Carrier 38YDB024 SERIES300 User Manual HEAT PUMP Manuals And Guides L0411018
CARRIER Air conditioner/heat pump(outside unit) Manual L0411018 CARRIER Air conditioner/heat pump(outside unit) Owner's Manual, CARRIER Air conditioner/heat pump(outside unit) installation guides
User Manual: Carrier 38YDB024 SERIES300 38YDB024 SERIES300 CARRIER HEAT PUMP - Manuals and Guides View the owners manual for your CARRIER HEAT PUMP #38YDB024SERIES300. Home:Heating & Cooling Parts:Carrier Parts:Carrier HEAT PUMP Manual
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38YDB WeatherMaker TMTwo-Speed Split System Heat Pump with Puron® Refrigerant HEATING & COOUNG Visit www.carfier.cmn Installation and Start-Up Instructions NOTE: Read installation. This symbol the _ entire instruction indicates a change SAFETY Improper or installation, use can conditions which damage. Consult distributor installer when or agency modifying packaged codes. Have extinguisher Electrical When you agency, information. glasses, protective cloth for brazing Read these clothing, operations. instructions thor- included in literature codes and National A98516 requirements. on the unit the signal words your instructions This is the safety-alert this symbol or The qualified kits or accessories local building for special other installing. or cautions be alert to the potential Understand when safety available. (NEC) see service or or property to the individual quenching all warnings safety manuals, injury, or assistance. Refer to the unit. Consult Code Recognize installer, Wear Use and follow and attached personal the kits or accessories gloves. the maintenance, shock, must use _actory-authorized all safety fire death, service, electrical for information and work oughly cause this product. with Follow fire, a qnalified or branch starting since the last issue. alteration, explosion, may before CONSIDERATIONS adjustment, cause manual and for personal DANGER, symbol z_ • in instructions or Fig. 1--Model 2. Ensure injury. WARNING, that vapor capacity CAUTION, 3. Run severe 4. When passing injury WARNING signifies or death. CAUTION would result damage. hazards which could is used to identify in minor NOTE in enhanced or death. personal injury result in personal unsafe practices or product is used to highlight suggestions installation, reliability, or operation. injury which which 5. Avoid joists, will result installing, trical disconnect may or servicing switch be in the OFF than with a suitable switch cause personal must 1 disconnect injury warning label. Refrigerant R-22 main position. Lock Electrical 7. When elec- direct tubing rated for R-410A. acceptable. systems Check Some R-22 with your INSTALLATION NOTE: In some gas pulsations i. Locate There 8. Isolate out and tag shock Manufacturer sound equipment equipment than hanger that improper installation may not be may disturb tubing comes decks, etc. where unit customer. Catatog No. 533-80088 use hanger avoiding caulk. (See Fig. 2.) pipes, duct work, floor and brick. from joists in direct of straps and studs with a contact with tubing. Printed in USA the and insulation by using metal sleeves of insulation. insulation system same or factory on control instruction. box is pliable cover refrigerant size and completely sur- Maxinmm Check by For proper charging liquid-line for operation connected tubing. using or in the charge when accessory charge size is 3/8 ft of unit opera- information Charge with 15 located section of this in. O.D. for all applications. IMPORTANT: Only pump (bi-flow) liquid line filter driers from your local distributor. Form are 1 in. wide (See Fig. 2.) tube. refrigerant or change at any time, specifications which insulation. from to shape tubing tion, check residential straps of tubing unit contains unit IMPORTANT: to of equipment. patios, vapor field-supplied is in the living area has been traced reserves the right to discontinue, PC 101 pressures indoor distributor. unit away from windows, operation at higher that service service by the wall, seal opening with water and walls, refrigerant bent to conform can RECOMMENDATIONS cases noise from operate possible silicon-based contact to shape 9. Ensure Be certain as tubes through floors, necessary, conform or death. systems. refrigerant 6. Do not suspend Outdoor standard as directly or other pliable wall studs, rounds Puron_; to and bends. rigid wire or strap which system, switch. are appropriate (See Fig. 2.) modifying, be more tubes tunas with RTV ¥!I K'JI-IFtIII _[_ Before refrigerant unnecessary and property tube diameters of unit. and NOTE. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in personal and liqnid 38YDB or designs 38YDB-5Sl install the without notice Pg 1 factory-supplied &ier. Obtain Puron,_,P_ heat replacement filter and without incurring obligations. 2-03 Replaces: 38YDB-4Sl 3/8-1N NOTE: Avoid contact between tubing and structure DIA TIEDOWN KNOCKOUTS IN BASEPAN (2) PLACES F OUTDOOR WALL_ INDOOR WALL7 CAULK (---__F [!_/_ _N LIQUID TUBE ON_!A VAPOR TUBE SULATI THROUGH THE WALL _...,_JOIST HANGER STRAP--- x (AROUNDVAPOR '_ -i] VIEW FROM 3/16" TOP _--INSULATION A97548 MINIMUM MOUNTING PAD DIMENSIONS UNIT SIZE TUBE_, TIEDOWN KNOCKOUT LOCATIONS VAPOR TUBE 1"M,N. -----I L LIQUID 024 Support Feet 19 X 24 Snow Stand 26 X 32 A 2-!3/16 B 6-15/16 036-060 26 X 32 3! X 35 4 9-3/4 TUBE Fig. 3--Mounting Unit to Pad SUSPENSION A94028 Fig. 2--Connecting Tubing Installation Step 4_Operating l--Check UNPACK Move unit. Equipment Ambient and Job Site UNIT to final location. Remove INSPECT EQUIPMENT File claim with shipping is damaged carton, company taking care not to dmnage prior to installation if shipment or incomplete. Step 2--Install on a Solid, Level Mounting Step 5--Elevate 02"local codes down should bolts provided be require used fastened base pan size and knockout On rooftop unit above structure. applications, mount a load-bearing Arrange and minimize of vibration rooftop POE pattern in Fig. 3 hole location. on level platform members may ice in base pan may cause or frame. to adequately Place unit per local above climate estimated and code requirements snowfall level and ensure to provide adequate drainage installed. of the unit. Fig. 4 shows unit with accessory support feet Use accessory snow stand in areas where prolonged freezing temperatures tion Instructions are encountered. packaged Refer to separate Installa- with accessories. set fi'om support to building. clearance unit Consult local applications. Do not allow POE lubricant material. knockouts wall and isolate unit and tubing supporting transmission governing to pact, tie through in unit base pan. Refer to unit mounting to detemfine and Pad the unit be attached and Unit Accumulation of water equipment damage. Elevate It" conditions codes locate unit at least 6 in. above roof The minimum outdoor operating ambient in cooling mode is 55°F, and the maxinmm outdoor operating ambient in cooling mode is 125°F. INSTALLATION Step On rooftop applications, surface. to come into contact deteriorate certain types with roofing of synthetic roofing. NOTE: Unit must Step 3--Clearance be level to within ±2 ° (±3/8 in.ift). Requirements When installing, allow wiring, refrigerant piping, sufficient space service end of unit and 48 in. above unit. For proper airflow, and service. fbr Allow airflow 30-in. clearance, clearance to a 6-in. clearance on 1 side of unit and 12 in. on all remaining sides nmst be maintained. Maintain a distance of 24 in. between units. A98533 Position directly so water, on unit. snow, or ice from roof or eaves cannot Pall Fig. 4_Accessory Support Feet 8. Install vapor elbow (See Fig. 6B) with equalizer adapter to suction tube of line set and suction connection to indoor coil. SENSING BULB EQUALIZER Adapter has equalizer robe. 9. Connect vapor equalizer 10. Attach TXV 11. Proceed Fig. 5--TXV Installed proper unit operation with designed to operate install with devices. balance port with evaporator and reliability, hard shutoff unit balance port hard shut-off (_an coil) two-speed units. To efficiency obtain units Puron(P_ two-speed coils having must R-22 Remove unit includes includes FURNACE factory a factory supplied supplied TXV Do not robe metering shutoff TXVs TXV. IMPORTANT: The Install the inlet filter TXV should with from indoor be mounted and in a vertical, tube vertically bi-flow, &ier must be installed units. close to the position. Avoid A _actory-supplied bulb in the liquid IMPORTANT: to atmospheric 2. Remove indoor at piston back-up wrench piston retainer, TXV body pressure inlet. for not to damage 5. Reinstall 6. Replace piston retainer in piston sealing (Replace to prevent attach to TXV avoid damage adapter (See to tubing or valve. "IN'," to liquid line. Avoid valve. nut to Use backup tube coil and wrench to heat which could damage elbow of line SOLENOID For reliigerant greater and.or through panel wrench, in item 3). supplied suction "IN," damage male (See insulation tape of sensing connection opening fitting panel in place. to liquid line. equalizer connection flare bulb strap connector adapter to indoor for wrench to prevent to coil. attaching tube of TXV to 1/4-in. equalizer Use backup Avoid valve. (See Fig. 6B) with set and vapor in same location positioning and install marked could fitting on damage to fitting. with remainder APPLICATIONS, VALVE piping of unit installation. INSTALL LIQUID-LINE (LSV) arrangements than 50 ft or when outdoor Puron(P_ inlet tube through _aetory-supplied robe. (See Fig. 6B.) eqnalizer approved tube inside cabinet with a 1/4-in. as in fitting door prior and backup (removed has line adapter. of copper See Fig. 7 for correct tube barrier valve. equalizer LONG-LINE tube opening fi'om using bulb protective pan. Use wrench clamp of TXV, vapor 15. Proceed Sweat inlet of TXV, marked excessive a 5/16-in. tubing. panel. heat which line equalizer and wrap (See Fig. 6D) to inlet of indoor Fig. 6A) outlet. using Use 3/8-in. Adapter vapor shield around in fitting inlet 14. Connect r.,l [_ Insulate excessive damage. 7. Sweat swivel fi'om cabinet. cabinet. to drain equalizer to tubing equalizer vapor wrench the was removed (large hole) retainer closed. TXV bulb to vapor 13. Install To prevent damage to the unit, use a brazing TXV with wet cloth. coil has not been than 15 minutes. robe off flush with vapor line connection panel (See Fig. 6E). bulb. body. indoor coil inlet tube. Use back-up TXV. on flare connections tube inside damage TXV support 12. Sweat piston. clamp wrench (Fig. 6A) with damage Fig. 6C). Use surl_ace of O-ring. 4. Remove and discard _actory-installed if O-ring is damaged.) a backup small hole in service 11. Route careful fbr more support stub-tube fitting 8. Install line. damage. being and ensure pressure fi'om vapor Route 9. Reinstall i. Ensure coil has not been exposed more than 15 minutes. 3. Remove FV4ANB006, supplied Port Puron(r_" TXV cut equalizer suction to replacing 10. Attach robe with with factory refrigerant to prevent as original inlet a bi-flow for Puron(P_ to mbing. equalizer to avoid TXV in Place of Piston coil fbr 38YDB037 panel and fitting door TXV using damage 7. Braze or coil as follows: to prevent with designed hard coil and install as upright down. equipped or Non-Balance and save TXV necessary TXV kit to indoor Installing TXV 5. Using wire cutters, inside cabinet. for Puron(P_ two-speed piston installation. fiactory be replaced 3. Remove driver. TXV through coil as possible approved equipped designed AccuRater_ field accessory mounting _actory line using bulb with factory- is not required. rating coil access is required. existing indoor come specifically No changeout Remove coils on TXV kit. No other kit. (:OILS furnace of suction TXV specifically 2. Remove 6. Remove Puron'_ comes any existing prevent size unit of unit to atmospheric 4. Remove The 38YDB037 fitting specifically unit. capillary be attaching bulb. Changeout TXV must Replacing TXV for tape (See Fig. 6E). See Fig. 7 for correct of sensing with remainder exposed installed section (See Fig. 6C.) Insulate Indoor i. For connector COILS fancoil Step 6--Check Indoor Expansion Device bulb to horizontal insulation positioning A91277 flare tube of TXV to 1/4-in. equalizer bulb strap provided. FAN male line adapter. supplied THERMOSTATIC EXPANSION VALVE a 1/4-in. unit is greater elevation with equivalent difference than ± 20 ft, follow between lengths indoor all requirements SENSING 80ICLOCK BULB 4 O'CLOCK A00399 Fig. 7--Positioning Table 1--Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters (In.) BULB INSULATION TAPE c UNIT SIZE A01418 Fig. 6--TXV of the Long-Line and Service Guideline Puron,_.R)Refrigerant. line, install LSV Kit Contents section Manual_ir in the Application Conditioners If required and Heat by Long-Line kit P.N KHALS0401LLS for Puron(R_ Heat Pump. LSV should coil as close as possible feet). 13 for wiring (See Fig. Instructions included IMPORTANT: Step 7--Make Piping Guidedesigned between filter to outdoor unit (within Follow the Installation diagram.) with accessory Flow arrow Using Application specifically be installed drier and indoor Guideline Pumps toward outdoor LIQUID Connection Diameter VAPOR Tube Diameter Connection Diameter VAPOR Tube Diameter (LONG-LINE) Connection Diameter Tube Diameter 024 3/8 3/8 5/8 5/8 5/8 3/4 036 3/8 3/8 3/4 3/4 3/4 7/8 037,048 3/8 3/8 7/8 7/8 7/8 7/8 060 3/8 3/8 7/8 1-1/8 7/8 1-1/8 Notes: 1. Tube diameters are for lengths up to 50 equivalent ft and/or 20 ft vertical differential 2. Do not increase or decrease tubing sizes. 3. If required by local codes, Pressure Guard TM kit is available See Product Data Digest for part numbers. 2 kit. nmst point of Sensing Bulb If refrigerant tubes or indoor coil are exposed to atmosphere, they must be evacuated to 500 microns to eliminate contamination and moisture in the system. OUTDOOR !EXIT CONNECTED INDOOR UNIT unit. Connections TO FACTORY-APPROVED These outdoor units are carefully evaluated and listed with specific indoor coils for proper system perfomlanee. Relieve repair pressure and recover or final unit disposal Use all service including ports solenoid all refrigerant before to avoid personal and open all IMPORTANT: Do not apply to indoor coils that are not factory approved combinations. IMPORTANT: For 036 size units matched with the system injury or death. flow-control devices, valves. FV.40FKiFK005 or the FVi40FKiFK006, or lbr the 38YDB048 used with the FVi40FKiFK006, a piston change is required. Refer to the KHAPX0201CPA Installation Instructions for details. r:l ['_lliiIoIll INSTALL ADAPTER Do not leave minimum extremely system open to atmosphere required for installation. susceptible to moisture ends of tubing sealed during any longer than POE oil in compressor is absorption. Always keep 2. Check to be sure outdoor piston is properly installed in liquid line service valve. installation. 3. Locate plastic bag taped to unit containing adapter tube. ¥:I [,.1._luijl[ol'd If ANY refrigerant tubing is buried, provide a 6 in. vertical rise at service valve. Rel_dgerant tubing lengths up to 36 in. may be buried without further special consideration. Do NOT bury lines for lengths over 36 in. Outdoor tubing units may be connected package size and condition. for equivalent 50 Tubing lengths ft, substantial Follow the Service Manual and Refrigerant Refer to Table 1 for field requirements. losses in the Application to minimize of correct and Heat diameters. REFRIGERANT TUBING AND FILTER DRIER occur. Guideline Pumps Refer 5. Remove adapter tube from bag and connect threaded nut to liqnid service valve. Tighten nut finger tight and then with wrench an additional i/2 tum (15 ft-lb). DO NOT OVERTIGHTEN! beyond will Using and Pu- losses. tubing 4. Remove Teflon washer fi'om bag and install on open end of liquid service valve. 1 are adequate requirements performance Conditioners using accessory grade tubing listed in Table up to 50 It. For tubing capacity Air section refi'igerant diameters recommendations ron_ accessory to indoor or field-supplied TUBE i. Remove plastic retainer holding outdoor piston in liquid line service valve. to Table 2 for Connect vapor tubing to fittings on outdoor unit vapor service valve. Connect liqnid tubing to filter &ier. (See Table 1 and Fig. 9.) Connect other end of filter drier to adapter tube on liquid line smwice valve. Table 2--Accessory REQUIRED FOR LONG-LINE APPLICATIONS* (OVER 50 FT) No ACCESSORY Coastal Filter Support Liquid-Line Hard Shutoff Solenoid TXV Recommended Yesl KHALS0401LLS Valve for Heating * For tubing line sets between 50 and 175 ft horizontal or 20 ft vertical differential refer to Application Using Puron® Refrigerant. Crankcase heater and start assist are standard on two-speed units. 1 Required for all applications. SWEAT CONNECTION YeslNo Guideline and Service Manual--Air install unit in system permissible V.,l[qAliiIg_ To prevent damage to unit or service valves, observe the following: • Use a brazing shield. • Wrap material. valves Braze service sweat materials. 800°F). LEAK Consult use with wet cloth or use using industry accepted soft solder (materials a heat sink methods which melt below local code requirements. Use NOTE: Install in indoor, outdoor, REFRIGERANT and refrigerant TUBING deep pulling indoor Never open first breaking Deep Vacuum The coil AND INDOOR nmst be thermistor system under (;OIL evacuated vacuum vacuum requires TUBING to unit IMPORTANT: rubbing secure size within 440-14 per sight of NEC. box. power Size wires to unit wiring per NEC in Product hole but not Data Digest. cabinet must should occur. metal conduit The have as uninten'upted personal ground when injury may consist installed or unbroken if an electrical fault of electrical in accordance wire with or existing can result in an 500 Connect water. pump capable GROUND ground AND POWER wire Connect to ground power wiring WIRES connection in control to leads provided box as shown for in Fig. this vacuum gage or depth. The way of assuring (See Fig. CONNECT CONTROL Route control a system 10.) 24v connect Check to be certain factory Use No. 18 AWG thermostat against each other making tubing shipment. or any sheet tubes are metah Pay sure wire ties on feeder close tubes are compressor Be sure field wiring and electrical codes, on unit rating plate. improper voltage. protection device. Operation All injury terminal Connections or death, wiring local power See unit rating plate company of unit on improper control insulated than wires, wiring (35°C minimum) 100 ft fi'om unit, use No. 16 AWG voltage drop. be NEC Class grommet and box. (See Fig. 12.) wire. If as measured color-coded wire 1 and nmst be separated from leads. unit requires WIRING a minimum of 27-va, 24v control power. CHECK Check ensure temlinations ensure wires factory are not in contact 9--Install wiring are secured Electrical and properly. wire Check with tubing, connections to wire to routing sheet metal, etc. Accessories GENERAL for con'ection for recommended of circuit Refer to the individual sories when available Step line voltage constitutes See unit rating plate. Do not The on these The liquid units. Airflow SELECTION 58CVAi58CVX provide instructions installing. 10--Make ----> AIRFLOW abuse and could affect unit reliability. must The outdoor Step power to unit box cover removed. complies with local and national fire, safety, and voltage to system is within limits shown Contact more voltage power IMPORTANT: do not supply color-coded, is located excessive incoming FINAL To avoid personal through in control on both indoor Ensure and tight. Electrical wires to leads provided along the control unit has not shifted during WIRING of CHECK Step 8--Make NOTE: through electrical codes. Failure to follow this warning electric shock, fire, or death. to atmosphere and a vacuum measuring is the most positive to feeder tubes, with adequate disconnect and WIRES disconnect control switch box cover to gain access wire size shown to minimize to avoid attention POWER wires from ground safety. 11. a vacuum of 500 microns of accurately method is free of air and liquid not of Locate from unit, per Section AND than nlininmm disconnect disconnect cun'ent. panel and control and into unit The it open with nitrogen. method capable deep vacuum and outdoor or below Method vacuum a mininmm FINAL Extend CONNECT IMPORTANT: without and above robing. To avoid compressor damage, never use the system compressor as a vacuum pump. tubes and Heat Pumps may fluctuate between circuit accessible access M [qAli_o]3 Refrigerant microns. only branch GROUND smaller Leak test all joints wire unit starting Remove wiring. voltage copper ROUTE provided CHECKING EVACUATE NOTE: unit. from and readily and where Conditioners limits. NEC to handle connections Do not REQUIRED FOR SEACOAST APPLICATIONS (WITHIN 2 MILES) Yes No Feet Puron® Balance-Port Puron® Usage high- and packaged with line solenoid See Fig. kits or acces- valve accessory 13 for wiring is diagrmn. Selections FOR 58CVA Non-Condensing low-speed blower 58CVX Variable operation FURNACES Speed to Furnaces match the Table 3--Required LIQUID PRESSURE SERVICE AT REQUIRED SUBCOOLING VALVE (PSIG) SWEAT/FLARE ADAPTER Liquid-Line Temperature (°F) TEMPERATURE (°F ) 5 10 15 20 174 56 51 46 41 181 58 53 48 43 188 61 56 51 46 195 63 58 53 48 202 65 60 55 50 209 67 62 57 52 216 69 64 59 54 223 71 66 61 56 230 73 68 63 58 237 75 70 65 60 244 77 72 67 62 251 79 74 69 64 258 81 76 71 66 265 82 77 72 67 272 84 79 74 69 279 86 81 76 71 286 88 86 78 73 293 89 84 79 74 300 91 86 81 76 307 93 88 83 78 314 94 89 84 79 321 96 91 86 81 328 97 92 87 82 335 99 94 89 84 342 100 95 90 85 349 102 97 92 87 356 103 98 93 88 363 105 100 95 90 370 106 101 96 91 377 107 102 97 92 384 109 104 99 94 391 110 105 100 95 398 112 107 102 97 405 113 108 103 98 412 114 109 104 99 419 115 110 105 100 426 117 112 107 102 433 118 113 108 103 440 119 114 109 104 447 120 115 110 105 454 122 117 112 107 461 123 118 113 108 468 124 119 114 109 475 125 120 115 110 482 126 121 116 111 2000 489 127 122 117 112 1500 496 129 124 119 114 1000 503 130 125 120 115 500 510 131 126 121 116 517 132 127 122 117 524 133 128 123 118 531 134 129 124 119 538 135 130 125 120 545 136 131 126 121 552 137 132 127 122 559 138 133 128 123 566 139 134 129 124 573 140 135 130 125 580 141 136 131 126 587 142 137 132 127 594 143 138 133 128 SEAL 601 144 139 134 129 608 145 140 135 130 PISTON PISTON BOD'_ LIQUID SERVICE VALVE A01214 Fig. 8--Liquid Service Valve with Sweat Adapter Tube LiQUID-LiNE FILTER-DRIER SERVICE VALVE A01215 Fig. 9--Filter Drier with Sweat Adapter Liquid Tube Tube and 500O 4500 4000 LEAKIN SYSTEM 3500 z 3000 O 2500 O VACUUM TIGHT TOO WET TIGHT DRY SYSTEM 0 1 2 3 4 5 6 7 MINUTES A95424 Fig. 10--Deep capacities of the compressor recommended labeled SW1, Installation, mines at high and low speeds. To select the airflow and for adjustments to the manual switches AiC and CF on the control board refer to the furnace Start-Up, 58CVAi58CVX technician Vacuum Graph utilizes to select the airflow and the proper during Operating a control high center airflows. speed Instructions. that allows The AC compressor The the installing switch deter- operation. Air- flow for high and low speed can be calculated at either 350 CFM per ton or 400 CFM per ton based on the positions of SW1-5. Table 4_LED Control AIRFLOW Function Light Code The FK4, FV4, FOR FK4, FV4, OR 40FK and 40FK provide high- FAN COILS and low-speed blower CODE DEFINITION Constant flash No demand No pause 1 flash w/pause Stand by Low-speed operation 9 an 2 flashes w/pause High-speed 8 technician to select proper airflows. The ORANGE TYPE JUMPER wire should be set to HP SYSTEM EFF or HP is used to 3 flashes * SELECTION 10 operation 7 Outdoor coil thermistor failure w/pause 3 flashes to match speeds. To select 40FK Outdoor ambient thermistor failure w/pause 4 flashes operation EASY COMFORT. cooling. slight Fancoil pause 4 flashes Thermistor out of range1- 5 5 flashes pause 1 flash Low pressure switch trip 5 flashes w/pause 2 flashes High pressure switch trip 3 Compressor Vc/V . trip 2 Installation high- to the blower the ADJUST size in tons jumper airflow for setting factory of is used to tonnage. (See airflow.) This required offdelay utilizes installing JUMPER nominal selected blower combinations allows SIZE unit CFM Instructions and low-speed For other ACiHP ACiHP adjustments and low refer to the FK4, FV4, or that the outdoor fan coil has an adjustable 4 board The BLUE to match at high The FK4, FV4, and 40FK control The BLACK make airflow, Instructions. SELECT airflow of compressor recommended Installation select 6 the capacities set at 90 sec. for operation. of equipment consult the Product Data Digest. 6 flashes w/pause Constant light No pause No flash Board failure Step 1 l--Start-Up To prevent compressor damage or personal injury, observe the lbllowing: 1 • Do not overcharge *Function light signal order of importance in case of multiple signal request; is most important 1-Check both thermistors to determine which is faulty 1 system with refrigerant. • Do not operate unit in a vacuum • Do not disable low-pressure or at negative ¥:I [qAli_0] DISCONNECT PER N. E. C. AND/OR LOCAL CODES To prevent clothing, CONTACTOR personal injury and gloves pressure. switch. wear when "/1 safety handling glasses, refrigerant protective and observe the following: Back FIELD POWER WIRING _Fk__ seating service valves. Fully before removing repair or final unit valves back seat are not equipped (counter with clockwise) Schrader valve system gage port cap. O FIELD GROUND -<29 WIRING GROUND LUG A91306 Fig. 11--Line Follow i. Power Connections these steps to properly The outdoor operates Table 5--Defrost heater Dip Switch Settings TIME DIP SWITCH #1 DIP SWITCH #2 30 up down 60 90 down down up down 120 up up AIRFLOW SELECTION The 58MVP Condensing and low-speed blower FOR 58MVP Furnaces to match when NOT!=: Starting provide high- of com- and possible 4. Close a control 5. Set room proper airflows. that allows For adjustments AiC and CF and recommended Installation airflow low-speed switches. the Instructions is determined airflow lbr installing to the manual switch setting determined positions, required by the position is technician by switches labeled refer to Furnace airflow. of the AiC the to select position High-speed Replace point liquid and vapor valve stem(s) energize NOTI=: desired Carrier and minute of CF from operating disconnects staging valves. and is opened caps to refrig- with wrench. to energize at desired seated caps finger tight and tighten system. temperature. ambient and electronic thermostats Be sure the set is set low are equipped timer. This timer prevents at high capacity for 15 minutes between room adjust tube service fi'ont enough to speed. capacity capacity, Replace indoor of 12 hr of in compressor to the compressor. stem caps after system thermostat is below only, set disconnect a mininmm 1/12 turn (20 ft-lb torque) electrical switches, the with heater may result which crankcase and close power without damage heater Energize To energize start-up, erant flow (back seated). pressor at high and low speeds. To select recommended airflow, refer to the 58MVP Installation Instructions. The 58MVP utilizes center to initial seat (open) additional unit. the compressor chattering installed. starting is OFF. to OFF position heat prior is shipped with a crankcase the compressor crankcase 3. Unit start up the system: is equipped 24 hr before 2. Fully back the capacities unit indoor thermostat to unit. FURNACES Variable-Speed operation disposah temperature unless a 15system until unit has been operating in low there is at least and thermostat the set point with the dual capacity at least a 5°F difference set point. To force high 5° below room ambient for Table 6--Factory FAILED COMPONENT Defaults FUNCTION DEFAULT Defrost is initiated based on coil Defrost Initiation Ambient temperature Thermistor No delay function Defrost Initiation and Termination Defrost occurs at each time interval, but terminate after 5 minutes Outdoor Coil Thermistor cooling or 5 ° above room ambient for heating. NOTE: 6. Set room thermostat to COOL or HEAT and fan control to AUTO or ON as desired. Wait for appropriate time delay(s). Operate unit for 15 minutes. Check refrigerant charge. NOTE: Ifunithas not operated within the past 12 hr or following a unit power-up, upon the next thermostat high- or low-speed demand, unit operates for a minimum of 5 minutes in high-speed. Step 12--Check and time. One minute fan off delay in cooling greater than or equal to 100°F In heating pressures and operating outdoor indoor check If accessory conditions fan to cycle, in correct NOTE: refrigerant When charge pressure cause vapor pressure charge If in doubt, only switch switch and thereby in cooling remove when is applied or lower charge and weigh charge. charging is must be weighed ozift of 3/8-in. refrigerant vapor check refrigerant dry bulb temperature. charge Charge mode, are stable. liquid necessary during in accordance line above heating season, with unit rating or below plate ±0.6 15 ft respectively. EXAMPLE: Service valve valves. is connected fully back when UNIT gage ports To prevent are not personal equipped injury, to the valve gage ports before seated handling position. with Wear moving safety glasses valves off is shown on unit rating plate. device manifold charge To check Procedure. Charge in cooling charge refrigerant mode, in heating into refer type metering suction refer to Cooling mode, COOLING With unit operating, Puron¢_ units with liquid using a commercial check charge shown on charging in both heating tables side of access line. Only to Heating To Procedure. Check Chart and cooling located by following on unit procedure pink charging label on panel. to the compressor. COOLING i. ONLY Operate PROCEDURE unit a minimum of 15 minutes before checking charge. 2. Measure lating liquid service an accurate 3. Measure valve pressure line temperature thermistor type or electronic outdoor coil. 4. Refer to charging 5. Refer to Table temperature label line pressure, HEATING To check Heating attaching thermometer the point measured subcooling where system Pump CHARGE operation Charging whether operating pressure If pressure refrigerant charge refrigerant charge. subcooling if liquid at a specific If low capacity demand, heating relationship and air temperature and temperature entering thermostat. returns to charge or until second stage stage cooling stage and second shut off. NOTE: Ifunit a unit power-up, demand, unit operates NOTE: Outdoor motor system utilizes between system indoor and outdoor on chart, Do not use chart system to adjust within first high- will or following or low-speed on high speed. to operate for ambient one is greater unit is operating in low-capacity coolpressure will be higher than a standard capacity operation. This normal opera- operating with typically larger high of the by capacity indoor third heating indoor thermostat. stage and second shut off. NOTE: Ifunit a unit power-up, is energized thermostat. stage After or back second are satisfied, has not operated unit operates a (Y1 and Y2) by the second Auxiliary (Wl). stage heating upon With (Y1), the outdoor fan and low capacity If low capacity cannot satisfy heating stage satisfied, the unit returus to low capacity operation is satisfied or until second stage is required again. demand, is both first the compressor of 5 minutes continue stage When the past 12hr, thermostat will a 3-stage demand, to the cooling OPERATION is This chart a stage is satisfied, again. are satisfied, or high-speed is refer With satisfy until shuts off, when outdoor temperature unit. second is required for a mininmm fan cannot operation the next minute after compressor than 10O°F. single-speed After has not operated upon thermostat. fan and low capacity (Y1 and Y2 or just Y2) by the low-capacity if temperature cycle, do not match may not be correct. satisfied controlled exists is energized stage of indoor unit stage on outdoor are energized. high capacity call for first stage heating compressor are energized. line indoor compressor This product liquid cooling (Y1), the outdoor HEATING PROCEDURE during a 2-stage tion is due to the reduced indoor and outdoor coils. smwice valve pressure. temperature Instructions a correct line near temperatures. required utilizes NOTE: When two-speed ing, system vapor (suction) an accurate subcooling liqnid add refrigerant CHECK and insu- to liquid than indicated or reclaim refrigerant Allow a tolerance of ± 3°F. indicates units. by for required 3. Find intersects 6. To obtain required higher lower. by attaching Puron,_,R3gage to smwice port. liquid line set: Functions and Sequence of Operation call for first stage cooling the NOTE: Unit is to be charged ill high capacity only. Charging in low capacity may cause compressor chattering and possible damage for a 25-ft 6 oz of additional OPERATION This product second Adjust required The outdoor unit control system has special functions. The following is an overview of the two-speed control functions: charge hose. charge i0 ft X 0.6 ozift Step 13--System and gloves refi'igerant. charge additional 25 ft - 15 ft CHARGE Factory back To calculate Schrader make sure gage manifold the next within for a mininmm heat is of heat is until first stage When both first the compressor the past 12hr, thermostat up high- of 5 minutes will or following or low-speed on high speed. PROGRAMMABLE THERMOSTAT MODEL 2S 40FK/FV4 FK4 FAN COIL 1_ 24 VAC HOT FAN [_- COOL/HEAT STAGE 1 [_- .... HEAT E_ COOL/HEAT STAG E 2 HEAT STAGE SINGLE-STAGE FURNACE TWO-SPEED HEAT PUMP RVS COOLING J1 -- -E>__,___z___%_._E:l COOL/HEAT STAGE 1 RVS COOLING THERMIDISTAT CONTROL MODEL RH TWO-SPEED HEAT PUMP ] __ STAGE -_ ..... 43...... 3 .... D. --q_ COOL/HEAT STAGE 2 .....£]-. ....r_ --q_ --q_ 24 VAC HOT E_ 24 VAC COMM F_ FAN ..... _ ...... -_qZ] 3 N- -- -El-. --q-El ..... 4:_::.--_ Fig. 12--Typical 24V Circuit 10 Connections (Cont'd) LEGEND 24 VOLT FACTORY WIRING 24 VOLT FIELD WIRING FIELD SPLICE CONNECTION 24-V COIL (HN61 KK324) RELAY SPDT, PILOT DUTY OR EQUIVALENT R_ Hb./O HUMIDISTAT, OPENS ON HUMiDiTY RiSE (HL38MG026) AFS AIRFLOW SELECTOR Q RELAY COIL A03038 WIRING DIAGRAM i. Wiring must 2. Underlined 3. Refer NOTES: conform or local letter on thermostat to indoor must Model control codes. terminal unit Installation 4. Non-Programmable 5. Furnace to NEC indicates Instructions 2S01 B, when used its own second-stage its usage. For example: for any additional in heat pump operation features installations via furnace control OW2 means and wiring (iumper O is energized in cooling mode. information. R19 NOT cut), uses OW2 algorithms. Refer to furnace to control Installation reversing Instructions valve. for proper setup. dehumidify 7. Heat pump MUST 8. Outdoor function have on FK4 or FV4 remove a high-pressure air temperature sensor nmst 9. Thermidistat Dip Switch No. 10. Thermidistat Dip Switch No. 2 should 11. Thermidistat Configuration Option Fuel Dip Switch 13. The DE jumper located No. in all dual fuel applications. be set in ON position for heat pump be set in the ON position 10 "Dual Fuel Selection" terminal must installations. for dual capacity must D (no. 4) must be set in the ON position next to the DHUM board. for dual fuel applications. be attached 1 should at tan coil control be turned be removed to enable FK4/FV4 FAN COIL compressor TWO-SPEED HEAT PUMP 24 VAC HOT D .{_ 24 VAC COM D E]- _ - input. YI Y2 J1 JUMPER operation. operation. the DEHUM 12F m FAN compressor ON in all dual fuel applications. for dual capacity I - "-." ,'=-, i 12. Dual switch J1 jumper I LLS I 6. To activate D HEATSTAGE3 I -,q-D COOL/HEAT STAGE2 F_' m - I I _@ - J EY IJ JUMPER-q--N m El RVS COOLtNG COOL/HEAT STAGE1 D N/A [] ..... "E]_@ OUTDOOR _ _1 [--D SENSOR "7 CONNECTIONL __D A03039 Fig. 13--Typical Solenoid Valve Wiring 11 Table 7--Two-Speed Compressor (Winding Resistance at 70°F + 20 °) 03 1:_ -> WINDING 024 036/037 048 060 Start (S-C) 2.280 1.850 1.459 0.740 Run (R-C) 0.770 0.745 0.552 0.356 will continue off when to operate the outdoor After termination Low Pressure _ Switch Connector High Pressure Switch Connector *-Thermistor Connection DEFROST NNNNNNNN_ o_:_ ..... _ _ to either set dip switches The Reserved for Future Use Defrost control A01192 F[_'CTION A system control unit control indication codes signals Fig. during for several and definitions. light is located 14.) The system Table operations. called energizes 4 also provides provides See Table the order control board FACTORY one code (the most will be displayed recent, on the 4 for with the highest outdoor unit Table 6 for default ONE MINUTE compressor there is a 1-minute the motor rotates eccentric CHANGE TIME speeds time fan motor When delay remains fi'om high to low or low to high, before compressor operates clockwise. Both the rotating the direction becomes idle and the upper capacity (rotates stage The operation, and upper pistons and both compress operates in single The two-speed control FAN The two-speed operating. l-minute thermistor The cycle forced occurs of outdoor W2, and is a 20-see de- delay in DEFROST defrost temlinals of 5 sec and then removing (See Fig. 14) it, a del}ost cycle only if outdoor ambient coil temperature. can is less than The cycle temlinates COMPRESSOR FAILURE MOTOR control The compressor piston The compresses the "start" energizes or compressor speed senses compressor voltage and the crankcase fan outdoor for compressor period reaches for 15 minutes (provided to Y2 requests lower wind- overload should open. during the fan motor 12 fan running. 3 consecutive times is locked a reset occurs. no 208/230 • failed • failure • improper overload volt power compressor will be locked trip (refer supply is After 15 attempts to appears at during out a Y1 and control If 3 consecutive can be caused If board compressor a code of 6 flashes operation until operation • trips then both out. The compres- by: to Table to outdoor 7 for con'ect unit contactor(s) of start relay to pick-up properly wiring SWITCH outdoor pressure de-energizes outdoor this time, (6 flashes) compressor internal winding resistance) switches. run winding. control of Y1 and Y2 or all Y2 requests, • The and if a pressure Outdoor failure PRESSURE with low capacity in a combination sor voltage control If Vc trip occurs low and high capacity heater during energized time delay During then occur of the compressor there is a call for Y1 or Y2), control responds the (6 FLASHES) is less than 90v when operation, request, fan any time compressor remains change (Vc) are refrigerant. "run" the voltage board. OPERATION energizes outdoor The control control OPERATION board VOLTAGE the oft" cycle. OUTDOOR across heat there 80°F (±5 °) or defrost calling refrig- stage operation counter-clockwise). operation HEATER switch restarts. reversed. CRANKCASE is lower crankshaft, reverses unit's coil in high or low capacity, auxiliary termination, FORCED a jumper contactor in second piston single O and energized. start compressor. motor are when when coil thermistor reaches a maxinmm of 10 minutes. minutes When the compressor ings compressor running. erant. During DELAY OPERATION with and and ffmetion. changes COMPRESSOR of to is time has been accumulated occurs unit operates fan being for a mininmm been provided in the event of fi_ilure and, or outdoor coil thermistor. Refer function terminated. time (intelwal) valve fan. Upon be initiated. SPEED When outdoor defrost, outdoor By placing priority). DEFAULTS defaults have air thermistor (See Fig. Settings. for defrost Termination reversing 50°F, regardless Factory outdoor or but can To select defi'ost time, or temperature defrost operation. lbr. During energizes of signal outdoor Dip Switch logic time FIELD-INITIATED Only on local 80°F (±5 °) or defrost period reaches a maximum of 10 Defi'ost will occur at the compressor capacity that is being light importance. NOTE: unit on the outdoor STATUS dependent set at 90 minutes only occurs at outdoor temperatures less than 50°F. The initiates del}ost when outdoor coil thermistor is 30°F (±2 °) reaches minutes. function (See control initiated, or less, and selected Board LIGHTS STATUS board. coming outdoor on the left side of the unit board 5 for Defi'ost dual capacity temperature STATUS fan delays DEFROST HK38EA00_ Fig. 14--Control selected, It is factory 30, 60, or 120 minutes. located 14). See Table ] O.D.F. Connection ]Crankcase Heater Connection _i cycle, the outdoor can be field requirements. be changed shuts than 100°F. SELECTION interval geographical To Run Capacitor °°'c=ff _' __c:5 _ ofa defi'ost TIME The defi'ost _fS_ Thermosta_ Low Voltage Connector after the compressor is greater on for 20 sec. This allows refrigerant system to recover coil heat and minimize the "steam cloud" effect. _C Defrost Time Selectors for one minute ambient unit PROTECTION is If the control switch, equipped senses it will respond with high- the opening as fbllows: and low-pressure of the high or low THERMISTOR CURVE Defi'ost interval Electric heat operation Field selection during The two-speed control inputs through board. the screw connections Dual Capacity Compressor The dual capacity received Compressor The Internal compressor 40 60 80 TEMPERATURE(DEG. 100 120 F) A91431 i. De-energize 2. Keep the compressor the outdoor hi or low speed fan operating discharge suction control 4. After appropriate board either is reset, delay, light appropriate compressor 15-minute Y2. of£ If the open delay, then resume after switch 15 minute (C-H) closes operation anytime controls fault after the Low- and high-compressor Outdoor _an motor Crankcase heater Compressor Pressure code turned on call for Y1 and.or the following contactor operation on during operation to The electronic and the thermistor As Thermistors and coil temperature. versus Refer to temperature. or coil thermistor at electronic control. should The crankcase AIR THERMISTOR If outdoor faults. Step 14--Final defrost temperature. fail, a heater is all off cycles. base range i. sense decreases. PLACEMENT tape. A small piece of TXV bulb insulation pan, air thermistor unit may have tape may is not properly nuisance placed thermistor out of Checks IMPORTANT: monitoring Before leaving all wiring job, be sure to do the following: Ensure that adding panels and and tubing service valve stem caps to 1i12-tum covers. is secure Securely in unit _asten before all panels and Covers. 2. Tighten 3. Leave User's and periodic Control Box Side of Unit -- Manual For continuing ment from Top of Base Pan 13 failure, owner. AND equipment. Frequency geographic areas, system outlined Checklist and place tight. operation in manual. in customer MAINTENANCE high performance periodic Explain past finger requirements Installation CARE THERMISTOR PLACED UNDERNEATHBASEPAN (ATTACHED TO BASE PAN WITH ADHESIVE) with maintenance 4. Fill out Dealer file. A00430 Fig. 16--View attached outdoor air thermistor underneath unit base pan lip on box side of unit as shown in Fig. 16. Attach to base pan underneath operation which ambient OUTDOOR IMPORTANT: delays Time/temperature 525 psi. The overload of the low speed (C-L) the resistance values ambient appears with adhesive be used. functions: protection switch exceeds coils are 24 volts. devices increases, If the outdoor outdoor Mount control board (IPR) contactors. Fig. 15 for resistance Control control pressures contactor are electronic IMPORTANT: The two-speed relief shell when differen- by an internal the operation are used to sense outdoor COMPONENTS Two-Speed pressure THERMISTORS the temperature contactor, delay, that winding (see low or high. fan is turned Time on the status if Y1 or Y2 inputs are on and the LPS energize 5. If LPS or HPS has not closed MAJOR code windings 7 for con'ect Contactors controls Thermistors a 15 minute or HPS en'or and discharge Control TEMPERATURE 3. Display the Table 4). system windings. high speed for 15 minutes. control motor to Table by an internal is also protected Low and high capacity contactor. contains gas into compressor compressor Compressor Values Versus Temperature low-voltage Relief tial between motor Fig. 15--Resistance mode on the left side of the control Refer is protected which relieves 24vac compressor provide 3500 RPM operation. resistance. 20 defrost Connections and to minimize maintenance must of maintenance such as coastal possible be performed may vary depending applications. equipon this upon DUAL CAPACITY CONNECTION DIAGRAM CCH Ill lllll I TO INDOOR UNIT A03030 Fig. 17--Wiring DL_L CAPACITY CONNECTION DIAGRAM Diagram--024, 036, 048 u ....... 208/230-1- 60 pOWER SUPPLY HPS COMM STATUS vc 1 II VN _ ODF L2 CCH [I _Ij 1 TO INDOORUNIT A03032 Fig. 18--Wiring 14 Diagram--037 DUAL CAPACITY CONNECTION DIAGRAM L5 /_ L/ .... 0 ........ Yt • Wl c R • ] I_l A 7!=_L _ ' I 'i [,, i B C O VH ODF 2 CCH i ,! _i] r TO ENDOORUNIT A03031 Fig. 19--Wiring ]5 Diagram--060 Copyright 2003 CARRIER Manufacturer Book_ 1_ 4 Tab 15al 5a Corp. • 7310 W. Morris St • Indianapolis, reserves the right to discontinue, PC 101 Catalog No. 533-80088 IN 46231 38ydb5si or change at any time, specifications Printed in USA Form or designs 38YDB-5SI without notice and without Pg 16 2-03 incurring obligations. Replaces: 38YDB-4SI
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