Cervis SRF304 SRF304 Module User Manual SmaRT BU 9H16AF Base Unit

Cervis Inc. SRF304 Module SmaRT BU 9H16AF Base Unit

User Manual

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Document ID1489762
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Date Submitted2011-06-24 00:00:00
Date Available2011-06-24 00:00:00
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Document TitleSmaRT BU-9H16AF Base Unit User Manual
Document CreatorAcrobat PDFMaker 9.1 for Word
Document Author: G.M. Scanlon

™
™
BU-9H16AF-8F-8V-RS Base Unit
User Manual
DN: U064.1-SmaRT_BU-9H16AF-8F-8V-RS
2011 Cervis, Inc.
SmaRT BU-9H16AF-8F-8V-RS
This document is the property of Cervis, Inc. and cannot be copied, modified,
e-mailed, or reproduced without the express prior written consent of Cervis, Inc.
Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information
without prior notification.
FCC Statements
15.19 – Two Part Warning
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions:
(1) This device may not cause harmful interference and
(2) This device must accept any interference received, including interference that may
cause undesired operation.
15.21 – Unauthorized Modification
NOTICE: The manufacturer is not responsible for any unauthorized modifications to this
equipment made by the user. Such modifications could void the user’s authority to operate the
equipment.
15.105(b) – Note:
This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is
no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference by
one or more of the following measures:



Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver
is connected.
Industry Canada Statement
This device complies with Canadian RSS-210.
The installer of this radio equipment must ensure that the antenna is located or pointed such that it does
not emit RF field in excess of Health Canada limits for the general population; consult Safety Code 6,
obtainable from Health Canada’s website www.hc-sc.gc-ca/rpb.
Cervis, Inc.
Visit our Web site at:
www.cervisinc.com
 2011 Cervis, Inc. All rights reserved. Content is subject to change without notice.
900MHz Base Unit Manual
Table of Contents
List of Figures ............................................................................................................................... i
Related Documents ...................................................................................................................... ii
Cervis Inc. Safety Precautions ................................................................................................... 1
1.0 BU-9H16AF-8F-8V-RS Base Unit ........................................................................................ 2
2.0 SmaRT BU-9H16AF-8F-8V-RS in SmaRT Remote Control Systems ............................... 3
2.1 BU-9H16AF-8F-8V-RS Base Unit Installation ................................................................. 4
2.1.1 SmaRT BU-9H16AF-8F-8V-RS-INT ............................................................................ 4
2.1.2 SmaRT BU-9H16AF-8F-8V-RS-EXT ........................................................................... 5
2.1.3 Optional Antenna Extension Kit Installation ................................................................. 6
2.1.4 SmaRT BU-9H16AF-8F-8V-RS Wiring ........................................................................ 7
3.0 Associate Mode .................................................................................................................... 9
4.0 Available Options ............................................................................................................... 10
5.0 Specifications ..................................................................................................................... 11
List of Figures
Figure 1. SmaRT BU-9H16AF-8F-8V-RS-INT Base Unit .............................................................. 2
Figure 2. SmaRT BU-9H16AF-8F-8V-RS with SmaRT Remote Control Units ........................... 3
Figure 3. SmaRT BU-9H16AF-8F-8V-RS-INT Mounting Dimensions ......................................... 4
Figure 4. SmaRT BU-9H16AF-8F-8V-RS-EXT Mounting Dimensions........................................ 5
Figure 5. Antenna Extension Kit Installation ............................................................................... 6
Figure 6. BU-9H16AF-8F-8V-RS P1 and P2 Field Wiring ............................................................ 8
List of Tables
Table 1. BU-216F-INT P1 and P2 Cable Wiring ............................................................................ 7
Table 2. Available Options .......................................................................................................... 10
Table 3. SmaRT BU-9H16AF-8F-8V-RS Specifications ............................................................. 11
2011 Cervis, Inc.
SmaRT BU-9H16AF-8F-8V-RS
Definitions/Notes
Associate/Association
Mode where by SmaRT handhelds and base units are paired for operation (ID’s exchanged). This
mode is used to commission spare handhelds or base units.
DSSS
Direct Sequence Spread Spectrum; an advance wireless communication technology.
Disassociation
The process of up-pairing a handheld from a base units ID memory.
PTO
Push-to-Operate: Command broadcast only while a button is depressed. The command ends when
the button is released.
Latch
Command broadcast while a switch is placed in position or when a button is pressed. The
command ends when switch is repositioned or when the button is released, or in some cases when
the button is pressed again.
SmaRT Base Unit
I/O unit to which the controlled machine is connected. SmaRT base units communicate with each
other and SmaRT handheld, console, and pistol-grip remote controllers.
SmaRT 9nn Remote Control System
SmaRT system consisting of one or more SmaRT base units and from one to eight SmaRT remote
control units. The systems operate in either the 900MHz range and has inputs/outputs or data
communications.
Line of Sight (aka Direct-Line-of-Sight)
Term used to describe RF communication where the pathway between the units is clear of physical
obstacles such as walls, earth, and other obstructions.
TX/RX
Transmit/Receive
Related Documents
System related Cervis, Inc. Engineered System Approval document
Appropriate SmaRT remote control user manual
Documentation provided by Cervis on delivery
Contact Cervis, Inc. with questions during installation or troubleshooting at (724) 741-9000
ii
U064.1-SmaRT_BU-9H16AF-8F-8V-RS
900MHz Base Unit Manual
Cervis Inc. Safety Precautions

Read and follow all instructions.

Failure to abide by Safety Precautions may result in equipment failure, loss of
authority to operate the equipment, and personal injury.

Use and maintain proper wiring. Follow equipment manufacturer instructions.
Improper, loose, and frayed wiring can cause system failure, equipment damage, and
intermittent operation.

Changes or modifications made to equipment not expressly approved by the
manufacturer will void the warranty.

Owner/operators of the equipment must abide by all applicable Federal, State, and
Local laws concerning installation and operation of the equipment. Failure to comply
could result in penalties and could void user authority to operate the equipment.

Make sure that the machinery and surrounding area is clear before operating. Do not
activate the remote control system until certain that it is safe to do so.

Turn off the handheld remote and remove power from the base unit before attempting
any maintenance. This will prevent accidental operation of the controlled machinery.

Power is removed from the Base Unit by detaching the 12-pin cable from the base unit
connector P1 and P2, or by removing the source power from the circuit.

Use a damp cloth to keep units clean. Remove mud, concrete, dirt, etc. after use to
prevent obstructing or clogging the buttons, levers, wiring, and switches.

Do not intentionally allow liquid to enter the handheld or base unit enclosures. Do not
use high pressure equipment to clean the handheld remote or base unit.

Disconnect the radio base unit before welding on the machine. Failure to disconnect
the base unit may result in destruction of or damage to the base unit.

Operate and store units only within the specified operation and storage temperatures
defined in this document.
Push-To-Operate means that the outputs under control should only change states
when the appropriate button or switch of the remote is pressed or positioned, and
then only for the duration of time that particular output button is pressed. Any
unexpected motion that occurs when pressing the output control buttons of a
remote must be investigated.
Immediately stop operation should a jerkiness of motion occur while constantly
pressing an output control. Check the base unit diagnostic LEDs for any indication
of a problem.
Be aware that even if the diagnostic LEDs of the handheld remote and base unit do
not indicate a problem, one may be present and further troubleshooting steps may
be needed.
If the problem is found, do not operate the SmaRT System until the problem is
resolved.
SmaRT BU-9H16AF-8F-8V-RS
1.0 BU-9H16AF-8F-8V-RS Base Unit
Figure 1. SmaRT BU-9H16AF-8F-8V-RS-INT Base Unit
The SmaRT™ BU-9H16AF-8F-8V-RS features sixteen FET, high side switching outputs or
switch-to-ground digital inputs. The versatile, programmable digital inputs/outputs can be
customized by Cervis to fit specific user applications. The BU-9H16AF-8F-8V-RS accepts a
broad range of input power with operating voltages ranging from +10VDC to +30VDC. The
wiring harness consists of two uniquely keyed connectors for P1 and P2 of the base unit that
when properly wired to controlled devices effectively eliminates the risk of cross connections.
The rugged weatherproof enclosure allows the unit to operate worry free in harsh weather
conditions.
The base unit provides a robust communication link with up to eight SmaRT remotes in
congested radio environments using Direct Sequence Spread Spectrum (DSSS) wireless
technology at 900MHz . Base units and remotes feature seamless association without the need
to open the enclosures. There is a variety of available SmaRT remote control units to choose
from, several of which are shown in Figure 2.
Features








Eight solid-state FET outputs/inputs
900MHz Direct Sequence Spread Spectrum technology
Dual uniquely keyed connectors for ease of wiring
Diagnostic LEDs
+10 to +30VDC power
Compact design
Rugged, weatherproof construction
Communicates with up to eight SmaRT remotes
U064.1-SmaRT_BU-9H16AF-8F-8V-RS
900MHz Base Unit Manual
2.0 SmaRT BU-9H16AF-8F-8V-RS in SmaRT Remote
Control Systems
The basic standard SmaRT Remote Control System consists of at least one SmaRT base unit, a
SmaRT remote control unit, and the wiring harness that is used to connect the base unit to the
controlled apparatus. A single base unit is capable of communicating with multiple SmaRT
remotes. Available is a variety of compatible remotes including: PTO-906, PTO-904, and PTO902; PG-914 and other pistol-grip remotes; OO-918 and DO-918 18-button handheld remotes;
and a wide assortment of SmaRT Console Remotes. For a full list of compatible SmaRT remote
controllers, please contact your Cervis Sales representative.
Communications between the BU-9H16AF-8F-8V-RS base unit and the remotes are established
at the factory using an association process, which can also be easily performed on site when
necessary using the SmaRT remote without opening the enclosure of either device. Association
processes for each remote control unit are described in detail in each SmaRT remote manual,
Cervis Engineering SpecSheets, and the documentation provided to you with your system.
PG-914
PTO-904
PTO-906
OO-918
PTO-902
Console Remote
BU-9H16AF-8F-8VRS INT
Figure 2. SmaRT BU-9H16AF-8F-8V-RS with SmaRT Remote Control Units
2011 Cervis, Inc.
SmaRT BU-9H16AF-8F-8V-RS
2.1 BU-9H16AF-8F-8V-RS Base Unit Installation
Make sure the machine to which the base unit is to be installed is disabled during
installation.
Base Units subjected to the elements must be vertically installed. Cervis recommends
installing all base unit top-side UP (vertical)
Use the configuration diagrams supplied by Cervis as a guide when mounting the base unit and
connecting the wiring harnesses. Dimensions for drilling mounting holes are shown in Figure 3
and Figure 4. Field wiring connections are shown in Figure 6 below.
2.1.1 SmaRT BU-9H16AF-8F-8V-RS-INT
Make sure the unit is mounted so that there is a clear, unobstructed line of sight to minimize the
chance of communications problems. See Figure 3 for mounting dimensions.
TOP
74.9mm
(2.95”)
Base unit must be installed with this end UP!
133mm
(5.25”)
7.4mm (0.29”) dia.
BU-9H16AF-8F-8V-RSINT
35.87mm
(1.412”)
102mm (4”)
center-to-center
118mm (4.7”)
P1
P2
36mm
(1.4”)
Figure 3. SmaRT BU-9H16AF-8F-8V-RS-INT Mounting Dimensions
U064.1-SmaRT_BU-9H16AF-8F-8V-RS
900MHz Base Unit Manual
2.1.2 SmaRT BU-9H16AF-8F-8V-RS-EXT
Additional space must be considered for the base unit external antenna when mounting the BU9H16AF-8F-8V-RS-EXT. Make sure the unit is mounted so that there is a clear, unobstructed
line of sight to minimize communications problems. See Figure 4 for mounting dimensions. For
optional antenna extensions, please refer to Heading 4.0, Available Options. Installation of an
extension antenna kit—J5-07 3ft. extension in our example—is shown in Figure 5.
Note: The SmaRT BU-9H15AF-EXT external antenna is hinged with 0° and 90° detents so
that the antenna can be set at an 0° or 90° angle. Angles between 0° or 90° can be
achieved, but they are not firmly set and may be prone to move during equipment use.
212mm (8.35”)
BU-9H16AF-8F8V RS EXT
35.87mm
(1.412”)
180mm (7.08”)
133mm (5.25”)
74.9mm
(2.95”)
183mm (7.2”)
7.4mm
(0.29”) dia.
102mm (4”)
center-to-center
118mm (4.7”)
P2
36mm
(1.4”)
P1
Figure 4. SmaRT BU-9H16AF-8F-8V-RS-EXT Mounting Dimensions
2011 Cervis, Inc.
SmaRT BU-9H16AF-8F-8V-RS
2.1.3 Optional Antenna Extension Kit Installation
Make sure the antenna is located in clear
line-of-sight of the remote.
1. Loosen and remove extension cable nut
to allow the antenna ferrule to push
through a mounting hole (user
discretion).
212mm (8.35”)
2. Rethread the nut to secure the ferrule to
the device.
3. Attach cable extension to the BU-9H16AF8F-8V-RS-EXT.
4. Attach the antenna to the extension
ferrule.
External Antenna
BB3-06
3’ Extension Cable
J5-07
RP-TNC
Connecters
Figure 5. Antenna Extension Kit Installation
U064.1-SmaRT_BU-9H16AF-8F-8V-RS
900MHz Base Unit Manual
2.1.4 SmaRT BU-9H16AF-8F-8V-RS Wiring
Use the configuration diagrams supplied by Cervis as a guide when connecting the wiring
harness P1 and P2 connections. Table 1 is a simplified wiring guide for two typical types of
Cervis wiring harnesses. P1 Grey connector BB6-01 (HN-1001) and P2 black connector BB7-03
(HN-1002), each 12-wire cables, are numbered—marked from 1 to 11—with the last wire
Yellow/Green. BB7-04 (HN-1005) uses 24 bundled, uniquely colored wires that relate and
separate to the Grey P1 and Black P2 connectors. See Table 2 for particular harness options.
Figure 6 is a simplified field wiring chart that indicates generic P1 and P2 wiring.
Table 1. BU-9H16AF P1 and P2 Cable Wiring
Pin
P1:1
P1:2
P1:3
P1:4
P1:5
P1:6
P1:7
P1:8
P1:9
P1:10
P1:11
P1:12
BB6-01
BB7-04
Signal Name
Pin
VDC+ (VBAT+)
P2:1
Red
VDC+ (VBAT+)
Org
DIO 6
Wht
DIO 8
Grn
AIO 4
Blu
AIO 2
Red-Wht
AIO 1
Grn-Wht
AIO 3
Blue-Wht
DIO 7
Blk-Wht
10
DIO 5
Red-Grn
11
VCC– (VBAT–)
Org-Grn
Ylw-Grn
Black
2011 Cervis, Inc.
VCC– (VBAT–)
P2:2
P2:3
P2:4
P2:5
P2:6
P2:7
P2:8
P2:9
P2:10
P2:11
P2:12
BB7-03
BB7-04
Signal Name
DIO 3
Red-Blk
DIO 4
Org-Blk
DIO 2
Wht-Blk
AIO 5
Grn-Blk
AIO 7
Blue-Blk
CANH/232 IN (RX)
Wht-Red
CANL/232 OUT (TX)
Red-Wht-Blk
AIO 8
Blk-Wht-Red
AIO 6
Wht-Blk-Red
10
DIO 1
Blue-Red
11
VCC– (VBAT–)
Org-Red
Ylw/Grn
VCC– (VBAT–)
Blk-Red
SmaRT BU-9H16AF-8F-8V-RS
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
LOAD
Figure 6. BU-9H16AF-8F-8V-RS P1 and P2 Field Wiring
U064.1-SmaRT_BU-9H16AF-8F-8V-RS
900MHz Base Unit Manual
3.0 Associate Mode
Communication between the SmaRT BU-9H16AF-8F-8V-RS and SmaRT remotes is established
for systems before shipped from Cervis. There may be occasions when the communication link
between remote and base unit will have to be established in the field. Access to and the exact
button or switch sequencing for the remote used while in Associate mode will vary depending on
the type of SmaRT remote with which the base unit is to communicate. Please reference the
appropriate SmaRT remote control manual, Cervis Engineering SpecSheet, or individual
instructions provided by Cervis with your system for the proper Associate Mode details.
Prevent inadvertent movement of the machine while establishing the
communication link between SmaRT base units and remote controls.
Always remove power from base units by disconnecting P1 and P2 before
attempting to Associate the remote to the base unit.
2011 Cervis, Inc.
SmaRT BU-9H16AF-8F-8V-RS
4.0 Available Options
The following are some of the options available for the BU-9H16AF-8F-8V-RS-INT and BU9H16AF-8F-8V-RS-EXT base units. For custom configuration of your particular base unit and
system, please consult with your Cervis Inc. sales representative.
Table 2. Available Options
10
Part Number
Description
BB6-01
HN-1001 (gray) 12-conductor cable harness, 36 inches in length
BB7-03
HN-1002 (black) 12-conductor cable harness, 36 inches in length
BB7-04
HN-1005 24-conductor cable harness, 9 ft. length, black and grey connectors
BB3-06
900MHz external antenna
J5-07
3ft. antenna extension cable
J5-02
10ft. antenna extension cable
EXT-10-900
10ft. antenna cable (J5-02) and external antenna(BB3-06)
EXT-3-900
3ft. antenna cable (J5-07) and external antenna(BB3-06)
U064.1-SmaRT_BU-9H16AF-8F-8V-RS
900MHz Base Unit Manual
5.0 Specifications
Table 3. SmaRT BU-9H16AF-8F-8V-RS Specifications
Item
Description
Power
Vin
+10 to +30VDC
Frequency
906 – 924MHz or
2405-2480MHz (option)
RF Power
10mW (max.)
License
License Free
Modulation
DSSS
Antenna
Internal or
External (option)
Operating Temp
-20°C to 55°C (-4°F to 131°F)
Storage Temp
-40°C to 85°C (-40°F to 185°F)
Humidity
0 to 100%
Status
WINK – Needs Upgrade
SLOW – Normal
FAST – No Association
ON
– Link Lost
ON – Active
ON – Active
ON – Active
ON – Error
ON – Active
ON – Active
ON – Active
ON – OK
ON – OK
ON – OK
ON – Fault
Radio
(disabled)
Environment
Indicators (12)
Enclosure
Outputs/
Inputs
Umbilical
Communications
(optional)
2011 Cervis, Inc.
Serial
Radio RX
Radio TX
Error
Digital Out
Digital In
Analog Out
+V1
+V2
+V3
Rev Battery
Dimensions
mm: 133 x 118 x 36
inch: 5.25 x 4.7 x 1.4
Durability
High Impact Polymer
Mounting Holes
mm: 7.4 dia. 102 center-to-center
Inch: 0.29 dia. 4.00 center-to-center
Digital
Eight FET—Open Drain
Analog
Eight 0−16VDC
Current
4A per channel
15A Max. @ 55°C
RS-232
CAN Bus
-RS
-CN
11
SmaRT BU-9H16AF-8F-8V-RS
12
U064.1-SmaRT_BU-9H16AF-8F-8V-RS
900MHz Base Unit Manual
Visit our Web site at:
www.cervisinc.com
 2011 Cervis, Inc. All rights reserved. Content is subject to change without notice.
2011 Cervis, Inc.
13

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