Carrier 24ABR318A0030010 User Manual A/C UNIT Manuals And Guides L0610772
CARRIER Air conditioner/heat pump(outside unit) Manual L0610772 CARRIER Air conditioner/heat pump(outside unit) Owner's Manual, CARRIER Air conditioner/heat pump(outside unit) installation guides
User Manual: Carrier 24ABR318A0030010 24ABR318A0030010 CARRIER A/C UNIT - Manuals and Guides View the owners manual for your CARRIER A/C UNIT #24ABR318A0030010. Home:Heating & Cooling Parts:Carrier Parts:Carrier A/C UNIT Manual
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to the Expertg[ rn Installation Instructions TABLE OF CONTENTS PAGE SAFETY CONSIDERATIONS INSTALLATION ....................... INSTALLATION Equipment Check Install on Solid Pad ...................... 3 Step 3 - Clearance Requirements 3 Step 4 - Operating Ambient Step 5 - Install TXV ......................... Step 6 - Make Piping Connections Step 7 - Make Electrical Step 8 - Compressor Step 9- Install NOTE: Read installation. the entire dense coil instruction guard option manual before starting the & Jobsite ............... .................. ...................... Crankcase AND MAINTENANCE 3 .............. ............ Heater Accessories ........................... Charge 3 3 - 4 Connections Electrical Step 12 - Final Checks with 3 - 10 Step 2 - CARE *Shown 2 Step 1 - Step 11 - Check A05341 ............. .............................. Step 10 - Start-Up Fig, 1 - 24ABR* 2 RECOMMENDATIONS ......................... .......................... ...................... ............. .............. 4 - 7 7 - 8 8 8 8 - 9 10 10 10 SAFETY CONSIDERATIONS Improperinstallation,adjustment, alteration,service, maintenance, orusecancause explosion, fire.electrical shock, or otherconditions whichmaycause death, personal injury,or property damage. Consult aqualified installer, service agency, or yourdistributor or branch forinformation or assistance. The qualified installer oragency mustusefactory-authorized kitsor accessories when modifying thisproduct. Refer totheindividual instructions packaged withthekitsoraccessories when installing. Follow allsafety codes. Wear safety glasses, protective clothing, andworkgloves. Usequenching clothforbrazing operations. Havefire extinguisher available. Readtheseinstructions thoroughly andfollowallwarnings or cautions included in literature andattached totheunit.Consult localbuilding codes andNational Electrical Code (NEC) forspecial requirements. Recognize safety information. Thisisthesafety-alert symbol Z_S When youseethissymbol ontheunitandin instructions or manuals, bealerttothepotential forpersonal injury.Understand these signalwords;DANGER. WARNING, andCAUTION. These wordsareused withthesafety-alert symbol. DANGER identifies themostserious hazards whichwillresultin severe personal injuryor death. WARNING signifies hazards which couldresultinpersonal injuryordeath. CAUTION is used to identify unsafe practices whichwouldresult in minorpersonal injuryor product andproperty damage. NOTEis usedto highlight suggestions whichwillresult inenhanced installation, reliability, oroperation. INSTALLATION RECOMMENDATIONS NOTE:Insome cases noise inthelivingarea hasbeen traced to gaspulsations fromimproper installation ofequipment. 1.Locate unitaway fromwindows, patios, decks, etc.where unitoperation sound maydisturb customer. 2.Ensurethatvaporandliquidtubediameters are appropriate forunitcapacity. 3.Runrefrigerant tubes asdirectly aspossible byavoiding unnecessary turns andbends. 4.Leave some slackbetween structure andunittoabsorb vibration. 5.Whenpassing refrigerant tubesthrough thewall,seal opening withRTVorotherpliable silicon-based caulk. (See Fig.2.) 6.Avoiddirect tubingcontact withwater pipes, ductwork, floorjoists, wallstuds, floors, andwalls. 7.Donotsuspend refrigerant tubingfromjoistsandstuds witha rigidwireor strap whichcomes indirect contact withtubing.(See Fig.2.) 8.Ensure thattubinginsulation ispliableandcompletely surrounds vapor tube. 9.When necessary, usehanger straps whichare1 in.wide andconform toshape oftubing insulation. (See Fig.2.) 10.Isolate hanger straps frominsulation by usingmetal sleeves benttoconform toshape ofinsulation. NOTE: Avoid contact between tubing and structure OUTDOORWALL-,NDOORWAL 7 ELECTRICAL SHOCK HAZARD Failure tofollowthiswarning couldresult inpersonal injuryordeath. Before installing, modifying, orservicing system, main electrical disconnect switchmustbe in theOFF position. There maybemore than1disconnect switch. Lockoutandtagswitch withasuitable warning label. SU LATION___ VAPOR TUBE THROUGH THE WALL _,..._JOIST HANGER STRAP (AROUND VAPOR TUBE ONLY) _,/_ _ ---_1 1" MIN. I_-- INSULATION L LIQUID TUBE SUSPENSION A94026 Fig, 2 Outdoor unit contains Piping system Installation refrigerant charge for operation with ARI rated indoor unit when connected by 15 ft. of field-supplied or factory accessory tubing. For proper unit operation, check refrigerant charge using charging information located on control of this instruction. box cover and/or in the Check Charge section IMPORTANT: Maximum liquid-line size is 3/8-in. residential applications including long line. OD for all IMPORTANT: liquid-line filter drier. Digest for Always If replacing appropriate install the factory-supplied the filter drier, refer to Product part number. Obtain replacement driers from your distributor or branch. Data filter INSTALLATION STEP 1 --Check UNPACK Equipment and Job Site The 4 --Operating minimum Ambient outdoor operating 55°F. and the maximum mode is 125°F. UNIT Move to final location. unit. Inspect STEP Remove carton taking care not to damage STEP 5 --Install NOTE: Equipment outdoor ambient in cooling mode operating ambient in cooling TXV Applies to non-TXV factory installed Check rating plate to be sure unit matches STEP 2 --Install The thermostatic expansion valve is specifically operate with R-22. Do not use a Puron® TXV. If conditions on a Solid, Level Mounting or local codes require Pad the unit be attached to pad. tie down bolts should be used and fastened through knockouts provided in unit base pan. Refer to unit mounting pattern in Fig. 3 to determine base pan size and knockout For hurricane tie downs, PE (Professional authorities. On rooftop contact Engineer) applications, mount Consult Roof local codes mounted local distributor for details if required on level platform units exposed rooftop to winds local or frame. Place applications. may require baffles. Guideline and Service Manual Air Conditioners and Heat Pumps for NOTE: level compressor must be manufacturer UNIT .+2° (-+3/8 in./ft.) per device with an R-22 TXV. designed to An existing be replaced with a factory-approved TXV for R-22. Refer to Product Data Sheet for TXV kit number. OPERATION 0 HAZARD All indoor off R-22 coil units must be installed TXV metering mounted factory installed, as close to the indoor upright Valve If not position. is more down. in the liquid Installing the TXV coil as possible mounting susceptible is facing installed Avoid with a hard shut device. should the inlet tube vertically to malfunction down. due to debris A factory-approved be and in a vertical, filter drier if inlet must be line. TXV in Place of Piston Requirements 1. Pump system When installing, allow sufficient space for airflow clearance, wiring, refrigerant piping, and service. Allow 30-in. clearance to service end of unit and 48 in. above unit. For proper airflow, a 6-in. clearance on 1 side of unit and 12 in. on all remaining sides must be maintained. Maintain a distance of 24 in. between units. Position so water, snow, or ice from roof or eaves cannot fall directly on unit. 3/8-in. a the fixed orifice Failure to follow this caution may result in equipment damage or improper operation. tube to within specifications. STEP 3 --Clearance the appropriate IMPORTANT: wind Consult the Application Residential Split System wind baffle construction. Unit Puron® TXV must specifically designed and replace and by wall and isolate unit and tubing set supporting members to adequately transmission of vibration to building. governing TXV expansion units coil without hole location. certification, unit above a load-bearing from structure. Arrange support unit and minimize TXV. remove indoor indoor File claim with shipping company prior to installation if shipment is damaged or incomplete. Locate unit rating plate on unit corner panel. It contains information needed to properly install unit. R-22 and approved TXV If installing job specifications. a rated and Puron only. or Puron® is 3. Remove and discard Teflon seal is in place. 4. Reinstall NOTE: Dia. Tiedown down to 2 psig and recover refrigerant. 2. Remove hex nut from piston body. Use backup fan coils. hex nut. Finger If the piston not function factory-installed tighten is not removed wrench piston. on Be sure TXV will nut plus 1/2 turn. from the body, properly. EQUIPMENT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation. Use a brazing shield and wrap use heat sink material. 5. Install TXV on indoor TXV with wet cloth or coil liquid line. Sweat swivel adapter to inlet of indoor coil and attach to TXV outlet. Use backup wrench to avoid damage to tubing or valve. Sweat inlet of TXV. marked "IN" to liquid excessive heat which could damage valve. View From Top UNIT BASE PAN TIEDOWN DIMENSIONS 26 X 26 31 1/2 X 31 1/2 35 X 35 KNOCKOUT LOCATIONS 6. Install A B C 9 1/S 4 7/16 21 1/4 9 1/8 6 9/16 24 11/16 9 1/g 6 9/16 28 7/16 On rooftop surface. Tiedown applications, locate Knockout unit 7. Connect on vapor 8. Attach Locations at least 6 in. above elbow with equalizer adapter to suction tube of line set and suction connection to indoor coil. Adapter has a 1/4-in. male connector for attaching equalizer tube. A05177 Fig, 3 - vapor line. Avoid roof using equalizer TXV clamps bulb to horizontal provided. insulation tape. sensing bulb. 9. Proceed tube of TXV to 1/4-in. equalizer fitting line adapter. See with remainder Insulate Fig. 4 for section bulb of suction line with field-supplied correct of unit installation. positioning of _10 STEP O'CLOCK 6 --Make Piping Connections 2 O'CLOCK 7 __ _ SENSING BULB PERSONAL HAZARD INJURY AND ENVIRONMENTAL TRAP SUCTION Failure to follow injury or death. TUBE 8 O'CLOCK could result in personal Relieve pressure and recover all refrigerant before system repair or final unit disposal. Use all service ports and open all flow-control devices, including solenoid valves. 4 O'CLOCK 7/8 IN, OD & SMALLER this warning LARGER THAN 7/8 IN. OD A81032 Fig, 4 - Replacing Position TXV on Puron 1. Pump system down 2. Remove cabinet. coil access 3. Remove TXV of Sensing Indoor Bulb Coil to 2 psig and recover panel support and fitting clamp using UNIT refrigerant. panel from a 5/16-in. front of nut driver. Save the clamp. 4. Remove Puron TXV connections to prevent 5. Using wire cutters, tube inside cabinet. 6. Remove using a backup wrench damage to tubing. cut equalizer bulb from vapor tube off flush on suction Route line connection fitting panel around tube of R-22 barrier as TXV through in fitting panel prior to replacing TXV support clamp (removed bulb clamps (nylon or copper). positioning of sensing bulb. (large place. equalizer hole) tube through in fitting panel See Fig. suction in same supplied 4 for correct connection and install fitting 12. Sweat inlet of TXV, marked "IN" to liquid excessive heat which could damage valve. opening panel in line. Avoid 13. Install vapor elbow with equalizer adapter to vapor line of line set and vapor connection to indoor coil. Adapter has a 1/4-in. male connector for attaching equalizer tube. 14. Connect equalizer tube of TXV to 1/4-in. equalizer fitting on vapor line adapter. Use backup wrench to prevent damage 15. Proceed to equalizer fitting. with remainder result in equipment UNIT DAMAGE Failure damage HAZARD to follow this caution or improper operation. damage • Use a brazing to unit may result or service in equipnmnt valves, observe the shield • Wrap service valves with wet cloth or use a heat sink material. in item 3). 10. Attach TXV bulb to vapor tube inside cabinet, location as original was when removed, using 11. Route may If ANY refrigerant tubing is buried, provide a 6-in. vertical rise at service valve. Refrigerant tubing lengths up to 36-in. may be buried without further special consideration. Do not bury lines more than 36-in. To prevent following: tubing. 8. Install TXV with 3/S-in. copper tubing through small hole in service panel. Use wrench and backup wrench, to avoid damage to tubing or valve, to attach TXV to distributor. 9. Reinstall to follow this caution or improper operation. tube inside cabinet. the equalizer opening Failure damage HAZARD with vapor 7. Braze equalizer stub-tube dosed. Use protective necessary to prevent damage to drain pan. IMPORTANT: flare DAMAGE of unit installation. Outdoor accessory tubing shown units may be connected to indoor section tubing package or field-supplied refrigerant using grade of correct size and condition. Rated tubing diameters in Table 1 are recommended up to 80 ft. See Product Data for acceptable alternate vapor diameters and associated capacity losses. For tubing requirements beyond 80 ft., substantial capacity and performance losses can occur. Following the recommendations in the Longline Guideline will reduce these losses. Refer to Table 1 for field tubing diameters. Refer to Table 2 for accessory There requirements. are no buried-line applications greater than 36-in. allowed. If refrigerant tubes or indoor coil are exposed to atmosphere, must be evacuated to 500 microns to eliminate contamination moisture in the system. Outdoor Unit Connected OuMoor unit contains to Factolw correct operation with factory approved connected by 15 ft. of field-supplied and factory supplied filter drier. maximum service system Indoor refrigerant Unit charge for ARI rated indoor unit when or factory-accessory tubing, Check refrigerant charge for efficiency. Refrigerant Connect Approved they and Tubing vapor valves Connection and liquid tubes Outdoor to fittings (see Table 1.) Use refrigerant on vapor and liquid grade tubing Sweat Connection Use refrigeration grade tubing. Service valves factory and ready for brazing. After wrapping a wet cloth, braze sweat connections using are closed from service valve with industry accepted methods and materials. Consult local code requirements. Refrigerant tubing and indoor coil are now ready for leak testing. UNIT DAMAGE HAZARD This check should include all field and factory joints. Failure to follow this caution may result in equipment damage or improper operation. Service material valves must be wrapped in a heat-sinking such as a wet cloth while brazing. Table 1--Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters (In.) R&TED VAPOR LIQUID (up to 80 ft.*) UNIT SIZE Connection Diameter Tube Diameter Connection Diameter Tube Diameter 018, 024 3/8 3/8 5/8 5/8 030, 036 3/8 3/8 3/4 3/4 042, 048 3/8 3/8 7/8 7/8 060 3/8 3/8 7/8 1 1/8 Notes: 1. Tube diameters are for total equivalent lengths up to 80 ft.. 2. Do not appty capillary tube or fixed orifice indoor coils to these units. * For Tubing Set lengths between 80 and 200 ft. horizontal Conditioners and Heat Pumps using R-22 or 20 ft. vertical differential Table 2--Accessory REQUIRED Accessory Crankcase Evaporator Heater Freeze Thermostat Winter Start Control Accumulator Compressor Start Assist and Relay Capacitor Motor Master® Control or Low-ambient Pressure Switch Support Feet Liquid Line Solenoid Ball Bearing FOR LOW-AMBI- ENT APPLICATIONS (Below 55 °F) Fan Motor Length), refer to the Longline Guideline- Air Usage REQUIRED FOR LONG LINE APPLICATIONS* (Over 80 Ft.) REQUIRED Yes No Yes No No Yes t No No No No No Yes Yes No Yes No No No FOR SEA COAST APPLICATIONS (Within 2 miles) Yes Recommended Valve (250 ft,Totat Equivalent Recommended No See Long- Line Application Guideline No Yesn: No No For Tubing Set lengthsbetween 80 and 200 ft, horizontal or 20 ft. vertical differential 250 ft.Total Equivalent Length), refer to the Longline Guideline - Air Conditioners and Heat Pumps using R-22 SRequired for low-ambient controller (full modulation feature) and Motor Master, control only. tOniy when low pressure switch is used. Install Liquid-Line UNIT Failure damage DAMAGE Filter Drier Indoor HAZARD to follow this caution or improper operation. Installation of filter Evacuate drier Refrigerant UNIT DAMAGE may result in liquid in equipment line is required. tube to the indoor 4. Connect 5-in. coil. coil. HAZARD result Never use the system compressor as a vacuum indoor should tubes and coil used if the procedure outlined below break a vacuum with dry nitrogen. liquid and braze liquid refrigerant Coil in equipment using the recommended deep vacuum microns. The alternate triple evacuation 2. Wrap filter drier with damp cloth. 3. Braze filter drier to above must point towards indoor and Indoor Failure to follow this caution may damage or improper operation. Refrigerant Refer to Fig. 5 and install filter drier as follows: 1. Braze 5-in. liquid Tubing tube. Flow arrow tube to the filter drier. Deep Vacuum be pump. evacuated method method of 500 may be is followed. Always Method The deep vacuum method requires a vacuum pump capable of pulling a vacuum of 500 microns and a vacuum gage capable of accurately measuring this vacuum depth. The deep vacuum method is the most positive way of assuring a system is free of air and liquid water. (See Fig. 6) LEAK IN SYSTEM VACUUM TIGHT TOO WET TIGHT DRY SYSTEM A05178 Fig. 5 - Liquid Line Filter Drier 0 1 2 3 4 5 6 7 MINUTES A95424 Fig. 6 UNIT DAMAGE Triple HAZARD Failure to follow this caution may damage or improper operation. result in equipment Filter drier must be wrapped in a heat-sinking such as a wet cloth while brazing. Evacuation The triple vacuum mercury material water. Deep Vacuum Method evacuation method pump is only capable vacuum and system should system pump to minutes. 2. Close continue service 3. Connect down be used operating for an cylinder and regulator pressure and additional and shut off vacuum and open until system when as follows: to 28 in. of mercury valves a nitrogen only of pumping down to 28 in. of does not contain any liquid Refer to Fig. 7 and proceed 1. Pump Graph allow 15 pump. to system is 2 psig. 4. Close service valve and allow system to stand for 1 hr. During this time, dry nitrogen will be able to diffuse throughout 5. Repeat the system this procedure absorbing moisture. as indicated in Fig. 7. System will then be free of any contaminants and water vapor. I EVACUATE I [BREAK VACUUM WITH DRY NITROGEN ELECTRICAL SHOCK Failure to follow injury or death. IEVACUATE I IEVACUATE I TIGHT, FOR (IF IT HOLDS DRY Connect Ground Connect ground safety. Connect SYSTEM could result in personal and Power Wires wire to ground power wiring connection to contactor in control as shown box for in Fig. 8. DISCONNECT_q PER N.E.C. AND/OR_q LOCAL CODES VACUUM) DEEP warning The unit cabinet must have an uninterrupted or unbroken ground to minimize personal injury if an electrical fault should occur. The ground may consist of electrical wire or metal conduit when installed in accordance with existing electrical codes. [BREAK VACUUM WITH DRY NITROGEN CHECK this HAZARD ] [ CHARGE SYSTEM ] Fig. Method CONTACTOR A95425 Final Tubing 7 - THple FIELD POWER WIRING Check IMPORTANT: Check indoor and outdoor tubes are not rubbing close attention to be certain 7 --Make factory unit has not shifted during against to feeder tubes are secure STEP Evacuation tubing on both shipment. Ensure each other or any sheet metal. Pay tubes, making sure wire ties on feeder BLUE 3 PHASE ONLY FIELD GROUND © WIRING J GROUNDD LUG and tight. Electrical Connections A94025 Fig. 8 - Line Connections CONTACTOR ELECTRICAL SHOCK Failure to follow injury or death. Be sure field wiring could to unit with complies 24VAC COM O O HAZARD this warning Do not supply power box cover removed. (.) result in personal compressor terminal with local and national fire, safety, and electrical codes, and voltage to system is within limits shown on unit rating plate. Contact local power company for correction of improper voltage. See circuit protection device. unit rating plate for recommended ON:OK OFF;NO FLASH;PHASE 24VAC PROBLEM NOTE: Operation of unit on improper line voltage constitutes abuse and could affect unit reliability. See unit rating plate. Do not install unit below permissible NOTE: unit. Install to handle sight from of NEC. Route Remove wire only branch unit and readily Ground where voltage may fluctuate circuit starting between disconnect current. accessible disconnect switch of adequate Locate or 0 0 O L3 from unit, per Section per AO0010 Fig, 9 - 3-Phase Monitor Control (Applies to 3-Phase Units Only) within 440-14 Table 3--3-Phase Monitor LED Indicators LED and Power Wiles through power wiring Extend hole provided o L1 and size disconnect access panel to gain access to unit wiring. from disconnect unit control box. above limits. Use copper NOTE: NEC in system L_2 wires and into OFF FLASHING ON STATUS No call for compressor tion Reversed Normal phase opera- STEP 10 --Start-Up UNIT DAMAGE HAZARD UNIT Failure to follow this caution may result in equipment damage or improper operation. Ensure compressor rotation 3-phase scroll compressors sensitive. • A flash LED on phase monitor reverse rotation. • Disconnect n Route Control 24-v • Do not operate to be energized. rotation, through control wiring grommet and the control voltage wire to avoid excessive wires, All wiring must be NEC incoming power leads. Use furnace for control NOTE: Use of minimum 40va power loading Final Wiring coil accessory minimum. 24v accessories may exceed Determine total transfommr the transformer Check capacity factory wiring Crankcase with a crankcase of 24 hr before only, set thermostat outdoor unit. to OFF heater is required Check wire routing Heater electrical if refrigerant 80 ft. Refer to the Application Guideline Longline Section-Residential Split-System tubing to heater a power to heater disconnect is longer to 9 --Install Electrical INJURY to follow to accessories the individual when installing. • Front seating Correct by reversing may result in personal service valves injury. clothing, and gloves the following: are equipped when with Schrader valves. HAZARD this caution packaged with kits or may result in environmental Federal regulations require that you do not vent the atmosphere. Recover during system repair disposal. these steps to properl_ start 1. After system is evacuated, service valves. refrigerant to or final unit up s_stem: fully open 2. Unit is shipped with valve stem(s) and caps installed. Replace stem liquid and vapor front seated (closed) caps after system is opened to refrigerant flow. Replace caps finger-tight tighten with wrench an additional 1/12 turn. 3. Close electrical 4. Set room Accessories instructions draw. HAZARD this caution disconnects thermostat 5. Set room thermostat AUTO mode, Check system Turn on energized. power indoor and system. temperature. Be sure set temperature. to COOL refrigerant of Operation to ambient as desired. Sequence to energize at desired point is below indoor Refer noise levels, equalized current Wear safety glasses, protective handling refrigerant and observe than and Service Manual Air Conditioners and Heat Pumps. STEP PERSONAL Follow power unit. To furnish and close will cause reverse L1 and L2 on contactor. Failure to follow damage. sheet metal, etc. heater, furnish starting phasing or split the load and field wire connections with tubing, incorrect in elevated ENVIRONMENTAL properly. pressure. the as required. are secured 8 --Compressor When equipped A crankcase or from requirement. transformer terminations minimum transformer, 24v/40va to ensure wires are not in contact STEP be separated Check IMPORTANT: to ensure power, available and increase with an accessory fan or at negative may be hot. and reduced power connection Failure 1 and must the color-coded drop. Class transformer, transfomaer use No. 16 AWG voltage observe Instructions Use No. 18 AWG color-coded, insulated (35°C minimum) wire. If thermostat is located more than 100 ft. from unit, as measured along injury, personal system with refrigerant. resulting pressures connect leads to control wiring. Refer to Installation packaged with thermostat (See Fig. 10) HAZARD or personal unit in a vacuum • In 3 phase applications, 2 leads on unit contactor. wires damage • Dome temperatures Wiring control compressor • Do not overcharge indicates power to unit and interchange fleld-wirin_ Connect To prevent following: are rotation (See Fig. 9 and Table 3) This will not allow contractor AND SAFETY Failure to follow this caution may result in minor injury, equipment damage or improper operation. is correct. • OPERATION and fan control Operate unit for to ON or 15 minutes. charge. and outdoor units. Transformer is On a call for cooling, thermostat makes circuits R-Y and R-G. Circuit R-Y energizes contactor, starting outdoor fan motor and compressor circuit. R-G energizes indoor unit blower relay, starting When indoor blower thermostat contactor and blower If indoor unit indoor blower system motor on high speed. is satisfied, its contacts relay. Compressor open. and motors de-energizing stop. is equipped with a time-delay relay circuit, the will run an additional 90 seconds to increase efficiency. A/C Typical THERMOSTAT FURNACE 24 MAC HOT E_-- 24 MAC COM [_"-- A/C THERMOSTAT AIR AIR CONDITIONER 24 MAC HOT "--_ 24 VAO OOM -- Typical FAN COIL CONDITIONER E_ " ----E_ HEATSTAGE1 r-_-qi i D OOOLSTAGE1 Fq-- "---E]-,NOOOREAN E}---"--D 10 v l HEAT STAGE 1 COOL STAGE 1 INDOOR FAN Eli-- a_D A02326 LEGEND 24-V FACTORY WIRING 24-V FIELD WIRING FIELD SPLICE CONNECTION © CONTACTOR A97368 Fig. (See Thermostat 10 - Generic Installation Wiring Instructions Diagrams for specific unit combinations) STEP 11 --Check Factory charge Table 4--Required Charge and charging method are shown on unit Liquid Pressure at Service Valve information plate. To check charge, follow the procedure below and the subcooling temperature required as shown on charging table on unit. Subcooling Temperature (°F) Required Subcooling Temperature (°F) (PSIG) 5 10 15 20 134 71 66 61 56 141 74 69 64 59 148 77 72 67 62 156 80 75 70 65 163 83 78 73 68 171 86 81 76 71 179 89 84 79 74 To calculate additional charge required for a 25-ft. line set: 25 ft. - 15 ft. = 10 ft. X 0.6 oz/ft. = 6 oz. of additional charge. 187 92 87 82 77 196 95 90 85 80 Cooling 205 98 93 88 83 nmthod. 214 101 96 91 86 before 223 104 99 94 89 233 107 102 97 92 243 110 105 100 95 253 113 108 103 98 3. Measure liquid line temperature by attaching an accurate thermistor type or electronic thermometer to liquid line near outdoor coil. 264 116 111 106 101 274 119 114 109 104 285 122 117 112 107 4. Refer to unit temperature. 297 125 120 115 110 309 128 123 118 113 321 131 126 121 116 331 134 129 124 119 346 137 132 127 122 359 140 135 130 125 NOTE: If subcooling charging conditions charge must be weighed in accordance oz/ft, line above of 3/8-in. Favorable liquid conditions fall within chart on the outdoor NOTE: with unit rating plate, -+0.6 or below 15 ft., respectively. the ranges given on the charging unit plate. In longline special charging are not favorable, applications, see Application Guideline for requirements. EXAMPLE: On D Procedure This system requires 1. Operate charge. charging by the subcooling unit 2. Measure a minimum liquid accurate of 10 minutes service valve gage to service pressure attaching an port. rating plate for required 5. Refer to Table 3. Find the point where temperature by checking intersects measured subcooling required liquid subcooling service valve pressure. 6. To obtain required subcooling temperature at a specific liquid line pressure, add refrigerant if liquid line temperature is higher than indicated or reclaim refrigerant if temperature STEP 12 --Final IMPORTANT: is lower. Allow that edges to that all wiring adding covers. panels 3. Tighten is routed prevent and tubing and covers. service valve away from tubing and rub-through or wire is secure Securely AND MAINTENANCE For continuing high performance and to minimize possible equipment failure, periodic maintenance must be performed on this equipment. job, be sure to do the following: all wiring sheet metal pinching. 2. Ensure (;ARE of-+3 °F. Checks Before leaving 1. Ensure a tolerance fasten Frequency of maintenance may vary depending upon geographic areas, such as coastal applications. See Owner's Manual for information. in unit before all panels stem caps to 1/12-turn and past finger tight. Copyright Manufacturer 2005 4. Leave Owner's Manual with owner. Explain operation and periodic maintenance requirements in manual. system outlined 5. Fill out customer place Calder Crop ° rese_'es the tight Dealer file. 7310 W Installation Monis to change, at St • any Checklist Indianapolis, time. specifications IN and in 46231 and Printed designs without notice and without obligations. 10 in USA edition date: 0_ 06 Catalo_ No: 24ABR-2SI Replaces: _4ABR 1SI
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