Cattron North America 854TX Remote Crane Control User Manual 142108d CMMDPRO

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Document ID	85033
Application ID	UV9cfO0PD9GFcfgaCgcoCQ==
Document Description	Users Manual
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Permanent Confidential	No
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Document Type	User Manual
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Date Submitted	2000-02-03 00:00:00
Date Available	2000-12-01 00:00:00
Creation Date	1999-12-27 10:37:19
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Document Lastmod	1999-12-28 09:46:17
Document Title	142108d - CMMDPRO
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Document Author:	jschooley

REMOTE CONTROL AND TELEMETRY SYSTEMS
Radio Remote Control System
User's Manual
This manual covers the following Remtron models:
Transmitters
21T10
21T14
21T18
21T20
21T23
21T34
21T44
21T54
Receivers
21R10
21R14
21R22
WARNING !
AVERTISSEMENT !
Read all Safety and Warnings before
installing and operating this system
Lire toutes les consignes de sécurité
et tous les avertissements avant
de faire fonctionner ce système.
142108d - CMMDPRO.pm6
Rev D. 12-24-99
REMTRON, INC.
1916 W. Mission Rd., Escondido, CA 92029-1114
PHONE 760-737-7800
FAX 760-737-7810
TABLE OF CONTENTS
Section 1. System Description
1.1 Introduction
1.2 Transmitter Description
1.3 Receiver Description
1.4 Options
Section 2. Installation
2.1
2.2
2.3
2.4
Installation Planning
Mounting Location
Antenna Mounting
Receiver Installation
Section 3. Troubleshooting
3.1
3.2
3.3
General
Transmitter Testing
Receiver Testing
Section 4. Maintenance
4.1
4.2
4.3
4.4
4.5
4.6
Periodic Maintenance
Transmitter & Receiver Repairs
Programming
Parts Lists
Ordering & Repairs
Warranty
Section 5. Transmitter
5.1 Transmitter Description
5.2 Transmitter Functions
5.3 Transmitter Operation
5.4 Options
5.5 Troubleshooting
5.6 Transmitter Repairs
5.7 Transmitter Specifications
Section 6. Receiver
6.1 Receiver Description
6.2 Options
6.3 Receiver Specifications
WARNING INSTRUCTIONS
WARNING !
READ ALL INSTRUCTIONS
Failure to follow the SAFETY RULES may result in serious personal injury.
INSTALLATION
* GROUND THE RECEIVER CASE. In order to insure safety of the system, the
receiver case must be firmly connected to earth ground.
* PROVIDE A SAFETY CUTOFF SWITCH. If maintenance is required, the radio
must be disconnected from power to prevent accidental activation.
* USE PROPER WIRING. Loose or frayed wires can cause accidental activation of
machinery.
* DO NOT INSTALL IN HOT AREAS. This apparatus can be damaged by heat in
excess of 160 F.
* DO NOT INSTALL IN HIGH VIBRATION AREAS. The life of this apparatus may
be shortened through long exposure to intense shaking or vibration.
* DO NOT INSTALL IN AREAS WHERE WATER OR CONTAMINENTS CAN
ENTER THE RECEIVER. The receiver is enclosed in a NEMA 12 rated enclosure,
however direct spraying of liquids or exposure to caustic environments may result in
malfunction of the unit.
PERSONAL SAFETY
* MAKE SURE MACHINERY IS CLEAR BEFORE OPERATING. Do not activate
the remote system unless it is safe to do so.
* TURN OFF THE RECEIVER POWER BEFORE WORKING ON MACHINERY.
Always disconnect the remote system before doing any maintenance to prevent accidental
operation of the machine.
CARE
* KEEP DRY. If water or other liquids get inside, immediately dry the unit.
* KEEP ANTENNAS CLEAN. Keep antenna connections clean and free of corrosion.
ii
CONSIGNES DE SÉCURITÉ
AVERTISSEMENT !
LIRE TOUTES LES CONSIGNES
Le non respect des CONSIGNES DE SÉCURITÉ peut causer des blessures sérieuses.
INSTALLATION
* RACCORDER LE BOÎTIER À LA MASSE. Pour que le système fonctionne en toute sécurité, le boîtier du
récepteur doit être solidement raccordé à la masse.
* FOURNIR UN INTERRUPTEUR DE SÉCURITÉ. Lors de travaux d’entretien du dispositif, déconnecter le
poste radio afin d’éviter une mise en marche accidentelle..
* UTILISER LES FILS APPROPRIÉS. Des fils découverts ou usés peuvent provoquer un démarrage accidentel
de la machinerie.
* NE PAS INSTALLER DANS DES ENDROITS CHAUDS. Des températures supérieures à 160 °F (71°C)
peuvent endommager l’appareil.
* NE PAS INSTALLER DANS LES ENDROITS SOUMIS À DE FORTES VIBRATIONS. L’exposition
prolongée de cet appareil à des vibrations ou des secousses intenses peut en réduire la durée de vie.
* NE PAS EXPOSER LE RÉCEPTEUR À L’EAU OU À TOUT AUTRE CONTAMINANT. Bien que le
récepteur soit entouré d’une enceinte répondant à la norme NEMA 12, l’exposition directe à un liquide ou à un
environnement caustique peut entraîner un mauvais fonctionnement de l’appareil.
SÉCURITÉ
* S’ASSURER QUE LA MACHINERIE EST DÉGAGÉE AVANT DE LA FAIRE FONCTIONNER. Ne pas
faire fonctionner le système de téléguidage à moins que cela puisse être fait en toute sécurité.
* METTRE LE RÉCEPTEUR HORS TENSION AVANT D’EFFECTEUR DES TRAVAUX SUR LA
MACHINERIE. Afin de prévenir la mise en marche accidentelle de la machinerie, toujours débrancher le système
de téléguidage avant de d’effectuer des travaux d’entretien.
ENTRETIEN
* GARDER AU SEC. Sécher immédiatement l’appareil, s’il est exposé à de l’eau ou tout autre liquide.
* GARDER LES ANTENNES PROPRES. Garder les raccordements d’antenne propres et exempts de corrosion.
iii
SECTION 1: SYSTEM DESCRIPTION
power for the 21T10 or 21T14 transmitters for a month's
normal use. Other transmitters contain additional batteries
Radio Remote Control for even longer operating time between battery changes.
The Remtron
Systems are designed for control of industrial rated An additional feature automatically shuts the transmitter
machinery. This system complies with requirements for off after a preset time interval of inactivity to further
operation under part 15 of the FCC rules and regulations. extend the battery life.
This means neither the operator nor the company need
apply or register for a license to operate this equipment. Refer to Section 5 for details on the specific transmitter
supplied with your system.
1.1 INTRODUCTION
The basic system consists of a transmitter and a receiver.
The transmitter sends commands to the receiver by means
of radio waves in the 900 MHz band. Receivers operate 1.3 RECEIVER DESCRIPTION
from 115 VAC 50/60 Hz power. Operation from 220
The
receivers consist of two
VAC is also available.
subassemblies, an RF/Decoder board and a Relay board,
1.2 TRANSMITTER DESCRIPTION
mounted inside a NEMA 12 cabinet. They are equipped
with two safety relays in addition to the control relays.
The
hand held transmitters are housed in
rugged cases molded from a modified polymer plastic
that stands up to extremely rugged use. A key feature of
the hand held transmitters is Remtron's patented switch
assembly for control inputs. This long life elastomeric
keypad is ergonomically designed to provide easy
operation over long periods of time with exceptional
reliability.
The
lever and joystick transmitters provide
rugged yet lightweight housings that allow daylong use
without a strain on the back.
All the transmitter functions are controlled by a
microprocessor with a special memory for configuration
information. This offers a great degree of capability and
versatility while at the same time providing simplicity of
operation and maintenance.
RF/Decoder Board
The RF/Decoder Board contains the Radio Receiver
and the Microprocessor based control system. Signals
are received by an advanced synthesized RF module
that operates in conjunction with the microprocessor.
Commands are received on one of 87 possible
frequencies and are checked against a 16 bit address
code for proper identity and further tested against a 16
bit CRC check code. This insures only valid information
meant only for the particular unit is decoded.
The microprocessor contains a nonvolatile memory that
retains the frequency, address and particular operating
parameters for the system. The receiver is programmable
by means of PC compatible computers equipped with
an RS-232 serial port or by an independent programming
unit.
The antenna is internal to most transmitter cases, protecting Relay board.
it from damage. An indicator LED provides a quick
visual check of the transmitters status.
The Relay board contains the output relays and the power
supply. Two (2) relays form part of the safety system.
The transmitter sends data at two rates. When a switch All outputs include spike snubbers to remove transient
is pressed or released, three rapid commands are voltages from the control lines.
generated to insure a fast system response. The transmitter For convenience, the interface terminal strips are unthen reverts to a 1/3 rate to conserve battery power.
pluggable. The relay board can be easily removed without
The crane control transmitters are designed to be very the necessity of tracking wire numbers and positions.
efficient. Only two AA batteries are needed to provide
1.1
SECTION 1: SYSTEM DESCRIPTION
The power is from 115 VAC, 50/60 Hertz. Optional
220 VAC, 50/60 Hertz, 250 VDC and other power
inputs are available. The input is protected by a fuse.
The following options are only available on the
21R22 receiver:
Stepless (proportional) Outputs:
Safety Features
External Hard Wire Inputs.
Controlling heavy industrial equipment requires that the
remote control system be reliable with built-in safety
features. Each transmission goes through several checks
to insure that the information being received is error free.
Extra Relay Outputs.
Pilot Lights.
The safety interlocks for the crane's Main Line Contactor Intermediate Relay Panel.
(MLC) consist of the operate (OPR) and operate inhibit
(OPI) relays. These relays are controlled by the DC Power Supply.
microprocessor and by a hardware circuit. Further, one
relay has normally open contacts while the other has Transfer Switch.
normally closed contacts. This provides three levels of
safety in controlling the Main Contactor for the crane.
Refer to Section 6 for more information on the options.
Over 5 million combinations of frequencies and address
codes means that no two systems will ever be produced
with the same frequency and address code, thereby
insuring that no transmitter will ever be able to
unintentionally control another crane.
Diagnostics
Even though the receivers are technically very complex,
it is exceptionally easy to maintain and troubleshoot.
Diagnostic LEDs plus an LED for each output relay are
all that are required to isolate a problem should one
occur. Both the transmitter and receiver assembly monitor
and indicate their status on a continuous basis.
1.4 OPTIONS
The following options are available on all receivers:
First Come-First Serve.
Pitch and Catch.
1.2
SECTION 2: INSTALLATION
2.1 INSTALLATION PLANNING
2.3 ANTENNA MOUNTING
To ensure reliable and safe operation of the system, the
following points must be considered before installing the
receiver assembly.
The antenna is one of the most important parts of a radio
receiving system. The receiver is designed with a specially
tuned antenna to provide excellent operating reliability
under most conditions. Care in placing the receiver
If the receiver cabinet is to be installed outdoors, antenna will ensure reliable operation under the most
severe conditions.
connections to the cabinet must be water tight.
A direct "line-of-sight" between the transmitter and
receiver antenna will provide the best performance. The
radio signal will often "bounce" off metallic objects and
reach the receiver even when the antenna is directly
shielded from the transmitter.
If the receiver is installed in a corrosive environment,
consult the factory for optional NEMA 4X cabinets, or
house the receiver cabinet in a secondary protective
enclosure.
If the receiver is to be installed in environments where
the ambient temperature drops below -20OF (-7OC)
or rises above +160OF (+70OC) measures must be taken
to maintain the interior of the enclosure to within these
temperature limits.
In most cases the antenna may be mounted directly on
the receiver cabinet. If the receiver cabinet location is
not suitable and the antenna must be mounted at a remote
location, the p/n 600038 antenna kit should be used.
The remote mounting kit includes a right angle bracket
with antenna mount and a coaxial extension cable.
2.2 MOUNTING LOCATION
It is recommended that the receiver not be connected to
Refer to section 6, Receiver Description, for the power lines where large transients are present. These
receiver cabinet dimensions and layout. When planning transients are typically caused by motors, contactors and
the location for mounting the receiver, observe the other large inductive loads.
following rules:
2.4 RECEIVER INSTALLATION
1. Allow sufficient room to swing the cabinet door
Inspect all items to insure they have been received in
open for ease of wiring and service.
good condition. The following items are included unless
2. If the antenna is mounted directly on the receiver otherwise noted on the packing list.
cabinet, allow a minimum or 8 inches below the
cabinet for clearance. Refer to 2.3 ANTENNA - Transmitter
- Transmitter leather holster
MOUNTING for more information.
- Transmitter shoulder strap
3. If possible, avoid mounting the receiver on a surface - Receiver assembly
where excessive vibration or shock is present. If - Receiver antenna
this is not possible, appropriate shock mounts must
be used.
4.
Allow for positive earth ground to the receiver
cabinet.
2.1
SECTION 2: INSTALLATION
Mounting
If you have any questions regarding the installation, call
Remtron applications engineering.
WARNING !
When wiring the receiver, it is recommended the wires
be dressed along the sides of the cabinet. This will allow
easy troubleshooting and maintenance should it be
required. Some receiver cabinets are provided with a
pre-punched hole for ease of conduit installation.
The receiver cabinet must be connected
to earth ground to insure proper safety.
Verify the presence of earth ground before
operating the receiver system.
Refer to the diagram in Appendix A for typical wiring
installation of the receiver. The configuration sheet
provided with your equipment will have the specific relay
assignments for your system.
AVERTISSEMENT !
Le boîtier du récepteur doit être raccordé
à la masse afin de respecter les conditions
de sécurité. Vérifier le raccordement à la
masse avant de faire fonctionner le
récepteur.
1.
Power/Transfer Switch Wiring.
WARNING !
The safety of this system depends on the
proper wiring of this switch. Call Remtron
Applications Engineers if you have any
questions regarding the wiring of this
switch.
Mount the receiver cabinet securely to a solid surface.
Use appropriate locking type hardware to prevent
loosening. Refer to Figure 6.1.
Mechanical
1.
Connect the conduit or raceway to the receiver
cabinet and route the wiring into the cabinet.
2.
The receiver cabinet should be properly grounded.
Make sure all paint is removed from the bonding
surfaces.
AVERTISSEMENT !
La sécurité de ce système dépend du
raccordement approprié de cet
interrupteur. Contacter les ingénieurs de
Remtron spécialisés dans les applications
pour toute question concernant le
raccordement de cet interrupteur.
Electrical Connections.
WARNING !
AVERTISSEMENT !
A three pole transfer switch is normally provided with
each receiver. Wiring of this switch will depend on the
electrical configuration of your crane. Appendix A shows
wiring of the switch for a single phase crane with a
common control circuit for all motions. Additional switch
poles can be used for systems with isolated control circuits
for the motions.
S’assurer que l’arrivée principale de
courant soit hors tension avant de faire
quelque raccordement que ce soit.
The switch should be wired so that the crane's main line
contactor (MLC) is controlled by the radio OPI and
OPR relays when in the radio position, and by the pendant
Verify that the main input power is off
before attempting to make any
connections.
2.2
SECTION 2: INSTALLATION
controls when the switch is in the pendant position. It
should also be wired to transfer control between the
pendant and the radio circuits.
2.
3.
Installation Testing.
Before putting the system into service, the following tests
must be performed.
Output Relay Connections.
The relay contacts are rated for 16 Amp, 240 VAC to
provide maximum reliability and life. It is recommended
that the load applied to the output circuits be limited to 5
Amps to acheive best system life. Connection to
equipment or contactors with higher voltage or current
ratings requires an auxiliary relay.
Apply power to the receiver and verify the power and
OPI indicators light.
Turn on the transmitter and verify the OPI indicator goes
off. Verify the OPR indicator lights and the Signal indicator
flashes.
Verify voltage is present at the receiver output to the
The receiver has been pre-wired for a single phase control Main Line Contactor. Verify no voltage is present at any
system. If you have multiple phase control lines you must of the relay outputs.
wire the relay commons accordingly.
WARNING !
Refer to the configuration sheet supplied with your system
for the specific relay assignments.
3.
If voltage is present at any output, the
receiver grounding is not adequate. Make
sure the cabinet is grounded before
operating the crane.
Power Connections.
The receiver is normally provided for 115 VAC, 50/60
Hz power. Make sure the receiver is ordered for the
correct operating voltage of your power system. Connect
line and return connections directly to the terminal strip
X1 and X2. Observing the polarity of the connections as
shown in Appendix A will prevent conflicts with any
other wiring on the crane system.
AVERTISSEMENT !
La présence de tension à l’une ou l’autre
des sorties indique un raccordement
inadéquat du récepteur à la masse.
S’assurer que le boîtier est raccordé à la
masse avant de faire fonctionner la grue.
2.3
SECTION 3: TROUBLESHOOTING
If the LED remains on continuously there is either a
switch activated at the time the transmitter is turned on,
The following procedures are for diagnosing problems or a general failure that requires factory service. If the
within the system and isolating them down to the module LED remains lit continuously on power-up, insure that
no other switches are pressed while attempting to turn
level. No special test equipment is required.
the transmitter on.
Both the transmitter and receiver have built in test and
diagnostic devices to aid in troubleshooting. In the event If the test LED does not light at all, replace the batteries.
of a system malfunction, the following guide presents a If this does not fix the problem, the transmitter is
logical approach to pinpointing the cause and quickly inoperable and must be repaired.
restoring the equipment to operation.
3.3 RECEIVER TESTING
Due to the rough treatment it may be subjected to, most
problems are likely to occur in the transmitter. The Receiver LEDs. Refer to Section 6 for the locations of
transmitter should be thoroughly diagnosed before the decoder diagnostic LEDs inside the receiver cabinet.
proceeding to the receiver.
On 21R10 and 21R14 receivers, the Power, Address
and Signal LEDs are on the RF/Processor board which
3.2 TRANSMITTER TESTING
is mounted below the Relay board.
3.1 GENERAL
WARNING !
When testing the transmitter, the receiver
may become active resulting in system
operation. Always assume the system is
working and will respond when testing a
transmitter.
AVERTISSEMENT !
On 21R22 receivers the Power and Signal LEDs are
on the RF/Processor board which is mounted on top of
the Relay board.
POWER - Indicates the +12 VDC, receiver operating
voltage is present.
ADDRESS - This will flash each time a signal received
matches the decoders address. This is not used for
the 21R22 receiver.
Lors des essais du transmetteur, le récepteur
peut s’activer et entraîner la mise en marche
du système. Prendre en considération que
le système fonctionnera et répondra toujours
aux commandes lors des essais du
transmetteur.
When the transmitter is OFF the LED should be off.
POWER
ADDRESS
Press and release the ON/ALARM button. The LED
should flash at a low rate. Press a command switch.
The LED should flash at a high rate.
SIGNAL
K1
K2
K3
K4
K5
K6
K7
K8
K9
K10
K11 (OPI)
K12 (OPR)
A1
A2
A3
A4
If the batteries are getting low, the LED will flash on-off.
(1/2 second on and 1/2 second off) while the transmitter
is ON. The batteries should be changed at the next
convenient opportunity.
Figure 3.1 21R10 Receiver Diagnostics Indicators
3.1
SECTION 3: TROUBLESHOOTING
SIGNAL - This will flash each time a signal is being 1.
received. For the 21R22 receiver, this also indicates
a proper address was received.
Check the POWER on indicator. If it's not lit, make
sure the power switch on the right hand side of the
receiver cabinet is in the on position.
K1 through Kxx - indicates the corresponding relays
are energized.
Check the fuse on the relay board next to TB3
(TB4 on the 21R22) and replace if necessary.
A1 through A4 (R14) or SCAN 1 through SCAN 3
(R22) - These LEDs cycle while the receiver is
scanning. When on steady, it indicates which
frequency the receiver is locked on to.
Check for A.C. input power between terminals X1
and X2 of the terminal strip. If AC power is present
and the POWER on LED is not on replace the
relay board.
OPI and OPR - When the receiver is either in standby 2.
or has detected a problem which requires the system
to be shut down, OPR will be off and OPI will be
on. This releases the main contactor on the crane
and prevents any operation of the crane.
Make sure the transmitter is off. Turn the receiver
power switch off then on. Check that the OPI is
on. If no indicators come on after 1 second, the
microprocessor circuits are possibly defective.
Replace the RF/Decoder board.
During normal operation, with the transmitter turned 3.
on, OPR will be on and OPI will be off. The main
contactor on the crane will be energized and the
decoder will be enabled to control the crane
functions.
Turn the transmitter on. If the SIGNAL LED remains
off, test the transmitter.
Replace the RF/Decoder board.
Receiver Troubleshooting.
WARNING !
Throughout the troubleshooting procedure,
work is performed within the receiver cabinet
while the system is powered. Certain points
in the cabinet contain dangerous voltages.
Use extreme caution when working inside
the cabinet with power on.
4.
Turn the transmitter on. If the SIGNAL LED lights
but the ADDRESS LED does not, there is a
difference between the transmitter and receiver
address code. Change the identity code on the
transmitter or receiver so that they are the same.
Refer to section 5.2 for setting the identity code.
5.
If only some of the functions are operating, check
to see if the relay LED's come on for the inoperative
functions.
AVERTISSEMENT !
Tout au long des procédures de dépannage,
un travail est effectué dans le boîtier puisque
le système est sous tension. Certains
endroits du boîtier contiennent des tensions
dangereuses. Être extrêmement vigilant lors
de travaux à l’intérieur du boîtier lorsque le
système est sous tension.
Verify the identity code is the same for the transmitter
and receiver.
Check the output voltage of the respective relays
and the crane circuits.
Check the condition of the transmitter switches.
If the unit is new, check the configuration sheet to
verify the function has been programmed.
6.
3.2
If you experience intermittent operation, check all
connections and make sure that the terminal strips
SECTION 3: TROUBLESHOOTING
are firmly snapped in place and that the RF/Decoder
board is firmly attached to the back of the Relay
board.
Check antenna connections.
7.
If Operating Range is short, Check all antenna
connections and the transmitter operation.
On new installations, verify the receiver antenna is
placed properly. If necessary, use an antenna
mounting kit to relocate the antenna to a more
favorable location.
Replace the RF/Decoder board.
8.
If any of the Contact Sense (Relay Sense) indicators
are lit (21R22 only), a difference between the
intended output command and the relay (or contactor
state occurred. This is usually caused by a failed
relay contact.
The indicator will remain illuminated even after the
transmitter is turned off. The next time the transmitter
is turned on, or if the receiver power is cycles, the
indicator will turn off unless the problem remains.
If external inputs are used for contact sensing,
examine and repair if appropriate the wiring between
the back conacts of the directional contactor and
the receiver input. Also examine the contactor for a
problem.
3.3
SECTION 4: MAINTENANCE
4.3 PROGRAMMING
4.1 PERIODIC MAINTENANCE
Each transmitter and receiver can be programmed for
any operating frequency, address code and specific
operating parameters required by the particular system.
Once a month all electrical and antenna connections Each system is fully programmed and tested before
should be inspected. Make sure all antenna and electrical shipment from the factory and should require
connections are clean and tight and that all terminal strips reprogramming only in the case of spares.
are firmly in place.
Programming Hardware Requirements
4.2 TRANSMITTER & RECEIVER REPAIRS
The RAC17, a computer based programming system, is
Refer to section 5: TRANSMITTER or Section 6: available that consists of an RS-232 interface box and a
RECEIVER for details on transmitter and receiver repairs. computer program for PC compatible computers. This
system allows storage of configurations for each system
Once a year inspect the transmitter for damage to the
keypad and case.
Table 4.1 Frequency codes
FREQ.
903.0
903.3
903.6
903.9
904.2
904.5
904.8
905.1
905.4
905.7
906.0
906.3
906.6
906.9
907.2
907.5
907.8
908.1
908.4
908.7
909.0
CODE
03
04
05
06
07
08
09
0A
0B
0C
0D
0E
0F
10
11
12
13
14
15
16
17
FREQ.
909.3
909.6
909.9
910.2
910.5
910.8
911.1
911.4
911.7
912.0
912.3
912.6
912.9
913.2
913.5
913.8
914.1
914.4
914.7
915.0
915.3
CODE
FREQ.
18
19
1A
1B
1C
1D
1E
1F
20
21
22
23
24
25
26
27
28
29
2A
2B
2C
915.6
915.9
916.2
916.5
916.8
917.1
917.4
917.7
918.0
918.3
918.6
918.9
919.2
919.5
919.8
920.1
920.4
920.7
921.0
921.3
921.6
4.1
CODE
2D
2E
2F
30
31
32
33
34
35
36
37
38
39
3A
3B
3C
3D
3E
3F
40
41
FREQ.
921.9
922.2
922.5
922.8
923.1
923.4
923.7
924.0
924.3
924.6
924.9
925.2
925.5
925.8
926.1
926.4
926.7
927.0
CODE
42
43
44
45
46
47
48
49
4A
4B
4C
4D
4E
4F
50
51
52
53
SECTION 4: MAINTENANCE
as well as programming of application information. This Programming
is recommended for larger installations that must maintain
The transmitter and receiver are programmed using the
systems with a variety of configurations.
same method.
A stand alone programmer, RAC16, is available for most
applications. It provides a convenient method for changing Transmitters have a four position connector with one pin
the identity code and making basic application changes removed for keying. Receivers may have a four position
or a six position connector with one pin removed for
to the transmitters and receivers.
keying. The programmer has a six position connector
with one position blanked.
Programming Levels
Most programming changes involve only the assignment
of the identity code. The identity code in a six digit
alphanumeric number that contains the operating
frequency and address of the unit. This level of
programming is described in this manual.
Locate the programming connector on the transmitter
board or the RF/Decoder board in the receiver and
connect the plug from the programmer. Note that the
plug is polarized and must be connected with the plug
aligned with the position of the blank pin.
Higher levels of programming, those that allow changing
of time constants, relay assignments and decoding logic
are covered in a separate manual.
○
○
6 pos connector
Identity Code
○
○
4 pos connector
The unit identity code consists of a six digit alphanumeric If programming a transmitter, make sure the batteries are
number such as 2E005B. The range of numbers is 0 installed. If programming a receiver, make sure power is
applied to the RF/Decoder board (power LED is ON).
through 9 and A through F.
Note that an RF/Decoder board with the six position
The first two numbers designate one of the 81 frequencies programming connector can be powered from the
that are used for these systems. In a plant with many programming box and does not need external power.
units located in a close area, each system can be assigned
a different frequency. For reference, table 4.1 lists the If the programmer is not already on, turn the programmer
power on by pressing the ON button. The display will
frequency for each code.
show what the programmer is connected to for 5 seconds
The last four numbers designate one of the 65,536 possible
address codes. Again, the range of numbers is 0 through
9 and A through F.
TX CONNECTED
Each system in a plant must have a separate identity
code. Two systems with the same identity code will be
able to "talk" to each other. All systems are shipped and then will read and display the ID CODE of the unit.
from the factory with a unique identity code. It is highly
recommended that the receiver identity code not be
changed, rather a transmitter identity code be made to
match that of a receiver.
ID CODE 28008C
4.2
SECTION 4: MAINTENANCE
Enter a new six digit unit identity number using the keypad Repairs
on the programming unit. Verify the number on the LCD
display. Press the PRG push-button on the programming All products in need of repair should be sent directly to
the factory at the address listed below. We recommend
unit.
calling the factory for a Return Material Authorization
For additional programming instructions refer to the (RMA) number prior to sending in the equipment. A
note should be included describing the nature of the
manual supplied with the programmer.
problem and the conditions under which the problem
occurred. Also included with the returned product, should
4.4 PARTS LISTS
be the name, address and phone number where the
Accessories available for the remote control system product is to be returned and the name and phone number
of a person familiar with the problem, who we may
include:
contact should the need arise. Products should be returned
to:
Item
Part Number
Antenna mounting kit (9 Ft.)
600038-1
Remtron, Inc.
Antenna mounting kit (18 Ft.)
600038-2
1916 W. Mission Rd.
Programmer (Stand Alone)
RAC16
Escondido, CA 92029
Programmer (PC Based)
RAC17
PH 760-737-7800
Tables 5.1 and 6.1 list the spare parts available from
4.6 Warranty
Remtron for field repair of the transmitter and receiver.
Detailed parts lists and schematics are available to support
Remtron, Inc. warrants its material handling products to
depot level maintenance activities.
be free from defects in material and workmanship for a
period of two (2) years from the date of the original
invoice. This warranty is void if the product was used in
4.5 ORDERING & REPAIRS
other than its normal and customary manner or subjected
to misuse, neglect, accident, physical damage or was
Ordering
altered or tampered with by unauthorized personnel.
When ordering a Remtron product use the appropriate
Remtron further warrants its Command Pro "hand-held"
Remtron part number or model number, ID Code and
Radio Remote Control products against malfunction or
any other applicable information.
breakage, excepting total destruction of the internal circuit
board, for a period of two (2) years and thirty (30) days
Orders for standard Remtron products may be placed
from the date of the original invoice.
with an authorized representative, distributor or direct
with the factory.
In event of a defect or failure to perform as specified,
Remtron will, at its discretion, repair or replace the
Orders for special products or modified standard products
product. This warranty does not cover the cost of shipping
may also be placed with an authorized representative,
and handling of the product from the customers' location
however, close coordination with the factory is
to the factory.
recommended.
This warranty gives you specific legal rights and you may
also have other rights which vary from state to state.
4.3

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