Carrier 38Ak008 Users Manual

38aks012 9f191b9d-cc5c-4991-b28a-3972dd6fe241 Carrier Clothes Dryer 38AKS012 User Guide |

2015-01-24

: Carrier Carrier-38Ak008-Users-Manual-310674 carrier-38ak008-users-manual-310674 carrier pdf

Open the PDF directly: View PDF PDF.
Page Count: 16

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 533-80003 Printed in U.S.A. Form 38A-9SI Pg 1 5-01 Replaces: 38A-8SI
Book 1 4
Ta b 3 a 2 a
Installation, Start-Up and
Service Instructions
CONTENTS Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Step 1 — Complete Pre-Installation Checks . . . . . . 1
UNCRATE UNIT
INSPECT SHIPMENT
CONSIDER SYSTEM REQUIREMENTS
Step 2 — Rig and Mount the Unit . . . . . . . . . . . . . . . . . 4
• RIGGING
COMPRESSOR MOUNTING
Step 3 — Complete Refrigerant Piping
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SIZE REFRIGERANT LINES
FILTER DRIER AND MOISTURE INDICATOR
Step 4 — Make Electrical Connections . . . . . . . . . . . 6
FIELD POWER SUPPLY
FIELD CONTROL WIRING
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-11
Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Compressor Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Evacuate and Dehydrate . . . . . . . . . . . . . . . . . . . . . . . . . 9
Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Compressor Overload. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cycle-LOC™ Device (CLO) . . . . . . . . . . . . . . . . . . . . . . 10
Low-Pressure/Loss-of-Charge Switch (LPS). . . . . 10
High-Pressure Switch (HPS). . . . . . . . . . . . . . . . . . . . . 10
High Flow Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Refrigerant Service Ports . . . . . . . . . . . . . . . . . . . . . . . 10
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Sequence of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . 10
Oil Charge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11,12
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Condenser-Fan Adjustment . . . . . . . . . . . . . . . . . . . . . 11
Capacity Control — Unit 38AKS012 Only . . . . . . . . 12
Compressor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Crankcase Heater (Except 38AK007) . . . . . . . . . . . . 12
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . .13,14
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . CL-1, CL-2
SAFETY CONSIDERATIONS
Installing and servicing air-conditioning equipment can be
hazardous due to system pressure and electrical components.
Only trained and qualified service personnel should install or
service air-conditioning equipment.
When working on air-conditioning equipment, observe pre-
cautions in literature and on tags and labels attached to unit.
NOTE: Ensure voltage listed on unit data plate agrees with
electrical supply to unit.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly.
Consult local building codes and National Electrical Code
(NEC) (U.S.A. Standard) for special installation requirements.
INSTALLATION
The 38AK007, 008, and 012 units use hermetic compres-
sors. The 38AKS008, 009, and 012 units use semi-hermetic
compressors. See Table 1A or 1B for physical data.
Step 1 — Complete Pre-Installation Checks
UNCRATE UNIT (See Fig. 1) Remove unit packaging
except for the top skid assembly and wood bumpers, which
should be left in place until after unit is rigged into place.
INSPECT SHIPMENTFile claim with shipping company
if shipment is damaged or incomplete.
Before installing or servicing system, always turn off main
power to system and install lockout tag on disconnect.
There may be more than one disconnect switch. Electrical
shock can cause personal injury.
38AK007,008,012
38AKS008,009,012
Air-Cooled Condensing Units
50/60 Hz
Fig. 1 — Model 38AK (Size 007 Shown)
2
Table 1A — Physical Data — 50/60 Hz (English)
LEGEND
NEMA — National Electrical Manufacturing Association
*Unit is factory supplied with holding charge only.
†Storage capacity of condenser coil with coil 80% full of liquid R-22 at 124 F.
NOTE: Unit 38AKS012 has one step of unloading. Full load is 100% capacity, and one
step of unloading is 67% capacity. Unit 38AKS012 has the following unloader settings:
load is 70 ± 1 psig and unload is 60 ± 2 psig.
UNIT 38 AK007 AK008 AK012 AKS008 AKS009 AKS012
OPERATING WEIGHT (lb)
Aluminum Coils (Standard) 340 392 426 510 564 564
Copper Coils (Optional) 386 460 503 578 632 632
RIGGING WEIGHT (lb)
Aluminum Coils (Standard) 390 442 476 560 614 614
Copper Coils (Optional) 436 510 553 628 682 682
REFRIGERANT* R-22
COMPRESSOR Bristol, Reciprocating Copeland, Scroll Copeland, Scroll Reciprocating, Semi-Hermetic
Quantity...Type 1...H26A72Q 1...ZR94KC 1...ZR125KC 1...06DA818 1...06DA824 1...06DH824
(See Note)
Quantity Cylinders 2—4 6
Speed (rpm) — 60 Hz 3500 3500 3500 1750 1750
— 50 Hz 1460 1460
Oil Charge (oz) 65 85 110 88 128
CONDENSER FAN — 60 Hz Propeller; Direct Drive
Quantity...Rpm 1...850 1...1100
Diameter (in.) 26 26
Motor Hp (NEMA) 1/33/4
Nominal Airflow (cfm) 3800 6500 7000 6500 6500 6500
CONDENSER FAN — 50 Hz Propeller; Direct Drive
Quantity...Rpm 1...960
Diameter (in.) 26
Motor Hp (NEMA) 1/3
Nominal Airflow (cfm) 3150 5400 5800 5400 5400 5400
CONDENSER COIL Enhanced Copper Tubes, Aluminum Lanced Fins
Face Area (sq ft) 12.24 15.75 20.5 18.0 18.0 18.0
Storage Capacity (lb)† 11.26 14.88 18.87 16.56 16.56 16.56
CONNECTIONS (sweat)
Suction (in.) 11/811/811/811/811/811/8
Liquid (in.) 1/21/25/81/25/85/8
CONTROLS
Pressurestat Settings (psig)
High Cutout 426 ± 7
Cut-in 320 ± 20
Low Cutout 7 ± 3
Cut-in 22 ± 5
3
Table 1B — Physical Data — 50/60 Hz (SI)
LEGEND
NEMA — National Electrical Manufacturing Association
*Unit is factory supplied with holding charge only.
†Storage capacity of condenser coil with coil 80% full of liquid R-22 at 51 C.
NOTES:
1. Unit 38AKS012 has one step of unloading. Full load is 100% capacity, and one
step of unloading is 67% capacity. Unit 38AKS012 has the following unloader
settings: load is 483 ± 6.9 kPa and unload is 414 ± 13.8 kPa.
2. Equivalent mm values for connectors are as follows:
in. mm
1/212.7
5/815.9
11/828.6
UNIT 38 AK007 AK008 AK012 AKS008 AKS009 AKS012
OPERATING WEIGHT (kg)
Aluminum Coils (Standard) 154 177 192 231 256 256
Copper Coils (Optional) 175 208 215 262 287 287
RIGGING WEIGHT (kg)
Aluminum Coils (Standard) 176 200 215 254 279 279
Copper Coils (Optional) 198 231 250 285 309 309
REFRIGERANT* R-22
COMPRESSOR Bristol, Reciprocating Copeland, Scroll Copeland, Scroll Reciprocating, Semi-Hermetic
Quantity...Type 1...H26A72Q 1...ZR94KC 1...ZR125KC 1...06DA818 1...06DA824 1...06DH824
(See Note 1)
Quantity Cylinders 2—4 6
Speed (r/s) — 60 Hz 58.4 58.4 58.4 29.2 29.2
— 50 Hz 48.4 48.4 48.4 24.2 24.2
Oil Charge (L) 1.92 2.51 3.25 2.60 3.78
CONDENSER FAN — 60 Hz Propeller; Direct Drive
Quantity...R/s 1...14.2 1...18.3
Diameter (mm) 660 660
Motor Hp (NEMA) 1/33/4
Nominal Airflow (L/s) 1800 3050 3300 3050 3050 3050
CONDENSER FAN — 50 Hz Propeller; Direct Drive
Quantity...R/s 1...16.0
Diameter (mm) 660
Motor Hp (NEMA) 1/3
Nominal Airflow (L/s) 1490 2550 2750 2550 2550 2550
CONDENSER COIL Enhanced Copper Tubes, Aluminum Lanced Fins
Face Area (sq m) 1.14 1.46 1.90 1.67 1.67 1.67
Storage Capacity (kg)† 5.1 6.75 8.6 7.5 7.5 7.5
CONNECTIONS (sweat)
Suction (in.) 11/811/811/811/811/811/8
Liquid (in.) 1/21/25/81/25/85/8
CONTROLS
Pressurestat Settings (kPa)
High Cutout 2937 ± 48
Cut-in 2206 ± 138
Low Cutout 48 ± 20
Cut-in 151 ± 34
4
CONSIDER SYSTEM REQUIREMENTS
Consult local building codes and NEC for special instal-
lation requirements.
Allow sufficient space for airflow clearance, wiring,
refrigerant piping, and unit servicing. See Fig. 2.
Locate unit so that condenser airflow is unrestricted on
all sides and above. Refer to Fig. 2.
Unit may be mounted on a level pad directly on base
rails or mounted on raised pads at support points. See
Table 2 for weight distribution based on recommended
support points.
NOTE: If vibration isolators are required for a particular instal-
lation, use corner weight information in Table 2 to make
proper selection.
Table 2 — Weight Distribution
NOTES:
1. Dimensions in [ ] are in millimeters.
2. See Fig. 3 for additional information.
Step 2 — Rig and Mount the Unit
RIGGING These units are designed for overhead rigging.
Refer to rigging label for preferred rigging method. Spreader
bars are not required if top crating is left on unit. All panels
must be in place when rigging. (See Fig. 3.) As further protec-
tion for coil faces, plywood sheets may be placed against sides
of unit, behind cables. Run cables to a central suspension point
so that angle from the horizontal is not less than 45 degrees.
Raise and set unit down carefully.
If it is necessary to roll unit into position, mount unit on
rails, using a minimum of 3 rollers. Apply force to rails, not
unit. If unit is to be skidded into position, place it on a large pad
and drag it by the pad. Do not apply any force to unit.
Raise from above to lift unit from rails or pad when unit is
in final position.
After unit is in position, remove all shipping materials and
top crating.
COMPRESSOR MOUNTING — Compressors are shipped
from the factory held down by 4 bolts. After unit is installed,
loosen each bolt until the snubber washer can be moved with
finger pressure. See Fig. 4.
Step 3 — Complete Refrigerant Piping Con-
nections — Suction connection is sweat with plastic
cap; liquid connection is sweat with plastic cap. Refer to
Table 3A or 3B for the proper line sizes. Follow standard
piping practices.
SIZE REFRIGERANT LINES Consider length of piping
required between condensing unit and air handler, amount of
liquid lift, and compressor oil return. See Table 4A and 4B and
also refer to Part 3 of Carrier System Design Manual for design
details and line sizing. Refer to air handler installation instruc-
tions for additional information.
Table 3A — Refrigerant Piping Sizes — 60 Hz
LEGEND
Table 3B — Refrigerant Piping Sizes — 50 Hz
LEGEND
NOTES FOR TABLES 3A AND 3B:
1. Pipe sizes are based on a 2 F (1 C) loss for liquid and suction
lines.
2. Pipe sizes are based on the maximum linear length shown for
each column, plus a 50% allowance for fittings.
3. Charge units with R-22 in accordance with unit installation
instructions.
4. Line size conversion to mm is:
in. mm
1/212.7
5/815.9
11/828.6
13/834.9
UNIT
38AK
STD UNIT CORNER
W
CORNER
X
CORNER
Y
CORNER
Z
Lb Kg Lb Kg Lb Kg Lb Kg Lb Kg
With Aluminum Coil
007 340 154 86 39 53 24 77 35 124 56
008 392 177 86 39 78 35 99 45 107 49
012 426 192 89 40 92 42 109 49 105 48
S008 510 231 115 52 89 40 133 60 173 87
S009,S012 564 256 133 60 97 44 141 64 193 88
With Copper Coil
007 386 175 106 48 65 30 82 37 133 60
008 460 208 114 52 95 43 108 49 121 55
012 503 215 118 53 116 53 119 54 119 54
S008 578 262 143 65 106 48 142 64 187 85
S009,S012 632 287 161 73 114 52 150 68 207 94
Be sure unit panels are securely in place prior to rigging.
LINEAR LENGTH OF PIPING — FT (M)
UNIT
38
0-25
(0-7.6)
25-50
(7.6-15.2)
50-75
(15.2-22.9)
75-100
(22.9-30.5)
Line Size (in. OD)
LSLSLSLS
AK007 1/211/81/211/81/211/81/211/8
AK008 1/211/81/211/85/811/85/813/8
AK012 5/811/85/813/85/813/85/813/8
AKS008 1/211/81/211/85/811/85/813/8
AKS009 5/811/85/811/85/813/85/813/8
AKS012 5/811/85/811/85/813/85/813/8
L—
Liquid LIne
S—
Suction Line
LINEAR LENGTH OF PIPING — FT (M)
UNIT
38
0-25
(0-7.6)
25-50
(7.6-15.2)
50-75
(15.2-22.9)
75-100
(22.9-30.5)
Line Size (in. OD)
LSLSLSLS
AK007 1/211/81/211/81/211/81/211/8
AK008 1/211/81/211/85/813/85/813/8
AK012 5/811/85/813/85/813/85/813/8
AKS008 1/211/81/211/85/813/85/813/8
AKS009 5/811/85/811/85/813/85/813/8
AKS012 5/811/85/811/85/813/85/813/8
L—
Liquid LIne
S—
Suction Line
5
UNIT 38 DIM. A DIM. B DIM. C DIM. D DIM. E DIM. F
AK007 1-61/2
[470.0]
1-23/4
[375.0]
1-21/4
[362]
1-45/16
[415]
2-95/16
[846.5]
AK008 1-8
[508.0]
1-61/2
[470.0]
1-3
[381]
2-5/16
[613]
3-57/16
[1052.5]
AK012 1-9
[533.4]
1-8
[508.0]
2-0
[609.6]
1-3
[381]
2-5/16
[613]
3-57/16
[1052.5]
AKS008 1-6
[457.2]
1-43/4
[425.5]
2-913/16
[858.8]
1-3
[381]
2-5/16
[613]
3-57/16
[1052.5]
AKS009 1-7
[482.6]
1-5
[431.8]
2-913/16
[858.8]
1-3
[381]
2-5/16
[613]
3-57/16
[1052.5]
AKS012 1-7
[482.6]
1-5
[431.8]
2-913/16
[858.8]
1-3
[381]
2-5/16
[613]
3-57/16
[1052.5]
NOTES:
1. Dimensions in [ ] are in millimeters.
2. Center of Gravity. See chart for
dimensions.
3. Direction of Airflow.
4. Minimum clearance (local codes or jurisdiction
may prevail):
a. Condenser coil, for proper airflow, 36 in. [914]
one side, 12 in. [305] the other. The left or rear
side getting the greater clearance is optional.
b. Overhead, 60 in. [1524] to assure proper con-
denser fan operation.
c. Between units, control box side, 42 in. [1067]
per NEC (National Electrical Code) (U.S.A.
Standard).
d. Between unit and ungrounded surfaces, con-
trol box side, 36 in. [914] per NEC.
e. Between unit and block or concrete walls and
other grounded surfaces, control box side,
42 in. [1067] per NEC.
5. With the exception of the clearance for the con-
denser coil as stated in Note 4b, a removable
fence or barricade requires no clearance.
6. Units may be installed on combustible floors
made from wood or Class A, B, or C roof covering
material.
ELECTRICAL CONNECTIONS
SERVICE VALVE CONNECTIONS — 50/60 Hz
CONNECTION SIZES
AA 13/8
Dia [35] Field Power Supply Hole
BB 2 Dia [51] Power Supply Knockout
CC 21/2
Dia [64] Power Supply Knockout
DD 7/8
Dia [22] Field Control Wiring Hole
UNIT 38 SUCTION LIQUID
AK007 11/8
[28.6] 11/2
[12.7]
AK008 11/8
[28.6] 11/2
[12.7]
AK012 11/8
[28.6] 15/8
[15.9]
AKS008 11/8
[28.6] 11/2
[12.7]
AKS009 11/8
[28.6] 15/8
[15.9]
AKS012 11/8
[28.6] 15/8
[15.9]
Fig. 2 — Dimensions (ft-in.)
Fig. 3 — Rigging Label
*Weights are for aluminum coils.
UNIT
38
RIGGING
WEIGHT* ABC
lb kg in. mm in. mm in. mm
AK007 390 176 45.0 1143 38.5 978 35.5 904
AK008 442 200 45.0 1143 38.5 978 43.5 1105
AK012 476 215 45.0 1143 38.5 978 43.5 1105
AKS008 560 254 45.0 1143 38.5 978 43.5 1105
AKS009 614 279 45.0 1143 38.5 978 43.5 1105
AKS012 614 279 45.0 1143 38.5 978 43.5 1105
6
FILTER DRIER AND MOISTURE INDICATOR — The fil-
ter drier is factory installed. Moisture indicator is field-supplied
and should be installed just after liquid line shutoff valve. Do
not use a receiver; there is none provided with unit and one
should not be used.
NOTE: Unit is shipped with R-22 holding charge. System
pressure must be relieved before removing caps. Recover
refrigerant prior to brazing.
Pass nitrogen or other inert gas through piping while braz-
ing to prevent formation of copper oxide.
Install field-supplied thermostatic expansion valve to evap-
orator section. It is recommended that a field-supplied liquid
line solenoid be positioned in the main liquid line close to the
evaporator coil, and wired to close when compressor stops to
minimize refrigerant migration during the ‘‘OFF’’ cycle.
Table 4A — Liquid Line Data — 60 Hz
NOTE: Values shown are for units operating at 45 F (7.2 C) satu-
rated suction and 95 F (35 C) entering air.
Table 4B — Liquid Line Data — 50 Hz
NOTE: Values shown are for units operating at 45 F (7.2 C) satu-
rated suction and 95 F (35 C) entering air.
Step 4 — Make Electrical Connections
FIELD POWER SUPPLY All units except 208/230-v
units are factory wired for the voltage shown on the nameplate.
If the 208/230-v unit is to be connected to a 208-v power
supply, the transformer must be rewired by moving the black
wire from the 230-v 1/4-in. spade terminal on the transformer
and connecting it to the 200-v 1/4-in. spade terminal from the
transformer.
Refer to unit label diagram for additional information.
Pigtails are provided for field wire connections. Use factory-
supplied splices or UL (Underwriters’ Laboratories) (U.S.A.
Standard) approved copper/aluminum connector.
When installing units, provide a disconnect per NEC. All
field wiring must comply with NEC and local requirements.
Install field wiring as follows:
1. Install conduit through side panel openings.
2. Install power lines to connections as shown in Fig. 5.
Wrap connections with electrical tape.
Voltage to compressor terminals during operation must be
within voltage range indicated on unit nameplate (also see Ta-
ble 5). Voltages between phases must be balanced within 2%
and the current within 10%. Use the formula shown in Table 5,
Note 2, to determine the percent voltage imbalance Operation
on improper line voltage or excessive phase imbalance
constitutes abuse and may cause damage to electrical compo-
nents. Such operation would invalidate any applicable Carrier
warranty.
UNIT
38
MAX
ALLOWABLE
LIQUID LIFT
LIQUID LINE
Max Allowable
Pressure Drop
Max Allowable
Temp Loss
Ft M psi kPa F C
AK007 86 26.2 7 48.3 2 1
AK008 60 18.3 7 48.3 2 1
AK012 70 21.3 7 48.3 2 1
AKS008 60 18.3 7 48.3 2 1
AKS009 65 19.8 7 48.3 2 1
AKS012 65 19.8 7 48.3 2 1
UNIT
38
MAX
ALLOWABLE
LIQUID LIFT
LIQUID LINE
Max Allowable
Pressure Drop
Max Allowable
Temp Loss
Ft M psi kPa F C
AK007 76 23.2 7 48.3 2 1
AK008 50 15.2 7 48.3 2 1
AK012 57 17.4 7 48.3 2 1
AKS008 50 15.2 7 48.3 2 1
AKS009 52 15.8 7 48.3 2 1
AKS012 52 15.8 7 48.3 2 1
Unit cabinet must have an uninterrupted, unbroken electri-
cal ground to minimize the possibility of personal injury if
an electrical fault should occur. This ground may consist of
electrical wire connected to unit ground lug in control com-
partment, or conduit approved for electrical ground when
installed in accordance with NEC ANSI (American
National Standards Institute)/NFPA (National Fire Protec-
tion Association) 70 (U.S.A. Standards) and local electrical
codes. Failure to follow this warning could result in the
installer being liable for personal injury of others.
Fig. 4 — Typical Compressor Mounting
(38AKS Units)
208/230-3-60
380-3-60
460-3-60
575-3-60
220-3-50
400-3-50
LEGEND
Fig. 5 — Power Wiring Connections
C—
Contactor
NEC National Electrical Code
Field Wiring
Factory Wiring
Splice Connection (Factory Supplied)
7
Table 5 — Electrical Data
LEGEND
NOTES:
1. In compliance with NEC requirements for multimotor and combi-
nation load equipment (refer to NEC Articles 430 and 440), the
overcurrent protective device for the unit shall be fuse or HACR
breaker.
2. Unbalanced 3-Phase Supply Voltage
Never operate a motor where a phase imbalance in supply volt-
age is greater than 2%. Use the following formula to determine
the percent of voltage imbalance.
Example: Supply voltage is 460-3-60.
AB = 452 v
BC = 464 v
AC = 455 v
= 457
Determine maximum deviation from average voltage.
(AB) 457 – 452 = 5 v
(BC) 464 – 457 = 7 v
(AC) 457 – 455 = 2 v
Maximum deviation is 7 v.
Determine percent of voltage imbalance.
% Voltage Imbalance = 100 x
= 1.53%
This amount of phase imbalance is satisfactory as it is below the
maximum allowable 2%.
3. The 575-v units are CSA only.
4. the 380 v, 60 Hz units and all 50 Hz units are not UL or CSA
listed.
UNIT
38
NOMINAL VOLTAGE
(V-Ph-Hz)
VOLTAGE RANGE COMPRESSOR OFM POWER SUPPLY
MIN MAX RLA LRA FLA MCA MOCP
AK007
208/230-3-60 187 254 21.8 158 1.9 30.1 40
460-3-60 414 508 10.0 79 1.0 13.6 20
575-3-60 518 632 9.0 65 1.9 14.1 20
220-3-50 198 242 21.8 158 1.0 28.8 35
400-3-50 360 440 10.0 79 1.0 14.0 20
AK008
208/230-3-60 187 254 28.8 195 3.8 39.8 50
460-3-60 414 508 14.7 95 1.9 20.3 25
575-3-60 518 632 10.8 80 1.9 15.4 20
220-3-50 198 242 28.8 195 1.5 37.5 45
400-3-50 360 440 14.7 95 1.5 19.9 25
AK012
208/230-3-60 187 254 37.8 239 3.8 39.8 20
460-3-60 414 508 17.2 125 2.2 20.3 30
575-3-60 518 632 14.3 90 1.9 15.4 25
220-3-50 198 242 37.8 239 1.4 48.8 60
400-3-50 360 440 17.2 125 1.4 23.0 30
AKS008
208/230-3-60 187 254 31.5 160 3.1 42.5 50
380-3-60 342 418 19.0 75 2.2 26.0 35
460-3-60 414 508 15.7 80 1.4 21.0 25
575-3-60 518 632 12.6 64 1.4 17.2 20
220-3-50 198 253 31.5 160 1.4 42.5 50
400-3-50 342 460 15.7 80 1.4 21.0 25
AKS009
208/230-3-60 187 254 39.7 198 3.1 52.7 70
380-3-60 342 418 24.0 93 2.2 32.2 40
460-3-60 414 508 19.9 99 1.4 26.3 35
575-3-60 518 632 15.9 79 1.4 21.3 25
220-3-50 198 253 39.7 198 1.4 52.7 70
400-3-50 342 460 19.9 99 1.4 26.3 35
AKS012
208/230-3-60 187 254 39.7 198 3.1 52.7 70
380-3-60 342 418 24.0 93 2.2 32.2 40
460-3-60 414 508 19.9 99 1.4 26.3 35
575-3-60 518 632 15.9 79 1.4 21.3 25
220-3-50 198 253 39.7 198 1.4 52.7 70
400-3-50 342 460 19.9 99 1.4 26.3 35
CSA Canadian Standards Association
FLA Full Load Amps
HACR Heating, Air Conditioning and Refrigeration
LRA Locked Rotor Amps
MCA Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NEC National Electrical Code (U.S.A. Standard)
OFM Outdoor (Condenser) Fan Motor
RLA Rated Load Amps
UL Underwriters’ Laboratories
= 100 x max voltage deviation from average voltage
average voltage
Average Voltage = 452 + 464 + 455
3
= 1371
3
IMPORTANT: If the supply voltage phase imbalance is
more than 2%, contact your local electric utility company
immediately.
7
457
8
FIELD CONTROL WIRING — Install a Carrier-approved
accessory thermostat assembly according to installation
instructions included with the accessory. Locate thermostat
assembly on a solid wall in the conditioned space to sense aver-
age temperature in accordance with thermostat installation
instructions.
Route thermostat cable or equivalent single leads of colored
wire from subbase terminals to low-voltage connections on
unit (shown in Fig. 6) as described in Steps 1 through 3 below.
NOTE: For wire runs, use the following insulated wire:
LEGEND
AWG American Wire Gage
All wire larger than no. 18 AWG cannot be directly con-
nected to the thermostat and will require a junction box and
splice at the thermostat.
1. Connect thermostat wires to screw terminals of low-
voltage connection board.
2. Pass the control wires through the hole provided in the
corner post. (See Fig. 7.)
3. Feed wire through the raceway built into the corner post
and into the 24 v thermostat connection board. The 24 v
thermostat connection is located on the left side of the
low-voltage connection compartment. The raceway pro-
vides the UL required clearance between high- and low-
voltage wiring.
Total combined amperage drain of the field-installed liquid
line solenoid valve and indoor (evaporator) fan contactor must
not exceed 22 va. If the specified va must be exceeded, use a
remote relay to switch the load.
LENGTH INSULATION
RATING (C)
SIZE
Ft M AWG sq mm
0-50 0-15.2 35 18 0.82
50-75 15.2-22.9 35 16 1.30
Over 75 Over 22.9 35 14 2.08
24-V BARRIER
LOW-VOLTAGE
THERMOSTAT
CONNECTION
BOARD
RACEWAY
CORNER
POST
Fig. 7 — Field Control Wiring Raceway
(38AKS Unit Shown)
Fig. 6 — Typical Control Wiring Connections/Component Arrangement (38AK Shown)
LEGEND
AHA Adjustable Heat Anticipator
C—Contactor, Compressor
CAP Capacitor
CB Circuit Breaker
CC Cooling Compensator
CLO Compressor Lockout
COMP — Compressor Motor
HPS High-Pressure Switch
IFC Indoor (Evaporator) Fan Contactor
LLSV Liquid Line Solenoid Valve
LPS Low-Pressure Switch
NEC National Electrical Code
OFC Outdoor-Fan Contactor
OFM Outdoor-Fan Motor
QT Quadruple Terminal
TB Te r m i n a l B l o c k
TRAN — Transformer
Field Splice
Marked Wire
Terminal (Marked)
Terminal (Unmarked)
Te r m i n a l B l o c k
Splice
Factory Wiring
Field Control Wiring
Field Power Wiring
Accessory or Optional Wiring
To indicate common
potential only.
Not to represent wiring.
Ground
9
START-UP
Preliminary Checks
1. Field electrical power source must agree with unit name-
plate rating.
2. Check that all internal wiring connections are tight and
that all barriers, covers, and panels are in place. Ensure no
electrical wires are in contact with refrigerant tubing.
3. Ensure all service valves are open. On 38AKS units, be
sure all compressor service valves are backseated.
4. Verify that compressor holddown bolts for units 38AKS
have been loosened and that flat/snubber washers can be
rotated by applying finger pressure (snug, but not tight).
5. Verify compressor crankcase heater is securely in place.
Crankcase heater must operate for at least 24 hours before
start-up. The 38AK unit size 007 does not require a
crankcase heater.
6. Note that compressor oil level is visible in the sight glass
(38AKS units only).
7. Check for leaks in refrigerant system by using soap bub-
bles and/or electronic leak detector.
8. Check that liquid line solenoid valve is located at evapo-
rator coil as shown in Filter Drier and Moisture Indicator
section, page 6.
9. Check voltage imbalance as shown in Table 5, Note 2.
10. Check that both outdoor and indoor units are properly
mounted in accordance with installation instructions and
applicable codes.
Compressor Rotation — On 3-phase units with scroll
compressors, it is important to be certain compressor is rotating
in the proper direction. To determine whether or not compres-
sor is rotating in the proper direction:
1. Connect service gages to suction and discharge pressure
fittings.
2. Energize the compressor.
3. The suction pressure should drop and the discharge pres-
sure should rise, as is normal on any start-up.
If the suction pressure does not drop and the discharge
pressure does not rise to normal levels:
1. Note that the condenser fan is probably also rotating in
the wrong direction.
2. Turn off power to the unit, tag disconnect.
3. Reverse any two of the unit power leads.
4. Reapply power to the compressor, verify correct
pressures.
The suction and discharge pressure levels should now move
to their normal start-up levels.
Evacuate and Dehydrate — Evacuate and dehydrate
entire refrigerant system by use of the methods described in
Carrier GTAC II, Module 4, System Dehydration. Evacuate
system down to 500 microns and ensure vacuum hold for
15 minutes. If vacuum does not hold, pressurize system and
locate leak and repair.
Refrigerant Charge — Refer to Carrier GTAC II,
Module 5, Charging Recovery, Recycling, and Reclamation.
Unit panels must be in place when unit is operating during
charging procedure.
Unit is shipped with holding charge only. Weigh in 7 lb
(3 kg) of R-22 to start unit.
CHARGE COOLING Use Cooling Charging Charts,
Fig. 8A or 8B and 9A or 9B. Unit must be charged in cooling
mode only. Vary refrigerant until the conditions of the chart are
met. Note that charging charts are different from type normally
used. Charts are based on charging the units to the correct sub-
cooling for the various operating conditions. Accurate pressure
gage and temperature sensing device are required. Connect the
pressure gage to the service port on the liquid line service
valve. Mount the temperature sensing device on the liquid line,
close to the liquid line service valve and insulate it so that out-
door ambient temperature does not affect the reading. Indoor
airflow must be within the normal operating range of the unit.
Operate unit a minimum of 15 minutes. Ensure pressure and
temperature readings have stabilized. Plot liquid pressure and
temperature on chart and add or reduce charge to meet curve.
Adjust charge to conform with charging chart, using liquid
pressure and temperature to read chart.
Fig. 8A — Cooling Charging Chart — 38AK007
(60 Hz)
Fig. 8B — Cooling Charging Chart — 38AK007
(50 Hz)
10
Compressor Overload — This overload interrupts
power to the compressor when either the current or internal
motor winding temperature becomes excessive, and automati-
cally resets when the internal temperature drops to a safe level.
This overload may require up to 60 minutes (or longer) to reset.
If the internal overload is suspected of being open, disconnect
the electrical power to the unit and check the circuit through the
overload with an ohmmeter or continuity tester.
Cycle-LOC™ Device (CLO) — The Cycle-LOC de-
vice prevents the compressor from starting or running in a high
pressure, loss-of-charge or freezestat open situation. Reset the
Cycle-LOC device by setting the thermostat to eliminate cool-
ing demand and return it to the original set point. If the system
shuts down again for the same fault, determine the possible
cause before attempting to reset the Cycle-LOC device.
Low-Pressure/Loss-of-Charge Switch (LPS) —
When the liquid line pressure drops below 7 psig (48 kPa), the
LPS opens 24-v power to the compressor contactor and stops
the compressor. When the pressure reaches 22 psig (152 kPa),
the switch resets and the compressor is allowed to restart.
High-Pressure Switch (HPS) — When the refriger-
ant high-side pressure reaches 426 psig (2937 kPa), the HPS
opens 24-v power to the compressor contactor and stops the
compressor. When the pressure drops to 320 psig (2206 kPa),
the switch resets and the compressor is allowed to restart.
Refrigerant Service Ports — Each unit system has
3 service ports: one on the suction line, one on the liquid line,
and one on the compressor discharge line. Be sure caps on the
ports are tight.
High Flow Valves — Located on the compressor hot gas
and suction tubes are high flow valves. Large black plastic caps
distinguish these valves with O-rings located inside the caps.
These valves cannot be accessed for service in the field. Ensure
the plastic caps are in place and tight or the possibility of refrig-
erant leakage could occur.
Cooling — Set space thermostat to OFF position. Set
system selector switch at COOL position and fan switch at
AUTO. position. Adjust thermostat to a setting below room
temperature. Compressor starts on closure of contactor.
Check cooling effects at a setting below room temperature.
Check unit charge. Refer to Refrigerant Charge section on
page 9.
Reset thermostat at a position above room temperature.
Compressor will shut off.
TO SHUT OFF UNIT Set system selector switch at OFF
position. (Resetting thermostat at a position above room tem-
perature shuts unit off temporarily until space temperature ex-
ceeds thermostat setting.) Units are equipped with Cycle-
LOC™ protection device. Unit shuts down on any safety trip
and remains off. Check reason for safety trip.
Compressor restart is accomplished by manual reset of the
thermostat by turning the selector switch to OFF position and
then to ON position.
Sequence of Operation — At start-up, the thermostat
calls for cooling. With all safety devices satisfied, the compres-
sor contactor and fan contactor energize, causing the compres-
sor and outdoor (condenser) fan motor to operate. Contacts
close, allowing the field-supplied and -installed indoor (evapo-
rator) fan contactor to function. The recommended field-
supplied and -installed liquid line solenoid valve will also
open, allowing the system to function in cooling. As cooling
demand is satisfied, the thermostat contacts break, deenergiz-
ing the contactor causing the system to shut off. The liquid line
solenoid valve closes, minimizing the potential for refrigerant
migration at this time. The compressor does not restart until the
thermostat again calls for cooling. The system is protected by a
Cycle-LOC device so that the compressor will not start if a
high-pressure or low-pressure fault occurs. Compressor restart
is accomplished by manual reset of the thermostat by turning
the selector switch to OFF position and then to ON position.
This should be done only once. If system shuts down due to the
same fault, determine the problem before attempting to reset
the Cycle-LOC device.
Fig. 9A — Cooling Charging Chart — 38AK008,012
and 38AKS008,009,012 (60 Hz)
Fig. 9B — Cooling Charging Chart — 38AK008,012
and 38AKS008,009,012 (50 Hz)
11
Oil Charge (Tables 1A and 1B)
38AKS UNITS Allow unit to run for about 20 minutes.
Stop unit and check compressor oil level. Add oil only if neces-
sary to bring oil into view in sight glass. Use only Carrier-
approved compressor oil.
Approved oils are:
Suniso 3GS
WF32-150
38AK UNITS The 38AK units do not have a sight glass
and are factory charged with the correct amount of oil.
ALL UNITS — Do not reuse drained oil or use any oil that
has been exposed to atmosphere. Procedures for adding or re-
moving oil are given in Carrier Standard Service Techniques
Manual, Chapter 1, Refrigerants.
If oil is added, run unit for an additional 10 minutes. Stop
unit and check oil level. If level is still low, add oil only after
determining that piping system is designed for proper oil return
and that system is not leaking oil.
SERVICE
Cleaning — Inspect unit interior at the beginning of each
cooling season and as operating conditions require.
CONDENSER COIL Inspect coil monthly. Clean con-
denser coil annually and as required by location or outdoor-air
conditions.
Clean coil as follows:
1. Turn off unit power and tag disconnect.
2. Remove and save top panel screws on condensing unit.
3. Remove condenser coil corner post. See Fig. 10. To hold
top panel open, place coil corner post between top panel
and side panel. See Fig. 11.
4. Remove bracket holding coil sections together at return
end of condenser coil. Carefully separate the outer coil
section 3 to 4 in. (75 to 100 mm) from the inner coil
section. See Fig. 12.
5. Use a water hose or other suitable equipment to flush
down between the 2 coil sections to remove dirt and
debris. Clean the outer surfaces with a stiff bristled brush
in the normal manner.
6. Reposition the coil section and secure.
7. Remove the coil corner post from between the top panel
and side panel.
8. Install the coil corner post and replace all screws removed
in Step 2.
Lubrication
COMPRESSORS Each compressor is charged with correct
amount of oil at the factory. For additional information on
38AKS units, refer to the Oil Charge section above.
FAN MOTOR BEARINGS Fan motor bearings are of the
permanently-lubricated type. No further lubrication is required.
Condenser-Fan Adjustment (Fig. 13)
1. Shut off unit power supply and tag disconnect.
2. Remove condenser-fan assembly (grille, motor, motor
cover, and fan).
3. Loosen fan hub setscrews.
4. Adjust fan height as shown in Fig. 13.
5. Tighten setscrews.
6. Replace condenser-fan assembly.
When servicing unit, shut off all electrical power to the unit
to avoid shock hazard or injury from rotating parts.
Fig. 11 — Propping Up Top Panel
Fig. 12 — Separating Coil Sections
Fig. 10 — Cleaning Condenser Coil
12
Capacity Control — Unit 38AKS012 Only — A
suction pressure-actuated unloader controls 2 cylinders and
provides capacity control. Unloaders are factory set (see
Table 1A or 1B), but may be field adjusted as follows:
CONTROL SET POINT (cylinder load point) is adjustable
from 0 to 85 psig (586 kPa). To adjust, turn control set point
adjustment nut (Fig. 14) clockwise to its bottom stop. In this
position, set point is 85 psig (586 kPa). Then, turn adjustment
counterclockwise to desired control set point. Every full turn
counterclockwise decreases set point by 7.5 psig (51.7 kPa).
PRESSURE DIFFERENTIAL (difference between cylinder
load and unload points) is adjustable from 6 to 22 psig (41.4 to
152 kPa). To adjust, turn pressure differential adjustment screw
(Fig. 14) counterclockwise to its back stop position. In this
position, differential is 6 psig (41.4 kPa). Then, turn adjust-
ment clockwise to desired pressure differential. Every full turn
clockwise increases differential by 1.5 psig (10.3 kPa).
Compressor Removal — See Tables 1A and 1B for
compressor information. Follow safety codes and wear safety
glasses and work gloves.
1. Shut off power to unit and tag disconnect. Remove unit
access panel (front of unit).
2. Remove refrigerant from system using refrigerant remov-
al methods described in the Carrier GTAC-II, Module 5,
Charging, Recovery, Recycling, and Reclamation.
3. Disconnect compressor wiring at compressor terminal
box.
4. Remove bolts from suction flange and discharge service
valves (38AKS008,009,012 units only). Loosen sweat
connections (38AK007,008, and 012 units only).
5. Remove crankcase heater from compressor base
(38AKS008,009,012, 38AK008,012).
6. Remove compressor holddown bolts.
7. Remove compressor from unit.
8. Clean system. Add new liquid line filter drier.
9. Install new compressor in unit.
10. Connect suction and discharge lines to compressor, as
applicable. Ensure that compressor holddown bolts are in
place.
11. Connect wiring.
12. Install crankcase heater on 38AKS008,009,012 and
38AK008,012 units.
13. Evacuate and recharge unit.
14. Restore unit power.
Crankcase Heater (Except 38AK007) — The crank-
case heater on the 38AK008,012 condensing units prevents
refrigerant migration and compressor oil dilution during shut-
down when compressor is not operating.
Close both compressor service valves if applicable (on
38AKS008,009,012) when crankcase heater is deenergized for
more than 6 hours.
Excessive movement of copper lines at compressor
may cause higher levels of vibration when unit is restored
to service.
Fig. 14 — Compressor Capacity Control Unloader
NOTE: Fan height adjustments are as follows:
Fig. 13 — Condenser-Fan Adjustment
UNIT in. mm
38AK007 (60 Hz)
All 50-Hz Units 4.50 114
All 60-Hz Units
(Except 38AK007) 6.42 163
13
TROUBLESHOOTING GUIDE
NOTE: See Fig. 15 for component arrangements.
SYMPTOM CAUSE REMEDY
Compressor does not run —
Contactor open
Power off. Restore power.
Fuses blown. Replace with correct fuses after finding cause and correcting.
Transformer open/shorted. Replace transformer if primary windings are receiving power and
no output.
Thermostat circuit open. Check thermostat setting.
Low-pressure switch open. Check for refrigerant undercharge or system leak.
High-pressure switch open. Check for refrigerant overcharge or obstruction of outdoor airflow.
Connections loose. Tighten all connections.
Compressor motor thermostat open. Check for excessive motor temperature.
Compressor does not run —
Contactor closed
Compressor leads loose, broken. Check connections with power off.
Single phasing. Replace blown fuse.
Compressor internal overload open. Allow compressor motor windings to cool down to reset overload.
Determine cause for overload opening.
Compressor cycles on high-
pressure switch —
Condenser fan on
High-pressure switch faulty. Replace switch.
Airflow restricted. Dirty coil. Remove obstruction, clean condenser coil.
Air recirculating. Clear airflow area.
Noncondensables in system. Recover, evacuate and recharge as required. Refer to Carrier
GTAC-II, Module 5, Charging, Recovery, Recycling, and
Reclamation.
Refrigerant overcharge. Recover as required.
Refrigerant system restrictions. Check or replace filter drier, expansion valve, etc.
Compressor cycles on high-
pressure switch —
Condenser fan off
Fan slips on shaft. Tighten fan hub screws.
Motor not running. Check power and capacitor 1/3 and 3/4 hp motor.
Motor bearings seized. Replace motor.
Motor overload open. Check overload rating. Check for fan blade obstruction.
Motor burned out, windings open. Replace motor.
Compressor cycles on low-
pressure switch —
Evaporator fan running
Filter drier plugged. Replace filter drier.
Expansion valve power head
defective.
Replace power head.
Low refrigerant charge. Find leak, repair, evacuate system, and recharge.
Expansion valve restricted/plugged. Remove and replace expansion valve.
Airflow restricted —
Low suction pressure
Evaporator coil iced up. Check refrigerant charge.
Evaporator coil dirty. Clean coil fins.
Indoor-air filter dirty. Clean or replace filters.
Indoor-air dampers closed. Check damper operation and position.
Indoor (evaporator) fan stopped
Low suction pressure
Electrical connections loose. Tighten all connections.
Fan relay defective. Replace relay.
Motor overload open. Check power supply.
Motor defective. Replace motor.
Fan belt broken or slipping. Replace or tighten belt.
Compressor runs but cooling
insufficient —
Suction pressure low
Refrigerant charge low. Add charge.
Head pressure low. Check refrigerant charge.
Indoor-air filters dirty. Clean or replace filters.
Expansion valve power head
defective.
Replace power head.
Expansion valve restricted/plugged. Remove and replace expansion valve.
Evaporator coil partially iced. Check low-pressure setting.
Evaporator airflow restricted. Remove obstruction.
Compressor runs but cooling
insufficient —
Suction pressure high
Heat load excessive. Check for open doors or windows.
Reverse rotation. Check compressor rotation (see page 9).
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 533-80003 Printed in U.S.A. Form 38A-9SI Pg 14 5-01 Replaces: 38A-8SI
Book 1 4
Ta b 3 a 2 a
Copyright 2001 Carrier Corporation
C—
Contactor, Compressor
CAP Capacitor
CB Circuit Breaker
CLO Compressor Lockout
COMP — Compressor Motor
EQUIP — Equipment
GND Ground
NEC National Electrical Code
OFC Outdoor-Fan Contactor
OFM Outdoor-Fan Motor
QT Quadruple Terminal
TB Terminal Block
LEGEND
TRAN Transformer
Terminal (Marked)
Terminal (Unmarked)
Terminal Block
Factory Wiring
Field Power Wiring
Accessory or Optional Wiring
Fig. 15 — Typical Component Arrangement
START-UP CHECKLIST
I. Preliminary Information
OUTDOOR: MODEL NO. _______________________________ SERIAL NO. ____________________________________
INDOOR: AIR HANDLER MANUFACTURER __________________________________________________________________
MODEL NO.__________________________________ SERIAL NO. ____________________________________
ADDITIONAL ACCESSORIES ______________________________________________________________________________
II. Pre-Start-Up
OUTDOOR UNIT
IS THERE ANY SHIPPING DAMAGE? _______________ (Y/N) __________
IF SO, WHERE: __________________________________________________________________________________________
_______________________________________________________________________________________________________
WILL THIS DAMAGE PREVENT UNIT START-UP? (Y/N) _________
CHECK POWER SUPPLY. DOES IT AGREE WITH UNIT? (Y/N) _________
HAS THE GROUND WIRE CIRCUIT BEEN CONNECTED PER NEC GUIDELINES? (Y/N) _______
HAS THE CIRCUIT PROTECTION BEEN SIZED AND INSTALLED PROPERLY? (Y/N) __________
ARE THE POWER WIRES TO THE UNIT SIZED AND INSTALLED PROPERLY? (Y/N) __________
38AKS Only: HAVE COMPRESSOR HOLDDOWN BOLTS BEEN LOOSENED (Snubber washers are snug, but not tight)?
(Y/N) _________
HAS COMPRESSOR ROTATION BEEN VERIFIED (Is compressor rotating in correct direction?) (Y/N) _______
CONTROLS
ARE THERMOSTAT AND INDOOR-FAN CONTROL WIRING CONNECTIONS MADE AND CHECKED? (Y/N) _____
ARE ALL WIRING TERMINALS (including main power supply) TIGHT? (Y/N) ______
HAS CRANKCASE HEATER BEEN ENERGIZED FOR 24 HOURS? (Y/N) ______
INDOOR UNIT
HAS WATER BEEN PLACED IN DRAIN PAN TO CONFIRM PROPER DRAINAGE? (Y/N) ________
ARE PROPER AIR FILTERS IN PLACE? (Y/N) __________
HAVE FAN AND MOTOR PULLEYS BEEN CHECKED FOR PROPER ALIGNMENT? (Y/N) _______
DO THE FAN BELTS HAVE PROPER TENSION? (Y/N) _________
HAS CORRECT FAN ROTATION BEEN CONFIRMED? (Y/N) ________
PIPING
IS LIQUID LINE SOLENOID VALVE LOCATED AT THE EVAPORATOR COIL AS REQUIRED? (Y/N) ______
HAVE LEAK CHECKS BEEN MADE AT COMPRESSOR, CONDENSER, EVAPORATOR, TXVs (Thermostatic Expansion Valves)
SOLENOID VALVES, FILTER DRIERS, AND FUSIBLE PLUGS WITH A LEAK DETECTOR? (Y/N) _______
LOCATE, REPAIR, AND REPORT ANY LEAKS. ________________________________________________________________
ON 38AKS UNIT, HAVE ALL COMPRESSOR SERVICE VALVES BEEN FULLY OPENED (BACKSEATED)? (Y/N) _______
HAVE LIQUID LINE SERVICE VALVE AND SUCTION LINE SERVICE VALVE BEEN OPENED? (Y/N) ______
IS THE OIL LEVEL IN THE COMPRESSOR CRANKCASE ON THE 38AKS UNIT IN VIEW IN THE COMPRESSOR
SIGHT GLASS? (Y/N) __________
CL-1
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 111 Catalog No. 533-80003 Printed in U.S.A. Form 38A-9SI Pg CL-2 5-01 Replaces: 38A-8SI
Book 1 4
Ta b 3 a 2 a
Copyright 2001 Carrier Corporation
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - - - - - -
CUT ALONG DOTTED LINE CUT ALONG DOTTED LINE
CHECK VOLTAGE IMBALANCE
LINE-TO-LINE VOLTS: AB________ V AC________ V BC ________ V
(AB + AC + BC)/3 = AVERAGE VOLTAGE = _________ V
MAXIMUM DEVIATION FROM AVERAGE VOLTAGE = _________V
VOLTAGE IMBALANCE = 100 X (MAX DEVIATION)/(AVERAGE VOLTAGE) = _________ %
IF OVER 2% VOLTAGE IMBALANCE, DO NOT ATTEMPT TO START SYSTEM!
CALL LOCAL POWER COMPANY FOR ASSISTANCE.
III. Start-Up
CHECK INDOOR (EVAPORATOR) FAN SPEED AND RECORD. ___________
CHECK OUTDOOR (CONDENSER) FAN SPEED AND RECORD. _____________
AFTER AT LEAST 15 MINUTES RUNNING TIME, RECORD THE FOLLOWING MEASUREMENTS:
OIL PRESSURE (38AKS only) ___________
SUCTION PRESSURE ___________ Psig (kPa)
SUCTION LINE TEMP ___________ °F (°C)
DISCHARGE PRESSURE ___________ Psig (kPa)
DISCHARGE LINE TEMP ___________ °F (°C)
ENTERING CONDENSER-AIR TEMP ___________ DB
LEAVING CONDENSER-AIR TEMP ___________ DB
EVAP ENTERING-AIR DB (dry bulb) TEMP ___________
EVAP ENTERING-AIR WB (wet bulb) TEMP ___________
EVAP LEAVING-AIR DB TEMP ___________
EVAP LEAVING-AIR WB TEMP ___________
COMPRESSOR AMPS (L1/L2/L3) ______ / ______ / _______
HAS REFRIGERANT CHARGE BEEN ADJUSTED PER CHARGING CHARGE? __________
NOTES:
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________

Navigation menu