Cavotec Micro control as PLL-440C-FCC2 Industrial Remote Control Transmitter Module User Manual Module specification MC PLL 440C
Cavotec Micro-control as Industrial Remote Control Transmitter Module Module specification MC PLL 440C
Manual
Documents for TCB submission for FCC approval:
7.
9.
13.
Description of document
Userguide or manual
Operational description
User’s guide
All three documents is covered by this module specification.
Filetype
pdf
pdf
pdf
Micro-control as
Module specification, MC-PLL-440C
Page 1 of 1
Module specification, MC-PLL-440C
Document number
SP-01-007
This page is not a part of the customer manual
and shall not be distributed!
Date
Written by
Checked by
Approved by
2001-05-10
PB
JL
PB
Revision
Date
2005-06-12
Written by
PB
Checked by JL
Approved by AB
File name
2001-11-12
PB
TOB
PB
2001-11-14
LdB
TOB
TOB
2003-05-07
TOB
PB
PB
2004-11-12
TOB
JL
TOB
10
G:\01\SP\SP-01-007-06 Module specification MC-PLL-440C.doc
Revision history
Revision
SP-01-007
Changes
First revision - based on the Norwegian version of the document
Second revision - New frequency tables and ordering numbers, added new versions.
Minor language changes & altered table 2 s.t. the output powers are identical
to those listed in the Specification section (Laurens de Bruijn).
Replaced part numbers for all versions with new ones.
Removed sentence about aging in chapter “Tuning”.
Removed reference to system specification for MC-3000/MC-3-5.
Corrected frequencies in some rotary switch positions for LFB-, STD-, FCC0-, FCC1and FCC2 variants.
Added information about FCC approved models, with information about modulation,
channel spacing and ordering numbers. Changed order numbers according to iScala
according to change 1.st of July 2005.
Rev. 6
Micro-control as
Module specification, MC-PLL-440C
Page 1 of 6
Module specification, MC-PLL-440C
SP-01-007
Rev. 6
Micro-control as
Module specification, MC-PLL-440C
Page 2 of 6
Module
This module specification refers to the MC-PLL-440C. The module looks like this:
Ref. Name
See chapter
J1 TX-bus
Connections
J2 Antenna
Connections
connector
J3 Test connections Connections
Micro−control as
J4 Test connections Connections
SW1 Rotary switch
Configuration
D24 RX-LED Green
Indicators
D25 TX-LED Red
Indicators
D30 RSSI-LED Green Indicators
Versions
The PLL-440C exists in several versions with various properties. Refer to the label at the module top
in the field "ORD.NO". The format is changed from XXXXX to M5-1012-XXXX. The following text may
be found:
Order no.
Explanation
Frequency Channel Output power [mW]
separation Min
Nom. Max.
[MHz]
[kHz]
M5-1012-4407
LFB (Low Frequency Band)
418 - 428
12.5
10
50
85
M5-1012-4405
Default version STD
433 - 443
25
10
50
85
M5-1012-4400
Version 0 FCC
440 - 450
12.5
10
50
85
M5-1012-4401
Version 1 with FCC approval. 450 - 460
12.5
10
50
85
M5-1012-4402
Version 2 with FCC approval. 460 - 470
12.5
10
50
85
M5-1012-4403
Version 3 FCC
12.5
10
50
85
12.5
10
470 - 474
Version approved for ISM
428 – 438*
(Industry, Science and
Medicine) band use.
*The ISM band is limited to 433.075 - 434.775 MHz.
M5-1012-4408
In addition to these differences the various versions have different frequencies that may be chosen
using the rotary switch, refer to chapter “Configuration”.
Terms
PLL-440C
LED
SP-01-007
Short for MC-PLL-440C
Light emitting diode
Rev. 6
Micro-control as
Module specification, MC-PLL-440C
Page 3 of 6
Functionality
PLL-440C is a multi-channel synthesized radio transmitter and receiver. The radio has a high
sensitivity and an especially good performance in terms of adjacent channel noise and suppression of
spurii. Data transfer speed is set by software to either 2400bps or 9600bps. Order numbers for the MC
series
MC-PLL-440C, LFB
12.5 kHz channel separation
418-428 MHz
MC-PLL-440C, ISM
MC-PLL-440C, STD
MC-PLL-440C, FCC0
MC-PLL-440C, FCC1 *
MC-PLL-440C, FCC2 *
MC-PLL-440C, FCC3
12.5 kHz channel separation
25 kHz channel separation
12.5 kHz channel separation
12.5 kHz channel separation
12.5 kHz channel separation
12.5 kHz channel separation
428-438 MHz
433-443 MHz
440-450 MHz
450-460 MHz
460-470 MHz
470-474 MHz
M5-1012-4407
M5-1012-4408
M5-1012-4405
M5-1012-4400
M5-1012-4401
M5-1012-4402
M5-1012-4403
* FCC approved models
Order according to measurements
Antenna cable for terminal internal antenna
Antenna cable for cabinet, 25cm
Antenna cable for cabinet, 45cm
Antenna cable for cabinet, 90cm
M5-1112-3000
M5-1111-0100
M5-1111-0200
M5-1111-0000
Connections
J1 TX-bus
To be connected to the processor module TX-bus connection. This supplies the TX-bus of the PLL440C with:
-Power supply. (Does not apply to the EX-version.)
-HPDN-signal. Sets the radio to active or power saving mode.
-Signals from the processor module, which controls transmission and reception.
J2 Antenna connector
The antenna should have nominal impedance of 50Ω in the frequency band used. The connector is a
SMB type.
Test connections
The PLL-440C is equipped with two 10 pin test connectors ("Test conn." in the diagram). Select the
appropriate function at J3 by placing a strap ("jumper") between the required function pin and ground.
This does not apply to J3-9, where the function is chosen by placing a strap between that function pin
and +3V_RX.
Refer to the figure for the jumper placement (pins 1 and 2 are closest to the edge of the PCB):
Function
Pin
Pin
Function
1 +
+ 2
GND
3 +
+ 4
GND
/PN
5 +
+ 6
GND
/TXC
7 +
+ 8
/RXATT
9 +
+ 10
SP-01-007
GND
+3V-RX
Rev. 6
Micro-control as
Module specification, MC-PLL-440C
Page 4 of 6
J3 has the following functions:
J3-5 /PN
Function to transmit PN (Pseudo Noise)-sequence for testing of the radio according to EN 300-220.
Normally not used except for the purpose of approval testing.
J3-7 /TXC
Function to transmit unmodulated carrier signal. This function can be used to check for frequency
deviation between the transmitter and the receiver as follows: set an unmodulated carrier at the
transmitter and measure the voltage at the receiver's J4-3 RXDA with a DC-voltmeter. If the
frequency is set correctly at both the transmitter and the receiver, then the measured DC-voltage
should be 2,5 Volt.
J3-9 RXATT
This sets an attenuator at the RX/receiver, in order to prevent overload in the presence of strong input
signals.
J3-2, J3-4, J3-6 and J3-8
Ground pins.
J3-10
3,0 V_RX pin.
J4 has the following test signals:
J4-1 RSSI.
RSSI (Received Signal Strength Indication), output level from 0-3Volt. The output may be used to
setup the antenna location and orientation.
J4-3 RXDA
Buffered receiver audio signal output, DC-coupled. This output can also be used to check if the
transmitter and receiver are using the same frequency.
J4-5 Audio
Buffered receiver audio signal output, AC-coupled. This output can connected to earphones to check if
other users are broadcasting on the channel.
J4-7 SDA2
SDA2 = SDA, serial data from the PM interface.
J4-9 SCL2
SCL2 = SCL, clock from the PM interface.
J4-2, J4-4, J4-6, J4-8 and J4-10
Ground pins.
Indicators
RX-LED (D24)
Lights green when the radio receives data.
TX-LED (D25)
Lights red when the radio transmits data.
SP-01-007
Rev. 6
Micro-control as
Module specification, MC-PLL-440C
Page 5 of 6
RSSI-LED (D30)
Signal strength indication: Lights green when a signal is received on the selected channel with a signal
strength >-115dBm.
Tuning
Note that the tuning of MC-PLL-440C requires advanced test equipment. Do not attempt to tune the
PLL-440C without the necessary equipment and competence. The method of tuning PLL-440C is
described in "TP-01-004 Procedure for mounting, testing and tuning MC-PLL-440C".
Configuration
Configure the PLL-440C by setting the rotary switch to the correct position. Normally position 0 is
used, which enables the frequency to be set by the processor module (via the TX-bus). In position 0,
the data transfer rate may be set to either 2400bps or 9600bps. All rotary switch positions other than 0
set the PLL-440C to a transfer rate of 2400bps. The other positions select a fixed frequency according
to the table below:
Rotary
switch
position
SP-01-007
PLL-LFB
418.075
418.225
418.500
418.975
419.500
420.000
421.000
422.000
424.000
425.000
426.000
427.000
418.050
423.000
427.950
PLL-ISM
PLL-STD
FCC0
FCC1
FCC2
Frequency and data transmission rate is set by the processor
433.075
441.325 443.8875 453.8875 463.8875
433.225
441.550 443.9125 453.9125 463.9125
433.375
441.575 443.9375 453.9375 463.9375
433.525
441.600 443.9625 453.9625 463.9625
433.675
441.625 443.9875 453.9875 463.9875
433.825
441.725 444.0125 454.0125 464.0125
433.875
439.700 444.0375 454.0375 464.0375
433.925
439.750 444.0625 454.0625 464.0625
433.975
439.800 444.0875 454.0875 464.0875
434.025
439.850 444.1125 454.1125 464.1125
434.175
439.900 444.1375 454.1375 464.1375
434.325
442.950 444.1625 454.1625 464.1625
434.475
439.975 444.1750 454.1750 464.1750
434.625
433.050 444.2125 454.2125 464.2125
434.775
438.050 444.2375 454.2375 464.2375
FCC3
472.8875
472.9125
472.9375
472.9625
472.9875
473.0125
473.0375
473.0625
473.0875
473.1125
473.1375
473.1625
473.1750
473.2125
473.2375
Rev. 6
Micro-control as
Module specification, MC-PLL-440C
Page 6 of 6
Specifications
Supply voltage:
Via cable from the processor module (TX-bus): 6.9V - 9.0V (Nominal 7.2V)
Limited for the ISM version (M5-1012-4408):
6.5V +/- 5%
MC-PLL-440C works from a supply voltage of minimum 6.3V, but the output voltage/power is
then reduced.
Current consumption:
During transmission:
During reception:
If deactivated (HPDN is turned off):
Max 130 mA
Max 80 mA
Max 10 mA
Radio specification:
Approval:
According to EN 300 220 V1.3.1 (2000-09)
Approval:
According to FCC Part 90 (FCC1, FCC2
with 12.5 kHz channel spacing)
Modulation:
FM-modulation, 2 FSK
+/- 4.7 kHz @2400 bps
Modulation:
FM-modulation, 4 FSK 9600 bps
Data speed
Max 2400 bps/9600bps
Sensitivity:
Better than -110 dBm @2400 bps
Sensitivity:
Better than -105 dBm @9600 bps
Radiated power Nominal:
50 mW (7 mW for ISM version)
Radiated power Minimum:
10 mW (3 mW for ISM version)
Radiated power Maximum:
100 mW (<10 mW for ISM version)
SP-01-007
Rev. 6
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