Chamberlain M150 Users Manual GDO ACM DOM

M150 A2390M

M150 to the manual 0b6c3e0d-05e7-a2f4-c1e0-d2e53970b3c9

2015-01-25

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The Chamberlain Group, Inc.
A DUCHOSSOIS ENTERPRISE
845 Larch Avenue
Elmhurst, Illinois 60126-1196
For Residential Use Only
Garage Door Opener
Owners Manual
Model M150
1/2 HP
Complies with UL 325
regulations effective
January 1, 1993
®
Please read this manual and the enclosed safety materials carefully!
Fasten the manual near the garage door after installation.
The door WILL NOT CLOSE unless the Protector System®is connected and properly
aligned.
Periodic checks of the opener are required to ensure safe operation.
The model number label is located on the back of your opener.
Start by reviewing these important safety alert symbols:
2
Safety alert symbol review ...........................................2
Safety information and precautions ..............................3
Testing your garage door for binding & balance ..........3
Hardware supplied ........................................................3
Carton inventory ...........................................................4
Illustration of sectional door installation .....................5
Illustration of one-piece door installation.....................5
Assembly section - pages 6 – 7
Fasten rail to power unit .............................................6
Install the trolley .........................................................6
Attach the rail brackets ...............................................7
Installation safety instructions ....................................7
Installation section - pages 8 – 23
Determine the header bracket location
Sectional door ...........................................................8
One-piece door..........................................................9
Install the header bracket ..........................................10
Attach the rail to the header bracket .........................11
The Protector System®.............................................12
Install the safety reversing sensor.............................13
Position the opener....................................................15
Hang the opener........................................................16
Install the door control and connect all wires...........17
Electrical requirements .............................................18
Complete the safety reversing sensor installation.....18
Install the lights and lens ..........................................19
Attach the manual release rope and handle...............19
Fasten the door bracket (sectional door)...................20
Fasten the door bracket (one-piece door)..................21
Connect door arm to trolley (sectional door)............22
Connect door arm to trolley (one-piece door)...........23
Adjustment section - pages 24 – 26
Travel limit adjustments............................................24
Force adjustments .....................................................25
Test the Protector System®........................................26
Test the safety reverse system ..................................26
Operation safety instructions ......................................27
Care of your opener ....................................................27
Maintenance schedule.................................................27
Operation of your opener............................................28
Receiver & remote control programming...................29
Having a problem?......................................................30
Repair parts, rail assembly..........................................32
Repair parts, installation .............................................32
Repair parts, power unit..............................................33
Accessories .................................................................34
Index ...........................................................................35
How to order repair parts............................................36
Warranty......................................................................36
When you see these Safety Symbols on the following pages, they will alert you to the possibility of serious injury
or death if you do not comply with the corresponding instructions. The hazard may come from something
mechanical or from electric shock. Read the instructions carefully.
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage to your
garage door and/or the garage door opener if you do not comply with the corresponding instructions. Read the
instructions carefully.
This garage door opener is designed and tested to offer safe service provided it is installed, operated, maintained
and tested in strict accordance with the safety instructions contained in this manual.
Mechanical Electrical
WARNING WARNING
CAUTIONCAUTION
Contents
3
An unbalanced garage door might not reverse when
required and someone under the door could be seriously
injured or killed.
If your garage door binds, sticks or is out of balance, call
for professional garage door service.
Garage doors, door
springs, cables, pulleys, brackets, and their hardware are
under extreme tension and can cause serious injury or
death.
Do not try to loosen, move or adjust them
yourself!
Ropes left on a garage door could cause someone to
become entangled and killed.
Remove all ropes
connected to the door before installing and operating the
opener.
To avoid damage to the garage door and opener, disable
locks before installing and operating the opener. Use a
wood screw or nail to hold locks in the "open" (unlocked)
position.
Operation at other than 120V 60 Hz will cause opener
malfunction and damage.
Identify the type and height of your door, any special
conditions that exist, and any additional materials that
may be required.
Test Your Door for Balance
Before you begin, complete the following test to make
sure your door is balanced, and is not sticking or
binding:
• Lift the door about halfway as shown. Release the door.
It should stay in place, supported entirely by its springs.
• Raise and lower the door to see if there is any binding
or sticking.
WARNING CAUTIONCAUTION
SECTIONAL DOOR
ONE-PIECE DOOR
Sectional
Door
One-Piece
Door
Safety Information and Precautions
Safety Reversing Sensor
Installation
Lag Screw #14-10 x 1-1/2" HH (4)
Hex Screw 1/4-20 x 1-1/2" (2)
Carriage Bolts 1/4" - 20 x 1/2" (4)
Screw #10 - 32 x 3/8" (4)
Lock Nut 1/4" - 20 (4)
Lock Nut #10 x 32 (4)
Wing Nut (2)
Insulated Staples (20)
Rail Assembly
Coupling Sleeve (1)
Hex Screw 1/4"-20 x 5/8" (4)
Nut 1/4" - 20 (4)
Opener Installation
Hex Screw 5/16"-18 x 7/8" (4)
Lag Screw 5/16"-9 x 1-5/8" (2)
Lag Screw 5/16"-18 x 1-7/8" (2)
Carriage Bolt 5/16"-18 x 2-1/2" (2)
Clevis Pin 5/16" x 2-3/4" (1)
Clevis Pin 5/16" x 1-1/4" (1)
Clevis Pin 5/16" x 1" (1)
Nut 5/16" - 18 (6)
Lock Washer 5/16" (6)
Screw 6AB x 1-1/4" (2)
Insulated Staples (10)
Ring Fastener (3)
Handle
Dry Wall Anchors (2)
Rope
Hardware Supplied
4
Straight Door
Arm Section
Curved Door
Arm Section
Header Bracket
UP
CEILING MOUNT ONLY
Safety Reversing Sensor
Mounting Bracket
With Square Holes (2)
"C" Wrap (2)
Safety Reversing Sensor
Mounting Bracket
With Slot (2)
2-Conductor Bell Wire
White & White/Red
Sprocket Coupling
Light Lens
Rail Brackets
Remote Control
Transmitter Visor Clip
Rail
Assembly
Trolley
Safety Labels
and
Literature
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with
2-Conductor White & White/Black Bell Wire
attached
Door Bracket
SECURITY
3-Channel Remote Control
Multi-Function
Door Control Panel
LIGHT
LOCK
Your garage door opener is packaged in two cartons which contain the power unit and parts illustrated below.
Accessories will depend on model purchased. If anything is missing, carefully check the packing material. Parts may be
"stuck" in the foam. KEEP THE FOAM INTACT (see page 6). Hardware is listed on page 3.
Carton Inventory
You may find it helpful to refer back to this page as you proceed with the installation of your opener.
Safety Reversing Sensor
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.).
See page 20 for details.
Support bracket &
fastening hardware
is required.
See page 13.
— — — — — — — —
Door Center
Header Wall
Safety
Reversing
Sensor
Floor must be level
across width of door
FINISHED CEILING
Extension Spring
Torsion Spring
Access Door
OR OR
One-Piece Door-Extension Spring
Header
Wall
Door
Track
Before you begin, survey your garage area to see whether any of the conditions below apply to
your installation.
SECTIONAL Door or
ONE-PIECE Door with Track Installation
Safet
y
Reversin
g
Sensor
FINISHED CEILING
Support bracket
& fastening
hardware is required.
See page 13.
Safety
Reversing
Sensor
Header
Wall
Access Door
Gap between floor and bottom of
door must not exceed 1/4".
ONE-PIECE Door Without Track Installation
5
ASSEMBLY STEP 1
Fasten the Rail To the Power Unit
6
Rail
Sprocket
Rail
Assembly
Trolley
Coupling
Rail/Power Unit
Bracket
Lock Nuts
1/4"-20
Power Unit
Sprocket
Opener
Chassis
Foam Packaging
Hex Screws
1/4"-20x5/8"
ASSEMBLY STEP 2
Install the Trolley
As illustrated above, slide the trolley onto and along the
bottom of the rail until it snaps firmly in place. Be certain
to install it facing correctly: the trolley release arm must
be horizontal (lock position), with its arrow pointed
away from the power unit.
Assembly Section: Pages 6 - 7
1/4" - 20
Lock Nut
1/4" - 20 x 5/8"
Hex Screw
Hardware Shown Actual Size
• Working on a level surface, align the rail assembly with
the power unit, as shown.
• Slip the coupling over the rail sprocket.
• Slide the rail through the power unit bracket until the
coupling fits securely over the power unit sprocket.
• Align the two screw holes in the rail with those in the
power unit bracket. Insert two 1/4"-20x5/8" hex screws
and lock nuts. Tighten securely with a 7/16" socket
wrench.
NOTE: To aid in assembly and installation, replace
the foam packing around the power unit. Remove it
after Installation Step 5.
ASSEMBLY STEP 3
Attach the Rail Brackets
7
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS
2. Install only on a properly balanced and lubricated garage door. An improperly balanced door may not
reverse and could result in severe injury or death. Repairs to cables, spring assemblies and other
hardware must be made by a professional service person before installing opener.
3. Disable all locks and remove all ropes connected to the garage door before installing the opener. Ropes
connected to a garage door can cause entanglement and death.
4. If possible, install door opener 7 feet or more above floor with the manual release handle mounted 6
feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Door Control within sight of the door at a minimum height of 5 feet where small children
cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruction Label on the wall adjacent to the control button and the
Maintenance Instruction Label in a prominent location on the inside of the garage door.
8. Upon completion of the installation, the door must reverse when it comes in contact with a one-inch
high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while installing or servicing an opener. Jewelry or loose
clothing can be caught in the mechanism of the garage door or the opener.
• Align rail brackets to end of rail assembly, as shown.
• Insert two 1/4"-20 x 5/8" hex screws and lock nuts.
Tighten securely with a 7/16" socket.
Rail
Brackets
Rail
1/4"-20
Lock Nuts
1/4"-20x5/8
Hex
Screws
WARNING WARNING
You have now finished assembling your garage door opener. Please read the following warnings
before proceeding to the installation section:
1/4" - 20
Lock Nut
1/4" - 20 x 5/8"
Hex Screw
Hardware Shown Actual Size
• Open your door to the highest point
of travel as shown. Draw an inter-
secting horizontal line on the header
wall 3" above the high point. This
height will provide travel clearance
for the top edge of the door.
Header
Wall
Ceiling
Track
Highest Point
of Travel
Door
Door
Track
3" Header
Wall
Highest Point
of Travel
3"
8
Proceed to Step 2, page 10.
Vertical
Guideline
Finished
Ceiling
Vertical
Guideline
Header
Wall 2x4 Structural
Supports
SECTIONAL Door or
ONE PIECE Door with Track
• Close the door and mark the inside
vertical centerline of the garage door.
• Extend the line onto the header wall
above the door.
Remember, you can fasten the header
bracket within 2 feet of the left or right
of the door center only if a torsion
spring or center bearing plate is in the
way; or you can attach it to the ceiling
(refer to page 10) when clearance is
minimal. (It may be mounted on the
wall upside down if necessary, to gain
approximately 1/2".)
If you need to install the header bracket on
a 2x4 (on wall or ceiling), use lag screws
(not supplied) to securely fasten the 2x4 to
structural supports as shown here and on
page 9.
Installation Section: Pages 8 – 23
Sectional door
with curved track One-piece door
with horizontal track
Installation Step 1
Determine Header Bracket Location
Installation procedures vary according to garage
door types. Follow the instructions which apply to
your door.
If the header bracket is not rigidly fastened to a
structural support on the header wall or ceiling, the
safety reverse system may not work properly (see page
26).
The door might not reverse when required, and
could cause serious injury or death.
The garage door springs, cables, pulleys, brackets and
their hardware are under extreme tension.
Do not attempt
to loosen, move or adjust them yourself. Serious
personal injury or death could result.
Call for
professional garage door service.
WARNING
Header Wall Vertical
Centerline
Vertical
Centerline of
Garage Door
2x4
Unfinished
Ceiling
Structural Supports
2x4
Header Support
OPTIONAL CEILING MOUNT
FOR HEADER BRACKET
• Close the door and mark the inside
vertical centerline of your garage
door. Extend the line onto the
header wall above door.
If headroom clearance is minimal,
you can install the header bracket
on the ceiling. See page 10.
If you need to install the header
bracket on a 2x4 (on wall or
ceiling), use lag screws (not
supplied) to securely fasten the 2x4
to structural supports as shown.
EXAMPLE
Distance from top of door
(at highest point of travel) to floor................................92"
Actual height of door...................................................-88"
Remainder.......................................................................4"
Add...............................................................................+8"
Bracket height on header wall....................................=12"
(Measure UP from top of CLOSED door.)
Proceed to Step 2, page 10.
9
ONE-PIECE Door Without Track
• Open your door to the highest point of travel as shown.
Measure the distance from the top of the door to the
floor. Subtract the actual height of the door. Add 8" to
the remainder. (See Example).
• Close the door and draw an intersecting horizontal line
on the header wall at the determined height.
If the total number of inches exceeds the height
available in your garage, use the maximum height
possible, or refer to page 10 for ceiling installation.
Door
Highest Point
of Travel
Header
Wall
Pivot
Distance
Header Wall
Highest Point
of Travel
Door
Floor Floor
Distance
Jamb
Hardware
One-piece door without track
pivot hardware
One-piece door without track
jamb hardware
Read the Safety Instructions on page 8. They also apply to doors without tracks.
Lag Screws
5/16"x9x1-5/8"
Highest
Point of Travel
(of Garage Door)
Vertical
Center
Line
Header
Wall
Garage
Door
UP
CEILING MOUNT ONLY
Wall
Mounting Holes
Optional
Wall Mounting
Holes
The nail hole is for
positioning only.
You must use lag screws
to mount the header bracket.
UP
CEILING MOUNT ONLY
Door
Spring
Header
Bracket
2x4
Structural
Support
Vertical
Center
Line
10
You can attach the header bracket either to the wall
above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular
requirements.
Fastening the Header Bracket to the Wall
• Center the bracket on the vertical guideline with the
bottom edge of the bracket on the horizontal line as
shown (with the arrow pointing toward the ceiling).
• Mark either set of bracket holes (do not use the holes
designated for ceiling mount). Drill 3/16" pilot holes
and fasten the bracket securely to a structural support
with the hardware provided.
• Extend the vertical guideline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than 6"
from the wall. Make sure the arrow is pointing toward
the wall. The bracket can be mounted flush against the
ceiling when clearance is minimal.
• Mark holes designated for ceiling mount only. Drill
3/16" pilot holes and fasten bracket securely to a
structural support with the hardware provided.
Fastening the Header Bracket to the Ceiling
Installation Step 2
Install the Header Bracket
UP
CEILING MOUNT ONLY
Ceiling Mounting Holes
The nail hole is for
positioning only.
You must use lag screws
to mount the header bracket.
UP
Lag Screws
5/16"x9x1-5/8"
Garage
Door
Vertical
Center Line
Header
Wall
– Finished Ceiling –
Header
Bracket
6"
Maximum
Vertical
Center Line
Door
Spring
Lag Screw
5/16"-9 x 1-5/8"
Hardware Shown Actual Size
Header Bracket
Rail Bracket
Foam Packaging
Opener Carton or
Temporary
Support
Header Wall
Garage
Door
Rail
Clevis Pin
5/16" x 2-3/4" Ring Fastener
Clevis Pin
5/16"x2-3/4 "
Ring Fastener
Header Bracket
Rail
Bracket
Rail
• Position the opener on the garage floor below the
header bracket. Use packing material as a protective
base.
If the door spring is in the way you’ll need help. Have
someone hold the opener securely on a temporary
support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin as
shown.
• Insert a ring fastener to secure.
11
Installation Step 3
Attach the Rail to the Header Bracket
Hardware Shown Actual Size
The safety reversing sensor must be connected and
aligned correctly before the garage door opener will
move in the down direction. This is a required safety
device and cannot be disabled.
Installation procedures are the same for sectional and
one-piece doors.
Be sure power to the opener is disconnected.
The sending eye transmits an invisible light beam to the
receiving eye. The units can be installed on either side of
the garage door as long as the sun never shines directly
into the receiving eye lens.
Look at the label on the connector end of each case to
identify the sensors.
The brackets must be connected and fastened so that the
sending and receiving eyes face each other as shown.
If an obstruction breaks the light beam while the garage
door is closing, the door will stop and reverse to full open
position and the opener lights will flash for 5 seconds.
The brackets must be securely fastened to a solid surface
such as the studs on either side of the door, or add a piece
of wood at each location if installing in masonry
construction.
The invisible light beam path must be unobstructed. No
part of the garage door (or door tracks, springs, hinges,
rollers or other hardware) can interrupt the beam while
the door is closing. If it does, use a piece of wood to build
out each sensor mounting location to the minimum depth
required for light beam clearance.
Without a properly working safety reversing sensor,
persons (particularly children) could be injured or killed
by a closing garage door.
Read and follow all
instructions.
To protect small children, install the safety reversing
sensor so that the beam will be no higher than 4"-6"
above the garage floor.
Disconnect power to the garage door opener before
installing the safety reversing sensor.
Invisible Light Beam
Protection Area
Sensor
Beam
4-6" max.
above floor
Sensor
Beam
4-6" max.
above floor
Facing the door from inside the garage
12
The Protector System®
Information you'll need before you begin the installation of the safety reversing sensor
WARNING
#14-10x1-1/2" HH
Lag Screw
#10-32x3/8"
Screw 1/4"-20
Lock Nut
#10x32
Lock Nut Staples 1/4"-20x1/2"
Carriage Bolts
Installation Step 4
Install the Safety Reversing Sensor
(Receiving and Sending Eyes)
Mounting Bracket
With Square Holes
#10-32x3/8"
Screws
"C" Wrap
#10 - 32
Lock Nuts
Mounting Bracket
with Slot
1/4" - 20
Lock Nuts
#14-10 x 1-1/2" HH
Lag Screws 1/4-20 x 1/2" Carriage Bolts
(with square shoulder)
Inside
Garage
Wall
"C" Wrap
Mounting Bracket
with Square Holes
Inside
Garage
Wall
"C" Shaped
Wrap
Mounting Bracket
with Square Holes
1/4-20 x 1/2"
Carriage Bolts
1/4 " Lock Nuts
Drill 3/8"
Holes
Garage
Door Track
Garage DOOR Track Installation
Garage WALL or DOOR TRACK Installation
Garage WALL Installation
Figures 1, 2 and 3 show recommended assembly of
bracket(s) and "C" wrap based on the wall installation of
the sensors on each side of the garage door as shown on
page 12, or on the garage door tracks themselves.
Figures 4 and 5 are variations which may fit your
installation requirements better. Make sure the wraps
and brackets are aligned so the sensors will face each
other across the garage door.
Garage Wall or Door Track Installation Procedure
1. Fasten the "C" wraps to the mounting brackets having
square holes, using the hardware shown in Figure 1.
Garage Wall Installation Procedure
2. Connect each assembly to a slotted bracket, using the
hardware shown in Figure 2. Note alignment of
brackets for left and right sides of the door.
3. Finger tighten the lock nuts.
4. Use bracket mounting holes as a template to locate and
drill (2) 3/16" diameter pilot holes on both sides of the
garage door, 4"-6" above the floor but not exceeding
6" (see warning on page 12).
5. Attach bracket assemblies with #14-10x1-1/2" lag
screws as shown in Figure 2.
6. Adjust right and left side bracket assemblies to the
same distance out from mounting surface. Make sure
all door hardware obstructions are cleared. Tighten the
nuts securely.
Garage Door Track Installation Procedure
Discard slotted bracket. Drill 3/8" holes in each track and
fasten securely with hardware as shown in Figure 3.
"C" Wrap
Inside
Garage
Wall
Mounting Bracket
with Square Holes
Garage
Floor
Mounting Bracket
with Slot
Alternate Wall Mount
Sensor
with wire
Indicator Light
Indicator Light
Inside
Garage
Wall
Alternate Floor Mount
Mounting Bracket
with Slot
Attach with
concrete anchors
(not provided)
Mounting Bracket
with Square Holes
"C" Wrap
Sensor with wire
Garage
Floor
13
Hardware Shown Actual Size
Figure 1
Figure 4 Figure 5
Figure 3
Figure 2
14
Figure 6
1/4-20 x 1-1/2"
Hex Bolt
"C" Wrap
Sensor
with Wire
Wing
Nut
Indicator
Light
1/4-20 x 1-1/2"
Hex Bolt Wing Nut
Hardware Shown Actual Size
Installation Step 4 (Continued)
Install the Safety Reversing Sensor
Invisible Light Beam
Protection Area Sensor
Sensor
Bell Wire
Foam
Packaging
Carton
2. Run wires along channels
to power unit and pull taut.
1. Run wires from sensors to end of rail
at the door header. Cross & twist here to
help contain wires in channels on
top
of rail.
3. Thread wires through tabs
on top of Drive Shaft Cover.
4. With screwdriver blade,
tuck wires snugly into channels.
Header
Bracket
Header
Wall
Sensor
Wire
Twist
Wires Sensor
Wire
Rail
Channel
Figure 7
7. Center each sensor unit in a “C”- wrap with lenses
pointing toward each other across the door (see
Figure 6).
8. Secure sensors with the hardware shown. Finger
tighten the wing nut on the receiving eye to allow for
final adjustment. Securely tighten the sending eye
wing nut.
Recommended Wire Routing
1. Using insulated staples, run the wires from both
sensors to the rail at the door header (see Figure 7).
2. Cross and twist the two wires where they meet the rail
(see inset A). Run the wires inside the channels at the
top of the rail, along each side, to the power unit and
pull taut (see inset B). Do not use the lower (trolley)
channels.
NOTE: If your access door is near the garage door,
you may choose to install the door control at this
time and run the door control wire along the rail
with the sensor wires. Use one rail channel for the
wall control wire and the other channel for both
sensor wires. If you choose this option, follow
instructions 1-3 on page 17 now.
3. Thread the wires through the tabs on top of the drive
shaft cover.
4. With your screwdriver tip, tuck the wires snugly into
the rail channels. You will complete the wiring in
Installation Step 7.
A
B
Installation Step 5
Position the Opener
Follow instructions which apply to your door
type as illustrated.
To prevent damage to steel, aluminum, fiberglass or
glass panel doors, do not rest the opener on the door
without using a 2x4.
SECTIONAL Door or
ONE-PIECE Door with Track
A 2x4 laid flat is convenient for setting an ideal door-
to-rail distance.
• Raise the opener onto a stepladder.
You will need help at this point if the ladder is not tall
enough.
• Open the door all the way and place a 2x4 laid flat on
the top section beneath the rail.
If the top panel hits the trolley when you raise the door,
pull down on the trolley release arm to disconnect the
inner and outer sections. The trolley can remain
disconnected until Step 12 is completed.
Rail 2x4
Door Foam
Packaging
ONE-PIECE Door without Track
• With the door fully open and parallel to the floor,
measure the distance from the floor to the top of the
door.
• Using a stepladder as a support, raise the opener to the
same distance as the door from the floor (it will be at a
slight angle as shown).
• The top of the door should be level with the top of the
opener. Do not position the opener more than 3" above
this point.
Top of Opener
Header
Bracket
Top of Door
Foam
Packaging
15
CAUTIONCAUTION
Trolley
Trolley
Release Arm
Installation Step 6
Hang the Opener
Two representative installations are shown. Yours
may be different. Hanging brackets should be angled,
Figure 1, to provide rigid support. On finished ceilings,
Figure 2, attach a sturdy metal bracket to structural
supports before installing the opener. The bracket and
fastening hardware are not supplied.
Measure the distance from each side of the opener to
the structural support.
• Cut both pieces of the hanging bracket to required
lengths.
Drill 3/16" pilot holes in the structural supports.
• Attach one end of each bracket to a support with
5/16" - 18x1-7/8" lag screws.
• Fasten the opener to the hanging brackets with
5/16" - 18x7/8" screws, lock washers and nuts.
• Check to make sure the rail is centered over the door
(or in line with the header bracket if the bracket is not
centered above the door).
• Remove the 2x4. Operate the door manually. If the
door hits the rail, raise the header bracket.
Measure
Distance
Lag Screws
5/16"- 18x1-7/8"
Bracket
(Not Supplied)
Lag Screws
5/16"-18x1-7/8"
(Not Supplied)
5/16"-18x7/8" Screw
5/16" Lock Washer
5/16"-18 Nut
— FINISHED CEILING —
5/16"-18x7/8"
Hex Screws
5/16" Lock Washers
5/16"-18 Nuts
Hidden
Support
5/16"-18x7/8" Screw
5/16" Lock Washer
5/16"-18 Nut
Structural
Supports
CONTROL
CENTER
CONTROL
CENTER
Preferred Range of
Bracket Placement
Preferred Range of
Bracket Placement
16
The opener could fall and injure someone if it is not
properly secured.
Fasten the opener securely to
structural supports of the garage.
Figure 1
Figure 2
Lag Screw
5/16"-18 x 1-7/8"
Hex Screw
5/16"- 18 x 7/8" Nut 5/16" - 18 Lockwasher 5/16"
Hardware Shown Actual Size
WARNING
Door Control Panel
Terminal Screws
RED WHITE
12
Installation Step 7
Install the Door Control
and Connect all Wiring
17
Children operating or playing with a garage door opener
can injure themselves or others.
The garage door could
close and cause serious injury or death.
Install the door
control (or any additional push buttons) out of the reach
of children and away from all moving parts of the door
and door hardware,
but where the garage door is visible.
Do not allow children to operate the push button(s) or the
remote control transmitter(s).
A moving garage door could injure someone under it.
Activate the opener only when the door is properly
adjusted, you can see it clearly, and there are no
obstructions to door travel.
Install Door Control
Locate the door control within sight of the door at a
minimum height of 5 feet where small children cannot
reach, and away from all moving parts of the door and
door hardware.
1. Strip 1/4" of insulation from one end of the bell wire
and connect it to the two screw terminals on the back
of the door control by color: white to 2 and white/red
to 1 (see Figure 1).
2. Fasten the Multi-Function Door Control uses
6ABx1-1/4" screws. If installing into drywall, drill
5/32" holes and use the anchors provided.
3. Run the bell wire up the wall and across the ceiling to
the opener. Use insulated staples to secure the wire in
several places. Be careful not to pierce the wire with a
staple, creating a short. If your access door is near the
garage door, you may run this wire with the Safety
Reversing Sensor wires along the top of the rail. See
page 14.
4. Remove the Control Center door on the right panel of
the opener to access the terminal screws.
Connect Door Control and Sensor Wiring
5. Thread all wires through the opening at the base of the
drive shaft cover (see Figure 2).
6. Insert the remaining wire through the hole in the power
unit and strip 1/4" of insulation from each set of wires.
7. Connect the door control wire to the opener terminal
screws: white to 2 and white/red to 1. (See Figure 3.)
8. Separate the sensor white and white/black wires
sufficiently to connect to the opener terminal screws:
white to 2 and white/black to 3.
9. Attach the User Safety Instruction label to the wall
near the door control, and the Maintenance Instruction
label in a prominent location on the inside of the
garage door.
Page 28 explains how to operate the opener using the
door controls and the Lock & Light features available
on the Multi-Function Door Control Panel.
6ABx1-1/4" Screw
Multi-Function Door Control Panel
Insulated Staples
Dry Wall Anchors
Hardware Shown Actual Size
Outside Keylock Connections (see Accessories)
To opener terminal screws: white to 2; white/red to 1
WARNING
Do NOT connect the power and operate the opener at
this time. The trolley will travel to the full open
position but will not return to the close position
until the sensor beam is connected and properly
aligned. See Step 9 on page 18.
OPENER TERMINAL SCREWS
(In Control Center)
Sensor
Connections
Door Control
Connections
(dotted line)
123
To
Door
Control
To
Sensors
Terminal
Screws
Control
Center
Figure 1
Figure 3
Figure 2 WIRING TO CONTROL CENTER
Insert wires
through
opening in
Drive Shaft Cover
Push wiring
through hole in chassis
(above Control Center)
and connect to opener
terminal screws
To reduce the risk of electric shock, your garage door
opener has a grounding type plug with a third grounding
pin. This plug will only fit into a grounding type outlet.
If the plug doesn't fit into the outlet you have, contact a
qualified electrician to install the proper outlet.
If permanent wiring is required by your local code,
refer to the following procedure:
Right Wrong
Ground Tab
Green
Ground Screw
Ground Wire
Black
Wire
Permanent Wiring
Connection
White Wire
Black
Wire
Installation Step 8
Electrical Requirements
To make a permanent connection through the 7/8" diam.
hole in the top of the opener (according to local code):
• Remove the opener cover screws and set the cover aside.
• Remove the attached 3-prong cord.
• Connect the black (line) wire to the screw on the brass
terminal; the white (neutral) wire to the screw on the
silver terminal; and the ground wire to the green
ground screw. The opener must be grounded.
• Reinstall the cover.
18
To prevent electrocution or fire,
installation and wiring
must be in compliance with local electrical and building
codes.
Do NOT use an extension cord, 2-wire adapter, or change
the plug in any way to make it fit your outlet.
To avoid installation difficulties,
do not run the opener until Step 9 below.
To prevent electrocution,
remove power from the
garage door opener
and
from the circuit you plan to
use for the permanent connection.
WARNING
WARNING
Installation Step 9
Complete Safety Reversing Sensor
Installation
Aligning the Safety Sensors
Plug in the opener. Green indicator lights in both the
sending and receiving eyes will glow steadily if wiring
connections and alignment are correct.
The sending eye indicator light will glow regardless of
alignment or obstruction. If the indicator light is off, dim,
or flickering in the receiving eye (and the invisible light
beam path is not obstructed), alignment is required.
• Loosen the sending eye wing nut and re-adjust, aiming
directly at the receiving eye. Lock in place.
• Loosen the receiving eye wing nut and adjust sensor
vertically and/or horizontally until it receives the
senders beam. When the green indicator light glows
steadily, tighten the wing nut.
Trouble Shooting
1. If the sending eye indicator light does not glow
steadily after installation, check for:
• Electric power to the opener.
• A short in the white or white/black wires. These can
occur under staples or at screw terminal connections.
• Incorrect wiring between sensors and opener.
• An open wire (wire break).
2. If the sending eye indicator light glows steadily but
the receiving eye indicator light doesn't:
• Check alignment.
• Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign
either sensor.
NOTE: When the invisible beam path is obstructed or
misaligned while the door is closing, the door will
reverse. If the door is already open, it will not close. The
opener lights will flash 10 times. (If bulbs are not
installed, 10 clicks are audible.) See page 12.
Installation Step 10
Install the Lights and Lens
Installation Step 11
Attach the Manual Release
Rope and Handle
Do not use the red handle to pull the door open or
closed.
The rope knot could become untied and you
could fall.
Use the manual release only to disengage the
trolley and, if possible, only when the door is closed.
Garage doors are heavy. If the door is open when the
handle is pulled, the door could close inadvertently if it is
not properly balanced. Serious injury may result to
persons under the door. Make sure the doorway is clear
of persons and obstructions before pulling handle when
door is open.
Thread one end of the rope through the hole in the top
of the red handle so “NOTICE” reads right side up as
shown. Secure with an overhand knot.
The knot should be at least 1" from the end of the
rope to prevent slipping.
• Thread the other end of the rope through the hole in the
release arm of the outer trolley.
• Adjust rope length so the handle is 6 feet above the
floor. Secure with an overhand knot .
If it is necessary to cut the rope, heat seal the cut end
with a match or lighter to prevent unraveling.
Trolley
NOTICE
Overhand
Knot
Manual
Release Handle
Rope
Overhand
Knot
Trolley
Release Arm
19
WARNING
• Install a 100 watt maximum light bulb in each socket.
The lights will turn ON and remain lit for
approximately 4-1/2 minutes when power is connected.
Then the lights will turn OFF.
• Insert bottom lens tabs into slots on chassis and tilt
towards chassis to engage top tabs, then drop down
gently into place. (See illustration.)
• To remove, lift lens up and gently tilt slightly outward
and down, then pull out to clear bulbs. Use care to
avoid snapping off bottom lens tabs.
• If the bulbs burn out prematurely, replace with standard
neck Garage Door Opener bulbs. (Fluorescent bulbs are
not recommended because of possible interference with
receiver/transmitter signals.)
100 Watt Max.
Light Bulb
Bottom Lens Tab
Top Lens Tab
Top Lens Slot
Bottom Lens Slot
Light Socket
Insert Bottom Lens Tabs First
Chassis
Lens
CONTROL
CENTER
CONTROL
CENTER
Installation Step 12
Fasten Door Bracket
Follow instructions which apply to your door type
as illustrated below or on page 21.
To prevent damage to steel, aluminum, fiberglass or
glass panel doors, always reinforce the inside of the door
both vertically and horizontally with an angle iron.
A horizontal brace should be long enough to be secured to 2 vertical supports. A vertical brace should cover the
height of the top panel.
The illustration shows one piece of angle iron as the horizontal brace. For the vertical brace, 2 pieces of angle iron
are used to create a U-shaped support. The best solution is to check with your garage door manufacturer for an
opener installation door reinforcement kit.
• Center the door bracket on the previously marked
vertical guideline used for the header bracket
installation. Note the correct UP placement, as
stamped inside the bracket.
• Position the bracket on the face of the door within the
following limits:
A) The top edge of the bracket 2-4" below the top edge
of the door.
B) The top edge of the bracket directly below any
structural support across the top of the door.
• Mark and drill 5/16" left and right fastening holes.
Secure the bracket as shown in Figure 1 if there is
vertical reinforcement.
If your installation doesn't require vertical reinforcement
but does need top and bottom fastening holes for the door
bracket, fasten as shown in Figure 2.
20
UP
Door Bracket
Inside Edge
of Door or
Reinforcement Board
Door
Bracket
Nut
5/16"-18
Carriage Bolt
5/16"-18x2-1/2"
Lock
Washer
5/16"
Vertical
Guideline
UP
Vertical
Reinforcement
Vertical
Guideline
Door
Bracket
Location
Header
Bracket
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, aluminum, steel,
doors with glass panel, etc).
SECTIONAL Door Installation Procedure
Figure 1
Figure 2
Nut 5/16" - 18 Lockwasher 5/16"
Carriage Bolt
5/16"-18 x 2-1/2"
Hardware Shown Actual Size
CAUTIONCAUTION
Horizontal and vertical
reinforcement is needed for
lightweight garage doors
(fiberglass, aluminum, steel,
door with glass panel, etc.).
Header Wall
Vertical
Centerline of
Garage Door
Finished Ceiling
Optional
Placement
of Door
Bracket
Header
Bracket Door
Bracket
2x4 Support
For a door with no
exposed framing or for
the optional installation,
use 5/16"x1-1/2" lag
screws (not supplied)
to fasten door bracket.
Door
Bracket
Top of Door
(Inside Garage)
Carriage Bolt
5/16"-18x2-1/2"
Optional
Placement
Lock Washer
5/16"
Nut
5/16"-18
Top Edge
of Door
All ONE-PIECE Door Installation Procedure
• Center the bracket on the top of the door, in line with
the header bracket as shown. Mark holes.
• Drill 5/16" pilot holes and fasten the door bracket with
hardware supplied.
If the door has no exposed framing, drill 3/16" pilot holes
and fasten the bracket with 5/16"x1-1/2" lag screws (not
supplied) to the top of the door.
The door bracket may be installed on the top edge of
the door if required for your installation. (Refer to the
dotted line optional placement drawing.) Drill 3/16"
pilot holes and substitute 5/16"x1-1/2" lag screws (not
supplied) to fasten the bracket to the door.
21
Please read and comply with the warnings and reinforcement instructions on page 20. They apply
to one-piece doors also.
Nut 5/16" - 18 Lockwasher 5/16"
Carriage Bolt
5/16"-18 x 2-1/2"
Hardware Shown Actual Size
Installation Step 13
Connect Door Arm to Trolley
Follow instructions which apply to your door type
as illustrated below and on page 23.
Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the
inner trolley. Slide the outer trolley back (away from the door) about 2" as shown in Figures 1, 2 and 3.
Figure 2:
Bring arm sections together. Find two pairs of holes
that line up and join sections. Select holes as far apart
as possible to increase door arm rigidity.
Ring
Fastener
Door
Bracket
Straight
Door Arm
Curved
Door Arm
Inner
Trolley Outer
Trolley
Lock
Washers
5/16"
Nuts
5/16"-18
Door
Bracket
Screws
5/16"-18x7/8"
Manual
Release
Handle
Rope
Clevis Pin
5/16"x1"
Clevis Pin
5/16"x1-1/4"
Cut this end
Lock
Washers
5/16"
Nuts
5/16"-18
Screws
5/16"-18x7/8"
Figure 3:
If holes in curved arm are above holes in straight arm,
disconnect straight arm. Cut about 6" from the solid
end. Reconnect to trolley with cut end down as shown.
• Bring arm sections together.
• Find two pairs of holes that line up and join with
screws, lock washers and nuts.
Proceed to Adjustment Step 1, page 24.
Trolley will re-engage automatically when the
opener is operated.
22
Figure 1:
Fasten straight door arm section to outer trolley with
the 5/16"x1" clevis pin. Secure the connection with a
ring fastener.
• Fasten curved section to the door bracket in the same
way, using the 5/16"x1-1/4" clevis pin.
Figure 1 Figure 2
Figure 3
SECTIONAL Doors Only
Lock Washer 5/16"
Nut 5/16"-18 Ring Fastener
Hex Screw
5/16"-18x7/8"
Clevis Pin
5/16"x1" (Trolley)
Clevis Pin
5/16"x1-1/4" (Door Bracket)
Hardware Shown Actual Size
Hole Alignment Alternative
All ONE-PIECE Doors
Assemble the Door Arm:
Fasten the straight and curved door arm sections
together to the longest possible length (with a 2 or 3
hole overlap).
• With the door closed, connect the straight door arm
section to the door bracket with the 5/16"x1-1/4"
clevis pin.
• Secure with a ring fastener.
Nuts
5/16"-18
Lock
Washers
5/16"
Ring
Fastener
Straight
Arm
Screws
5/16"-18x7/8
Door
Bracket
Clevis Pin
5/16"x1-1/4"
Curved
Door Arm
On one-piece doors, before connecting the door arm to the trolley the travel limits must be adjusted. Limit adjustment
screws are located on the right side panel as shown on page 24. Follow adjustment procedures below.
Door Arm
Fully Open
Trolley
Closed
Door Open Door Door with
Backward Slant
Door Arm
Connector Hole
Door Arm
Connector Hole
Fully Closed
Trolley
Door Arm
Adjustment Procedures for One-Piece Doors
Open Door Adjustment:
Decrease UP Travel Limit
• Turn the UP limit adjustment screw counter-clockwise
5 1/2 turns.
• Press the Door Control push bar or button. The trolley
will travel to the fully open position.
• Manually raise the door to the open position (parallel
to the floor), and lift the door arm to the trolley. The
arm should touch the trolley just in back of the door
arm connector hole. Refer to the fully open
trolley/door arm positions in the illustration. If the arm
does not extend far enough, adjust the limit further.
One full turn equals 2" of trolley travel.
Closed Door Adjustment:
Decrease DOWN Travel Limit
• Turn the DOWN limit adjustment screw clockwise
5 complete turns.
• Press the Door Control push bar or button. The trolley
will travel to the fully closed position.
• Manually close the door and lift the door arm to the
trolley. The arm should touch the trolley just ahead of
the door arm connector hole. Refer to the fully closed
trolley/door arm positions in the illustration. If the arm
is behind the connector hole, adjust the limit further.
One full turn equals 2" of trolley travel.
Connect the Door Arm to the Trolley:
Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin. It may be
necessary to lift the door slightly to make the connection.
• Secure with a ring fastener.
• Run the opener through a complete travel cycle. If the door has a slight "backward" slant in full open position as shown
in the illustration, decrease the UP limit until the door is parallel to the floor.
23
Adjustment Step 1
Adjust the UP and DOWN Limits
Do not make any limit adjustments until the safety
reversing sensors are completely installed.
24
Limit adjustment settings regulate the points at which the
door will stop when moving up or down.
The door will stop in the up direction if anything
interferes with door travel. The door will reverse in the
down direction if anything interferes with the door travel
(including binding or unbalanced doors).
To operate the opener, press the Door Control push bar.
Run the opener through a complete travel cycle.
• Does the door open and close completely?
• Does the door stay closed and not reverse
unintentionally when fully closed?
If your door passes both of these tests, no limit
adjustments are necessary unless the reversing test fails
(see page 26).
Adjustment procedures are outlined below. Run the
opener through a complete travel cycle after each
adjustment.
Repeated operation of the opener during adjustment
procedures may cause the motor to overheat and shut off.
Simply wait 15 minutes and try again.
Read the procedures carefully before proceeding to
Adjustment Step 2. Use a screwdriver to make limit
adjustments.
How and When to Adjust the Limits
If the door does not open completely but opens at least
five feet:
Increase up travel. Turn the UP limit adjustment screw
clockwise. One turn equals 2" of travel.
If door does not open at least 5 feet: Adjust the UP
(open) force as explained in Adjustment Step 2.
If the door does not close completely:
Increase down travel. Turn the DOWN limit adjustment
screw counterclockwise. One turn equals 2" of travel.
If door still won't close completely, try lengthening the
door arm. (Page 22.)
If you have adjusted the door arm to the maximum length
and the door still will not close completely, lower the
header bracket. See Installation Step 1, pages 8/9.
If the opener reverses in fully closed position:
Decrease down travel. Turn the DOWN limit adjustment
screw clockwise. One turn equals 2" of travel.
If the door reverses when closing and there is no
visible interference to travel cycle:
If the opener lights are flashing, the Safety Reversing
Sensors are either not installed, misaligned, or obstructed.
See Troubleshooting, page 18.
Test the door for binding: Pull the manual release handle.
Manually open and close the door. If the door is binding,
call for garage door service. If the door is not binding or
unbalanced, adjust the DOWN (close) force. See
Adjustment Step 2.
Adjustment Section: Pages 24 – 26
Improper adjustment of the travel limits will interfere with
the proper operation of the safety reverse system.
The
door might not reverse properly when required and could
seriously injure or kill someone under it.
Test the safety
reverse system monthly, and following all adjustments to
the travel limits. See page 26.
Travel Limit
Adjustment
Screws
LIMIT ADJUSTMENT
LABEL
+
+
Right Side Panel
Adjust UP Travel
Adjust DOWN Travel
+
+
321
Kg Kg
1
3
8
75
1
3
8
75
WARNING
Adjustment Step 2
Adjust the Force
Too much force on the door will interfere with the proper
operation of the safety reverse system.
The door might
not reverse properly when required and could seriously
injure or kill someone under it.
Do not increase the force
beyond the minimum amount required to close the door.
Do not use the force adjustments to compensate for a
binding or sticking garage door. Test the safety reverse
system monthly, and following all adjustments to force
levels. See page 26.
Force Adjustment Label
Right Side
Panel Force Adjustment
Controls
Kg Kg
Kg Kg
1
3
8
75
1
3
8
75
1
3
8
75
1
3
8
75
+
+
321
How and When to Adjust the Forces
Test the DOWN (close) force
Grasp the door bottom when the door is about halfway
through DOWN (close) travel. The door should reverse.
Reversal halfway through down travel does not
guarantee reversal on a one-inch obstruction. See
page 26. If the door is hard to hold or doesn't reverse,
decrease the DOWN (close) force by turning the control
counterclockwise.
Make small adjustments until the door reverses normally.
After each adjustment, run the opener through a complete
cycle.
Test the UP (open) force
Grasp the door bottom when the door is about halfway
through UP (open) travel. The door should stop. If the
door is hard to hold or doesn't stop, decrease UP (open)
force by turning the control counterclockwise.
Make small adjustments until the door stops easily. After
each adjustment, run the opener through a complete
travel cycle.
If the door doesn't open at least 5 feet:
Increase UP (Open) force by turning the control
clockwise. Make small adjustments until door opens
completely. Readjust the UP limit if necessary. After each
adjustment, run the opener through a complete travel
cycle.
If the door reverses during the down (close) cycle and
the opener lights aren't flashing:
Increase DOWN (close) force by turning the control
clockwise. Make small adjustments until the door
completes a close cycle. After each adjustment, run the
opener through a complete travel cycle. Do not increase
the force beyond the minimum amount required to
close the door.
25
WARNING
Force adjustment controls are located on the right panel
of the opener. Force adjustment settings regulate the
amount of power required to open and close the door.
The door will stop in the up direction if anything
interferes with its travel. The door will reverse in the
down direction if anything interferes with its travel
(including binding or unbalanced doors).
If the forces are set too light, door travel may be
interrupted by nuisance reversals in the down direction
and stops in the up direction. Weather conditions can
affect the door movement, so occasional adjustment may
be needed.
The maximum force adjustment range is about 3/4 of a
complete turn. Do not force controls beyond that point.
Turn force adjustment controls with a screwdriver.
Adjustment Step 4
Test the Safety Reverse System
Test
• Place a one-inch board (or a 2x4 laid flat) on the floor,
centered under the garage door.
• Operate the door in the down direction. The door must
reverse on striking the obstruction.
Adjustment
If the door stops on the obstruction, it is not traveling far
enough in the down direction.
• Increase the DOWN limit by turning the DOWN limit
adjustment screw counterclockwise 1/4 turn.
• Repeat the test.
On a sectional door, make sure limit adjustments do
not force the door arm beyond a straight up and down
position. See the illustration on page 22.
• When the door reverses on the one-inch board, remove
the obstruction and run the opener through 3 or 4
complete travel cycles to test adjustment.
If the door will not reverse after repeated adjustment
attempts, call for professional garage door service.
Important Safety Check
Repeat Adjustment Steps 1-4 after:
• Each adjustment of door arm length, force controls or
limit controls.
• Any repair to or adjustment of the garage door
(including springs and hardware).
• Any repair to or buckling of the garage floor.
• Any repair to or adjustment of the opener.
1 Inch Obstruction
Failure to test and adjust the safety reverse system may
result in serious injury or death to persons trapped by a
closing garage door.
Repeat this test once a month and
adjust as needed.
26
Adjustment Step 3
Test The Protector System
®
• Press the remote control push button to open the door.
• Place the opener carton in the path of the door.
• Press the remote control push button to close the door.
The door will not move more than an inch, and the
opener light will flash for 5 seconds.
Professional service is required if the opener closes the
door when the safety reversing sensor is obstructed.
The garage door opener will not close from a remote if
the indicator light in either sensor is off (alerting you
to the fact that the sensor is misaligned or obstructed).
The garage door can be closed by pressing and holding the
Door Control push bar until down travel is completed.
Safety Reversing Sensor Safety Reversing Sensor
Without a properly working safety reversing sensor,
persons (particularly children) could be seriously injured
or killed if trapped by a closing garage door.
Repeat this
test once a month.
One-Inch board (or a 2x4 laid flat)
WARNING
WARNING
The Remote Control Transmitter
The opener must learn the code of any new remote
control. Page 29 explains how to program your receiver
and how to erase all codes if required. Self service of
your receiver and remote controls is not recommended. If
service is needed, call the toll-free number listed on the
back page.
The Transmitter Battery
The lithium battery should produce
power for up to 5 years. To replace
battery, pry open case with visor clip or
screwdriver, as shown. Insert battery
positive side up.
Dispose of your old battery properly.
Once a Month
Manually operate door. If it is unbalanced or binding,
call for professional garage door service.
Check to be sure door opens & closes fully. Adjust
limits and/or force if necessary. (See pages 24 & 25.)
Repeat the safety reverse test. Make any necessary
adjustments (See page 26).
Once a Year
Oil door rollers, bearings and hinges. The opener does
not require additional lubrication. Do not grease the door
tracks.
Weather conditions may cause some minor changes in
door operation requiring some re-adjustments,
particularly during the first year of operation.
Pages 24 and 25 refer to the limit and force adjustments.
Only a screwdriver is required. Follow the instructions
carefully.
Repeat the safety reverse test (page 26) after any
adjustment of limits or force.
Care of Your Opener
27
IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Do not permit children either to operate or to play with the opener. Keep remote control in a location
inaccessible to children.
3. Operate opener only when the door is in full view and free from any obstruction. Keep the door in sight
until it is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.
4. Check safety reversal system monthly. See page 26. The garage door MUST reverse on contact with a one
inch object (or a 2x4 board laid flat) placed on the floor. If an adjustment is made to one of the controls
(either force or limits of travel), the other control may need to be adjusted also, and the safety reversal
system must be checked. Failure to properly adjust the opener may result in severe injury or death.
5. If possible, use the manual release only when the door is in a closed position. Caution should be taken
whenever the disconnect cord is actuated with the door open. Weak or broken springs may cause the door to
fall rapidly, causing injury or death to persons.
6. KEEP GARAGE DOORS PROPERLY BALANCED. See page 3. An improperly balanced door may not
reverse when required, and could result in severe injury or death. Repairs to cables, spring assemblies and
other hardware must be made by a professional garage door person.
7. Disconnect the electric power to the garage door opener before making any repairs or removing the covers.
SAVE THESE INSTRUCTIONS
FORCE CONTROLS
Kg Kg
1
3
8
75
1
3
8
75
LIMIT CONTROLS
+
+
WARNING WARNING
Force and Limit Adjustment Controls
Maintenance Schedule
Keep batteries away from small children. If
swallowed, promptly notify doctor.
WARNING
28
Activate the opener with any of the following:
The Remote Control Transmitter. Hold push button down
until the door starts to move.
The Door Control. Hold push bar down until the door starts
to move.
The Outside Keylock or Keyless Entry. (See Accessories)
When the opener is activated with the safety reversing
sensor installed and correctly aligned:
1. If open, the door will close. If closed, it will open.
2. If closing, the door will reverse.
3. If opening, the door will stop (allowing space for entry and
exit of pets and for fresh air).
4. If the door has been stopped in a partially open position, it
will close.
5. If obstructed while closing, the door will reverse.
6. If obstructed while opening, the door will stop.
7. The garage door will reverse in the closing cycle, and the
opener lights will blink for 5 seconds, when the invisible
beam is broken. If fully open, the door will not close when
the beam is broken. The sensor has no effect in the opening
cycle.
If the sensor is not installed, or is not aligned correctly, the door
won't close from any remote transmitter. You can close the door
with the Door Control, the Outside Keylock, or Keyless Entry,
however, if you activate them until down travel is complete. If you
release them too soon, the door will reverse.
Opener Lights will turn on under the following conditions:
When the opener is initially plugged in; when the power is
interrupted; when the opener is activated. It will turn off
automatically after 4-1/2 minutes or provide constant light when
the Light feature on the Multi-Function Door Control is
activated. Bulb size is 100 watts maximum.
Lights will also turn on when someone walks through the open
garage door. With a Multi-Function Door Control, this feature
may be turned off as follows: With the opener lights off, press
and hold the light button for 10 seconds, until the light goes on
and off again. To restore this feature, start with the opener lights
on, then press and hold the light button for 10 seconds.
NOTICE
Manual
Release
Handle
(Pull at 45° angle)
Trolley
Trolley
Release Arm
Lockout position
(Manual disconnect)
To reconnect
Weak or broken springs could allow an open door to fall
(either rapidly or unexpectedly), resulting in serious
injury, death or property damage.
If possible, use the
manual release rope and handle
only
when the door is
fully closed.
Operation of Your Opener
WARNING
Door Control Push Bar: Press to open or close the door.
Press again to reverse the door during the closing cycle or to
stop the door while it's opening.
Light Feature: Press the Light button. If the opener light is
off, it will turn on. If the opener light is on, (even in the 4-1/2
minute automatic cycle) it will turn off.
But if you use the Light button to turn the lights on and then
activate the opener, the lights will turn off after 4-1/2
minutes.
The Light button will not control the opener lights when the
door is in motion.
Lock Feature: The Lock feature is designed to prevent
operation of the door from remote controls. However, the
door will open and close from the Door Control push bar, the
Outside Keylock and the Keyless Entry Accessories.
To Activate: Press and hold the Lock button for
2 seconds. The push bar light will flash as long as the
Lock feature is on.
To turn off: Press and hold the Lock button again for 2
seconds. The push bar light will stop flashing. Normal
operation will resume. The Lock feature will also turn off
whenever the “Smart” button on the opener panel is
activated.
Operation of the Multi-Function Door Control
(See additional programming features, next page.)
To open the door manually:
The door should be fully
closed if possible. Pull down
on the manual release handle
(so that the trolley release arm
snaps into a vertical position)
and lift the door manually. The
lockout feature prevents the
trolley from reconnecting auto-
matically, and the door can be
raised and lowered manually as
often as necessary.
To reengage the trolley: Pull
the manual release handle
toward the opener at a 45
degree angle so that the trolley
release arm is horizontal. The
trolley will reconnect on the
next UP or DOWN operation,
either manually or by pressing
the Door Control push bar.
Trolley
NOTICE
Trolley
ReleaseArm
(in Manual
Disconnect
Position)
Children operating or playing with a garage door opener
can injure themselves or others.
The garage door could
close and cause serious injury or death.
Do not allow
children to operate the door controls or remote controls.
A moving garage door could injure or kill someone under
it.
Activate the opener only when you can see the door
clearly, it is free of obstructions, and is properly adjusted.
SECURITY
Your garage door opener receiver and remote control
transmitter have been set at the factory to a matching
code. The door will activate when you press the LARGE
remote control push button.
Your SECURITYopener will operate with:
• several SECURITYremote controls utilizing up to
8 functions. NOTE: Open/Close/Stop operation counts
as 1 function.
one Keyless Entry System (with SECURITYlogo)
Follow the instructions below to program your opener to
match any additional remotes you may purchase. See
Accessories on page 34.
To Add a Remote Control
Select a remote control push button to operate the opener.
The large button is recommended for use with a garage
door opener. See Figure 1.
1. Press and hold the remote control push button. See
Figure 1.
2. Press and release the “Smart” (learn) button on the
right side panel of the opener. See Figure 2. The
indicator light on the panel will begin to blink and the
opener lights will flash once.
3. Release the remote push button.
Now the opener will operate when the remote control
push button is pressed. Test by pressing the remote
button to see that the door goes up and down.
Adding a remote can also be done from the door
control, as follows:
1. With the door closed, press and hold a remote push
button.
2. Press and hold the Light button on the door control.
3. Press and hold the door control push bar.
4. After the opener lights flash, release all buttons.
Test by pressing the remote push button.
To Erase All Remote Control Codes
Press and hold the “Smart” button on the opener panel
until the indicator light turns off (about 6 seconds). All
transmitter codes are now erased. Then follow the steps
above to re-program each remote control.
To Control the Opener Lights
With SECURITYtransmitters, a remote push button
can be programmed to operate the opener lights without
opening the door.
1. With the door closed, press and hold the remote button
that you want to control the light.
2. Press and hold the Light button on the door control.
3. Press and hold the Lock button on the door control.
4. After the opener lights flash, release all buttons.
Test by pressing the remote push button. The opener
lights should turn on or off but the door should not move.
29
SECURITY3-Channel
Remote Control
Select a
Push Button
Figure 1
WARNING
Receiver & Remote Control Programming
NOTICE: To comply with FCC rules, adjustment or modification of this
receiver and/or transmitter are prohibited, except for changing the code
setting or replacing the transmitter battery. THERE ARE NO OTHER
USER SERVICEABLE PARTS.
SECURITY
Garage Door Opener
"Smart" (learn)
Button Indicator
Light
+
+
321
Kg Kg
1
3
8
75
1
3
8
75
Code programming instructions are
also located on the opener panel.
Open/Close/Stop Operation
Your SECURITYremote control can be programmed
to operate one door using all 3 buttons: the large button
will only open the door, the middle button will only close
the door, and the third button will stop the doors
movement. You may set up this feature as follows:
1. With the door closed, press and hold the
large remote push button.
2. Press and hold the Lock button
on the door control.
3. Press and hold the door control
push bar.
When the opener lights flash, release all buttons. Test by
pressing the large (Open) button on the remote. The door
should open. Press it again while the door is open and
nothing should happen. Press the middle (Close) button
and the door should close. Press the third (Stop) button
while the door is moving and it should stop immediately.
Model 976LG SECURITYKeyless Entry
Follow instructions on page 34 (Accessories).
Open
Close
Stop
Figure 2
1. Does the opener have electric power? Plug a lamp into the outlet. If it doesn't light, check the
fuse box or the circuit breaker. (Some outlets are controlled by a wall switch.)
2. Have you disabled all door locks? Review installation instruction warnings on Page 7.
3. Is there a build-up of ice or snow under the door? The door may be frozen to the ground.
Remove any restriction.
4. The garage door spring may be broken. Have it replaced.
5. Repeated operation may have tripped the overload protector in the motor. Wait 15 minutes.
Try again.
Having a Problem?
Situation Probable Cause & Solution
The opener doesn't
operate from either
the door control or
the remote control:
Opener operates from
the remote control, but
not from the door
control:
1. Is the door control push bar lit? If not, Remove the bell wire from the opener terminal
screws. Short the red and white terminals by touching both terminals at the same time with
a piece of wire. If the opener runs, check for a faulty wire connection at the door control, a
short under the staples, or a broken wire.
2. Are the wiring connections correct? Review Installation Step 7, page 17.
The door operates from
the door control, but not
from the remote
control:
1. Is the door push bar flashing? If your model has the Lock feature, turn it off.
2. Your opener needs to re-learn a remote control code. Refer to instructions on the opener
panel.
3. Program the receiver to match the remote control code.
4. Repeat the receiver programming procedure with all remote controls.
The remote control has
short range:
The garage door
opens and closes by
itself:
1. Be sure that all remote control push buttons are off.
2. Remove the bell wire from the door control terminals and operate from the remote control
only. If this solves the problem, the door control is faulty (replace), or there is an
intermittent short on the wire between the door control and the opener.
3. Clear memory and reprogram all remote controls.
The door doesn't open
completely: 1. If the door has been working properly but now doesn't open all the way, increase the up
force. See page 25.
2. Is something obstructing the door? Remove the obstruction or repair the door.
3. If door opens at least 5 feet, the travel limits may need to be increased. One turn equals
2 inches of travel. See page 24.
Repeat the safety reverse test after the adjustment is complete.
The door stops but
doesn't close
completely:
Review the travel limits adjustment procedures on page 24.
Repeat the safety reverse test after any adjustment of door arm length, close force or down
limit.
30
1. Change the location of the remote control in your car.
2. Check to be sure the antenna on the right side panel of opener extends fully.
3. Some installations may have shorter range due to a metal door, foil backed insulation, or
metal garage siding.
Opener noise is
disturbing in living
quarters of home:
If operational noise is a problem because of proximity of the opener to the living quarters, the
Vibration Isolator Kit 41A3263 can be installed. This kit was designed to minimize vibration
to the house and is easy to install.
Having a Problem?
(continued)
Situation Probable Cause & Solution
The door reverses for no
apparent reason and
opener lights don't
blink:
The door reverses for no
apparent reason and
opener lights blink for
5 seconds after
reversing:
1. Is something obstructing the door? Pull the manual release handle. Operate the door
manually. If it is unbalanced or binding, call for professional garage door service.
2. Clear any ice or snow from the garage floor area where the door closes.
3. Review the force adjustment procedures on page 25.
4. If door reverses in the fully closed position, decrease the travel limits (page 24).
Repeat the safety reverse test after adjustments to force or travel limits. The need for
occasional adjustment of the force and limit settings is normal. Weather conditions in
particular can affect door travel.
The opener lights… don't turn on:
Replace the light bulb(s) (100 watts maximum). Use a standard neck garage door opener bulb
if regular bulb burns out.
don't turn off:
Is the Light feature on? Turn it off.
The opener strains or
maximum force is
needed to operate door:
The door may be out of balance or the springs are broken. Close the door and use the manual
release handle to disconnect the trolley. Open and close the door manually. A properly
balanced door will stay in any point of travel while being supported entirely by its springs. If
it does not, disconnect the opener and call for professional garage door service. Do not
increase the force to operate the opener.
The opener motor
hums briefly, then
won't work:
1. The garage door springs are broken. See above.
2. If the problem occurs on the first operation of the opener, door may be locked. Disable the
door lock.
Repeat the safety reverse test after the adjustment is complete.
The opener won't
operate due to power
failure:
1. Use the manual release handle to disconnect the trolley. The door can be opened and closed
manually. When power is restored, press the Door Control push bar or button and trolley
will automatically reconnect (unless trolley is in lockout position.) See page 28.
2. The Outside Quick Release accessory (for use on garages with no service door) disconnects
the trolley from outside the garage in case of power failure.
31
The door opens but
won't close: 1. If the opener lights blink, check the safety reversing sensor. See page 18.
2. If the opener lights do not blink and it is a new installation, check the down force. See
Adjustment Step 2, page 25. For an existing installation, see below.
Repeat the safety reverse test after the adjustment is complete.
Check the safety reversing sensor. Remove any obstruction or align the receiving eye. See
page 18.
8
UP
CEILING MOUNT ONLY
10
12
4
NOTICE
6
5
7
11
13 14
9
2
3
LIGHT
LOCK
1
1
8
4
5
2 3
7
6
Rail Assembly Parts
Installation Parts
32
KEY PART
NO. NO. DESCRIPTION
1 41A4795 Hardware bag (Includes
sprocket coupling)
2 12B569-1 Left rail bracket
3 12B569-2 Right rail bracket
4 81C168 Rack
5 41C4677 Complete trolley assembly
6 1D4828-1 One-piece T-rail
7 41A4836 Drive sprocket kit
8 25A18 Sprocket coupling
KEY PART
NO. NO. DESCRIPTION
1 41A4202-12B Multi-function door control panel
2 10A20 3V2032 Lithium battery
3 41A5056-6 3-Channel remote control housing
(no circuit board)
4 29B137 Remote control visor clip
5 217A238 2-Conductor bell wire - white & white/red
6 41A2828 Manual release rope & handle assy.
7 41A5047 Door bracket w/clevis pin & fastener
8 41A4353 Header bracket w/clevis pin & fastener
9 41A4373A Safety sensor kit (receiving and sending eyes
with 3' 2-conductor bell wire attached)
10 178B34 Straight door arm section
11 12B483 C-wrap bracket
12 178B35 Curved door arm section
13 12B484 Square hole bracket
14 12B485 Slotted bracket
NOT SHOWN
41A4116 Safety sensor hardware
41A4675-4 Opener installation hardware bag (See page 3)
114A2390 Owner's manual
Repair Parts
Repair Parts
33
w
ew Drive
94
DN
UP
Brown
Wire
(Down)
Contact LIMIT SWITCH ASSY.
Grey
Wire
Yellow
Wire
(Up)
Contact
Center Limit
Contact
Drive
Gear
2
1
4
5
7
13
17
16
9
12
8
14
15
10
6
11
3
8c
8a
8b
8d
Power Unit Parts
KEY PART
NO. NO. DESCRIPTION
1 31D426 Drive shaft cover
2 41B4245 Line cord
3 30B363 Capacitor – 1/2 HP
4 12A373 Capacitor bracket
5 41A3150 Terminal block w/screws
6 41D4671 Limit switch assembly
7 12D554 Limit switch bracket
8 41D4759 Complete Motor Drive Assy., with
8a 144B41 22T Pulley
8b 144B42 28T Pulley
8c 20C14 Drive Belt
8d 158A69 Retainer Ring
KEY PART
NO. NO. DESCRIPTION
9 41A4843 Interrupter cup
10 41A4837 Worm gear and retainer
11 41C4669 Wire harness assembly
12 41C4672 RPM sensor assembly
13 41D4674-19E Receiver logic board assembly
14 41D5285 Cover – 1/2 HP
15 1C4840-9 Control Center access door
16 175C123 Light socket
17 108D47 Light lens
LOCK
LIGHT
34
Accessories Available For Your Opener
Model 971AC
Model 974AC
Model 970LM
Model 1702 SECURITYSingle-Function
Remote Control
Includes visor clip.
SECURITY2-Channel
Remote Control
Includes visor clip.
SECURITY3-Channel
Remote Control
Includes visor clip.
SECURITY4-Channel
Remote Control
Includes visor clip.
SECURITY3-Channel Mini
Remote Control
With key ring and Velco fastening
strip.
SECURITYKeyless Entry
Enables homeowner to operate garage door
opener from outside by entering code on
specially designed keyboard. Also can add
a temporary pass code for visitors or
service persons. This temporary code can
be limited to a programmable number of
hours or entries.
Outside Quick Release
Required for a garage with NO access
door. Enables homeowner to open
garage door manually from outside by
disengaging trolley.
8 foot Complete Rail
To allow an 8 foot door to open fully.
Multi-Function Door Control Panel
Provides a Lock Feature which
prevents operation of garage door
opener from portable remotes and a
Light Feature for constant light.
Outside Keylock
Operates the garage door automatically
from outside when remote control is
not handy.
Model 972AC
Model 973AC
Model 59
Model 88SD
Model 78LM
Model 976LG
We recommend that you program your code before you
install the Keyless Entry. You will not need assistance,
and you can test the reception at the mounting location
before installation.
1. Choose a 4-digit code using numbers from 0 to 9
(a number can be used more than once, for example,
4, 0, 4, 1).
2. Press the four buttons for the code, then press and hold
the Enter button. The indicator light on the door opener
panel will blink.
3. Press and release the “Smart” (learn) button on the
opener panel. After the opener lights flash, release the
Enter button.
Test by pressing the the code, then press Enter. The door
should begin to move.
You may also program the Keyless Entry from the
Multi-Function Door Control, as follows:
1. With the door closed, enter the four digit code desired,
then press and hold Enter.
2. Press and hold the light button on the door control.
3. Press and hold the door control push bar.
4. After the opener lights flash, release all buttons.
To Add the Keyless Entry
Index
Access Door/Outside Quick Release Accessory.........................................................................................................31, 34
Electrical Safety Warnings......................................................................................................................................7, 18, 27
Garage Door
Testing for balance, binding and sticking.................................................................................................................3, 24, 27
Determining high point of travel:
Sectional door....................................................................................................................................................................8
One-piece door..................................................................................................................................................................9
Disabling existing locks ...................................................................................................................................................3, 7
Force controls
Adjustment procedures....................................................................................................................................................25
Problems that might require force adjustments.........................................................................................................30, 31
Safety warnings.........................................................................................................................................................25, 27
Door hardware............................................................................................................................................3, 7, 8, 17, 27, 28
Maintenance .............................................................................................................................................................7, 24-27
Reinforcement requirements ....................................................................................................................................5, 20, 21
Removing of all ropes ......................................................................................................................................................3, 7
Possible door damage...............................................................................................................................................4, 15, 20
Travel limits
Adjustment procedures..............................................................................................................................................23, 24
Problems that might require limit adjustments .........................................................................................................30, 31
Safety warnings.........................................................................................................................................................24, 27
Manual Release Rope & Handle
Lockout feature .................................................................................................................................................................28
Manual disconnect.......................................................................................................................................................28, 31
Safety warnings.................................................................................................................................................7, 19, 27, 28
Opener Terminals
Door control connections ..................................................................................................................................................17
Safety reversing sensor connections .................................................................................................................................17
Outside Keylock accessory connections ...........................................................................................................................17
Protector System®.........................................................................................................................................................12, 26
Receiver & Remote Controls
Programming the receiver.................................................................................................................................................29
Erasing all codes................................................................................................................................................................29
Safety warning...................................................................................................................................................................29
Problems with remote control transmitter operation.........................................................................................................30
Safety Reverse Test Procedure..........................................................................................................................................26
Testing required.................................................................................................................................................7, 26, 30, 31
Safety reverse system problems
Securing header bracket to wall ........................................................................................................................................8
Adjusting travel limits.....................................................................................................................................................24
Applying excessive force on the door.............................................................................................................................25
Buckling or uneven floor...................................................................................................................................................5
Safety Warnings..........................................................................2, 3, 7, 8, 12, 15, 16, 17, 18, 19, 20, 24, 25, 26, 27, 28, 29
Troubleshooting............................................................................................................................................................30, 31
User Instruction Label for Garage Wall ......................................................................................................................7, 17
Vibration Noise (isolator kit).............................................................................................................................................30
35
© 1999, The Chamberlain Group, Inc.
114A2390 All Rights Reserved Printed in Mexico
ACCESS MASTER
SERVICE IS ON CALL
OUR LARGE SERVICE ORGANIZATION
SPANS AMERICA
INSTALLATION AND SERVICE INFORMATION IS AS
NEAR AS YOUR TELEPHONE SIX DAYS A WEEK.
SIMPLY DIAL OUR TOLL FREE NUMBER:
1-800-528-2817
HOURS: (Mountain Standard Time)
6:00 A.M. TO 6:00 P.M. Monday through Friday
7:00 A.M. TO 3:00 P.M. Saturday
Closed Sunday
For professional installation, parts and service,
contact your local ACCESS MASTER/ CHAMBERLAIN
dealer. Look for him in the Yellow Pages, or call our
service number for a list of dealers in your area.
HOW TO ORDER
REPAIR PARTS
Selling prices will be furnished on request or parts will
be shipped at prevailing prices and you will be billed
accordingly.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE
THE FOLLOWING INFORMATION:
• PART NUMBER
• PART NAME
• MODEL NUMBER
ADDRESS ORDERS TO:
THE CHAMBERLAIN GROUP, INC.
Pars and Service Department
2301 N. Forbes Boulevard, Suite 104
Tucson, Arizona 85745
SERVICE INFORMATION TOLL FREE NUMBER:
1-800-528-2817
ACCESS MASTER GARAGE DOOR OPENER ONE-YEAR LIMITED WARRANTY
Access Master/Chamberlain (“Seller”) warrants to the first retail purchaser of this product that it is free from defect in
materials and/or workmanship for a period of one year from the date of purchase. The proper operation of this
product is dependent on your compliance with the Owner’s Manual instructions regarding installation,
operation, maintenance and testing. Failure to comply strictly with those instructions will void this warranty in
its entirety. Please note that the safety reverse system, in order to operate properly with your garage door,
must be adjusted and periodically tested in accordance with the Owner’s Manual.
If, during the limited warranty period, it appears as though this product contains a defect which is covered by this
limited warranty, call our toll free service number, before dismantling this product, at 1-800-528-2817. Then send
this product, pre-paid and insured, to our service center for warranty repair. You will be advised of shipping instructions
when you call the toll free service number. Please include a brief description of the problem and a dated proof-of-
purchase receipt with any product that is returned for warranty repair.
Products returned to Seller for warranty repair, which upon receipt by Seller are confirmed to be defective and covered
by this limited warranty, will be repaired or replaced (at Seller’s sole option) at no cost to you and returned pre-paid.
Defective parts will be repaired or replaced with new or factory-rebuilt parts at Seller’s sole option.
THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OR OTHERWISE,
AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON SELLER’S PART. THIS LIMITED WARRANTY DOES
NOT COVER NON-DEFECT DAMAGE, DAMAGE CAUSED BY IMPROPER INSTALLATION, OPERATION OR
CARE (INCLUDING, BUT NOT LIMITED TO ABUSE, MISUSE, FAILURE TO PROVIDE REASONABLE AND
NECESSARY MAINTENANCE, OR ANY ALTERNATIONS TO THIS PRODUCT), LABOR CHARGES FOR
DISMANTLING OR REINSTALLING A REPAIRED OR REPLACED UNIT, OR REPLACEMENT BATTERIES.
UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR SPECIAL
DAMAGES ARISING IN CONNECTION WITH THE USE, OR INABILITY TO USE, THIS PRODUCT. IN NO EVENT
SHALL SELLER’S LIABILITY FOR BREACH OF WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR
STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY. NO PERSON IS AUTHORIZED
TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT.
Some states do not allow the exclusion or limitation of consequential, incidental or special damages, so the above
limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also
have other rights which vary from state to state.
LIMITED WARRANTY ON MOTOR
The motor is fully warranted for the lifetime of the product to the first-time purchaser.

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