Cat Titan 250 Users Manual Taurus 60 Generator Set

2015-01-25

• 1 Introduction
  • 1.1 General Description
  • 1.2 Overview
• 2 Titan 250 Gas Turbine Generator Set
  • 2.1 General Description
  • 2.2 Package Description
  • 2.3 Major Components and Systems
    • 2.3.1 Package Electrical System
      • Three-Phase Motor Voltage
    • 2.3.2 Service Connections
• 3 Titan 250 Gas Turbine
  • 3.1 General Description
    • 3.1.1 Principles of Operation
    • 3.1.2 SoLoNOx Combustion System
• 4 Reduction-Drive Gearbox
  • 4.1 General Description
• 5 Generator and Associated Equipment
  • 5.1 General Description
  • 5.2 Functional Description
    • 5.2.1 Standard Features
    • 5.2.2 Rotor
    • 5.2.3 Stator
    • 5.2.4 Shaft
    • 5.2.5 Frame
    • 5.2.6 Exciter
    • 5.2.7 Bearing Lubrication System
• 6 Start System
  • 6.1 General Description
  • 6.2 Functional Description
    • 6.2.1 Starter Motor
    • 6.2.2 Variable Frequency Drive
    • 6.2.3 Power Wiring
  • 6.3 Backup Slow Rotation System
• 7 Fuel System
  • 7.1 General Description
    • 7.1.1 SoLoNOx Combustion System
    • 7.1.2 Fuel System
      • Component Operation
• 8 Lubrication System
  • 8.1 General Description
    • 8.1.1 Lube Oil
    • 8.1.2 Gas Turbine-Driven Main Lube Oil Pump
    • 8.1.3 AC Motor-Driven Pre/Post Lube Oil Pump
    • 8.1.4 DC Motor-Driven Backup Lube Oil Pump
    • 8.1.5 Duplex Lube Oil Filter System
    • 8.1.6 Lube Oil Vent Coalescer
    • 8.1.7 Lube Oil Vent Flame Arrestor
    • 8.1.8 Lube Oil System Options
      • Lube Oil Cooler
      • Lube Oil Immersion Tank Heater
• 9 Turbotronic 4 Control System
  • 9.1 Overview
  • 9.2 System Architecture
  • 9.3 Component Descriptions
    • 9.3.1 Controller
    • 9.3.2 ControlNet 1.5
    • 9.3.3 Input/Output Modules
    • 9.3.4 Vibration Monitoring System
    • 9.3.5 Backup Shutdown System
    • 9.3.6 Fire and Gas System
    • 9.3.7 Combination Generator Control Module
    • 9.3.8 Control System Power Supplies
  • 9.4 System Monitoring and Control Functions
    • 9.4.1 Starting and Loading
    • 9.4.2 Steady-State Control
    • 9.4.3 Stopping
    • 9.4.4 Vibration and Temperature Monitoring
  • 9.5 TT4000 Display and Monitoring System
    • 9.5.1 TT4000 Display Screens
    • 9.5.2 TT4000S Display Screens
    • 9.5.3 TT4000 Data Collection and Display
    • 9.5.4 TT4000 Display Language
    • 9.5.5 TT4000 Operating Modes
    • 9.5.6 Supervisory Control Interfaces
    • 9.5.7 System Programmability
    • 9.5.8 Engineering Units
• 10 Generator Control and Monitoring
  • 10.1 General Description
  • 10.2 Generator Control
    • 10.2.1 Functional Description
    • 10.2.2 Control Modes
    • 10.2.3 Breaker Synchronization
    • 10.2.4 Auto Start and Synchronizing System
    • 10.2.5 Kilowatt Import Control
    • 10.2.6 Generator Metering Panel (Optional)
    • 10.2.7 Generator Vibration and Temperature Monitoring
    • 10.2.8 Redundant Combined Generator Control Module (Optional)
• 11 Enclosure
  • 11.1 General Description
  • 11.2 Standard Features
    • 11.2.1 Inlet and Exhaust Ventilation Silencers
    • 11.2.2 Single-Fan Ventilation
    • 11.2.3 Enclosure High Temperature Alarm
    • 11.2.4 Pressurization System
    • 11.2.5 Lighting
    • 11.2.6 Sound Attenuation
  • 11.3 Optional Features
    • 11.3.1 Enclosure Configuration
    • 11.3.2 Dual Fan Ventilation
    • 11.3.3 Dust Protection System
    • 11.3.4 Dust and Moisture Protection System
    • 11.3.5 Standby Lighting
    • 11.3.6 Marinization
    • 11.3.7 Door Open Alarm
    • 11.3.8 Fire and Gas System
    • 11.3.9 CO2 Fire Suppression System
    • 11.3.10 Water Mist Fire Suppression System
    • 11.3.11 Fire Cylinder Cabinets
• 12 Air Inlet System
  • 12.1 General Description
    • 12.1.1 Prefilter and Barrier Inlet Air Filter
    • 12.1.2 Insect Screens
    • 12.1.3 Self-Cleaning Barrier Type Air Filter (Updraft Type)
    • 12.1.4 Marine-Type
    • 12.1.5 Air Inlet Silencer
    • 12.1.6 Air Inlet Ducting and Support
• 13 Exhaust System
  • 13.1 General Description
    • 13.1.1 Exhaust Silencer
  • 13.2 Turbine Exhaust Heat Recovery System
• 14 Accessory Equipment
  • 14.1 DC Power Supply and Battery Charger System
  • 14.2 Turbine Cleaning System
    • 14.2.1 On-Crank Cleaning System
    • 14.2.2 On-Line Cleaning System
    • 14.2.3 Turbine Cleaning Cart
  • 14.3 Package Lifting Kit
  • 14.4 Engine Removal Equipment
• 15 Marinization
  • 15.1 General Description
    • 15.1.1 Package Sub-base
    • 15.1.2 Gimbals
    • 15.1.3 Anti-Vibration Mounts
    • 15.1.4 Internal Package Modifications
    • 15.1.5 Inclinometers
    • 15.1.6 Flexible Ducting
    • 15.1.7 Certification
    • 15.1.8 Deck Deflection Limits
    • 15.1.9 Angular Displacement and Acceleration
    • 15.1.10 Main and Auxiliary Service
• 16 Quality Assurance and Testing
  • 16.1 Quality Assurance
  • 16.2 Testing
    • 16.2.1 Test Phases
    • 16.2.2 Generator Package Acceptance Testing
    • 16.2.3 Generator Testing
    • 16.2.4 Acceptance Test Data
    • 16.2.5 Additional Testing
    • 16.2.6 Source Inspection
    • 16.2.7 Customer Participation
    • 16.2.8 Weld Radiography
• 17 Preservation, Installation, and Documentation
  • 17.1 General Description
  • 17.2 Preservation
  • 17.3 Site Requirements
  • 17.4 Mechanical Installation Requirements
    • 17.4.1 Mounting
    • 17.4.2 Alignment Tooling
    • 17.4.3 Lube Oil Cooler(s)
    • 17.4.4 Gas Turbine Air Inlet System
    • 17.4.5 Gas Turbine Exhaust System
  • 17.5 Documentation
    • 17.5.1 Quality Control Data Book
    • 17.5.2 Torsional Analysis Report (Optional)
    • 17.5.3 Lateral Analysis Report (Optional)
    • 17.5.4 Operation and Maintenance Instruction Manual
    • 17.5.5 Service Parts List
• 18 Certification
  • 18.1 General Description
  • 18.2 National Electrical Code
  • 18.3 Canadian Electrical Code
  • 18.4 Conformité Européenne Mark
    • 18.4.1 Methods of Establishing Conformity
    • 18.4.2 Solar Compliance
  • 18.5 International Electrotechnical Commission Safety Assessment
  • 18.6 Offshore Marine Applications
    • 18.6.1 Det Norske Veritas Certification
    • 18.6.2 American Bureau of Shipping
    • 18.6.3 Lloyd’s Register of Shipping
    • 18.6.4 Bureau Veritas
  • 18.7 Summary
• 19 Support Services
  • 19.1 Construction Services
  • 19.2 Customer Services
  • 19.3 Contract Power and Leasing Services
  • 19.4 Solar’s Worldwide Locations