlight(s) not 1. Light switch is "OFF",
working 2. Bulb(s) or lamp(s) burned out,
(if so equipped) & Faulty light switch,
4, Loose or damaged wiring.
5. Blown fuse.
3ORRECTION
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center,
1, Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing,
4o Level mower deck,
5. Check tires for proper air
pressure.
6. Replace!sharpen blade.
Tighten blade bolt,
7, Clean underside of mower
housing,
8, Replace mower drive belt,
9_ Reinstall blades sharp edge
down.
10. Replace with blades listed
in this manual.
11. Clean around mandrels to
open vent holes.
, Turn light switch "ON".
Replace bulb(s) or lamp(s).
& Check/replace light switch.
4r Check wiring and connections,
5. Replace fuse.
Battery will not to 11. Replace battery.
12_ Check/clean all connections.
charge 2,
3. 13. Replace regulator_
4,
Bad battery cell(s).
Poor cable connections.
Faulty regulator
(if so equipped),
Faulty alternator.
Engine "backfires" 1o Engine throttle control not set
when turning between half and full speed
engine "OFF" (fast) position before stopping
engine°
4_ Replace alternator,
Move throttle control
between half and full speed
(fast) position before
stopping engine,
32
SCHEMATIC TRACTOR -- MODEL NUMBER 917.276211
IGNITION SWITCH
PoBmoN CIRCUIT "MAKE"
OFF M+G+At
R_tU3WP,R_ B+A1
RUN B+A1 L+A2
_+S+AI
YOUR TRACTOR tS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LfGHTS
WILL CHANGE WiTH ENGINE
SPEED. AT IDLETHE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WiLL BECOME THEIR BRIGHTEST,
0_63_
.-o-
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: iF WIRING iNSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
TO PROPERLY SECURE YOUR WIRING
33
ELECTRICAL TRACTOR -- MODEL NUMBER 917.276211
11
34
T
\\
%
33
34
ELECTRICAL
TRACTOR -- MODEL NUMBER 917.276211
KEY PART
NO, NO. DESCRIPTION
I144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt 114-20x 7.5 Zinc
11 150109 Hold down Battery Dash Mount
12 145769 Nut Push Nylon 1/4"
16 176138 Switch Interlock Push-In
21 175688 Harness Socket LightW/4152J
22 4!52J Bulb Light
24 165464 CabIe Battery
25 146149 Cable, Battery
26 108824X Fuse
27 73510400 Nut Keps Hex 1/4-20 uric
28 170697 Cable, Ground
29 192749 Switch, Plunger
30 193350 Switch, Ign
33 140403 Key, lgnttton
34 110712X Switch Light /Reset
40 193394 Harness Ign.
4t 17720408 ScrewThdoCut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
45 122822X Ammeter
50 174652 Switch, PTO
52 I41940 Protection Wire Loop
79 175242 Bulbholder Asm. lncan Descent
95 193666 Bracket ROS
96 104446X Switch Interlock
97 152927 Screw TT #10-32.5 3/8 Flange
98 145006 Clip Push-In Flanged
NOTE: All component dimensions given in UoS..Inches
Iinch = 25.4 mm
35
TRACTOR -- MODEL NUMBER 917.276211
CHASSIS AND ENCLOSURES
03 17
17
36
TRACTOR -- MODEL NUMBER 917.276211
CHASSIS AND ENCLOSURES
KEY PART KEY PART
NO. NO, DESCRIPTION NO, NO. DESCRIPTION
! 180375 Rail, Frame RH 68
2 175282 Drawbar, Gt 70
473680700 Nut, Cmwnlock Hex 7/16-14 unc 84
5 193636X428 Dash 85
6 157882 Dash, Lower Vgt One Piece 86
7 17720408 Screw, Thd Cut 1/4-20 x 1/2 86
8 184668 Support, Battery 91
14 175260X615 Hood Asm I06
16 121794X Cover, Access 122
17 17000612 Screw 3/8-t6 x 3/4 Zc 130
18 174515X615 Grille 137
19 19131312 Washer 13/32 x 13/I6 x 12 Ga. 138
20 74780616 Bolt Fin Hex 3/8-16 x 1 Gr. 5139
21 STD541437 Nut Lock 3/8-16 uric 142
24 179717X615 Footrest, RH 144
28 179716X615 Footrest, LH 148
30 145051X014 Saddle, Slkscr Vgt 150
3t 161419 Bracket Support l-pc 152
32 161327 Bracket, Pivot Chassis Lh 153
33 161326 Bracket, Pivot Chassis Rh 156
34 177018 Plate Asm Engine Chassis 157
35 19111116 Washer 11/32 x11/16 x 16 G& 158
36 17060512 Screw 5/16-18 x 3/4 !6t
37 179772X6t5 Fender 162
39 175278 Bracket, Axle Front 165
43 136939 Bracket, Spnsn Front Lh 167
44 136940 Bracket, Spnsn Front Rh 169
45 187270 Bracket Chassis 170
50 !75476 Bracket, Chassis Front 172
58 183569 Bracket Fender 173
60 17060620 Screw 3/8-16 x1-1/4 174
63 19131614 Washer 13/32x I x 14Ga..
66 17490608 Screw 3/8-16 x 1/2
67 156973 Guide, Belt Gear Drive
17490508 ScrewThdroL 5/16-18 x 1/2
188578 Guide, Be_t
188164 Up Step
144911 Bracket, Support Transaxle
74780716 Bolt Fin Hex 7/16-t4 uric x 1
STD551143 Washer, Lock Hvy Hlcl Spr 7/16
180374 Rafl, Frame Lh
197200 Screw Thdrot 5/16-18 x 1.50
1925!2 Screw Wshd Hex 10-32 x 5/8
191611 Screw 10 x 3/4 Single Lead-Hex
74780716 Bolt Fin Hex 7/16-14 xl Gr. 5
191t21X428 Cupholder YTGT
171873 Bolt Shoulder 5/16-18 TT
161897 Bracket Dash Rh
161900 Bracket Dash Lh
164655 Extrusion Bumper
175352 Duct Heat Hood
177956 Shield Browning
179761 Light Box Asm w/Lens
17000512 Screw 5116-!8 x 3/& Blk
161840 Lens Bar
17670608 Screw ThdroL 3/8-16 x 1/2
179612X428 Console Fuel Window
142432
183554
184672
188598
194667
17120614
74780512
10040500
Screw Hex Wsh Ht-Lo 1/4-t/2
Bracket Support Tank
Bushing Snap
Bracket Chassis Sway
Rod BrkL Sway Brace
Screw 3/8q6 x .875
Bolt Fin Hex 5/16-18 x 3/4
Washer Lock Hvy HIcl Spro5/16
NOTE: Afl component dimensions given in U.S. Inches
1inch =25.4 mm
37
TRACTOR -- MODEL NUMBER 917.276211
GROUND DRIVE
3B 36
_o, 37 6 /
50
69 157
155
dr_ve9_vgt 62
38
TRACTOR - -MODEL NUMBER 917.276211
GROUND DRIVE
KEY PART KEY PART
NO. NO, DESCRIPTION NO, NO,
3 7563R Washer, Thrust, Axle 39 74321016
4 17490508 Screw Thdrol 5/16-18 x 3/4 40 178575
5STD641437 Nut, Crownlock 3/8o16 4! 73931000
6 STD561210 Pin, Cotter 42 8883R
7 149176 Wheel, Hub Assembly 46 145170
8 12000034 Kiip, Ring 47 138228
9 140080 Bott, Hub 48 72110612
10 142509 Disc, Brake 50 131494
t t 136927 Yoke, Brake Disc 51
t3 139419 Washer, Special 52
t4 138901 Bushtng 54
15 STD551037 Washer 13/32x13/16 x 16 Ga. 55
I6 143012 Set, Screw 1/4-28 x 3/4 56
t7 126909X Spring 57
t8 137104 Lever, Brake 59
19 136926 Cam, Brake Disc 60
21 23260412 Screw, Flat Head I/4-28 x 3/4 61
22 633A109 Gearshift, Lever Assembly 62
23 106932X Knob 63 74780720
24 136925 Support, Puck Brake 64 154752
25 136923 Puck, Brake Top 65 179613
26 137552 Spring, Return 66 140296
27 193135 Screw, Hexwsh Thd. 67 19131312
5/16-18 x 1-3/4 68 5142H
28 73350600 Nut, Hex Jam 3/8-16 69 136327
29 137213 Brake, Rod 117 73900600
30 19131616 Washer 13/32 x 1 x 16 Ga, 155 12000028
34 71673 Cap, Plunger 157 1370H
35 137648 Rod, Parklng Brake
36 149412 Spring, Drive Ground
37 121749X Washer 25/32 x 1-1/4 x 16 Gao
38 150035 Nyliner
DESCRIPTION
Screw, Fin, #10-24 x 1
Actuator, interlock Switch
Nut, Centarlock #10-24
Cover, Pedal
Retainer, Spring
CkJtch Rod
Bolt, Cart. 3/8-16 x1-1/2 Gr. 5
Pulley,Idler, Fiat
STD54t437 Nut, Crownlock 3/8-t6 unc
139123 Pulley,idler, Grooved
161590 Clutch, Arm Assemb{y
105706X Bearing, idler
137153 V-Belt
141756 Bracket, Sh_ft Rod, Ht_Lo
122253X Shift Rod, Hi-Lo
122268X Spring Clip, Connecting Link
184787 Pulley,Transaxle
STD55t 143 Washer, Lock 7/16
Bott, Fin Hex 7/16-14 x141/4
Shaft, Clutch/Brake Pedal
Bolt, Shoulder
Washer, Hardened
Washer, Fiat
Pin, Roll
Hub, Cover
Nut, Lock Ffgo3/8-16 unc
Ring Retainer
WasherThrust 5/8 x1JO x 1/32
NOTE: All component dimensionsgiven In US. inches
1 inch = 25°4 mm
39
TRACTOR -- MODEL NUMBER 917.276211
STEERING ASSEMBLY
1
23 i
34
33
\
i
4O
TRACTOR -- MODEL NUMBER 917.276211
STEERING ASSEMBLY
KEY PART
NO. NO.
1 186093X428
2 178557
3183226
4 161849
5161848
6 6266H
7 121748X
812000029
9184946X505
10 74781044
11 136518
12 73901O00
13 121749X
14 STD551137
15 73540600
16 186814
15 187799
19 156011
20 163887X428
21 186737
22 155105
23 152927
26 186095X428
27 3366R
28 17000612
29 !04239X
31 138136
32 19111610
33 8TD551131
34 74780512
35 187039
36 186799
41 155246
42 17490508
45 19183812
51 73940800
52 175553
53 188967
DESCRIPTION
Wheel, Steering
Axle Asm., Front
Fitting, Grease
Spindle Asm., LH
Spfndle Asm., RH
Searing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, KItp #T5304-75
Cap, Spindle
Bolt, Rn Hex 5/8-11 x 2-3/4
Spacer Bearing Axle Front
Nut, Lock Flange 5/8-11 uric
Washer 25/32 x 1-t/4 x t6 Ga_
Washer, Lock Hvy Hlcl Spr 3/8
Nut, Crown Lock 3/8-24 unf
Shaft Asm., Steering
Draglink, Vgt
Support Asm., Steering Vgt
Boot, Steering
Adapter, Wheel Steering
Bushing, Strg. BIk
Screw
Insert, Wheel Steering
Bearing, Col. Strg.
Screw 3/8-I6 x 3/4
Bearing, Flange
Bushing, Nyliner Snap
Washer 11/32 x 1 x 10 Ga.
Washer' Lock Hvy Hlcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4
Gear, Sector Steering
Tie Rod
Bracket Switch InterlockVGT 97
ScrewThdrol 5/16-18 x 1/2Tyt
Washer 9/16 x 2-3/8 x 12 Ga.
Nut He>(Jam Toplock 1/2-20 unf
CIlp Steering
Washer Hardened .793 x1.637 x .060
NOTE: All component dimensions given tn U.S. Inches
1inch = 25.4 mm
41
ENGINE
TRACTOR - - MODEL NUMBER 917.276211
18
15
84
41
42
82
69
37
/
26 27 37 39
engtne-tnl_k-ELS 1o-vgt
9
8
10
29
/
ISPARK ARRESTER KIT l
KEY PART
NO. NO. DESCRIPTION
1 ...... EngtneBrlggs Model rio,.
40H777-0241-E1
2149723 Muffler
8 !21361X Pulley V-Idler
9 177748 Keeper Asmo Belt Engine
10 175287 Bushing
11 179335 Ctutch Electric
12 143996 PuIley Engine VGT Elect Clutch
15 179115 Tank Fuel Rear 5.0 Yt/Gt
18 179124X428 Cap Asm
20 175437X428 Control Throttle
21 191611 Screw t0 x 3/4 Single Lead-Hex
22 187767X428 Control Choke
26 3645J Bushing
27 139277 Stem Tank Fuel
28 188669 Fuel Une
29 137180 Spark Attester Kit
3t 145006 Clip Push-ln Hinged
37 123487X Clamp Hose
KEY PART
NO. NO, DESCRIPTION
39 17490636 Screw TT 3/8-16 x 2-1/4 unc
40 17490664 Screw TT 3/8-16 x 4 unc
41 126197X Washer t-1/20D x 15/32 ID x f250
42 STD551143 Washer Lock 7/16
45 73510400 Nut Keps Hex 1/4-20 uno
47 I75288 Bushing
62 146629 Shield Heat Muffler
69 165391 Gasket
70 176069 Tube Exhaust LH
71 176070 Tube Exhaust RH
79 183906 Screw Socket Head
8t 188800 Tube Drain Oil Easy
82 188799 Valve Oil Drain
83 171877 Bolt 5/t6-18 unc x 3/4 W/Seres
84 17060624 Screw 3/8-16 x 1-1/2
85 179953 Bolt Hex 7/16-20 x 3.75 Gr, 5
86 184362 Nut Hex Flange ToptockM8-1_25
NOTE: All component dimensions given in U.Soinches
1 inch = 25°4 mm
42
TRACTOR -- MODEL NUMBER 917,276211
SEAT ASSEMBLY
21
i
i
seat_t-vgt
KEY PART
NO. NO. DESCRIPTION KEY PART
NO. NO, DESCRIPTION
I188714 Seat 14 72050412
2 140551 Bracket, Pivot Seat 15 121249X
3 140675 Strap, Asm Fender 16 123740X
4127018X Bolt Shoulder 5/16+t8 x .62 17 123976X
5145006 Clip, Push In, Hinged 18 19171912
6STD541437 Nut, Crownlock 3/8-16 unc 19 166369
7I24181X Spring, Seat Cprsn 20 124238)(
8171877 Bolt 5/16-18 unox 3/4 w/Sems 21 171852
10 182493 Pan, Seat
12 174648 Bracket, MountingSwitch
13 121248X Bushing, Snap
Belt, Carriage t/4-20 x 1-1/2
Spacer, Split
Spring, Cprsn
Nut, Lock 1/4 Lge Fig Gr. 5
Washer 17/32 x 1-3/16 x 12 Ga+
Knob, Seat
Cap, Spring Seat
Bolt, Shoulder 5/t6+18
37 STD541450 Nut, Crownlock 5/16-18 unc
NOTE; Ail component dimensions given tn U,S, inches
1inch = 25°4 mm
43
DECALS
TRACTOR -- MODEL NUMBER 917.276211
1t
19 t7
6, 10
12 1
8 _
KEY PART
NO, NO.
1 182168
3 186242
4 186243
5186725
6 133644
8 185386
9 186572
10 156439
1t 181249
12 146047
13 178482
2O
DESCRIPTION
Decal, Dash Panel, Lower
Decal, Hood, RH
Decal, Hood, LH
Decal, Hood Side Panel
Decal, Maintenance
Decal, Engine
Decal, Fender
Decal, Fender Danger
Decal, Clutch/Brake
Decal, V-Belt Drive Schematic
Decal, Deck HVYDTY
13
KEY PART
NO, NO, DESCRIPTION
14 188298 Decal, V-Belt Schematic
15 193596 Decal, Repl Parts
17 149516 Decal, Battery Dnge/Pol
18 164065 Decal, Insert Strg
19 138047 Decal, Battery
20 193114 Decal Mower Upstop
23 106202X Reflector, Taillight
-- 179768X428 Pad, Footrest, LH
- 179769X428 Pad, Footrest, RH
--196566 Manual, Owner's (Eng)
° - 196567 Manual, Owner's (Span)
WHEELS &TIRES
23
410
KEY PART
NO. NO. DESCRIPTION
159192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106228X624 Rim Assembly, Front
4 8134H Tube, Front (Service Item Only)
5 106230X Tire, Front
6 278H FltUng, Grease (Front Wheel Only)
7 9040H Bearing, Flange (Front Wheel
Only)
8 104757X428 Cap, Axle (Front Wheel Only)
9 105588X Tire, Rear
8 10 7154J Tube, Rear (Service Item Only)
11 106277X624 Rim Assembly, Rear
12 6856M Fitting, Grease
- - 144334 Sealant, Tire (I0 oz. Tube)
NOTE: All component dimensions given In U.S. inches
1inch = 25A mm
44
TRACTOR - -MODEL NUMBER 917.276211
LIFT ASSEMBLY
4O
38
39
42 '-
35 73
34
30 10\
23
7o\
85_
23
\
"86
KEY PART
NO. NO.
1121006X
2 180045
3 159189
4 12000022
5 19292016
6 71110624
7 175830
8 175831X505
10 183894
11 175375
12 163552
23 STD624008
24 73350800
26 73800800
29 150233
30 !10807X
31 19131016
32 137150
33 76020308
34 137167
DESCRIPTION
Rod Asm., Lever
Shaft Asm°, Lift Vgt
Lever Asm°, Lift Rh
E-RfngTruarc #5133-87
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, Fin Hex 3/8-16 unc x 1-1/2
Grip, HandIe Fluted
Button, Plunger
Spring 0.62 OD x 2.I25
Link Lift
Retainer Spring
Retainer, Spring
Nut, Jam Hex 1/2-13 unc
Nut, Lock 1/2-13 unc
Trunnion, Infin Height
Nut, Special
Washer 13/32 x 5/8 x 16 Gao
Spring, Compression lnf Hgt
Pin Cotter 3/32 x 1/2
Rod, Adj Lift
KEY PART
NO. NO. DESCRIPTION
35 138057 Knob, Inf 3/8-16 unc
38 155097 Pointer,Height indicator
39 123935X Plug, Hole
40 17060516 Screw 5/16-t8 x 1
41 175994 Nut, 7/16-20
42 19112410 Washer 11/32 x 1-1/2 x 10 Ga,
43 123934X Scale, Indicator Height
70 145212 Nut Hex Flange Lock
72 110452X Nut Push Phos & Oil
73 73350600 Nut Hex Jam 3/8-16 unc
74 187277 Arm SuspoRH
75 t75805 Plate Asm Susp, Front
76 175560 Pin Flange
77 176205 Trunnion Susp. Arm
78 175689 Trunnlon SuspoFront
79 187276 Arm Susp. LH
85 189013 Insert Wear
86 188528 Bolt Shoulder
NOTE: Ali component dimensions given in U.S. Inches
45 1 Inch = 25.4 mm
TRACTOR -- MODEL NUMBER 917.276211
MOWER DECK
46
51 33
I
26
27
mower_deck_54_2
46
TRACTOR -- MODEL NUMBER 917.276211
MOWER DECK
KEY PART
NO. NO. DESCRIPTION
t 194846 Deck Weldment Mower
5 STD624008 Retainer Spring
6187297 Cover Mandrel LH
7188187 Cover Mandrel RH
8 174365 Bolt 7/16 Asm. Blade
11 187254 Blade, Standard
13 187291 Shaft Asrn. w/Lower Bearing
14 187261 Housing, MandreI
15 !10485X Bearing, Bal!, Mandrel
17 72140505 Bolt, CarrTage 5/16-18 x 5/8
21 73680500 Nut, Crownlock 5116-18 unc
25 178102 Spring, Torsion
26 110452X Nut, Push
27 187257X428 Deflector Shletd
29 131491 Red_ Hinge
30 173984 Screw, ThdroH Washer Head
31 187690 Washer, Spacer Mower Vented
32 153535 Pulley, Mandrel
33 178342 Nut, Fig.Top Lock Cntr..9/16
34 73680600 Nut
35 188635 Pin Suspension Rear
36 19131316 Washer 13/32 x 13/t6 x 16 Ga.
38 188657 SprtngCompression
39 187284 Pulley, idler, Stationary
40 19131312 Washer 13/32 x I3/16 x 12 Ga.
41 19132203 Washer 13/32 x I-3/8 x 3 Ga_
42 165723 Spacer, Retainer
43 196216 Arm, Idler
46 137729 Screw, ThdrolL 1/4-20 x 5/8
47 191273 V-Belt, Mower
49 73900600 Nut, Lock Fig. 3/8-16 une
50 72110616 Bolt, Cart. 3/8-16 x 2
51 72110610 Bolt
52 188460 Pulley idler Clutching
53 74520636 Bolt Fin Hex 3/8-16 x 2-1/4 Gr. 5
56 155986 Bar Pnt Adj.
57 156941 Pin Head Rivet
58 187342 Baffle Right
59 187344 Baffle Left
60 187607 Baffle Center
97 178515 Washer Hardened
98 187282 Spring Clutch Drive
113 72110508 Bolt Rdhd Sqnk 5/t6-18 x 3/4
t 14 187556 Rod Tension Relief
116 t84219 Bolt, Shoulder
117 174873 Gauge Wheel
118 73930600 Nut, Centeriock 3/8-16 uric
119 19121414 Washer 3/8 x 7/8 x 14 Ga.
122 187557 Bushing Tension Relief
- - 187292 Mandrel Asm_ Service (Includes Key Nos. 13-15 and 33)
- - 196101 Replacement Mower, Complete
NOTE: All component dimensions given In U.S. inches
1 Inch = 25°4 mm
47
TRANSAXLE
TRACTOR -- MODEL NUMBER 917,276211
8O
3
5
2O t9
72
9
10
7
25
24
48
TRANSAXLE
TRACTOR --MODEL NUMBER 917,276211
KEY PART
NO, NO,
! 4! 97R
2 12000034
3 4199R
4 42t6R
54215R
6 4217R
7174728
8 74020652
9 7392M
10 137261
11 4985R
12 6266H
13 4212R
14 137125
15 6276H
16 633A63
17 8118M
18 8740H 1
19 t 22238X
20 4218R
2t 6252HI
22 781 OH
23 6262H
24 7393R
25 992R1
26 139111
27 4986R
28 122254X
29 6269H
3O 5855H
31 174731
32 6277H
33 4225R
34 7396H
35 4198R
36 4200R
37 7395H
38 160789
39 174729
40 13320400
41 17580520
45 6271H
46 13060200
49 4695H
50 4222R
51 1529R
KEY PART
DESCRIPTION NOo NO. DESCRIPTION
Axle Shaft 52 8119M
Retaining Ring 53 4220R
Final Drive Gear 64 4209R
Differential Gear 55 4213R
Differential Pinion 56 4442R
Differential Carrier 57 4195R
AxieThrust Washer 58 4214R
Bolt, He;{ Head 318-24 x 3-1/4 59 4194R
(1" Thread Length) 60 7528R
Steel Ball 61 4208R
Spring Shift Fork Detent 62 4207R
ShiftFork, High-Low Range 63 7398H
Thrust Beadng Race 64 4203R
4th Reduction Pinion
Shaft, Brake 65 4204R
Snap Ring, Crescent Type 66 2898J
High-Low Range Gears 67 12000033
Needle Bearing 68 4205R
Stntered Iron Bearing 69 4206R
Shift Fork Shaft, High-Low Range 70 1370H
Differential Pinion Spacer 71 633A69
Differential Pinton Bushing
Gripco Centerlock Nut 3/8-24 72 139120
Shift Fork, R.H. 73 4201R
Oi; Seal 74 12000008
Sintered Iron Bearing 75 1153R
Shift Fork Shaft 77 6803J
Shift Fork, Loll. 79 1167R
Shift Shaft, High-Low Range 80 73360700
Oil Seal 81 6270H
Pressure Relief Valve 82 t36984
Gearcase, Reverse Idler Shaft 84 5384J
and Bearings, R.H. (includes 85 2976J
Key No.'s 17,18, 25, 33, 50, 63, 86 633A85
77 and 82) 87 8739H 1
Dowel Pin 88 4924H
Needle Bearing 89 19151516
Thrust Bearing Race 90 110542X
4th Reduction Gear Shaft 91 19181511
4th Reduction Gear Spacer 92 75J
Thrust Bearing Race
Gate, Lower, Shfft 93 6274H
Gearcase and Bearings, L.H. 94 76020412
(includes Key umbers 18, 25, 49, 96 194036
50 (2), 51 and 52) 97 194121
Pipe Plug 1/2-14 N.RT. 98 184956
Bolt, Hex 5/16-18 UNC x 1-1t4
Oil Seal 99 193833
Pipe Plug 1/4-18 NRT.
Needle Bearing
Needle Bearing
Needle Bearing
Needle Bearing
Thrust Bearing Race
3rd Reduction Pinion, Low
4th Reduction Gear
3rd Reduction Pinion Spacer
2nd Reduction Gear Shaft
Final Ddve Pinion
1st Reduction Gear Shaft
1st Reduction Shaft Spacer
3rd Reduction Pinion High
2nd Reduction Gear
Needle Bearing
Low Speed Gear and 2nd
Reduction Pinion Cluster
Reverse Gear
Key, HI-Pro 1/8 x t7/32
Klip Ring
Intermediate Speed Gear
High Speed Gear
Thrust Bearing Race
Intermediate and High Speed
Cluster P{nlons
input Shaft
Low Speed Pinion
E-Ring
Reverse Idler Gear
Needle Bearing
Sealing Washer
Nut, Hex, Jam 7/16-20
OI1Seal
Reverse Idler Shaft
Gearshift Lever, Bent
Gearshift Cap
Gearshift Bail Cover and Pin
Shift Lever Guide Ball, Keyed
8pdng
Washer t5/32 x15/16 x16 G&
Shift Mechanism Seal
Washer 9/16x t5/16 x 12 Ga.
Gearshift Gate and
Reinforcement
Shift Bali Cover Gasket
Cotter Pin t/8 x 3/4
Bolt Hex 5/16-18 x 1 Epoxy
Lever Assembly ROS Gearshift
Trensaxle, 6 Speed, Complete
Assembly
Actuator, Shift Lever
NOTE: All component dimensions given tn U.& inches
1 inch = 25°4 mm
49
TRACTOR-- MODEL NUMBER 917.276211
BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777-0241-E1
o2om IoV_J 11_
2161 222
188 _265 [_ 718 O- _ '_L_ _
445
967
305
A1jtOH777-0241 -El
5O
TRACTOR - - MODEL NUMBER 917.276211
BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777-0241-E1
35_
36
1029
11oo,_LT_
799 =_'
I ,o:>
814°_°1_'_J 38,,__
A2_40H777-O241-EI
51
TRACTOR -- MODEL NUMBER 917,276211
BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777-0241-E1
74'
173 I t334_
333
332
75 (_
1119_
1095 VALVEGASKET SET
1022
51 868
sgs
358 ENGINE GASKET SET
3O
7 20 _276
9_51A_ 868
2_ 691 _
1 943 _)
842
524 _;_ 1022
526 t'
405
4B
52
TRACTOR - - MODEL NUMBER 917.276211
BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777-0241-E1
KEY PART KEY PART
NO. NO, DESCRIPTION NO, NO. DESCRIPTION
1 690231 Cylinder Assembly 121 499811
2 499585 Kit-Bushing/Seal 125 499804
(Magneto Side) 130 690993
3 391086 Seal-Oil (Magneto Side) 131 499805
4 690069 Sump-En_ine 133 499806
5 697580 Head-Cyhnder (Cylinder t) 135 499803
5A 697581 Head-Cyllnder (Cylinder 2) 137 690994
7 690962 .+ Gasket-Cylinder Head 141 499807
8 499601 Breather Assembly 142 499808
9 690937 Gasket-Breather !46 690979
10 690960 Screw (Breather Assembly) 160 690995
11 690942 Tube-Breather 160 690996
!2 690945 • Gasket-Crankcase t63 691001
13 690360 Screw (Cylinder Head) 165 693148
15 690946 Plug-Oil Drain 167 691050
16 691047 Crankshaft
20 690947 Seal-Oi! (PTO Side)
22 694966 Screw (Englne Sump)
23 691053 Flywheel
24 222698 Key-Flywheel
25 698429 Piston Assembf (Standard)
25 698433 Piston Assembl
(.010 Overslze_
Piston Assemb_
_020" Oversized,
istonAssemb{
(,030" Oversizei
26 698430 Ring Set-Piston iStandard)
26 698436 Ring Set-Piston
(.010" Oversize)
26 698437 Ring Set-Piston
(,020" Oversize)
26 698438 Ring Set-Piston
(.030" Oversize)
27 690975 Lock-Piston Pin
28 690229 Pin-Piston
29 499583 Rod-Connecting
32 690976 Screw(ConnectingRod)
33 697576 Valve-Exhaust
34 499597 Valve-Intake
35 690963 Spring-Valve (Intake)
36 690963 Spring-Valve (Exhaust)
40 690964 Retainer-Valve
42 499586 Keeper-Valve
45 690977 Tappet-Valve
46 690978 Camshaft
48 698178 Short Block (40H777-0241-E2
Replacement Engine)
50 695241 Manifold-Intake
51 690949.0+ Gasket_lntake
51A 690950. O5 Gasket-Intake
53 690951 Stud (Carburetor)
54 695240 Screw (Intake Manifold)
73 69! 055 Screen-Rotating
74 698425 Screw (Rotating Screen)
75 691056 Washer (Flywheel)
89 690283 Plug-Oil
95 690718 Screw (Throttle Valve)
98 499802 Kit-idle Speed
104 690984 O Pin-Float Hinge
105 690985 O Valve-Float Needle
108 690986 Valve-Choke
117 690232 O Jet-Main (Standard)
118 690989 Jet-Main (High Altitude)
25 698434
25 698435
Kit-Carburetor Overhaul
Carburetor
Valve-Throttle
Kit-Throftle Shaft
Float*Carburetor
Tube-Fuel Transfer
05 Gasket-Float Bowl
Kit-Choke Shaft
Nozzle-Carburetor
Key-Timlng
05 Gasket-Nozzle
Retainer-Solenoid
•+ Gasket-AirCleaner
Nut (Ring Gear)
Line-Fuel
(Cut to Required Length)
187A 697712 Llne-Fuel (Molded)
188 690960 Screw (Control Bracket)
192 690083 Adjuster-Rocker Arm
209 697674 Spring-Governor
211 691019 Spring-Governed Idle
212 695238 Link-Throttle
213 691021 Bracket-Choke Control
216 691022 Link-Choke
219 698231 Gear-Governor
220 690412 Washer (GovernorLever)
222 691023 Bracket-Control
227 691048 Lever-GovernorControl
231 690718 Screw (ChokeValve)
240 695666 Fitter-Fuel
250 690957 Retainer-Breather
252 690956 Collector-Oil
265 691024 Clamp_Casing
267 695134 Screw (Casing Clamp)
276 690997,0+ Washer-Sealing
287 690960 Screw (Dipstick Tube)
304 698073 Housing-Blower
305 691005 Screw(Blower Housing)
309 691262 Motor-Starter
310 691263 Bolt (Starter Motor)
311 497608 Brush Set
332 691059 Nut (Flywheel)
333 691060 Armature*Magneto
334 691061 Screw (Magneto Armature)
337 491055 Plug-Spark
358 694012 Set-Engine Gasket
363 691062 FlywheelPuller
383 690966 Wrench-Spark Plug
385 690960 Screw (Fuel Pump)
387 808656 Pump-Fuel
404 690442 Washer (Governor Crank)
RPM Settings: LowSpeed: 1900-2100
High Speed: 3000-3200
° Included inEngine Gasket Set, Ke_ No,.358
O Included inCarburetor Overhaul K_t,Key_No.
121
5IncludedInCarburetor Gasket Set, Key.No_
977
+ Included inValve Overhaul Ktt, Key.No_
1095
NOTE: All componentdimensions given
in U,S. inches 1 Inch = 25,4 mm
53
TRACTOR - -MODEL NUMBER 917,276211
BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777-0241-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO, DESCRIPTION
405 697820
418 690999
445 695667
447 691003
447A 690960
467 691008
474 691O63
501 691185
505 691029
510 497606
513 692024
523 691036
524 691032
525 691037
526 690960
544 ......
552 690552
552A 690553
562 690311
573 691009
601 691038
615 690317
616 691045
617 697891
628 690960
633 690998
635 66538
654 690958
668 691215
672 690234
691 690657
695 693149
697 690372
703 691010
718 690959
726 499612
729 694123
741 690980
742 690328
750 691033
783 693058
788 691039
789 698330
797 691029
797A 693167
798 697890
801 691283
802 691286
803 ......
842 691031
847 499602
851 493880
855 698072
665 691012
Screw (Back Piate) 865A 691014
Plate-Carburetor 865B 691015
Filter-Air Cleaner Cartridge 868 690968
Screw (Air Guide Cover) 877 393456
Screw (Air Guide Cover) 914 691I27
Knob_AirCleaner 9t8 694000
Alternator 929 695239
Regulator 929A 691003
Nut (Governor Control Lever) 943 690589
Drive-Starter 947 499809
Clutch-Drive 965 499613
Dipstick 967 273638
=SeaI-DipstickTube 968 698075
Tube-Dipstick 975 499810
Screw (Re_lulator) 977 499812
Armature-Starter (Service with 987 691000
691262 Starter Motor) 1005 499603
Bushing-Governor Crank 1013 690954
Bushing-Governor Crank !017 690770
Bolt (Governor Control Lever) 1019 690103
Plate-Back 1022 690971
Clamp_Hose 1023 499599
Retainer-Governor Shaft 1023A499600
Crank-Governor 1024 499054
SeaI-O Ring ._ntake Manifold) 1026 690981
Screw (Fue__ump Bracket) 1026A690982
O_ Seal-Choke/Throttle Shaft 1027 696854
Boot-Spark Plug 1029 690972
Nut (Carburetor) 1035 691042
Spacer 1036 695704
O_: Gasket-Carburetor Plate 1051 691265
SeaI-GovernorShaft 1058 274794
Screw (Ring Gear) 1070 691058
Screw (Drive Cap) 1090 691293
Clip 1095 694013
Pin-Locating 1100 690973
Gear-Ring 1119 691183
Ctip_Wire !123 690987
Gear-Timing
Retatner-E Ring 1124 690988
Screw (Qtl Pump cover)
Gear-Ptnlon I126 690991
Bracket-Fuel Pump 1127 690992
1t28 690990
1169 693140
Harness-Wiring
Nut (Brush Retainer)
Nut (Brush Retainer)
Screw (.RockerArm) 1267 698440
Cap-Drlve
Cap-End
Housing-Starter (Service with
691262 Starter Motor)
°Seal-Dipstick/Tube
DlpstlckfTube Assembly
Terminal-Sparkplug
Adapter-Air
Cover-Air Guide
Cover-Air Guide
Cover.-AtrGuide
o+ Seal-Valve
Wire/Connector- Alternator
Screw _RoekerCover)
ose-vacuum
Screw (Choke Control Bracket)
Screw (Choke Control Bracket)
SeaFO Ring (Oil Pump Cover)
Solenoid-Fuel
Cover-Oil Pump
Filte_-PreCleaner
Cover-Air Cleaner
Bowl-Float
Gasket Set-Carburetor
_:I: Seal-ThrottleShaft
Fan-Flywheel
Nipple-Oil Filter
Screen-OilPump
Kft-Label
+ Gasket-Rocker Cover
Cover-Rocker (Cylinder 1)
Cover-Rocker (Cylinder 2)
Pump-Oil
Rod-Push (Steel)
Rod-Push (Aluminum)
Fiffer-OIl
Arm-Rocker
Shaft-Pump
Labei-Emlssion
Ring-Retaining
Owner's Manual
Screw (Flywheel Fan)
Retainer-Brush
Kit-Valve Overhaul
Pivot-Rocker Arm
Screw (Alternator)
O _: Seal-O Ring
(SolenoldRetainer)
1: Seai-O Ring
(Fuel Transfer Tube)
Screw (Fuel Transfer Tube)
Screw (Float Bowl)
OScrew (Carburetor Nozzte)
Screw (Carburetor Cover
Ptate)
Latch-Blower Housing
RPM Settings: Low Speed: I900-2t00
High Speed: 3000-3200
Included in Engine GasketSet, Key.No_358
includedin Carburetor Overhaul Kit, Key.
No.t2t
included tn Carburetor GasketSet, Key.No.
977
+ included in Valve Overhaur Kit, Key_No.
1095
NOTE: Atl component dimensionsgiven in US.
inches 1 inch=25.4 mm
54
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55
_i;i_i:_:i,_ii'i,i_iiii_!_::_i_;i_II_,,
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold itl
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself,
For Sears professional installation of home appliances
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i !i:__ ii!
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Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
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