Carrier 50Js Users Manual
50JS to the manual 6989d00c-3bee-46c9-9c46-0510a5127899
2015-01-24
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50JS,JX018-060 Single-Package Heat Pump Units Visit www.carrier.com Installation, Start-Up and Service Instructions NOTE: Read the entire instruction manual before starting the installation. Index SAFETY CONSIDERATIONS ...............................................1-4 General .................................................................................4 RECEIVING AND INSTALLATION..................................4-15 Check Equipment......................................................................4-5 Identify Unit..............................................................................4 Inspect Shipment.......................................................................5 Provide Unit Support...................................................................5 Roof Curb..................................................................................5 Slab Mount................................................................................5 Ground Mount...........................................................................5 Provide Clearances.......................................................................5 Rig and Place Unit....................................................................5-6 Select and Install Ductwork ....................................................6-8 Converting Horizontal Discharge Units to Downflow (Vertical) Discharge...................................................................................6 Provide for Condensate Disposal ............................................6-8 Install Electrical Connections .....................................................8 High-Voltage Connections........................................................8 Routing Power Leads Into Unit ..........................................8-14 Connecting Ground Lead to Ground Lug..............................14 Special Procedures for 208-V Operation ...............................15 PRE-START-UP.........................................................................15 START-UP.............................................................................15-20 Check for Refrigerant Leaks ..................................................15 Unit Start-Up Adjustment .................................................15-20 MAINTENANCE ..................................................................20-23 SYSTEM INFORMATION.......................................................23 Time Delay Relay...................................................................23 Pressure Switches....................................................................23 Defrost Thermostat .................................................................23 TROUBLESHOOTING .......................................................24-25 START-UP CHECKLIST .........................................................25 NOTE TO INSTALLER — READ THESE INSTRUCTIONS CAREFULLY AND COMPLETELY before installing this unit. Also, make sure the Owner’s Manual and Service Instructions are left with the unit after installation. SAFETY CONSIDERATIONS Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified personnel should install, repair, or service air-conditioning equipment. Untrained personnel can perform basic maintenance functions of cleaning coils and filters. All other operations should be performed by trained service personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguisher available for all brazing operations. C99001 Fig. 1—Model 50JS/JX Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electric shock, or other occurrences, which could cause serious injury or death or damage your property. Consult a qualified installer or service agency for information or assistance. The qualified installer or agency must use only factory-authorized kits or accessories when modifying this product. Recognize safety information. This is the safety-alert symbol . When you see this symbol on the product or in instructions or manuals, be alert to the potential for personal injury. Understand the signal words — DANGER, WARNING, CAUTION, and NOTE. Danger identifies the most serious hazards, which will result in severe personal injury or death. Warning indicates a condition that could cause serious personal injury or death. Caution is used to identify unsafe practices, which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability or operation. 1. The power supply (volts, phase, and hertz) must correspond to that specified on unit rating plate. 2. The electrical supply provided by the utility must be sufficient to handle load imposed by this unit. 3. This installation must conform with local building codes and with NEC (National Electrical Code). Refer to provincial and local plumbing or waste water codes and other applicable local codes. Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 565-057 Printed in U.S.A. Form 50JS,JX-1SI Pg 1 5-00 Replaces: 50JX-2SI Tab 5a 5a REQUIRED CLEARANCE TO COMBUSTIBLE MATL. REQUIRED CLEARANCE FOR OPERATION AND SERVICING INCHES [mm] TOP OF UNIT...................................................................................14.00 [355.6] DUCT SIDE OF UNIT.........................................................................2.00 [50.8] SIDE OPPOSITE DUCTS ................................................................14.00 [355.6] BOTTOM OF UNIT .............................................................................0.50 [12.7] ELECTRIC HEAT PANEL .................................................................36.00 [914.4] INCHES [mm] EVAP. COIL ACCESS SIDE............................................................36.00 [914.0] POWER ENTRY SIDE....................................................................42.00 [1066.8] (EXCEPT FOR NEC REQUIREMENTS) UNIT TOP .......................................................................................48.00 [1219.2] SIDE OPPOSITE DUCTS ..............................................................36.00 [914.0] DUCT PANEL .................................................................................12.00 [304.8] * NEC. REQUIRED CLEARANCES. *MINIMUM DISTANCES: IF UNIT IS PLACED LESS THAN 304.8 [12.00] FROM WALL SYSTEM, THEN SYSTEM PERFORMANCE MAYBE COMPROMISE. INCHES [mm] BETWEEN UNITS, POWER ENTRY SIDE ....................................42.00 [1066.8] UNIT AND UNGROUNDED SURFACES, POWER ENTRY SIDE .36.00 [914.0] UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES, POWER ENTRY SIDE.........................42.00 [1066.8] C99007 UNIT ELECTRICAL CHARACTERISTICS 50JS018 208/230-1-60 lb kg UNIT HEIGHT IN. [MM] "A" 283 128.4 37.02 [940.3] UNIT WEIGHT CENTER OF GRAVITY IN. [MM] X Y Z 19.5 [495.3] 16.8 [425.5] 15.0 [381.0] 50JS024 208/230-1-60 289 131.1 39.02 [991.1] 18.5 [469.9] 16.8 [425.5] 15.0 [381.0] 50JS030 208/230-1-60, 208/230-3-60 287 130.2 39.02 [991.1] 19.5 [495.3] 17.5 [444.5] 15.0 [381.0] 50JS036 208/230-1-60, 208/230-3-60, 460-3-60 291 132.0 37.02 [940.3] 19.5 [495.3] 17.8 [450.9] 13.0 [330.2] 50JS042 208/230-1-60, 208/230-3-60, 460-3-60 323 146.5 37.02 [940.3] 19.5 [495.3] 17.8 [450.9] 13.0 [330.2] 50JX024 208/230-1-60 299 135.6 41.02 [1041.9] 19.0 [482.6] 18.3 [463.6] 16.0 [406.4] 50JX030 208/230-1-60,208/230-3-60 320 145.2 37.02 [940.3] 20.0 [ 508] 19.3 [ 489.0] 17.6 [447.0] 50JX036 208/230-1-60,208/230-3-60, 460-3-60 328 148.8 37.02 [940.3] 20.0 [508] 19.0 [482.6] 16.5 [419.1] Fig. 2—50JS018-042/50JX024-036 Unit Dimensions 2 REQUIRED CLEARANCE TO COMBUSTIBLE MATL. REQUIRED CLEARANCE FOR OPERATION AND SERVICING INCHES [mm] TOP OF UNIT...................................................................................14.00 [355.6] DUCT SIDE OF UNIT.........................................................................2.00 [50.8] SIDE OPPOSITE DUCTS ................................................................14.00 [355.6] BOTTOM OF UNIT .............................................................................0.50 [12.7] ELECTRIC HEAT PANEL .................................................................36.00 [914.4] INCHES [mm] EVAP. COIL ACCESS SIDE............................................................36.00 [914.0] POWER ENTRY SIDE....................................................................36.00 [914.0] (EXCEPT FOR NEC REQUIREMENTS) UNIT TOP .......................................................................................48.00 [1219.2] SIDE OPPOSITE DUCTS ..............................................................36.00 [914.0] DUCT PANEL .................................................................................12.00 [304.8] * NEC. REQUIRED CLEARANCES. *MINIMUM DISTANCES: IF UNIT IS PLACED LESS THAN 304.8 [12.00] FROM WALL SYSTEM, THEN SYSTEM PERFORMANCE MAYBE COMPROMISE. INCHES [mm] BETWEEN UNITS, POWER ENTRY SIDE ....................................42.00 [1066.8] UNIT AND UNGROUNDED SURFACES, POWER ENTRY SIDE .36.00 [914.0] UNIT AND BLOCK OR CONCRETE WALLS AND OTHER GROUNDED SURFACES, POWER ENTRY SIDE.........................42.00 [1066.8] C99006 CENTER OF GRAVITY IN. [MM] kg UNIT HEIGHT IN. [MM] "A" X Y Z 160.1 38.98 [990.2] 20.5 [520.7] 20.6 [523.8] 17.0 [431.8] 189.6 38.98 [990.2] 19.5 [495.3] 19.8 [501.7] 17.0 [431.8] 158.8 40.98 [1040.9] 21.0 [533.4] 20.5 [520.7] 16.6 [421.6] 355 161.0 40.98 [1040.9] 20.0 [508.0] 21.3 [539.8] 18.0 [457.2] 428 194.1 42.98 [1091.7] 21.0 [533.4] 20.0 [508.0] 17.6 [447.0] UNIT WEIGHT UNIT ELECTRICAL CHARACTERISTICS lb 50JS048 208/230-1-60, 208/230-3-60, 460-3-60 353 50JS060 208/230-1-60, 208/230-3-60, 460-3-60 418 50JX042 208/230-1-60, 208/230-3-60, 460-3-60 350 50JX048 208/230-1-60, 208/230-3-60, 460-3-60 50JX060 208/230-1-60, 208/230-3-60, 460-3-60 Fig. 3—50JS048-060/50JX042-060 Unit Dimensions 3 SIDE PANEL 0.75" BASE PAN BOTTOM SUPPLY 3.0" SUPPORT RIB(S) 4.0" SEAL STRIP (FACTORY SUPPLIED) COUNTER FLASHING (FIELD SUPPLIED) NAILER ROOFING FELT (FIELD SUPPLIED) INSULATION (FIELD SUPPLIED) CANT STRIP (FIELD SUPPLIED) ROOFING MATERIAL (FIELD SUPPLIED) A99340 C 46 3/16 B D 17 3/8 TYP. 44 5/16 1 TYP. 7/8 3 13/16 SUPPORT B A B SUPPORT A (2) SIDE (2) 2 END VIEW END (2) DECK PAN (INSULATED) UNIT SIZE 50JS018-042 50JS048-060 50JX024-036 50JX042-060 A99320 D IN. [MM] A IN. [MM] B IN. [MM] C IN. [MM] CPRFCURB006A00 8 [203] 11-27/32 [301] 30-5/8 [778] CPRFCURB007A00 14 [356] 11-27/32 [301] 30-5/8 [778] 28-3/4 [730] CPRFCURB008A00 8 [203] 15/27/32 [402] 42-18/ [1070] 40-1/4 [1022] CPRFCURB009A00 14 [356] 15-27/32 [402] 42-1/8 [1070] 40-1/4 [1022] ODS CATALOG NUMBER 28-3/4 [730] Fig. 4—Roof Curb Dimensions NOTES: 1. Dimensions in [ ] are in millimeters. 2. Roof curb is made of 16 gage steel. 3. Table lists only the dimensions per part number that have changed. 4. Insulated panels: 1-in. thick fiberglass 1 lb density. shipped in a horizontal-discharge configuration for installation on a ground-level slab. Standard units can be converted to downflow (vertical) discharge configurations for rooftop applications. Before performing service or maintenance operations on system, turn off main power to unit. Turn off accessory heater power switch if applicable. Electrical shock could cause severe injury or death. RECEIVING AND INSTALLATION Step 1—Check Equipment Step 1—General IDENTIFY UNIT — The unit model number and serial number are stamped on the unit identification plate. Check this information against shipping papers. The 50JS and 50JX heat pumps are fully self-contained and designed for outdoor installation (See Fig. 1). Standard units are 4 corner or under an overhead obstruction. The minimum clearance under a partial overhang (such as a normal house overhang) is 36 in. above the unit top. The maximum horizontal extension of a partial over-hang must not exceed 36 in. For extended overhangs, provide a minimum clearance of 36 in. INSPECT SHIPMENT — Inspect for shipping damage while unit is still on shipping pallet. If unit appears to be damaged or is torn loose from its anchorage, have it examined by transportation inspectors before removal. Forward claim papers directly to transportation company. Manufacturer is not responsible for any damage incurred in transit. Check all items against shipping list. Immediately notify the nearest Carrier Air Conditioning office if any item is missing. To prevent loss or damage, leave all parts in original packages until installation. IMPORTANT: Do not restrict outdoor airflow. An air restriction at either the outdoor-air inlet or the fan discharge may be detrimental to compressor life. Do not place the unit where water, ice, or snow from an overhang or roof will damage or flood the unit. Do not install the unit on carpeting, tile, or other combustible materials. Slab-mounted units should be at least 4 in. above the highest expected water and runoff levels. Do not use unit if it has been under water. Step 2—Provide Unit Support ROOF CURB — Install accessory roof curb in accordance with instructions shipped with curb (See Fig. 4). Install insulation, cant strips, roofing, and flashing. Ductwork must be attached to curb. IMPORTANT: The gasketing of the unit to the roof curb is critical for a watertight seal. Install gasketing material supplied with the roof curb. Improperly applied gasketing also can result in air leaks and poor unit performance. Step 4—Rig and Place Unit Curb should be level to within 1/4 in. (See Fig. 5). This is necessary for unit drain to function properly. Refer to accessory roof curb installation instructions for additional information as required. Only trained, qualified crane operators and ground support staff should handle and install this equipment. Rigging and handling of this equipment can be hazardous for many reasons due to the installation location (roofs, elevated structures, etc.) When working with this equipment, observe precautions in the literature, on tags, stickers and labels attached to the equipment, and any other safety precautions that might apply. Follow all applicable safety codes. Wear safety shoes and work gloves. A INSPECTION — Prior to initial use, and at monthly intervals, all rigging brackets and straps should be visually inspected for any damage, evidence of wear, structural deformation, or cracks. Particular attention should be paid to excessive wear at hoist hooking points and load support areas. Brackets or straps showing any kind of wear in these areas must not be used and should be discarded. C MAXIMUM ALLOWABLE DIFFERENCE (in.) B A-B B-C A-C 1/4 1/4 1/4 C99065 INSTALLATION Fig. 5—Unit Leveling Tolerances 1. Remove unit from shipping carton. Leave top shipping skid on the unit as a spreader bar to prevent the rigging straps from damaging the unit. If the wood skid is not available, use a spreader bar of sufficient length to protect unit from damage. SLAB MOUNT — Place the unit on a solid, level concrete pad that is a minimum of 4 in. thick with 2 in. above grade (See Fig. 6). The slab should extend approximately 2 in. beyond the casing on all 4 sides of the unit. Do not secure the unit to the slab except when required by local codes. OPTIONAL RETURN AIR OPENING 2. Position the lifting bracket assembly around the base of the unit. Be sure the strap does not twist. 3. Place each of the 4 metal lifting brackets into the handholds in the composite pan. OPTIONAL SUPPLY AIR OPENING 4. Thread lifting bracket strapping around bottom perimeter of unit as follows: a. Open lever of tension buckle (ratchet type). b. Feed strapping through tension buckle as shown in Fig. 7. c. Pull strapping through tension buckle unit taut. 2" EVAP. COIL d. Snap lever down to lock strap in tension buckle. To release strapping, squeeze safety latch, lift lever, and pull webbing outward. COND. COIL C99096 Fig. 6—Slab Mounting Detail GROUND MOUNT — The unit may be installed either on a slab or placed directly on the ground if local codes permit. Place the unit on level ground prepared with gravel for condensate discharge. HANDHOLD Step 3—Provide Clearances HOOK The required minimum service clearances are shown in Figs. 2 and 3. Adequate ventilation and outdoor air must be provided. The outdoor fan draws air through the outdoor coil and discharges it through the top fan grill. Be sure that the fan discharge does not recirculate to the outdoor coil. Do not locate the unit in either a FEED C99067 Fig. 7—Threading Belt 5 5. Tighten the tension buckle until it is taut. Lifting brackets must be secure in the handholds. For vertical supply and return units, tools or parts could drop into ductwork and cause serious injury or death. Install a 90 degree turn in the return ductwork between the unit and the conditioned space. If a 90 degree elbow cannot be installed, then a grille of sufficient strength and density should be installed to prevent objects from falling into the conditioned space. Units with electric heaters require 90 degree elbow in supply duct. 6. Attach field-supplied clevis or hook of sufficient strength to hole in the lifting bracket (See Fig. 8). 7. Attach the 2 safety straps directly to the clevis or hook at the 4 rigging brackets. DO NOT attach the safety straps to the lifting brackets (See Fig. 8). 914-137" (36"-54") “A” 1. All units should have field-supplied filters or accessory filter rack installed in the return-air side of the unit. Recommended sizes for filters are shown in Tables 1A and 1B. 2. Avoid abrupt duct size increases and reductions. Abrupt change in duct size adversely affects air performance. “B” IMPORTANT: Use flexible connectors between ductwork and unit to prevent transmission of vibration. Use suitable gaskets to ensure weather tight and airtight seal. When electric heat is installed, use fireproof canvas (or similar heat resistant material) connector between ductwork and unit discharge connection. If flexible duct is used, insert a sheet metal sleeve inside duct. Heat resistant duct connector (or sheet metal sleeve) must extend 24-in. from electric heater element. DETAIL A SCALE 0.250 TIGHTEN STRAPPING SECURELY WITH TENSION BUCKLE 3. Size ductwork for cooling air quantity (cfm). The minimum air quantity for proper electric heater operation is listed in Tables 2A and 2B. Heater limit switches may trip at air quantities below those recommended. INSTALL SAFETY STRAPS TO RIGGING CLEVIS AT 4 RIGGING BRACKETS PLACE RIGGING BRACKET ASSEMBLY IN 4 HAND HOLES AND INSTALL TIE DOWN STRAP AROUND PERIMETER OF UNIT AND THROUGH SPACE IN BRACKET ASSEMBLY SEE DETAIL A C99075 UNIT MAXIMUM WEIGHT A 4. Seal, insulate and weatherproof all external ductwork. Seal, insulate and cover with a vapor barrier all ductwork passing through conditioned spaces. Follow latest Sheet Metal and Air Conditioning Contractors National Association (SMACNA) and Air Conditioning Contractors Association (ACCA) minimum installation standards for residential heating and air conditioning systems. B Size lb. kg. in. mm. in. mm. 50JS018 305 138.4 19.5 495.3 16.75 425.5 50JS024 311 141.1 18.5 469.9 16.75 425.5 50JS030 309 140.2 19.5 495.3 17.50 444.5 50JS036 313 142.0 19.5 495.3 17.75 450.9 50JS042 345 156.4 19.5 495.3 17.75 450.9 50JS048 375 170.1 20.5 520.7 20.62 523.8 50JS060 440 199.6 19.5 495.3 19.75 501.7 50JX024 321 145.6 19.0 482.6 18.25 463.6 50JX030 342 155.2 20.0 508 19.25 489 50JX036 350 158.8 20.0 508 19.0 482.6 50JX042 372 168.8 21.0 533.4 20.5 520.7 50JX048 377 171.0 20.0 508 21.25 539.8 50JX060 450 204.2 21.0 533.4 20.0 508.0 5. Secure all ducts to building structure. Flash,weatherproof, and vibration-isolate duct openings in wall or roof according to good construction practices. CONVERTING HORIZONTAL DISCHARGE UNITS TO DOWNFLOW (VERTICAL) DISCHARGE UNITS Before performing service or maintenance operations on system, turn off main power to unit. Turn off accessory heater power switch if applicable. Electrical shock could cause serious injury or death. Fig. 8—Suggested Rigging 1. Open all electrical disconnects before starting any service work. 8. Position lifting point directly over the unit’s center of gravity. 9. Lift unit. When unit is directly over the roof curb, remove the 2 safety straps. Lower the equipment onto the roof curb. 2. Remove side duct covers to access bottom return and supply knock outs. Step 5—Select and Install Ductwork 3. Use a screwdriver and hammer to remove the panels in the bottom of the base pan. The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of non-residence type air conditioning and ventilating systems, NFPA 90A or residence-type, NFPA 90B and/or local codes and ordinances. 4. Reinstall the side duct covers to block off the horizontal air openings. NOTE: These panels are held in place with tabs similar to an electrical knockout. Select and size ductwork, supply-air registers, and return air grilles according to ASHRAE (American Society of Heating, Refrigeration, and Air Conditioning Engineers) recommendations. NOTE: Avoid abrupt duct size increases and reductions. Abrupt change in duct size adversely affects air performance. Step 6—Provide for Condensate Disposal The unit has duct flanges on the supply- and return-air openings on the side of the unit. NOTE: Ensure that condensate-water disposal methods comply with local codes, restrictions, and practices. When designing and installing ductwork, consider the following: 6 Table 1A—Physical Data UNIT SIZE 50JS018 50JS024 50JS030 50JS036 50JS042 50JS048 NOMINAL CAPACITY (ton) 1-1/2 2 2-1/2 2-1/2 3-1/2 4 5 OPERATING WEIGHT (lb) 283 289 287 291 323 353 418 COMPRESSOR QUANTITY 50JS060 1 TYPE RECIPROCATING COMPRESSOR SCROLL COMPRESSOR REFRIGERANT R-22 REFRIGERANT METERING DEVICE Accurater ® Refrigerant (R-22) Quantity (lb.) 5.6 5.2 5.8 7.1 7.6 7.8 8.6 ORIFICE ID (in.) 0.053 0.061 0.068 0.078 0.078 0.088 0.093 ORIFICE OD (in.) 0.040 0.049 2@0.042 2@0.046 2@0.052 2@0.057 2@0.061 OUTDOOR COIL Rows...Fins/in. Face Area (sq ft) 1....17 10.2 1....17 12.0 1....17 12.0 2....17 10.3 2....17 10.3 2....17 11.6 2....17 11.6 OUTDOOR FAN Nominal Airflow (CFM) Diameter Motor HP (RPM) 2400 22 1/8 (825) 2400 22 1/8 (825) 2400 22 1/8 (825) 2800 22 1/4 (1100) 2400 22 1/8 (825) 3300 22 1/4 (1100) 3300 22 1/4 (1100) INDOOR COIL Rows...Fins/in. Face Area (Sq Ft) 2....15 3.7 2....15 3.7 3....15 3.7 3....15 3.7 4....15 3.7 3....15 4.7 4....15 4.7 INDOOR BLOWER Nominal Airflow (CFM) Size (in.) Motor (HP) 700 10x10 1/8 800 10x10 1/4 1000 11x10 1/4 1200 11x10 1/2 1250 11x10 3/4 1600 11x10 3/4 2000 11x10 1 RETURN-AIR FILTERS (in.) Throwaway 20x20x1 20x20x1 20x20x1 20x24x1 24x30x1 24x30x1 24x30x1 Table 1B—Physical Data UNIT SIZE 50JX024 50JX030 50JX036 50JX042 50JX048 NOMINAL CAPACITY (ton) 2 2 1/2 3 3-1/2 4 5 OPERATING WEIGHT (lb) 299 320 328 350 355 420 COMPRESSOR QUANTITY 1 TYPE SCROLL COMPRESSOR REFRIGERANT R-22 REFRIGERANT METERING DEVICE Accurater ® 50JX060 Refrigerant (R-22) Quantity (lb.) 5.5 6.4 7.0 10.8 10.4 12.3 ORIFICE ID (in.) 0.065 0.073 0.076 0.080 0.088 0.0.93 ORIFICE OD (in.) 0.055 0.065 0.067 2@0.052 2@0.057 2@0.063 OUTDOOR COIL Rows...Fins/in. Face Area (sq ft) 1...17 14.6 2...17 10.9 2...17 10.9 2...17 14.4 2...17 14.4 2...17 16.4 OUTDOOR FAN Nominal Airflow (CFM) Diameter Motor HP (RPM) 2350 22 1/8 (825) 2350 22 1/8 (825) 2800 22 1/4 (1100) 2800 22 1/8 (825) 3300 22 1/4 (1100) 3300 22 1/4 (1100) INDOOR COIL Rows...Fins/in. Face Area (Sq Ft) 3...15 3.7 3...15 3.7 4...15 3.7 4..15 4.7 4...15 4.7 4...15 5.7 INDOOR BLOWER Nominal Airflow (CFM) Size (in.) Motor (HP) 800 10x10 1/4 1000 11x10 1/4 1200 11x10 1/2 1400 11x10 3/4 1600 11x10 3/4 2000 11x10 1 RETURN-AIR FILTERS (in.) Throwaway 20x20x1 20x20x1 20x24x1 24x30x1 24x30x1 24x30x1 NOTE: Air filter pressure drop for non-standard filters must not exceed 0.08 in. wg. Table 2A—Minimum Airflow for Reliable Electric Heater Operation (Cfm) SIZE 50JS018 50JS024 50JS030 50JS036 50JS042 50JS048 50JS060 AIRFLOW (CFM) 650 800 1000* 1200 1400 1600 2000 Table 2B—Minimum Airflow for Reliable Electric Heater Operation (Cfm) SIZE 50JX024 50JX030 50JX036 50JX042 50JX048 50JX060 AIRFLOW (CFM) 800 1000* 1200 1400 1600 2000 * The 030 size models must be run on medium or high speed when used in conjunction with 15 Kw electric heat accessory. 7 1” MIN. INDOOR THERMOSTAT TRAP OUTLET RETURN AIR 2” MIN. FROM POWER SOURCE TOP COVER C99013 Fig. 11—Condensate Trap DISCONNECT PER NEC Step 7—Install Electrical Connections C99061 Fig. 9—Typical Installation The unit cabinet must have an uninterrupted, unbroken electrical ground to minimize the possibility of personal injury if an electrical fault should occur. This ground may consist of an electrical wire connected to the unit ground lug in the control compartment, or conduit approved for electrical ground when installed in accordance with NEC, ANSI/NFPA American National Standards Institute/National Fire Protection Association (latest edition) (in Canada, Canadian Electrical Code CSA C22.1) and local electrical codes. Failure to adhere to this warning could result in serious injury or death. Failure to follow these precautions could result in damage to the unit being installed: 1. Make all electrical connections in accordance with NEC ANSI/NFPA (latest edition) and local electrical codes governing such wiring. In Canada, all electrical connections must be in accordance with CSA standard C22.1 Canadian Electrical Code Part 1 and applicable local codes. Refer to unit wiring diagram. 2. Use only copper conductor for connections between field-supplied electrical disconnect switch and unit. DO NOT USE ALUMINUM WIRE. 3. Be sure that high-voltage power to unit is within operating voltage range indicated on unit rating plate. On 3-phase units, ensure phases are balanced within 2%. Consult local power company for correction of improper voltage and/or phase imbalance. 4. Insulate low-voltage wires for highest voltage contained within conduit when low-voltage control wires are in same conduit as high-voltage wires. 5. Do not damage internal components when drilling through any panel to mount electrical hardware, conduit, etc. Accessory Duct Covers C99030 Fig. 10—50JX with Duct Covers On (Unit shown with optional louvered grille) The units dispose of condensate through a 3/4 in. NPT female fitting that exits on the compressor end of the unit. Condensate water can be drained directly onto the roof in rooftop installations (where permitted) or onto a gravel apron in ground level installations. Install a field-supplied condensate trap at end of condensate connection to ensure proper drainage. Make sure that the outlet of the trap is at least 1 in. lower than the drain-pan condensate connection to prevent the pan from overflowing. Prime the trap with water. When using a gravel apron, make sure it slopes away from the unit. If the installation requires draining the condensate water away from the unit, install a field-supplied 2 -in. trap at the condensate connection to ensure proper drainage. Condensate trap is available as an accessory or is field-supplied. Make sure that the outlet of the trap is at least 1 in. lower than the unit drain-pan condensate connection to prevent the pan from overflowing. Connect a drain trough using a minimum of field-supplied 3/4 -in. PVC or field-supplied 3/4 -in. copper pipe at outlet end of the 2 -in. trap (See Fig. 11). Do not undersize the tube. Pitch the drain trough downward at a slope of at least 1 in. every 10 ft of horizontal run. Be sure to check the drain trough for leaks. Prime the trap at the beginning of the cooling season start-up. HIGH-VOLTAGE CONNECTIONS — The unit must have a separate electrical service with a field-supplied, waterproof disconnect switch mounted at, or within sight from the unit. Refer to the unit rating plate, NEC and local codes for maximum fuse/circuit breaker size and minimum circuit amps (ampacity) for wire sizing (See Tables 3A and 3B for electrical data). The field-supplied disconnect may be mounted on the unit over the high-voltage inlet hole (See Figs. 2-3). If the unit has an electric heater, a second disconnect may be required. Consult the Installation, Start-Up and Service Instructions provided with the accessory for electrical service connections. Operation of unit on improper line voltage constitutes abuse and may cause unit damage that could affect warranty. ROUTING POWER LEADS INTO UNIT — Use only copper wire between disconnect and unit. The high-voltage leads should 8 LEGEND FIELD SPLICE TERMINAL (MARKED) TERMINAL (UNMARKED) SPLICE SPLICE (MARKED) FACTORY WIRING FIELD CONTROL WIRING FIELD POWER WIRING ACCESSORY OR OPTIONAL WIRING TO INDICATE COMMON POTENTIAL ONLY: NOT TO REPRESENT WIRING AHA C CAP CB COMP CTD DB DFT DR EQUIP FU GND HR HTR IFM LPS OFM QT RVS S.B. TC TDR TH TRAN ADJUSTABLE HEAT ANTICIPATOR CONTACTOR CAPACITOR CIRCUIT BREAKER COMPRESSOR MOTOR COMPRESSOR TIME DELAY DEFROST BOARD DEFROST THERMOSTAT DEFROST RELAY EQUIPMENT FUSE GROUND HEATER RELAY HEATER INDOOR FAN MOTOR LOW PRESSURE SWITCH OUTDOOR FAN MOTOR QUADRUPLE TERMINAL REVERSING VALVE SOLENOID SLOW BLOW FUSE THERMOSTAT - COOLING TIME DELAY RELAY THERMOSTAT - HEATING TRANSFORMER NOTES: 1. IF ANY OF THE ORIGINAL WIRES FURNISHED ARE REPLACED, IT MUST BE REPLACED WITH TYPE 90 DEGREE C WIRE OR IT’S EQUIVALENT. 2. SEE PRICE PAGES FOR THERMOSTAT AND SUBBASES. 3. USE 75 DEGREE COPPER CONDUCTORS FOR FIELD INSTALLATION. 4. FOR HIGH SPEED IFM, DISCONNECT RED WIRE FROM TDR 3 AND CONNECT BLK WIRE FROM IFM. FOR MEDIUM SPEED, DISCONNECT RED WIRE FROM TDR 3 AND CONNECT BLU WIRE FROM IFM. 5. DEFROST TIMER TO BE SET AT 90 MINUTES EXCEPT FOR 50JS048, 060 MODELS SET AT 50 MINUTES. A00073 Fig. 12—Wiring Schematics 9 A00074 Fig. 13—Wiring Schematics LEGEND FIELD SPLICE TERMINAL (MARKED) TERMINAL (UNMARKED) SPLICE SPLICE (MARKED) FACTORY WIRING FIELD CONTROL WIRING FIELD POWER WIRING ACCESSORY OR OPTIONAL WIRING TO INDICATE COMMON POTENTIAL ONLY: NOT TO REPRESENT WIRING AHA C CAP CB COMP CTD DB DFT DR EQUIP GND HR HTR IFM LPS OFM OFR QT RVS TC TDR TH TRAN ADJUSTABLE HEAT ANTICIPATOR CONTACTOR CAPACITOR CIRCUIT BREAKER COMPRESSOR MOTOR COMPRESSOR TIME DELAY DEFROST BOARD DEFROST THERMOSTAT DEFROST RELAY EQUIPMENT GROUND HEATER RELAY HEATER INDOOR FAN MOTOR LOW PRESSURE SWITCH OUTDOOR FAN MOTOR OUTDOOR FAN RELAY QUADRUPLE TERMINAL REVERSING VALVE SOLENOID THERMOSTAT - COOLING TIME DELAY RELAY THERMOSTAT - HEATING TRANSFORMER NOTES: 1. IF ANY OF THE ORIGINAL WIRES FURNISHED ARE REPLACED, IT MUST BE REPLACED WITH TYPE 90 DEGREE C WIRE OR IT’S EQUIVALENT. 2. SEE PRICE PAGES FOR THERMOSTAT AND SUBBASES. 3. USE 75 DEGREE COPPER CONDUCTORS FOR FIELD INSTALLATION. 4. FOR HIGH SPEED IFM, DISCONNECT RED WIRE FROM TDR 3 AND CONNECT BLK WIRE FROM IFM. FOR MEDIUM SPEED, DISCONNECT RED WIRE FROM TDR 3 AND CONNECT BLU WIRE FROM IFM. 5. DEFROST TIMER TO BE SET AT 90 MINUTES EXCEPT FOR 50JS048, 060 MODELS SET AT 50 MINUTES. A00075 Fig. 14—Wiring Schematics 11 Table 3A—Electrical Data—50JS UNIT 50JS SIZE V-PH-HZ VOLTAGE RANGE Min Max COMPRESSOR RLA LRA ODFM IDFM ELECTRIC HEAT POWER SUPPLY FLA FLA Nominal KW* FLA MCA Max Fuse or CRCT Breaker MOCP -/18.1/20.8 36.1/41.7 14.0/14.0 24.8/28.3 47.4/54.3 20/20 25/25 50/60 - 018 208/230-1-60 187 253 9 48 0.9 1.8 -/3.8/5 7.5/10 024 208/230-1-60 187 253 12.8 61 0.9 2 -/3.8/5 7.5/10 -/18.1/20.8 36.1/41.7 18.9/18.9 25.1/28.5 47.6/54.6 25/25 25/30 50/60 - 208/230-1-60 187 253 14.7 82 0.9 2 -/3.8/5 7.5/10 11.3/15 -/18.1/20.8 36.1/41.7 54.2/62.5 21.3/21.3 25.1/28.5 47.6/54.6 72.8/83.3 25/25 25/30 50/60 - 80/90 208/230-3-60 187 253 9.9 78 0.9 2 -/3.8/5 7.5/10 11.3/15 -/10.4/12 20.8/24.1 31.3/36.1 15.3/15.3 15.5/17.5 28.6/32.6 44.2/50.2 20/20 20/20 30/35 45/60 - 208/230-1-60 187 253 16.8 82 1.5 4.1 -/3.8/5 7.5/10 11.3/15 -/18.1/20.8 36.1/41.7 54.2/62.5 26.6/26.6 27.7/31.2 50.3/57.2 72.8/83.3 35/35 35/35 60/60 - 80/90 208/230-3-60 187 253 9.9 85 1.5 4.1 -/3.8/5 7.5/10 11.3/15 -/10.4/12 31.3/36.1 36.1/41.7 18.0/18.0 18.2/20.2 44.2/50.2 47.8/54.7 25/25 25/25 35/40 45/60 - 460-3-60 414 506 5.5 40 0.8 1.9 -/5 10 15 -/6.0 12.0 18.0 9.6 9.9 17.4 24.9 15 15 20 25 - 3.8 -/5 10 15 20 -/18.1/20.8 36.1/41.7 54.2/62.5 72.2/83.3 30.5/30.5 30.5/30.8 49.9/56.8 72.4/82.9 95.0/108.9 40/40 40/40 50/60 - 90.0 100/110 3.8 -/3.8/5 7.5/10 11.3/15 15/19.94 -/10.4/12 20.8/24.1 31.3/36.1 41.6/48 20.2/20.2 20.2/20.2 30.8/34.8 43.8/49.9 56.7/64.7 25/25 25/25 35/35 45/50 - 60/70 1.8 -/5 10 15 15-20 -/6.0 12.0 18.0 24.1 11.0 11.0 17.3 24.8 32.3 15 15 20 25 35 - 3.5 -/3.8/5 7.5/10 11.3/15 15/20 -/18.1/20.8 36.1/41.7 54.2/62.5 72.2/83.3 35.5/35.5 35.5/35.5 49.5/56.5 72.1/82.5 94.6/108.5 45/45 45/45 50/60 - 90.0 100/110 3.5 -/3.8/5 7.5/10 11.3/15 15/19.94 -/10.4/12 20.8/24.1 31.3/36.1 41.6/48.0 22.6/22.6 22.6/22.6 30.4/34.4 43.5/49.5 56.3/64.3 30/30 30/30 35/35 45/50 - 60/70 1.8 -/5 10 15 20 6.0 12.0 18.0 24.1 11.5 11.5 17.3 24.8 32.3 15 15 20 25 35 - 6.2 -/3.8/5 7.5/10 11.3/15 15/20 -/18.1/20.8 36.1/41.7 54.2/62.5 72.2/83.3 43.7/43.7 43.7/43.7 52.9/59.8 75.4/85.9 98.0/111.9 60/60 60/60 60/60 - 90.0 100/125 6.2 -/3.8/5 7.5/10 11.3/15 15/19.94 -/10.4/12 20.8/24.1 31.3/36.1 41.6/48.0 32.0/32.0 32.0/32.0 33.8/37.8 46.8/52.9 59.7/67.7 40/40 40/40 35/40 50/60 - 60/70 3.2 -/5 10 15 20 6.0 12.0 18.0 24.1 14.0 14.0 19.0 26.6 34.1 20 20 20 30 35 - 030 036 208/230-1-60 042 208/230-3-60 460-3-60 208/230-1-60 048 208/230-3-60 460-3-60 208/230-1-60 060 208/230-3-60 460-3-60 187 187 414 187 187 414 187 187 414 253 253 506 253 253 506 253 253 506 20.6 12.4 6.7 24.4 14.1 7.1 28.8 19.4 8 115 90 45 140 105 53 165 125 63 0.9 0.9 0.8 1.5 1.5 0.8 1.5 1.5 0.8 * Heater capacity (KW) based on heater voltage of 208v, 240v, and 480v. If power distribution voltage to unit varies from rated heater voltage, heater KW will vary accordingly. 12 →Table 3B—Electrical Data—50JX UNIT 50JX SIZE 024 V-PH-HZ VOLTAGE RANGE Min Max COMPRESSOR RLA LRA ODFM IDFM ELECTRIC HEAT FLA FLA Nominal KW* FLA MCA Max Fuse or CRCT Breaker MOCP -/18.1/20.8 36.1/41.7 16.4/16.4 25.1/28.5 47.6/54.6 20/20 25/30 50/60 - 208/230-1-60 187 253.00 10.8 56 0.90 2 -/3.75/5.0 7.5/10 208/230-1-60 187 253 14 73 0.9 2.1 -/3.75/5.0 7.5/10 11.3/15 -/18.1/20.8 36.1/41.7 54.2/62.5 20.5/20.5 25.2/28.7 47.8/54.7 72.2/82.6 25/25 25/30 50/60 - 80/90 208/230-3-60 187 253 10.3 63 0.9 2.1 -/3.75/5.0 7.5/10 11.3/15 -/10.4/12.0 20.8/24.1 31.3/36.1 16.0/16.0 16.0/17.7 28.7/32.7 41.7/47.7 20/20 20/20 30/35 45/50 - 208/230-1-60 187 253 16.7 97 1.6 3.6 -/3.75/5.0 7.5/10 11.3/15 -/18.1/20.8 36.1/41.7 54.2/62.5 26.1/26.1 27.1/30.5 49.6/56.6 72.2/82.6 35/35 35/35 50/60 - 80/90 208/230-3-60 187 253 11.9 75 1.6 3.6 -/3.75/5.0 7.5/10 11.3/15 -/10.4/12.0 20.8/24.1 31.3/36.1 19.2/19.2 19.2/19.5 47.8/54.7 43.6/49.6 25/25 25/25 35/35 45/50 - 460-3-60 414 506 5.4 37.5 0.9 1.9 --/5 10 15 --/6 12 18 9.6 9.9 17.4 24.9 15 15 20 25 - 4.1 -/3.75/5.0 7.5/10 11.3/15 15.0/20.0 -/18.1/20.8 36.1/41.7 54.2/62.5 72.2/83.3 28.0/28.0 28.0/31.2 50.3/57.2 72.8/83.3 95.4/109.3 35/35 35/35 60/60 - 90.0 100/110 4.1 -/3.75/5.0 7.5/10 11.3/15 15.0/20.0 -/10.4/12.0 20.8/24.1 31.3/36.1 41.6/48.0 20.5/20.5 20.5/20.5 31.2/35.2 44.2/50.2 57.1/65.1 25/25 25/25 35/40 45/60 - 60/70 2.0 -/5 10 15 20 -/6 12 18 24 10.2 10.2 17.5 25.1 32.6 15 15 20 30 35 - 4.1 -/3.75/5.0 7.5/10 11.3/15 15.0/20.0 -/18.1/20 36.1/41.7 54.2/62.5 72.2/83.8 35.0/35.0 35.0/35.0 50.3/57.2 72.8/83.3 95.4/109.3 45/45 45/45 60/60 - 90.0 100/110 4.1 -/3.75/5.0 7.5/10 11.3/15 15.0/20.0 -/10.4/12.0 20.8/24.1 31.3/36.1 41.6/48 22.6/22.6 22.6/22.6 31.2/35.2 44.2/50.2 57.1/65.1 30/30 30/30 35/40 45/60 - 60/70 2 -/5 10 15 20 -/6 12 18 24 11.4 11.4 17.5 25.1 32.6 15 15 20 30 35 - 6.2 -/3.75/5.0 7.5/10 11.3/15 15.0/20.0 -/18.1/20.8 36.1/41.7 54.2/62.5 72.2/83.3 43.6/43.6 43.6/43.6 52.9/59.8 75.4/85.9 98.0/111.9 60/60 60/60 60/60 - 90.0 100/125 6.2 -/3.75/5.0 7.5/10 11.3/15 15.0/20.0 -/10.4/12.0 20.8/24.1 31.3/36.1 41.6/48.0 29.2/29.2 29.2/29.2 33.8/37.8 46.8/52.9 59.7/67.7 35/35 35/35 35/40 50/60 - 60/70 3.2 -/5 10 15 20 -/6 12 18 24 15.4 15.4 19.0 26.6 34.1 20 20 20 30 35 - 030 036 208/230-1-60 042 208/230-3-60 460-3-60 208/230-1-60 048 208/230-3-60 460-3-60 208/230-1-60 060 POWER SUPPLY 208/230-3-60 460-3-60 187 187 414 187 187 414 187 187 414 253 253 506 253 253 506 253 253 506 18.4 12.4 5.8 23.4 13.5 6.8 28.8 17.3 9 104 88 44 104 88 44 169 123 62 0.9 0.9 0.9 1.6 1.6 0.9 1.4 1.4 0.9 * Heater capacity (KW) based on heater voltage of 208v, 240v, and 480v. If power distribution voltage to unit varies from rated heater voltage, heater KW will vary accordingly. 13 EXAMPLE: Supply voltage is 460-3-60. AB = 452 v BC = 464 v AC = 455 v LEGEND FLA LRA MCA MOCP RLA — — — — — Full Load Amps Locked Rotor Amps Minimum Circuit Amps Maximum Overcurrent Protection Rated Load Amps Average Voltage = 452 + 464 + 455 3 1371 = 3 = 457 ® NOTES: 1. In compliance with NEC (National Electrical Code) requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be Power Supply fuse . The CGA (Canadian Gas Association) units may be fuse or circuit breaker. 2. Minimum wire size is based on 60 C copper wire. If other than 60 C wire is used, or if length exceeds wire length in table, determine size from NEC. 3. Unbalanced 3-Phase Supply Voltage Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percentage of voltage imbalance. Determine maximum deviation from average voltage. (AB) 457 452 = 5 v (BC) 464 457 = 7 v (AC) 457 455 = 2 v Maximum deviation is 7 v. Determine percent of voltage imbalance. 7 % Voltage Imbalance = 100 x 457 = 1.53% This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. % Voltage imbalance = 100 x max voltage deviation from average voltage average voltage IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately. C99024 Fig. 15—Electrical Data Legend CONNECTING GROUND LEAD TO GROUND LUG — Refer to Fig. 17. Connect the ground lead to the chassis using the ground lug in the wiring splice box. be in a conduit until they enter the duct panel; conduit termination at the duct panel must be watertight. Run the high-voltage leads through the power entry knockout on the power entry side panel (See Fig. 2 and 3 for location and size). When the leads are inside the unit, run leads up the high-voltage raceway to the line wiring splice box (See Fig. 12 through 14). For single-phase units, connect leads to the black and yellow wires; for 3-phase units, connect the leads to the black, yellow, and blue wires (See Fig. 17). C ROUTING CONTROL POWER WIRES — (24 V) — Form a drip-loop with the thermostat leads before routing them into the unit. Route the thermostat leads through grommeted, low-voltage hole provided in unit into unit control power splice box (See Fig. 2 and 3). Connect thermostat leads to unit control power leads as shown in Fig. 16. The unit transformer supplies 24-v power for complete system including accessory electrical heater. An automatic-reset circuit breaker (See Fig. 18) is provided in the 24-v circuit; see the caution label on the transformer or Fig. 19. Transformer is factory wired for 230-v operation. If supply voltage is 208 v, rewire transformer primary as described in Special Procedures for 208-V Operation section. BRN O ORN R RED G GRN Y YEL E WHT W2 THERMOSTAT AND SUBBASE UNIT CONTROL POWER SPLICE BOX C99056 Fig. 16—Control Connections GROUND LUG (IN SLPICE BOX) GROUND LEAD SINGLE-PHASE CONNECTIONS TO DISCONNECT PER NEC L1 BLK L2 YEL BLU L3 3-PHASE CONNECTIONS NOTE: Use copper wire only. LEGEND NEC – National Electrical Code Field Wiring Splice Connections 24 V Circuit Breaker 24 Volt Compartment C99070 Fig. 17—Line Power Connections Fig. 18—Control Wiring Plate C99057 14 c. Inspect all field and factory-wiring connections. Be sure that connections are completed and tight. TRANSFORMER CONTAINS A MANUAL RESET OVERCURRENT PROTECTOR d. Inspect coil fins. If damaged during shipping and handling, carefully straighten fins with a fin comb. IT WILL NOT AUTOMATICALLY RESET DISCONNECT POWER PRIOR TO SERVICING 4. Verify the following conditions: a. Make sure that outdoor-fan blade is correctly positioned in fan orifice. THIS COMPARTMENT MUST BE CLOSED EXCEPT WHEN SERVICING Fig. 19—Transformer Label b. Make sure that condensate drain pan and trap are filled with water to ensure proper drainage. C99058 c. Make sure that all tools and miscellaneous loose parts have been removed. SPECIAL PROCEDURES FOR 208-V OPERATION 1. Disconnect the yellow primary lead (w110) from the transformer. See unit wiring label (See Fig. 12 through 14). 5. Compressors are internally spring mounted. Do not loosen or remove compressor hold-down bolts. 2. Connect the yellow primary lead (w110) to the transformer terminal labeled 200v. 6. Each unit system has 2 Schrader-type ports, one low-side Schrader fitting located on the suction line, and one high-side Schrader fitting located on the compressor discharge line. Be sure that caps on the ports are tight. Indoor blower-motor speeds may need to be changed for 208-v operation. Refer to indoor airflow and airflow adjustments section. PRE-START-UP FAN GRILLE MOTOR Failure to observe the following warnings could result in serious personal injury or death: 1. Follow recognized safety practices and wear protective goggles when checking or servicing refrigerant system. 2. Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured. 3. Do not remove compressor terminal cover until all electrical sources are disconnected. 4. Relieve and recover all refrigerant from system before touching or disturbing anything inside terminal box if refrigerant leak is suspected around compressor terminals. 5. Never attempt to repair soldered connection while refrigerant system is under pressure. 6. Do not use torch to remove any component. System contains oil and refrigerant under pressure. To remove a component, wear protective goggles and proceed as follows: a. Shut off electrical power to unit. b. Relieve and reclaim all refrigerant from system using both high- and low-pressure ports. c. Cut component connecting tubing with tubing cutter and remove component from unit. d. Carefully unsweat remaining tubing stubs when necessary. Oil can ignite when exposed to torch flame. 1/8" MAX BETWEEN MOTOR AND FAN HUB MOTOR SHAFT C99009 Fig. 20—Fan Blade Clearance START-UP Using the Start-Up Checklist supplied at the end of this book, proceed as follows: Step 1—Check for Refrigerant Leaks Locate and repair refrigerant leaks and charge the unit as follows: 1. Use both high- and low-pressure ports to relieve system pressure and reclaim remaining refrigerant 2. Repair leak following accepted practices. NOTE: Install a bi-flow filter drier whenever the system has been opened for repair. 3. Check system for leaks using an approved method. 4. Evacuate refrigerant system and reclaim refrigerant if no additional leaks are found. 5. Charge unit with R-22 refrigerant, using a volumetriccharging cylinder or accurate scale. Refer to unit rating plate for required charge. Be sure to add extra refrigerant to compensate for internal volume of filter drier. Use the Start-Up Checklist supplied at the end of this book and proceed as follows to inspect and prepare the unit for initial start-up: Step 2—Start-Up Adjustments Complete the required procedures given in the Pre-Start-Up section on this page before starting the unit. Do not jumper any safety devices when operating the unit. Do not operate the unit in Cooling mode when the outdoor temperature is below 40°F (unless accessory low-ambient kit is installed). Do not rapid-cycle the compressor. Allow 5 min. between ‘‘on’’ cycles to prevent compressor damage. 1. Remove access panel. 2. Read and follow instructions on all DANGER, WARNING, CAUTION, and INFORMATION labels attached to, or shipped with, unit. 3. Make the following inspections: a. Inspect for shipping and handling damages such as broken lines, loose parts, disconnected wires, etc. CHECKING COOLING AND HEATING CONTROL OPERATION — Start and check the unit for proper control operation as follows: b. Inspect for oil at all refrigerant tubing connections and on unit base. Detecting oil generally indicates a refrigerant leak. Leak-test all refrigerant tubing connections using electronic leak detector, or liquid-soap solution. If a refrigerant leak is detected, see following Check for Refrigerant Leaks section. 1. Place room thermostat SYSTEM switch in OFF position. Observe that blower motor starts when FAN switch is placed in ON position and shuts down within 60 sec. when FAN switch is placed in AUTO position. 15 INDOOR COIL OUTDOOR COIL LCS COMPRESSOR ACCUMULATOR Bypass Position Metering Position LEGEND LCS – Loss of Charge Switch Accurater® Metering Device Arrow indicates direction of flow C99027 1. Hot gas from compressor flows through the 4-way valve and is directed to the indoor coil. It is then condensed and subcooled through the coil circuits and then leaves the indoor coil by way of the ID Accurater in the bypass position to the liquid line. 2. The refrigerant then feeds the outdoor coil through the OD Accurater device in the metering position and distributes to each circuit. 3. Each circuit evaporates the refrigerant and the circuits are combined in the outdoor coil header. 4. The refrigerant then flows through the 4-way valve, accumulator, and back to the compressor. Fig. 21—Typical Heat Pump Operation, Heating Mode INDOOR COIL OUTDOOR COIL LCS COMPRESSOR ACCUMULATOR Metering Position LEGEND LCS – Loss of Charge Switch Accurater® Metering Device Arrow indicates direction of flow Bypass Position C99028 1. Hot gas from compressor flows through the 4-way valve and is directed to the outdoor coil. It is then condensed and subcooled through the coil circuits. Refrigerant leaves the outdoor coil by way of the OD Accurater in the bypass position to the liquid line. 2. The refrigerant then feeds the indoor coil through the ID Accurater device in the metering position and distributes to each circuit. 3. Each circuit evaporates the refrigerant and the circuits are combined in the indoor coil header. 4. The refrigerant then flows through the 4-way valve, accumulator, and back to the compressor. Fig. 22—Typical Heat Pump Operation, Cooling Mode 16 Table 4A—Wet Coil Air Delivery Unit 50JS 018-060 (Deduct 10% for 208v)* UNIT MOTOR SPEED Low 018 Med High Low 024 Med High Low 30 Med High Low 36 Med High Low 42 Med High Low 48 Med High Low 60 Med High EXTERNAL STATIC PRESSURE (IN. WG) 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Watts - - - 214 191 170 - - - - 1.0 - Cfm - - - 821 696 575 - - - - - Watts - - - - - - - - - - - Cfm - - - - - - - - - - - Watts - - - - 283 274 267 - - - - Cfm - - - - 848 707 555 - - - - Watts - - 237 214 191 - - - - - - Cfm - - 971 821 696 - - - - - - Watts - - - - 368 366 365 360 - - - Cfm - - - - 957 872 785 688 - - - Watts - - - - - - - 425 414 - - Cfm - - - - - - - 891 735 - - Watts 295 292 289 - - - - - - - - Cfm 928 882 802 - - - - - - - - Watts 388 383 377 372 366 361 - - - - - Cfm 1203 1120 1062 1004 930 838 - - - - - Watts - - - - 469 458 449 442 - - - Cfm - - - - 1141 1027 924 828 - - - Watts 592 581 567 552 538 525 512 499 - - - Cfm 1499 1421 1351 1281 1207 1125 1034 936 - - - Watts - - - 660 636 617 603 592 581 566 - Cfm - - - 1475 1371 1274 1186 1105 1024 928 - Watts - - - - - 776 761 744 725 706 689 Cfm - - - - - 1452 1356 1254 1145 1030 910 Watts 606 596 586 575 563 550 537 - - - - Cfm 1464 1399 1341 1282 1218 1146 1066 - - - - Watts 680 665 649 635 622 611 600 590 - - - Cfm 1608 1535 1461 1387 1316 1247 1180 1111 - - - Watts 768 755 742 730 718 707 696 684 671 - - Cfm 1656 1576 1508 1447 1390 1331 1268 1198 1119 - - Watts 741 724 709 690 664 631 594 562 543 552 - Cfm 1994 1937 1869 1797 1722 1645 1566 1480 1384 1269 - Watts - - - 773 744 715 687 662 640 625 - Cfm - - - 1957 1867 1787 1719 1653 1575 1463 - Watts - - - - - 799 782 773 756 704 - Cfm - - - - - 1914 1842 1774 1686 1538 - Watts 742 723 698 666 629 591 559 540 - - - Cfm 2197 2141 2103 2057 1988 1894 1783 1674 - - - Watts 838 822 803 780 752 721 689 661 639 632 - Cfm 2485 2406 2269 2127 2012 1937 1894 1855 1770 1571 - Watts - 934 913 891 866 837 806 776 750 735 - Cfm - 2483 2391 2283 2170 2061 1960 1868 1780 1687 - * Air delivery values are based on operating voltage of 230 v or 460 v, wet coil, without filter or electric heater. Deduct filter and electric heater pressure drops to obtain static pressure available for ducting. NOTES: 1. Do not operate the unit at a cooling airflow that is less than 350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporator coil frosting may occur at airflows below this point. 2. Dashes indicate portions of table that are beyond the blower motor capacity or are not recommended. 3. Deduct 10% for 208v. IMPORTANT: Three-phase, scroll compressors are direction oriented. Unit must be checked to ensure proper compressor 3-phase power lead orientation. If not corrected within 5 min., the internal protector will shut off the compressor. The 3-phase power leads to the unit must be reversed to correct rotation. When turning backwards, scroll compressors emit elevated noise levels, and the difference between compressor suction and discharge pressures may be dramatically lower than normal. 2. Place SYSTEM switch in COOL position and FAN switch in AUTO position. Set control below room temperature. Observe that cooling cycle shuts down when control setting is satisfied. 3. Place system switch in HEAT position. Set control above room temperature. Observe that compressor, outdoor fan, and indoor blower motors start. Observe that heating cycle shuts down when control setting is satisfied. 4. When using an automatic changeover room thermostat, place both SYSTEM and FAN switches in AUTO positions. Observe that unit operates in Cooling mode when temperature control is set to ‘‘call for Cooling’’ (below room temperature), and unit operates in Heating mode when temperature control is set to "call for Heating" (above room temperature). CHECKING AND ADJUSTING REFRIGERANT CHARGE — The refrigerant system is fully charged with R-22 refrigerant and is tested and factory sealed. NOTE: Adjustment of the refrigerant charge is not required unless the unit is suspected of not having the proper R-22 charge. 17 Table 4B—Wet Coil Air Delivery Unit 50JX 024-060 (Deduct 10% for 208v)* UNIT MOTOR SPEED Low 024 Med High Low 30 Med High Low 36 Med High Low 42 Med High Low 48 Med High Low 60 Med High EXTERNAL STATIC PRESSURE (IN. WG) 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Watts 275 273 271 270 - - - - - - 1.0 - Cfm 923 844 754 669 - - - - - - - Watts - - - 359 353 350 347 341 - - - Cfm - - - 941 876 814 737 622 - - - Watts - - - - - - 447 439 431 423 - Cfm - - - - - - 968 869 765 659 - Watts 276 276 272 - - - - - - - - Cfm 963 929 781 - - - - - - - - Watts 375 377 371 362 354 350 - - - - Cfm 1202 1170 1079 976 884 807 - - - - - Watts - - - - 469 449 435 428 - - - Cfm - - - - 1174 988 828 718 - - - Watts 462 451 431 411 394 381 - - - - - Cfm 1374 1290 1205 1116 1020 916 - - - - - Watts 523 506 490 471 449 426 - - - - - Cfm 1500 1408 1301 1190 1082 977 - - - - - Watts - 645 628 610 595 584 575 - - - - Cfm - 1474 1369 1267 1169 1069 962 - - - - Watts 620 600 586 574 562 548 530 510 487 462 439 1103 Cfm 1662 1621 1581 1540 1496 1447 1392 1331 1263 1186 Watts - - - - 686 661 634 606 577 547 517 Cfm - - - - 1722 1662 1594 1515 1427 1330 1227 Watts - - - - - - - 757 730 704 682 Cfm - - - - - - - 1669 1577 1486 1402 - Watts 620 600 586 574 562 548 530 - 487 - Cfm 1662 1621 1581 1540 1496 1447 1392 1331 1263 - - Watts 763 747 729 709 686 661 634 606 577 547 517 1227 Cfm 1917 1868 1822 1774 1722 1662 1594 1515 1427 1330 Watts - - - 852 832 809 784 757 730 704 682 Cfm - - - 1982 1914 1839 1757 1669 1577 1486 1402 - Watts 597 592 578 526 460 452 445 - - - Cfm 2265 2190 2101 2033 1974 1869 1614 - - - - Watts 754 730 707 687 671 658 646 630 603 558 486 1576 Cfm 2383 2282 2202 2134 2070 2005 1935 1858 1771 1667 Watts 901 876 856 836 813 785 755 723 696 681 687 Cfm 2480 2383 2301 2233 2175 2122 2066 1998 1910 1788 1619 * Air delivery values are based on operating voltage of 230 v or 460 v, wet coil, without filter or electric heater. Deduct filter and electric heater pressure drops to obtain static pressure available for ducting. NOTES: 1. Do not operate the unit at a cooling airflow that is less than 350 cfm for each 12,000 Btuh of rated cooling capacity. Evaporator coil frosting may occur at airflows below this point. 2. Dashes indicate portions of table that are beyond the blower motor capacity or are not recommended. 3. Deduct 10% for 208v. met. Note that charging charts are different from type normally used. Charts are based on charging the units to correct superheat for the various operating conditions. Accurate pressure gage and temperature sensing devices are required. Connect the pressure gage to the service port on the suction line. Mount the temperature sensing device on the suction line and insulate it so that the outdoor ambient does not effect the reading. Indoor air CFM must be within the normal operating range of the unit. The charging label and the tables shown refer to system temperatures and pressures in cooling mode only. A refrigerant charging label is attached to the outside of the service access door. If charge level is suspect in Heating mode, reclaim all refrigerant and charge to nameplate amount. (This information may be obtained from the physical data table also.) IMPORTANT: When evaluating the refrigerant charge, an indicated adjustment to the specified factory charge must always be very minimal. If a substantial adjustment is indicated, an abnormal condition exists somewhere in the cooling system, such as insufficient airflow across either coil or both coils. TO USE COOLING CHARGING CHARTS — Take the outdoor ambient temperature and read the suction pressure gage. Refer to the chart to determine what the suction temperature should be. NOTE: If the problem causing the inaccurate readings is a refrigerant leak, refer to Check for Refrigerant Leaks section. REFRIGERANT CHARGE — The amount of refrigerant charge is listed on the unit nameplate and /or the physical data table. Refer to the Refrigeration Service Techniques Manual, Refrigerants Section. NO CHARGE — Check for leak. Use standard evacuating techniques. After evacuating system, weigh in the specified amount of refrigerant (refer to system data plate). LOW CHARGE COOLING — Use Cooling Charging Charts (Figs. 23-35). Vary refrigerant until the conditions of the chart are 18 OUTDOOR TEMP °F °C 551 483 414 345 90 52 115 46 105 41 95 35 85 29 758 110 80 75 24 65 18 70 55 13 45 7 60 50 620 551 483 414 70 207 30 276 40 -7 -1 4 10 16 SUCTION LINE TEMPERATURE (°C) 21 27 50JS500087 105 41 95 35 85 29 75 24 65 18 55 13 45 7 60 50 80.0 46 80 345 70.0 52 115 90 40 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (°F) 125 689 100 276 20.0 OUTDOOR TEMP °F °C (024) 60HZ CHARGING CHART SUCTION LINE PRESSURE (PSIG) 620 SUCTION LINE PRESSURE (PSIG) SUCTION LINE PRESSURE (KILOPASCALS) 689 100 125 SUCTION LINE PRESSURE (KILOPASCALS) (018) 60HZ CHARGING CHART 20.0 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (°F) 70.0 80.0 -7 -1 4 10 16 SUCTION LINE TEMPERATURE (°C) 21 27 50JS500088 C00026 C00027 Fig. 23—Cooling Charging Chart, 50JS 018 Units OUTDOOR TEMP °F °C 483 414 345 SUCTION LINE PRESSURE (PSIG) SUCTION LINE PRESSURE (KILOPASCALS) 551 115 46 105 41 90 95 85 35 29 80 75 65 24 18 55 13 45 7 70 689 100 60 50 276 40 207 30 20.0 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (°F) 70.0 -7 -1 4 10 16 SUCTION LINE TEMPERATURE (°C) 21 125 52 115 46 105 41 95 35 85 29 75 24 65 18 55 13 45 7 52 80.0 27 50JS500089 C00028 620 551 483 414 345 90 SUCTION LINE PRESSURE (PSIG) 125 689 100 OUTDOOR TEMP °F °C (036) 60HZ CHARGING CHART SUCTION LINE PRESSURE (KILOPASCALS) (030) 60HZ CHARGING CHART 620 Fig. 24—Cooling Charging Chart, 50JS 024 Units 80 70 60 50 276 40 207 30 20.0 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (°F) 70.0 -7 -1 4 10 16 SUCTION LINE TEMPERATURE (°C) 21 80.0 27 50JS500090 C00029 Fig. 25—Cooling Charging Chart, 50JS030 Units Fig. 26—Cooling Charging Chart, 50JS 036 Units Airflow can be changed by changing the lead connection of the blower motor. Unit 50JS and JX three-speed motors (except sizes JS 018 and JX 030) are factory wired for low speed operation. Unit 50JX 030 is factory wired for medium speed. Unit 50JS 018 has a two-speed motor wired for low speed. For 208/230-v Motors:—The motor leads are color-coded as follows: 3-SPEED Black = high speed Blue = medium speed Red = low speed INDOOR AIRFLOW AND AIRFLOW ADJUSTMENTS For heating and cooling operation, the recommended airflow is 350 to 450 cfm for each 12,000 Btuh of rated cooling capacity. for units with optional electric heat, the airflow must not be reduced below the levels stated in Tables 2A and 2B. Tables 4A and 4B shows both heating and cooling airflows at various external static pressures. Refer to these tables to determine the airflow for the system being installed. NOTE: Be sure that all supply-and return-air grilles are open, free from obstructions, and adjusted properly. 19 OUTDOOR TEMP °F °C 551 483 414 345 125 115 105 90 80 70 689 100 52 46 41 95 35 85 29 75 24 65 18 55 13 45 7 60 50 276 40 207 30 20.0 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (°F) 70.0 -7 -1 4 10 16 SUCTION LINE TEMPERATURE (°C) 21 80.0 27 50JS500091 C00030 483 414 345 SUCTION LINE PRESSURE (PSIG) SUCTION LINE PRESSURE (KILOPASCALS) 551 80 70 125 115 105 95 52 46 41 35 85 29 75 65 24 18 55 13 45 7 50 40 207 30 20.0 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (°F) 70.0 -7 -1 4 10 16 SUCTION LINE TEMPERATURE (°C) 21 345 41 35 85 29 75 24 65 18 55 13 45 7 80 70 60 50 276 40 207 30 20.0 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (°F) 70.0 -7 -1 4 10 16 SUCTION LINE TEMPERATURE (°C) 21 80.0 27 50JS500092 MAINTENANCE To ensure continuing high performance, and to minimize the possibility of premature equipment failure, periodic maintenance must be performed on this equipment. This heat pump unit should be inspected at least once each year by a qualified service person. To troubleshoot unit, refer to Table 5. NOTE TO EQUIPMENT OWNER: Consult your local dealer about the availability of a maintenance contract. 60 276 414 46 105 95 To change the speed of the blower motor (BM), remove fan motor speed lead from the blower relay (BR) and replace with the lead for the desired blower motor speed. The motor speed lead is attached to terminal BM. For low and medium speeds black must be connected to the jumper wire. Insulate removed lead end to avoid contact with chassis parts. To select high speed on 460-v GE motors, separate the black female quick connect (QC) from the jumper lead male quick connect (QC) and connect the black lead to the BR. Insulate the jumper to avoid contact with any chassis parts. OUTDOOR TEMP °F °C 90 483 52 115 Fig. 28—Cooling Charging Chart, 50JS 048 Units 689 100 620 551 90 125 C00031 Fig. 27—Cooling Charging Chart, 50JS 042 Units (060) 60HZ CHARGING CHART 620 SUCTION LINE PRESSURE (PSIG) 620 SUCTION LINE PRESSURE (PSIG) SUCTION LINE PRESSURE (KILOPASCALS) 689 100 OUTDOOR TEMP °F °C (048) 60HZ CHARGING CHART SUCTION LINE PRESSURE (KILOPASCALS) (042) 60HZ CHARGING CHART 80.0 The ability to properly perform maintenance on this equipment requires certain expertise, mechanical skills, tools and equipment. If you do not possess these, do not attempt to perform any maintenance on this equipment, other than those procedures recommended in the User’s Manual. FAILURE TO HEED THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND POSSIBLE DAMAGE TO THIS EQUIPMENT. 27 50JS500093 C00032 Fig. 29—Cooling Charging Chart, 50JS 060 Units To change the speed of the blower motor (BM), remove the fan motor speed leg lead from the blower relay (BR). This wire is attached to IGC terminal BM for single-phase and 3-phase units. To change the speed, remove and replace with lead for desired blower motor speed. Insulate the removed lead to avoid contact with chassis parts. For 460-v GE Motors—The motor leads are color coded as follows: 3-SPEED Black = high Violet = jumper Orange = medium Red = low 20 OUTDOOR TEMP 620 90.0 551 483 414 345 85 29 75 24 80.0 65 18 70.0 55 13 45 7 60.0 50.0 276 40.0 207 30.0 20.0 -7 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (DEG. F) 70.0 80.0 -1 4 10 16 SUCTION LINE TEMPERATURE (DEG. C) 21 27 OUTDOOR TEMP (030) 60 Hz CHARGING CHART C 52 46 41 35 F C 125 115 105 52 46 41 95 35 85 29 75 24 65 18 60.0 55 13 50.0 45 7 689 100.0 620 90.0 551 483 414 345 SUCTION LINE PRESSURE (PSIG) 100.0 F 125 115 105 95 SUCTION LINE PRESSURE (KILOPASCALS) 689 SUCTION LINE PRESSURE (PSIG) SUCTION LINE PRESSURE (KILOPASCALS) (024) 60 Hz CHARGING CHART 80.0 70.0 276 40.0 207 30.0 20.0 -7 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (DEG. F) 70.0 80.0 -1 4 10 16 SUCTION LINE TEMPERATURE (DEG. C) 21 27 50JX500219 50JX500220 C99031 C99032 Fig. 30—Cooling Charging Chart, 50JX 024 Units OUTDOOR TEMP 90.0 551 483 414 345 95 35 85 29 75 24 80.0 70.0 65 18 55 13 45 7 60.0 50.0 276 40.0 207 30.0 20.0 -7 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (DEG. F) 70.0 80.0 -1 4 10 16 SUCTION LINE TEMPERATURE (DEG. C) 21 27 OUTDOOR TEMP (042) 60 Hz CHARGING CHART C 52 46 41 689 100.0 620 90.0 551 483 414 345 SUCTION LINE PRESSURE (PSIG) 620 F 125 115 105 SUCTION LINE PRESSURE (KILOPASCALS) 100.0 SUCTION LINE PRESSURE (PSIG) SUCTION LINE PRESSURE (KILOPASCALS) (036) 60 Hz CHARGING CHART 689 Fig. 31—Cooling Charging Chart, 50JX 030 Units 80.0 F 125 C 52 115 105 46 41 95 35 85 75 29 24 65 18 55 13 45 7 70.0 60.0 50.0 276 40.0 207 30.0 20.0 -7 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (DEG. F) 70.0 80.0 -1 4 10 16 SUCTION LINE TEMPERATURE (DEG. C) 21 27 50JX500221 50JX500222 C99033 C99034 Fig. 32—Cooling Charging Chart, 50JX036 Units OUTDOOR TEMP 90.0 551 483 414 345 80.0 C 52 46 41 35 29 24 18 55 13 45 7 70.0 60.0 50.0 276 40.0 207 30.0 20.0 -7 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (DEG. F) 70.0 80.0 -1 4 10 16 SUCTION LINE TEMPERATURE (DEG. C) 21 27 OUTDOOR TEMP (060) 60 Hz CHARGING CHART F C 90.0 125 115 105 95 52 46 41 35 80.0 85 75 29 24 689 100.0 620 551 483 414 345 SUCTION LINE PRESSURE (PSIG) 620 F 125 115 105 95 85 75 65 SUCTION LINE PRESSURE (KILOPASCALS) 100.0 SUCTION LINE PRESSURE (PSIG) SUCTION LINE PRESSURE (KILOPASCALS) (048) 60 Hz CHARGING CHART 689 Fig. 33—Cooling Charging Chart, 50JX 042 Units 18 55 13 45 7 70.0 60.0 50.0 276 40.0 207 30.0 20.0 -7 50JX500223 65 30.0 40.0 50.0 60.0 SUCTION LINE TEMPERATURE (DEG. F) 70.0 80.0 -1 4 10 16 SUCTION LINE TEMPERATURE (DEG. C) 21 27 50JX500224 C99035 C99036 Fig. 34—Cooling Charging Chart, 50JX 048 Units Fig. 35—Cooling Charging Chart,50JX 060 Units 21 results, spray condenser coil fins from inside to outside the unit. On units with an outer and inner condenser coil, be sure to clean between the coils. Be sure to flush all dirt and debris from the unit base. Failure to follow these warnings could result in serious injury or death: 1. Turn off electrical power to the unit before performing any maintenance or service on this unit. 2. Use extreme caution when removing panels and parts. As with any mechanical equipment, personal injury can result from sharp edges. 3. Never place anything combustible either on, or in contact with, the unit. Inspect the drain pan and condensate drain line when inspecting the coils. Clean the drain pan and condensate drain by removing all foreign matter from the pan. Flush the pan and drain trough with clear water. Do not splash water on the insulation, motor, wiring, or air filter(s). If the drain trough is restricted, clear it with a ‘‘plumbers snake’’ or similar probe device. Ensure that the auxiliary drain port above the drain trough is also clear. OUTDOOR FAN Errors made when reconnecting wires may cause improper and dangerous operation. Label all wires prior to disconnection when servicing. Keep the condenser fan free from all obstructions to ensure proper cooling operation. Never place articles on top of the unit. Damage to unit may result. The minimum maintenance requirements for this equipment are as follows: 1. Inspect the fan blades for cracks or bends. 1. Inspect air filter(s) each month. Clean or replace when necessary. 2. If fan needs to be removed, remove screws holding outdoor air intake grille and remove grille. 2. Inspect indoor coil, drain pan, and condensate drain each cooling season for cleanliness. Clean when necessary. 3. Loosen the setscrew and slide the fan off the motor shaft. 3. Inspect blower motor and wheel for cleanliness each cooling season. Clean when necessary. 4. When replacing fan blade, position blade so that the hub is 1/8 in. away from the motor end (1/8 in. of motor shaft will be visible) (See Fig. 20). 4. Check electrical connections for tightness and controls for proper operation each cooling season. Service when necessary. 5. Ensure that setscrew engages the flat area on the motor shaft when tightening. 6. Replace grille. AIR FILTER ELECTRICAL CONTROLS AND WIRING — Inspect and check the electrical controls and wiring annually. Be sure to turn off the electrical power to the unit. IMPORTANT: Never operate the unit without a suitable air filter in the return-air duct system. Always replace the filter with the same dimensional size and type as originally installed (See Tables 1A and 1B for recommended filter sizes). Remove access panel to locate all the electrical controls and wiring. Check all electrical connections for tightness. Tighten all screw connections. If any smoky or burned connections are noticed, disassemble the connection, clean all the parts, restrip the wire end and reassemble the connection properly and securely. Inspect air filter(s) at least once each month and replace (throwaway-type) or clean (cleanable-type) at least twice during each cooling season or whenever the filters become clogged with dust and lint. After inspecting the electrical controls and wiring, replace all the panels. Start the unit, and observe at least one complete cooling cycle to ensure proper operation. If discrepancies are observed in operating cycle, or if a suspected malfunction has occurred, check each electrical component with the proper electrical instrumentation. Refer to the unit wiring label when making these checkouts. NOTE: Refer to the Sequence of Operation section as an aid in determining proper control operation. INDOOR BLOWER AND MOTOR NOTE: All motors are prelubricated. Do not attempt to lubricate these motors. For longer life, operating economy, and continuing efficiency, clean accumulated dirt and grease from the blower wheel and motor annually. REFRIGERANT CIRCUIT — Inspect all refrigerant tubing connections and the unit base for oil accumulation annually. Detecting oil generally indicates a refrigerant leak. Disconnect and tag electrical power to the unit before cleaning and lubricating the blower motor and wheel. Failure to adhere to this warning could cause personal injury or death. OUTDOOR COIL, INDOOR COIL, AND CONDENSATE DRAIN PAN — Inspect the condenser coil, evaporator coil, and condensate drain pan at least once each year. System under pressure. Relieve pressure and recover all refrigerant before system repair or final unit disposal to avoid personal injury or death. Use all service ports and open all flow-control devices, including solenoid valves. The coils are easily cleaned when dry; therefore, inspect and clean the coils either before or after each cooling season. Remove all obstructions, including weeds and shrubs, that interfere with the airflow through the condenser coil. If oil is detected or if low performance is suspected, leak-test all refrigerant tubing using an electronic leak detector, or liquid-soap solution. If a refrigerant leak is detected, refer to Check for Refrigerant Leaks section. Straighten bent fins with a fin comb. If coated with dirt or lint, clean the coils with a vacuum cleaner, using the soft brush attachment. Be careful not to bend the fins. If coated with oil or grease, clean the coils with a mild detergent-and-water solution. Rinse coils with clear water, using a garden hose. Be careful not to splash water on motors, insulation, wiring, or air filter(s). For best If no refrigerant leaks are found and low performance is suspected, refer to Checking and Adjusting Refrigerant Charge section. INDOOR AIRFLOW — The indoor airflow does not require checking unless improper performance is suspected. If a problem 22 within a range of 15v to 30v and draws about 0.5 amps. If the blower runs continuously instead of cycling off when the fan switch is set on AUTO, the TDR is probably defective and must be replaced. LOSS OF CHARGE SWITCH — The loss of charge switch is a protective device wired into control circuit (low voltage). It shuts off the compressor if abnormally low pressures are present in the refrigeration circuit. NOTE: Because these switches are attached to refrigeration system under pressure, it is not advisable to remove this device for troubleshooting unless you are reasonably certain that a problem exists. If switch must be removed, remove and recover all system charge so that pressure gages read 0 psi. Never open system without breaking vacuum with dry nitrogen. CHECK DEFROST THERMOSTAT — There is a liquid header with a brass distributor and feeder tube going into outdoor coil. At the end of 1 of the feeder tubes, there is a 3/8-in. OD stub tube approximately 3 in. long. (See Fig. 37.) The defrost thermostat should be located on stub tube. Note that there is only 1 stub tube used with liquid header, and on most units it is the bottom circuit. C99097 Fig. 36—Refrigerant Circuit DEFROST THERMOSTATS — Defrost thermostat signals heat exists, be sure that all supply- and return-air grilles are open and free from obstructions, and that the air filter is clean. When necessary, refer to Indoor Airflow and Airflow Adjustments section to check the system airflow. FEEDER TUBE STUB TUBE METERING DEVICES — Refrigerant metering devices are fixed orifices and are located in the inlet header to the indoor and outdoor coils. LIQUID LINE STRAINERS — The liquid line strainers (to protect metering devices) are made of wire mesh and are located in the liquid lines on the inlet side of the metering devices. DEFROST THERMOSTAT SYSTEM INFORMATION TIME-DELAY RELAY — The Time-Delay Relay (TDR) is a solid-state control, recycle delay timer which keeps indoor blower operating for 60 sec. after thermostat is satisfied. This delay enables blower to remove residual cooling in coil after compression shutdown, thereby improving efficiency of system. The sequence of operation is that on closure of wall thermostat and at end of a fixed on delay of 1 sec., fan relay is energized. When thermostat is satisfied, an off delay is initiated. When fixed delay of 60 ± 5 sec. is completed, fan relay is de-energized and fan motor stops. If wall thermostat closes during this delay, TDR is reset and fan relay remains energized. TDR is a 24-v device that operates C99029 Fig. 37—Defrost Thermostat pump that conditions are right for defrost or that conditions have changed to terminate defrost. It is a thermally actuated switch clamped to outdoor coil to sense its temperature. Normal temperature range is closed at 30˚ +/- 3˚F and open at 80˚ +/- 5˚F. NOTE: The defrost thermostat must be located on the liquid side of the outdoor coil on the bottom circuit and as close to the coil as possible. 23 Table 5—Cooling and Heating Troubleshooting Chart SYMPTOM Compressor and outdoor fan will not start Compressor will not start but condenser fan runs Three-phase scroll compressor (size 030060units) makes excessive noise, and there may be a low pressure differential Compressor cycles (other than normally satisfying thermostat) CAUSE Call power company Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker Defective thermostat, contactor, transformer, control relay or defrost board Replace component Insufficient line voltage Determine cause and correct Incorrect or faulty wiring Check wiring diagram and rewire correctly Thermostat setting too high Lower thermostat setting below room temperature Units have a 5-min. time delay DO NOT bypass this compressor time delay—wait for 5 min. until time-delay relay is deenergized Faulty wiring or loose connections in compressor circuit Check wiring and repair or replace Compressor motor burned out, seized, or internal overload open Determine cause Replace compressor Defective run capacitor, overload, or PTC (positive temperature coefficient) thermistor Determine cause and replace One leg of 3-phase power dead Replace fuse or reset circuit breaker Determine cause Low input voltage (20% low) Determine cause and correct Scroll compressor is rotating in the wrong direction Correct the direction of rotation by reversing the 3-phase power leads to the unit Refrigerant overcharge or undercharge Recover refrigerant, evacuate system, and recharge to capacities shown on nameplate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run/start capacitor, overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty outdoor-fan motor or capacitor Replace Damaged reversing valve Determine cause and correct Restriction in refrigerant system Locate restriction and remove Dirty air filter Replace filter Unit undersized for load Decrease load or increase unit size Thermostat set too low Reset thermostat Low refrigerant charge Locate leak, repair, and recharge Leaking valves in compressor Replace compressor Frosted coil with incorrect defrost operation Check defrost time settings Reset as necessary Check defrost temperature switch Replace as necessary Air in system Recover refrigerant, evacuate system, and recharge Outdoor coil dirty or restricted Clean coil or remove restriction Dirty air filter Replace filter Compressor operates continuously Excessive head pressure Head pressure too low Excessive suction pressure REMEDY Power failure Dirty indoor or outdoor coil Clean coil Refrigerant overcharged Recover excess refrigerant Air in system Recover refrigerant, evacuate system, and recharge (Heat) Indoor air restricted or recirculating Determine cause and correct Indoor or outdoor air restricted or air short-cycling Determine cause and correct Low refrigerant charge Check for leaks, repair and recharge Compressor valves leaking Replace compressor Restriction in liquid tube Remove restriction (Heat) Outdoor coil frosted Move timer on control board to 30 min. between defrost cycles (Cool) High Heat load Check for source and eliminate Compressor valves leaking Replace compressor Reversing valve hung up or leaking internally Replace valve Refrigerant overcharged Recover excess refrigerant 24 Cooling and Heating Troubleshooting Chart (cont’d) SYMPTOM Suction pressure too low CAUSE REMEDY (Cool) Dirty air filter Replace filter (Heat) Outdoor coil frosted Move timer on control board to 30 min. between defrost cycles Low refrigerant charge Check for leaks, repair and recharge Metering device or low side restricted Remove source of restriction (Cool) Insufficient coil airflow Increase air quantity Check filter—replace if necessary (Cool) Temperature too low in conditioned area Reset thermostat (Cool) Outdoor ambient below 40°F Install low-ambient kit Field-installed filter-drier restricted Replace Compressor runs but outdoor fan does not NC (normally closed) contacts on defrost board open Check condition of relay on board Replace if necessary IFM does not run Blower wheel not secured to shaft Properly tighten blower wheel to shaft Insufficient voltage at motor Determine cause and correct Power connectors not properly sealed Connectors should snap easily; do not force Motor programmed with a delay profile Allow a few min. for motor to shut off With thermostat in off state, the voltage on G, Y1,Y, Y2, W with respect to common, should be 1/2 of actual low voltage supply If measured voltage is more than 1/2, the thermostat is incompatible with motor If voltage is less than 1/2, the motor has failed Water dripping into motor Verify proper drip loops in connector wires Connectors not firmly sealed Gently pull wires individually to be sure they are crimped into the housing IFM runs when it should be off IFM operation is intermittent IFM—Indoor Fan Motor START-UP CHECKLIST (REMOVE AND STORE IN JOB FILE) I. PRELIMINARY INFORMATION Model No............................................................................................................................................................................................................... Serial No. ............................................................................................................................................................................................................... Date ........................................................................................................................................................................................................................ Technician.............................................................................................................................................................................................................. II. PRE-START-UP ___ Verify that all packing materials have been removed from unit ___ Remove all shipping holddown bolts and brackets per installation instructions ___ Verify that condensate connection is installed per installation instructions ___ Check all electrical connections and terminals for tightness ___ Check that indoor (evaporator) air filter is clean and in place ___ Verify that unit installation is level ___ Check fan wheel and propeller for location in housing and setscrew tightness III. START-UP Supply Voltage: L1-L2 __________ L2-L3 _________ L3-L1 __________ Compressor Amps: L1 __________ L2 _________ L3 __________ Indoor Fan Amps: __________ TEMPERATURE Outdoor-Air Temperature: __________ DB Return-Air Temperature: __________ DB __________ WB Heat Pump Supply Air: __________ Electric Heater Supply Air: __________ PRESSURES Refrigerant Suction __________ psig Refrigerant Discharge __________ psig ___ Verify refrigerant charge using charging tables ___ Verify 3-phase scroll compressor is rotating in correct direction 25 26 27 Copyright 2000 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 50js1si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 Tab 5a 5a PC 101 Catalog No. 565-057 Printed in U.S.A. Form 50JS,JX-1SI Pg 28 5-00 Replaces: 50JX-2SI
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : Yes XMP Toolkit : 3.1-701 Create Date : 2000:05:30 09:09:56Z Creator Tool : Parlance Publisher 5.0/(Xyvision Postscript Formatter) 3.0 3 Modify Date : 2005:11:10 10:18:02-05:00 Metadata Date : 2005:11:10 10:18:02-05:00 Producer : Acrobat Distiller 3.0 for Windows Keywords : Format : application/pdf Title : Description : Creator : Carrier Corporation Subject : Document ID : uuid:4d718d0f-e903-4c41-88ee-b03b75c9a47e Instance ID : uuid:b75bbfb7-ebf6-4f59-a8b6-4f83d0e8e348 Page Count : 28 Author : Carrier CorporationEXIF Metadata provided by EXIF.tools