CRAFTSMAN Lawn, Tractor Manual L9080093

User Manual: CRAFTSMAN CRAFTSMAN Lawn, Tractor Manual CRAFTSMAN Lawn, Tractor Owner's Manual, CRAFTSMAN Lawn, Tractor installation guides

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Page Count: 64

Owner's Manual

£RI:IFTSMRN°

16.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No

917.271080

• Safety

•Assembly

•Operation

•Maintenance

•Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5am- 5 pro, Mort- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman Website: www.sears.com/craftsman

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly ................................................ 8

Operation .............................................. 11

Maintenance Schedule ......................... 18

Maintenance ......................................... 18

Service and Adjustments ...................... 22

Storage ................................................. 28

Troubleshooting.................................... 29

Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does not cover:

• Expendable items which become worn during r_ormal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty

service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

•Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

•Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

2

•Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

•Slow down before turning.

•Never leave a running machine unat-

tended. Always turn oft blades, set park-

ing brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while under

the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when _oading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do net make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT"

•Do notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-otis, ditches, or

embankments. The mower could sud-

denly turn over if a wheel is over the

edge of acliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do nottry to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur ifthe operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other bbjects

that may obscure vision.

SERVICE

•Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such asawater heater.

• Never run a machine inside a closed

area,

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

3

before restarting.

•Never make adjustments or repairs with

the engine running.

•Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

•Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicingthem.

• Check brake operation frequently.

Adjust and service as required.

•Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Mow up and down slopes (15 ° Max), not

across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

•Do notturn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

,A Look for this symbol to point out impor-

tant safety precautions. It means CAU-

TION!!! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

,_,CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

AWARNING: The engine exhaust from

this product contains chemicals known to

the State of Califomia to cause cancer,

birth defects, or other reproductive harm,

4

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE 10W30

API-SF/SG/SH): (above 32°F)

SAE 5W30

(below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: Champion RC12YC

GAP: .040")

VALVE CLEARANCE: NOTADJUSTABLE

GROUND SPEED FORWARD: 0-5.5

(MPH): REVERSE: 0- 2.4

TIRE PRESSURE: FRONT: 14PSI

REAR: 10 PSI

CHARGING 15 AMPS @3600RPM

SYSTEM:

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: UlR

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance.

Should you experience any problem you

cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructionswill enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintain-

ing, caring for and usingyour tractor.

•Follow the instructionsunder "Mainte-

nance" and "Storage"sections of this

owner's manual.

,AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark

arrester.for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

5

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Large Flat Washer

O

(1) Hex Bolt

3/8-16 x 1

(1)Lockwasher

3/8

(1) Hex Bolt

5/16-18x 1-1/4 (1) Locknut

5/16-18

(1) Shoulder Bolt

5/16-18

©(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

6

PARTS BAG CONTENTS SHOWN FULL SIZE

(2) Screws #10 x5/8

(2) Weld i

Nuts

#10

(2) Lock

Washers #10

(2) Washers

I 3/16 x 3/4 x16

Gauge

Parts packet separately in carton

Seat Video

Cassette

Icher

Steering

Manual Parts Bag'

Parts Bag contents not shown full size

(2) Latch Hook

Assemblies

Steering

Wheel Insert

Steedng Wheel

Adapter

Slope Sheet

<:_ (2) Keys

Steering o

Extension

Shaft

7

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) 3/4" Socket w/

(1) Pliers drive ratchet

(2) 1/2" wrench (1) PhillipsScrew-

(1) Utility knife driver

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view when you are in the operating posi-

tion (seated behind the steering whee ).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See

page 6).

•Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat.

•Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

•Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in exten-

sion and lower shafts and install 5/16

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut secure-

ly to 18-22 ft. Ibs. torque.

•Place tabs of steedng boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so

they are peintingstraight forward.

•Slide steedng wheel adapter onto steer-

ing shaft extension.

•Position Steering wheel so cross bars

are horizontal (left to dght) and slide

inside boot and onto adapter.

•Assemble large fiat washer, 3/8 lock

washer, 3/8 hex bolt and tighten securely.

•Snap steedng wheel insert into center

of steering wheel.

_-_-.-Insert

_" 318Hex Bolt

Steering Wheel _Boot

Tabs

E_ension Shaft _ Adapter

_5/16 Hex

5/16 Locknut _-_._,../ Bolt

Lower '"_'_'' _'-'--"

^ . , .,'L_,__, Tab

_teenng I l)

Shaft 7"-'-._'I_,,', i Slots

• Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that maypuncture tires

where tractor is to roll offskid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

iPress lift lever plunger and raise attach-

ment lift lever to itshighest position.

Release parking brake by depressing

clutch/brake pedal.

•Place freewheel control in freewheeling

position to disengage transmission (See

=TO TRANSPORT" in the Operation

section of this manual). ,

•Roll tractor forward offskid.

•Remove banding holding discharge

guard up against tractor.

8

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised position and open

battery box door.

•If this battery is put into service after

month and year indicated on label (label

located between terminals) charge bat-

tery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Seat Pan

Battery

Label

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•Remove cardboard packing on seat pan.

Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely,

•Assemble adjustment knob andflat

washer loosely. Do not tighten.

•Lower seat into operating position and

sit on seat.

•Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down,

•Get off seat without moving its adjusted

position.

•Raise seat and tighten adjustment knob

securely.

Seat

Seat Pan

Shoulder Bolt

Adjustment

Knob Flat

Washer

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance,

•Reduce tire pressure to PSi shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECKFORPROPERPOSITIONOF

ALL BELTS

Seethefiguresthat areshownfor replac-

ing motion and mower blade drive belts in

the Service and Adjustments sectoin of

this manual. Verify that the belts are rout-

ed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

INSTALL MULCHER PLATE

•Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

•Tighten hardware securely.

•Raise and hold deflector shield in up-

right position.

•Place front of mulcher plate over front of

mower deck opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

Weld Nut From Hook Points

The Top Down

Lock

Weld Washer

Latch Latch

Washer

Mulcher

Plate

Nut

LockWasher

Washer

_Screw

Deflector

Shield

Latch Hooks

_,CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

t/CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

v' All assembly instructions have been

completed.

No remaining loose parts in carton.

t/ Battery is propedy prepared and

charged. (Minimum 1 hour at 6 amps).

v' Seat is adjusted comfortably and

tightened securely.

v' All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

1/ Check wiring. See that all connections

are still secure and wires are properly

clamped.

Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level.

•/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

•/Be sure brake system is in safe operat-

ing condition.

4It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Op-

eration section of this manual).

10

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP !

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

L

LOW PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL

(Automatic Models only)

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment Ignition

Clutch Lever Switch

Light Switch

Position

Throttle/Choke

Control

Ammeter

©

LiftLever

Plunger

Attachment

Lift Lever

Pedal

Height

Adjustment

Freewheel Knob rox._

Control _ ,_P

Speed I=1_'0 I

3MPH I_ I

2MPH I

1MP_

Parking Brake

,,Motion

Control Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to

engage the mower blades, or other attach-

ments mounted to your tractor.

LIGHT SWITCH: Tums the headlights on

and off.

THROTTLE/CHOKE CONTROL: Used to

control engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing

the tractor with the engine off.

MOTION CONTROL LEVER: Selects the

speed and direction of the tractor.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

12

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments c

repairs. We recommend a wide vision safety mask over spectacles, or stan

dard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

•Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Throttle/Choke Attachment Clutch

Lever "Engaged"

Height _Position

Adjustment "Disengaged"

Knob

Parking Brake

"Brake" "Engaged"

Position Position

Control Lever

Cinch/Brake Pedal

"Ddve" Position "Disengaged"

Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-

ment clutch Lever to =DISENGAGED"

position.

GROUND DRIVE -

•To stop ground ddve, depress

clutch/brake pedal into full =BRAKE" po-

sition.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutchforake pedal is depressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

•Tum ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized u,'

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switc

in any position other than "OFF" will cau:

the battery to be discharged (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine rul

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

_t_pcPing tractor on grass areas.

AUTION: Always stop tractor com-

pletely, as described above, before leavir

the operator's position, to empty grass

catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle,

• Operating engine at less than full throt

tie reduces the battery charging rate.

•Full throttle offers the best bagging am

mower performance.

TO MOVE FORWARD AND BACKWAR.

The direction and speed of movement is

controlled by the motion control lever.

•Start tractor w!th motion control lever in

neutral (N) position.

•Release parking brake and clutch/brak_

pedal,

•Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGH_

The cutting height is controlled by turning

the height adjustment knob in desired

direction.

•Turn knob clockwise (G) to raise cuttinc

height.

•Turn knob countemlockwise (_) to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are ap

proximate and may vary depending upon

soil conditions, height of grass and types

of grass being mowed.

13

•The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better

lookinglawns, mow often and after

moderate growth.

•For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain condi-

tions.

•Adjust gauge wheels with tractor on a

fiat level surface.

•Adjust mower to desired cutting height

(See =TOADJUST MOWER CUTTING

HEIGHT" in the Operation section of _

this manual).

•With mower in desired height of cut po-

sition, gauge wheels should be assem-

bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder belt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

•Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel

Mounting

Bracket

3/8-16

3/8 Washer Shoulder

Gauge Wheel Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

•Select desired height of cut.

•Lower mower with attachement lift con-

trol.

•Start mower blades by engaging attach-

ment clutch control.

•TO STOP MOWER BLADES - disen-

gage attachment clutch control.

ACAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, Orthe discharge

guard in place.

Attachment _._ Attachment Lift

ClutchLever_ tb_-everHighPosition

=Engaged" _,f-],,_.

Position / "/111I +;'

Pos,,on

"Disengaged"/ _'T= _._ F,/_

Guard

_OPERATE ON HILLS

CAUTION: Do not drive up or down

hillswith slopes greater than 15° and do

not ddve across any slope.Use the slope

guide provided at the back of this manual.

•Choose the slowest speed before start-

ing up or down hills.

•Avoid stopping or changing speed on

hills.

•If slowing is necessary, move throttle

control lever to slower position.

•If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

•Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not retum to neutral (N) position

when the clutch/brake pedal is depressed.

•To restart movement, slowly release

parking brake and clutch/brake pedal.

•Slowly move motion control lever to

slowest Setting.

•Make all tums slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling posi-

tion. Freewheel control is located at the

rear drawbar of tractor.

•Raise attachment lift to highest position

with attachment lift control.

•Pull freewheel control out and down into

the slot and release so it is held in the

disengaged position.

•Do not push or tow tractor at more than

two (2) MPH.

•To reengage transmission, reverse

above procedure.

14

NOTE: Toprotecthoodfrom damage

whentransportingyourtractoron a truck

or a trailer,besurehoodis closedand

securedto tractor. Usean appropdate

meansof tyinghoodto tractor(rope,cord,

etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of

a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

•Check engine oil with tractor on level

ground.

•Unthread and remove oil fill cap/dip-

stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the

tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec-

essary, add oil until =FULL" mark on

dipstick is reached. Do not overfill.

•For cold weather operation you should

change oil for easier starting (See =OIL

VISCOSITY CHART" in the

Maintenance section of this manual).

•To change engine oil, see the

Maintenance section in this manual.

ADD GASOLINE

•Fillfuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.

AWARNING: Expedence indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run untilthe fuel lines and carburetor are

empty. Use fresh fuel next season. See

Storage Instructionsfor additional informa-

tion. Never use engine or carburetor

cleaner products in the fuel tank or perma-

,_nctdamage may occur.

AUTION: Fillto bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When startingthe engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

•Be sure freewheel control is in the

transmission engaged position..

•onse . opera,rigpo on,deprsss

dutch rak ped.and paringbrake.

•Place motion control lever in neutral (N)

position.

•Move attachment clutch to =DISEN-

GAGED" position.

•Move throttlecontrol to choke position.

NOTE: Before starting, read.the warm and

cold starting procedures below.

•Insert key into ignition and tum key

clockwise to =START" position and

release key as soon as engine starts.

Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after set,eral

attempts, move throttle control to fast

position,wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke positionand retry.

WARM WEATHER STARTING (50 ° F and

above)

•When engine starts, move the throttle

control to the fast position.

•The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

15

COLD WEATHER STARTING ( 50 ° F and

below)

•When engine starts, allow engine to run

with the throttle control in the choke

position until the engine runs roughly.,

then move throttle control to fast posP

tion, This may require an engine warm-

up period from several seconds to sev-

eral minutes, depending on the temper-

ature.

AUTOMATIC TRANSMISSION WARM UP

•Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral.

Release the parking brake and let the

clutch/brake slowly return to operating

position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up pedod.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: At a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be

adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

,_RGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the trans-

mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed dudng

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

•Place tractor safely on level surface with

engine off and parking brake set.

•Disengage transmission by placing free-

wheel control in freewheeling position

(See "TO TRANSPORT" in this section

of manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to slow position. With motion

control lever in neutral (N) position,

slowly disengage clutch/brake pedal.

•Move motion control lever to full forward

position and hold for five (5) seconds.

Move lever to full reverse position and

hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be

no movement of drive wheels. The air is

being removed from hydraulic drive sys-

tem.

•Move motion control lever to neutral (N)

position.Shut off engine and set parking

brake.

•Engage transmission by placing free-

wheel control in driving position (See

"TO TRANSPORT" in this section of

manual).

•Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to half (1/2) speed. With

motion controllever in neutral (N) posi-

tion, slowly disengage clutch/brake

pedal.

•Slowly move motion control lever for-

ward; after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position.After

the tractor moves approximately five (5)

feet return the motion control lever to

the neutral (N) position. Repeat this pro-

cedure with the motion control lever

three (3) times.

•Your tractor is now purged and ready for

normal operation.

1R

MOWING TIPS

•Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Ddve so that clippingsare d=scha_ onto

b_earea that has been cut. Have _e cut area

to the rightof the tractor. This wll result in a

more even distributionof clippingsand more

uniformcutting.

•When mowing large areas, start by turn-

ing to the right so that clippings will dis-

charge away from shrubs, fences, drive-

ways, etc. After one or two rounds, mow

in the opposite direction making left

hand turns until finished.

•If grass is extremely tall, it should be

mowed twice to reduce load and possi-

ble fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

•Do not mow grass when it is wet. Wet

grass will plug mower and leave unde-

sirable clumps. Allow grass to dry

before mowing.

•Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by se-

lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

•When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

f

1

tii J

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

•The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

•Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried and the newly cut area will not be

exposed to the direct sun.

•For best results, adjust the mower cut-

ting height so that the mower cuts oft

only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

•Certain types of grass and grass condi-

tions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to

the first cut path.

•Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

17

CUSTOMER RESPONSIBILITIES

RLL IN DATES

AS*OOCO.

REGULAR SERVICE ATES

Chock Brake Operation _

Check Tire Pressure

Check Operator Presence and

TInterlock Systems I_

R CheckforLooseFasteners __7

A Sharpen/Replace Mower Blades i4

TLubr_,onC_ I/

0Check Battely Level

RCleanBatteq/andTerminals II_

CheckTransaxlaCooling I_

Adjust Blade Belt(s) Tens_n _s

Adjust Motion Ddve Bstt(s) Tension Ks

CheckEngineOi_Level I_ ll_

ChangeEngineOil I#/t,tiaI_

Nc_an Air Screen •V'

InspectMufflar/SparkArrestor

Replace Oil Filter (if equipped) _,2

N Clean EngineCoolingRns _i

Replace Spark Plug V'

Replace Air Filter Paper Cartridge

Replace Fuel Filter I_

1_Ctmnge more onen when _0emUng und_ s heaw I_d o( in high mntde_ _mtur_ 5 - ff equipped with idJustal_e sln_em.

2 -Senf, ce m_re oitln whe_ operating in _dy or dusty conditions. S - N_ required If equipped w_h rrmintonance-lree batter/.

3. Hequippad with _flits, dlange oil m_rf 50 hour=. 7 - Tighten fmnl sxte ph_ bo_ to 35 ft.4)s, mQ_mum.

4. Replace t_des more oltefl w_n mowing Inun_y soa. DO r_ ow_lghten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to opera-

tor abuse or negligence. To receive full

value from the warranty, operator must

maintain tractor as instructed in this

manual. Some adjustments will need to

be made periodically to properly maintain

your tractor.

All adjustments in the Service and Adjust-

ments section of this manual should be

checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter as-

sure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check operator presence and interlock

systems for proper operation.

•Check for loose fasteners.

LUBRICATION CHART

OSpindle

Zerk

OFmnt Wheel

Bearing Zerk

OFront

Wheel

Bearing

Zerk

OEngine

QGeneral Purpose Grease

• Refer to Maintenance "Engine"Section

IMPORTANT: Do not oil or grease the pivot

points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt

that will shorten the life of the self-lubricat-

ing bearings. If you feel they must be lubri-

cated, use only a dry, powdered graphite

type lubricant sparingly.

18

TRACTOR

Alwaysobservesafetyruleswhenper-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See

'q'O ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

•Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

•Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-

lock systems are working properly. If your

tractor does not function as described

below, repair the problem immediately.

•The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

•When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

•When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

•The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

•Raise mower to highest position to allow

access to blades.

•Remove hex bolt, lock washer and flat

washer securing blade.

•Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must. align with star

on mandrel assembly.

•Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Blade Mandrel Assembly

Ed Center

Hex Bolt_

(Grade 8)_, _? Rat

*A Grade 8 heat treated bolt can be

identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is

balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

•The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

•To check blade balance, you will need a

5/8" diameter steel bolt, pin, or 6cone

balancer. (When using a cone balancer,

follow the instructionssupplied with bal-

ancer).

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

•Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade

is balanced, it should remain in a hori-

zontal position. If either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

Center Hole

5/8"

or Pin

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use,

However, periodic charging of the battery

with an automotive charger will extend its

life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge at 6-10 amperes for I hour.

19

NOTE:The originalequipmentbatteryon

yourtractoris maintenancefree. Donot

attemptto openor removecapsor cov-

ers.Addingor checkinglevelof electrolyte

is not necessary.

TOCLEANBATTERYANDTERMINALS

Corrosionand dirton the batteryandter-

minalscancausethe batteryto =leak"

power.

•Open battery box door.

•Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

•Rinse the battery with plain water and

dry.

•Clean terminals and battery cable

ends with wire brush until bright.

•Coat terminals with grease or petro-

leum jelly.

•Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjust-

able. Replace belts if they begin to slip

from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot.

•Inspect cooling fan to be sure fan

blades are intact and clean.

•Inspect cooling fins for dirt, grass clip

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

TEMPERATURE F_t_E ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip-

stick securely each time you check the oil

level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG, or SH.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

•Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

•Remove drain plug.

•After oil has drained completely, re-

place oil drain plug and tighten se-

curely.

•Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see =PROD-

UCT SPECIFICATIONS" section of this

manual.

•Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

=FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

Air Cleaner Cover Knob

Cover

Foam Nut

Pre-Cleane Grommet

Air ,.Air Cleaner

Base

Paper "

Cartridge Dipstick

2O

Drain Rug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from over-

heating. Clean with a wire brush or com-

pressed air to remove dirt and stubborn

dried gum fibers.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

•Remove knob and cover.

•Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

•Slide foam pre-cleaner off cartridge.

•Wash it in liquid detergent and water.

•Squeeze it dry in a clean cloth. Allow it

to dry.

•Saturate it in engine oil Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged _ar-

tfidge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut, cover

and tighten knob securely.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds re-

moved will cause engine damage due to

overheating.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

•Drain oil from engine crankcase (See

='1"OCHANGE ENGINE OIL" in this sec-

tion of this manual, through step remove

drain plug).

•Remove oil filter and wipe off filter

adapter.

•Apply a thin coating of new engine oil to

the rubber gasket on replacement oil fil-

ter.

•Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter adapter,

then tighten filter an additional 1/2 turn.

•Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section

of this manual). For approximate capac-

ity see "PRODUCT SPECIFICATIONS"

section of this manual.

•Start the engine and check for oil leaks.

Correct any leaks before placing engine

into full operation.

•Oil Filter/

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

•With engine cool, remove filter and plug

fuel line sections.

21

Fuel Filler_ .,.J_.z_____j

•Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

•Be sure there are no fuel line leaks and

clamps are properly positioned.

•Immediately wipe up any spilled gaso-

line,

CLEANING

•Clean engine, battery, seat, finish, etc.

of all foreign matter.

•Keep finished surfaces and wheels free

of all gasoline, oil, etc.

•Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the elec-

trical system, muffler, air filter and carbure-

tor are covered to keep water out. Water

in engine can result in a shortened engine

life.

_CAUTION: Before performing any service or adjustments:

•Depress clutch/brake pedal fully and set parking brake.

•Place motion control lever in neutral (N) position,

•Place attachment clutch in "DISENGAGED" position,

•Tum ignition key "OFF" and remove key.

•Make sure the blades and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and place wire where it cannot come in

contact with plu_l.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

•Place attachment clutch in =DISEN-

GAGED" position.

•Move attachment lift lever forward to

lower mower to its lowest position.

•Roll belt off engine pulley.

•Disconnect clutch red from clutch lever

by removing retainer spring.

•Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

•Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

•Disconnect front linksfrom deck by

removing retainer springs.

•Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links.

TO INSTALL MOWER

•Raise attachment lift lever to its highest

position.

•Slide mower under tractor with dis-

charge guard to right side of tractor.

•Lower lift lever to its lowest position.

•Install mower in reverse order of

removal instructions.

Clutch

Retainer

Spring

Suspension

Arms ine Pulley

Front

Link

Retainer

Spring

Anti-Swaybar

22

Both Sides)

prings

(Both Sides)

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See =PROD-

UCT SPECIFICATIONS"). If tires are

over or underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

•Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise ()ne side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom Edge of Bottom Edge

M _ of Mower To

ower IO

Ground _ __ Ground

Suspension

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so that

the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

•To raise front of mower, loosen nut "F'

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

•When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

•Recheck side-to-side adjustment.

Mandrel

Both Front Links Should be Equal in Length

Nut"F"_ _ Nut=E"

Trunnion f

TO REPLACE MOWER BLADE DRIVE

BELT (See Illustration Next Page)

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

•Install new belt in reverse order of

removal.

•Make sure belt is in all pulley grooves

and inside all belt guides.

•Install mower in reverse order of

removal instructions

23

Mandrel Idler Pulleys

Mandrel

Pulley

TO ADJUST BRAKE

Yourtractor is equipped with an adjustable

brake system which is mounted on the

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in high-

est gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage

parking brake.

•Measure distance between brake oper-

ating arm and nut =A" on brake rod.

• If distanceis other than 1-9/16", loosen

jam nut and turn nut _A" untildistance

becomes 1-9/16". Retighten jam nut

against nut =A".

•Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact your nearest authorized ser-

vice center/department.

With Parking

Brake

"Engage"

Arm

Do Not touch thisnut. Iffurtherbrake adjustment is

necessary contact your nearest authorized service

centerldepartment

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

•Remove mower (See "TO REMOVE

MOWER" in this section of this manual.)

•Remove belt from stationary idler and

clutching idler.

•Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over cool-

ing fan blades.

• Pull belt toward front of tractor and

remove downward from around engine

pulley.

•Install new belt by reversing above pro-

cedure.

u "gier;

ClutchingIdler-- _) J,_

StationaryIdler-...... _@_

Transmission [J

Input Pulley __',,2..

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

•Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

•Start engine and move motion control

lever until tractor does not move forward

or backward.

•Hold motion control lever in that position

and turn engine off.

iWhile holding motion control lever in

p!ace, loosen the adjustment bolt.

Move motion control lever to the neutral

(N) (lock gate) position.

•Tighten adjustment belt securely.

NOTE: If additonal clearance is needed to

get to adjustment bolt, move mower deck

height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

•Loosen the adjustment bolt.

•Move the motion control lever 1/4 to 112

inch in the direction it is trying to creep.

•Tighten adjustment belt securely.

Start engine and test.

•If tractor still creeps, repeat above steps

until satisfied.

24

Motion Control Lever Neutral

Lock Gate

':.. Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require removal

for service or replacement, it should be

purged after reinstallation and before

operating the tractor. See "PURGE

TRANSMISSION" in the Operation section

of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not hori-

zontal (left to right) when wheels are posi-

tioned straight forward, remove steering

wheel and reassemble per instructions in

the Assembly section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-irl or

camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

•Block up axle securely.

•Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

•Repair tire and reassemble.

•On rear wheels only: align grooves in

rear wheel hub and axle. Insert square

key.

•Replace washers and snap retaining

ring securely in axle groove.

•Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

TO START ENGINE WITH A WEAK

BATi'ERY

A, CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from batter-

ies. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE sec-

tion of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor Is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

•Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-

tery, taking care not to short against

chassis.

• Connect one end of the BLACK cable to

the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

•BLACK cable first from chassis and

then from the fully charged battery.

•RED cable last from both batteries.

Positive Terminal Negative Terminal

Washers

Retaining

Rin,

Axle_er Key

(:Wheel Only)

Positive Terminal

25

Battery

Negative Terminal

REPLACINGBATTERY

A, CAUTION: Do not short battery termi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift seat pan to raised position and open

battery box door.

•Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

•First connect RED battery cable to posi-

tive (+) terminal with hex bolt and keps

nut as shown. Tighten securely.

•Connect BLACK grounding cable to

negative (-) terminal with remaining hex

bolt and keps nut. Tighten securely.

• Close battery box door.

Keps Nut......._. Hex Bolt

Positive (Red) Cable Negative (Black) Cable

Battery Box

Door

TO REPLACE HEADLIGHT BULB -

•Raise hood.

•Pull bulb holder out of the hole in the

backside of the grill.

•Replace bulb in holder and push bulb

holder securely back into the hole in the

backside of the grill.

•Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or pre-

vent it from starting.

•Check wiring. See electrical wiring dia-

gram in the Repair Parts section

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

•Raise hood.

•Unsnap headlight wire connector.

•Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

•To replace, reverse above procedures.

H._ Headlight

Wire

Connector

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems,

which are being done at the customers

expense, may be performed by any non-

road engine repair establishment or indi-

vidual. Warranty repairs must be per-

formed by an authorized engine manufac-

turer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

•With engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to

fast position.

•Check to see if hole in throttle lever and

hole in speed control bracket are

aligned.

•If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

•Pull throttle cable up to remove slack

and tighten cable clamp screw. Remove

alignment pencil or drill bit.

26

TO ADJUST CARBURETOR

The carburetor has been preset at the fac-

tory and adjustment should not be neces-

sary. However, minor adjustment may be

required to compensate for differences in

fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of fuel

to the engine giving aleaner fueVair mix-

ture. Turning the adjusting needles out

(counterclockwise) increases the supply of

fuel to the engine giving a richer fuel/air

mixture.

IMPORTANT: Damage to the needles and

the seats in carburetor may result if nee-

dle is turned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

•Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

•Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift]motion control lever in

neutral (N) position.

•Idle soeed settina -With throttle control

lever in slow position, engine should

idle at 1750 RPM. If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is at-

tained.

•Idle fuel needle settina -With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then turn

out (counterclockwise) until engine runs

rough. Turn needle to a point midway

between those two positions.

•Recheck idle speed. Readjust if neces-

sary.

ACCELERATION TEST -

•Move throttle control lever from slow to

fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test

and continue to adjust, if necessary,

until engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed set-

ting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest AUTHO-

RIZED service center/department, which

has proper equipment and experience to

make any necessary adjustments.

Screw

Speed Control

Bracket

Idle Speed

Adjusting

Screw

Throttle Lever

Idle Fuel

Adjusting

Needle

27

Immediatelyprepareyourtractorfor stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_,CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before stor-

ing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. This will allow you to clean it thor-

oughly. Remove all dirt, grease, leaves,

etc. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING" in

the Maintenance section of this manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in the

Service and Adjustments section of this

manual).

•Lubricate as shown in the Maintenance

section of this manual.

•Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

•Touch up all rusted or chipped paint sur-

faces; sand lightly before painting.

BATrERY

•Fully charge the battery for storage.

•After a period of time in storage, battery

may require recharging.

•To help prevent corrosion and power

leakage dudng long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this mar_ual).

•After cleaning, leave cables disconnect-

ed and place cables where they cannot

come in contact with battery terminals.

•If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel

system parts such as carburetor, fuel filter,

fuel hose, or tank dudng storage. Also,

experience indicates that alcohol blended

fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads

to separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage.

•Drain the fuel tank.

•Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products inthe fuel tank or permanent

damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add sta-

bilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the carbure-

tor. Do not drain the gas tank and carbure-

tor if usingfuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See =ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark plug

hole(s) into cylinder(s).

•Turn ignition key to =START" position for

a few seconds to distdbute oil.

•Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season

to another.

•Replace your gasoline can if it starts to

rust. Rust and/or dirt in your gasoline will

cause problems.

•If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

•Cover your tractor with a suitable protec-

tive cover that does not retain moisture.

Do not use plastic. Plastic cannot

breathe, which allows condensation to

form and cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

28

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hard to start

Engine will not turn

over

CAUSE

i •

i"

!e

Out of fuel. •

Engine not "CHOKED" •

properly.

Engine flooded. °

Bad spark plug. •

Dirty air filter. °

Dirty fuel filter. •

Water in fuel. •

Loose or damaged widng. °

Carburetor out of adjust- •

ment.

Engine valves out of •

adjustment.

Dirty air filter. •

Bad spark plug. •

Weak or dead battery. •

Dirty fuel filter.

Stale or dirty fuel. •

Loose or damaged wiring. •

Carburetor out of adjust- °

ment.

Engine valves out of °

adjustment,

Clutch/brake pedal not *

depressed.

Attachment clutch is °

engaged,

Weak or dead battery. •

Blown fuse. •

Corroded battery termi- •

nals.

Loose or damaged widng. °

Faulty ignition switch. •

Faulty solenoid or starter. °

Faulty operator presence °

switch(es).

CORRECTION

Fill fuel tank.

See "TO START ENGINE" in

Operation section.

Wait several minutes before

attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel fil-

ter.

Check all wiring.

See "To Adjust Carburetor"

in Service and Adjustments

section.

Contact an authorized ser-

vice center.

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refillwith

fresh gasoline.

Check all wiring.

See "To Adjust Carburetor"

in Service and Adjustments

section.

Contact an authorized ser-

vice center.

Depress clutch/brake pedal.

Disengage attachment

clutch.

Recharge or replace battery.

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace ignition

switch.

Check/replace solenoid or

starter.

Contact an authorized ser-

vice center.

29

rROUBLESHOOTING CHART

PROBLEM CAUSE

Engine clicks but

will not start

Loss of power

Excessive vibration

Engine continues to

run when operator

leaves seat with

attachment clutch

engaged

•Weak or dead battery.

•Corroded battery termi-

nals.

•Loose or damaged wiring.

•Faulty solenoid or starter.

•Cuffing too much

grass/too fast.

•Throttle in =CHOKE" posi-

tion.

•Build-up of grass, leaves

and trash under mower.

•Dirty air filter.

•Low oil level/dirty oil.

•Faulty spark plug.

• Dirty fuel filter.

•Stale or dirty fuel.

•Water in fuel.

•Spark plug wire loose.

•Dirty engine air

screen/fins.

•Didy/clogged muffler.

•Loose or damaged widng.

•Carburetor out of adjust-

ment.

•Engine valves out of

adjustment.

•Worn, bent or loose blade.

•Bent blade mandrel.

• Loose/damaged part(s).

•Faulty operator-safety

presence control system.

CORRECTION

•Recharge or replace battery.

•Clean battery terminals,

•Check all wiring.

•Checldreplace solenoid or

starter.

•Set in =Higher Cur" posi-

tion/reduce speed.

•Adjust throttle control.

•Clean underside of mower

housing.

•Clean/replace air filter.

•Check oil level/change oil.

• Clean and regap or change

spark plug.

•Replace fuel filter.

•Drain fuel tank and refill with

fresh gasoline.

•Drain fuel tank and carbure-

tor, refilltank with fresh gaso-

line and replace fuel filter.

•Connect and tighten spark

plug wire.

•Clean engine air screen/fins.

•Clean/replace muffler.

•Check all wiring.

•See "To Adjust Carburetor" in

Service and Adjustments

section.

•Contact an authorized ser-

vice center.

•Replace blade. Tighten blade

bolt.

•Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not

corrected, contact an autho-

rized service center/

department.

3O

"ROUBLESHOOTINGCHART

PROBLEM CAUSE CORRECTION

Poorcut-uneven

Mower blades will

not rotate

Poor grass dis

charge

Headlight(s) not

work ng (if so

equipped)

Bakery willnot

charge

•Worn, bent or loose blade.

•Mower deck not level.

•Buildup of grass, leaves,

and trash under mower.

•Bent blade mandrel.

•Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

•Obstruction in clutch

mechanism.

•Worn/damaged mower

drive belt.

•Frozen idler pulley.

•Frozen blade mandrel.

•Engine speed too slow.

=•Travel speed too fast.

! • Wet grass.

•Mower deck not level.

•Low/uneven tire air pres-

sure.

•Worn, bent or loose blade.

•Buildup of grass, leaves

and trash under mower.

•Mower drive belt worn.

•Blades improperly in-

stalled.

•Improper blades used.

•Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

•Switch is "OFP.

•Bulb(s) burned out.

•Faulty light switch.

•Loose or damaged wiring.

•Blown fuse.

•Bad battery cell(s).

•Poor cable connections.

•Faulty regulator (if so

.equipped).

•Faulty alternator.

•Replace blade. Tighten

blade bolt.

•Level mower deck.

•Clean underside of mower

housing.

•Replace blade mandrel.

•Clean around mandrels to

open vent holes.

•Remove obstruction.

•Replace mower drive belt.

•Replace idler pulley.

•Replace blade mandrel.

• Place throttle control in

"FAST" position.

•Shift to slower speed.

•Allow grass to dry before

mowing.

•Level mower deck.

•Check tires for proper air

pressure.

•Replace/sharpen blade.

Tighten blade bolt.

•Clean underside of mower

housing.

•Replace mower drive belt.

•Reinstall blades sharp edge

down.

•Replace with blades listed

in this manual.

•Clean around mandrels to

open vent holes.

•Turn switch "ON".

•Replace bulb(s).

• Check/replace light switch.

•Check wiring and connec-

tions.

•Replace fuse.

• Replace battery.

•Check/clean all connec-

tions.

•Replace regulator,

• Replace alternator,

31

1ROUBLESHOOTING CHART

PROBLEM

Loss of drive

Engine "backfires"

when turning

engine =OFP

CAUSE

•Freewheel control in =dis-

engaged" position.

•Motion drive belt wom,

damaged or broken.

•Air trapped in transmis-

sion during shipment

or servicing.

•Engine throttle control not

set at "SLOW"

position for 30 seconds

before stopping engine.

CORRECTION

•Place freewheel control in

"engaged" position.

•Replace motion drive belt.

•Purge transmission.

• Move throttlecontrol to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

32

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.271080

RED

BATTERY SOLENOID

@

IGNmON SWITCH

_6moN clRcu_ _

OFF G+M+I NONE

,, RUN B+L

RELAY

---e---

NON-REMOVABLEREMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CUPS WERE REMOVED FOR

SERVICING OF UNIT, THEy SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

7

33

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271080

42

24 41

22

2_

/

t

26

I

/

I

q

//

/I

34

ELECTRICAL

THACTOFI - - MODEL NUMBER 917.271080

KEY PART

NO. NO.

1 163465

2 74760412

8 156417

16 161343

19 STD551125

2O 7335O4OO

21 166182

22 4152J

24 4799J

25 146147

26 166180

27 73510400

28 4207J

29 160784

30 140301

31 124211X

32 141226

33 109310X

40 166148

41 71110408

42 131563

43 145673

44 736404OO

45 122822X

52 141940

70 166661

DESCRIPTION

Battery 12 Volt28 Amp

Bolt,Hex Head 1/4-20 unc x 3/4

Case, Battery Mech Hinge

Switch,Intedock N Opn/N Opn

Washer, Lo_k

Nut, Hex, Jam 1/4-20 UNC

Harness, Light Socket (Includea4152J)

Bulb,Light

Cable, Battmy,6 Gauge, Red, 11"

Cable, Battery,6 Gauge, Red, W/16 Wire

Fuse, 15Amp

Nut Keps Haxl/4-20 Unc

Cable, Ground,6 Gauge, I_ack, 12"

Switch, Plunger Normal Op Olive

Switch,Ignition

Nut,IgnitiOn

Cover, Key Switch

Key, Ignition

Harness,

Bolt,Hax Head, Fin. 1/4-L-_x 1/2

Cover,Terminal, Red

Solenoid

Nut Keps Blk Hex 1/4-20 UNC

Ammeter Rectangular

ProtectionWire Loop

Hamess Engine

NOTE: Allcomponentdimensionsgiven in U.S. inches

1|rich = 25.4 mm

35

TRACTOR --MODEL NUMBER 917.271080

CHASSIS AND ENCLOSURES

58 12

31

14 11

" . 4

53

54

6O

3

74

38_ 39

14

36

TRACTOR --MODEL NUMBER 917.271080

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 165583

2 140356

3 17490612

419131216

5 155272

9161917X013

10 STD533710

11 155927

12 145660

13 155936

14 17490608

17 144983X558

18 125938X

25 19131312

26 STD541437

26 145198X55B

29 155217

30 151287X559

31 139976

37 17490508

38 139886

39 139887

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD522507

58 150127

60 72140606

64 154796

74 73680600

140 158418

142 156095

143 154966

144 154207

145 156524

-- 5479J

Chassis Stamping

Drawbar

Screw,Thd. RotL 3/8-16 x 3/4

Washer 13/32 x 3/4 x 16 Gauge

BumperHood/Dash

Dash

Bolt, Cardage 3/8-16 x 1

Panel, Dash, L.H.

Clip "13nnermanGriUeP/t.

Panel, Dash, R.H.

ScrewThdrol 3/8-16 x 1/2

Hood Assembly

Bumper Hood

Washer 13/32 x13/16x 12 Gauge

Nut

Grinew/ClipsMS-558

Lens, Gdlle

Fend/Ftrest Pnt STLT N HID 558

Bracket, Fender Support

Screw Thdrol 5/16-18 x 1/2 Tyt

PivotBreckutAssembly,L.H.

Pivot BrecketAssembly,FLH.

Nut Lockw/Insert 1/4-20 UNC

Washer 9/32 x 7/8 x 16 Ga.

Bracket GrinePickoffLH

"ScrewHexWshd 8-18x7/8

Bracket Grille PickoffRH

Bolt,Fin Hex 1/4-20 UNCx .75

Duct Air Engine P/L LT

Bolt Rdhd Sqnk 3/5-16 UNC x 3/4

Dash Lower STLT

Nut C_ 3/8-16 UNC

Bracket SuspensionFront

Plate ReinforcementSTLT

Bracket SwayberChassis

Bracket Pnt FootrestSTLT

I_:UodPivot Chaesis/Hood

Plug, Button

NOTE: Allcomponentdimensionsgiven inU.S. inches

1inch= 25.4 mm

37

TRACTOR --MODEL NUMBER 917.271080

GROUND DRIVE

156 166

35

62

97

/36

19 _32

'98 30 61

77

29-_. I

.146

52 27

22 16 /"_ . 84

38

TRACTOR - - MODEL NUMBER 917.271080

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO.

1...... Transaxle(See Breakdown) 74 121199X

Hydro Gear Model 319-0650 75 121749X

2 142431 Spring, Return, Brake

3 143995 Pulley,Transaxle 76 STD581075

3 165866 Rod Shift FenderAdjust 77 123583X

10 STD561210 Pin Cotter 118x 1 CAD 73 121748X

14 10040400 Washer LockHWHelical

16 STD541431 NutLockHexW/_ns. 5/16-18 81 165591

Unc

18 STD5,2.3710 BoltFtnHex 3/8-16Uncx1 Gr. 82 165711

5 83 19171216

19 STD541437 NutLockHexW/Wsh 3/8-16 84 165815

Unc 86 71208

21 130564 Knob,Deluxe 1/2o13 87 19212016

145627 Rod, Brake Hydro 88 12000008

24 73350600 Nut, Hex Jam 3/8-16 Unc 89 158388

25 1C6888X Spring, Brake ROd 90 124346X

26 STD551037 Washer 91 74780536

27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 92 74780524

28 145204 ROd,ParkingBrake

29 124236X Cap, ParkingBrake 93 142564

30 130807 Bracket,Transaxle 94 140462

32 74760512 BoltHexHd 5/16`18Uncx3/4 95 144643

34 155071 Shaft, Foot Pedal 96 4497H

35 120183X Beanng, Nylon 97 140469

36 19211616 Washer

37 1572H Pin, Roll 98 73510600

38 131494 Pulley,Idler,Flat 100 19111216

39 STD523727 Bolt 102 141322

40 4470J Spacer, Split 103 73940800

41 165838 Keeper, Belt Idler

42 19131312 Washer 13/32 x 13/16x 12 104 140156

Gauge 105 71070516

43 19111012 Washer 11/32x5/8x12Ga. 106 74780520

47 127783 Pulley,Idler, V-Groove

48 154407 Bellcrank,Clutch 116 72110610

49 123205X Retainer,Belt 144 19111016

50 STD528715 Belt 145 74490540

51 STD541437 NutCrownlock 3/8-16.UNC 150 165850

52 STD541431 Nut, Crownlock 5/16-18Unc 151 1913321(}

53 105710X Link,Clutch 156 166002

55 105709X Spring,Retum, Clutch 157 153236

56 STD523712 BoltHex 3/3-16 x 1-1/4 158 165589

57 140294 V-Belt 159 165494

59 140312 Keeper,Center Span 160 19292016

61 17490612 ScrewThdroL 3/8-16x3/4Ty. 161 "72140406

TT

62 88&3R Cover, Pedal 162 73680400

63 140186 Pulley,Engine 163 74780416

64 71170764 BoltHex 7/16-20x4Gr. 5 164 19091010

65 STD551143 Washer 165 165623

66 154778 Keeper Belt Engine Hydro 166 166880

70 134683 Keeper BeltEngine 168 165492

71 140158 StrapTorqueLhHydm 15/20"T 169 165580

72 19132012 Washer 13/32 x 1-1/4 x 12

Gauge

73 156347 StrapTo[queRhHydro 18/20"T

NO. DESCRIPTION

Spacer,Split

Washer 25/32 x 1-1/4 x 16

Gauge

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16

Gauge

Shaft Asm. Cross Tapered650

20

SpringTorsion T/A

Washer 17/32 x 3/4 x 16Ga.

Unk Transaxle 0650 LT/YT/STLT

Bushing

Washer 21132x 1-1/4 x 16 Ga.

Ping Klip #5304-62

Console, Shift

Nut Belf-Thd Wsh-hd 1/4 Zinc

Bolt fin Hex 5/16-16 Uric x 2.25

Bolt Fin Hex 5/16-18 Unc x 1-

1/2

Line Fuel Hydro 4"

Fan, Hydro 7"

Control BypassHydro 20" Tires

Reta_P_rSpdng 1" Zir_JCed

Keeper Bolt Rh Hy_m 0750.

13/20"

Nut Keps Hex 3/6-16 UrK;

Washer 11/32x3/4 x 16Ga.

Washer Bellville .501D x 1.50D

Nut Hex Jam Toplock 1/4-20

Unf

Arm, ControlHydro

Screw Cap Hex 5/16 x 18 x 1

Belt Fin Hex 5/16`18 Uricx 1-

114

Bolt Rdhd Sqneck 3/6-16 x 1.25

Washer 11/32 x 5/8 x 16 Ga.

Bolt Hex FLGPID 5/16-18 x Gr 5

BushingBellcrankGrd Drive

Washer 13/32 x2 x 10Ga.

Washer Srrted 5/161D x 1 .125

Bolt Shoulde_5/16-18 unc-2A

Bracket ShiftMount

Hub TaperedFlange ShiftLT

Washer 29/32 x I-1/4 x 16 Ga.

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr

5

Nut Cmwnlock114-20Unc

Bolt Hex Rn 1/4-20 Uric x 1 Gr5

Washer 5/8 x .281 x 10 Ga.

Bracket Pivot Leve_"

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening Cross Shf

STLT/CRD

NOTE: All componentdimensionsgivenin U.S. inches

1Inch = 25.4 mm

39

TRACTOR - -MODEL NUMBER 917.271080

STEERING ASSEMBLY

1

_ 44

47

65

30

4O

TRACTOR - - MODEL NUMBER 917.271080

STEERINGASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139766

2 154427

3 156483

4 157473

562661-1

6 121748X

7 19272016

8 12000029

9 3366R

10 156438

11 STD551137

13 154779

15 73901000

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17490612

30 STD561210.

32 13O465

36 155099

37 152927

38 139769

39 19133808

40 STD541537

41 100711L

42 145054

43 121749X

44 153720

46 121232X

47 6855M

51 STD541431

54 74780520

62 156594

63 STD523710

65 154780

66 1544O4

67 74781044

68 154429

79 19132012

80 .74950612

SteeringWheel

AxleAssemblySTMP Dropped STL

SpindleAssembly,L.H.

SpindleAssembly,R.H.

Bearing, Race,'rhrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring,_ip

Bearing,SteeringColumn

DreglinkExtendedStamped

Washer,Lock

Bearing AxleSTLT/GT

Nut, Lock, Range 5/8-11 UNC

ShaftAssembly,Steering

Washer,Thrust .515 x .750 x .033

Support,Shaft

Screw Hex Wshd Torx

Pittman Shaft Assembly

Bracket, Steering

Bushing,Link, Drag

Gear, Sector

Washer 13/32 x 7/9 x 16 Gauge

Screw, Thd,, Roll. 3/8-16 x 3/4

Pin

Red,'l'_

Bushing,Steering

Screw

Insert, Steedng Wheel

Washer 13/32 x 2-3/8 x 8 Gauge

Gdpco Nut

Adaptor,SteeringWheel

Boot, SteeringShaft

Washer 25/32 x 1-114x 16 Gauge

ExtensionShaft Steering LR.LT

Cap, Spindle

F_ng, Grease

Nut LockHex w/Ins. 5/16-18 UNC

Belt FinHex 5/16-18 UNC x 1-1/4

Kit SteeringAsm Service

Bolt,Rn He:<3/8-16 UNC x 1 Gr 5

SpacerAxla

Bearing Arm Pittman

Belt, Fin Hex 5/3-11 UNC x 2-3/4

Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga.

Belt Hex Nylon3/8-16 x3/4

NOTE: All componentdimensionsgivenin U.S. inches

1inch = 25.4 mm

41

TRACTOR -- MODEL NUMBER 917.271080

ENGINE

40

4

33

29

OPTIONAL EQUIPMENT

Spark Arrester

42

ENGINE

TRACTOR - - MODEL NUMBER 917.271080

KEY PART

NO. NO. DESCRIPTION

1 162156

2 17720410

9......

4 159420

14 13280328

15 13200300

16 STD551237

23 159880

29 137180

31 109202X

32 158990

33 123487X

35 17490512

37 137040

38 .......

40 124026X

44 17490412

46 19091416

62 STD551131

77 19101216

79 M740108025

80 74760508

81 128861

NOTE:

Control,Throttle

Screw, Hex Head, Thread Cutting 1/4-20 x 5/8

Engine (See Breakdown)

KohlerModel CV16-43519

Muffler

Nipple,Pipe 3/8 NPTx3-1/2

Elbow,Standard 90o,3/8-16 NPT

Washer

Shield Brn/DbrGuard

Arrestor,Spark

Tank, Fuel

Cap Assembly,Fuel Sears, Vented

Clamp, Hose

Screw Thdrol5/16-18 x 3-4 Tyt

Line, Fuel

Plug, Oil Drain (Order From Engine Manufacturer)

Bushing,Snap, Fuel Line

Screw, Hex Washer Head, Thd., Roll.1/4-20 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Washer, Lock

Washer 5/16 x3/4 x 16 Ga.

BoltHex

Bolt Hex Hd 5/16-18 Uoc x 1/2

Nut Flange 1/4-20 StarterNut

All componentdimensionsgivenin U.S. inches

1 inch = 25.4 mm

43

TRACTOR -- MODEL NUMBER 917.271080

SEAT ASSEMBLY

!

J

KEY PART

NO. NO.

I 140123

2 140551

3 STD523710

4 19131610

5 145006

6 STD541437

7 124181X

8 17490616

9 19131614

10 155925

11 166369

12 121246X

KEY PART

DESCRIPTION NO. NO.

Seat 13 121248X

Bracket, Pivot, Seat 14 72050412

Bolt 15 134300

Washer 13/32 x 1 x 10 Gauge 16 121250X

Clip, Push-In Hinged 17 123976X

Nut 21 153236

Spring,Seat 22 STD541431

Screw,Thd., Roll 3/8-16x 1 24 19171912

Washer 13/32 x 1 x 14 Gauge

Pan, Seat EmbossQCK Conn. 25 127018X

KnobSeat

Bracket,Switch Mounting

DESCRIPTION

Bushing,Snap

Bolt,Carriage 1/4-2Ox 1-1/2

Spacer, Split .28 x .88

Spring

Lccknut,Flange 1/4 Grade 5

Bolt, Shoulder 5/16-18 UNC

Nut

Washer 17/32 x 1-3/16 x 12

Gauge

Bolt, Shoulder 5/16-18 x .62

NOTE: All component dimensions given in U.S. inch-

esl inch = 25.4 mm

44

DECALS

TRACTOR - - MODEL NUMBER 917.271080

2

21 6 3

13 10

416

2O

11

PART

NO. NO.

1 156811

2 139769

3 1632OO

4 1632(_

6 133644

8 166887

9 1632O4

10 156439

11 169210

12 146046

14

8

DESCRIPTION

Decal, Oper. Instr.

Cap Wheel Steer Opp Sears

Decal, Hood, R.H.

Decal, Hood, L.H.

Decal, Customer Maintenance

Decal, Deck Mower EZ3

Decal, Fender, Craftsman

Decal, Fender Danger "

Decal, Drawbar Cntrl Mvt Hyd Lt

Decal, V-Belt Ddve Schematic

KEY PART

NO. NO.

13 163262

14 160396

16 138047

20 149516

21 163205

- - 138311

- - 154515

- - 154516

-- 167094

-- 167095

12

DESCRIPTION

Decal, Dash Pnl

Decal, V-Bait Schematic

Decal, Battery Diehard

Decal, Battery Dngr/Psn Eng

Decal, Fender Auto Seers

Decal, UricHandle

Pad Footrest LH STLT

Pad FootrestRH STLI_

OwneCsManual, English

Owner'sManual, Spanish

WHEELS & TIRES

4,10

11

KEY PAl:n"

NO. NO. DESCRIPTION

1

2

3

4

5

6

7

8

9

10

11

°*

59192 Valve Cap, Tire

65139 Stem, Valve

1(_222X Tire, Front

59904 Tube, FrontTire

(Not Provided, Service Item Only)

106732X427 Rim, Front

278H Fitting, Grease (Front Wheel Only)

9040H Beadng, Range (FrontWheel Only)

10610ex427 Rim, Rear

122062X Tire, Rear

7152J Tube, Rear Tire

(Not Provided, Service Item Only)

104757X Cap, Axle

144334 Sealant, Tire lOoz.

NOTE: Allcomponentdlmension_given in U.S. inches

1 inch =25.4 mm

45

TRACTOR - - MODEL NUMBER 917.271080

LIFTASSEMBLY

28 27

23

3O

2O

7

65

2O

15

46

TRACTOR --MODEL NUMBER 917.271080

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly

2 159471 Shaft Assembly, Lift

3 10576-/X Pin, Groove

4 12O00002 E-Ring

5 19211621 Washer 21/32 x 1 x 21 Gauge

6 120183X Beadng, Nylon

7 125631X Grip, Handle, Fluted

8 122365X Button,Plunger, Red

11 139865 Link, Lift, LH.

12 139866 Link, Lift, R.H.

13 STD624008 RetainerSpring

15 127218 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC

17 130171 Trunnion

18 73800800 Locknut, Hex, with Washer Insert 1/2-13 UNC

19 139868 Arm, Suspension, Rear

20 163552 RetainerSpring

23 11(_07X Nut, Special

24 19131016 Washer 13/32 x 5/8 x 16 Guauge

25 2876H Spring

26 STD560907 Pin Cotter 3/32 x 1/2

27 126971X Rod, Adjust, Lift

28 73350600 Nut, Hex, Jam 3/8-16 Unc

29 1380o-'7 Knob, InfiniteHeight Adjustment

30 150233 Trunnion, IntHeight

31 1403Q2 Bearing, Pvt, Lift Sphedcal

32 73540600 Nut, Crowniock 3/8-24

36 155097 PointerHeight Indicator

37 123gGSX Plug Hole BIk 1.485/1.515

38 17490512 ScrewThdrol5/16-18 x3/4

40 19112410 Washer 11/32 x 1-1/2 x 10 Ga.

41 155098" Indicator Height SUt

49 145212 Nut Hex Range Lock

50 110452)( Nut Push Phos & Oil

NOTE: Allcomponentdimensior_ given in U.S. inches

1 inch = 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.271080

MOWER DECK

58

>21

\2

16

18

13_

10..-_

9_

21 22

\

28 \

29

24

26

27

48

TRACTOR --MODEL NUMBER 917.271080

MOWER DECK

KEY PART

NO. NO.

1 144393

2 STD533107

3 138017

4 138440

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

17 72110610

18 72140505

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 19131316

40 STD541437

41 133551

43 140083

44 140088

45 STD624003

46 137729

48 133944

49 155066

50 131340

51 STD541410

52 139888

53 131845X900

54 133943

55 155046

56 122052X

KEY PART

DESCRIPTION NO. NO.

Mower Housing 58 140086

Bolt 59 141043

BracketAssembly,Sway Bar, 67 162113

Front 68 144200

BracketAssembly,Sway Bar 71 142427

Retainer Spring 72 131870

Arm, Suspension, Rear 73 127847

Bolt, Hex 3/8-24 x 1.25 Grade 8 74 121748X

Washer, Lock

Washer, Hardened 75 12000029

Blade, Mulching 76 128903

Bearing, Ball

ShaftAssembly, Mandrel,Vented 77 127845

(Includes Key Number6) 78 160570

Housing, Mandrel,Vented 79 127498

Bearing, Ball,Mandrel 80 153701

Stripper, Vented Mower Deck 81 73350600

Bolt, Carriage 3/8-16 x 1-1/4 82 142028

Bolt, Carriage 5/16-18 x 5/8 83 120958X

Bolt, Shoulder 84 156084

Baffle, Vortex 85 72140618

Nut Crownlock5/16-18 UNC 92 STD541437

Stiffener Bracket 101 136420

Bracket, Deflector 102 71161010

Cap, Sleeve 103 19061216

Spring, Torsion,Deflector 104 STD551110

Nut, Push 105 160793

Shield, Deflector 106 2029J

Washer 11/32 x 5/8 x 16 Gauge 111 155197

Rod, Hinge 112 155198

Screw Thd RollingWase Head 113 17490512

Washer, Spacer 114 73510500

Pulley,Mandrel 115 72110504

Nut, Topiock,Ranged 116 48981-1

Belt 117 165746

Faster, ChristmasTree 118 73930600

Pulley,Idler,Rat 119 19121414

Washer 13/32x 13/16x 16 121 143723

Gauge • 128 153390

Nut Crownlock3/8-16 UNC 129 19131312

Rod, Pivot,withNibs 130 STD523710

Rod,Clutch, Secondary,with

Nibs 131 STD533710

Guard,Mandrel, LH.

Retainer 132 19132203

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened 141 6266H

RollerAssembly, Cam Follower -- 130794

Bolt,Shoulder #10-24 Grade 5

Locknut

Bolt,Shoulder 5/16-18 UNC - - 145411

ArmAssembly,Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

DESCRIPTION

Spdng,TorsionBrakes

Guard, TUV Idler

KnobCustom Oval

V-Belt

Rod,Clutch,Primary,with Nibs

Spring,Return

Arm, Clutch,Secondary

Washer 25/32 x 1-5/8 x 16

Gauge

Ring,Klip

Belt, Shoulder 3/6-16 UNC x

1.44

Keeper, Spdng

LeverAsm. ClutchPd P/t.

Bushing,Large, Brass

Spdng,Mower Clutch

Nut, HexJam 3/8-!6 Unc

Trunnion,Adj.

Washer Sinterad

Keeper Belt IdlerFixed

Bolt Carriage 3/8-16 x 2-1/4

Nut

MulcherCover

Screw

Washer #10

Washer,Lock

Latch Assembly,Bagger

Nut,Weld

Bracket,Gauge, Wheel LH.

Bracket,Gauge, Wheei R.H.

Screw Thdrol 5/t6-18 x 3/4

Nut, Hex, Keps 5/16-18 UNC

Bolt, Carriage 5/16 UNC x 1/2

Belt, Shoulder

Wheel, Gauge

Nut,Centeriock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Bracket

Washer Felt

Washer 13/32 x 13/16 x 12 Ga.

Bolt, Fin Hex 3/6-16UNC x 1 Gr.

5

Belt, RDHD SQNK 3/8-16 UNC x

1

Spacer Washer 13/32 I.D. x 1-

3/80.D. x 1/4

Washer Thrust .75 x 1.230

Mandrel Assembly (IncludesKey

Numbers6-10, 12-15, 31 and

32)

Mower Deck, Complete

(Standard Deck, Order

Separately Mulcher Plate and

Gauge Wheel Components, Key

Nos. 101-106 and 111-121)

NOTE: AMcomponentdimensionsgivenin U.S.inches

1ioch = 25.4 mm

49

TRACTOR - - MODEL NUMBER 917.271080

HYDRO GEAR TRANSAXLE -- MODEL NUMBER 319-0650

58

28

59

91

23

19

4

35

5O

TRACTOR - - MODEL NUMBER 917.271080

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142930 Housing,Lower 43 142884 Washer 7/16 x 7/8 x .060

2 142931 Assembly,Upper Housing 44 150829 Differen_alAssembly

3 142932 Seal, Up 52 142991 Washer 3/4 x 1.5 x .13

4 142928 Ring, Wire Retaining 53 142961 Seal .75 x 1.25 x .250

5 142933 Ring, Retaining 56 142963 Shaft, Input

6 142934 Beadng, ShaftBall 58 142964 Bolt 1/4-20xl.38

7 142935 Bearing,Cradle 59 142965 Pin .50D x .43 ID x .750

8 150771. Beadng,'l_rust 30x52x13 62 142966 Arm, Control

9 142937 Swashplate, Variable 63 142967 Puck, Dampener

13 1429Q8 Block,CyllnderAasembly 64 142920 Set Screw

14 142939 Ann, Trunnion 68 142969 Swing

15 142940 Seal, Up 69 144610 Stud 5/16-24

17 142941 Guide, Slot 83 142971 JackshaftAssembly

18 150772 Shaft, Motor 85 150806 Jackshaft

19 150773 Bearing,Thrust 42x68x16 88 142973 Screw, Cap

23 142944 Block,CylinderAssembly 89 142974 Washer 7/16 x I x 1/2

24 142945 Seal, Up 10 x 25 x 7 90 142975 Sleeve Beadng

25 142946 Actuator,Bypass 91 142976 Seal, Wiper

26 150774 Center SectionAssembly Kit 92 142977 Spring, Block

27 142948 Seal, Up 26x42x8 93 142978 Washer,BiockThrust

28 142949 Ring, Retaining 113 142917 Cap, Vent Assembly

29 142950 Washer 26 x 35 x 1 114 142918 Fiffing,O-RingAsearhbly

30 150787 Plate, Bypass 119 142980 Spacer

34 142951 OHFilter Bement 134 144607 Nut, Castle 5/16-24

35 142952 Arm, Bypass 135 144608 Pin, Cotter

36 142953 Ring, Retaining 139 150775 Spdng, Compression

37 142954 Arm,Actuating 140 150776 Nut, Hex 5/16-24

38 142955 Pin, Actuating

39 150777 Boft 5/16-24 x 1-3/4 NOTE: All componentdimensionsgivenin U.S. inches

40 150778 Loclmut,Hex 5/16-24UNJC 1 inch=25.4mm

41 142958 Brake Rotor/StatorKit

51

TRACTOR - - MODEL NUMBER 917.271080

KOHLERENGINE-MODELNUMBERCV16S,TYPENUMBERPS-43519

CYLINDER HEAD, VALVE AND BREATHER J

12 11 1_

t4

20--_S'

CRANKCASE [

I

_--14

52

TRACTOR - - MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

CYLINDER HEAD/VALVE/BREATHER

KEY PART

NO. NO.

CRANKCASE

3

4

5

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25-351-01

12-755-81

12-041-01

12-041-02

12-041-03

12-411-01

12-041-10

12-017-01

12-017-02

12-016-01

12-016-02

X-75-23

12-318-19

25-186-01

12-599-03

M-0640034

12-089-01

12-173-O1

12-755-03

12-468-05

12-112-13

12-086-15

X-426-9

12-326-03

M-0645020

12-096-07

M-0545010

12-018-01

12-402-02

KEY PART

DESCRIPTION NO. NO.

Lifter, valve (2) 1

Kit,cylinderhead (Includes3-17) 2

Carburetor gasket(2) 3 12-445-02

Air cleanerbase gasket 4 M-0839025

Exhaustmaniford gasket 5 12-380-17

Rod, push (2) 6 12-755-49

Gasket, cylinderhead 7 12-089-81

Valve, intake(Std.) 8 12-422-08

Valve, intake(,25) 12-422-09

Valve, exhaust(Std.) 12-422-10

Valve, exhaust(.25) 12-422-11

Plug, allenhd. pipe 1/8 12-422-12

Cylinder Head 12-422-13

Arm, rocker(2) 12-422-07

Pivot,rockerarm (2) 9 12-144-27

Screw,hex.flange M6xl,0x34 (2) 10 12-874-07

Spring,valve (2)

Cap, valve spnng(2) 24.;874-11

Kit,retainer(2) 12-874-08

Washer, plain 13/32 12-874-09

Spacer,head boltexhaustport 11 12-018,.G2

Screw, hex.flange M10x1.5x81 12 12-108-07

(5) 12-108-08

Clamp, hose (2) 12-108-09

Hose, breather 13 12-067-0.5

Screw, hex.flange M6x1.0x20 12-067-06

(5) 14 12-380-01

Cover, valve w/nipple 15 12-043-05

Screw,hax. flange M5x0.8xl0 16 M-0631005

Retainer, breatherreed 17 12-144-02

Reed, breather 18 52-139-69

19 12-755-64

21 X-25-102

22 12-032-01

23 SM-0631015

24 12-154-05

DESCRIPTION

12-032-03 Seal, crankshaft

Block,cylinder(Use Short Block 12 522 18)

Strap, lifting

Screw, hex. flange M8xl "25x25

Dowel, locating (4)

Kit,camshaft(Includes7,8)

Spdng,actuating

Shim,camshaft (A.R.) blue

Shim,camshaft (A.R.) red

Shim,camshaft (A.R.) yellow

Shim,camshaft (A.R.) green

Shim,camshaft (A.R.) gray

Shim,camshaft (A.R.) black

Shim,camshaft (A.R.) white

Shaft. balance

Pistonw/Ring Set (Std.)

(Includes11-12)

Pistonw/Ring Set (.08)

Pistonw/Ring Set ('25)

Pistonw/Ring Set (,50)

Retainer,pistonpin(2)

RingSet (Std.)

RingSet ('25)

Ring Set (.50)

ConnectingRod (Std,)

ConnectingRod (.25)

Pin, govemor regulating

Gear, governor assembly

Washer, plain6ram

Shaft, governorgear

Plug,cup

Kit,gov.cress shaftw/clip

(Includes24)

washer, plain 1/4

Seal, governorcrossshaft

Washer, plain6rnm

Clip, hitchpin

53

TRACTOR - - MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

IGNITION /ELECTRICAL I

_-- 23

22 _ -- 6

/..

I-- 10

--tt

1! .4

AIR INTAKE I

8

\

11

k_

f_mJ

fo.._€

BLOWER HOUSING AND BAFFLES I

45

_/,/s

0---7

54

TRACTOR - - MODEL NU MBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

IGNmON/ELECTRICAL

KEY PART

NO, NO. DESCRIPTION

1 12.086-14

2 12-468-03

3 24-162-03

4 M-0639016

6 12-157-03

7 41-403=09

8 X-22-11

9 2366O2

10 X-42-15

11 12-025-35

12 41-155-02

13 M-0548025

14 12-085=01

15 12-132-02

16 )(-728-1

17 M.0545010

18 12-584-08

19 12-452-02

20 12-086-35

21 M-0461013

22 12-584-12

23 25-086-47

Screw, hex. flange MIOx1.5x46

Washer, plain 3/8

Screen, grass

Screw, hex.flange M6x1.0x16

(6)

Fan

Regulator,rectifier

Washer, lock(2)

Connector

Key

Flywheel

Connector(4 contact)

Screw,hex. cap M5x0,8x25 (2)

Statorassembly -15 amp

Spark Plug

Clip, cable

Screw,hex. flangeM5x0.8xl0

(2)

Module,ignition

Terminal

Screw,hex. socketM5xO,8x20

(2)

Screw, pan head M4.2x13 (2)

Module,speed advance

Shoulder M6X1.0X16 (4)

NOT ILLUSTRATED

25-518-29 Lead

25-518=05 Lead

12-176-36 Harness

X-25-5 Washer, plain5/16"

12.155-02 Connector

23-517-03 Clip Cable

BLOWER HOUSING & BAFFLES

KEY PART

NO. NO. DESCRIPTION

1 M-0545010 Screw, hex.flange M5x0.8xl0

(8)

224-463-10 Washer, plain 1/4

3 12-146-07 Plate, blower housing

4 24-086-18 Screw, phillipho M4x0.7 X8 (2)

5 24-096-05 Cover, pinion

6220534 Washer, plain 5/16 (2)

7 12-027-54 Housing, blower

8 12-063-10 Baffle,intake side

9 25-154-02 Clip, mounting(3)

10 12-086-37 Screw,captive washerM5 X0.8

X20 (3)

11 M-0645016 Screw, hex. flange M6xl.0xl 6

(2)

12 12-O63-08 Baffle, cylinderhead

13 12-063-09 Baffle, cylinder

NOT ILLUSTRATED

X-25-g2WASHER, PLAIN 3/16' (2)

AIR INTAKE/FILTRATION

KEY PART

NO. NO. DESCRIPTION

1

2

3

4

5

6

7

8

10

11

25-341-03 Knob, air cleanercover

12-096-24 Cover, aircleaner

12-083-12 Precleaner, element

12-083-10 Kit air clearer element

(includes5,7)

1230046 Seal 3/4"

12-100-01 Wing Nut

12-032-11 Seal 1-7/16"

12=094-07 Base, airclaaner(Includes

10,11)

12-072-04 Stud, mountingplate

M6X1.0X75

12-086-01 Screw,#10 Hi-Lo thread form-

log (2)

f2-041-02 Gasket, aircleaner

NOT ILLUSTRATED

12-113-53 Decal, air claaner

55

TRACTOR - - MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

STARTINGSYSTEM I

o

3--

o

O

°ll

G

ENGINE CONTROLS I

_ld( ,

1t

OIL PAN/LUBRICATION I

2

_°-- 13

1-- I

O--4

E_

S--

s-_ _ 22-

18"_.__..._ TM

0_11

56

TRACTOR - - MODEL NU MBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

STARTING SYSTEM

KEY PART

NO. NO.

1 M.O839070

2 25-098-O5

3 12-755-54

4 12-227-06

5 12-170-05

6 12-221-bl

7 12-227-13

8 12-211-01

DESCRIPTION

Screw, hex. flange M8x1.25x70

(2)

Starter assembly (Includes 3-8)

Kit, drive end

Cap, drive end

Armature

Kit,brush& spdng

Cap, commutatorend

Bolt,hex. flange 1/4-20x4-5/8 (2)

OIL PAN/LUBRICATION

KEY PART

NO. NO. DESCRIPTION

1 12-038-01

2 25-755-13

3 12-153-03

4 12-153-02

5 12-123-04

6 M-0545020

7 12-153-01

8 25-t 62-07

9 12-096-03

10 M-0545016

11 25-462-09

13 52-050-02

14 X-75-10

15 12-393-01

16 12-153-06

17 12-096-34

18 M-0545016

19 12-032-03

20 24-086-16

21 24-086-17

22 12-199-53

Dipstickassembly(Includes2-8)

Kit,oilfillcap (Includes3)

O-Ring,oil fillcap

O-Ring, upperoil filltube

Tube, oilfill

Screw, hex. flange M5xO.8x20

O-Ring, _oweroilfilltube

Screen, oilpickup

Cover,oilpickupscreen

Screw, hex. flange M5xO.8x16

Valve, oilpressurerelief

Filter,oil

Plug, sq. hal.solid3/8

Pump, oil assembly

O-Ring, oilpumpcover

Cover, oil pump

Screw, hex. flange M5xO.8x16

(3)

Seal, oil (P.T.O.end)

Screw, hex. flange

MSx1.25x45 (11)

Screw, hex. flange M8x1.25x45

Assembly,Pan, oil(Ind. 11,15-

16)

ENGINE CONTROLS

KEY PART

NO. NO.

1 12-079-07

2 12-237-01

3 M-0664G20

4 24-086-43

512-536-10

6M-0443025

7 M-0443020

812-089-11

9 12-089-23

10 12-089-24

11 12-755-83

12 12-100-07

13 52-211-04

14 12-090-28

15 25-158-08

16 12-07901

17 251158-11

DESCRIPTION

Unkage, choke

Clamp, cable

Screw, lobed socket M6xt.0x20

(2)

Screw,hex. flange

Control, speed assembly

(Includes6,8,9)

Screw, pan heed M4x0.7x25

Screw, pan heed M4x0.7x20

Spring, choke(2)

Spring, chokereturn

Spring, govemor

Kit,governorlever (includes 12-

14)

Nut, hexflange 1/4 - 20"

BOIL1/4- 20 X 1"

Lever, governor

Bushing,thro_e linkage

Unkage, throttle

Bushing,throttlelinkage

57

TRACTOR --MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

CRANKSHAFT I

%j6

FUEL SYSTEM I

/13

3

58

TRACTOR - - MODEL NUMBER 917.271080

KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519

FUEL SYSTEM

KEY PART

NO. NO.

1 M-0641060

3 X-22-11

4 M-0629116

512-853-95

6 12-041-02

7 12-053-95

8 12-O41-01

9 12-265"04

10 47-154-01

11 X-426-09

12 25-353-10

13 25050..02

NOT ILLUSTRATED

12-757-02

12-757-03

12-041-01

12-041-02

12-041-05

12-041-06

12-032-06

12-757-33

12-041-06

12-454-01

25-452-20

12-454-03

M-0561010

M-0645020

CRANKSHAFT

KEY PART

DESCRIPTION NO. NO.

Nut, hex. flange M6xl.0 (2) 1 12-014-37

Washer, star 1/4 2 12-139-01

StudM6x1.0x116 (2)

Kit,carburetorw/gasket

(Includes6,7,8 qty 1

12-454-01, 25452-20) EXHAUST

Gasket, aircleaner

Carburetorassembly KEY PART

(For informationonly not NO. NO.

availableseparately)

Gasket, carburetor(2) 1 25-072-04

Deflector,heat 2 12-041-03

Clip cable 4 12-126-11

Clamp, hose (2) 5 12-445-06

Line, fuel 9" 6 M-0645025

Filter,fuel

Kit,float

Kit,carburetor repair

Gasket, carburetor

Gasket, air cleaner

Gasket,bowl

Gasket,bowl screw

Seal, solenoid

Kit,solenoidrepair

Gasket,bowl screw

"lie,wire

Terminal

"l'iecable

Screw, thread forming

M5XO.8XIO

Screw, hex. flange M6XI.0X20

(2)

12-522-18

12-755-82

DESCRIPTION

Crankshaft (Includes2)

Plug, cup

DESCRIPTION

Stud(2)

Gasket, exhaust manifold

Bracket, muffler

Strap, lifting

Screw, hex.flange M6xl.0x25

(2)

Short Block

Gasket Set

59

60

61

62

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

I""

SIGHTING

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

O_

I

Operate your Tractor up and down the face of slopes (not I

arseter than 15°) never across the face. Make turns gradu- I

illy to prevent tipping or loss of control. Exercise extreme

ca_tlon when changing direction on slopes.

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOME SM (1-800-469-4663)

Para pedir servicio de reparaci6n a domicilio

1-800-676-5811

In Canada for all your service and parts needs call

Au Canada pour tout le service ou les pi_ces

1-800-665-4455

For the repair or replacement parts you need:

Call 6 am-11 pm CST, 7 days a week

PartsDirectsa

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio

1-800-659-7084

For the location of a Sears Parts and Repair Center

in your area:

Call 24 Hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance

Agreement or to inquire about an existing Agreement:

Call 9 am-5 pm, Monday -Saturday

1-800-827-6655

HomeCentralSM

k,= •

167094 Rev. 1 06.13.99 RH Printed in U.S.A.