Champion Power Equipment 18890 Owners Manual 18890_manual English_1 9 14

2015-08-26

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OWNER’S MANUAL & OPERATING INSTRUCTIONS
Single Line 440 lb./Double Line 880 lb.
Electric Hoist
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
MADE IN CHINA
REV 18890-20140109
18890
MODEL NUMBER
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
• Tech Bulletins
• Product Registration
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
18890
Electric Hoist
Single Line 440 lb./Double Line 880 lb.
TABLE OF CONTENTS
Introduction ....................1
Introduction ..................1
This Booklet ................. 1
Website .................... 1
Manual Conventions ............... 2
Safety Rules ................... 3
Controls and Features .............. 5
Electric Hoist ................. 5
Assembly ..................... 6
Securing the Hoist .............. 6
Surge Protection ............... 6
Grounding ................... 7
Extension Cord Information ......... 7
Electronic Hoist Location .......... 7
Operation ..................... 8
Inspection ...................8
Connecting a Load .............. 8
General Tips for Safe Operation ....... 9
Single Line Operation ............ 9
Double Line Operation ........... 10
Stop Bracket/Line Blocker ......... 10
Hoisting Techniques ............ 11
Maintenance .................. 12
Cleaning ................... 12
Lubrication ................. 12
Cable Assembly Replacement ....... 12
Storage ................... 12
Troubleshooting ................. 13
Specifications .................. 14
Performance Specifications ........ 14
Parts Diagram ............... 15
Parts List .................. 16
Warranty ..................... 17
Warranty Qualifications .......... 17
Repair/Replacement Warranty ....... 17
Do Not Return The Unit
To The Place Of Purchase ......... 17
Warranty Exclusions ............ 17
Limits of Implied Warranty
And Consequential Damage ........ 17
Contact Information ............ 17
Address ................. 17
Customer Service ........... 17
Technical Service ........... 17
1 REV 18890-20140109
ENGLISH 18890
INTRODUCTION
Introduction
Congratulations on your purchase of a Champion
Power Equipment electric hoist. CPE designs and
builds hoists to strict specifications. With proper
use and maintenance, this hoist will bring years
of satisfying service.
This Booklet
Every effort has been made to ensure the accuracy
and completeness of the information in this manual.
We reserve the right to change, alter and/or improve
the product and this document at any time without
prior notice.
Website
Champion Power Equipment manufactures and
supports every product we sell. To find out more
about your electric hoist please visit our website at:
www.championpowerequipment.com
Record the model and serial numbers as well as date and place of purchase for future reference. Have
this information available when ordering parts and when making technical or warranty inquiries.
Champion Power Equipment Support
Model Number
Serial Number
Date of Purchase
Purchase Location
1-877-338-0999
18890
REV 18890-20140109 2
18890 ENGLISH
This manual uses the following symbols to help differentiate between different kinds of information.
The safety symbol is used with a key word to alert you to potential hazards in operating and owning
power equipment.
Follow all safety messages to avoid or reduce the risk of any damage, serious injury or death.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
CAUTION
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, may result in
property damage.
CAUTION
DANGER indicates an imminently hazardous
situation which, if not avoided, will result in
death or serious injury.
DANGER
WARNING indicates a potentially hazardous
situation which, if not avoided, could result in
death or serious injury.
WARNING
If you have questions regarding your hoist,
we can help. Please call our help line at
1-877-338-0999
NOTE
MANUAL CONVENTIONS
3 REV 18890-20140109
ENGLISH 18890
Do not use this hoist for lifting or moving
people or animals.
DANGER
Keep yourself and others a safe distance to
the side of the cable when under tension.
DANGER
Never step over or under a cable or near a
cable under load.
DANGER
Read this manual thoroughly before operating
your hoist. Failure to follow instructions could
result in damage, serious injury or death.
WARNING
Do not exceed the rated capacity.
WARNING
The wire cable may break before the motor
stalls. For heavy loads at or near rated
capacity, use a pulley block/snatch block to
reduce the load on the wire cable.
WARNING
Do not use the hoist to secure an item(s) for
transport.
WARNING
Do not use for overhead lifting.
WARNING
Hoist is meant for indoor use only, do not
operate outside in wet conditions, rain or
snow. Electric damage, shock or injury may
occur if hoist is used outdoors or in wet
environments.
WARNING
Unplug the power cord when not in use.
WARNING
Never leave an item(s) attached to the wire
cable, lift hook, pulley hook, or loaded when
not in use.
WARNING
Use gloves to protect hands when handling
the lift hook, pulley hook or cable. Never let
the cable slide through your hands.
CAUTION
Do not wrap the cable around any object and
hook it back onto itself.
CAUTION
SAFETY RULES
Do not operate if load is not centered under
hoist. Do not hoist at any angles.
DANGER
Do not operate if cable is worn, frayed or
appears damaged. Replace cable before use.
DANGER
REV 18890-20140109 4
18890 ENGLISH
Never operate a damaged or malfunctioning
hoist. If hoist appears damaged or is
malfunctioning, disconnect power source and
disconnect load.
WARNING
Any supporting structure the hoist will be
mounted to must be designed to withstand
any load or forces that the load and hoist may
apply to the structure.
WARNING
Do not modify the plug in any way or any
outlet to fit the plug. Use only 3-prong
grounding outlets and 3-wire extension cords
with 3-prong grounding plugs.
WARNING
When re-spooling the cable, ensure that the
cable spools in the over-wind position with the
cable entering the drum from the top, not the
bottom.
To re-spool correctly, and while wearing
gloves, keep a slight load on the cable while
pushing the remote button to draw in the
cable. Do not let your hands get within 12 in.
(30.5 cm) of the hoist while re-spooling. Turn
off the hoist and repeat the procedure until
a few inches of cable are left before the stop
bracket. Keep hands clear of the hoist, cable
and slight load which hoist is under power.
WARNING
Duration of hoisting pulls should be kept as
short as possible.
If the motor becomes uncomfortably hot to the
touch, stop hoisting immediately and let it cool
down for a few minutes. Do not pull for more
than one minute at or near the rated load.
CAUTION
If the motor stalls, do not maintain power to
the hoist.
Electric hoists are designed and made for
intermittent use and should not be used in
constant duty applications.
CAUTION
Do not use damaged or broken equipment.
Before each use inspect the hoist and
equipment for any damage to the following:
– Hoist
– Wire cable
– Lift hooks/Pulley hooks
– Power cord or plug prongs
If any of the above items or any other items
appear to be damaged or broken then replace
or fix before use.
DANGER
SAFETY RULES
Do not lift any loads over people, animals,
or property that cannot be damaged. Falling
loads may result in property damage, injury
or death.
DANGER
This hoist is for operation with 120V power
sources only. 240V power sources will not
power the hoist and may even damage the
hoist. Make sure the power source for the
hoist is a 120V 3-pronged grounded outlet
only.
CAUTION
5 REV 18890-20140109
ENGLISH 18890
Electric Hoist
Read this owner’s manual before operating your hoist. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
CONTROLS AND FEATURES
(1) Electric Motor – 7.1 Amp, 120V AC, Single
Phase, 60 Hz.
(2) Remote Control – Used to retract or
extend wire cable.
(3) Stop Bracket – Used with Line Blocker to
stop wire cable from retracting too far into
hoist.
(4) Wire Cable
(5) Pulley Hook – Used to support load for
double line hoist.
(6) Line Blocker – Used with Stop Bracket to
stop wire cable from retracting too far into
hoist.
(7) Support Hook – Used to secure single or
double line loads.
(8) Support Bracket – Used to secure hoist
when mounted.
1
2
3
5
4
7
6
8
REV 18890-20140109 6
18890 ENGLISH
ASSEMBLY
Securing the Hoist
This CPE 440 lb./880 lb. electric hoist already
comes with the remote control, power cord, wire
cable and stop bracket attached, and therefore
the user only needs to secure the hoist to a sturdy
support structure using the support brackets
provided.
1. Remove hoist and support brackets from
packaging, being careful to set aside the
mounting hardware needed.
2. Make sure the supporting structure for the
hoist will be secure enough to support the
hoist and any load that may be hoisted.
3. Place the support brackets over the structure.
4. Have a person or two help hold the hoist in
position under the support brackets so the
hoist is aligned with the holes in the support
brackets.
5. Thread the flat washer ø10 and lock washer
ø10 onto the M10x26 bolt.
6. Insert the bolt through the support bracket
and into the mounting hole in the top of the
hoist. Hand tighten bolt.
7. Repeat for the remaining bolts on the two
support brackets.
8. Once all the bolts have been hand tightened
and the hoist is in the desired position,
firmly tighten all bolts using a 16 mm wrench
or socket (not included), until the hoist is
secure.
Assembling the Hoist Cont’d.
Do not attached the hoist to any support
structure that is not firmly secured in a
straight up and down vertical position. The
hoist must remain in a straight up and down
vertical position while in use. Loads should
NOT be hoisted at an angle.
DANGER
The hoist must be secured with both support
brackets (2) and all bolts (4). Do not try and
secure a hoist to any structure with missing or
damaged parts. Secure firmly before use.
CAUTION
Make sure the hoist is secured to a fixed
support structure. It is NOT recommended
to secure the hoist to a moveable support
fixture.
CAUTION
Surge Protection
While there is no way to prevent voltage
fluctuations, electrical equipment may be
protected by making sure your electrical
equipment is connected to a surge protected
outlet or with a rated surge protection device.
Voltage fluctuation may impair the proper
functioning of sensitive electronic equipment.
CAUTION
7 REV 18890-20140109
ENGLISH 18890
ASSEMBLY
Electric hoist is for indoor use only. Do not
install, operate or store outdoors.
NOTE
Grounding
Your electronic hoist must be properly connected
to an appropriate ground to help prevent electric
shock.
A ground terminal prong connected to the
power plug has been provided on the power
cord. If grounding of the hoist is not properly
understood, do not operate until grounding
has been explained. We strongly recommend
that you consult with a qualified electrician to
ensure compliance with local electrical codes if
grounding of the product is not fully understood.
Improper connection of the equipment or the
grounding conductor can result in electric shock.
If the cord, plug, or outlet look damaged do
not plug into a live terminal. Replace or fix any
damaged cords, prongs, or outlets before use.
Do not use any adapter or extension to connect
the plug to a power source or outlet that is not
grounded.
Failure to properly ground the electric hoist
can result in electric shock.
WARNING
Do not use if you have a pacemaker.
Electromagnetic fields in close proximity to a
pacemaker may cause interference or failure
of the pacemaker. People with pacemakers
should:
– Consult a doctor before use
– Never operate alone
– Inspect hoist power cord for proper
grounding connection and any signs of
possible electric shock hazards
DANGER
Make sure power cord and remote control cord
are always out of the way of the load, and are
never in a position to get frayed, pinched or
damaged.
CAUTION
Electronic Hoist Location
A proper hoist work area is recommended. The
hoist work area must be clean and well lighted.
The work area must not be accessible to children
or animals. Loads may be very heavy and
property damage, injury or death may occur if
distractions are present. Make sure the hoist is not
installed on any support structure that is located
overhead. OVERHEAD installation and use is NOT
RECOMMENDED. The hoist should be located in
an area that has enough clearance on all sides
of it, to avoid any accidental breaking of the wire
cable or dropping of the load.
Try to avoid the following dangers in any hoist work
area.
– Overhead installation, use, and storage
– Any oils, liquids or other slipping hazards on
the work area floor
– Confined spacing
– Distractions of any kind
– Dim or poor lighting
Extension Cord Information
If an extension cord must be used to power you
electric hoist, please refer the minimum gauge of
cord as it relates to feet needed.
Length Gauge
25 ft. (7.6 m) 18 AWG Min.
50 ft. (15.2 m) 16 AWG Min.
100 ft. (30.5 m) 14 AWG Min.
Use only 3-prong grounding outlets and 3-wire
extension cords with 3-prong grounding plugs.
WARNING
REV 18890-20140109 8
18890 ENGLISH
Do not exceed rated load capacity, even while
testing a load.
WARNING
OPERATION
Inspection
Before use of the electric hoist, always inspect
the hoist, power connections, wire cable, load
connections, and work area for any possible
damage or hazards. Never connect a load to or
operate a hoist, if it or any of it’s parts appear to
be worn or damaged.
Connecting a Load
During connection of a load and operation of the
hoist, the user should keep hands and fingers
clear of pinch points, moving parts and the wire
cable. Lose clothing and jewelry should not be
worn during operation of the hoist. Gloves and
safety goggles should be worn at all times when
connecting or hoisting a load. The cable should
never be allowed to slide through the users hands.
The user should only grab the pulley or support
hook when loading/unloading an item. Never grab
the wire cable directly. Attach the load to the
pulley or support hook using only rated equipment,
such as slings, chains or hoisting shackles.
Connection to the pulley or support hook must
be completely secure to prevent any accidental
disconnection. Make sure the lifting device is
properly seated in the base of the hook and that
the safety clasp closes fully.
Always check the wire cable for any wear, fraying
or damage. Only wire cable in good condition
should be used. If the wire cable appears worn,
frayed or damaged, DO NOT connect any load to or
use, replace immediately.
Incorrect Incorrect Correct
Inspect the wire cable to make sure it is spooled
correctly. The wire cable should not be overlapping
on itself, have space between the rolls or slack in
it. If the wire cable is spooled incorrectly do not
connect a load to it or use it until the wire cable
has been re-spooled correctly.
If the wire cable becomes kinked or twisted
during operation stop use immediately.
CAUTION
Once a load has been properly connected, make
sure and do a test lift. Hoist the load 1 in. to 2 in.
and pause a moment to inspect all connections
and that the equipment can handle the load.
Single Line Double Line
9 REV 18890-20140109
ENGLISH 18890
OPERATION
General Tips for Safe Operation
Your 18890 electric hoist is rated at a 440 lb.
single line and 880 lb. double line capacity.
Overloads can damage the hoist, motor, wire
cable, and/or create a possible hazard for property
damage, injury or death.
For loads over 440 lb. (200 kg) the use of the
pulley hook to double the wire cable line must be
used. This will aid in two ways:
(a) reduce the number or cable layers on the
drum, as well as,
(b) reduce the load on the wire cable by as much
as 50%.
When doubling the line back to the hoist,
run the wire cable through the pulley hook and
attach to the support hook to the back side of the
hoist frame.
Get to know your hoist before you actually need to
use it. We recommend that you set up a few test
runs to familiarize yourself with rigging techniques,
the sounds your hoist makes under various loads,
the way the cable spools on the drum, etc.
Inspect the wire cable and equipment before each
use. A frayed or damaged cable shall be replaced
immediately. Use only manufacturer’s identical
replacement cable with the exact specifications.
Inspect the hoist installation and bolts to ensure
that all bolts are tight before each operation. Store
the hoist indoors and in a place that it will not be
damaged.
Any hoist that appears to be damaged in any way,
is found to be worn, or operates abnormally MUST
BE REMOVED FROM SERVICE UNTIL REPAIRED.
It is recommended that the necessary repairs
be made by a manufacturer’s authorized repair
facility.
Only attachments and/or adapters supplied by the
manufacturer are to be used.
Single Line Operation
During single line operation, the max rated load
capacity is 440 lb. (200 kg). Do not exceed
max rated load capacity. Single line loads can
be connected with the support hook that comes
already attached to the wire cable. The load can
be directly connected to the support hook using
a properly rated hoisting sling, chain or shackle.
Make sure the load is directly underneath hoist
and is not at an angle.
Double Line Operation
If any load is heavier that 440 lb. (200 kg.), then
the double line technique must be used. During
double line operation the max rated load capacity
is 880 lb. (400 kg). Do not exceed max rated
load capacity. During double line operation, the
pulley hook must be spooled onto the wire cable.
The support hook must be anchored on the back
side of the hoist in the designated support hole
built into the hoist frame. The hook must securely
fit into the support hole, and the safety clasp
must be able to fully close to lock the hook in
place.
Maintain at least 4 wraps (coils) of cable on
the drum during operation. Operating with
fewer than 4 warps of cable on the drum can
cause the cable to pull off the drum.
WARNING
REV 18890-20140109 10
18890 ENGLISH
OPERATION
Stop Bracket/Line Blocker
The stop bracket (A) is set up to automatically
shut down the hoist if the line blocker (B) begins
to pull it upwards. This helps prevent the wire
cable from retracting too far on the spool and
causing any damage to the spool, cable or hoist.
Double Line Operation Cont’d.Double Line Operation Cont’d.
Once the support hook is securely hooked into
the double line support hole and the safety clasp
has been fully clasped, then the pulley hook can
be attached to the wire cable. Please follow these
steps for attaching the pulley hook to the wire
cable.
1. Remove R-pin from the retaining bolt. (A)
2. Pull retaining bolt out of pulley hook, making
sure all washers and hook are captured. (A)
3. Remove the nuts (2) and bolts (2) from the
pulley. (B)
4. Place the pulley hook assembly (without the
hook attached) onto the wire cable below the
line blocker.
5. Make sure the pulley hook roller is aligned on
the wire cable and is not in any way askew or
oblong seated on the wire.
6. Test the alignment of the pulley hook by
sliding it across the wire cable a few inches,
back and forth.
7. Slide the bolts (2) back into the pulley and
secure with nuts (2). (B)
8. Slide retaining pin back through the pulley,
hook and all washers. (A)
9. Replace the R-pin into retaining pin to lock it
in place. (A)
10. Test a small sample load on the pulley hook
to make sure the connection is secure and
pulley roller is aligned. Make sure the load
is directly underneath hoist and is not at an
angle.
If pulley hook roller is not properly aligned
damage to the wire cable or accidental load
dropping could occur.
WARNING
Maintain at least 4 wraps (coils) of cable on
the drum during operation. Operating with
fewer than 4 warps of cable on the drum can
cause the cable to pull off the drum.
WARNING
A
B
BA
Do not try to re-position or remove the line
blocker. It has been preset for safety reasons.
CAUTION
11 REV 18890-20140109
ENGLISH 18890
OPERATION
Support anchors are highly recommended if
a load can not be placed on stable ground.
Make sure the support anchors can withstand
the full weight of the load being anchored.
WARNING
Hoisting Techniques
1. Take time to assess your work area, and make
sure it is free of any debris, liquids, and other
possible hazards and distractions.
2. Take time to assess your situation and plan
your hoist.
3. Put on safety goggles to protect your eyes,
gloves to protect your hands, steel toe boots
to protect your feet and a hard hat to protect
your head.
4. Inspect hoist, power cords and wire cable for
excessive wear or damage.
5. Plug power supply into a properly grounded
outlet or extension cord with a grounded
receptacle and plug.
6. Test the hoist without a load connected.
Make sure the wire cable descends and
ascends properly without any problems.
7. Connect desired load using only properly
rated hoisting slings, chains or shackles.
8. Double check your anchors and make sure all
connections are secure.
9. Clear the area. Make sure all operators and
bystanders stand clear and that no one is
directly above or underneath the load or
within 12 in. (30.5 cm) of the wire cable.
10. Begin hoisting. Be sure that the wire cable is
winding evenly and tightly around the drum.
Avoid shock loads; keep the wire cable under
tension.
11. The hoist is meant for intermittent use.
Under full load with a single line rig do not
power in/out for more than 2 minutes, 30
seconds without letting the motor cool down
for 7 minutes, 30 seconds and then resume
the hoisting operation.
12. If the hoist must be stopped, with a load
connected to it, support anchors should be
placed under the load until the hoist is going
again.
13. The hoisting operation is complete once the
load is on stable ground or has anchors for
support placed under it.
14. Disconnect the wire cable from the anchor.
15. Rewind the wire cable. Make sure that any
wire already on the drum has spooled tightly
and neatly. If not, draw out the wire and re-
spool from the point where the cable is tight.
16. Keep your hands clear of the hoist drum and
fairlead as the wire cable is being drawn in.
17. Secure the hook and hook strap.
18. Clean and inspect connections and mounting
hardware for next hoisting operation.
Hoisting Techniques Cont’d.
Users and bystanders must keep a minimum
distance of 12 in. (30.5 cm) at all times from
the hoist and load. If the wire cable breaks
serious injury or death could occur if the
broken cable “whips” around. More distance
is advised as the cable length increases.
DANGER
REV 18890-20140109 12
18890 ENGLISH
MAINTENANCE
The owner/operator is responsible for all periodic
maintenance.
Lubrication
All moving parts within the Electric Hoist having
been Lubricated using high temperature lithium
grease at the factory. No internal lubrication is
required. Lubricate cable assembly periodically
using a light penetrating oil.
Cleaning
Use a damp cloth to clean the exterior surfaces
of the hoist. Use a soft bristle brush to remove
excess dirt and oil. Use an air compressor
(25 PSI) to clear dirt and small debris from the
wire cable spool and other tight places.
Cable Assembly Replacement
It is recommended that any wire cable or spool
modifications be performed by a manufacturer’s
authorized repair facility, and that only
manufacturer-supplied parts be used.
Storage
It is recommended the electric hoist is stored
indoors, in a clean dry place, free from sunlight
and moisture.
1. Make sure the hoist is properly cleaned
before storage.
2. Make sure the wire rope is drawn onto the
spool as much as it can be without damage.
3. Make sure to tie up all cords.
4. Store in a place that moisture can not
damage the hoist.
5. Store in place that excess dust or debris can
not damage the hoist.
Complete all scheduled maintenance in a timely
manner. Correct any issue before operating the
hoist.
Never operate a damaged or defective hoist.
WARNING
Improper maintenance will void your warranty.
WARNING
For service or parts assistance, contact our
help line at 1-877-338-0999
NOTE
DO NOT spray water directly on the hoist or
wire cable. DO NOT wipe the wire cable with
the damp cloth. Use only compressed air to
clean the wire cable.
CAUTION
13 REV 18890-20140109
ENGLISH 18890
TROUBLESHOOTING
For further technical support:
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
Problem Cause Solution
Motor does not click
or turn
No electrical power Plug in and secure power cord to a grounded
electrical 120V power source
Pinched power cable Check all power cord connections and make sure
nothing is resting on top of, or pinching the power
cord
Defective remote control Replace remote control
Motor runs slowly or
without normal power
Insufficient current or voltage The voltage supply is weak. Check to make sure
voltage supply is 120V
Motor overheating Hoist running time is too long Allow hoist to cool down
Motor runs in one
direction only
Defective remote assembly Replace remote assembly
REV 18890-20140109 14
18890 ENGLISH
SPECIFICATIONS
Performance Specifications
– Single Line Rated Pull ................................. 440 lb. (200 kg)
– Double Line Rated Pull ................................ 880 lb. (400 kg)
– Lifting Speed ............................... 33 ft./Per Minute (single line)
.................................... 16.5 ft./Per minute (double line)
– Lifting Height ...................................... 38 ft. (single line)
............................................ 19 ft. (double line)
– Motor ................................... 120V AC, Single Phase, 60 Hz
– Current ............................................. 7.1 A m p s
– Power ................................................ 850W
– Duty Cycle ........................................... *S3 25%
– Cable ....................... 9/64 in. (D) x 39.4 ft. (L) [3.8 mm (D) x 12 m (L)]
– Gross Weight ....................................... 37.5 lb. (17 kg)
– Net Weight ........................................ 35.3 lb. (16 kg)
– Height .......................................... 8.8 in. (22.4 cm)
– Width .......................................... 5.7 in. (14.5 cm)
– Length ........................................ 14.6 in. (37.2 cm)
*Do not pull for more than 2 minutes, 30 seconds. Before 2 minutes, 30 seconds, stop hoisting and
let it cool down for 7 minutes, 30 seconds. Electric hoists are designed and made for intermittent use
and should not be used in constant duty applications.
15 REV 18890-20140109
ENGLISH 18890
SPECIFICATIONS
Parts Diagram
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18890 ENGLISH
Parts List
# Part Number Description Qty
118890-001 Housing 1
218890-002 Cap Screw
(M10 x 30) 2
318890-003 Assembling Bolt
(M10 x 26) 4
418890-004 Fixing Ring 2
518890-005 Lock Washer-Teeth
(ø10) 2
618890-006 Circlip (ø6) 1
718890-007 Bearing (6003-2RS) 1
818890-008 Washer 1
918 890 -100 Wire Rope Assembly 1
10 18890-009 Rope Block 1
11 18890-010 Rope Crimp 2
12 18890-011 Wire Rope 1
13 18890-012 Rope Thimble 1
14 18890-013 Rope Hook 1
15 18890-014 Rope Wedge 1
16 18890-015 Drum 1
17 18890-016 Stop Bracket 1
18 18890-017 Cap Screw (M8x45) 1
19 18890-018 Drum Shaft 1
20 18890-019 Key (5x16) 1
21 18890-020 Bearing (6203-2RS) 1
22 18890-021 Cross Head Bolt
(M5x16) 2
23 18890-022 Assembling Bolt
(M5x17) 6
24 18890-023 Gearbox 1
25 18890-024 Secondary Gear 1
26 18890-025 Gasket 1
27 18890-026 Front Cover 1
28 18890-027 Bearing (6201) 2
29 18890-028 Idler Gear 1
30 18890-029 Primary Gear 1
31 18890-030 Bearing (6202-2RS) 2
32 18890-031 Rotor 1
33 18890-032 Stator 1
34 18890-033 Motor Housing 1
35 18890-034 Spring 1
36 18890-035 Brake Drum 1
37 18890-036 Motor Cover 1
38 18890-037 Assembling Bolt
(M5 x 154) 4
39 18890-038 Fan Hood 1
40 18890-039 Fan Blade 1
# Part Number Description Qty
41 18890-040 Upper Junction Box 1
42 18890-041 Cable 1
43 18890-042 Limit Switch Shaft 1
44 18890-043 Split Washer (ø6) 1
45 18890-044 Terminal Block 1
46 18890-045 Limit Switch 1
47 18890-046 Junction Box 1
48 18890-047 Strain Relief Bushing
(S) 1
49 18890-048 Strain Relief Bushing 1
50 18890-049 Power Cord 1
51 18890-050 Capacitor 2
52 18890-051 Junction Box Cover 1
53 18890-200 Pulley Assembly 1
54 18890-052 Pin 1
55 18890-053 Bolt (M5x30) 2
56 18890-054 Hook 1
57 18890-055 Pulley 1
58 18890-056 Plastic Washer 2
59 18890-057 Washer (ø10) 1
60 18890-058 Lock Nut (M5) 2
61 18890-059 R Pin 1
62 18890-300 Switch Assembly
With Cable 1
63 18890-060 Switch 1
64 18890-061 Handle Cover 1
65 18890-062 Handle Housing 1
66 18890-063 Cord Sheath 1
67 18890-064 Washer (ø4) 17
68 18890-065 Tapping Screw
(ST3.5x18) 3
69 18890-066 Tapping Screw
(ST3.5x16) 10
70 18890-067 Cable Clamp 3
71 18890-068 Screw (M4×12) 4
72 18890-069 Screw (M3×6) 2
73 18890-070 Lock Washer-Teeth
(ø4) 1
74 18890-071 Spring Washer (ø4) 1
75 18890-072 Screw (M4×8) 1
76 18890-073 Washer (ø3) 4
77 18890-074 Tapping Screw
(ST2.9x14.7) 8
78 18890-075 Switch Shaft Sheet 1
17 REV 18890-20140109
ENGLISH 18890
WARRANTY
WARRANTY
CHAMPION POWER EQUIPMENT
2 YEAR LIMITED WARRANTY
Effective September 1, 2006. Replaces all undated
warranties and all warranties dated before September 1,
2006.
Warranty Qualifications
Champion Power Equipment (CPE) will register this
warranty upon receipt of your Warranty Registration Card
and a copy of your sales receipt from one of CPE’s retail
locations as proof of purchase.
Please submit your warranty registration and your proof of
purchase within ten (10) days of the date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the
mechanical and electrical components will be free of
defects in material and workmanship for a period of
one year (parts and labor) and two years (parts) from
the original date of purchase (90 days (parts and labor)
and 180 days (parts) for commercial & industrial
use). Transportation charges on product submitted for
repair or replacement under this warranty are the sole
responsibility of the purchaser. This warranty only applies
to the original purchaser and is not transferable.
Do Not Return The Unit
To The Place Of Purchase
Contact CPE’s Technical Service and CPE will
troubleshoot any issue via phone or e-mail. If the
problem is not corrected by this method, CPE will, at its
option, authorize evaluation, repair or replacement of the
defective part or component at a CPE Service Center.
CPE will provide you with a case number for warranty
service. Please keep it for future reference. Repairs
or replacements without prior authorization, or at an
unauthorized repair facility, will not be covered by this
warranty.
Warranty Exclusions
This warranty does not cover the following repairs and
equipment:
Normal Wear
Hoists need periodic parts and service to perform well.
This warranty does not cover repair when normal use has
exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if
this hoist is deemed to have been misused, neglected,
involved in an accident, abused, loaded beyond the
hoist’s limits, modified, installed improperly or connected
incorrectly to any electrical component. Normal
maintenance is not covered by this warranty.
Other Exclusions
This warranty excludes: The hoist cable. Cosmetic
defects such as paint, decals, etc. Accessory parts such
as storage covers. Failures due to acts of God and other
force majeure events beyond the manufacturer’s control.
Problems caused by parts that are not original Champion
Power Equipment parts.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to
cover any loss of time, use of this product, freight, or any
incidental or consequential claim by anyone from using
this hoist. THIS WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE
A unit provided as an exchange will be subject to the
warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by
reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may
change from state to state. Your state may also have other
rights you may be entitled to that are not listed within this
warranty.
Contact Information
Address
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Rd.
Santa Fe Springs, CA 90670
www.championpowerequipment.com
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
info@championpowerequipment.com
Fax no.: 1-562-236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment.com

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