Carrier 38TDB037300 User Manual SPLIT SYSTEM Manuals And Guides L0211023
CARRIER Air conditioner/heat pump(outside unit) Manual L0211023 CARRIER Air conditioner/heat pump(outside unit) Owner's Manual, CARRIER Air conditioner/heat pump(outside unit) installation guides
User Manual: Carrier 38TDB037300 38TDB037300 CARRIER SPLIT SYSTEM - Manuals and Guides View the owners manual for your CARRIER SPLIT SYSTEM #38TDB037300. Home:Heating & Cooling Parts:Carrier Parts:Carrier SPLIT SYSTEM Manual
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38TDB WeatherMaker TMTwo-Speed Air Conditioning Unit with Puron® HEAI1NG & COOLING Visit WW w.calTit_r+com Installation and Start-Up Instructions NOTE: Read installation. This symbol the entire instruction --_ indicates a change SAFETY hnproper installation, or use can cause conditions which damage. distributor installer or branch or agency packaged Follow cause must use factory-authorized codes. and follow injury, service Refer Wear "kits or accessories when all warnings cloth Read or your The qualified to the individual instructions installing. safety, glasses, quenching available. or property agency, or assistance. the kits or accessories all safe_ the the last issue. personal installer, for information and work gloves. Use Have fire extinguisher oughly death, this product. with starting CONSIDERATIONS a qualified when modifying since before adjustment, alteration, service, maintenance. explosion, fire, electrical shock, or other may Consult manual protective clothing, for brazing operations. these instructions thor- or cautions included in literature and attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements. Recognize safety information. When you see this symbol manuals, be alert Understand TION, symbol. result these signal DANGER identifies in severe which could is used to identify injury highlight result unsat_ suggestions reliability, DANGER, WARNING, are used or death. in personal practices with hazards which WARNING which would damage. will signifies wUl result result NOTE in enhanced in minor is used to installation. or operation. 5. Avoid direct tubing contact with water pipes, duct work, floor joists, wall studs, floors, and walls. 6. Do not suspend refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing. (See Fig. 2.) tubing rounds vapor V_I Outdoor unit contains indoor unit of the system refrigerant same size when or factory tion, check refrigerant on control box cover. IMPORTANT: residential gas pulsations I. Locate from unit away operation sound 2. Ensure that vapor capacity of unit. Manufacturer noise improper 410At in the living m'ea has been traced to filter driers installation of equipment. may disturb patios, decks, etc. where unit the right to discontinue, Catalog No. 533-80059 are appropriate to sur- Pdnted in U.S.A. charge for operation with connected by 15 fl of tubing. For proper using charging liquid-line Only install liquid from your local Step l_heck unit opera- information located size is 3/8 in. O.D. for all the factory-supplied line filter drier. Obtain Puron® (R- replacement distributor. INSTALLATION Equipment and Job Site UNIT Move to final location. unit. or change at any time, specifications accessory charge Maximum air conditioner UNPACK customer. and liquid tube diameters recycles PC 101 RECOMMENDATIONS from windows, and completely applications. IMPORTANT: cases is pliable 9. Isolate hanger straps from insulation by using metal sleeves bent to conform to shape of insulation. field-supplied In some insulation tube. 8. When necessary, use hanger straps which are 1 in. wide and conform to shape of tubing insulation. (See Fig. 2.) Before installing, modifying, or servicing system, main electrical disconnect switch must be in the OPT position. There may be more than 1 disconnect switch. Lock out and tag switch with a suitable warning label. Electrical shock can cause personal injury or death. NOTE: by avoiding 4. When passing refrigerant tubes through the wall, seal opening with RTV or other pliable silicon-based caulk. (See Fig. 2.) 7. Ensure that INSTALLATION as possible CAU- the safety-alert injury or death. CAUTION and property which 3. Run refrigerant tubes as directly unnecessary, turns and bends. injury. the most serious injury or product for personal words personal haz,'u'ds personal words: These Fig. 1reModel 38TDB This is the safety-alert symbol z_ • on the unit and in instructions or to the potential and NOTE. A98516 or designs Form 38TDB-4SI without Remove carton, taking care not to damage notice and without Pg 1 8-02 incurring obligations. Replaces: 38TDB-3SI 3/8-1N.DIA TIEDOWN KNOCKOUTS IN BASEPAN - VAPOR TUBE INSU L/_TION _L_ _ __ __ --2:_ THROUGH THE WALL I STRAP----, IJ_-J°'sT _ (A_AONTU( NEB_ 8 3/16" ._ 0 _VAPOF1 TUBE 1 A97548 Dimensions IQUID TUBE (In.) SUSPENSION TIEDOWN KNOCKOUT LOCATIONS A01383 UNIT SIZE Fig. 2--Connecting INSPECT MINIMUM MOUNTING PAD DIMENSIONS Tubing Installation A B 024 19 X 24 2-13/16 6-15/16 036-060 26 X 32 4 9-3/4 EQUIPMENT File claim with shipping company prior to installation if shipment is damaged or incomplete. Step 2--Install Fig. 3---Mounting on a Solid, Level Mounting Pad conditioner, the R-22 TXV must be replaced approved Puron® TXV. If conditions or local codes require the unit be attached to pad, tie down bolts should be used and fastened through knockouts provided in unit base pan. Refer to unit mounting pat_m in Fig. 3 to determine base pan size and knockout hole location. On rooftop applications, mount on level platform or frame. Place unit above a load bearing wall and isolate unit and tubing set from structure. Arrange supporting members to adequately support unit and minimize transmission of vibration to building. Consult local codes governing rooftop applications. --_ IMPORTANT: The indoor be level to within _+2° (-+3/8 in.fit). ---) Step 3--Clearance Requirements When installing, allow sufficient wiring, refrigerant piping, service end of unit and 48 in. above and service. Allow airflow 30-in. clearance, clearance unit. For proper airflow, to so water, directly Step snow, outdoor and the maximum 125°F. roof or eaves filter drier Installing TXV I. Remove ambient in cooling ambient cannot be supplied supplied TXV kit. mounted as wrench upright down. be installed close to the position. Avoid A factory in the liquid supplied or line. of Piston refrigerant to atmospheric piston surface fall and ensure pressure coil inlet to prevent coil has not been for more tube than at piston 15 minutes. body inieL Use damage. retainer, begin careful not to damage scaling of O-ring. 4. Remove mode is 55°F, in cooling should must any existing back-up operating operating a factory factory and in a vertical, in Place indoor 6. Replace outdoor TXV tube vertically 2. Remove 5. Reinstall and discard factory-installed piston. (Replace retainer is damaged.) piston indoor retainer in piston coil inlet tube. body. Use back-up wrench to prevent damage. mode is TXV fan coils and furnace coils come factory bi-flow, hard specifically shut off TXV units. No TXV changeout equipped designed is required. with a for Puron® An existing TXV must be replaced with a factory approved cally designed for Puron® two-speed units. TXV R-22 7. Sweat swivel specifi- attach avoid NOTE: TXV. approved Ambient Puron® two-speed the inlet if O-ring 4_Operating 5--Install mounting 3. Remove on unit. The minimum Step or ice from includes do not include a 6-in. clearance on l side of unit and i2 in. on all remaining sides must be maintained. Maintain a distance of 24 in. between units. Position The coil as possible • exposed space for unit with a factory- INSTALLATION IMPORTANT: Unit must 38TDB037 TXV kit. All other sizes TXV NOTE: Unit to Pad FK4, FC4, and 40FK fan coils are equipped with an R-22 If an FK4, FC4, or 40FK fan coil is used with a Puron® air to TXV damage adapter (see (see Fig. 5D) to inlet of indoor Fig. 5A) to tubing or valve. "IN" to liquid line. Avoid valve 2 outlet. Use backup Sweat Inlet excessive coil and wrench to of TXV, marked heat which could damage SENSING BULB -- BULB TUBE 8 O'CLOCK J 4 O'CLOCK-A00399 Fig. 6_Positioning EXPANSION VALVE 4. Remove TXV using a backup prevent A91277 Fig. 4--TXV wrench on flare connections to damagetotubing. 5. Using wirecuUers, cutequalizertubeoffflushwithvaportube inside cabinet. Installed 6. Remove 8. Install vapor elbow (see Fig. 5B) with equalizer adapter to suction tube of line set and suction connection to indoor coil. Adapter has a l/4-in, male connector or attaching equalizer tube. 7. Braze bulb from vapor mbe inside equalizer necessary stub-tube to prevent closed. damage cabinet. Use protective barrier as to drain pan. ----)IMPORTANT: Route the equalizer tube of the approved Puron® TXV through suction line connection opening in fitting door prior to replacing fitting panel around tubing. 9. Connect equalizer tube of TXV to l/4-in, equalizer fitting on vapor line adapter. 8. Install TXV (Fig. 5A) with 3/8-in. copper tubing through small hole in service panel. Use wrench and backup wrench, to avoid damage to tubing valve. I0. Attach TXV bulb to horizontal section of suction line using bulb straps provided. (See Fig. 5C.) Insulate bulb with factory-supplied insulation tape. (See Fig. 5E.) See Fig. 6 for correct positioning of sensing bulb. 11. Proceed with remainder of unit installation. 9. Reinstall 10. Attach ---)"FAN COIL location straps. To obtain efficiency rating for 38TDB037 with FV4ANB006 fancoil TXV must be replaced with factory supplied TXV. Replacing R-22 TXV or Non-Balance of Sensing Bulb sensing TXV TXV support bulb as ori_nal (See to clamp (removed vapor tube bulb. inside was when removed, Fig. 5C.) See Fig. Insulate bulb in item 3). cabinet, 6 for correct with in same using supplied bulb positioning factory-supplied of insulation tape. (See Fig. 5E.) Port Puron TXV 11. Route equalizer tube through suction connection opening (large hole) in fitting panel and install fitting panel in place. l. Remove any existing refrigerant and ensure coil has not been exposed to atmospheric pressure for more than 15 minutes. 12. Sweat inlet of TXV, masked "IN" to liquid line. Avoid excessive heat which could damage valve. 2. Remove coil access panel and fitting panel from front of cabinet. 13. Install vapor elbow (see Fig. 5B) with equalizer adapter to vapor line of line set and vapor connection to indoor coil. Adapter has a l/4-in, male connector for attaching equalizer tube. (See Fig. 5B.) 3. Remove and save TXV support clamp using the 5/16-in. nut driver. Save the clamp. 14. Connect equalizer tube of TXV by l/4-in, equalizer fitting, on vapor line adapter. Use backup wrench to prevent damage to equalizer fitting. 15. Proceed with the remainder of unit installation. LONG-LINE APPLICATIONS D For refrigerant piping arrangements with equivalent lengths greater than 50 ft or when elevation difference between indoor and/or outdoor unit is more than 20 ft, follow all requirements of the Long-Line Guideline section in the Application Guideline and Service Manual--Air Conditioners and Heat Pumps Using Puron® Refrigerant. E Step 6_Make BULB iNSULATION TAPE Piping Connections A01418 including solenoid valves. Fig. _TXV Kit Contents 3 LIQUID-LINE FILTER-DRIER SERVICE VALVE A01215 To prevent damage to unit or service valves, observe the following: • Use a brazing shield. • Wrap service valves with wet cloth or use a heat sink material. Fig. 7--Filter 1. Braze 5 in. connector 2. Braze vapor tube to fitting on outdoor Connect liquid tube to filter drier. SWEAT CONNECTION Service valves are closed field moisture in the system. VAPOR Tube Diameter service valve and factory Leak Table liRefrigerant Connections and Recommended Liquid and Vapor Tube Diameters (In.) VAPOR Tube Diameter 5/8 5/8 3/4 microns. Deep 036 3/8 3/8 3/4 3/4 3/4 7/8 037, 048 3/8 3/8 7/8 7/8 7/8 7/8 060 3/8 3/8 7/8 1-1/8 7/8 1- 1/8 Notes: 1. Tube diameters are for lengths up to 50 equivalent ft. 2. Do not apply capillary tube indoor coils to these units. tubes Always Vacuum The deep TO FACTORY-APPROVED Triple Evacuation pmnp is capable does not contain follows: I. Pump system method 4. Close service Refer AND tubing. INDOOR COIL to Fig. 7 should be evacuated to 500 with dr3, nitrogen. requires a vacuum pump capable of is the most positive method of pumping a system should only be used when down to 28 in. of mercury vacuum and system any liquid water. Refer to Fig. 9 and proceed down to 28 in. of mercury for an additional valves cylinder pressure and allow pump a.s to 15 minutes. and shut off vacuum and regulator pump. to system and open is 2 psig. valve and allow system to stand for 1 hr. During this time, dry, nitrogen system, way of _ssuring water. (See Fig. 8.) Method a nitrogen until system DRIER coil a vacuum operating service 3. Connect line is required. line is required. and refrigerant TUBING pulling a minimum vacuum of 500 microns and a vacuum gage or thermistor capable of accurately memsuring this vacuum depth. The 2. Close of filter drier in liquid filter drier as follows: a wet cloth, Method vacuum continue Installation and install outdoor, and indoor break deep vacuum method Outdoor unit contains correct system refrigerant charge for operation with indoor unit of same size when connected by 15 fi of field-supplied or factory-accessory tubing. Check refrigerant charge for maximum efficiency FILTER braze in indoor, The triple evacuation LIQUID-LINE After with joints. is free of air and liquid INSTALL from factory, and ready for brazing. and filter drier REFRIGERANT Reliigerant 5/8 of filter drier in liquid valves. 1.) (LONG-LINE) Connection Diameter 3/8 Installation unit vapor service (See Fig. 7and Table using industry accepted methods and materials. solder (materials which melt below 800°F). test all joints EVACUATE 3/8 CONNECTED tube to coil. CHECKING 024 OUTDOOR UNIT INDOOR UNIT tube and liquid Consult local code requirements. Refrigerant tubing and indoor coil are now ready for leak testing. This check should include all LEAK Connection Diameter Wrap TUBING sweat connections Do not use soft If refrigerant tubes or indoor coil are exposed to atmosphere, they must be evacuated to 500 microns to eliminate contamination and Tube Diameter connector must point tow,'u-d indoor Connect wrapping Do not bury lines over 36 in. long. LIQUID coil. Flow arrow REFRIGERANT valve. cloth. filter drier between indoor Refer to Table 1 for field tubing diameters. Refer to Table 2 for accessory requirements. Connection Diameter tube to liquid line service filter drier with damp Outdoor units may be connected to indoor section using accessory tubing package or field-supplied refrigerant grade tubing of correct size and condition. Tubing diameters listed in Table I ,are adequate for equivalent lengths up to 50 ft. For tubing requirements beyond 50 ft. substantial capacity and performance losses will occur. Follow the recommendations in the Application Guideline and Service ManualIAir Conditioners and Heat Pumps Using Puron® Refrigerant to minimize losses. UNIT SIZE Drier with Sweat Adapter Tube and Liquid Tube absorbing will be able to diffuse moisture. throughout the DISCONNECT PER N. E. C. AND/OR LOCAL CODES 50oo-4500 I I 4000 I • _LEAK 35oo I I o oooll -/ ,25ooI | _: 2000 1500 t LEA CONTACTOR [F,ELDPOWE. ] v3, fd A__ [ • ....... .... I I "1--1_ 1000 ._" IN I , VACUUM TIGHT TOO WET _ IF FIELD GROUND -Q WIRING TIGHT j GROUND LUG A91306 500 _TEM 0 1 2 3 4 5 6 Fig, 10_Line 7 MINUTES A95424 FINAL CHECK Electrical ROUTE GROUND Remove access Connections Be sure field wiring complies with local and national fire, safety, and electrlzzal codes, and voltage to system is within limits shown on unit rating plate. Contact local power company for correction of improper voltage. See unit rating plate for recommended circuit protection device. NOTE: Operation of unit on improper line voltage constitutes abuse and could affect unit reliability. See unit rating plate. Do not in._tall unit in system where voltage may fluctuate above or below permissible limits. NOTEt Use copper wire only between disconnect switch and control CONNECT ground safety. IO. Connect VACUUM WITH [ per 440-14 of NEC. WIRES to unit wiring NEC wiring. Extend hole provided but not Route control 24v counect thermostat wires and into unit smaller than minimum wiring must power outdoor to leads in control provided box as shown through control wiring in control box. (See Fig. color-coded, more voltage excessive WIRES connection for in Fig. WIR[NG wires is located the control The wiring to leads provided Use No. 18 AWG POWER to _ound power CONTROL All DRY NITROGEN size within sight Data Digest. AND _'ire CONNECT incoming IBREAK per in Product GROUND Conae.ct to avoid I EVACUATE power Size wires shown POWER disconnect per Section to gain access thl_ugh of adequate Locate from unit. AND panel disconnect curtera. The unit cabinet must have as uninterrupted or unbroken ground to minimize personal injury if an electrical fault should occur. The ground may consist of electrical wire or metal conduit when installed in accordance with existing electrical codes. Failure to follow this warning can result in an electric shock, fee, or death. along unit. box. wire size circuit accessible from disconnect IMPORTANT: Check to be certain factory tubing on both indoor and outdoor unit has not shifted during shipment. Ensure tubes ,'ue not nabbing against each other or any sheet metal. Pay close attention to feeder tubes, making sure wire ties on feeder tubes are secure and tight. Step 7_Make branch unit starting from and readily this procedure as indicated in Fig. 9. System will then minimal amounts of contaminants and water vapor. TUBING Install NEC to handle Fig. 8---Deep Vacuum Graph 5. Repeat contain NOTE: Power Connections insulated than wires, (35°C drop. be NEC Class must wire. If unit, as measured 16 AWG i and and 11.) minimum) 100 ft from use No. voltage grommet color-coded wire be separated from leads. unit requires a minimum of 27va, 24vac control power. IMPORTANT: _ACUATE] Check temainations ensure ,,vires are not in contact Step 8_lnstall IBREAK VACUUM WITH DRY NITROGEN [ to the individual sories when LATENT / Evacuation Method Electrical Refer and properly. wire Check with tubing, connections to wire muting to sheet metal, etc. Accessories A95425 packaged of an LCC CONTROL kits or acces- is to provide fan coil or a 58CVA control. See (LCC) a dehumidification assure a 75 percent or less system sensible installed contains an ECM blower (such 40FK with accessories include latent capacity accessory wiring diagrams. CAPACITY The purpose instructions installing. Available electrical Fig. I i for typical 1 ICHARGE SYSTEM I Fig. 9--'rriple wiring are secured GENERAL _ACUATE] CHECK TIGHT, SYSTEM (|F IT FOR HOLDS DEEPDRY VACUUM) factory ensure or 58MVP mode to heat ratio. If indoor unit ax an FK4C. FV4A, or gas furnace), no LCC is VARIABLE SPEED CONDENSING FURNACE _ERMIDISTAT CONTROL MODEL RH HEAT STAGE 2 TWO SPEED AIR CONEdTIONER STAGE 1 STAGE STAGE STAGE _" 1 ..... I ........... J_ ..... _ W/Wf .... _ vsv2_..... _ HEAT COOL 2 [_" COOL HEAT TWO SPEED AIR CONOITIONER _" HEAT COOL I_V(:_ STAG E FURNACE WITH PSC BLOWER MOTOR TH ERMIDISTAT CONTROL MOOEL RH STAGE STAGE 1 m 2 COOL FAN STAGE 2 @ 1_" FAN 24 VAC HOT [_ 24 MAC HOT _" .... _- 24 VAC COMM E_'. .... _ {_' DEHUMIDIFY 24 VAC COMM [_ HUMIDIFY [[_]. .... _ "-----_-_ ....... _ ..... 9:_ bitA __', I HUMIDIFY NfA OUTCOOR _[_ _.°;T,ON7 E_ --_-I SENi%_(_ TION _[_J- See notes 1, 2, 3, 6, 8, 10, and 12 A01495 NON-pROGRAMMABLE THERMOSTAT MODEL 2S FK4C, FV4A )R 40FK AIR See notes 1, 2, 3, 6, 8, and 10 A01498 I_VO-SPEED CONDITIONER _0% NON VARIABLE SPEED CONDENSING FUANACE FAN COIL IN ERMIDiSTAT CONTROL m _ 24 VAC HOT _" 24 VAC COMM [_" FAN _" COOL HEAT STAGE STAGE _ J, JUMPER t_OEL -[]-tN-@ 2 1 BOARD _ RH COOL STAGE HEAT STAGE 2 HEAT STAGE 1 COOL STAGE 2 AFS ........... 7 FURNACE BOARD 1 1 I ED AIR 17_O-,_E CONDITIONER m -4 'wql @ FAN _ 2REMOVE •_ _S,AG,NG 24 VAC HOT J2 JUMPER FOR HEAT H EAT STAG E 2 COOL STAGE 1 {_-- 24 MAC COM -t_[] DEHUMIDIFY _-10 ou_ooN l-i_ Hu_,o,E¥ _ : .E COO.l [] OUTDOOR "_NNS_RTEINS_ See notes 1, 2, 3, 4. and 7 A01496 THE RMIDISTAT CONTROL MODEL RH SINGLE-STAGE FURNACE _---7 __I E _ Seen ores 1, 2, 3, 6, 8, 10, and 11 A01499 3_VC_SPEED AIR CONDITIONER NON-PROGRAMMABLE THERMOSTAT MODEL 2S SINGtE-STAGE FURNACE AIR TWO-SPEED CONDITIONER m COOL ST_E 1 r__, HEAT STAGE 1 [_ COOL STAGE 2 r _] FAN 24 V_ 24 VAC HOT 24 VAC COMM ...... _ ...... HEAT STAGE [_ HOT 24 VAC COMM [_" 1[_ {[_ 1 COOLSTAGE2 ...... @...... ..... {33..... _q-[] ..... El-..... _q-[] _ FAN {_ .... -El- ..... ] ..... -q --ITSl [_ N_ COOL STAGE 1 [_- -q-I'TTl HUMIDIFY N/A N_ [] OUTDOOR r-ITq --_-I ..... J See notes 1, 2. 3, 6. and 8 A01497 Fig. 11--Typical See notes 1,2, 3, and 5 A01500 24V Wiring Diagram 6 VARIABLE SPEED 80% NONJ3ONDENSING FUF_NAGE pROGRAMMABLE "('_ERMOSTAT MODEL 2S SINGLE.STAG FUHN h,C E E ]3NO_SPEE O #,_R CONDITIONER NON .pRoGt_AIV, M_BL_ THERMOSTAT MODEL 8OPJ_L) _ AF S ---_ - COOL STAGE I HEAT STAGE 2 III F_N_E BOARD AIR GONDI_IONIEF_ TWO'SPEED IF_N HEAT STAGS DOOL _" I [_ STAGE 2 COOL STAGE 2 NiA 24 VAC HOT 24 VAC HOT 2_. VAG G'_MM -q-[_ [_- NiA _* 24 VAC COM [] oo_oo° [-l_ IPLg- d See notes 1.2, 3. and 5 A01501 STAGE ]_VO NO N .pROGRAIv_t_A_LE THERMOSTAT MODEL 2S 24 VAC FURNACE PSC WITH BLOWER TWO.SP_E See note 1.2, 3. 4, and 10 A01504 D A_R CONDITIONER VARtABLE SPEED 80% NON-CONDENSING FURNACE HOT 24VAt COMM [_I HEAT STAGE 1 COOL STAGE 2 _pX3GRAk_f_UE THERMOSTAT _OA_D FURNAC STAGE COOL HE AT STP_3E I _'SPEED t ST,_ 2 2 FA N GOOL E ;-_-_ --- -_-_ STAGE 1 N/A i---I-_-E_ E_-" HEAT 24 MACSTAGe_ HOT --- _ [_- --!_ -- _---- [] OKJTOOO_R p Lg._d See notes 1, 2, 3, 4, and 10 A01502 F TWO*STAGE RNAC WITH _Fs 8L(_WER NON-PROGRAMMABLE THERMOSTAT MODEL 2S AIR TWOCON P ED [_T_'ON R E MOTOR L COOL STAGE FAN HEAT COOL See n_tes 1, 2, 3, 5, and 10 A01505 [_ STAGE ........ ....-I .... I STAGE 2 24 VAC HOT COMM N/A NON Jp_)GP_MM_LE _¢_SRMOSTAT NK)OEL 2S .... $_1 _ HEAT STAGE 2 24 VAC CONNECTIONS 1 [_- [] ..... ,L_:AT STAGE _- 1 [_}- '_E ik_ STP,G E 1 COOL S_.AG E 2 FAN ..... [_' 2 COOL STAGE VARIABLE. Sp_'I::D CONDENSING TWO-SPEE_ FURNACE AIR CONOmONER 24 VAC HOT [_ )EH _- o Doo" 24 VAC COMM [_ See notes 1, 2, 3. 5, arid 10 A01503 See notes Fig. 11--Typical 24V Wiring Diagram (Cont) 1.2, 3, and 4 A01506 THERMIDISTAT pROgRAMMABLE THERMOSTAT MODEL2S F'K4C OR FV4A 40FK AIR FAN COtL MODEL HOT RH -NI [_ ..... COOL STAGE 1 @ COOL STAGE 2 COOL STAGE COOL STAGE HUT HEAT STAGE REMOVE J2 JUMPER 1 STAGE 2 _'STAGIN _" ._ _FOR TWO-OpEL D AIR CONDITIONER _] °ELVEJ2 U2P " FOR HEAT STAGING ..... 1 2 m ...... ° HEAT STAGE 1 _-- FAN FAN COIL ' HEAT STAGE 2 ] MPER 24 VAC FK4C. FV4A OR 40FK CONTROL T_V O SPEED CON DITIONEF_ rAN [_ 24 VAC HOT r_" ...... _] ] G REMOVE •, J1 JUMPER HEAT DEHUMIDIFY 24 VAC COMM _- N/A OUTDOOR 24 MAC COMM - [] HUMIOIFV [] OUTOOOR _]_Tt _=[_ See notes 1, 2, 3, 5, and 7 A01493 See notes 1,2, 3, 6, 7, 8, and 9 A01494 VARIABLE-SPEED CONOENSING FURNACE PROGRAMMABLE THERMOSTAT MODEL2S TWO_PEED AIR CONDITIONER m ; HEATSTAGE2 cool r_-]. STAGE 1 HEAT STAGE CooL ..... 1 [_ STAGE 2 24 VAC HOT [_ .... 24 VAC COMM JilHUMI I N/A See notes1, 2, 3, and 5 A01507 Fig. 11--Typical required. The LCC standard humidistat pilot duty relay NOTE: for standard which with If an LCC opens PSC blower products contacts on humidity consists 24V Wiring Diagram (Cont) of a rise and a 24v coil. AIRFLOW COILS The is desired, low-speed airflow tained so that a minimum of 300 CFM/ton high speed LCC operation, must be main- can be supplied during SELECTION FK4C operation and Selections AIRFLOW FOR The SELECTION 58CVA/58MVP speeds. To select recommended or 40FK Variable FURNACES Speed Installation Installation, during the the airflow and for adjustments to the manual switches A/C and CF on the control board refer to the furnace Start-Up. and Operating utilizes a control center select the proper airflows. high speed lnsWuctions. The 315AAV that allows the installing technician to The A/C switch determines the airflow compressor operation. high- SELECT and of compressor airflow, Instructions. The control This fan coil has an adjustable Furnaces provide high- and low-speed blower operation to match capacities of the compressor at high and low speeds. To select recommended labeled SWI, provide FV4A, board OR 40FK low-speed Airflow for hight and low speed can be calculated at either 350 CFM per ton or 400 CFM per ton based on the positions of SWl 5. sec for high- and low-speed For other Digest. combinations blower blower of equipment and low refer to the FK4C, FK4C. FV4A, that allows FAN blower at high FV4A, and 40FK the installing technician to select proper airflows. For adjustments board and recommended A/C SIZE and CFM ADJUST 58CVA/58MVP Non-Condensing FV4A FK4C, to match the capacities utilize an EASY Step 9---Make Airflow FOR off delay factory to control selections. set at 90 operation. consult the Product Data LEGEND 24 VOLT FACTORY WIRING 24 VOLT FIELD WIRING FIELD SPLICE CONNECTfON RELAY SPDT, PILOT DUTY 24-V COIL (HN61 KK324) OR EQUIVALENT HUMIDISTAT, OPENS ON HUMIDITY RISE (HL38MG026 AFS AIRFLOW SELECTOR A01222 WIRING 1. WIRING DIAGRAM MUST 2. UNDERLINED IN COOLING 3. REFER TION. NOTES: CONFORM LETTER MODE. TO INDOOR ON THERMOSTAT UNIT 4. NON-PROGRAMMABLE CUT AND REMOVED. 5. PROGRAMMABLE INSTALLATION MODEL MODEL 6. THERMIDISTAT DIP (FACTORY DEFAULT). 7. AS AN OPTION DIP 2S01-B NO. MUST TERMINAL SWITCH NO. INDICATES INSTRUCTIONS USED HAVE 1 SHOULD CONTROL DEHUMIDIFY CODES. 2S0 I-B, WHEN SWITCH O/W22CAN 8. THERMIDISTAT OPERATION. 9. TO ACTIVATE TO NEC OR LOCAL FUNCTION BE SET ACTIVATE DEHUMIDIFY FURNACE DISCONNECT DEHUMIDIFY TERMINAL 12. THE DE JUMPERS MUST FEATURE ON BE REMOVED SET Table Coastal Filter Puron_ ON REMOVE USED AND AIR O IS ENERGIZED WIRING INFORMA- THE R 19 JUMPER IN AIR CONDITIONER FOR STYLE, FROM THE POSITION Jl JUMPER AND LET O/W2 SETUP. FURNACE DEHUMIDIFICATION 2--Accessory CONDITIONER MUST BE APPLICATIONS. APPLICATIONS FOR AT FAN CONTROL COIL HIGH 80 CONTROL FEATURE CAPACITY COMPRESSOR CONTROL BOARD. FIRE OPERATION. PERCENT BOARD REFER NON-CONDENSING, AND CONNECT TO ON FURNACE. REQUIRED FOR SEACOAST APPUCATIONS (WITHIN 2 MILES) Yes No Recommended Yest Yes'i" • For tubing line sets between 50 and 175 ;1horizontal or 20 It vertical differential, refer to Application Guideline Using Puron@ Refrigerant. Crankcase heater and start assist are standard on twc_speed units. 1"Required for all applications. 9 DUAL Usage LONG-MNE APPUCATIONS* (50-175 FT.) No Support Feet Balance-Port Hard Shut-off TXV FOR VARIABLE-SPEED, G ON REQUIRED ACCESSORY FEATURES INSTALLATION POSITION IN THE CURRENT TO ENABLE O/W2 MEANS HEAT. ON FK4 OR FV4. GREEN (DEHUM) WIRE DHUM ON THERMIDISTAT. ADDITIONAL C ON WHEN IN OFF 10. AS AN OPTION, LOCK FURNACE INTO LOW-FIRE OPERATION TO FURNACE INSTALLATION INSTRUCTIONS FOR PROPER 11. TO FOR EXAMPLE: IN AIR CONDITIONING SECOND-STAGE 2 SHOULD FOR ANY DIP SWITCH BE USAGE. and Service Manual--Air Conditioners and Heat Pumps (D Control Box Side of Unit nO > cD DO _O THERMISTOR PLACED UNDERNEATH BASE PAN (ATTACHED TO BASE PAN WITH ADHESIVE) A00430 -- Low Pressure €-Switch Connector Fig. 14-_View _- High Pressure Switch Connector 4-Thermistor Connection F_ [,-IZIIj_]]Z.YJ To prevent Defrost Time , .*_' Selectors r'_J',_- _7 "_" "-' Low Volt age HJ_= Connector E-- _ clothing, injury gloves • Back seating O.D.R Connection Crankcase Heater Connection _ personal and wear when safety handling glasses, lefrigerant protective and observe the following: ] CT°apRaUcnt or z from Top of Base Pan valves. Fully removing service back gage valves are not equipped seat (counterclockwise) with Schrader valve stem before port cap. Reserved tor Future Use A01192 Fig. 12_ontrol Board Follow these 1. The THERMISTOR CURVE operates heater 90 , I i I I 80_ _ I I 70 I -I - _ I _ _ I T I \ I I 40 _----_-- I \ _ I • I i I NOTE: ,•, I I noise , 0 starting is off. without a minimum damage and vapor 3. Unit is shipped with valve stem(s) I Replace flow additional seated). Replace disconnects valves. seated and caps is opened to refrig- caps finger tight and ti_aten 1/12 turn (20 ft-lb torque) electrical tube service front stem caps after system (back of 12 hr of in a compressor to the compressor. liquid installed. heater only, set may result (open) erant which crankcase and close power disconnect to initial start-up, and possible heater Energize unit. To energize to OFF position back seat with wrench. to energize system. ........ 20 40 60 80 100 120 5. Set room TEMPERATURE(DEG. F) A91431 Fig. 13--Resistance NOTE: Step lO--Start-Up between or personal injury, observe the following: ambient electronic timer. operating for at high system with refrigerant. • Do not operate unit in a vacuum or at negative • Do not disable low-pressure room speed (after pressure. point at least 5° below 15 minutes. NOTE: a unit demand, 10 Be sure set point and is set low enough timer speed to energize there and themtostat upon unit operates in low a 5°F difference set point. To force high in low speed), to COOL and fan control refrigerant the system adjust the set ambient. If unit has not operated power-up, is at least of 2 minutes room with a 15- the two-speed unit has been operating Walt for appropriate Check ,are equipped prevents until unless temperature a minimum as desired. switch. temperature. thermostats This 15 minutes 6. Set room thez_ostat • Do not overcharge at desired speed. staging speed damage indoor Carrier minute Values Versus Temperature from compressor thermostat is be]ow desired To prevent with a crankcase compressor the compressor heat prior 4. Close n the 2. Fully ' = Starting chattering I I when start up the system: is equipped 24 hr before crankc:kse 1 • to properly unit indoor thermostat to unit. I I -'I- _ steps outdoor next to AUTO time delay(_). Operate or ON unit for ch,'trge. within the past tbem_ostat for a minimum 12 hr or following high- of 5 minutes or low-speed in high speed. Step 11_Check Charge Table 3--Required Liquid-Line Temperature (°F) REQUIRED SUBCOOLING TEMPERATURE (°F) LIQUID PRESSURE AT SERVICE VALVE (PSIG) 8 12 14 16 18 18 189 58 56 54 52 50 48 195 60 58 56 54 52404 50 202 62 60 58 56 54 52 2O8 64 62 60 58 56 54 215 66 64 62 60 58 56 on pink charging 222 68 66 64 62 60 58 with 229 70 68 66 64 62 60 236 72 70 68 66 64 62 243 74 72 70 68 66 64 251 76 74 72 70 68 66 259 78 76 74 72 70 68 266 80 78 76 74 72 70 274 82 80 78 76 74 72 charge must be weighed in accordance with unit rating plate _+0.6 oz/ft of 3/8-in. liquid line above or below 15 ft respectively. 283 84 82 80 78 76 74 291 86 84 82 80 78 76 EXAMPLE: 299 88 86 84 82 80 78 3O8 90 88 86 84 82 80 317 92 gO 88 86 84 82 326 94 92 90 88 86 84 335 96 94 92 90 88 86 345 98 96 94 92 90 88 354 100 98 96 94 92 90 364 102 1O0 98 96 94 92 374 104 102 100 98 96 94 384 106 104 102 1O0 98 96 395 108 106 104 102 100 98 temperature. 406 110 108 106 104 102 100 required subcooling 416 112 110 108 106 104 102 valve pressure. 427 114 112 110 108 106 104 439 116 114 112 110 108 106 450 118 116 114 112 110 108 462 120 118 116 114 112 110 474 122 120 118 116 114 112 486 124 122 120 118 116 114 499 126 124 122 120 118 116 511 128 126 124 122 120 118 r!_l _1]_ Service valve valves. is connected ports back when handling seated UNIT CHARGE Facto_ charge With position. equipped make Wear and charging refrigerant suction into charge metering Schrader manifold moving valves glasses may cause to the compressor. NOTE: If subcooling and gloves Puron® units in manifold liquid using hose. Charge in high capacity compressor charging calculate only. Ch_ging chattering conditions additional are charge ONLY 1. Operate in and possible not favorable, required for a 25 ft line set: 25 ft - 15 ft = 10 ft X 0.6 oz/ft = 6 oz of additional COOLING off line. damage To are shown device Unit is to be charged capacity with sure gage safety method unit operating, type low not injury, refrigerant. a commercial NOTE: are personal to the valve gage ports before fully label. gage To prevent charge. PROCEDURE unit a minimum of 15 minutes before checking charge. 2. Measure liquid service gage to service 3. Measure valve pressure line temperature thermistor type or electronic outdoor coil. to Table 4 for required 5. Refer to Table 3. Find intersects line pressure, higher lower. UNIT required attaching the point where liquid an accurate to liquid subcooling measured service subcooling temperature add refrigerant if liquid line near at a specific line than indicated or reclaim refrigerant Allow a tolerance of ± 3°F. liquid temperature is ff temperature is CHARGE Factory. charge ,and charging label. Puron® liquid allows position. method are shown on pink charging refrigerant cylinders contain a dip tube which refrigerant to flow Charge a commercial refrigerant NOTE: low by thermometer 4. Refer 6. To obtain an accurate port. liquid temperature by attaching Puron type metering into suction may cylinder in upright in upright position device in manifold in high capacity hose. and Charge cause damage to the compressor. NOTE: If subcooling compressor only. Charging chartering and the unit returns to low-speed or until second stage second line. Unit is to be charged capacity from units with cylinder stage cooling NOTE: in power-up, demand, charging conditions are not unit operates NOTE: favorable. upon When plate ± 0.6 (suction) oz/ft of 3/8-in. liquid line above or below 15 ft respectively. EXAMPLE: To calculate additional charge required for a 25 fi line speed system set: 25 ft - 15 ft = IO fi x 0.6 oz/ft = 6 oz of additional of Operation minute after compressor than or equal to 100°F. functions. STATUS charge must be weighed Step 12--Systern The outdoor unit Functions control following is an overview COOLING OPERATION This product in accordance utilizes and with unit rating system Sequence has special of the two-speed a 2-stage call for first stage cooling cooling control indoor (Y1), the outdoor fan NOTE: charge. The functions: thermostat. With stage of indoor thermostat. After second unit is operating operation. FUNCTION motor will high- of 5 minutes or high-speed fan wig shut and off. or low-speed on high-speed. at low speed, system than a standard continue to operate shuts off. when outdoor ambient single- for one is greater LIGHTS STATUS function light is located on the outdoor unit control board. (See Fig. 12.) The STATUS light provides indication signals for several system operations. See Table 5 for a codes and low capacity stage for a minimum will be higher Outdoor both first stage within the past 12 hr, or following pressure A system control and definitions. Table 5 also provides the order of signal importance. compressor are energized. If low capacity cannot satisfy cooling demand, high capacity is energized (YI and Y2 or Y2 only) by the second When the compressor the next thermostat two-speed vapor until first stage is satisfied again. are satisfied, If unit has not operated a unit possible operation is required is satisfied, 11 NOTE: Only control board one code will (the most recent, be displayed on with the highest the outdoor priority). unit 4--High Table switch Capacity Only Subcooling or compressor will continue overload to operate should fall motor after the compressor shuts UNIT TXV TYPE EXPANSION DEVICE HIGH CAPACITY ONLY SUBCOOLING AT SERVICE VALVE 024 t4°F The control senses 036 15°F compressor voltage 037 11°F calling for compressor 048 12°F 060 16°F 15 minutes with outdoor fan nmning. After 15 minutes (provided there is a call for Y 1 or Y2). control attempts to start compressor. off when the outdoor COMPRESSOR During Table 5--Control Function LED Code SIGNAL IMPORTANCE* ambient VOLTAGE (Vc) 3 consecutive capacity operation requests until is locked a reset 10 1 flash w/pause Low-speed operation 9 • 2 flashes w/pause High-speed 8 • no 240 volt power • failed • failure of start relay • improper Outdoor failure (6 flashes) 7 coil thermistor failure Thermistor out of range 5 flashes pause 1 flash Low pressure switch trip during 6 The 5 4 High pressure switch trip Compressor Constant light No pause No flash VJV. trip unit trip (refer to Table to outdoor to pick-up is Factory outdoor either signal request; 1 the compressor defaults have air thermistor, been provided in the event of failure of coil thermistor, and/or furnace interface MINUTE SPEED When compressor CHANGE changes TIME speeds error the eccentric compressor with becomes The start restarts. energize fan is turned MAJOR COMPONENTS 2-Speed Control operates the rotating crankshaft the lower stage and and both operation, upper idle and the upper piston pistons compress operates in single stage (rotates counterclockwise). HEATER The two-speed in second Both and run windings CRANKCASE compresses the code refriger- operation the The lower refrigerant. the cr,-mkcase heater during The outdoor unit control is operating. I-minute The appropriate compressor energizes speed outdoor fan remains change time fan any time compresdelay during contactor. ,after a 15 minute off. If the open delay, beard then resume controls switch delay, closes operation the following the anytime on call for functions: operation monitoring Compressor dual capacity provide 2-pele (3500 winding resistance. which relieves energized compressor Dual Capacity lnternai The compressor OPERATION outdoor ISee control received 24vac low-voltage control system the screw connections on the left side of the control Compressor unit off cycle. FAN MOTOR ligbt. The two-speed inputs through board. The are reversed. control board energizes on the status Field Connections are OPERATION OUTDOOR control Pressure switch Time delays clockwise. contactor. Crankcase heater operation Compressor protection The OPERATION ant. When the compressor motor reverses direction piston compressor or low for 15 minutes, Low- and high-compressor contactor Outdoor fan motor operation from high to low or low to high, there is a l-minute time delay before outdoor fan motor remains running. COMPRESSOR DELAY low-pressure a high low or high. The two-speed ONE rotates and of delay, if Y1 or Y2 inputs are on and the LPS is reset, after the 15-minute Y1 and/or Y2. jumper. motor high- low or high speed fan operating the appropriate outdoor DEFAULTS When unit with 5. If LPS or HPS has not closed *Function light signal order of importance in case of multiple is most impodant. 6 for correct properly equipped 4. After a 15 minute 1 in a low and voltage 5) or HPS Board failure occur PROTECTION the outdoor 3. Display 2 low to Y2 contactor(s! SWITCH outdoor Table 6 flashes w/pause responds wiring De-energize 3 If Vc then by: overload supply compressor 2. Keep pause 2 flashes board, trips is off for request, and control switches, If the control senses the opening pressure switch, it will respond as follows: 5 flashes FACTORY at control a YI If board shuts compressor If 3 consecutive can be caused compressor internal winding resistance) PRESSURE pause 4 flashes conlrol out occurs. NO demand Stand by 4 flashes w/pause 3 flashes run winding. control combination of YI and Y2 or all Y2 requests, then both high capacity operation will be locked out. The compressor Constant flash NO pause Outdoor thermistor failure of the compressor limes to 100°F. (6 FLASHES) is less than 90v when operation, DEFINITION 3 flashes w/pause th,'m or equal FAILURE the voltage CODE operation is greater this time. a code of 6 flashes appears trip occurs sor open. Outdoor lbr one minute tial between the compressor is protected 12 by an internal gas into compressor and discharge compressor is also protected motor windings. and if a pressure motor windings Refer to Table that 6 for correct Relief discharge suction contains RPM ) operation. pressures by an internal pressure relief (IPR) shell when differenexceeds overload 525 psi. The attached to Table 6_Two-Speed (Winding WINDING Resistance 024 with adhesive be used. Compressor at 70°F ± 20 °) 036-037 IMPORTANT: 060 048 0.740 Start (S-C) Run (R-C) 2.280 0.770 1.8500.5521.459 0.745 tape. A small piece of TXV 0.356 If outdoor underneath bose frame faults. pan, Step Checks 1a--Final IMPORTANT: Compressor Control Contactors 1. Ensure Low and high capacity contactor coils are 24 volts. The electr_mic control board controls the operation of the low speed tC-L_ and the high speed (C-H) TEMPERATURE Thermistors the temperature increases, are used to sense outdoor Fig. 13 tbe resistance appears 3. Leave which sense temperature. As versus see job, placed out of be sure to do the following: and tubing co\ers. properly thermistor is secure Securely in unit panels and service valve stem caps to 1/12-turn past finger Manual system Owner's 4. Fill out file. should with owner. maintenance Dealer fasten all before panels and Explain requirements outlined Checklist and place Installation tight. operation in manual. in customer CARE AND MAINTENANCE fail. a fault code control. For continuing Air Thermistor Placement ment failure, high performance periodic and to minimize maintenance must Mount outdoor pan lip on equipment. Frequency of maintenance control box side of the unit as shown in Fig. 14. Attach to base pan geographic areas, as coastal air thermistor is not nuisance temperature. or coil thermistor Outdoor leaving all wiring and periodic the resistance decre,x_es. Tbemtistors ambient and coil temperature. Refer to values ambient at two-speed IMPORTANT: 2. Tighten THERMISTORS devices may tape may covers. contactors. are electronic If the outdoor adding air thermistor unit Before that bulb insulation underneath unit base 13 such be may vary applications. possible performed depending equipon this upon DU___TY CONNECTION DIAGRAM u 208/230- 1- 60 L2..... _, _ Ye_ eLK _aLK BJ RE]) PLll I _1 21 _141 51[_ HP/AC C SEV RVS C HI LO 9[,2 LPS LL22 BU-- ! b'lA_r N_I i Fig. 15---Wiring Diagram--024, 036, 048 A01513 14 RR) NoIrEWI0 ,_u,,2,a,,15,C:L:nt_ I-IP/ACC EXV ri_ C I FI LO _ u'slaw j ] F-,_ k_ I_ t _ _ \ "_-II_' 14q0_ BRN i Y'I_7r-- • ,wl_] - ..... , CLV, OJ----_ ,, __ , ,,, RI_-7', I i L ' l vc _ A B C D , _ _ Cl2f _tu _' t2 _ l,,',, ' ' i • CCH_ I_P Ooi 7 10 ImOOR tiNT Fig. 16---Wiring Diagrams037 A01439 15 CONNECTION PUI DIAGRAM 1 k HP/AC 21 C El ....... 3 L eLK 41 S_ RVS 51_ C I HI LO P[2 OAT COMM STA]IJG OCT vc A B C 0 _ L2 CCH : ,1 L VH ODF_ 1 F TO INDOOR UNIT --> Fig. 17--Wiring Diagram-_060 A02212 Copyright 2002 CARRIER Manufacturer rescues PC 101 Coq_. ° 7310 W. Morris St. ° Indianapolis, the right to discontinue, Catalog No. 533-80059 IN 46231 38tdb4si or change at any time, specifications Printed in U.S.A. or dq_slgns without Form 38TDB-4SI notice and without Pg 16 8-02 ihcurring Obligations. Replaces: 38TDB-3Sl
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