Cavotec Micro control as PLL-440C-FCC1 Industrial Remote Control Transmitter Module User Manual Module specification MC PLL 440C

Cavotec Micro-control as Industrial Remote Control Transmitter Module Module specification MC PLL 440C

Manual

Documents for TCB submission for FCC approval:    Description of document      Filetype 7. Userguide or manual       pdf 9. Operational description      pdf 13. User’s guide        pdf  All three documents is covered by this module specification.
    Micro-control as  Module specification, MC-PLL-440C        Page 1 of 1       Module specification, MC-PLL-440C   Document number SP-01-007   This page is not a part of the customer manual  and shall not be distributed!    1 2 3  4 5 Date  2001-05-10  2001-11-12 2001-11-14 2003-05-07 2004-11-12 Written by  PB  PB  LdB  TOB  TOB Checked by  JL  TOB  TOB  PB  JL Approved by  PB  PB TOB PB TOB  Revision 6 7 8 9 10 Date 2005-06-12     Written by PB      Checked by  JL         Approved by   AB          File name  G:\01\SP\SP-01-007-06 Module specification MC-PLL-440C.doc  Revision history Revision Changes 1  First revision - based on the Norwegian version of the document 2  Second revision - New frequency tables and ordering numbers, added new versions. 3  Minor language changes & altered table 2 s.t. the output powers are identical  to  those listed in the Specification section (Laurens de Bruijn). 4  Replaced part numbers for all versions with new ones. Removed sentence about aging in chapter “Tuning”. Removed reference to system specification for MC-3000/MC-3-5. 5  Corrected frequencies in some rotary switch positions for LFB-, STD-, FCC0-, FCC1- and FCC2 variants. 6  Added information about FCC approved models, with information about modulation, channel spacing and ordering numbers. Changed order numbers according to iScala according to change 1.st of July 2005. SP-01-007                    Rev. 6
    Micro-control as  Module specification, MC-PLL-440C        Page 1 of 6             Module specification, MC-PLL-440C  SP-01-007                    Rev. 6
    Micro-control as  Module specification, MC-PLL-440C        Page 2 of 6 Module This module specification refers to the MC-PLL-440C. The module looks like this:  Ref. Name  See chapter J1 TX-bus  Connections J2 Antenna connector  Connections J3 Test connections Connections J4 Test connections Connections SW1 Rotary switch  Configuration D24 RX-LED Green  Indicators D25 TX-LED Red  Indicators D30 RSSI-LED Green  Indicators  Micro−control asVersions The PLL-440C exists in several versions with various properties. Refer to the label at the module top in the field "ORD.NO".  The format is changed from XXXXX to M5-1012-XXXX. The following text may be found: Output power  [mW] Order no.  Explanation Frequency[MHz] Channel separation[kHz] Min Nom. Max.  M5-1012-4407  LFB (Low Frequency Band)  418 - 428   12.5  10  50  85 M5-1012-4405  Default version STD  433 - 443   25  10  50  85 M5-1012-4400  Version 0 FCC  440 - 450   12.5  10  50  85 M5-1012-4401  Version 1 with FCC approval. 450 - 460   12.5  10  50  85 M5-1012-4402  Version 2 with FCC approval. 460 - 470   12.5  10  50  85 M5-1012-4403  Version 3 FCC  470 - 474   12.5  10  50  85 M5-1012-4408  Version approved for ISM (Industry, Science and Medicine) band use. 428 – 438*  12.5  3  7  10 *The ISM band is limited to 433.075 - 434.775 MHz. In addition to these differences the various versions have different frequencies that may be chosen using the rotary switch, refer to chapter “Configuration”. Terms PLL-440C  Short for MC-PLL-440CLED  Light emitting diode  SP-01-007                    Rev. 6
    Micro-control as  Module specification, MC-PLL-440C        Page 3 of 6 Functionality PLL-440C is a multi-channel synthesized radio transmitter and receiver. The radio has a high sensitivity and an especially good performance in terms of adjacent channel noise and suppression of spurii. Data transfer speed is set by software to either 2400bps or 9600bps. Order numbers for the MC series MC-PLL-440C, LFB  12.5 kHz channel separation  418-428 MHz  M5-1012-4407 MC-PLL-440C, ISM  12.5 kHz channel separation  428-438 MHz  M5-1012-4408 MC-PLL-440C, STD  25 kHz channel separation  433-443 MHz  M5-1012-4405 MC-PLL-440C, FCC0  12.5 kHz channel separation  440-450 MHz  M5-1012-4400 MC-PLL-440C, FCC1 *  12.5 kHz channel separation  450-460 MHz  M5-1012-4401 MC-PLL-440C, FCC2 *  12.5 kHz channel separation  460-470 MHz  M5-1012-4402 MC-PLL-440C, FCC3  12.5 kHz channel separation  470-474 MHz  M5-1012-4403 * FCC approved models Order according to measurements   Antenna cable for terminal internal antenna  M5-1112-3000 Antenna cable for cabinet, 25cm  M5-1111-0100 Antenna cable for cabinet, 45cm  M5-1111-0200 Antenna cable for cabinet, 90cm  M5-1111-0000 Connections J1 TX-bus  To be connected to the processor module TX-bus connection. This supplies the TX-bus of the PLL-440C with: -Power supply. (Does not apply to the EX-version.) -HPDN-signal. Sets the radio to active or power saving mode. -Signals from the processor module, which controls transmission and reception. J2 Antenna connector The antenna should have nominal impedance of 50Ω in the frequency band used. The connector is a   SMB type. Test connections The PLL-440C is equipped with two 10 pin test connectors ("Test conn." in the diagram). Select the appropriate function at J3 by placing a strap ("jumper") between the required function pin and ground. This does not apply to J3-9, where the function is chosen by placing a strap between that function pin and +3V_RX. Refer to the figure for the jumper placement (pins 1 and 2 are closest to the edge of the PCB):  Function Pin    Pin Function   1  +     +  2  GND  3  +     +  4  GND/PN  5  +     +  6  GND/TXC  7  +     +  8  GND/RXATT  9  +     +  10  +3V-RXSP-01-007                    Rev. 6
    Micro-control as  Module specification, MC-PLL-440C        Page 4 of 6 J3 has the following functions: J3-5 /PN Function to transmit PN (Pseudo Noise)-sequence for testing of the radio according to EN 300-220. Normally not used except for the purpose of approval testing. J3-7 /TXC Function to transmit unmodulated carrier signal. This function can be used to check for frequency deviation between the transmitter and the receiver as follows: set an unmodulated carrier at the transmitter and measure the voltage at the receiver's J4-3 RXDA with a DC-voltmeter. If the  frequency is set correctly at both the transmitter and the receiver, then the measured DC-voltage should be 2,5 Volt. J3-9 RXATT This sets an attenuator at the RX/receiver, in order to prevent overload in the presence of strong input signals.  J3-2, J3-4, J3-6 and J3-8 Ground pins.  J3-10 3,0 V_RX pin. J4 has the following test signals: J4-1 RSSI. RSSI (Received Signal Strength Indication), output level from 0-3Volt. The output may be used to setup the antenna location and orientation. J4-3 RXDA Buffered receiver audio signal output, DC-coupled. This output can also be used to check if the transmitter and receiver are using the same frequency. J4-5 Audio Buffered receiver audio signal output, AC-coupled. This output can connected to earphones to check if other users are broadcasting on the channel. J4-7 SDA2 SDA2 = SDA, serial data from the PM interface. J4-9 SCL2 SCL2 = SCL, clock from the PM interface. J4-2, J4-4, J4-6, J4-8 and J4-10 Ground pins.  Indicators RX-LED (D24) Lights green when the radio receives data. TX-LED (D25)  Lights red when the radio transmits data. SP-01-007                    Rev. 6
    Micro-control as  Module specification, MC-PLL-440C        Page 5 of 6 RSSI-LED (D30) Signal strength indication: Lights green when a signal is received on the selected channel with a signal strength >-115dBm. Tuning Note that the tuning of MC-PLL-440C requires advanced test equipment. Do not attempt to tune the  PLL-440C without the necessary equipment and competence. The method of tuning PLL-440C is described in "TP-01-004 Procedure for mounting, testing and tuning MC-PLL-440C". Configuration Configure the PLL-440C by setting the rotary switch to the correct position. Normally position 0 is used, which enables the frequency to be set by the processor module (via the TX-bus). In position 0, the data transfer rate may be set to either 2400bps or 9600bps. All rotary switch positions other than 0 set the PLL-440C to a transfer rate of 2400bps. The other positions select a fixed frequency according to the table below: Rotary switch position PLL-LFB PLL-ISM PLL-STD FCC0 FCC1 FCC2 FCC3 0  Frequency and data transmission rate is set by the processor 1 418.075 433.075 441.325 443.8875 453.8875 463.8875 472.8875 2 418.225 433.225 441.550 443.9125 453.9125 463.9125 472.9125 3 418.500 433.375 441.575 443.9375 453.9375 463.9375 472.9375 4 418.975 433.525 441.600 443.9625 453.9625 463.9625 472.9625 5 419.500 433.675 441.625 443.9875 453.9875 463.9875 472.9875 6 420.000 433.825 441.725 444.0125 454.0125 464.0125 473.0125 7 421.000 433.875 439.700 444.0375 454.0375 464.0375 473.0375 8 422.000 433.925 439.750 444.0625 454.0625 464.0625 473.0625 9 424.000 433.975 439.800 444.0875 454.0875 464.0875 473.0875 A 425.000 434.025 439.850 444.1125 454.1125 464.1125 473.1125 B 426.000 434.175 439.900 444.1375 454.1375 464.1375 473.1375 C 427.000 434.325 442.950 444.1625 454.1625 464.1625 473.1625 D 418.050 434.475 439.975 444.1750 454.1750 464.1750 473.1750 E 423.000 434.625 433.050 444.2125 454.2125 464.2125 473.2125 F 427.950 434.775 438.050 444.2375 454.2375 464.2375 473.2375 SP-01-007                    Rev. 6
    Micro-control as  Module specification, MC-PLL-440C        Page 6 of 6 Specifications Supply voltage: Via cable from the processor module (TX-bus):  6.9V - 9.0V (Nominal 7.2V) Limited for the ISM version (M5-1012-4408):  6.5V +/- 5% MC-PLL-440C works from a supply voltage of minimum 6.3V, but the output voltage/power is then reduced. Current consumption: During transmission:     Max 130 mA During reception:     Max 80 mA If deactivated (HPDN is turned off):      Max 10 mA Radio specification: Approval:  According to EN 300 220 V1.3.1 (2000-09) Approval:  According to FCC Part 90 (FCC1, FCC2 with 12.5 kHz channel spacing) Modulation:  FM-modulation, 2 FSK  +/- 4.7 kHz @2400 bps Modulation:  FM-modulation, 4 FSK 9600 bps Data speed     Max 2400 bps/9600bps Sensitivity:          Better than -110 dBm  @2400 bps Sensitivity:          Better than -105 dBm  @9600 bps Radiated power Nominal:      50 mW   (7 mW for ISM version) Radiated power Minimum:      10 mW   (3 mW for ISM version) Radiated power Maximum:      100 mW (<10 mW for ISM version)   SP-01-007                    Rev. 6

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