Champion Power Equipment 18029 Owners Manual 18029_manual ENG

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OWNER’S MANUAL & OPERATING INSTRUCTIONS

WIRELESS REMOTE KIT

WINCH

10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670

USA / 1-877-338-0999

www.championpowerequipment.com

SAVE THESE INSTRUCTIONS

Important Safety Instructions

are included in this manual.

MADE IN CHINA

REV 18029-20111222

18029

MODEL NUMBER

Have questions or need assistance?

Do not return this product to the store!

WE ARE HERE TO HELP!

Visit our website:

www.championpowerequipment.com

for more info:

• Product Info and Updates

• Frequently Asked Questions

• Tech Bulletins

• Product Registration

– or –

Call our Customer Care Team Toll-Free at:

1-877-338-0999

REV 18029-20111222 3

18029 ENGLISH

CONTROLS AND FEATURES

*Mounting hardware not shown.

Winch Wireless Remote Kit

(1) Wireless Remote Control – Used to power the

rope in or out of your winch drum.

(2) Antenna – Receives wireless signal from

wireless remote control from within a 50 ft.

radius.

(3) Rocker Switch – Rocker switch with

handlebar mount for powering the rope in or

out of your winch drum.

(4) Solenoid/Contactor – Power from the vehicle

battery flows through the weather sealed

solenoid/contactor switch before being

directed to the winch motor.

(5) Battery Connection Cables – Used to connect

the battery to the solenoid/contactor.

(6) Winch Connection Cables – Used to connect

the winch motor to the solenoid/contactor.

1

4

2

5

6

3

4 REV 18029-20111222

ENGLISH 18029

ASSEMBLY

Battery cables should not be drawn taut.

Leave some slack for cable movement.

CAUTION

Never route electrical cables across any sharp

edges, through or near moving parts, or near

parts that become hot.

CAUTION

1) Install Solenoid/Contactor

Find a location for the contactor. If the model

specific mounting kit does not indicate a

recommended contactor location, then it is

recommended that the contactor be mounted

close to the battery in a clean dry location. Make

sure the location you chose allows sufficient

clearance from all metal components. Drill

mounting holes if required. Once location is

found do not install until all wiring is completed.

3) Wiring the Winch

1. Connect the yellow and blue cables to the motor

terminals on the winch. Torque the terminal nuts

on the motor to 5.7 N-m (50 lb-in). Route the

other ends to the contactor location.

2. Connect the yellow and blue cables to the

contactor (yellow to yellow and blue to blue). Do

NOT tighten nuts.

3. Connect the red and black cables to your

contactor (red to red and black to black). Do

NOT tighten nuts. Route the other ends to your

battery location.

4. Connect the rocker switch to the contactor (black

to black and green to green).

5. Once all wiring is connected to the contactor

you can then mount it using the supplied M6

hardware.

6. Torque the contactor terminal nuts to 4.5 N-m

(40 lb-in). Do NOT over tighten.

7. Place all terminal boots over terminals and

secure all cables with cable ties or electrical

tape (not included).

8. Connect the battery leads from the contactor to

the ATV’s Battery (red to red and black to black).

2) Install Rocker Switch

1. Decide which handlebar the switch will be

mounted on. The switch is usually installed

on the left handlebar.

2. Use a piece of electrical tape around the

handlebar to help prevent rotation of the

mount on the handlebar. Do NOT tighten over

any hoses or cables.

3. Once your switch is mounted you can route

the wires back to where your contactor is

located.

4. Splice the end of the RED wire to an ignition

(keyed) controlled power source using the

supplied wire tap. You may need to use a test

light to locate a suitable wire. The wire should

only have power when the key is in the ON

position.

5. Make sure the handlebars have full range of

motion and then secure the switch’s cable

with the supplied cable ties.

Depending on the location of the contactor,

you may need to use the black and red cables

in place of the yellow and blue, and the yellow

and blue in place of the red and black. Just

remember that this also changes the diagram.

NOTE

REV 18029-20111222 5

18029 ENGLISH

ASSEMBLY

4) Install the Antenna

1. Determine the mounting location.

2. If mounting on a flat surface, mark and drill

a minimum of two (2) mounting holes, one

on each side of the antenna. Loosely attach

the antenna using the supplied bolts and lock

nuts. Do NOT tighten fasteners at this time.

3. If mounting on a frame tube, loosely attach

using the supplied cable ties.

4. Locate the black and green wires running

from the contactor to the rocker switch. Find

the bullet connectors on these wires located

near the contactor.

5. Plan a route for the wire harness between the

antenna and these bullet connectors.

6. Pull apart the bullet connectors on the

BLACK and GREEN wires identified in step

4 above. These will be located near the

contactor

7. Connect the rocker switch and contactor to

the antenna (black to black and green to

green).

8. Connect the black ground wire with the ring

to the black (–) terminal on the solenoid/

contactor.

This kit is designed for use on front mounted

self-recovery winches only. The remote is

not designed for and should not be used on

winches or hoists in industrial applications

(car haulers/carriers, wrecker, cranes, etc.) or

for any other remote controlled applications.

WARNING

5) Test Winch Operation

1. Make sure there are no exposed terminals

or wiring, and wiring to all components is

correct, all loose wires are secured.

2. Turn ATV ignition switch to the ON position.

3. Check the winch for proper operation using

the rocker switch. The wire rope should spool

in and out in the direction indicated on the

switch.

4. To use test wireless system, activate the system

by pressing and holding the POWER button

on the wireless remote for 3 seconds. This

transfers control of the winch to the wireless

control system. A red indicator light on the

wireless remote turns on when the system is

active and ready to use.

5. Verify that the winch spools the rope in and out

properly by pressing the buttons on the wireless

remote. The wire rope should spool in and out

in the direction indicated on the remote.

6. Deactivate the system by pressing the POWER

button on the wireless remote and holding for 3

seconds, until red light turns off or after 2 mins

of idle time, the wireless system de-activates.

Led Indicator Light

– Steady Red: System active and ready to use.

– Flashing Red: Winch powering in or out.

NOTE

6 REV 18029-20111222

ENGLISH 18029

ASSEMBLY

Solenoid/Contactor Wiring Diagram

Negative (–)

Positive (+)

Negative (–)

Blue

Positive (+)

Yellow

Red

Black

To Switch And

Remote Wiring

REV 18029-20111222 7

18029 ENGLISH

ASSEMBLY

Antenna Wiring Diagram

Red

Black

Green

Green

Green Black & White

Black

Ignition

Wire

Red

7.5 Amp

Fuse

To Ground on Solenoid/Contactor

8 REV 18029-20111222

ENGLISH 18029

WARRANTY

WARRANTY

CHAMPION POWER EQUIPMENT

2 YEAR LIMITED WARRANTY

Warranty Qualifications

Champion Power Equipment (CPE) will register this

warranty upon receipt of your Warranty Registration Card

and a copy of your sales receipt from one of CPE’s retail

locations as proof of purchase.

Please submit your warranty registration and your proof of

purchase within ten (10) days of the date of purchase.

Repair/Replacement Warranty

CPE warrants to the original purchaser that the

mechanical and electrical components will be free of

defects in material and workmanship for a period of

one year (parts and labor) and two years (parts) from

the original date of purchase (90 days [parts and

labor] and 180 days [parts] for commercial & industrial

use). Transportation charges on product submitted for

repair or replacement under this warranty are the sole

responsibility of the purchaser. This warranty only applies

to the original purchaser and is not transferable.

Do Not Return The Unit

To The Place Of Purchase

Contact CPE’s Technical Service and CPE will

troubleshoot any issue via phone or e-mail. If the

problem is not corrected by this method, CPE will, at its

option, authorize evaluation, repair or replacement of the

defective part or component at a CPE Service Center.

CPE will provide you with a case number for warranty

service. Please keep it for future reference. Repairs

or replacements without prior authorization, or at an

unauthorized repair facility, will not be covered by this

warranty.

Warranty Exclusions

This warranty does not cover the following repairs and

equipment:

Normal Wear

This product needs periodic parts and service to perform

well. This warranty does not cover repair when normal

use has exhausted the life of a part or the equipment as

a whole.

Installation, Use and Maintenance

The warranty excludes:

– Cosmetic defects such as paint, decals, etc.

– Failures due to acts of God and other force majeure

events beyond the manufacturer’s control.

– Problems caused by parts that are not original

Champion Power Equipment parts.

Other Exclusions

This warranty excludes: Cosmetic defects such as paint,

decals, etc. Failures due to acts of God and other force

majeure events beyond the manufacturer’s control.

Problems cause by parts that are not original Champion

Power Equipment parts.

Limits of Implied Warranty and

Consequential Damage

Champion Power Equipment disclaims any obligation to

cover any loss of time, use of this product, freight, or

any incidental or consequential claim by anyone from

using this product. THIS WARRANTY IS IN LIEU OF

ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE

A unit provided as an exchange will be subject to the

warranty of the original unit. The length of the warranty

governing the exchanged unit will remain calculated by

reference to the purchase date of the original unit.

This warranty gives you certain legal rights which may

change from state to state. Your state may also have other

rights you may be entitled to that are not listed within this

warranty.

Contact Information

Address

Champion Power Equipment, Inc.

Customer Service

10006 Santa Fe Springs Rd.

Santa Fe Springs, CA 90670

www.championpowerequipment.com

Customer Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free:1-877-338-0999

Fax no.: 1 (562) 236-9429

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)

Toll Free: 1-877-338-0999

tech@championpowerequipment.com