Carrier 38BYG018 SERIES300 User Manual HEAT PUMP Manuals And Guides L0411009
CARRIER Air conditioner/heat pump(outside unit) Manual L0411009 CARRIER Air conditioner/heat pump(outside unit) Owner's Manual, CARRIER Air conditioner/heat pump(outside unit) installation guides
User Manual: Carrier 38BYG018 SERIES300 38BYG018 SERIES300 CARRIER HEAT PUMP - Manuals and Guides View the owners manual for your CARRIER HEAT PUMP #38BYG018SERIES300. Home:Heating & Cooling Parts:Carrier Parts:Carrier HEAT PUMP Manual
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38BYC, 38BYG
12 SEER SpMit System
Heat Pump
HEATUNG & COOUNG
%isitx__ _.¢arrier.com
Installation and Start-Up
NOTE:
Read
installation.
This symhoi
the entire
instruction
--> indicates
a change
SAFETY
Improper
or
installation,
use
can
conditions
damage.
installer
when
Consult
a qualified
installer_
packaged
with
codes.
Have
extinguisher
Wear
Use
you
manuals,
this symhol
the signal
glasses,
your
instructions
protective
cloth
t:br brazing
Read
these
clothing,
operations.
instructions
thor-
included
in literature
codes
and National
A98525
requirements.
on the unit
words
or
The qualified
Fig. 1--Mode{
This is the safety-alert
be alert to the potential
Understand
agency,
kits or accessories
local building
[br special
other
installing.
or cautions
informatiom
see
when
safety
available.
(?ode (NEC)
safety
service
or
or property
to the individual
quenching
to the unit. Consnh
Recognize
When
Refer
and _\_llow all warnings
Electrical
injury,
or assistance.
the kits or accessories
gloves.
the
maintenance,
shock,
must use _hctory=authorized
this product.
all safety
and attached
personal
for infornmdon
and work
fire
service,
electrical
death,
or agency
oughly
fire,
may cause
modi_}-ing
Follow
alteratiom
explosion,
or branch
starting
since the last issue.
which
distributor
before
CONSIDERATIONS
adjustment,
cause
manual
and
for personal
DANGER,
symbolz_
in instructions
could
injury
result
identify
or death.
or
in personal
unsafe
practices
injury.
signifies
injury
or death.
which
would
and CAU=
injuw or product and property
suggestions
which will result
hazards
(AUTION
result
4
Leave
some
to
personal
When passing
with RTV
6. Avoid
which
is used
in minor
5
joists,
direct robing
9. When
that
gas pulsations
fiom
h Locate
unit away
where
2. Ensure
fiom window<
unit operation
sounds
patios,
may disturb
that vapor- and liquid-robe
capacity
When
outdoor
indoor
diameters
decks,
and so forth
customer
unnecessary
tubes
Manufacturer
reserves
PC
101
as
directly
are appropriate
as possible
to
by
avoiding
and bends.
the
right
Catalog
absorb
the wall, seal opening
based
with water
caulk.
(See Fig. 2.)
pipes, duct work, floor
and walls.
insulation
of robing
straps
is pliable
straps
using
charge
Maximun_
applications
Always
existing
coil or fan coil units.
which
liquid
including
and
metal
sleeves
indoor
unit,
charge fbr operation
connected
by 15
For proper
charging
with
fi of
unit opera-
information
line size is 3/8-im
located
O.D.
fc_r all
long line.
a liquid
field service
Always
by using
robing.
using
install
are 1 in. wide
(See Fig. 20
to ihctory-approved
system refrigerant
same
size when
or factoo'-accessoC mininmm) wire. If
thermostat
is located more than 100 ft fi'om unit, as measured
along the contlol
on both indoor
of adequate
size per
disconnect within sight
fire, or death
control
leads
Instractions
A97512
robbing
above
an uninterropted
installed
(ONTROL
24v
connect
have
ground
GROUND
(ONNE(T
and outdoor
constitutes
WIRES
wiring
personal
when
ground
safety
not
between
power
must
The
shock,
Connect
tubing
only
POWER
through
codes
electric
STRAINER
fuctory
line voltage
may fluctuate
panel to gain access
cabinet
should
CONNE(T
to be certain
of
circuit-
See unit rating plate
from unit, per Section
AND
to minimize
electrical
PISTON
RETAINER
(beck
wire
accessible
ROUTE
PISTON
mMPORTANT:
on improper
where voltage
copper
from and readily
ground
Fig. 7--Liquid-Service
fbr recommended
NOTE:
Install branch
circuit disconnect
NE( to handle unit stmling cun'ent Locate
The
SWEAT/FLARE
shown
fbr convction
limits.
from disconnect
control box
PISTON
"_'_
limits
device.
and could affkct unit reliability
NOTE:
unit
company
plate
fire, safkty,
is within
fi'om facto_
valve using either
material.
to system
See unit rating
install unit in system
retainer
power to unit
with local and national
( ontact tocal power
voltage.
protection
plastic
are
Connections
To avoid personal injmy or death, do not supply
with compressor
terminal box cover removed.
(See Table
and connect
sure wire ties on f_eder tubes
and tight
improper
vah'e
Guideline
efficiency.
SWEAT CONNE(TION
Remove
consult the Application
15 ft of
TUBING
valves.
or greater than 20 fl vertical differential,
to avoid
All
excessive
wiring
incoming
must
power
voltage
wires,
use No. 16 AWG
voltage
&op
be NEC
Class
leads
1 and must
color coded wire
be separated
from
Tab{e 2--Accessory
Usage
REQUIRED FOR
LOW-AMBiENT
APPLICATBONS
(BELOW 55°F}
Yes
REQUIRED FOR
LONG-LINE
APPLICATIONS*
(OVER 50 FT)
Yes
REQUIRED FOR
BURRED LINE
APPMCATBONSt
(OVER 3 FT)
Yes
Evaporator
Freeze Thermostat
Accumulator
Yes
No
No
No
No
Yes
Compressor
Start-Assist
Capacitor and Relay
MotorMaster®
Control,
or
Low-Ambient
Pressure Switch
Yes
Yes
Yes
Yes
No
No
Wind Baffle
See low-ambient
instructions
No
No
Unit Risers
Recommended
No
No
ACCESSORY
Crankcase
Heater
Liquid-Line
Solenoid Valve
or
Nard-Shutoff
TXV
BaR-Bearing
See Long-Line
Application
Guideline
No
Fan Motor
Yes_:
Yes
No
No
* For tubing line sets between 50 and 175 ft, refer to Application Guideline and Service Manual -- Air Conditioners and Heat Pumps.
? For buried line applications, refer to Application Guideline and Service ManuN -- Air Conditioners and Heat Pumps
$ Required for low-ambient controller (full-modulation feature) and MotorMaster@ Control only.
Step 13--Start-Up
DISCONNECT
PER N. E. C. AND/OR
LOCAL CODES
e
CONTACTOR
FIELD POWER
1
To prevent compressor damage or personal injnry, observe
the following:
*Do not overcharge system with refi'igerant,
*Do not operate unit in a vacuum or at negative pressure,
*Do not disable low-pressure switch
In scroll compressor applications:
*Dome tempe*amres may be hot,
C)° C)
WIRING
C)oC)
FIELD GROUND
Q
WIRING
GROUND
LUG
]
A9f05g
Fig. 8--Line
"Use t'urnace
former
trans%rmer,
for control
NOTE:
Use
of available
mum 40va power
capacity
ensure
forth.
wires
11--Compressor
When
equipped
outdoor
longer
fhctolw
are secured
are not in contact
Step
trans-
*Back-seating
may exceed
the mini-
total transformer
load-
or split the load with an
wiring
and
properly.
wire
Check
with tubing,
Crankcase
with a crankcase
sheet
connections
to
wire routing
to
metal
and so
Heater
heater,
fi/rnish power
to heater a
of 24 hr bet'ore starting unit To f_lrnish power to heater
thermostat
to OFF and close electrical
disconnect
[o
unit
personal
ir{jury
clothing, and gloves
tke t'ollowing:
valves.
removing
when
seix'ice
wear
handling
valves
safety
glasses,
refi'igerant
are not equipped
Fully back seat (counterclockwise)
gage=port
*Front=seating
valves,
protective
and obsma'e
with Schrader
valve stem befbre
cap
service
valves
are
equipped
with
Schrader
as required.
(heck
terminations
minimum
only, set
24v accessories
the transfbrmer
ensure
or accesso_
minimum.
Determine
tlansformer
IMPORTANT:
24vi40va
requirement.
ing and increase
accessory
fbn coil transfom_er,
power,
To prevent
Power Connections
A crankcase
heater is required
if refi'igerant
robing is
than 50 ft
Step
12--install
EtectricN
Refer
to the individual
series
when
installing.
Accessories
instrnctions
packaged
with kits oi" acces=
Federal Regulations require that you do not vent retiigerant to
atmosphere, Recover during system repair or final unit
disposal,
Follow these steps to properly pumpdown
negative suction pressu*e
a system and avoid
1 Fully back seat (open) tiquid- and vapor-robe so*vice valves
2 l_nit is shipped with valve stem(s) fiont seated (closed) and
caps installed Replace stem caps after system is opened to
refrigerant flow, Replace caps f_nger-tight and tighten with
wrench an additional 1/12 turn,
3 (lose electrical disconnects to energize system,
4, Set room
is below
them_ostat
5, Set room them_ostat
o1" A'LTO
Check
to HEAT
outdoor
Be sure set point
or COOL and fire control
as desired.
Operate
unit
fbr
to ON
15 minutes
charge.
supplied
board
may
to indoor
be equipped
upon
with
any interruption
position.
Circuit
and outdoor
them_ostat
R=Y
motor
and compressor
relay,
starting
When
thermostat
energizes
circuit.
units,
NOTE:
If indoor
relay.
open,
and motors
should
is satisfied,
and relay.
The defi'ost contlol
field=selectable
trans*brmer
starting
on high
its contacts
unit is equipped
R=O, R=¥,
switching
contactor,
Compressor
runs an additional
circuits
valve,
R-G energizes
motor
is satisfied,
and blower
makes
reversing
indoor=blower
contactor
the blower
its contacts
thermostat
All heaters
between
minutes.
is
deflost
indoor
energized
and
open,
and defrost
and defi'ost
mode
is identical
outdoor=_im
stops
and
unit=blower
wamaing
thermostat
circuit
and bring
de-energizing
stop.
conditioned
stop.
2. Disconnect
board.
factoQ
set at 90
start only when contactor
mode except
heat
is turned
thermostat
to outdoor
is
that outdoor=fan
on
to
continue
must be closed.
This can
outdoor=Jim
unit.
motor
(See Fig. 10.) Tape
TYPICAL
FAN COIL
HP THERMOSTAT
a
time period
as %llows:
1. Turn off power
efficiency.
which includes
edge)
space.
defi'ost, the defiost
relay circuit,
system
at board
is closed.
to cooling
second-stage
be accomplished
the
should
cycle
flaermostat
motor
To initiate
with a time=delay
timer
control
located
(30, 60, or 90 minutes),
Defi'ost
de=energizing
90 sec to increase
cycles
it to cooling
speed.
and motors
is a time/temperature
(quick=connects
The electronic
Circuit R=O energizes
of outdoor
When
5-minute
( OOLING
On a call _br cooling,
setting
close to complete
electric heat.
of power.
energized.
R-G.
fi_lls below
DEFROST
timer that may be initiated
power
temperature
(field=installed
option), contacts
on second bank of supplemental
contactor
OF OPERATION
Defi'ost=control
lockout
With
mode,
temperature,
temperature
system=refi'igerant
SEQUEN(E
NOTE:
to desired
indoor=ambient
lead
[i'om
lead to prevent
OF2
on
control
grounding.
HEAT
PUMP
m
24 VAC
HOT
24 VAC
COM
HEAT
F_
,a--D ---q4S
STAGE
E_
COOL/HEAT
STAGE 1
INDOOR FAN
RVS COOLINC E_
EMERGENCY
HEAT
(See Thermostat
* IF AVAILABLE
A02325
Fig. g--Generic Wiring Diagram
Insta{iation Instructions
for wiring specific
unit combinations.)
LEGEND
24-V
FACTORY
WIRING
24-V FIELDWIRING
FIELDSPLICECONNECTION
ODT
OUTDOOR
THERMOSTAT
EMERGENCY
SUPPLEMENTAL
HEAT
RELAY
HEAT
RELAY
A97413
HEATING
On a call for heating,
thermostat
makes
(ircuit
contactor,
starting
R=¥
compressor.
blower
Should
energizes
Circuit
motor
R-G energizes
R=¥
outdoor=_im
indoor-blower
and R-G
motor
relay,
and
starting
on high speed.
temperature
continue
second-stage
room=them_ostat
relay, bringing
on first bank
providing
circuits
electrical
potential
3, Restart unit in heating mode, allowing[i'ost
outdoor coil.
4. After
a few minutes
should
drop
proximately
to
£fll,
R=W2
bulb, Circuit
of supplemental
to second
heater
is made
through
5. Short
R-W2 energizes
a
electric heat and
relay
(if used)
If
below
in heating
closing
mode,
point
to accumulate on
liquid-line
of defiost
temperature
thermostat
(ap=
30°F).
between
speed=up
&iver.
(See
Fig.
1/256th
of original
10)
terminals
This
with
reduces
the
time. (See Table
3.)
a flat=blade
timing
screw-
sequence
to
EXAMPLE:
To calculate
25 ft
additional
charge
15 ft
10 ft X 06
Units installed
with cooling
subcooling
1
required
ozi[_
for a 25
k line set:
6 oz of additional
mode TXV require
charge
charging
with the
method.
Operate
unit
a minimum
of
10 minutes
befbre
checking
charge.
2. Measure
liquid service=valve
gage to service
3. Measure
pressure
by attaching
an accurate
port.
liquid-line
temperature
thermistor
type or electlonic
outdoor coil.
by
attaching
them_ometer
4. Refkr to unit rating plate for required
an
to liquid
subcooting
accurate
line near
temperature.
5. Refkr to Table 4. Find the point where required
subcooling
temperature
intersects measured liquid service=valve
pressure.
6. To
obtain
liquid-line
required
pressure,
subcooling
temperature
add refrigerant
at a specific
if liquid-line
is higher d-_an indicated or reclaim refrigerant
lower. Allow a tolerance of ÷ 3_T.
temperature
if temperature
is
CES0110063,
CES0130024
TaNe 4--Required
Liquid=Line Temperature
(°F)
A91444
LIQUID
PRESSURE AT
SERVICE VALVE
(PSIG)
134
5
10
15
20
71
66
61
56
t41
74
69
64
59
148
77
72
67
62
186
80
75
70
65
163
83
78
73
68
t71
86
81
76
71
t79
89
84
79
74
187
92
87
82
77
19G
95
90
85
80
remove
205
98
93
88
83
tem_inate
214
101
96
91
86
223
104
99
94
89
of time
233
107
102
97
92
valve
243
110
105
100
95
253
113
108
103
98
264
116
111
106
101
274
119
114
109
104
288
122
117
112
107
297
125
120
115
110
309
128
123
118
113
321
131
126
121
116
331
134
129
124
119
346
137
132
127
122
389
140
135
130
125
Tab{e 3--Defrost
Control SpeedupTiming Sequence
30=minute
cycle
MBNIMUN
(MRNUTE$}
27
50=minute
cycle
45
90=minute
cycle
81
t0=minute cycle
8 minutes
9
PARAMETER
MAXIMUM
(MINUTES)
33
you
screwdriver
nom_al
NOTE:
Length
of defiost
it takes to remove
has shire&
7. Unit will remain
or until defrost
temperature
in defrost
thermostat
of liquid
8. Turn off power
Step
14--Check
Factory
charge
cooling
mode.
in heating
plate
respectively
cycle
control
will
in approximately
is dependent
upon
2 sec.
length
fiom test pins aker reversing
for remainder
reopens
of defrost-cycle
at approximately
unit and reconnect
time
80°F coil
_hn motor
lead
(See Fig. 10.)
on unit rating
ret'cr to Cooling
mode,
charge
÷ 0.6
board.
is shown
Only
refer to Heating
plate.
To check
Procedure.
Check
charge
To check
in
charge
(7hart Procedure.
HEATING
or subcooling=charging
must be weighed
ozi['t of
3/8-in.
liquid
CHE(K
CHAR7
PROCEDURE
To check system
operation
dtlring
Heating Check (;hart on outdoor unit
PROCEDL RE
If superheat=
favorable,
othep.vise,
position,
Charge
COOLING=ONLY
NOTE:
change
line.
to outdoor
to OF2 on control
Control
valve
cycle
screw&iver
2 sec
1 sec
5.5
immediately;
defrost
21 sec
11
reversing
10=minute
12 sec
99
4.5
hear
7 sec
55
Fig. 10--Defrost
6. When
SPEEDUP
(NOMINAL)
REQUIRED SUBCOOLING
TEMPERATURE
(°F)
in accordance
line
above
conditions
are not
a correct
relationship
with unit rating
air temperature
or below
temperature
15 ft
exists
entering
do not match
not be con'ect.
between
indoor
heating
cycle, refer to the
This chart indicates whether
system
and outdoor
on chart,
system
Do not use chart to adjust
operating
units.
pressure
If pressure
ret'rigerant
charge
refrigerant
charge.
and
and
may
NOTE:Whencharging
is necessawduringheating
season,
charge
must
beweighed
inaccordance
withunitrating
plate
÷ 0.6
oziftof3/8-in.
liquidlineabove
orbelow15ft respectively.
EXAMPLE:
Tocalculate
additional
charge
required
fora25 ft line set:
25 fi
15 ft
10 ft X 0.6 ozit't
Step
15--Final
2. Tighten
Copyright
2002
Before
CARRIER
Manufacturer
B°°k
Tab
1h_
15al 5a
reserves
PC
101
job, be sure to do the fbltowing:
Corp.
the
_ 7310
right
catalog
W.
Morris
St
to discontinue,
No.
failure,
Frequency
caps to 1i12=mm
533-80078
past finger-tight.
• Indianapolis.
or
AND
Explain
system
requirements
outlined
Checklist
and place
operation
in manual.
in customer
MAINTENANCE
change
high per%m_ance
periodic
and to minimize
maintenance
must
possible
be perfbm_ed
areas,
of maintenance
such as coastal
may vary depending
upon
at any
time,
in USA
geographic
applications
IN 46231
Printed
equip=
on this
equipment
and covers.
valve=stem
with owner
Installation
CARE
ment
leaving
Manual
maintenance
4. Fill out Dealer
file.
For continuing
fitsten all panels
service
L ser's
and periodic
charge
Checks
mNPORTANT:
1. Securely
6 oz of additional
3. Leave
38byc3si
specifications
Form
or designs
38BYC-3SI
without
notice
Pg 8
and
without
11-02
incurring
obligations.
Replaces:
38BYC-2SI
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