Carrier 38TDB037300 User Manual SPLIT SYSTEM Manuals And Guides L0211023
CARRIER Air conditioner/heat pump(outside unit) Manual L0211023 CARRIER Air conditioner/heat pump(outside unit) Owner's Manual, CARRIER Air conditioner/heat pump(outside unit) installation guides
User Manual: Carrier 38TDB037300 38TDB037300 CARRIER SPLIT SYSTEM - Manuals and Guides View the owners manual for your CARRIER SPLIT SYSTEM #38TDB037300. Home:Heating & Cooling Parts:Carrier Parts:Carrier SPLIT SYSTEM Manual
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38TDB
WeatherMaker TMTwo-Speed
Air Conditioning Unit with Puron®
HEAI1NG & COOLING
Visit
WW w.calTit_r+com
Installation and Start-Up Instructions
NOTE:
Read
installation.
This symbol
the entire
instruction
--_ indicates
a change
SAFETY
hnproper
installation,
or use can cause
conditions
which
damage.
distributor
installer
or branch
or agency
packaged
Follow
cause
must
use factory-authorized
codes.
and follow
injury,
service
Refer
Wear
"kits or accessories
when
all warnings
cloth
Read
or your
The qualified
to the individual
instructions
installing.
safety, glasses,
quenching
available.
or property
agency,
or assistance.
the kits or accessories
all safe_
the
the last issue.
personal
installer,
for information
and work gloves.
Use
Have fire extinguisher
oughly
death,
this product.
with
starting
CONSIDERATIONS
a qualified
when modifying
since
before
adjustment,
alteration,
service, maintenance.
explosion,
fire, electrical
shock, or other
may
Consult
manual
protective
clothing,
for brazing operations.
these instructions
thor-
or cautions
included
in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.
Recognize safety information.
When you see this symbol
manuals,
be alert
Understand
TION,
symbol.
result
these
signal
DANGER
identifies
in severe
which could
is used
to identify
injury
highlight
result
unsat_
suggestions
reliability,
DANGER,
WARNING,
are used
or death.
in personal
practices
with
hazards
which
WARNING
which
would
damage.
will
signifies
wUl result
result
NOTE
in enhanced
in minor
is used to
installation.
or operation.
5. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
6. Do not suspend refrigerant tubing from joists and studs with a
rigid wire or strap which comes in direct contact with tubing.
(See Fig. 2.)
tubing
rounds vapor
V_I
Outdoor unit contains
indoor unit of the
system refrigerant
same
size when
or factory
tion, check refrigerant
on control box cover.
IMPORTANT:
residential
gas pulsations
I. Locate
from
unit away
operation
sound
2. Ensure that vapor
capacity
of unit.
Manufacturer
noise
improper
410At
in the living
m'ea has been traced to
filter driers
installation
of equipment.
may disturb
patios, decks,
etc. where unit
the right to discontinue,
Catalog No. 533-80059
are appropriate
to
sur-
Pdnted in U.S.A.
charge for operation with
connected
by 15 fl of
tubing. For proper
using charging
liquid-line
Only
install
liquid
from your local
Step l_heck
unit opera-
information
located
size is 3/8 in. O.D.
for all
the
factory-supplied
line filter
drier.
Obtain
Puron®
(R-
replacement
distributor.
INSTALLATION
Equipment and Job Site
UNIT
Move to final location.
unit.
or change at any time, specifications
accessory
charge
Maximum
air conditioner
UNPACK
customer.
and liquid tube diameters
recycles
PC 101
RECOMMENDATIONS
from windows,
and completely
applications.
IMPORTANT:
cases
is pliable
9. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
field-supplied
In some
insulation
tube.
8. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation. (See Fig. 2.)
Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OPT position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.
NOTE:
by avoiding
4. When passing refrigerant tubes through the wall, seal opening
with RTV or other pliable silicon-based caulk. (See Fig. 2.)
7. Ensure that
INSTALLATION
as possible
CAU-
the safety-alert
injury or death. CAUTION
and property
which
3. Run refrigerant tubes as directly
unnecessary, turns and bends.
injury.
the most serious
injury
or product
for personal
words
personal
haz,'u'ds
personal
words:
These
Fig. 1reModel 38TDB
This is the safety-alert
symbol z_ •
on the unit and in instructions
or
to the potential
and NOTE.
A98516
or designs
Form 38TDB-4SI
without
Remove
carton,
taking care not to damage
notice and without
Pg 1
8-02
incurring obligations.
Replaces:
38TDB-3SI
3/8-1N.DIA TIEDOWN
KNOCKOUTS IN BASEPAN
- VAPOR TUBE
INSU L/_TION
_L_
_ __
__ --2:_
THROUGH THE WALL
I
STRAP----,
IJ_-J°'sT
_
(A_AONTU(
NEB_
8 3/16"
._
0 _VAPOF1
TUBE
1
A97548
Dimensions
IQUID TUBE
(In.)
SUSPENSION
TIEDOWN KNOCKOUT
LOCATIONS
A01383
UNIT SIZE
Fig. 2--Connecting
INSPECT
MINIMUM MOUNTING
PAD DIMENSIONS
Tubing Installation
A
B
024
19 X 24
2-13/16
6-15/16
036-060
26 X 32
4
9-3/4
EQUIPMENT
File claim with shipping company prior to installation if shipment
is damaged or incomplete.
Step 2--Install
Fig. 3---Mounting
on a Solid, Level Mounting Pad
conditioner, the R-22 TXV must be replaced
approved Puron® TXV.
If conditions or local codes require the unit be attached to pad, tie
down bolts should be used and fastened through knockouts
provided in unit base pan. Refer to unit mounting pat_m in Fig. 3
to determine base pan size and knockout hole location.
On rooftop applications, mount on level platform or frame. Place
unit above a load bearing wall and isolate unit and tubing set from
structure. Arrange supporting members to adequately support unit
and minimize transmission of vibration to building. Consult local
codes governing rooftop applications.
--_ IMPORTANT:
The
indoor
be level
to within
_+2° (-+3/8 in.fit).
---)
Step
3--Clearance
Requirements
When
installing,
allow
sufficient
wiring,
refrigerant
piping,
service
end of unit and 48 in. above
and service.
Allow
airflow
30-in.
clearance,
clearance
unit. For proper airflow,
to
so water,
directly
Step
snow,
outdoor
and the maximum
125°F.
roof or eaves
filter drier
Installing
TXV
I. Remove
ambient
in cooling
ambient
cannot
be
supplied
supplied
TXV kit.
mounted
as
wrench
upright
down.
be installed
close
to the
position.
Avoid
A factory
in the liquid
supplied
or
line.
of Piston
refrigerant
to atmospheric
piston
surface
fall
and ensure
pressure
coil
inlet
to prevent
coil has not been
for more
tube
than
at piston
15 minutes.
body
inieL
Use
damage.
retainer,
begin
careful
not to damage
scaling
of O-ring.
4. Remove
mode is 55°F,
in cooling
should
must
any existing
back-up
operating
operating
a factory
factory
and in a vertical,
in Place
indoor
6. Replace
outdoor
TXV
tube vertically
2. Remove
5. Reinstall
and discard
factory-installed
piston.
(Replace
retainer
is damaged.)
piston
indoor
retainer
in piston
coil inlet tube.
body.
Use back-up
wrench
to prevent
damage.
mode is
TXV
fan coils and furnace
coils come factory
bi-flow,
hard
specifically
shut
off TXV
units. No TXV changeout
equipped
designed
is required.
with a
for Puron®
An existing
TXV must be replaced with a factory approved
cally designed
for Puron® two-speed
units.
TXV
R-22
7. Sweat swivel
specifi-
attach
avoid
NOTE:
TXV.
approved
Ambient
Puron®
two-speed
the inlet
if O-ring
4_Operating
5--Install
mounting
3. Remove
on unit.
The minimum
Step
or ice from
includes
do not include
a 6-in.
clearance
on l side of unit and i2 in. on all remaining
sides must
be maintained.
Maintain
a distance
of 24 in. between
units.
Position
The
coil as possible
• exposed
space for
unit
with a factory-
INSTALLATION
IMPORTANT:
Unit must
38TDB037
TXV kit. All other sizes
TXV
NOTE:
Unit to Pad
FK4, FC4, and 40FK fan coils are equipped with an R-22
If an FK4, FC4, or 40FK fan coil is used with a Puron® air
to TXV
damage
adapter
(see
(see Fig. 5D) to inlet of indoor
Fig. 5A)
to tubing
or valve.
"IN" to liquid line. Avoid
valve
2
outlet.
Use
backup
Sweat Inlet
excessive
coil and
wrench
to
of TXV, marked
heat which
could damage
SENSING BULB --
BULB
TUBE
8 O'CLOCK J
4 O'CLOCK-A00399
Fig. 6_Positioning
EXPANSION
VALVE
4. Remove
TXV using a backup
prevent
A91277
Fig. 4--TXV
wrench
on flare connections
to
damagetotubing.
5. Using wirecuUers, cutequalizertubeoffflushwithvaportube
inside cabinet.
Installed
6. Remove
8. Install vapor elbow (see Fig. 5B) with equalizer adapter to
suction tube of line set and suction connection to indoor coil.
Adapter has a l/4-in, male connector or attaching equalizer
tube.
7. Braze
bulb from vapor mbe inside
equalizer
necessary
stub-tube
to prevent
closed.
damage
cabinet.
Use protective
barrier
as
to drain pan.
----)IMPORTANT: Route the equalizer tube of the approved Puron®
TXV through suction line connection opening in fitting door prior
to replacing fitting panel around tubing.
9. Connect equalizer tube of TXV to l/4-in, equalizer fitting on
vapor line adapter.
8. Install TXV (Fig. 5A) with 3/8-in. copper tubing through
small hole in service panel. Use wrench and backup wrench,
to avoid damage to tubing valve.
I0. Attach TXV bulb to horizontal section of suction line using
bulb straps provided. (See Fig. 5C.) Insulate bulb with
factory-supplied insulation tape. (See Fig. 5E.) See Fig. 6 for
correct positioning of sensing bulb.
11. Proceed with remainder of unit installation.
9. Reinstall
10. Attach
---)"FAN COIL
location
straps.
To obtain efficiency rating for 38TDB037 with FV4ANB006
fancoil TXV must be replaced with factory supplied TXV.
Replacing R-22 TXV or Non-Balance
of Sensing Bulb
sensing
TXV
TXV
support
bulb
as ori_nal
(See
to
clamp
(removed
vapor
tube
bulb.
inside
was when removed,
Fig. 5C.) See Fig.
Insulate
bulb
in item 3).
cabinet,
6 for correct
with
in same
using supplied
bulb
positioning
factory-supplied
of
insulation
tape. (See Fig. 5E.)
Port Puron TXV
11. Route equalizer tube through suction connection opening
(large hole) in fitting panel and install fitting panel in place.
l. Remove any existing refrigerant and ensure coil has not been
exposed to atmospheric pressure for more than 15 minutes.
12. Sweat inlet of TXV, masked "IN" to liquid line. Avoid
excessive heat which could damage valve.
2. Remove coil access panel and fitting panel from front of
cabinet.
13. Install vapor elbow (see Fig. 5B) with equalizer adapter to
vapor line of line set and vapor connection to indoor coil.
Adapter has a l/4-in, male connector for attaching equalizer
tube. (See Fig. 5B.)
3. Remove and save TXV support clamp using the 5/16-in. nut
driver. Save the clamp.
14. Connect equalizer tube of TXV by l/4-in, equalizer fitting, on
vapor line adapter. Use backup wrench to prevent damage to
equalizer fitting.
15. Proceed with the remainder of unit installation.
LONG-LINE APPLICATIONS
D
For refrigerant piping arrangements with equivalent lengths
greater than 50 ft or when elevation difference between indoor
and/or outdoor unit is more than 20 ft, follow all requirements of
the Long-Line Guideline section in the Application Guideline and
Service Manual--Air Conditioners and Heat Pumps Using Puron® Refrigerant.
E
Step 6_Make
BULB
iNSULATION
TAPE
Piping Connections
A01418
including solenoid valves.
Fig. _TXV
Kit Contents
3
LIQUID-LINE
FILTER-DRIER
SERVICE
VALVE
A01215
To prevent damage to unit or service valves, observe the
following:
• Use a brazing shield.
• Wrap service valves with wet cloth or use a heat sink
material.
Fig. 7--Filter
1. Braze 5 in. connector
2. Braze
vapor tube to fitting on outdoor
Connect
liquid tube to filter drier.
SWEAT
CONNECTION
Service
valves are closed
field
moisture in the system.
VAPOR
Tube
Diameter
service
valve
and factory
Leak
Table liRefrigerant
Connections and
Recommended Liquid and Vapor Tube
Diameters (In.)
VAPOR
Tube
Diameter
5/8
5/8
3/4
microns.
Deep
036
3/8
3/8
3/4
3/4
3/4
7/8
037, 048
3/8
3/8
7/8
7/8
7/8
7/8
060
3/8
3/8
7/8
1-1/8
7/8
1- 1/8
Notes:
1. Tube diameters are for lengths up to 50 equivalent ft.
2. Do not apply capillary tube indoor coils to these units.
tubes
Always
Vacuum
The
deep
TO FACTORY-APPROVED
Triple
Evacuation
pmnp
is capable
does not contain
follows:
I. Pump system
method
4. Close service
Refer
AND
tubing.
INDOOR
COIL
to Fig. 7
should
be evacuated
to 500
with dr3, nitrogen.
requires
a vacuum
pump
capable
of
is the most positive
method
of pumping
a system
should only be used
when
down to 28 in. of mercury
vacuum
and system
any liquid water. Refer to Fig. 9 and proceed
down
to 28 in. of mercury
for an additional
valves
cylinder
pressure
and allow
pump
a.s
to
15 minutes.
and shut off vacuum
and regulator
pump.
to system
and open
is 2 psig.
valve and allow system to stand for 1 hr. During
this time, dry, nitrogen
system,
way of _ssuring
water. (See Fig. 8.)
Method
a nitrogen
until system
DRIER
coil
a vacuum
operating
service
3. Connect
line is required.
line is required.
and refrigerant
TUBING
pulling a minimum vacuum of 500 microns and a vacuum gage or
thermistor capable of accurately memsuring this vacuum depth. The
2. Close
of filter drier in liquid
filter drier as follows:
a wet cloth,
Method
vacuum
continue
Installation
and install
outdoor,
and indoor
break
deep vacuum method
Outdoor unit contains correct system refrigerant charge for operation with indoor unit of same size when connected by 15 fi of
field-supplied
or factory-accessory
tubing. Check refrigerant
charge for maximum efficiency
FILTER
braze
in indoor,
The triple evacuation
LIQUID-LINE
After
with
joints.
is free of air and liquid
INSTALL
from factory, and ready for brazing.
and filter drier
REFRIGERANT
Reliigerant
5/8
of filter drier in liquid
valves.
1.)
(LONG-LINE)
Connection
Diameter
3/8
Installation
unit vapor service
(See Fig. 7and Table
using industry accepted methods and materials.
solder (materials
which melt below
800°F).
test all joints
EVACUATE
3/8
CONNECTED
tube to
coil.
CHECKING
024
OUTDOOR
UNIT
INDOOR
UNIT
tube and liquid
Consult local code requirements.
Refrigerant
tubing and indoor
coil are now ready for leak testing. This check should include all
LEAK
Connection
Diameter
Wrap
TUBING
sweat connections
Do not use soft
If refrigerant tubes or indoor coil are exposed to atmosphere, they
must be evacuated to 500 microns to eliminate contamination and
Tube
Diameter
connector
must point tow,'u-d indoor
Connect
wrapping
Do not bury lines over 36 in. long.
LIQUID
coil. Flow arrow
REFRIGERANT
valve.
cloth.
filter drier between
indoor
Refer to Table 1 for field tubing diameters. Refer to Table 2 for
accessory requirements.
Connection
Diameter
tube to liquid line service
filter drier with damp
Outdoor units may be connected to indoor section using accessory
tubing package or field-supplied refrigerant grade tubing of correct
size and condition. Tubing diameters listed in Table I ,are adequate
for equivalent lengths up to 50 ft. For tubing requirements beyond
50 ft. substantial capacity and performance losses will occur.
Follow the recommendations
in the Application Guideline and
Service ManualIAir
Conditioners and Heat Pumps Using Puron® Refrigerant to minimize losses.
UNIT
SIZE
Drier with Sweat Adapter Tube and
Liquid Tube
absorbing
will be able to diffuse
moisture.
throughout
the
DISCONNECT
PER N. E. C. AND/OR
LOCAL CODES
50oo-4500 I I
4000
I •
_LEAK
35oo I I
o oooll
-/
,25ooI |
_: 2000
1500
t
LEA
CONTACTOR
[F,ELDPOWE.
]
v3, fd
A__
[
•
....... ....
I I
"1--1_
1000
._"
IN
I
,
VACUUM TIGHT
TOO WET
_
IF
FIELD GROUND
-Q
WIRING
TIGHT
j
GROUND
LUG
A91306
500 _TEM
0
1
2
3
4
5
6
Fig, 10_Line
7
MINUTES
A95424
FINAL
CHECK
Electrical
ROUTE
GROUND
Remove
access
Connections
Be sure field wiring complies with local and national fire, safety,
and electrlzzal codes, and voltage to system is within limits shown
on unit rating plate. Contact local power company for correction of
improper voltage. See unit rating plate for recommended circuit
protection device.
NOTE: Operation of unit on improper line voltage constitutes
abuse and could affect unit reliability. See unit rating plate. Do not
in._tall unit in system where voltage may fluctuate above or below
permissible limits.
NOTEt Use copper wire only between disconnect switch and
control
CONNECT
ground
safety.
IO.
Connect
VACUUM
WITH
[
per
440-14
of NEC.
WIRES
to unit
wiring
NEC
wiring.
Extend
hole provided
but not
Route
control
24v
counect
thermostat
wires
and into unit
smaller
than minimum
wiring
must
power
outdoor
to leads
in control
provided
box
as shown
through
control
wiring
in control
box.
(See Fig.
color-coded,
more
voltage
excessive
WIRES
connection
for
in Fig.
WIR[NG
wires
is located
the control
The
wiring
to leads provided
Use No. 18 AWG
POWER
to _ound
power
CONTROL
All
DRY NITROGEN
size
within sight
Data Digest.
AND
_'ire
CONNECT
incoming
IBREAK
per
in Product
GROUND
Conae.ct
to avoid
I EVACUATE
power
Size wires
shown
POWER
disconnect
per Section
to gain access
thl_ugh
of adequate
Locate
from unit.
AND
panel
disconnect
curtera.
The unit cabinet must have as uninterrupted or unbroken
ground to minimize personal injury if an electrical fault
should occur. The ground may consist of electrical wire or
metal conduit when installed in accordance with existing
electrical codes. Failure to follow this warning can result in an
electric shock, fee, or death.
along
unit.
box.
wire size
circuit
accessible
from disconnect
IMPORTANT: Check to be certain factory tubing on both indoor
and outdoor unit has not shifted during shipment. Ensure tubes ,'ue
not nabbing against each other or any sheet metal. Pay close
attention to feeder tubes, making sure wire ties on feeder tubes are
secure and tight.
Step 7_Make
branch
unit starting
from and readily
this procedure
as indicated in Fig. 9. System will then
minimal amounts of contaminants
and water vapor.
TUBING
Install
NEC to handle
Fig. 8---Deep Vacuum Graph
5. Repeat
contain
NOTE:
Power Connections
insulated
than
wires,
(35°C
drop.
be NEC
Class
must
wire. If
unit, as measured
16 AWG
i and
and
11.)
minimum)
100 ft from
use No.
voltage
grommet
color-coded
wire
be separated
from
leads.
unit
requires
a minimum
of
27va,
24vac
control
power.
IMPORTANT:
_ACUATE]
Check
temainations
ensure
,,vires are not in contact
Step 8_lnstall
IBREAK
VACUUM
WITH
DRY NITROGEN
[
to the individual
sories
when
LATENT
/
Evacuation Method
Electrical
Refer
and
properly.
wire
Check
with tubing,
connections
to
wire muting
to
sheet metal,
etc.
Accessories
A95425
packaged
of an LCC
CONTROL
kits or acces-
is to provide
fan coil or a 58CVA
control.
See
(LCC)
a dehumidification
assure a 75 percent or less system sensible
installed contains
an ECM blower (such
40FK
with
accessories
include latent capacity
accessory
wiring diagrams.
CAPACITY
The purpose
instructions
installing.
Available
electrical
Fig. I i for typical
1
ICHARGE
SYSTEM
I
Fig. 9--'rriple
wiring
are secured
GENERAL
_ACUATE]
CHECK
TIGHT,
SYSTEM
(|F IT FOR
HOLDS
DEEPDRY
VACUUM)
factory
ensure
or 58MVP
mode
to
heat ratio. If indoor unit
ax an FK4C. FV4A, or
gas furnace),
no LCC
is
VARIABLE
SPEED
CONDENSING
FURNACE
_ERMIDISTAT
CONTROL
MODEL
RH
HEAT
STAGE
2
TWO SPEED
AIR CONEdTIONER
STAGE
1
STAGE
STAGE
STAGE
_"
1
.....
I ...........
J_
.....
_ W/Wf
....
_ vsv2_.....
_
HEAT
COOL
2
[_"
COOL
HEAT
TWO SPEED
AIR CONOITIONER
_"
HEAT
COOL
I_V(:_ STAG E
FURNACE
WITH PSC
BLOWER
MOTOR
TH ERMIDISTAT
CONTROL
MOOEL
RH
STAGE
STAGE
1
m
2
COOL
FAN
STAGE
2
@
1_"
FAN
24 VAC HOT
[_
24 MAC
HOT
_"
.... _-
24 VAC
COMM
E_'.
.... _
{_'
DEHUMIDIFY
24 VAC COMM
[_
HUMIDIFY
[[_].
....
_
"-----_-_
.......
_
.....
9:_
bitA
__',
I
HUMIDIFY
NfA
OUTCOOR
_[_
_.°;T,ON7
E_
--_-I
SENi%_(_
TION
_[_J-
See notes 1, 2, 3, 6, 8, 10, and 12
A01495
NON-pROGRAMMABLE
THERMOSTAT
MODEL
2S
FK4C, FV4A
)R 40FK
AIR
See notes 1, 2, 3, 6, 8, and 10
A01498
I_VO-SPEED
CONDITIONER
_0% NON
VARIABLE
SPEED
CONDENSING
FUANACE
FAN
COIL
IN ERMIDiSTAT
CONTROL
m
_
24 VAC HOT
_"
24 VAC COMM
[_"
FAN
_"
COOL
HEAT
STAGE
STAGE
_ J, JUMPER
t_OEL
-[]-tN-@
2
1
BOARD
_
RH
COOL
STAGE
HEAT
STAGE
2
HEAT
STAGE
1
COOL
STAGE
2
AFS
...........
7
FURNACE
BOARD
1
1
I
ED
AIR 17_O-,_E
CONDITIONER
m
-4 'wql
@
FAN
_ 2REMOVE
•_ _S,AG,NG
24 VAC
HOT
J2 JUMPER
FOR HEAT
H EAT STAG E 2
COOL
STAGE
1
{_--
24 MAC COM
-t_[]
DEHUMIDIFY
_-10
ou_ooN l-i_
Hu_,o,E¥ _
: .E COO.l
[]
OUTDOOR
"_NNS_RTEINS_
See notes 1, 2, 3, 4. and 7
A01496
THE RMIDISTAT
CONTROL
MODEL
RH
SINGLE-STAGE
FURNACE
_---7
__I
E _
Seen ores 1, 2, 3, 6, 8, 10, and 11
A01499
3_VC_SPEED
AIR CONDITIONER
NON-PROGRAMMABLE
THERMOSTAT
MODEL 2S
SINGtE-STAGE
FURNACE
AIR
TWO-SPEED
CONDITIONER
m
COOL
ST_E
1 r__,
HEAT
STAGE
1 [_
COOL
STAGE
2 r _]
FAN
24 V_
24 VAC HOT
24 VAC COMM
...... _ ......
HEAT STAGE
[_
HOT
24 VAC COMM
[_"
1[_
{[_
1
COOLSTAGE2
...... @......
.....
{33.....
_q-[]
.....
El-.....
_q-[]
_
FAN
{_
....
-El-
.....
]
.....
-q
--ITSl
[_
N_
COOL
STAGE
1
[_-
-q-I'TTl
HUMIDIFY
N/A
N_
[]
OUTDOOR r-ITq
--_-I
.....
J
See notes 1, 2. 3, 6. and 8
A01497
Fig. 11--Typical
See notes 1,2, 3, and 5
A01500
24V Wiring Diagram
6
VARIABLE
SPEED
80% NONJ3ONDENSING
FUF_NAGE
pROGRAMMABLE
"('_ERMOSTAT
MODEL
2S
SINGLE.STAG
FUHN h,C E
E
]3NO_SPEE
O
#,_R CONDITIONER
NON .pRoGt_AIV, M_BL_
THERMOSTAT
MODEL
8OPJ_L)
_
AF S
---_
-
COOL
STAGE
I
HEAT
STAGE
2
III
F_N_E
BOARD
AIR GONDI_IONIEF_
TWO'SPEED
IF_N
HEAT
STAGS
DOOL
_"
I [_
STAGE
2
COOL
STAGE
2
NiA
24 VAC
HOT
24 VAC HOT
2_. VAG
G'_MM
-q-[_
[_-
NiA
_*
24 VAC COM
[]
oo_oo°
[-l_
IPLg-
d
See notes 1.2, 3. and 5
A01501
STAGE
]_VO
NO N .pROGRAIv_t_A_LE
THERMOSTAT
MODEL
2S
24 VAC
FURNACE
PSC
WITH
BLOWER
TWO.SP_E
See note 1.2, 3. 4, and 10
A01504
D
A_R CONDITIONER
VARtABLE
SPEED
80% NON-CONDENSING
FURNACE
HOT
24VAt
COMM
[_I
HEAT
STAGE
1
COOL
STAGE
2
_pX3GRAk_f_UE
THERMOSTAT
_OA_D
FURNAC
STAGE
COOL
HE AT STP_3E
I
_'SPEED
t
ST,_
2
2
FA N
GOOL
E
;-_-_ --- -_-_
STAGE
1
N/A
i---I-_-E_
E_-"
HEAT
24 MACSTAGe_
HOT
---
_ [_-
--!_
--
_----
[]
OKJTOOO_R
p Lg._d
See notes 1, 2, 3, 4, and 10
A01502
F TWO*STAGE
RNAC
WITH
_Fs
8L(_WER
NON-PROGRAMMABLE
THERMOSTAT
MODEL 2S
AIR
TWOCON
P ED
[_T_'ON
R
E
MOTOR
L
COOL
STAGE
FAN
HEAT
COOL
See n_tes 1, 2, 3, 5, and 10
A01505
[_
STAGE
........
....-I ....
I
STAGE 2
24 VAC HOT
COMM
N/A
NON Jp_)GP_MM_LE
_¢_SRMOSTAT
NK)OEL 2S
.... $_1
_
HEAT STAGE 2
24 VAC
CONNECTIONS
1
[_-
[]
.....
,L_:AT STAGE
_-
1 [_}-
'_E ik_ STP,G E 1
COOL S_.AG E 2
FAN
.....
[_'
2
COOL STAGE
VARIABLE. Sp_'I::D
CONDENSING
TWO-SPEE_
FURNACE
AIR CONOmONER
24 VAC HOT
[_
)EH
_-
o Doo"
24 VAC COMM
[_
See notes 1, 2, 3. 5, arid 10
A01503
See notes
Fig. 11--Typical
24V Wiring Diagram (Cont)
1.2, 3, and 4
A01506
THERMIDISTAT
pROgRAMMABLE
THERMOSTAT
MODEL2S
F'K4C
OR
FV4A
40FK
AIR
FAN COtL
MODEL
HOT
RH
-NI
[_
.....
COOL STAGE 1 @
COOL STAGE 2
COOL
STAGE
COOL
STAGE
HUT
HEAT
STAGE
REMOVE
J2 JUMPER
1
STAGE
2
_'STAGIN
_"
._
_FOR
TWO-OpEL
D
AIR CONDITIONER
_]
°ELVEJ2 U2P
" FOR
HEAT
STAGING
.....
1
2
m
......
°
HEAT STAGE 1
_--
FAN
FAN COIL
'
HEAT STAGE 2
] MPER
24 VAC
FK4C. FV4A
OR 40FK
CONTROL
T_V O SPEED
CON DITIONEF_
rAN
[_
24 VAC HOT
r_"
......
_]
]
G
REMOVE
•, J1
JUMPER
HEAT
DEHUMIDIFY
24 VAC
COMM
_-
N/A
OUTDOOR
24 MAC COMM
-
[]
HUMIOIFV
[]
OUTOOOR
_]_Tt
_=[_
See notes 1, 2, 3, 5, and 7
A01493
See notes 1,2, 3, 6, 7, 8, and 9
A01494
VARIABLE-SPEED
CONOENSING
FURNACE
PROGRAMMABLE
THERMOSTAT
MODEL2S
TWO_PEED
AIR CONDITIONER
m
; HEATSTAGE2
cool
r_-].
STAGE
1
HEAT STAGE
CooL
.....
1
[_
STAGE 2
24 VAC HOT
[_
....
24 VAC COMM
JilHUMI
I
N/A
See notes1, 2, 3, and 5
A01507
Fig. 11--Typical
required.
The LCC
standard
humidistat
pilot
duty relay
NOTE:
for standard
which
with
If an LCC
opens
PSC blower
products
contacts
on humidity
consists
24V Wiring Diagram (Cont)
of a
rise and a
24v coil.
AIRFLOW
COILS
The
is desired,
low-speed
airflow
tained so that a minimum
of 300 CFM/ton
high speed LCC operation,
must
be main-
can be supplied
during
SELECTION
FK4C
operation
and
Selections
AIRFLOW
FOR
The
SELECTION
58CVA/58MVP
speeds. To select recommended
or 40FK
Variable
FURNACES
Speed
Installation
Installation,
during
the
the
airflow and for adjustments
to the manual switches
A/C and CF on the control board refer to the furnace
Start-Up.
and Operating
utilizes a control
center
select the proper airflows.
high speed
lnsWuctions.
The
315AAV
that allows the installing
technician
to
The A/C switch determines
the airflow
compressor
operation.
high-
SELECT
and
of compressor
airflow,
Instructions.
The
control
This fan coil has an adjustable
Furnaces
provide
high- and low-speed
blower
operation
to match
capacities of the compressor
at high and low speeds. To select
recommended
labeled SWI,
provide
FV4A,
board
OR
40FK
low-speed
Airflow
for hight and low
speed can be calculated
at either 350 CFM per ton or 400 CFM per
ton based on the positions
of SWl 5.
sec for high- and low-speed
For other
Digest.
combinations
blower
blower
of equipment
and low
refer to the FK4C,
FK4C.
FV4A,
that allows
FAN
blower
at high
FV4A,
and 40FK
the installing
technician
to select proper airflows.
For adjustments
board and recommended
A/C SIZE and CFM ADJUST
58CVA/58MVP
Non-Condensing
FV4A
FK4C,
to match the capacities
utilize an EASY
Step 9---Make Airflow
FOR
off delay factory
to control
selections.
set at 90
operation.
consult
the Product
Data
LEGEND
24 VOLT FACTORY
WIRING
24 VOLT FIELD WIRING
FIELD SPLICE CONNECTfON
RELAY SPDT, PILOT DUTY
24-V COIL (HN61 KK324)
OR EQUIVALENT
HUMIDISTAT, OPENS ON
HUMIDITY RISE (HL38MG026
AFS
AIRFLOW
SELECTOR
A01222
WIRING
1. WIRING
DIAGRAM
MUST
2. UNDERLINED
IN COOLING
3. REFER
TION.
NOTES:
CONFORM
LETTER
MODE.
TO INDOOR
ON THERMOSTAT
UNIT
4. NON-PROGRAMMABLE
CUT AND REMOVED.
5. PROGRAMMABLE
INSTALLATION
MODEL
MODEL
6. THERMIDISTAT
DIP
(FACTORY
DEFAULT).
7. AS AN OPTION
DIP
2S01-B
NO.
MUST
TERMINAL
SWITCH
NO.
INDICATES
INSTRUCTIONS
USED
HAVE
1 SHOULD
CONTROL
DEHUMIDIFY
CODES.
2S0 I-B, WHEN
SWITCH
O/W22CAN
8. THERMIDISTAT
OPERATION.
9. TO ACTIVATE
TO NEC OR LOCAL
FUNCTION
BE
SET
ACTIVATE
DEHUMIDIFY
FURNACE
DISCONNECT
DEHUMIDIFY
TERMINAL
12. THE DE JUMPERS
MUST
FEATURE
ON
BE REMOVED
SET
Table
Coastal Filter
Puron_
ON
REMOVE
USED
AND
AIR
O IS ENERGIZED
WIRING
INFORMA-
THE R 19 JUMPER
IN AIR CONDITIONER
FOR
STYLE,
FROM
THE
POSITION
Jl JUMPER
AND LET O/W2
SETUP.
FURNACE
DEHUMIDIFICATION
2--Accessory
CONDITIONER
MUST
BE
APPLICATIONS.
APPLICATIONS
FOR
AT FAN
CONTROL
COIL
HIGH
80
CONTROL
FEATURE
CAPACITY
COMPRESSOR
CONTROL
BOARD.
FIRE OPERATION.
PERCENT
BOARD
REFER
NON-CONDENSING,
AND
CONNECT
TO
ON FURNACE.
REQUIRED
FOR
SEACOAST
APPUCATIONS
(WITHIN 2 MILES)
Yes
No
Recommended
Yest
Yes'i"
• For tubing line sets between 50 and 175 ;1horizontal or 20 It vertical differential, refer to Application Guideline
Using Puron@ Refrigerant. Crankcase heater and start assist are standard on twc_speed units.
1"Required for all applications.
9
DUAL
Usage
LONG-MNE
APPUCATIONS*
(50-175 FT.)
No
Support Feet
Balance-Port Hard
Shut-off TXV
FOR
VARIABLE-SPEED,
G ON
REQUIRED
ACCESSORY
FEATURES
INSTALLATION
POSITION
IN THE
CURRENT
TO ENABLE
O/W2 MEANS
HEAT.
ON FK4 OR FV4.
GREEN
(DEHUM)
WIRE
DHUM ON THERMIDISTAT.
ADDITIONAL
C ON WHEN
IN OFF
10. AS AN OPTION, LOCK FURNACE
INTO LOW-FIRE
OPERATION
TO FURNACE
INSTALLATION
INSTRUCTIONS
FOR PROPER
11. TO
FOR EXAMPLE:
IN AIR CONDITIONING
SECOND-STAGE
2 SHOULD
FOR ANY
DIP SWITCH
BE
USAGE.
and Service Manual--Air
Conditioners
and Heat Pumps
(D
Control Box
Side of Unit
nO
>
cD
DO
_O
THERMISTOR PLACED
UNDERNEATH BASE PAN
(ATTACHED TO BASE PAN
WITH ADHESIVE)
A00430
--
Low Pressure
€-Switch Connector
Fig. 14-_View
_- High Pressure
Switch Connector
4-Thermistor
Connection
F_ [,-IZIIj_]]Z.YJ
To prevent
Defrost Time , .*_'
Selectors
r'_J',_-
_7 "_"
"-'
Low Volt age HJ_=
Connector
E--
_
clothing,
injury
gloves
• Back seating
O.D.R Connection
Crankcase Heater
Connection
_
personal
and
wear
when
safety
handling
glasses,
lefrigerant
protective
and observe
the following:
] CT°apRaUcnt
or
z
from Top of Base Pan
valves.
Fully
removing
service
back
gage
valves
are not equipped
seat (counterclockwise)
with Schrader
valve stem before
port cap.
Reserved tor
Future Use
A01192
Fig. 12_ontrol
Board
Follow
these
1. The
THERMISTOR
CURVE
operates
heater
90 ,
I
i
I
I
80_
_
I
I
70
I
-I -
_
I
_
_
I
T
I
\
I
I
40 _----_--
I
\
_
I
•
I
i
I
NOTE:
,•,
I
I
noise
,
0
starting
is off.
without
a minimum
damage
and vapor
3. Unit
is shipped
with
valve
stem(s)
I
Replace
flow
additional
seated).
Replace
disconnects
valves.
seated
and caps
is opened
to refrig-
caps finger tight and ti_aten
1/12 turn (20 ft-lb torque)
electrical
tube service
front
stem caps after system
(back
of 12 hr of
in a compressor
to the compressor.
liquid
installed.
heater only, set
may result
(open)
erant
which
crankcase
and close power disconnect
to initial start-up,
and possible
heater
Energize
unit. To energize
to OFF position
back seat
with wrench.
to energize
system.
........
20
40
60
80
100
120
5. Set room
TEMPERATURE(DEG. F)
A91431
Fig. 13--Resistance
NOTE:
Step lO--Start-Up
between
or personal
injury,
observe
the following:
ambient
electronic
timer.
operating
for
at high
system
with refrigerant.
• Do not operate
unit in a vacuum or at negative
• Do not disable
low-pressure
room
speed
(after
pressure.
point
at least
5° below
15 minutes.
NOTE:
a unit
demand,
10
Be sure set point
and is set low enough
timer
speed
to energize
there
and themtostat
upon
unit operates
in low
a 5°F difference
set point. To force high
in low speed),
to COOL and fan control
refrigerant
the
system
adjust
the set
ambient.
If unit has not operated
power-up,
is at least
of 2 minutes
room
with a 15-
the two-speed
unit has been operating
Walt for appropriate
Check
,are equipped
prevents
until
unless
temperature
a minimum
as desired.
switch.
temperature.
thermostats
This
15 minutes
6. Set room thez_ostat
• Do not overcharge
at desired
speed.
staging
speed
damage
indoor
Carrier
minute
Values Versus Temperature
from
compressor
thermostat
is be]ow
desired
To prevent
with a crankcase
compressor
the compressor
heat prior
4. Close
n
the
2. Fully
'
=
Starting
chattering
I
I
when
start up the system:
is equipped
24 hr before
crankc:kse
1
•
to properly
unit
indoor thermostat
to unit.
I
I
-'I-
_
steps
outdoor
next
to AUTO
time delay(_).
Operate
or ON
unit for
ch,'trge.
within
the past
tbem_ostat
for a minimum
12 hr or following
high-
of 5 minutes
or low-speed
in high speed.
Step 11_Check
Charge
Table 3--Required
Liquid-Line Temperature
(°F)
REQUIRED SUBCOOLING
TEMPERATURE
(°F)
LIQUID
PRESSURE AT
SERVICE VALVE
(PSIG)
8
12
14
16
18
18
189
58
56
54
52
50
48
195
60
58
56
54
52404
50
202
62
60
58
56
54
52
2O8
64
62
60
58
56
54
215
66
64
62
60
58
56
on pink charging
222
68
66
64
62
60
58
with
229
70
68
66
64
62
60
236
72
70
68
66
64
62
243
74
72
70
68
66
64
251
76
74
72
70
68
66
259
78
76
74
72
70
68
266
80
78
76
74
72
70
274
82
80
78
76
74
72
charge must be weighed in accordance
with unit rating plate _+0.6
oz/ft of 3/8-in. liquid line above or below 15 ft respectively.
283
84
82
80
78
76
74
291
86
84
82
80
78
76
EXAMPLE:
299
88
86
84
82
80
78
3O8
90
88
86
84
82
80
317
92
gO
88
86
84
82
326
94
92
90
88
86
84
335
96
94
92
90
88
86
345
98
96
94
92
90
88
354
100
98
96
94
92
90
364
102
1O0
98
96
94
92
374
104
102
100
98
96
94
384
106
104
102
1O0
98
96
395
108
106
104
102
100
98
temperature.
406
110
108
106
104
102
100
required
subcooling
416
112
110
108
106
104
102
valve pressure.
427
114
112
110
108
106
104
439
116
114
112
110
108
106
450
118
116
114
112
110
108
462
120
118
116
114
112
110
474
122
120
118
116
114
112
486
124
122
120
118
116
114
499
126
124
122
120
118
116
511
128
126
124
122
120
118
r!_l _1]_
Service
valve
valves.
is connected
ports
back
when
handling
seated
UNIT
CHARGE
Facto_
charge
With
position.
equipped
make
Wear
and charging
refrigerant
suction
into
charge
metering
Schrader
manifold
moving
valves
glasses
may
cause
to the compressor.
NOTE:
If
subcooling
and gloves
Puron®
units
in manifold
liquid using
hose.
Charge
in high capacity
compressor
charging
calculate
only. Ch_ging
chattering
conditions
additional
are
charge
ONLY
1. Operate
in
and possible
not
favorable,
required
for a 25 ft
line set: 25 ft - 15 ft = 10 ft X 0.6 oz/ft = 6 oz of additional
COOLING
off
line.
damage
To
are shown
device
Unit is to be charged
capacity
with
sure gage
safety
method
unit operating,
type
low
not
injury,
refrigerant.
a commercial
NOTE:
are
personal
to the valve gage ports before
fully
label.
gage
To prevent
charge.
PROCEDURE
unit
a minimum
of
15
minutes
before
checking
charge.
2. Measure
liquid service
gage to service
3. Measure
valve pressure
line
temperature
thermistor
type or electronic
outdoor coil.
to Table
4 for required
5. Refer
to Table
3. Find
intersects
line
pressure,
higher
lower.
UNIT
required
attaching
the point
where
liquid
an accurate
to liquid
subcooling
measured
service
subcooling
temperature
add refrigerant
if liquid
line near
at a specific
line
than indicated or reclaim refrigerant
Allow a tolerance of ± 3°F.
liquid
temperature
is
ff temperature
is
CHARGE
Factory. charge
,and charging
label.
Puron®
liquid
allows
position.
method
are shown
on pink charging
refrigerant
cylinders
contain
a dip tube which
refrigerant
to flow
Charge
a commercial
refrigerant
NOTE:
low
by
thermometer
4. Refer
6. To obtain
an accurate
port.
liquid
temperature
by attaching
Puron
type
metering
into suction
may
cylinder
in upright
in upright position
device
in
manifold
in high
capacity
hose.
and
Charge
cause
damage
to the compressor.
NOTE:
If subcooling
compressor
only. Charging
chartering
and
the unit returns
to low-speed
or until second
stage
second
line.
Unit is to be charged
capacity
from
units with cylinder
stage cooling
NOTE:
in
power-up,
demand,
charging
conditions
are
not
unit operates
NOTE:
favorable.
upon
When
plate ± 0.6
(suction)
oz/ft of 3/8-in. liquid line above or below 15 ft respectively.
EXAMPLE:
To calculate additional charge required for a 25 fi line
speed
system
set: 25 ft - 15 ft = IO fi x 0.6 oz/ft = 6 oz of additional
of Operation
minute after compressor
than or equal to 100°F.
functions.
STATUS
charge
must be weighed
Step 12--Systern
The
outdoor
unit
Functions
control
following
is an overview
COOLING
OPERATION
This
product
in accordance
utilizes
and
with unit rating
system
Sequence
has
special
of the two-speed
a 2-stage
call for first stage cooling
cooling
control
indoor
(Y1), the outdoor
fan
NOTE:
charge.
The
functions:
thermostat.
With
stage
of indoor
thermostat.
After
second
unit is operating
operation.
FUNCTION
motor
will
high-
of 5 minutes
or high-speed
fan
wig shut
and
off.
or
low-speed
on high-speed.
at low speed,
system
than a standard
continue
to operate
shuts off. when outdoor
ambient
single-
for
one
is greater
LIGHTS
STATUS
function
light is located
on the outdoor
unit control board. (See Fig. 12.) The STATUS
light provides
indication
signals for several system operations.
See Table 5 for
a
codes
and low capacity
stage
for a minimum
will be higher
Outdoor
both first stage
within the past 12 hr, or following
pressure
A system control
and definitions.
Table
5 also provides
the order
of signal
importance.
compressor
are energized.
If low capacity
cannot satisfy cooling
demand, high capacity is energized
(YI and Y2 or Y2 only) by the
second
When
the compressor
the next thermostat
two-speed
vapor
until first stage is satisfied
again.
are satisfied,
If unit has not operated
a unit
possible
operation
is required
is satisfied,
11
NOTE:
Only
control
board
one
code
will
(the most recent,
be displayed
on
with the highest
the outdoor
priority).
unit
4--High
Table
switch
Capacity Only Subcooling
or compressor
will continue
overload
to operate
should
fall motor
after the compressor
shuts
UNIT
TXV TYPE EXPANSION
DEVICE
HIGH CAPACITY ONLY
SUBCOOLING
AT SERVICE VALVE
024
t4°F
The control
senses
036
15°F
compressor
voltage
037
11°F
calling for compressor
048
12°F
060
16°F
15 minutes with outdoor fan nmning. After 15 minutes (provided
there is a call for Y 1 or Y2). control attempts to start compressor.
off when the outdoor
COMPRESSOR
During
Table
5--Control
Function
LED
Code
SIGNAL
IMPORTANCE*
ambient
VOLTAGE
(Vc)
3 consecutive
capacity
operation
requests
until
is locked
a reset
10
1 flash
w/pause
Low-speed operation
9
•
2 flashes
w/pause
High-speed
8
•
no 240 volt power
•
failed
•
failure of start relay
•
improper
Outdoor
failure (6 flashes)
7
coil thermistor failure
Thermistor out of range
5 flashes
pause
1 flash
Low pressure switch trip
during
6
The
5
4
High pressure switch trip
Compressor
Constant light
No pause
No flash
VJV. trip
unit
trip (refer to Table
to outdoor
to pick-up
is
Factory
outdoor
either
signal request; 1
the compressor
defaults
have
air thermistor,
been provided
in the event of failure of
coil thermistor,
and/or
furnace interface
MINUTE
SPEED
When
compressor
CHANGE
changes
TIME
speeds
error
the
eccentric
compressor
with
becomes
The start
restarts.
energize
fan is turned
MAJOR
COMPONENTS
2-Speed
Control
operates
the rotating
crankshaft
the lower
stage
and
and both
operation,
upper
idle and the upper
piston
pistons
compress
operates
in single stage
(rotates counterclockwise).
HEATER
The two-speed
in second
Both
and run windings
CRANKCASE
compresses
the
code
refriger-
operation
the
The lower
refrigerant.
the cr,-mkcase
heater during
The outdoor
unit control
is operating.
I-minute
The
appropriate
compressor
energizes
speed
outdoor
fan remains
change
time
fan any time compresdelay
during
contactor.
,after a 15 minute
off. If the open
delay,
beard
then resume
controls
switch
delay,
closes
operation
the following
the
anytime
on call for
functions:
operation
monitoring
Compressor
dual
capacity
provide
2-pele (3500
winding
resistance.
which relieves
energized
compressor
Dual Capacity
lnternai
The compressor
OPERATION
outdoor
ISee
control received 24vac low-voltage
control system
the screw connections
on the left side of the control
Compressor
unit off cycle.
FAN MOTOR
ligbt.
The two-speed
inputs through
board.
The
are reversed.
control board energizes
on the status
Field Connections
are
OPERATION
OUTDOOR
control
Pressure switch
Time delays
clockwise.
contactor.
Crankcase
heater operation
Compressor
protection
The
OPERATION
ant. When the compressor
motor reverses
direction
piston
compressor
or low
for 15 minutes,
Low- and high-compressor
contactor
Outdoor fan motor operation
from high to low or low to high,
there is a l-minute
time delay before
outdoor fan motor remains running.
COMPRESSOR
DELAY
low-pressure
a high
low or high.
The two-speed
ONE
rotates
and
of
delay, if Y1 or Y2 inputs are on and the LPS
is reset,
after the 15-minute
Y1 and/or Y2.
jumper.
motor
high-
low or high speed
fan operating
the appropriate
outdoor
DEFAULTS
When
unit
with
5. If LPS or HPS has not closed
*Function light signal order of importance in case of multiple
is most impodant.
6 for correct
properly
equipped
4. After a 15 minute
1
in a
low and
voltage
5)
or HPS
Board failure
occur
PROTECTION
the outdoor
3. Display
2
low
to Y2
contactor(s!
SWITCH
outdoor
Table
6 flashes
w/pause
responds
wiring
De-energize
3
If Vc
then
by:
overload
supply
compressor
2. Keep
pause
2 flashes
board,
trips
is
off for
request,
and control
switches,
If the control senses the opening
pressure switch, it will respond as follows:
5 flashes
FACTORY
at control
a YI
If
board
shuts compressor
If 3 consecutive
can be caused
compressor
internal
winding resistance)
PRESSURE
pause
4 flashes
conlrol
out
occurs.
NO demand
Stand by
4 flashes
w/pause
3 flashes
run winding.
control
combination
of YI and Y2 or all Y2 requests, then both
high capacity operation will be locked out. The compressor
Constant flash
NO pause
Outdoor thermistor failure
of the compressor
limes
to 100°F.
(6 FLASHES)
is less than 90v when
operation,
DEFINITION
3 flashes
w/pause
th,'m or equal
FAILURE
the voltage
CODE
operation
is greater
this time. a code of 6 flashes appears
trip occurs
sor
open. Outdoor
lbr one minute
tial between
the
compressor
is protected
12
by an internal
gas into compressor
and discharge
compressor
is also protected
motor windings.
and if a pressure
motor
windings
Refer to Table
that
6 for correct
Relief
discharge
suction
contains
RPM ) operation.
pressures
by an internal
pressure
relief
(IPR)
shell when differenexceeds
overload
525 psi. The
attached
to
Table
6_Two-Speed
(Winding
WINDING
Resistance
024
with adhesive
be used.
Compressor
at 70°F ± 20 °)
036-037
IMPORTANT:
060
048
0.740
Start
(S-C)
Run (R-C)
2.280
0.770
1.8500.5521.459
0.745
tape. A small piece of TXV
0.356
If outdoor
underneath
bose
frame faults.
pan,
Step
Checks
1a--Final
IMPORTANT:
Compressor
Control
Contactors
1. Ensure
Low and high capacity contactor coils are 24 volts. The electr_mic
control board controls the operation of the low speed tC-L_ and the
high speed
(C-H)
TEMPERATURE
Thermistors
the temperature
increases,
are used to sense outdoor
Fig. 13 tbe resistance
appears
3. Leave
which
sense
temperature.
As
versus
see
job,
placed
out
of
be sure to do the following:
and tubing
co\ers.
properly
thermistor
is secure
Securely
in unit
panels
and
service
valve stem caps to 1/12-turn
past finger
Manual
system
Owner's
4. Fill out
file.
should
with owner.
maintenance
Dealer
fasten
all
before
panels
and
Explain
requirements
outlined
Checklist
and place
Installation
tight.
operation
in manual.
in customer
CARE AND MAINTENANCE
fail. a fault code
control.
For continuing
Air Thermistor
Placement
ment
failure,
high performance
periodic
and to minimize
maintenance
must
Mount
outdoor
pan lip on
equipment.
Frequency
of maintenance
control
box side of the unit as shown in Fig. 14. Attach to base pan
geographic
areas,
as coastal
air thermistor
is not
nuisance
temperature.
or coil thermistor
Outdoor
leaving
all wiring
and periodic
the resistance
decre,x_es. Tbemtistors
ambient and coil temperature.
Refer to
values
ambient
at two-speed
IMPORTANT:
2. Tighten
THERMISTORS
devices
may
tape may
covers.
contactors.
are electronic
If the outdoor
adding
air thermistor
unit
Before
that
bulb insulation
underneath
unit
base
13
such
be
may vary
applications.
possible
performed
depending
equipon this
upon
DU___TY
CONNECTION DIAGRAM u
208/230- 1- 60
L2.....
_,
_
Ye_
eLK
_aLK
BJ
RE])
PLll
I
_1 21 _141
51[_
HP/AC C SEV RVS C
HI LO 9[,2
LPS
LL22
BU--
!
b'lA_r
N_I
i
Fig. 15---Wiring Diagram--024,
036, 048
A01513
14
RR)
NoIrEWI0
,_u,,2,a,,15,C:L:nt_
I-IP/ACC EXV ri_
C
I
FI LO _
u'slaw j
]
F-,_
k_
I_
t
_
_ \
"_-II_' 14q0_
BRN
i
Y'I_7r--
•
,wl_] - .....
,
CLV,
OJ----_ ,,
__ , ,,,
RI_-7',
I
i
L '
l
vc _
A B C D
, _
_
Cl2f _tu
_'
t2 _
l,,',, '
'
i
•
CCH_
I_P
Ooi
7
10 ImOOR tiNT
Fig. 16---Wiring
Diagrams037
A01439
15
CONNECTION
PUI
DIAGRAM
1 k
HP/AC
21
C
El .......
3 L
eLK
41
S_
RVS
51_
C
I
HI
LO P[2
OAT
COMM
STA]IJG OCT
vc
A
B C
0
_
L2
CCH :
,1
L
VH
ODF_
1
F
TO INDOOR UNIT
--> Fig. 17--Wiring
Diagram-_060
A02212
Copyright 2002 CARRIER
Manufacturer
rescues
PC 101
Coq_. ° 7310 W. Morris St. ° Indianapolis,
the right to discontinue,
Catalog
No.
533-80059
IN 46231
38tdb4si
or change at any time, specifications
Printed in U.S.A.
or dq_slgns without
Form 38TDB-4SI
notice and without
Pg 16
8-02
ihcurring Obligations.
Replaces: 38TDB-3Sl
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