CRAFTSMAN Miter Saw Manual L0909320

User Manual: CRAFTSMAN CRAFTSMAN Miter Saw Manual CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

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TM

iNSTRUCTiONMANUAL

SKU # 240=0027

12 in. SLiDiNG COMPOUND MITER SAW Model# SM3051M

@

C US

SECTION PAGE SECTION PAGE

ProductSpecifications 2 KnowYourSlidingMiterSaw 10

Symbols 3 AssemblyandAdjustments 12

PowerToolSafety 4 Operation 20

CompoundMiterSawSafety 6 Maintenance 30

ElectricalRequirementsandSafety 6 TroubleshootingGuide 31

Pre-assembly 8 PartsListandExplodedViews 32

ToolsNeedforAssembly 8 Warranty 38

CartonContents 9

MOTOR

PowerSource

Speed

DoubleInsulated

MotorArborShaftSize

BLADESIZE

Diameter

Arbor size

Rotating Table:

Diameter

Miter Detent Stops

120V AC, 60Hz, 15 Amp

4200 RPM (No load)

Yes

5/8 in.

12 in.

1 in. w/a 5/8 in. reducer

13-7/16 in.

0, 15, 22.5, 31.6, 45 ° R

& L, 60 ° R

Bevel Positive Stops

Cutting Capacity:

Crosscut

Miter 45 ° R & L; 60 ° R

Bevel 45 ° R & L

45 ° Miter and 45 ° Bevel

60 ° Miter and 45 ° Bevel R

0, 33.9, 45 ° R & L

4 in. x 12-1/4 in.

4 in. x 8-3/4 in. R & L ;

4 in. x 6-1/4 in. R

2-1/2 in. x 12-1/4 in. L ;

-3/4 in. x 12-1/4 in. R

2-1/2 in. x 8-3/4 in.

-3/4 in. x 6-1/4 in.

2008/03

WARNING iCONS

Your power tool and its instruction Manual may contain "WARNING iCONS" (a picture symbol

intended to alert you to, and/or instruct you how to avoid, a potentially hazardous condition).

Understanding and heeding these symbols will help you operate your tool better and safer.

Shown below are some of the symbols you may see,

SAFETY ALERT: Precautions that involve your safety.

®PROHiBiTiON

OWEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side

shields.

READ AND UNDERSTAND iNSTRUCTiON MANUAL: To reduce the risk of injury,

user and all bystanders must read and understand instruction manual before using this

product.

KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away from the blade

will result in serious personal injury.

SUPPORT AND CLAMP WORK

[A DANGERI

[A WARNINGI

[A cAunoNI

[CAUno.]

DANGER: indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING: indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION: indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

CAUTION: used without the safety alert symbol indicates a potentially

hazardous situation which, if not avoided, may result in property

damage.

GENERALSAFETY iNSTRUCTiONS

BEFORE USING THiS POWER TOOL

Safety is a combination of common sense,

staying alert and knowing how to use your power

tool.

CAUTION

To avoid mistakes that could cause serious

injury, do not plug the tool in until you have

read and understood the following.

READ and become familiar with the

entire Instruction Manual. LEARN

the tool's application, limitations and

possible hazards.

2. KEEP GUARDS IN PLACE and in working

order.

3.

4.

REMOVE ADJUSTING KEYS AND

WRENCHES. Form the habit of checking to

see that keys and adjusting wrenches are

removed from the tool before turning ON.

KEEP WORK AREA CLEAN. Cluttered areas

and benches invite accidents.

5.

6.

DO NOT USE IN DANGEROUS

ENVIRONMENTS. Do not use power tools

in damp locations, or expose them to rain or

snow. Keep work area well lit.

KEEP CHILDREN AWAY. All visitors and

bystanders should be kept a safe distance

from work area.

7. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches or by removing

starter keys.

8. DO NOT FORCE THE TOOL. It will do the job

better and safer at the rate for which it was

designed.

9. USE THE RIGHT TOOL. Do not force the tool

or an attachment to do a job for which it was

not designed.

10.USE PROPER EXTENSION CORDS. Make

sure your extension cord is in good condition.

When using an extension cord, be sure to use

one heavy enough to carry the current your

product will draw. An undersized cord will

result in a drop in line voltage and in loss of

power which will cause the tool to overheat.

The table on page 7 shows the correct

size to use depending on cord length and

nameplate ampere rating. If in doubt, use the

next heavier gauge. The smaller the gauge

number, the heavier the cord.

11 .WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings,

bracelets or other jewelry which may get

caught in moving parts. Nonslip footwear is

recommended. Wear protective hair covering

to contain long hair.

12.ALWAYS WEAR EYE PROTECTION. Any

O ower tool can throw foreign objects

into the eyes and could cause

permanent eye damage. ALWAYS

wear Safety Goggles

(not glasses) that comply with ANSI Safety

standard Z87.1. Everyday eyeglasses have

only impact-resistant lenses. They ARE NOT

safety glasses. NOTE: Glasses or goggles not

in compliance with ANSI Z87.1 could seriously

injure you when they break.

13.WEAR A FACE MASK OR DUST MASK.

Sawing operation produces dust.

14. SECURE WORK. Use clamps or a

vise to hold work when practical. It

is safer than using your hand and it

frees both hands to operate the tool.

15.DISCONNECT TOOLS FROM POWER

SOURCE before servicing, and when

changing accessories such as blades, bits

and cutters.

16.REDUCE THE RISK OF UNINTENTIONAL

STARTING. Make sure switch is in the OFF

position before plugging the tool in.

17.USE RECOMMENDED ACCESSORIES.

Consult this Instruction Manual for

recommended accessories. The use of

improper accessories may cause risk of injury

to yourself or others.

18.NEVER STAND ON THE TOOL. Serious

injury could occur if the tool is tipped or if the

cutting tool is unintentionally contacted.

19.CHECK FOR DAMAGED PARTS. Before

further use of the tool, a guard or other part

that is damaged should be carefully checked

to determine that it will operate properly and

perform its intended function - check for

alignmentofmovingparts,bindingofmoving

parts,breakageofparts,mountingandany

otherconditionsthatmayaffectitsoperation.

Aguardorotherpartthatisdamagedshould

beproperlyrepairedorreplaced.

20.NEVERLEAVE THE TOOL RUNNING

UNATTENDED. TURN THE POWER "OFF".

Do not walk away from a running tool until

the blade comes to a complete stop and the

tool is unplugged from the power source.

21. DO NOT OVERREACH. Keep proper footing

and balance at all times.

22. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for

lubricating and changing accessories.

23. WARNING: Dust generated from certain

materials can be hazardous to your health.

Always operate saw in well-ventilated area

and provide for proper dust removal.

24. I,_ DANGER ] People with electronic

devices, such as pacemakers, should consult

their physician(s) before using this product.

Operation of electrical equipment in close

proximity to a heart pacemaker could cause

interference or failure of the pacemaker.

SPECiFiC SAFETY iNSTRUCTiONS FOR THiS

COMPOUND MITER SAW

1. DO NOT operate the miter saw until it is

completely assembled and installed according

to these instructions.

2. iF YOU ARE NOT thoroughly familiar with the

operation of miter saws, seek guidance from

your supervisor, instructor or other qualified

person.

3. ALWAYS hold the work firmly against the

fence and table. DO NOT perform any

operation free hand (use clamp wherever

possible).

4. KEEP HANDS out of the path of the saw

blade. If the workpiece you are cutting would

cause your hands to be within 8-3/4 in. of the

saw blade, the workpiece should be clamped

in place before making the cut.

5. BE SURE the blade is sharp, runs freely and

is free of vibration.

6. ALLOW the motor to come up to full speed

before starting a cut.

7. KEEP THE MOTOR AiR SLOTS CLEAN and

free of chips or dust.

8. ALWAYS MAKE SURE all handles are tight

before cutting, even if the table is positioned

in one of the positive stops.

9. BE SURE both the blade and the collar are

clean and the arbor bolt is tightened securely.

10.USE only blade collars specified for your saw.

11.NEVER use blades larger in diameter than 12

inches.

12.NEVER apply lubricants to the blade when it

is running.

1&ALWAYS check the blade for cracks or

damage before operation. Replace a cracked

or damaged blade immediately.

14.NEVER use blades recommended for

operation at less than 4200 RPM.

15.ALWAYS keep the blade guards in place and

use at all times.

16.NEVER reach around the saw blade.

17.MAKE SURE the blade is not contacting the

workpiece before the switch is turned ON.

1&IMPORTANT: After completing the cut,

release the trigger and wait for the blade to

stop before returning the saw to the raised

position.

19.MAKE SURE the blade has come to a

complete stop before removing or securing

the workpiece, changing the workpiece angle

or changing the angle of the blade.

20. NEVER cut metals or masonry products with

this tool. This miter saw is designed for use

on wood and wood-like products.

21 .NEVER cut small pieces. If the workpiece

being cut would cause your hand or fingers

to be within 8-3/4 in. of the saw blade the

workpiece is too small.

22.PROVIDE adequate support to the sides of

the saw table for long work pieces.

23.NEVER use the miter saw in an area with

flammable liquids or gases.

24.NEVER use solvents to clean plastic parts.

Solvents could possibly dissolve or otherwise

damage the material.

25.SHUT OFF the power before servicing or

adjusting the tool.

26.DISCONNECT the saw from the power

source and clean the machine when finished

using.

27.MAKE SURE the work area is clean before

leaving the machine.

28.SHOULD any part of your miter saw be

missing, damaged, or fail in any way, or any

electrical component fail to perform properly,

lock the switch and remove the plug from

the power supply outlet. Replace missing,

damaged, or failed parts before resuming

operation.

ELECTRICAL REQUIREMENTS

POWER SUPPLY AND MOTOR

SPECIFICATIONS

The AC motor used in this saw is a universal,

nonreversible type. See *'MOTOR" in the

*'PRODUCT SPECIFICATIONS" section on page

2.

CAUTION

To avoid electrical hazards, fire hazards,

or damage to the tool, use proper circuit

protection. Your saw is wired at the factory

for 120 V operation. Connect to a 120 V, 15

A circuit and use a 15 A time delay fuse or

circuit breaker. To avoid shock or fire, if

power cord is worn or cut, or damaged in any

way, have it replaced immediately.

ELECTRICAL REQUIREMENTS - cont'd

DOUBLE INSULATED []

The power tool is double insulated to provide a

double thickness of insulation between you and

tool's electrical system. All exposed metal parts are

isolated from the internal metal motor components

with protecting insulation.

Replacement parts - When servicing, use only

identical replacement parts.

Polarized plugs - This saw has a plug that looks

bike the one shown below:

To reduce the risk of electrical shock, this saw has

a polarized plug (one blade is wider than the other).

This pbug witI fit in a polarized outlet only one way.

If the plug does not fit fully in the outlet, reverse

the plug. If it still does not fit, contact a qualified

electrician to install the proper outlet. Do not change

the plug in any way.

CAUTION

Double insulation does not take the place of normal

safety precautions when operating this tool.

To avoid electrocution:

1. Use only identical replacement parts when

servicing a toot with doubbe insulation. Servicing

should be performed by a qualified technician.

2. Do not use power tools in wet or damp locations

or expose them to rain or snow.

MOTOR SAFETY PROTECTION

IMPORTANT

To avoid motor damage, the motor should be blown

out or vacuumed frequently to keep sawdust from

interfering with the motor ventilation.

1. Connect this saw to a 120 V circuit. This circuit

must not be less than a #12 wire with a 20 A

time lag fuse or a #14 wire with a 15 A time lag

fuse. NOTE: When using an extension cord on

a circuit with a #14 wire, the extension cord must

not exceed 25 feet in length.

2. If the motor will not start, release the trigger

switch immediately. UNPLUG THE SAW.

Check the saw blade to make sure it turns

freely. If the blade is free, try to start the saw

again. If the motor still does not start, refer to the

TROUBLESHOOTING GUIDE.

3. If the tool suddenly stalls while cutting wood,

release the trigger switch, unplug the tool and

free the blade from the wood. The saw may now

be started and the cut finished.

4. FUSES may "bbow" or circuit breakers may trip

frequently if:

a. MOTOR is overboaded - overloading can

occur if you feed too rapidly or make too

many start/stops in a short time.

b. LINE VOLTAGE is more than I0% above

or below the nameplate voltage rating. For

heavy loads, the voltage at motor terminals

must equal the voltage specified on the

nameplate.

c. IMPROPER or dull saw blades are used.

5. Most motor troubles may be traced to loose or

incorrect connections, overload, low voltage or

inadequate power supply wiring. Always check

the connections, the Ioad and supply circuit if the

motor doesn't run well. Check minimum gauge

for the length of cord you are using on the chart

below.

GUIDELINES FOR EXTENSION CORDS

Use a proper extension cord. Make sure your

extension cord is in good condition. When using an

extension cord, be sure to use one heavy enough

to carry the current your product will draw. An

undersized cord will cause a drop in line voltage,

resulting in loss of power and overheating. The table

below shows the correct size to use depending

on cord length and nameplate ampere rating. If in

doubt, use the next heavier gauge. The smaller the

gauge number, the heavier the cord.

Be sure your extension cord is properly wired

and in good condition. Always replace a damaged

extension cord or have it repaired by a qualified

person before using it. Protect your extension cords

from sharp objects, excessive heat and damp or wet

areas.

Use a separate electrical circuit for your tools.

This circuit must not be less than a #12 wire with a

20 A time bag fuse or a #I4 wire with a 15 A time lag

fuse. NOTE: When using an extension cord on a

circuit with a #14 wire, the extension cord must not

exceed 25 feet in length. Before connecting the tool

to the power line, make sure the switch is in the OFF

position and the electric current is rated the same

as the current stamped on the motor nameplate,

running at a lower voltage will damage the motor.

• e" • O_| '

(When using 120 volts only)

Ampere Rating Total length of Cord

More Than NotMore Than 25ft. 50ft. 100ft. 150ft.

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

CAUTION: In all cases make certain the

receptacle in question is properly grounded.

If you are not sure, have a certified electrician

check the receptacle.

ACCESSORIES AND ATTACHMENTS

RECOMMENDED ACCESSORIES

CAUTION

®Use only accessories recommended for

this miter saw. Follow instructions that

accompany accessories. Use of improper

accessories may cause hazards.

®The use of any cutting tool except 12 in.

saw blades which meet the requirements

under recommended accessories is

prohibited. Do not use accessories such

as shaper cutters or dado sets. Ferrous

metal cutting and the use of abrasive

wheels is prohibited.

®Do not attempt to modify this tool or

create accessories not recommended for

use with this tool. Any such alteration or

modification is misuse and could result in

ahazardous condition leading to possible

serious injury.

TOOLS NEEDED FOR ASSEMBLY

Supplied Not supplied

ACCESSORIES

Contact customer service regarding accessories

for your power tool.

CAUTION

To avoid the risk of personal injury, do not

modify this power tool or use accessories not

recommended by customer service.

CAUTION

Read warnings and conditions on your

CARBIDE TIPPED SAW BLADE. Do not

operate the saw without the proper saw

blade guard in place. Carbide is a very hard

but brittle material. Care should be taken

while mounting, using, and storing carbide

tipped blades to prevent accidental damage.

Slight shocks, such as striking the tip while

handling, can seriously damage the blade.

Foreign objects in the workpiece, such as

wire or nails, can also cause tips to crack

or break off. Before using, always visually

examine the blade and tips for bent blade,

cracks, breakage, missing or loose tips,

or other damage. Do not use if damage is

suspected. Failure to heed safety instructions

and warnings can result in serious bodily

injury.

Blade Wrench Adjustable Wrench

Hex Key

Combination Square

Phillips Screwdriver

Slotted Screwdriver

CARTONCONTENTS

UNPACKINGYOURMITER SAW

CAUTION

To avoid injury from unexpected starting or

electrical shock, do not plug the power cord

into asource of power during unpacking and

assembly, This cord must remain unplugged

whenever you are working on the saw,

1. Remove the miter saw from the carton.

iMPORTANT: Do not lift miter saw by

the trigger switch handle. It may cause

misalignment. Lift machine by the built-in

carry handle.

2. Place the saw on a secure stationary work

surface.

3. Separate all parts from the packing material.

Check each one with the illustration to make

certain all items are accounted for, before

discarding any packing material.

CAUTION

If any part is missing or damaged, do not

attempt to assemble the miter saw, or plug in

the power cord until the missing or damaged

part is correctly replaced, To avoid electric

shock, use only identical replacement parts

when servicing double insulated tools,

TABLE OF PARTS

iTEM DESCRiPTiON QUANTITY

A Miter saw 1

B Arm bracket 2

C Flat washer 4

D Lock knob 4

E Hold-down clamp lock knob 2

F Power cord storage clip 2

G Power cord stroage clip 2

mounting hardware

H Blade wrench 1

IDust bag 1

J Hold-down clamp 1

C

D E

HI

G

J

Carryhandle Upperbladeguard

Carryhandle

Switchhandle

ON/OFFtriggerswitch

Bevel

Bevelscale

Hold-downclamp

Sliding

Left extension win(

Right extension wing

Lower blade guard

Miter lock handle

Arm

Turntable

Mounting holes

Laser on/off switch

Left support

Hold-down Latch

Stop Knob Slide carriage

Belt

L

Slide carriage lock

handle

Quick-cam miter table lock Right support

Table insert

10

AMPERAGE(AMPS)- Ameasureoftheflowof

electriccurrent.Higherratingsgenerallymeansthe

toolissuitedforheavieruse.

ARBOR LOCK - Allows the user to keep the blade

from rotating while tightening or loosening the arbor

bolt during blade replacement or removal.

BASE - Supports the table, holds accessories and

allows for workbench or leg set mounting.

BEVEL LOCKING HANDLE - Locks the miter saw

at a desired bevel angle.

BEVEL SCALE - To measure the bevel angle of the

saw blade 0°to 45 ° left.

CARBIDE TIPPED - Extremely hard steel pieces

with sharp cutting edges fastened to cutting tools

such as saw blades.

COVER PLATE SCREW - Loosen this screw and

rotate the plate for access to the blade arbor bolt.

DOUBLE-INSULATED - A form of electrical

protection featuring two separate insulation systems

to help protect against electrical shock.

EXTENSION CORD - AN electric cord used

between power tools and outlets to extend the range

of the tools. The more amerage your tool uses, the

longer the distance, the larger the size of the wire

needed in your extension cord.

EYE PROTECTION - Goggles or spectacles

intended to protect your eyes. Eye protection should

meet the requirements of ANSI Z.87.1 (USA) or CSA

Z94.3-M88 (Canada).

FACE SHIELD - An impact resistant shield that

helps to protect your face from chips, sparks, small

debris. Should only be used in conjunction with

additional eye protection.

FENCE - Helps to keep the workpiece from moving

when sawing. Scaled to assist with accurate cutting.

GUARD - Protective devise that forms a barrier

between a hazardous object such as a blade, wheel

or cutter and the operator.

HOLD DOWN LATCH - Locks the miter saw in

the lowered position for compact storage and

transportation.

INSTRUCTION OR OWNER'S MANUAL - Booklet

accompanying your power tool that describes the

hazards and safe operation procedures, outlines

basic tool operation, care and maintenance.

MITER HANDLE - Used to rotate the table, and to

rotate the saw to a right or left cutting position.

MITER SCALE - Measures the miter angle 0° to

45 ° left and right.

MOUNTING HOLES - To mount the miter saw to a

stable surface.

ON/OFF TRIGGER SWITCH - To start the tool,

squeeze the trigger. Release the trigger to turn off

the miter saw.

POSITIVE STOP LOCKING LEVER - Locks the

miter saw at a preset positive stop for the desired

miter angle.

SWmTCHHANDLE - The switch handle contains

the trigger switch. The blade is lowered into the

workpiece by pushing down on the handle. The saw

will return to its upright position when the handle is

released.

WARNING LABELS - Read and understand for

your own safety. Make sure all labels are present on

machine and legible.

WRENCH STORAGE - Convenient storage to

prevent misplacing the blade wrench.

WOODWORKING TERMS

ARBOR- The shafton which a bladeis mounted.

BEVEL CUT - An angle cut made through the face

of the workpiece.

COMPOUND CUT - An angted cut to both the edge

and face of a board, most common use is with crown

molding.

CROSS CUT - A cut which runs across the board

perpendicular to the grain.

FREEHAND - Performing a cut without using a

fence (guide), hold down or other proper device

to prevent the workpiece from twisting during the

cutting operation.

HEEL - Misalignment of the blade.

KERF - The width of a saw cut, determined by the

thickness and set of the blade.

KICKBACK - sudden and unintended movement

of the tool or workpiece. It is typically caused by

binding or pinching of the workpiece

MITER CUT - A miter is a type of joint where the two

parts to be joined are cut at an angle, and typically

the finished joint forms a 90-degree angle. Also

commonly spelled "mitre".

REVOLUTIONS PER MINUTE (RPM) - The number

of turns completed by a spinning object in one

minute.

SAW BLADE PATH - The area of the workpiece or

table top directly in line with the travel of the blade or

the part of the workpiece which will be cut.

SET - The distance between two saw blade tips,

bent outward in opposite directions to each other.

The further apart the tips are, the greater the set.

THIN-KERF BLADE = Thinner than normal blades,

remove less material, smaller kerfs (between .065

and .070). Blade thinness also may increase the

heat generated while cutting.

WORKPIECE - The wood being cut. The surfaces

of a workpiece are commonly referred to as faces,

ends and edges.

11

ESTIMATEDASSEMBLY TIME: 10~15

MINUTES

CAUTION

To avoid injury, do not connect this miter

saw to the power source until it is completely

assembled and adjusted, and you have read

and understood this Operator's Manual.

UNLOCKING THE SLIDE CARRIAGE (FIG. 1)

After removing the saw from the carton, loosen

the slide carriage lock handle (1). When

transporting or storing the miter saw, the slide

carriage should always be locked in position. The

slide carriage lock handle (1)is located on the

right side of the slide carriage.

Fig. 1

SWITCH HEAD (FIG. 2)

Raising

1. Push down slightly on the switch handle (1).

2. Pull out the hold-down latch (2).

3. Allow the switch head to rise to the up

position.

CAUTION

To avoid injury and damage to the saw,

transport or store the miter saw with the

switch head locked in the down position.

Never use the hold down latch to hold the

switch head in a down position for cutting

operations.

Fig. 2

2

Locking

When transporting or storing the miter saw, the

switch head should always be locked in the down

position.

1. Push the switch head down to its lowest

position.

2. Push the hold-down latch (2) into the locking

hole.

IMPORTANT: To avoid damage, never carry the

miter saw by the switch handle, the cutting arm

or the miter handle. ALWAYS use the designated

carrying handle located on the top of the

machine.

INSTALLING THE DUST BAG (FIG. 3)

1. Squeeze the metal collar wings (2) of the dust

bag (1).

2. Place the dust bag neck opening around the

exhaust port (3), and release the metal collar

wings.

1

Fig. 3

'\

\3

To empty the dust bag, squeeze the metal collar

and remove from exhaust port. Open zipper on

underside of bag and empty into waste container.

INSTALLING THE ARM BRACKETS FOR

EXTENSION WINGS (FIG. 4)

1. Place one flat washer (1) onto one lock knob (2),

insert through the arm bracket (3) and thread

into the extension wing. Repeat for second lock

knob.

2. Thread the extension wing lock knob (4) into

the threaded hole in the base (5) to lock the

extension wing into place.

3. Repeat steps 1 through 2 for left side extension

wing.

NOTE: The arm brackets serve two purposes: To

act as a stop block for repetitive cuts and to level

the workpiece when the extension wings are fully

extended for additional work support.

Fig. 4

3

1

iNSTALLiNG THE SAFETY HOLD=DOWN

CLAMP (FIG. 5)

1. Place the hold-down clamp assembly (1) in

one of the mounting holes (2).

2. Thread the hold-down clamp knob (3) into the

holes located at the rear of the saw base.

3. Tighten the hold-down clamp knob (3).

Fig. 5

POWER CORD STORAGE CLIPS (FIG. 6)

For convenience and to prevent damage to the

power cord when the miter saw is not in use or is

in transportation, the slide carriage has two clips

on the rear for cord storage. To assembly these

clips:

1. Attach each power cord storage clip (2) to the

rear of slide-bar seat with one mounting screw

(1).

Fig. 6

CAUTION

To avoid injury, disconnect the plug from

the power source before performing any

adjustments or repair.

NOTE: Your miter saw was adjusted at the

factory. However, during shipment slight

misalignment may have occurred. Check the

following settings and adjust if necessary prior to

using this miter saw.

REMOVING AND INSTALLING THE TABLE

INSERT (FIG. 8)

CAUTION

To avoid injury:

®Always unplug the saw to avoid accidental

starting. Remove all small pieces of

material from the table cavity before

performing any cuts. The table insert

may be removed for this purpose, but

always reattach the table insert prior to

performing a cutting operation.

® Do not start the sliding compound miter saw

without checking for interference between

the blade and table insert. Damage could

result to the blade, table insert or turntable

if blade strike occurs during the cutting

operation.

1. To remove, loosen and remove the six screws

(1) on the table inserts (2) with a Phillips

screwdriver and remove the insert.

2. To install, reposition the table inserts, install

the six screws and tighten.

3. Check for blade clearance by moving the slide

carriage through the full motion of the blade in

the table slot.

Fig. 8

SAW BLADE WRENCH (FIG. 7)

For convenient storage and prevention of loss,

there is a clip (1) located at the left rear foot of

the base for storing the blade wrench (2).

13

MOUNTING THE MITER SAW (FIG. 9, 10)

CAUTION

To avoid injury form unexpected saw

movement:

®Disconnect the power cord from the outlet,

and lock the switch head in the lower

position using the stop latch.

®Lock the slide carriage in place by

tightening the slide carriage lock knob.

®To avoid back injury, lift the saw by using

the designated carrying handles located

on the top of the machine. When lifting,

bend at your knees, not from your back.

®Never carry the miter saw by the power

cord or by the switch handle. Carrying the

tool by the power cord could cause damage

to the insulation or the wire connections

resulting in electric shock or fire.

®To avoid injury from flying debris, do not

allow visitors to stand near the saw during

any cutting operation.

®Support the saw on a level work surface.

® Bolt or clamp the saw to its support.

Mounting instructions

1. For stationary use, place the saw in the

desired location, directly on a workbench

where there is room for handling and proper

support of the workpiece. The base of the saw

has four mounting holes. Bolt the base of the

miter saw (1) to the work surface (5), using

the fastening method as shown in Fig 9.

Fig. 9

1. Miter saw base 3

2. Hex head bolt 4

3. Rubber washer 1 _,'_

4. Flat washer

@ "

5. Workbench 5 _'

6. Flat washer

7. Lockwasher 6

8. Hex nut 7 8

9. Jam nut 9

NOTE: Mounting hardware is not included with

this tool. Bolts, nuts, washers, & screws must be

purchased separately.

2. For portable use, place the saw

Jon a 3/4" thick piece of plywood.

Bolt the base of the miter saw

securely to the plywood using the mounting

holes on the base. Use C-clamps to clamp

this mounting board to a stable work surface

at the worksite. (Fig. 10)

Fig. 10

REMOVING OR INSTALLING THE BLADE

Removing Blade (Fig. 11,12, 13)

CAUTION

®To avoid injury from an accidental start,

make sure the switch is in the OFF

position and plug is not connected to the

power source outlet,

® Only use a 124rich diameter blade.

1. Unplug the saw from the outlet.

2. Raise the miter saw to the upright position.

3. Raise the lower clear plastic blade guard (1) to

the uppermost position. (Fig. 11 )

4. While holding the lower blade guard, loosen

the cover plate screw (2) with a Phillips

screwdriver.

5. Rotate the cover plate (3) to expose the arbor

bolt (4-Fig. 13).

6. Place the blade end wrench over the arbor bolt.

Fig. 11

7.

8.

Locate the arbor lock (5) on the motor, below

the belt cover. (Fig. 12)

Press the arbor lock, holding it in firmly while

turning the blade clockwise. The arbor lock

will then engage and lock the arbor. Continue

to hold the arbor lock, while turning the

wrench clockwise to loosen the arbor bolt.

14

Fig.12

9. Removethearborbolt(4),thecollar(6),and

theblade(7).Donotremovetheinnerblade

collar.(Fig.13)

10.Raisethelowerclearplasticbladeguard(1)

totheuprightpositiontoremovetheblade.

(Fig.11)

NOTE:Payattentiontothepiecesremoved,noting

theirpositionanddirectiontheyface.Wipethe

bladecollarscleanofanysawdustbeforeinstalling

anewblade.Also,the12"bladehasa1"arborhole

witha5/8"reducertomountontothesaw.

Fig.13

4

INSTALLING BLADE (FIG. 11,12, 13)

CAUTION

Un=piug the miter saw before changing/

installing the blade,

1. install a 12 in. blade with a 5/8 in. arbor (or a

1 in. arbor with a 5/8 in. reducer) making sure

the rotation arrow on the blade matches the

clockwise rotation arrow on the upper guard,

and the blade teeth are pointing downward.

2. Place the collar (6) against the blade and on

the arbor. Thread the arbor bolt (4) on the

arbor in a counterclockwise direction. (Fig. 13)

IMPORTANT: Make sure the flats of the blade

collars are engaged with the flats on the arbor

shaft. Also, the flat-side of the collar must be

placed against the blade.

3. Place the blade wrench on the arbor bolt.

4. Press the arbor lock (5), holding it in firmly

while turning the blade counterclockwise. When

it engages, continue to press the arbor lock in,

while tightening the arbor bolt securely. (Fig. 12)

5. Rotate the cover plate (3) back to its original

position until the slot in the cover plate

engages with the cover plate screw (2). While

15

holding the lower blade guard, tighten the

screw with a Phillips screwdriver. (Fig. 11)

NOTE: The lower blade guard must be raised

to the upright position to access the cover

plate screw.

6. Lower the clear retractable blade guard (1)

and verify the operation of the guard does not

bind or stick (Fig. 11 ).

7. Be sure the arbor lock is released so the

blade turns freely by spinning the blade until

the arbor lock disengages.

CAUTION

®To avoid injury, never use the saw without

the cover plate secure in place, it keeps the

arbor bolt from falling out if it accidentally

loosens, and helps prevent the spinning

blade from coming off the saw,

®Make sure the collars are clean and

properly arranged. Lower the blade into

the table and check for any contact with

the metal base or the turn table,

BEVEL STOP ADJUSTMENTS

(FIG, 14, 15, 16, 17)

CAUTION

To avoid injury from unexpected starting or

electrical shock, make sure the trigger is

released and remove the power cord from the

power source,

90°(0 °) Bevel adjustment (Fig. 14)

1. Loosen bevel lock handle (2) and tilt the

cutting arm while pushing in the bevel detent

pin (1) in against the 0 ° bevel stop. Tighten the

bevel lock handle.

2. Place a combination square on the miter table

with the rule against the table and heel of the

square against the saw blade.

3. If the blade is not 0° to the miter table, loosen

the four adjustment bolts (3) at the rear of

the unit with a 5 mm hex wrench. Unlock the

bevel lock handle (2) and adjust the cutting

arm zero degrees to the table. Tighten the

bevel lock handle and the four adjustment

bolts after alignment is achieved.

Fig. 14

\

BevelScale indicators (Fig. 15)

1. When the blade is exactly 90o(0 °) to the table,

loosen the bevel indicator screws (1) using a

#2 Phillips screwdriver.

2. Adjust bevel indicators (2) to the "0" mark (3) on

the bevel scab and retighten the screws.

Fig, 15

NOTE: View from left front of machine

45 ° Left Bevel Positive Stop Adjustment

(Fig. 16)

1. Set the miter angle to zero degrees. Fully

extend the sliding fence completely to the left

then pull the bevel detent pin (1) toward the

front of the machine. NOTE: When retracting

the bevel detent pin, it may be required to

shift the miter saw upper arm assembly to the

left/right.

2. Loosen the bevel lock handle (2) and tilt the

cutting arm completely to the left.

3. Using a combination square, check to see if

the blade is 45 ° to the table.

4. To adjust, tilt the cutting arm to zero degrees,

loosen the Iocknut (3) and turn the bolt (4) in

or out accordingly.

5. Tilt the cutting arm back to the left and

recheck alignment.

6. Repeat steps until the blade is 45 ° to the

table. Once alignment is achieved, tighten the

Iocknut (3) to secure the positive stop bolt.

/

45 ° Right Bevel Positive Stop Adjustment

(Fig. 17)

1. Set the miter angle to zero degrees. Fully

extend the sliding fence completely to the right

then pull the bevel detent pin (1) toward the

front of the machine. NOTE: When retracting

the bevel detent pin, it may be required to

shift the miter saw upper arm assembly to the

left/rig ht.

2. Loosen the bevel lock handle (2) and tilt the

cutting arm completely to the right.

3. Using a combination square, check to see if

the blade is 45 ° to the table.

4. To adjust, tilt the cutting arm to zero degrees,

loosen the Iocknut (3) and turn the bolt (4)in

or out accordingly.

5. Tilt the cutting arm back to the right and

recheck alignment.

6. Repeat steps until the blade is 45 ° to the

table. Once alignment is achieved, tighten the

Iocknut (3) to secure the positive stop bolt.

Fig, 17

NOTE: View from front of machine

33,9 ° Left &Right Bevel adjustment (Fig. 18)

1. Set the miter angle to zero degree. Fully

extend both sliding fences.

2. Loosen the bevel lock handle and tilt cutting

arm to the 33.9 ° left bevel positive stop by

pushing in on the bevel detent pin toward the

rear of the machine.

3. Using a combination square, check to see if

the blade is 33.9 ° to the table.

4. To adjust, turn the screw in or out with a

wrench (from the locations shown below)

until the blade is 33.9 ° to the table. (Fig. 18)

5. Repeat steps for the right bevel 33.9 ° bevel

adjustment.

NOTE: View from front of machine

16

Fig,18

For33.9°leftbevelpositivestop

adjustment,insertwrenchhere

.j._4

............. For 33.9 ° right bevel

positive stop adjustment,

insert wrench here

MITER ANGLE ADJUSTMENT (FIG. 19)

The sliding compound miter saw scale can be

easily read, showing miter angles from

O° to 45 ° to the left, and 0° to 45 ° to the right. The

miter saw table has nine of the most common

angle setttings with positive stops at O°, 15°,

22.5 °, 31.6 °, and 45 °. These positive stops

position the blade at the desired angle quickly

and accurately. Follow the process below for

quickest and most accurate adjustments.

1. Lift up on the miter quick lock (1) to unlock the

table.

2. Move the turntable while lifting up on the

positive stop locking lever (4) to align

the indicator (2) to the desired degree

measurement.

3. Lock the table into position by pressing down

on the miter quick lock (1).

Miter Scale indicator (Fig. 19)

1. Move the table to the 0 ° positive stop.

2. Loosen the screw (3) that holds the indicator

with a screwdriver.

3. Adjust the indicator (2) to the O° mark and

retighten screw.

ADJUSTING FENCE SQUARENESS (FIG. 20)

1. Loosen the four fence locking bolts (1).

2. Lower the cutting arm and lock in position.

3. Using a square (3), lay the heel of the square

against the blade and the ruler against the

fence (2) as shown.

4. Adjust the fence 90 ° to the blade and tighten

the four fence locking bolts.

CAUTION: If the saw has not been used

recently, recheck blade squareness to the

fence and readjust if needed.

5. After fence has been aligned, using a scrap

piece of wood, make a cut at 90°then check

squareness on the piece. Readjust if necessary.

Fig. 20

1

ii iJ

17

POSITIVE STOP MITER ANGLE ADJUSTMENT

(FIG. 21 )

1. Unlock the miter table by lifting up on the

quick-cam miter table lock (1).

2. While raising the positive stop locking lever

(2) up, grasp the miter handle and rotate the

miter table left or right to the desired angle.

3. Release the positive stop locking lever and

set the miter at the desired angle making

sure the lever snaps into place. NOTE: The

lever will only lock into place at one of the ten

positive stops.

4. Once angle is achieved, press down on the

quick-cam miter table lock (1).

Quick=cam Miter Table Lock Operation (Fig. 21)

If miter angles required are NOT one of the ten

positive stops noted above, the miter table can

be locked at any angle between these positive

stops by using the Miter Quick-Cam table lock.

1. Unlock the miter table by lifting up on the

miter quick-cam table lock (1).

2. While holding the positive stop locking lever

(2) up, grasp the miter handle and move the

miter table left or right to the desired angle.

3. Release the positive stop locking lever.

4. Press down on the Miter Quick-Cam locking

lever (1) until it locks the miter table in place.

NOTE: The miter Quick-Cam locking lever

should lock the table and prevent it from

moving. If adjustment is needed, see next step.

QUICK-CAM MITER TABLE LOCK

ADJUSTMENT (FIG. 21)

1. Press down and lock the miter quick-cam

table lock.

2. Using a 13 mm wrench, turn the stop nut (4) to

the left as shown to extend the locking arm

against the base of the miter saw.

3. Test the quick cam miter lock to verify it locks

the table into position securely.

4. Turn the lock nut (3) to the right as shown to

lock the miter locking mechanism into place.

Fig. 21

3 4

SETTING CUTTING DEPTH (FIG. 22)

The depth of cut can be preset for even and

repetitive shallow cuts.

1. Adjust the switch head down (See SWITCH

HEAD section) until the teeth of the blade are

at the desired depth.

2. While holding the upper arm in that position,

turn the stop knob (1) until it touches the stop

plate (2).

3. Recheck the blade depth by moving the

switch head front to back through the full

motion of a typical cut along the control arm.

Adjusting Cutting Depth (Fig. 22)

The maximum depth travel of the switch head

was set at the factory. Check to see that the

blade does not extend more than 1/4 in. below

the table insert, and does not touch the control

arm throat or any part of the base or table, if the

maximum depth needs readjusting:

1. Loosen the stop knob (1) while moving the

switch head down until the blade extends just

1/4 in. below the table insert.

2. Adjust the stop knob (1) to touch the stop

plate (2).

3. Recheck the blade depth by moving the

switch head front to back through the full

motion of a cut along the control arm. if the

blade touches the inside of the control arm,

readjust the setting.

Fig. 22

o

THE LASER GUIDE (FIG. 23)

1. To turn laser on, press on/off rocker switch (1)

to "ON" position.

2. To turn off laser, press on/off rocker switch to

"OFF" position.

Fig. 23

THE LASER BEAM

Your tool is equipped with the Laser guide using

Class II laser beam. The laser beam will enable

to preview the saw blade path on the stock to be

cut before starting the miter saw. This laser guide

is powered by the transformed alternating current

supply directly through the power lead. The saw

must be connected to the power source and the

laser on/off switch must be turned on for the laser

line to show.

18

CAUTION

AVOID DIRECT EYE CONTACT

®Laser radiated when laser guide is turned

on, Avoid direct eye contact. Always un=

plug the miter saw from power source

before making any adjustments,

®Laser Warning Label: Max output <1roW

DIODE LASER: 630-670nm, Complies with

21CFR 1040.10 and 1040.11.

LASER RAOIA_FION

MAXOUtPUt_ ,mw OJO0__S_R _30670_m

_.50 CLASS *1LASER PROOUCT

® NOTE: All the adjustments for the operation

of this machine have been completed at the

factory.

® CAUTION-Use of controls or adjustments

or performance of procedures other

than those specified herein may result in

hazardous radiation exposure.

® CAUTION-The use of optical instruments

with this product will increase eye hazard.

® Do not attempt to repair or disassemble

the laser, if unqualified persons attempt

to repair this laser product, serious injury

may result. Any repair required on this

laser product should be performed by

authorized service center personnel.

SLiDiNG THE REAR EXTENSION SUPPORT

BAR (FIG. 24)

CAUTION

To avoid possible personal injury or damage

to the miter saw due to tipping, do not

operate the saw without the Rear Extension

Support Bar.

Loosen the two screws (1) and extend the rear

extension support bar (2) by sliding it out to

match position, tighten the two screws.

Fig. 24

)/

THE UPFRONT SUPPORTS ADJUSTMENT

(FIG. 45, 46)

Wide pieces need upfront supports (1).

1. Rotate the two upfront supports (1) toward

the rear of the saw.

Fig. 45

NOTE: These supports (1) should be

placed into the 0 position as shown in

Fig. 46 before transporting.

1

19

SAFETY iNSTRUCTiONS FOR BASIC SAW

OPERATION

BEFORE USING THE MITER SAW

CAUTION

To avoid mistakes that could cause serious,

permanent injury, do not plug the tool in until

the following steps are completed:

® Completely assemble and adjust the saw,

following the instructions. (ASSEMBLY AND

ADJUSTMENTS)

® Learn the use and function of the ON/OFF

switch, upper and lower blade guards, hold

down latch, bevel lock handle and cover plate

screws.

® Review and understand all safety instructions

and operating procedures in this Instruction

Manual. (SAFETY &OPERATIONS)

® Review the MAINTENANCE and

TROUBLESHOOTING GUIDE for your miter

saw.

® To avoid injury or possible death from

electrical shock:

Make sure your fingers do not touch the

plug's metal prongs when plugging or

unplugging your miter saw. (ELECTRICAL

REQUIREMENTS AND SAFETY)

BEFORE EACH USE INSPECT YOUR SAW.

® Disconnect the miter saw. To avoid injury

from accidental starting, unplug the saw

before any adjustments, including set-up and

blade changes.

® Compare the direction of rotation arrow

on the guard to the direction arrow on the

blade. The blade teeth should always point

downward at the front of the saw.

® Tighten the arbor bolt.

®Tighten the cover plate screw.

® Check for damaged parts. Check for:

® Alignment of moving parts

® Damaged electric cords

® Binding of moving parts

® Mounting holes

® Function of arm return spring and lower

guard: Push the cutting arm all the way

down, then let it rise until it stops. The

lower guard should fully close. Follow

instructions in TROUBLESHOOTING

GUIDE for adjustment if necessary.

® Other conditions that may affect the way

the miter saw works.

® Keep all guards in place, in working order and

proper adjustment, if any part of this miter

saw is missing, bent, damaged or broken in

any way, or any electrical parts don't work,

turn the saw off and unplug it.

® Replace bent, damaged, missing or defective

parts before using the saw again.

® Maintain tools with care. Keep the miter

saw clean for best and safest performance.

Follow instructions for lubricating. Do not put

lubricants on the blade while it is spinning.

® Remove adjusting wrench from the tool before

turning it on.

® To avoid injury from jams, slips, or thrown

pieces, use only recommended accessories.

RECOMMENDED ACCESSORIES

® Consult the ACCESSORIES and

ATTACHMENTS section of this Instruction

Manual for recommended accessories. Follow

the instructions that come with the accessory.

The use of improper accessories may cause

risk of injury to persons.

® Choose the correct 12 in. diameter blade for

the material and the type of cutting you plan

to do.

® Make sure the blade is sharp, undamaged

and properly aligned. With the saw

unplugged, push the cutting arm all the way

down. Manually spin the blade and check for

clearance. Tilt the power-head to a 45 ° bevel

and repeat the test.

® Make sure the blade and arbor collars are

clean.

® Make sure all clamps and locks are tight and

there is no excessive play in any parts.

KEEP YOUR WORK AREA CLEAN

Cluttered areas and benches invite accidents.

CAUTION

To avoid burns or other fire damage, never

use the miter saw near flammable liquids,

vapors, or gases.

® Plan ahead to protect your eyes, hands, face

and ears.

® Know your miter saw. Read and understand

the instruction Manual and labels affixed to

the tool. Learn its application and limitations

as well as the specific potential hazards

peculiar to this tool. To avoid injury from

accidental contact with moving parts, do not

do layout, assembly, or setup work on the

miter saw while any parts are moving.

® Avoid accidental starting, make sure the

trigger switch is disengaged before plugging

the miter saw into a power outlet.

20

PLANYOURWORK

®Usetherighttool.Don'tforceatoolor

attachmenttodoajobitwasnotdesigned

todo.Useadifferenttoolforanyworkpiece

thatcan'tbeheldinasolidlybraced,fixed

position.

CAUTION:Thismachineis not designed for

cutting masonry, masonry products, ferrous

metals (steel, iron, and iron=based metals.)

Use this miter saw to cut only wood, wood-

like products, or non=ferrous metals. Other

material may shatter, bind the blade, or create

other dangers. Remove all nails that may be

in the workpiece to prevent sparking that

could cause a fire. Remove dust bag when

cutting non=ferrous metals.

DRESS FOR SAFETY

Any power tool can throw foreign

objects into the eyes. This can result

in permanent eye damage. Everyday

O yeglasses have only impact resistant

lenses and are not safety glasses.

Glasses or goggles not in compliance

with ANSI Z87.1 could seriously injure

you when they break.

® Do not wear loose clothing, gloves, neckties

or jewelry (rings, watches). They can get

caught and draw you into moving parts.

® Wear non-slip footwear.

® Tie back long hair.

® Roll long sleeves above the elbow.

® Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs when using

any miter saw.

® For dusty operations, wear a dust mask along

with safety goggles.

INSPECT YOUR WORKPIECE

Make sure there are no nails or foreign objects in

the part of the workpiece being cut.

Plan your work to avoid small pieces that may

bind, or that are too small to clamp and get a

solid grasp on. Plan the way you will grasp the

workpiece from start to finish. Avoid awkward

operations and hand positions. A sudden slip

could cause your fingers or hand to move into

the blade.

DO NOT OVER-REACH

Keep good footing and balance. Keep your face

and body to one side, out of the line of a possible

kickback. NEVER stand in the line of the blade.

Never cut freehand:

® Brace your workpiece firmly against the fence

and table stop so it will not rock or twist during

the cut.

® Make sure there is no debris between the

workpiece and the table or fence.

® Make sure there are no gaps between the 21

workpiece, fence and table that will let the

workpiece shift after it is cut.

® Keep the cut off piece free to move sideways

after it is cut off. Otherwise, it could get

wedged against the blade and thrown

violently.

® Only the workpiece should be on the saws

table.

® Secure work. Use clamps or a vise to help

hold the work when it's practical.

USE EXTRA CAUTION WITH LARGE OR ODD

SHAPED WORKPIECES.

® Use extra supports (tables, sawhorses,

blocks, etc.) for workpieces large enough to

tip.

® Never use another person as a substitute for

a table extension, or as an additional support

for a workpiece that is longer or wider than

the basic miter saw table, or to help feed,

support, or pull the workpiece.

® Do not use this saw to cut small pieces. If the

workpiece being cut would cause your hand

or fingers to be within 8-3/4 inches of the saw

blade the workpiece is too small. Keep hands

and fingers out of the "no hands zone" area

marked on the saws table.

® When cutting odd shaped workpieces, plan

your work so it will not bind in the blade and

cause possible injury. Molding, for example,

must lie flat or be held by a fixture or jig that

will not let it move when cut.

® Properly support round material such as

dowel rods, or tubing, which have a tendency

to roll when cut, causing the blade to "bite".

CAUTION

To avoid injury, follow all applicable safety

instructions, when cutting non=ferrous

metals:

® Use only saw blades specifically

recommended for non-ferrous metal cutting.

® Do not cut metal workpieces that must be

hand held. Clamp workpieces securely.

® Cut non-ferrous metals only if you are under

the supervision of an experienced person and

the dust bag has been removed from the saw.

WHEN SAW IS RUNNING

CAUTION

Do not allow familiarity from frequent use of

your miter saw to result in a careless mistake,

Acareless fraction of a second is enough to

cause a severe injury.

Before cutting, if the saw makes an unfamiliar

noise or vibrates, stop immediately, Turn the

saw OFF, Unplug the saw, Do not restart until

finding and correcting the problem,

BODY AND HAND POSiTiON (FIG. 25)

CAUTION

Never place hands near the cutting

area. Proper positioning of your body

and hands when operating the miter

saw will make cutting easier and

safer. Keep children away, Keep all

visitors at a safe distance from the

miter saw, Make sure bystanders are

clear of the saw and workpiece. Do

not force the saw, it will do the job

better and safer at its designed rate,

Starting acut:

® Place hands at least 8-3/4 in. away from the

path of the blade = out of the "no-hands zone

(1)'. (Fig. 25)

® Hold workpiece firmly against the fence to

prevent movement toward the blade.

® With the power switch OFF, bring the saw

blade down to the workpiece to see the

cutting path of the blade.

® Squeeze trigger switch to start saw.

® Lower blade into workpiece with a firm

downward motion.

Finishing acut:

® Hold the cutting arm in the down position.

® Release trigger switch and wait for all moving

parts to stop before moving your hands and

raising the cutting arm.

® If the blade doesn't stop within 10 seconds,

unplug the saw and follow the instructions in

TROUBLESHOOTING GUIDE section.

Before freeing jammed material:

® Release trigger switch.

® Wait for all moving parts to stop.

® Unplug the miter saw.

Fig. 25

No-Hand Zone (1)

-i

8-3/4 in.

BASIC SAW OPERATIONS

CAUTION

For your convenience, your saw has ablade

brake. The brake is not asafety device. Never

rely on it to replace the proper use of the

guard on your saw. If the blade doesn't stop

within approximately 10 seconds, wait for the

blade to stop, unplug the saw and contact

customer service.

TO TURN SAW ON (FIG. 26)

Squeeze the trigger switch (1) to turn the miter

saw ON. Release the trigger switch to turn the

saw OFF.

NOTE: Make the ON/OFF switch childproof.

Insert a padlock, or chain with padlock, through

the holes (2) in the trigger switch, locking the

tool's switch, preventing children and other

unauthorized users from turning the machine on.

The miter saw is equipped with an automatic

blade brake. When the trigger switch is released,

the electric blade brake will stop the blade within

approximately 10 seconds.

Fig. 26

CAUTION

To avoid injury, after completing acut and

releasing the trigger switch, allow the blade

brake to activate and stop the blade before

raising the cutting head.

CAUTION

To avoid injury, check and tighten the arbor

bolt periodically.

BEFORE LEAVING THE SAW

® Never leave tool running unattended. Turn

power OFF. Wait for all moving parts to stop.

® Make workshop childproof. Lock the shop.

Disconnect master switches. Store tool away

from children and other unqualified users.

22

SLiDiNG FENCE & REMOVE SLiDiNG FENCE

(FIG. 27)

Sliding Fence

CAUTION

The sliding fence must be extended when

making any bevel cut. Failure to extend the

sliding fence will not allow enough space for

the blade to pass through which could result

in serious injury. At extreme miter or bevel

angles the saw blade may also contact the

fence.

CAUTION

The right side sliding fence must be removed

when making any right bevel angle cuts

greater than 35oin combination with any

right hand miter angle. This fence must also

be removed whenever a45 obevel angle is

desired with amiter angle greater than 22.5 °,

1,

2.

Unlock the fence cam locking lever (1) by

pushing it toward the rear of the machine.

Extend the fence (2) by sliding it out to match

the degree of the bevel cut. Lock the fence

cam locking lever by pushing it IN toward

the fence. NOTE: When transporting the

saw, always secure the sliding fence in the

collapsed position (toward the saw blade).

REMOVING OR iNSTALLiNG THE SLiDiNG

FENCE

Removing (Fig. 28)

1. Unlock the fence cam-locking lever by

pushing it out toward the rear of the machine.

2. Lift up on the sliding fence to remove it from

the saw.

Installing

1. Place the sliding fence onto the miter saw

fence aligning the nut (1) with the slot (4).

2. To lock the sliding fence, push the cam-locking

lever in toward the front of the machine.

_xj

=,,b----4

SLIDING CARRIAGE SYSTEM (FIG. 29)

CAUTION

To reduce the risk of injury, return carriage

to the full rear position after each crosscut

operation.

1. For a chop cutting operations on small

workpieces, slide the switch head assembly

completely toward the rear of the unit and

tighten the carriage lock handle (1).

2. To cut wide boards up to 12-1/4 in., the

carriage lock handle should be loosened to

allow the switch head to slide freely.

Fig, 29

2 7

SLIDE CARRIAGE ADJUSTMENT (FIG. 29, 29=1)

CAUTION

For your own safety, never connect the plug

to power source outlet until all the adjustment

steps are complete and you have read and

understood the safety and operational

instructions.

1. Remove the slide cover (7) by loosening the

four screws (2), two on each side. (Fig. 29)

2. Loosen the two nuts (3) by using an open

end wrench (4). (Fig. 29-1)

NOTE: Do not remove the nuts (3), just loosen.

3. Slightly loosen the two screws (6) by using a

T-wrench (5). (Fig. 29-1)

4. Slide the saw on the rails, if the operation is

still tight, loosen the two screws more.

NOTE: Do not loosen the two screws too much.

5. Once you have the slide moving to the

desired feel, tighten the two nuts (3).

6. Replace the slide cover (7) and tighten the

four screws (2). (Fig. 29)

Fig. 29=1

23

CAUTION

To avoid injury from materials being thrown,

always unplug the saw to avoid accidental

starting, and remove small pieces of material

from the table cavity. The table insert may be

removed for this purpose, but always reattach

the table insert prior to performing acutting

operation.

MITER CUT (FIG. 30)

The sliding compound miter saw is equipped with

ten positive miter stops (1) on the saw base. The

locations are at 0, 15, 22.5, 31.6 and 45 degrees

left and right, and 60 ° right. These locations

represent the most common angles for cutting

operation. To make a miter cut:

1. Unlock the miter table by lifting up on the

miter quick-cam table lock (2).

2. While raising the positive stop locking lever up

(3), grasp the miter handle (4) and rotate the

miter table left or right to the desired angle.

3. Release the positive stop locking lever and

set the miter at the desired angle making

sure the lever snaps into place. NOTE: The

lever will only lock into place at one of the ten

positive stops.

4. Once the desired miter angle is achieved,

press down on the quick cam miter table lock

to secure the table into position.

5. If the miter angle desired is NOT one of the

ten positive stops noted above, simply lock

the table at the desired angle by pressing

down on the quick-cam miter table lock (2).

Fig. 30

3 2 1

BEVEL CUT (FIG. 31 )

CAUTION

The sliding fence must be extended when

making any bevel cut. Failure to extend the

sliding fence will not allow enough space for

the blade to pass through which could result

in serious injury. At extreme miter or bevel

angles the saw blade may also contact the

fence.

CAUTION

The right side sliding fence must be removed

when making any right bevel angle cuts

greater than 35° in combination with any

right hand miter angle. This fence must also

be removed whenever a 45° bevel angle is

desired with amiter angle greater than 22.5 °.

Tilt the switch head to the desired angle as

shown on the bevel scale (2). The blade can be

positioned at any angle, from a 90 ° straight cut

(0° on the scale) to a 45 ° left and right bevel.

Tighten the bevel lock handle (1) by pushing

down to lock the switch head in position. Bevel

positive stops are provided at 0 °, 33.9 ° and 45 °.

Fig. 31

NOTE: The saw comes with a 33.9 ° bevel detent

pin for setting up crown molding cuts when the

_le of the walls equals 90 °.

33.9 ° BEVEL DETENT PIN FOR CROWN

MOLDINGS (FIG. 32)

NOTE: A bevel detent pin is incorporated into

this machine for quick bevel adjustments when

the desired bevel angle is 33.9 °.

1. Push the bevel detent stop pin (1) in toward

the front of the machine.

2. Loosen the bevel lock handle (2).

3. Rotate the switch head until the bevel detent

pin stops the bevel angle at 33.9 ° on the

bevel scale.

4. Tighten the bevel lock handle before you

make your cut.

Fig. 32

\

24

COMPOUNDCUT(FIG. 33)

1. Extending the fence by sliding it out to the

required location or remove the right sliding

fence if necessary. See "SLIDING FENCE or

REMOVE SLIDING FENCE".

2. Set the desired bevel angle using the bevel

lock handle (1).

3. Set the desired miter angle and lock into

position. See "MITER CUT".

Fig. 33

CHOP CUTTING NARROW BOARDS=90 °

CROSSCUT (FIG. 34)

1. For a chop cutting operations on s£3..aJ.I

workpieces, slide the switch head assembly

completely toward the rear of the unit and

tighten the slide carriage lock handle (1).

2. Position the switch head to the 0 ° bevel

position and lock the bevel lock handle (2).

3. Position the table to the 0 ° miter angle and

lock the quick cam miter table lock (3).

4. Position the workpiece on the table and

against the fence. Use a hold down clamp (4)

attached to the base, whenever possible.

5. Pull the trigger (5), turning on the saw. Lower

the blade by pushing the handle (6) down into

the workpiece with slow and even pressure.

6. When the cut is complete, release the switch

and allow the blade to stop before raising the

switch head assembly.

Fig. 34

SLIDE CUTTING WIDE BOARDS UP TO

12=1/4 IN. WIDE (FIG. 35)

CAUTION

To avoid injury:

® Never pull the switch head assembly and

spinning blade toward you during the cut.

The blade may try to climb up on the top of

the workpiece, causing the cutting assembly

and spinning blade to kick back, forcefully.

The switch head assembly should be drawn

back completely then pushed forward when

sawing.

®Let the blade reach full speed before

cutting. This will help reduce the risk of a

thrown workpiece.

® Extending the fence by sliding it out to

the required location or remove the right

sliding fence if necessary. See "SLIDING

FENCE or REMOVE SLIDING FENCE".

TO SLIDE CUT WiDE BOARDS (FIG. 35)

1. Rotate the two upfront supports (7) toward the

rear of the saw.

2. Unlock the carriage lock handle (1) and allow

the switch head assembly to move freely.

3. Set both the desired bevel angle and/or the

miter angle and lock into position.

4. If bevel cutting, set both the left and right

sliding fences (2) to their proper location.

5. Use a hold down clamp to secure the

workpiece.

6. Grasp the switch handle (3) and pull the

carriage (4) forward until the center of the saw

blade is over the front of the workpiece (5).

7. Pull the trigger (6) to turn the saw on.

8. When the saw reaches full speed, push the

saw handle down, slowly, cutting through the

leading edge of the workpiece.

9. Slowly move the saw handle toward the

fence, completing the cut.

10. Release the trigger and allow the blade to

stop spinning before allowing the switch

head to raise.

Fig. 35

7

25

CUTTINGBOWEDMATERIAL (FIG. 36)

CAUTION

To avoid injury from materials being thrown,

always unplug the saw to avoid accidental

starting and remove sina!! pieces of material

from the table cavity. The table insert may be

removed for this purpose, but always reattach

table insert prior to performing a cutting

operation.

A bowed workpiece must be positioned against

the fence and secured with a clamping device as

shown before cutting. Do not position workpiece

incorrectly or try to cut the workpiece without the

support of the fence. This will cause the blade to

bind and could result in personal injury.

Fig. 36

ROUGH CUTTING A DADO (FIG. 37)

1. Mark lines identifying the width and depth of

the desired cut on the workpiece and position

on the table so the inside tip of the blade is

positioned on the line. Use a hold down clamp

to secure the workpiece.

2. Lower the switch head so the tip of the blade

touches the top surface workpiece at the

marked line.

3. While holding the upper arm in position, turn the

stop knob (2) until it touches the stop plate (1).

4. Cut two parallel grooves as shown below.

Fig. 37

Cut these grooves

with saw

Use a chisel to cut

out the middle

WORKPIECE SUPPORT & REPETITIVE

CUTTING USING THE STOP PLATE (FIG. 38)

Long pieces need extension table support.

1. Loosen the knob (1) and then slide the

extension wing to desired position and tighten

the knob.

2. The arm bracket is designed for use during

repetitive cutting. Only use one stop plate at

a time. Loosen the locking knobs (2), raise

the arm bracket (3), and retighten the locking

bolts.

Fig. 38

2

1

AUXILIARY WOOD FENCE (FIG. 39)

When making multiple or repetitive cuts that

result in cut-off pieces of one inch or less, it is

possible for the saw blade to catch the cut-off

piece and throw it out of the saw or into the blade

guard and housing, possibly causing damage or

injury. To minimize this an auxiliary wood fence

can be mounted to your saw.

Holes are provided in the saw fence to attach

an auxiliary wood fence (this provides additional

depth of cut). This fence should be constructed of

straight auxiliary wood approximately 3/4 in. thick

by 1-1/2 in. high by 20 in. long. Attach the wood

fence securely and make a full depth cut to make

a blade slot. Check for interference between the

wood fence and the lower blade guard. Adjust if

necessary.

Fig. 39

Blade slot_

26

CUTTING BASE MOLDING (FIG. 40)

Base moldings and many other moldings can

be cut on a compound miter saw. The setup of

the saw depends on molding characteristics and

application, as shown. Perform practice cuts on

scrap material to achieve best results:

1. Always make sure moldings rest firmly against

fence and table. Use hold-down, crown

molding vise or C-clamps, whenever possible,

and place tape on the area being clamped to

avoid marks.

2. Reduce splintering by taping the cut area prior

to making the cut. Mark the cut line directly on

the tape.

3. Splintering typically happens due to an

incorrect blade application and thinness of the

material.

Fig, 40

Miter saw table

miter at 45 u,bevel at 0°

_able

miter at 06, bevel at 45 u

NOTE: Always perform a dry run cut so you can

determine if the operation being attempted is

possible before power is applied to the saw.

CUTTING CROWN MOLDING (FIG. 41, 42)

CAUTION

Your compound miter saw is suited for the

difficult task of cutting crown molding. To fit

properly, crown molding must be compound-

mitered with extreme accuracy. The two surfaces

on a piece of crown molding that fit flat against

the ceiling and wall are at angles that, when

added together, equal exactly 90 °.

Most crown molding has a top rear angle (the

section that fits flat against the ceiling) of 52 °

and a bottom rear angle (the section that fits flat

against the wall) of 38 ° .

In order to accurately cut crown molding for a

90 ° inside or outside corner, lay the molding with

its broad back surface flat on the saw table.

When setting the bevel and miter angles for

compound miters, remember that the settings are

interdependent; changing one changes the other,

as well.

Fig, 41

FI

el

nl

cl

el

,\

Miter saw table !

Bevel/Miter Settings

Fig, 42

Settings for standard crown molding lying flat

on compound miter saw table

]

Inside corner OR

\

._..&

Outside corner

Compound cut crown moldings

NOTE: The chart below references a

compound cut for crown molding ONLY

WHEN THE ANGLE BETWEEN THE WALLS

EQUALS 90 °.

27

Bevel/Miter Settings

KEY BEVEL !MITER ITYPEOFCUT

SETTING SETTING

inside corner=Left side

IL 33.9 31.6 ° Right 1. Position top of molding

against fence.

2. Miter table set at

RIGHT 31.6 ° .

3. LEFT side is finished

piece.

Inside corner=Right side

IR33.9 31.6 ° Left 1. Position bottom of

molding against fence.

2. Miter table set at LEFT

31.6 ° .

3. LEFT side is finished

piece.

Outside corner=Left side

OL 33.9 31.6 ° Left 1. Position bottom of

molding against fence.

2. Miter table set at LEFT

31.6 ° .

3. RIGHT side is finished

piece.

Outside corner=Right side

OR 33.9 31.6 ° Right 1. Position top of molding

against fence.

2. Miter table set at

RIGHT 31.6 ° .

3. RIGHT side is finished

piece.

Fig. 44

CHANGING THE BELT (FIG. 43, 44)

® Unplug your saw.

1. Loosen the bolts (1) and remove the belt

cover.

2. Turn the screw (2) anti-clockwise with an Allen

wrench to move the motor to forward.

3. Remove and replace the belt.

4. Turn the screw (2) clockwise with an Allen

wrench to move the motor to rearward. Do not

over tighten.

5. Replace the belt cover and tighten the bolts.

Fig. 43

28

CROWNMOLDINGCHART

Compound Miter saw

Miter and bevel Angle settings

Wall to Crown Molding Angle

52/38 ° C_wn Molding 45/45 ° C_wn Molding

Angle Miter Bevel Miter Bevel

Between Setting Setting Se_ing Setting

Wells

67 42.93 41.08 46.89 36.13

68 42.39 40.79 46.35 35.89

69 41.88 40.50 45.81 35.64

70 41.32 40.20 45.28 35.40

71 40.79 39.90 44.75 35.15

72 40.28 39.61 44.22 34.89

73 39.76 39.30 43.70 34.64

74 39.28 39.00 43.18 35.38

75 38.74 38.69 42.66 34.12

76 38.24 38.39 42.15 33.86

77 37.74 38.08 41.64 33.60

78 37.24 37.76 41.13 33.33

79 36.78 37.45 40.62 33.07

80 36.27 37.13 40.12 32.80

81 35.79 36.81 39.62 32.53

82 35.31 36.49 39.13 32.25

83 34.83 36.17 38.63 31.98

84 34.36 35.85 38.14 31.70

85 33.90 35.52 37.66 31.42

86 33.43 35.19 37.17 31.34

87 32.97 34.86 36.69 30.86

88 32.52 34.53 36.21 30.57

89 32.07 34.20 35.74 30.29

90 31.62 33.86 35.26 30.00

91 31.17 33.53 34.79 29.71

92 30.73 33.19 34.33 29.42

93 30.30 32.86 33.86 29.13

94 29.86 32.51 33.40 28.83

95 29.43 32.17 32.94 28.54

96 29.00 31.82 32.48 28.24

97 28.58 31.48 32.02 27.94

98 28.16 31.13 31.58 27.64

99 27.74 30.78 31.13 27.34

100 27.32 30.43 30.68 27.03

101 26.91 30.08 30.24 26.73

102 26.50 29.73 29.80 26.42

103 26.09 29.38 29.36 26.12

104 25.69 29.02 28.92 25.81

105 25.29 28.67 28.48 25.50

106 24.89 28.31 28.05 25.19

107 24.49 27.96 27.62 24.87

108 24.10 27.59 27.19 24.56

109 23.71 27.23 26.77 24.24

110 23.32 26.87 26.34 23.93

111 22.93 26.51 25.92 23.61

112 22.58 26.15 25.50 23.29

113 22.17 25.78 25.08 22.97

114 21.79 25.42 24.66 22.66

115 21.42 25.05 24.25 22.33

116 21.04 24.68 23.84 22.01

117 20.67 24.31 23.43 21.68

118 20.30 23.94 23.02 21.36

119 19.93 23.57 22.61 21.03

120 19.57 23.20 22.21 20.70

121 19.20 22.83 21.80 20.38

122 18.84 22.46 21.40 20.08

123 18.48 22.09 21.00 19.72

52_8 ° C_wn Molding 48/45 ° Crown Molding

Angle Miter Bevel Miter Bevel

Between

Walls Setting Setting Setting Setting

124 18.13 21.71 20.61 19.39

128 17.77 21.34 20.21 19.06

126 17.42 20.96 19.81 18.72

127 17.06 20.89 19.42 18.39

128 16.71 20.21 19.03 18.06

129 16.37 19.83 18.64 17.72

130 16.02 19.48 18.28 17.39

131 18.67 19.07 17.86 17.05

132 18.33 18.69 17.48 16.71

133 14.99 18.31 17.09 16.38

134 14.66 17.93 16.71 16.04

138 14.30 17.88 16.32 18.70

136 13.97 17.17 18.94 18.36

137 13.63 16.79 18.86 18.02

138 13.30 16.40 18.19 14.62

139 12.96 16.02 14.81 14.34

140 12.63 18.64 14.43 14.00

141 12.30 18.28 14.06 13.65

142 11.97 14.87 13.68 13.31

143 11.64 14.48 13.31 12.97

144 11.31 14.09 12.94 12.62

148 10.99 13.71 12.87 12.29

146 10.66 13.32 12.20 11.93

147 10.34 12.93 11.83 11.89

148 10.01 12.84 11.46 11.24

149 9.69 12.16 11.09 10.89

180 9.37 11.77 10.73 10.55

181 9.08 11.38 10.36 10.20

182 8.73 10.99 10.00 9.85

183 8.41 10.60 9.63 9.80

184 8.09 10.21 9.27 9.15

188 7.77 9.82 8.91 8.80

186 7.46 9.43 8.88 8.45

187 7.14 9.04 8.19 8.10

188 6.82 8.68 7.83 7.75

189 6.81 8.26 7.47 7.40

160 6.20 7.86 7.11 7.05

161 8.88 7.47 6.78 6.70

162 8.87 7.08 6.39 6.35

163 8.26 6.69 6.03 6.00

164 4.98 6.30 8.68 8.65

168 4.63 5.90 8.32 8.30

166 4.32 5.81 4.96 4.94

167 4.01 8.12 4.61 4.89

168 3.70 4.72 4.28 4.24

169 3.39 4.33 3.90 3.89

170 3.08 3.94 3.84 3.53

171 2.77 3.84 3.19 3.10

172 2.47 3.18 2.83 2.83

173 2.18 2.78 2.48 2.47

174 1.88 2.36 2.12 2.12

178 1.84 1.97 1.77 1.77

176 1.23 1.88 1.41 1.41

177 0.92 1.18 1.06 1.06

178 0.62 0.79 0.71 0.71

179 0.31 0.39 0.38 0.35

29

MAINTENANCE regularchecktomakesurethelowerguardis

CAUTION

To avoid injury, never put lubricants on the

blade while it is spinning.

CAUTION

To avoid fire or toxic reaction, never use

gasoline, naphtha acetone, lacquer thinner or

similar highly volatile solvents to clean the

miter saw.

CAUTION

To avoid injury from unexpected starting

or electrical shock, unplug the power cord

before working on the saw.

CAUTION

For your safety, this saw is double=insulated.

To avoid electrical shock, fire or injury, use

only parts identical to those identified in the

parts list. Reassemble exactly as the original

assembly to avoid electrical shock.

REPLACING CARBON BRUSHES (FIG. 45)

Replace both carbon brushes when either has

less than 1/4 in. length of carbon remaining, or

if the spring or wire is damaged or burned. To

inspect or replace brushes, first unplug the saw.

Then remove the black plastic cap (1) on the

side of the motor (2). Remove the cap cautiously,

because it is springloaded. Then pull out the

brush and replace. Replace for the other side.

To reassemble reverse the procedure. The ears

on the metal end of the assembly go in the same

hole the carbon part fits into. Tighten the cap

snugly, but do not overtighten.

NOTE: To reinstall the same brushes, first make

sure the brushes go back in the way they came

out. This will avoid a break-in period that reduces

motor performance and increases wear.

Fig. 45 1 2

working properly. Clean the lower guard of any

dust or buildup with a damp cloth.

CAUTION

® When cleaning the lower guard, unplug the

saw from the power source receptacle to

avoid unexpected startup.

® Do not use solvents on the guard. They

could make the plastic "cloudy" and britUe.

SAWDUST

Periodically, sawdust will accumulate under the

work table and base. This could cause difficulty

in the movement of the worktable when setting

up a miter cut. Frequently blow out or vacuum up

the sawdust.

CAUTION

If blowing sawdust, wear proper eye

protection to keep debris from entering eyes.

LUBRICATION (FIG. 46)

All the motor bearings in this tool are lubricated

with a sufficient amount of high grade lubricant

for the life of the unit under normal operating

conditions; therefore, no further lubrication is

required.

Lubricate the Following as necessary:

Chop pivot: Apply light machine oil to points

indicated in illustration.

Central pivot of plastic guard: Use light

household oil (sewing machine oil ) on metal-

to-metal or metal-to-plastic guard contact areas

as required for smooth, quiet operation. Avoid

excessive oil, to which sawdust will cling.

Link: (which actuates the lower guard

movement) may be oiled at the rear pivot,

greased at ball bearing contact, and oiled where

the link actuates the acetyl roller of the lower

guard, if the down chop motion is hard to start.

Fig. 46

Chop

LOWER BLADE GUARD

Do not use the saw without the lower blade

guard. The lower blade guard is attached to the

saw for your protection. Should the lower guard

become damaged, do not use the saw until the

damaged guard has been replaced. Develop a 30

Link

Link

Central pivot of

plastic guard

CAUTION

To avoid injury from accidental starting, always turn switch OFF and unplug the tool before

moving, replacing the blade or making adjustments.

PROBLEM

Brake does not

stop blade within

10 seconds.

TROUBLESHOOTING GUIDE =MOTOR

PROBLEM CAUSE

1. Motor brushes not sealed or lightly

sticking.

2. Motor brake overheated from use

of defective or wrong size blade

or rapid ON/OFF cycling.

3. Arbor bolt loose.

4. Brushes cracked, damaged, etc.

5. Other.

Motor does not

start

Brush spark

when switch

released.

1. Limit switch failure

2. Brush worn.

3. Fuse blown or circuit breaker

tripped on home panel.

1. Brush worn.

2. Other.

SUGGESTED CORRECTIVE ACTION

1. Inspect/clean/replace brushes. See

MAINTENANCE section.

2. Use a recommended blade. Let cool

down. See REMOVING OR INSTALLING

THE BLADE section.

3. Retighten. See REMOVING OR

INSTALLING THE BLADE section.

4. Replace brushes.

5. Contact Service Center.

1. Replace limit switch.

2. Replace brushes. See MAINTENANCE

section.

3. Verify there is electrical power at the

outlet.

1. Replace Brushes. See MAINTENANCE

section.

2. Contact Service Center.

TROUBLESHOOTING GUIDE =SAW OPERATION

PROBLEM

Blade hits table.

Angle of cut not

accurate. Can

not adjust miter.

Cutting arm 1.

wobbles.

Cutting arm will 1.

not fully raise, or 2.

blade guard

won't fully close. 3.

Blade binds, 1.

ams, burns 2.

wood. 3.

4

Saw vibrates or 1.

shakes.

2.

PROBLEM CAUSE

1. Misalignment.

1. Miter table unlocked.

2. Sawdust under table.

Loose pivot points.

Pivot bolt too tight.

Pivot spring not replaced properly

after service.

Sawdust build-up.

Improper operation.

Dull or warped blade.

Improper blade size.

Wood is moving during cut.

Saw blade not round /damaged /

loose.

Arbor bolt loose.

SUGGESTED CORRECTIVE ACTION

1. See ADJUSTMENT - Cutting Arm Travel

section.

1. See OPERATION - Miter Angle

Adjustment section.

2. Vacuum or blow out dust. WEAR EYE

PROTECTION.

1. See ADJUSTMENT - Cutting Arm Travel

section.

1. Loosen pivot bolt lock nut (see adjustment

section).

2. Contact Service Center.

3. Clean and lubricate moving parts.

1. See BASIC SAW OPERATION section.

2. Replace or sharpen blade.

3. Replace with 12 in. diameter blade.

4. Use hold down clamp to secure workpiece

to table.

1. Replace blade.

2. Tighten arbor bolt.

31

PARTSLiST FOR SAW SCHEMATIC A

I.D. Description Size Qty I.D. Description Size Qty

383Z CORD CLAMP 2 26UJ PC-GUARD ASS'Y 1

384K SET PLATE 1 26UK GEAR SHAFT ASS'Y 1

3CH1 SHAFT-PIVOT 1 26UL CUTTER SHAFT ASS'Y 1

CR. RE. PAN HD. TAPPING

3CH2 SLEEVE 1 277Y SCREW M6_14-25 2

3CHF SPRING GUARD 1 27KD LEVER 1

3DTZ ARBOR COLLAR 2 27KE CUTTER SHAFT GUARD 1

3FHW COLLAR 1 27LP LOCK KNOB 1

3J4E FLAT WASHER cp6_13-1 1 27PF COMPRESSION SPRING 1

3J4F FLAT WASHER cp8_16-2.5 1 27WC COMPRESSION SPRING 1

3JBO WAVE WASHER WW-8 1 283G HEX. SOC. HD. CAP SCREW M5_0.8-20 4

3JB3 WAVE WASHER WW-14 2 2B62 HEX. HD. BOLT M6_1.0-16 1

3JPS HEX. HD. BOLT M8_1.25-45 1 2CGT SLOTTED SETSCREW M6_1.0-8 4

3JUA HEX. SOC. HD. CAP BOLT M5_0.8-8 2 2E63 ROCKER SWITCH 1

3JUL HEX. SOC. HD. CAP BOLT M6_1.0-20 2 2EYU CR. RE.PAN HD. TAPPING SCREW M5_12-30 2

3JUX HEX. SOC. HD. CAP BOLT M8_1.25-30 2 2H1T PULLEY COVER 1

3JV2 HEX. SOC. HD. CAP BOLT M8_1.25-60 1 2KBY DUST BAG ASS'Y 1

3JVQ HEX. SOC. HD. CAP BOLT M8_1.25-50 1 2LK2 LASER PLUNGER HOUSING 1

3JZF HEX. SOC. SETSCREW M6_1.0-10 2 2LK3 COVER 1

3K2B HEX. SOC. HD. CAP SCREW M6_1.0-16 4 2MAR STICKER 1

3K4D CR. RE. PAN HD. SCREW & WASHER M6_1.0-12 1 2MNJ CONTROLLER ASS'Y 1

3K7X CR. RE.TRUSSHD. ROUND NECK SCREW M6_1.0-10 3 2MT9 SEGMENT HANDLE 1

3K9X DRIVE SCREW cp2.3-5 2 2MTH SEGMENT HANDLE 1

3KB4 CR. RE. PAN HD. TAPPING SCREW M4_18-12 2 2MTJ CRANK HANDLE 1

3KB6 CR. RE. PAN HD. TAPPING SCREW M4_18-35 3 2MTP CRANK HANDLE 1

3KB7 CR. RE. PAN HD. TAPPING SCREW M4_18-16 2 2MTR BLADE 1

3KB8 CR. RE. PAN HD. TAPPING SCREW M4_18-20 2 2MTX SEGMENT HADELE 1

3KC6 CR. RE. TRUSS HD. TAPPING SCREW M4_16-12 1 2MU3 PLUG-BUTTON 1

3KD4 CR. RE. PAN HD, SCREW M6_1,0-10 2 2MVW POWER CABLE 1

3KDH CR. RE. PAN HD. SCREW M5_0.8-8 1 2MXP MOTOR ASS'Y 1

3KDU CR. RE. PAN HD. SCREW M6_1.0-12 1 2MYA LEAD WiRE ASS'Y 1

3KL1 CR. RE.PAN HD. ROUND NECK SCREW M6_1.0-12 1 2N J2 CLAMP BOLT 1

3KQY LOCK NUT M8_1.25 T=8 1 2N J3 TRIGGER 1

3KTR CABLE CLAMP 1 2NJD SAFETY CLAMP ASS'Y 1

3KUW TERMINAL 2 2NP7 TRADE-MARK LABEL 1

1585 CR. RE. PAN HD. TAPPING SCREW M6_14-16 2 2NPB LABEL 1

145V HEX. WASHER HD. BOLT M8_1.25-16 1 2NPH TRADE-MARK LABEL 1

20JY FLAT WASHER cp8_23-1.5 2 2NQ6 RIVET 2

246V TRIGGER SWITCH 1 2NU6 iNSTRUCTiONS MANUAL 1

25YR PLATE 1 2P4U PLUNGER HOUSING ASS'Y 1

2680 LOCATOR PiN 1 2Q6N WARNING LABEL 1

262U GEAR BOX COVER #AW 1 2Q6S ARM #AW 1

267Y PULLEY 1 2QM8 FLAT WASHER _P5_14-2 2

26H6 V-RIBBED BBT(POIYOURETHANE) 1 Y43B CR. RE.COUNT HD. SCREW M5_0.8-25 2

32

SCHEMATICA

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33

PARTS LiST FOR SAW SCHEMATIC B

I.D. Description

9831 SHAFT SLEEVE

3B5N COMPRESSION SPRING

3CDD FOOT

3CEZ PLUNGER HANDLE

3CFX SLIDE PLATE

3DTH CENTER BOLT

3DVJ BLADE WRENCH

3DW5 POWER CORD CLAMP

3H9A REAR EXTENSION STAY

3H9W CLEVIS PIN

3HA5 LOCKING HANDLE ASS'Y

3HAM DUST SHIELD

3HAN PLATE COVER

3HAP SLIDE-BAR GUIDE CLAMP

3HVD BALL BEARING

3HXX LINEAR MOTION BEARING

3J4N FLAT WASHER

3J6A FLAT WASHER

3J74 FLAT WASHER

3J7D FLAT WASHER

3J7K FLAT WASHER

3JAF EXTERNAL TOOTH LOCK WASHER

3JB0 WAVE WASHER

3JMN O-RING

3JMP O-RING

3JMT O-RING ROD

3JPP HEX. HD. BOLT

3JUM HEX, SOC. HD. CAP BOLT

3JUW HEX, SOC. HD. CAP BOLT

3JX3 HEX, SOC. SET SCREW

3JXG HEX, SOC. SET SCREW

3JXD HEX, SOC. SET SCREW

3JZF HEX. SOC. SET SCREW

3K2B HEX, SOC. HD. CAP SCREW

3K2R HEX. SOC. HD.CAP SCREW

3K74 OR. RE. TRUSS HD. SCREW

3K7F OR. RE. ROUND WASHER HD. SCREW

3K7X OR. RE. TRUSS HD. ROUND NECK SCREW

3KAE OR. RE. PAN HD. TAPPING SCREW

3KB3 OR. RE. PAN HD. TAPPING SCREW

3KD9 OR. RE. PAN HD. SCREW

3KDG OR. RE. PAN HD. SCREW

3KDH OR. RE. PAN HD. SCREW

3KDR OR. RE. PAN HD. SCREW

3KDU OR. RE. PAN HD. SCREW

3KDV OR. RE. RAN HD. SCREW

3KMS HEX. NUT

3KMY HEX, NUT

3KQY LOCK NUT

3KR1 LOCK NUT

3KR4 LOCK NUT

3KSP STRAIN REUEF

3LYT STEEL BALL

2258 SPECIAL BOLT

2841 CENTER SHAFT

20X7 ARM BRACKET

21DZ KNOB

Size QTY I.D. Description Size QTY

1 23SR COMPRESSION SPRING 2

1 25XX BASE #EQ 1

4 25XZ ARM-MITER #AW 1

1 25Y0 ASSIST-FENCE #EQ 1

3 25Y3 ASSIST-FENCE #EQ 1

1 25Y8 FENCE #AW 1

1 25YG NEEDLE POINTER 1

1 25YK SET PLATE 1

1 262Q TiLT POINTER #EV 1

1 262R TiLT POINTER #EV 1

1 262S POWER CORD CLAMP 2

2 262V ANCHOR PLATE 1

2 26HX GUIDE HOLDER #AW 1

2 26LU WARNING LABEL 1

2 26NQ LOCATING BAR 1

1 26NR SHAFT-PIVOT 1

cp16330-3 2 26P7 SHAFT-PIVOT 1

cp8_16-2.5 1 26PF HEX. SOC. SET SCREW M8_1.25-6 2

1/4_5/8-3/32 4 26PU MITER BAR 1

5/16_9/16-1/16 2 26U6 LOCKING HANDLE ASS'Y 1

3/8_29/32-5/64 1 26UG LOCKING HANDLE ASS'Y 1

@5 2 27H1 CLAMP-CORD 1

1 27HE TORSION SPRING 1

1 27J9 SET NUT 1

1 27JA SCREW STOP 1

1 27KA ECCENTRIC SPANNER SEAT #06 1

M8_1.25-30 2 27L1 LOCKING HANDLE ASS'Y 1

M6_1.0-25 1 27MN ANCHOR PLATE 1

M8_1.25-25 2 27Y4 HEX. SOC. SET SCREW M6_1.0-16 2

M5_0.8-8 2 283H HEX. SOC. HD.CAP SCREW M5_0.8-12 4

M8_1.25-16 1 2B7H HEX. SOC. SET SCREW M6_1.0-12 1

M6_1.0-25 2 2D34 SLIDE-BAR BLADE GUARD #AW 1

M6_1.0-10 1 2JT2 STEEL BALL @6 2

M6_1.0-16 4 2MNC SPECIAL BOLT 1

M8_1.25-40 4 2MNZ CLAMP HANDLE 1

M6_1.0-8 4 2MPA KNOB 4

M5_0.8-8 4 2MPD EXTENSION WING #06 2

M6_1.0-10 2 2MPE TABLE #EQ 1

M5_0.8-10 3 2MSV LOCKING HANDLE ASS'Y 1

M4_18-8 6 2N18 PLUNGER HOUSING ASS'Y 1

M4_0.7-16 2 2NGV SUPPORT(LEFT) 1

M5_0.8-6 2 2NGW SUPPORT(RIGHT) 1

M5_0.8-8 2 2NJ6 KNOB-HANDLE 1

M5_0.8-10 2 2NJ9 TABLE INSERT 1

M6_1.0-12 2 2NJA TABLE INSERT 1

M6_1.0-16 2 2NKR SPECIAL BOLT 2

M6_l.0T=5 2 2NLC SPRING 6x08L 135 2

M8_1.25 T=6.5 2 2NPJ LABEL 1

M8_1.25 T=8 2 2Q6G BRACKET-TILT 1

M16_2.0 T=16 1 2Q6H BRACKET-TILT 1

M8_1.25 T=8 1 2Q6J CAUTION LABEL 1

1 2Q6K CAUTION LABEL 1

2 2Q6L WARNING LABEL 1

1 2Q6P WARNING LABEL 1

2 2QM7 FLAT WASHER q_6_10-1 4

#06 2 2RJF SWIVEL SUPPORT ASS'Y 1

4

34

SCHEMATIC B

35

I.D. Description Size Qfy

0J6H ARANDELA PLANA cpl 5.02"19.2-1 1

0JB8 WAVE WASHER 1

0JX3 HEX. SOC. SETSCREW 5*0.8-8 2

0JXC HEX. SOC. SETSCREW M6"1.0-20 1

0K38 CR. RE. PAN HD. SCREW & WASHER M5"0.8-8 2

0K3T CR. RE. PAN HD. SCREW & WASHER M5"0.8-25 2

0K3Y CR. RE. PAN HD. SCREW & WASHER M5"0.8-50 2

0KLA PLASTIC SCREW M5"0.8-6 2

0Q9K FLOW GUIDE 1

0QM2 BRUSH HOLDER ASSW (1:)27"26.5 2

0QQT BRUSH ASSW 2

0QRO BRUSH COVER 2

0QR1 RUBBER PIN 1

26DF FRONT HOUSING #AW 1

26PD MOTOR PULLEY 1

2MYR FIELD ASSW 1

2N J0 MOTOR HOUSING ASSW 1

2PRU CR. RE. PAN HD. TAPPING & WASHER SCREW M5"12-65 2

2PXK ARMATURE ASSW 1

Y3Z4 BALL BEARING 1

Y3Z9 BALL BEARING 1

Y430 HEX. HD. SCREW & WASHER SCREW M6"1.0-16 1

2PXK

oJxQ

26DF

0N38

Y430

26PD

YSZ¢

0J6H.

Y3Z9

OJX3

OKLA_

0K3%

OJB8

2NJQ

2MYR

36

37

MASTERFORCE FIVE=YEAR LiMiTED WARRANTY

If, during normal use, this MASTERFORCE power tool breaks or fails due to a defect

in material or workmanship within five years from the date of original purchase, simply

bring this toot and its sales receipt back to your nearest MENARDS retail store for a free

equivalent replacement within those five years. This warranty: (1) excludes expendable

parts including but not limited to blades, bits, light bulbs, and/or batteries; (2) shall be void if

this tool is used for commercial and/or rental purposes; and (3) does not cover any losses,

injuries to persons/property or costs. This warranty does give you specific legal rights and

you may have other rights, which vary from state to state.

*SAVE YOUR RECEIPTS. Your warranty is void without them.

CUSTOMER SERVICE iNFORMATiON:

Now that you have purchased your toot, should a need ever exist for repair parts or service,

simply contact your nearest Menards store or call 1-800-243-5114. Be sure to provide all

pertinent facts when you call or visit.

38