Char Broil 4639071 User Manual GAS GRILL Manuals And Guides L0803637

CHAR-BROIL Grill, Gas Manual L0803637 CHAR-BROIL Grill, Gas Owner's Manual, CHAR-BROIL Grill, Gas installation guides

User Manual: Char-Broil 4639071 4639071 CHAR-BROIL GAS GRILL - Manuals and Guides View the owners manual for your CHAR-BROIL GAS GRILL #4639071. Home:Lawn & Garden Parts:Char-Broil Parts:Char-Broil GAS GRILL Manual

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Page Count: 46

To installer or person assembling grill: Leave this

manual with grill for future reference.

To consumer: Keep this manual for future reference.

_5 L__

Read this manual before cooking on grill Failure to follow all

S manufacturer's instructions could result in serious personal injury

_= and/or property damage

FOR YOUR SAFETY

t. Do not store or use gasoline or other flarnmablevapors

and liquids in the vicinity of this or any other appliance.

2. An LP Tank not connected for use shali not be stored in

the vicinity of this or any other appJiance.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your gas supplier or

your fire department.

Call Grill Service Center For Help And Parts

• if you need help or warranty parts call _1-800-241.7548 or send a FAX to

1-706-576-6355

Business hours Open 24 hours- Seven days a week

, To order non-warranty replacement parts or accessories (grill cover, cleaners,

paint) call 1-800-993-2677or send a FAX to 1-706-565-2t21

Important: Fit! out Warranty Information below

Warranty Information

Model Number

UPC (oncarton) Label Lot # GG

Serial Number

DatePurchased

:_ _._,_

oFor residential use only Do not use for commercial cooking

Installation Safety Precautions

, This grill is designed for use with LP (propane) gas using the regulator/valve

assembly supplied

°Grill installation must conform with local codes, or in their absence with National

Fuel Gas Code, NFPA 54 /ANSI Z223,1 or CANICGA-B149.2 Propane

Installation Code. Handling and storage of LP cylinders must conform to LP Gas

Code NFPA/ANSI 5& Grill is not for use in or on recreational vehicles andlor boats

, All electrical accessories (such as rotisserie) must be electrically grounded in

accordance with local codes, or National Electrical Code, ANSI /NFPA 70 or

Canadian Electrical Code, CSA C22.!, Keep any electrical cords andlor fuel

supply hoses away from.any hot surfaces

• This grill is safety certified for use in the United States and CanadaonIy Do not

modify for use in any other location Modification will result in a safety hazard.

Safety Symbols

•The symbols and boxes shown below explain what each heading means Read and

follow all of the messages found throughout the manual,

o WARNING: Be alert to the possibility of serious bodily injury .if the i

instructions are not followed Be sure to read and carefuly follow all of I

z......................... J

.......... _-,,,,_,, ,,,, , , ,lu, I ....i,l,,,_,,,ii r,_

A CAUTI©II

o CAUTION: Indicates a potentialy hazardous situation which, if not

avoided, may result in minor or moderate injury

CHAR-BROILe,FLAVORMASTER%MASTERFLAME2_,HeatWave'_,CoolingZone1000", SabeP,Pafo

Caddie"_,Sierra"-'_,SignatureSeries_,SwingAway_;,H20 Smo_e_,andPatoKtchen`_areregisteredtrademarks

of W C BradteyCo PrecisionFlame",SureFire",StackRack'",FastStart's,Tit Tank",WideBody",andPatio

Bisl;d', arelradernarksof WC BradieyCoGrils protectedforWC.BradteyCo.underoneormoreoflhese

US Paenls:4,989,579;4,955,358;5,220,764;5,42t,319;5.441,226;5,566,606;5,931,t49;D291,768;

Table of Contents

ForYourSafety...............................................................................................................2

CallGfi!lServiceCenterForHelpAndParts..............................................................2

Warrantylnforrnation..................................................................................................2

InstallationSafetyPrecautions...................................................................................3

SafetySymbols............................................................................................................3

TableofContents.......................................................................................................4

Warranty's.............................................................................................................5

ConnectlngTheRegulatorToTheLPTank ..............................................................6,7

LeakTest ............................................................................................................8, 9

ForSafeUseOfYourGrill ..........................................................................................10

Safety]qps...............................................................................................................!!

BeforeYourFirstCookout.........................................................................................11

IgnitorLightingForFrontControlGrills..........................................................................11

MatchLighting...........................................................................................................12

IgnitorLightingForSideControIGrilis........................................................................12

IgnitorLightingForHeatWaveRotisserieGrills-MainBurners...................................12

MatchLighting..........................................................................................................12

IgnitorLightingforHeatWaveRotisserieBurner.........................................................13

MatchLighting..........................................................................................................13

IgnitorLightingTheSidebumer...............................................................................13

MatchLighting............................................................................................................13

BurnerFlameCheck................................................................................................ 13

TurningGriltOff.............................................................................................................13

IgnitorCheck.............................................................................................................14

ValveCheck.............................................................................................................14

HoseCheck..............................................................................................................14

LPTankFitling............................................................................................................14

LPTankRemovat,TransportAndStorage...............................................................15

LPTank ...................................................................................................................16

LP(LiquefiedPetroleumGas)....................................................................................16

GeneralGrillCleaning.........................................................................................16,17

CleaningTheFrontControlBurnerAssembly.....................................................18,19

CleaningTheSideControtBumerAssembly..........................................................20,21

CleaningTheHeatWaveRotisserieBurner ..........................................................22,23

SeasoningAndUsingCastIronCookingGrates.....................................................24

RepaintingYourGrill..................................................................................................24

CareOfWood ............................................................................................................24

HeatWaveRotisserieBurnerUse ............................:,............................................25

CookingChartForHeatWaveRotisserieBurner......................................................25

CookingTips ...........................................................................................................25

CookingChart........................................................................................................26,27

FoodSafety..............................................................................................................27

HowToTeUIfMeatIsGrilledThoroughly................................................................27

TroubleshooUng-General......................................................................................28,29

Troubleshooting-ElectronicIgnitionSystem...........................................................30,31

StoringYourGrill ........................................................................................................3!

Wa rra nty's

Char-Broilwarrants 1othe originalconsumer-purchaserthat [hisproductshelfbeflee from

defecls ill workmanshipandmaterials undernormal andreasonableuse andcorrect assembIy

(if assembledbyconsumer-purchaser),asfollows.

(1) The aDrninumlopandbottom castingsfor lhe lifeoforiginal purchase,excludingthe

paintfinisll;

(2) The burnerlventuri assemblyfor aperiodof three (3) yearsfrom the dateof purchase;

and

(3) All olher paris for aperiod done (I) year from the date of purchase

Char-Broil will,al its option,refinishor replace any productorpart found to bedefective

duringthe warranly period Char-Broilwilt require you to return the parti s) claimed to be

defective,for itsinspection,freightorpostageprepaid

Ifyou wish toobtain 3erformanceof anyobligation underthis limitedwarranty,you should

wrileto:

CHAR.BROIL

Consumer Warranty /P,,O Box 1240

Columbus, GA 3t902-1240

Char-Broil may requirereasonable proofof purchase and we suggest you keep your

receipt In theslate of Oaliforniaonly,ifrefinishing or replacementofthe producfis not

commerciallypraclicable, tile retaiier sellingtllis productorChar..Broilwill refundtile purci_ase

price paidfor tile product, lesslhe amountdirectly attributable touse by theoriginalconsumeF

purchaserpriorto discoveryof thenonconformity Inaddition_in the stateof Californiaonly. you

maytakethe productto tt_eretailestablishmentfromwhichit waspurchasedorto ally retail

establishmentselling thisproductinorderto oblain performanceunderthiswarranty

This warranly does nol inchlde the cost on any inconvenience orproperly damage due !o

faifureof the productanddoes notcoverdamage dueto misuse,abuse,accident,damage

arisingoulof transportationof theproduct, ordamageincurred througll commercia! useof the

product,This express warranty is the solewarranty given by ihe manufacturerand is in lieuof

allotherwarranties,expressor implied,inc}udingimpliedwarranty of merchanlabilityorillness

foraparticularpurpose NeitherChar-BroiIdealers norDe retail establishmen_sellinglhis

producthas any authority to makeanywarranties or to promise remediesinaddition 1oor

incensistentwilh thosestatedabove Char-Broil'smaxirnumliability,in any event,shallnol

exceed thepurchase priceofthe produc[paid bythe originalconsumeFpurchaser Some stales

donot altowtheexclusion orlimitation ofincidental or consequenlialdamages Sotheabove

limitationsorexclusions maynot apply to you Thiswarranty givesyou specificlegalrighls and

mayalso have other rightswhichvary fromstate 1ostate

Electronic Ignition System !0 Year Limited Warranty

Char-Broilguaranlees this ElectronicIgnitionSystem(battery excluded)in both

malerials andworkmanshipfor aten (10)year periodfrom date of purchaseto the original

purchaserifused for home use,lithe productfails tooperate dueto a manufacturingdefect,the

defectivepart will be repairedor reptacedatCHAR-BROIL'Soption. The producl, alongwith

proof of purchase,must bereturned poslageprepaid

Ifyouwish toobtain performance of any obligationunder thislimitedwarranty,you should

write to CHAR-BROIL. Consumer Warranty. P,O, Box 1240. Columbus, GA 31902-

1240

Connecting The Regulator To The LP Tank

1 LP tank must be properly secured onto grill

2 Turn all control knobs including sidebumer (if featured) to the OFF position

3 Turn LP tank OFF by turning handwheel clockwise to aful! stop,

OI_ Clockwise

, OPD Hand Wheel

Safety Relief Valve "-4-,_----- Type I outlet with thread on outside

/i-"

I../

Strap and Cap

Remove the protective cap from the LP tank valve. Always use cap and strap

supplied with valve Use of the POL transport plug (B) (plastic part with

external threads) will defeat safety feature of valve.

Do not use this POLtransport plug

(plastic part with external threads)

5 Hold regulator, insert nipple (C) into LP tank valve, Hand tighten coupling

nut, holding regulator in a straight line (D) with LP tank valve so as not to

cross thread the connection.

Nipple has to be centered into ..._..._.

the LP tank valve

% ,

Hold coupling nut and regulator as shown for proper

connection to LP tank valve

E i"

J. - Regulator

CouplingNut

Turn the coupling nut clockwise to tighten to a ful! solid stop The regulator wilt

seat on the back check feature in LP tank valve, resulting in some resistance An

additional one-half to three quarters turn is required to complete

connectiom Tighten by hand only -do not use tools,

NOTE: tf you cannot complete connection, disconnect regulator and repeat steps 5

and 6 If you are still unable to complete the connection,do not use this

regulator!

7 Follow "Leak Test" instructions on page 8,

*Do not insert any foreign objects into the valve outtet. You may damage

the valve and cause aleak. Leaking propane may result in explosion,

fire, severe personal injury, or death,

, Never attempt to attach this grill to the self-contained LP gas system of

a camper trailer or motor )lome.

• Do not use grill until leak checked.

• If leak is detected at any time, STOP and correct before using grill

fu rther.

, If you cannot stop a gas leak, immediately close LP tank valve and call

LP gas supplier or your fire department!

Leak Test

For your safety

o Leak test must be repeated each time LP tank is connected or reconnected

. Do not smoke during leak test

. Do not use an open flame to check for gas leaks

o Grill must be leak checked outdoors in well-ventilated area, away from ignition

sources such as gas fired or electrical appliances During leak test, keep grill away

from open flames or sparks

o Neverremove opening at end of valve (A)

To leak test your grill: Use a clean paint brush and 50/50 soap and water solution

Use mild soap and water, A Do not use household cleaning agents, Damage

to gas train components can result

1. Turn all grill control knob(s) to OFF,

2. Be sure regulator is tightly connected to LP tank

3. Completely open LP tank valve by turning hand wheel counter clockwise If you hear

arushing sound, turn gas off immediately There is a major leak at the connection

Correct before proceeding

4. Brush soapy solution onto following connections

o LP tank valve (1) including th_eadedportion into LP tank

, Regulator fitting, face at crimps and vent hole (2).

. Hose (3) and all connections

, All LP tank welds (4) (LP tank collar, middle and bottom)

• Valve (5) behind console or under side control panel

• Valve on Sidebumer Assembly (If featured) (6)

• HeatWave valve (if featured) (7) and all connections

5. "If growing" bubbles appear, there is a leak Close LP tank valve immediately

Retighten connections and repeat leak test procedures If leaks cannot be stopped

replace parts. Order new parts by giving the serial, model number and name of

items needed to the Grill Service Center at _ 1-800-241-7548

6, Always close LP tank valve after performing leak test by turning hand wheel

clockwise

i./

HeatW_ve Hose

(if featured)

Sideburner Valve

(if featured)

Sidebumer Hose

i "¸¸. ,_L jj

LPTank

For Safe Use Of Your Grill:

• Do not let children operate or play near grill

• Keep grill area clear and free from materials that burn.

, Do not block holes in bottom or back of grill

, Cheek burner flames regularly.

o Use grill only in well-ventilated space NEVER use in enclosed space such as

carport, garage, porch, covered patio, or under a surface that can catch fire.

, Use grill at least 3 ft. from any wall or surface. Maintain I0 ft clearance to

objects that can catch fire or sources of ignition such as pilot lights on water

t_eaters,live electrical appliances, etc

, Do not use charcoal in a gas grill

, NEVER attempt to light burner with lid closed. A buildup of non-ignited

gas inside of closed grill is hazardous,

oNever operate grill with LP tank out of correct position specified in

Assembly Instructions.

o Always close LP tank valve and remove coupling nut before moving LP

tank from specified operating position.

Safety Tips

Before openingLP tank valve, check the coupling nut for tightness

,& When grill is not in use, turn off all control knobs and LP tank valve.

A Never move grill while in operation or still hot.

A Use long-handledbarbecueutensils to avoid bums and spralters

,&. Maximum load for sidebumer,side shelf and front shelf is 10 lb.

,& A soup can must be attached to grease clip and emptied after each use. Do not

remove soup can until grill has completely cooled

,& If you notice grease or other hot matedaldripping from grill onto valve, hose or

regulatorturn off gas supply at once Determine the cause, correct, and clean

valve, hose and regulator beforecontinuing Performa leak test

,& The regulator may make a humming or whistling noise during operation This will

not affect safety or use of grill

A If you have a grill problem see the TroubleshootingSectbn

A CAUTION

ml, ,rlnl i i, ilU ,,, ii ' '_' z _;, i,n,lUll ii i

, Putting out grease fires by closing the lid is not possible. Grills are well

ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may result. If a grease

fire develops turn knobs and L.Ptank off.

• Do not leave grill unattended while preheating or burning off on high. If

grill has not been regularly cleaned a grease fire can occur that may

damage the product,

Before Your First Cookout

• Lightburners, check to make sure they are lit, close the lid and warm up gill on

HIGH for 15 minutes Curing of paint and parts will producean odor only on first

lighting

Ignitor Lighting For Front Control Grills

Do not lean over grill while lighting, & --<_

Open lid. Turn on gas at LP tank _:/_._i_ :::_....

Turnone knobto _ IGNITE __....z

Push IGNITORButton ,._r:_. or Switch C_'i:#rapidly to light Be sure burner lights

and stays lit,

Turn other knob (if featured)to _ IGNITEto light otherside

If IGNITORdoes not work, follow match lighting instructions.

After Lighting:Turn knob(s)to HIGH for warm-up.

Match Lighting

A Do not lean over gr[ti while lighting,

1 Open lid, Turn on gas at LP tank

2 Piace fit match into match lighting hole from

outside grill bottom (as shown)

3 Push in and turn Single or RIGHT knob to

IGNITE.. Be sure burner lights and stays lit. ",: ,q! holeMatChistlghtingin

Light left burner (if featured) by pushing LEFT knob ',"1= /bottom or side

in and turningto _ 1GN1TE

After Lighting: Turn Knob(s) to HIGH for warm-up

Ignitor Lighting For Side Control Grills •

A Do not lean over grill while lighting. _• _; . ,,

1. Open lid, Turn on gas at LP tank _ ;:_

2 Push in and turn FRONT control knob to HIGH ::"

3 Press Button : or ignitor switch; :_i}_ ( up to 4 seconds) _.

or turn ignitor Knob ,,;:';":,..,,(up to 5 tin:_es)to light grill Be

sure front burner lights and stays tit.

Push in and turn BACK knob to tight back burner

tf iGNiTOR does not work, fotlow match lighting instructions below

Match LighthTg

A 13onot lean over grill while lighting,

1 Open lid Turn on gas at LP tank

HeatWave grifls only Push in and turn Burner

Selector Knob to ON MAIN BURNERS

2 Place lit match into match lighting hole from

outside grill bottom.

3, Push in and turn BACK knob to HIGH Be sure

back burner lights and stays tit.

hole Burner

holes

Match lighting

hole on right

side of grill

Light front burner by pushing FRONT knob in and turning to HIGH

Ignitor Lighting For HeatWave Rotisserie Grills-_rlain

Burners

A Do not lean over grill while lighting,

1 Open lid, Turn on gas at LP tank

2 Push in and turn Burner Selector Knob to ON MAIN BURNER

3 Push in and turn FRONT burner knob on panel to HIGH.

4 Press Ignitor Switch ..c:C_,.,._,,hold up to 4 seconds Or turn Ignitor Knob _:!_iii_

rapidly (up to 5 times) to light grill. Be sure front burner light and stays lit.

5 Push in and turn BACK knob to light back burner,,

6 if IGNITOR does not work, follow match lighting instructions above.

Ignitor Lighting For HeatWave Rotisserie Burner

1 Turn all knobs to OFF

2 Open lid during lighting, Turn gas on at LP tank.

3 Push in and turn Burner Selector Knob to ON ROTISSERIE BURNER

4 Press Ignitor Switch, hotd up to 4 seconds Or turn Ignitor Knob rapidly (upto 5

times) Be sure burner lights and stays lit.

5 If IGNITOR does not work, follow match lighting instructions

Match Lighting

1. Open lid Turn on gas at LP tank

2. Place lit match near porthole of burner.

3.. Push in and turn Burner Selector Knob to

ON ROTISSERIE BURNER Be sure burner lights and stays lit

Note: It is not possible to use the HeatWave

rotisserie burner and main burner at same time To match light use first

opening on burner

Ignitor Lighting The Sideburner

I Turn gas on at LP tank

2 Push in and turn knob to HIGH

3 Turn or push "_:_,_:..,(up to 5 times to light burner) Be sure burner

lights and stays fit

Match Lighting

1 Turn gas on at LP tank

2 To light use any hole on sideburner. Push in and turn knob to

HIGH Be sure burner lights and stays lit

Burner Flame Check

, Light burner, rotate knobs from HIGH to LOW

You should see a smalier flame in LOW

position than seen on HIGH. Always check

flame prior to each use. Perform flame check

for sideburner (if equipped) tf only low flame is

seen refer to "Sudden drop or low flame" in

the Troubleshooting Section

.... ..... HIGH

LOW

Turning Grill Off

• Turn all knobs to OFF position Turn LP tank OFF by turning handwheel clockwise

to afull stop,

Ignitor Check

, Turn gas off at LP tank. Press ignitor button or turn ignitor knob rapidly "Click"

should be heard and spark seen each time between collector box or burner and

electrode See Troubleshooting if no click or spark.

Valve Check

o important', Make sure gas is OFF at LP tank before checking valves. Knobs

lock in OFF position To check valves, first push in knobs and release, knobs

should spring back If knobs do not spring back, replace valve assembly before

using grill Turn knobs to LOW position then turn back to OFF position Valves

should turn smoothly.

Hose Check

° Before each use, check to see if hoses are cut or worn Replacedamaged hoses

before using grill Use only valveihosefregulator specified by manufacturer

LP Tank Filling

o Use only licensedand experienceddealers

,LP tank must be purged before filling

° Dealer should NEVERfill LP tank more than 80% of LP tank volume, Volume of

propane in tank wilt vary by temperature.

• A frosty regulatorindicates gas overfill Immediatelyclose LP tank valve and call

local LP gas dealer for assistance.

• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous

practice.

• To remove gas from LP tank, contact an LP dealer or call a local fire department

for assistance. Oheckthe telephone directory under "Gas companies" for nearest

certified LP dealers_

LP tank Exchange:You may choose to replace your empty LP tank through an

exchange service. Use only those reputable exchange companies that inspect,

precision fill, test and certify their cylinders. Exchange for OPD safety feature

equipped tank as described in LP Tank

• Always keep LP tank in upright position during use, transit or storage_

° NEVER store a spare LP tank under or near grill or in enclosed areas°

° An oveffifled spare LP tank is hazardous due to possible gas released

from the safety relief valve. The safety relief valve on a LP tank could

activate releasing gas and causing a fire.

, If you see, smell or hear escaping gas, immediately get away from the

LP tank/grill and call your fire department.

, All spare LP tanks must have safety caps installed on the LP tank

outlet.

LP Tank Removal, Transport And Storage

o Turn OFF all control knobs and LP tank valve Turn coupling nut counte_clockwise

by hand only - do not use tools to disconnect Lift LP tank wire upward off of LP tank

collar, lift LP tank up and off of support bracket Install safety cap onto LP tank valve.

Always use cap and strap supplied with valve Failure to use safety cap as

directed may result in serious personal injury andlor property damage.

t "z--L,.J' " _ , I

LP Tank _" ..... @J Safety

Valve Retainer Cap

Strap

A disconnected LPtank in storage or being transportedmust have a safety cap

installed (as shown) Do not store an LP tank in enclosed spaces such as a carport,

garage, porch, covered patio or other building Never leavea LP tank inside a

vehicle which may become overheated by the sun

Do not store LP tank in an area where children play

LP Tank

, The LP tank used with your grill must meetthe following requirements.

o Purchase LP tanks only with these required measurements: 12" (30.5cm)

(diameter) x 18" (45 7 cm) ([all) with 20 lb (9 kg ) capacity maximum

• Be constructed and marked in accordance with specifications for LP tank of the

U S Department of Transportation (DOT) or for Canada, Transport Canada (TC)

See LP tank collar for marking

LP tank valve musthave

• Type 1 outlet compatible with regulator or grill

• Safety reliefvalve

• UL listed Overfill Protection Device (OPD) This

OPD safety feature is identified by a unique

triangular hand wheel Use only tanks

equipped with this type of valve, OPD Hand Wheel

• Supply system must be arranged for vapor withdrawal and include collar to protect

LP tank valve

LP (Liquefied Petroleum Gas)

• ts nontoxic, odorless and colorless when produced. For Your Safety, LP gas has

been given an odor (similar to rotten cabbage) so that it can be smelled

o LP gas is very explosive when mixed with correct amounts of air

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint

Interiorsof gas grills are not painted at the factory (and should never be painted)

Apply a strong solutionof detergent and water or use a grill cleaner with scrub

brush to insides of grill lid and bottom Rinse and allow to completely air dry Do

not apply a caustic grilltoven cleaner to painted surfaces,

• Plated wire grate(s): wash grate(s) and drip vapofiser bar with concentrated grill

cleaner or use soap and water solution Dry thoroughly and store indoors between

cookouts

Plastic parts: wash with warm soapy water and wipe dry A Do not use citrisol,

abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts

Damage to and failure of parts can result

Porcelain grate(s): because of glass-like composition, most residue can be

wiped away with baking soda/water solution or specially formulated cleaner, Use

nonabrasivescouring powder for stubborn stains,

StainlessSteel:Washwithmilddetergentor nonabrasivecleanerandwarm

soapywater,wipedrywitha softnonabrasivecloth

ExteriorStainlessSteelParts:Usenonabrasivestainlessorglasscleanersora

spraylubricantWipedrywitha softnonabrasiveclothNote:Spraylubricantis

excellentfor removingfingerprints

BriquetandFiregrates:willeventuallydecomposeandweakenwithuse

Removegratefromgrillandtapto loosenanyscalingBlushgratevigorouslywitha

wirebrushto removeanyadditionalscaling,rustor residue

CAUT ©H

.................... u i ......... --

• Clean burner prior to use after storing, at the beginning of grilling season or a

period of one month not being used Spiders and insects like to build nests in

burner tubes (especially during colder months) These nests can cause fires in

burner tubes or under grill

Typical spider webs inside burner

r 7_-i"J" _,j..<"

-,iT •

, See following pages for specific instructions.

Cleaning The Front Control Burner Assembly

Followtheseinstructionsto clean and/orreplaceparts of bumer assemblyor if you have

troubleignilJnggrill

t, "rumgas off at control knobs and LP tank.

2, Removecookinggrateand drip vaporiserbar.

3, Discardbriquetsbefore removingburnerand briquetgrate.

4. Removecan from greaseclip.

5. Beneathconsoledisconnectshort ignitor wire from ignitor(A).

6, Removescrew holding collectorbox (B). Note whichhole on collector box used for

attachingto bumer. Remove coflectorbox, clean ceramicportionof electrode wiIfi

rubbingalcohol and cloth.

7. Under console disengagebumer spring from burnertube (C). Do not remove

spring from valve.

8. Removebriquetgrateand burnertagether,slidebackwards,lift upandoutofgrill(D),

Separateburnerandbriquetgrate.Removescalefrom briquetgrate,replaceif

necessary.

9. Clean outsideof burnerwithsoap andwater. Layburnerupsidedownon flat surface,

insert gardenhose to force waterthroughtubes.Makesure watercomes out of all

burner holes.Open cloggedholes with a thin wire. Shakeout excess waterand

examine holes,Due to normal wear and corrosionsome holes may become

enlarged.If any large cracksor holesare found replacebumero

10. Ifgrill isto be stored,coatburnerlighUywithcookingoi!.Wrap inprotectivecover to

keepinsectsout. If notstoringgrill, hold briquetgrate andbumer together,angle into

grill bottom (D).

11. Nter cleaning,insert wire and electrode into hole in grill bottom(A). Reattachcollector

box to bumer with screw (B). Be sureto use correct hole.

12. Place endof springinto holeon undersideof burnertube as before(C) to secure

burner°

VERY IMPORTANT:Burner tube(s) must engagevalve opening(s)as shown (E).

13. Reattachroundconnectorof ignitorwire to ignitor.

14. Do notuse morethan 16 newbriquetson briquetgratearoundburner.Do not let

briquetscover burner holes.

!5. Repesitiondrip vaporiserbar and cooking grate(s).Reattachclean can to grease clip.

16. Beforecookingagain on grilt,follow BurnerFlame Check.

Single Valve

Burner

attact

to Valve /r, x

Spring

-, Grate

...... Round

•i "_" end to

"'_ ignitor

Spring

Cleaning The Side Control Burner Assembly

Followthese instructionsto clean and!or replace partsof burnerassemblyor if you have

Iroubleignitinggdll

I Turn gas off at control knobs and LP tank.

2 Removecooking grate(s) and otd briquets.

3 RemoveDripVapoRtSERBar from tube burnerby carefullybendingfour tabs down

andawayfrom tubeburner(A)

4 Undergrill remove soup can from grease clip.

5 Beneathside controlpanel disconnectshort ignitor wire from ignitor Discop_nect

battery(if featured)and then ignitorwire fromelectrode

6 To removetube burner,removehitch pin from hinge pin at burnersupport bracket(B);

lift curvedendof tube burner upward,slidetubes awayfrom valve Removespider

guards (C),slide tube burnerand ignitorwire out dgrill bottom

7 Removescrew holdingignitor shield and wire mesh to tube burner(D). Electrodeand

wire (if featured)remainattachedto shield. Be carefulnot to lose screw or wire mesh

Wipe ceramic portionof electrodewith rubbing alcoholand cloth Clean wire mesh

with soapand water

8 Clean burnerexlefior with soap andwater. Lay burneron flat surface,insert garden

hose(preferablywith nozzle),into burnertubes forcing waterthrough tubes Make sure

water comes out of every porthole.Open clogged portholeswith a thin wire Shake

out excess water and examineportholes Due to normalwear and corrosionsome

portholesmay becomeenlarged,if so replaceburner If any horizontalcracks appear

from portholeto per[holeor' large holes(other than portholes)are found replace

burner

9 tfgrill is to be stored,coat tube burnerlightlywittl cookingoil Wrap in protectivecover

to keepinsectsout If not storingusefollowingsteps

t0.. After cleaning burnerplace portholesfacing upward,reattach ignitor shield,electrode,

and wire mesh with small screw(D). Use same porthole Do notovertighten screw

11 Angletube burnerasshown,insert ignitorwire (ffattad_edto electrode)and burner

tubesback into holesin grill bottom Fit wire(if batu_ed)and electrodeinto small hole

towardsfrontof grillbottom Reattachspider guards(C) Valve openingsmust fit inside

burnertubes..

VERY IMPORTANT:Burner tubes must engage valve openings as shown (E),

12. Reattachtube burnerto burnersupport bracketwith hitch pin and hinge pin(B)

13 Attachflat or roundconnectorof ignitorwire to electrodeor ignitor Replacebattery (if

featured)

14 Place DripVapoRtSERBaronto bumer and carefullybend tabs back aroundtube

humor(A)

15 On briquetplatearrangenew briquetsaround tube burner Do not let briquetscover

burnerportholes.Do not use merethan 20 briquets

t6 Repositioncookinggrate(s). Reattachsoupcan to grease clip under grill bottom

17. Before cookingagain on grill, foltowBurner Flame Check

Drip VapoRISER Bar

Burner Support Bracket

Burner '

Tab

't " '

Hinge Pin

_Wire

Ignitor..i_l_..... Mesh -_.

Shield..... . :....

aurner_ - _

Screw _ /,,

\//

Electrode ___..:Z_.. 0% '_'_

_J Hitch Pin /

_J Control ,anel

\\\\

\ \

\ Match-

ube Burner fighting hole

Non-Electronic Ignition Grills:

End of Ignitor Wire with round

connection goes to Ignitor

under Side Control Panel

Cleaning The HeatWave Rotisserie Burner

Follow these instnJctionsto clean andtor replace parts or if you have trouble igniting

the HeatWave burner

1 Turn gas off at control knobs and LP tank,

2 Disconnectignitor wire from electrode(A)

3. Removescrew from shield (B), removeshield and clean any accumulationof grease

withsoap and water

4. Usingscrewdnver,pryclamp (C)off dgrill bottom,pry the otherclampoff Remove

HeatVVaveburnerfrom grill

5 Using gardenhose(preferablywith nozzle),force water throughburnertube. Make

sure watercomes out of every burnerporthole Open clogged portholeswith thin wire

6_ ExamineHeatWavehousingand burnerclosely(D). If any cracksor largeholes (other

than portholes)are found replace HeatWave burner.

7 Wipeceramic portion of electrode (A) with rubbing alcohol and cloth.

8 if grill is to be stored,coatburnerlightly with cooking oil Wrap withprotectivecover to

keepinsects out.

9 After burnerhas beencleaned,it may be necessaryto reshapeclampsby squeezing

themwith pliers,(justenoughto promotesnug fit)

10 Angle burnertube over gastube (E).Gas tube mustfit insideburnertube. With

electrodeon outside of grill bottom,lightly tap clampsonto grill with hammer

VERY IMPORTANT:Do NOT hit ceramic electrode while tapping clamp onto

grill bottom. A cracked electrode will not operate!

VERY IMPORTANT:Burner tube must engage gas tube as shown (F).

1t Attachflat end of ignitorwire (A) to electrode.Make surewire runsundemeathcasting

seat

12. Positionshieldover burnertube (B) and attachwith screw.

Gas Tube

Housing

"?. " /

.. _l_:t" ] :

Burner Portholes _ i.>

Burner Tube

Gas Tube , /

\ i =u=erTo_e

i i

i ..................

..........................................................................i:....

Seasoning And Using Cast Iron Cooking Grates

Before using cast iron grates wash with dish washing liquid to remove a waxed

coating used for protection in shipping. Rinse with hot water and dry complete!y

Never allow to drain dry, or wash in a dishwasher. Tt}is can cause rust and cause

food io have a metallic taste or discolor foods After drying grates, coat entire surfaces

with a thin coat of solid vegetable shortening, Do not use salted fat such as margarine

or butter

Place grates into grill, light grill and turn to tow for one (1) hour Turn off all control

knobs Leave grates in grinto cool Your cast iron grates are ready to use Repeat if

necessary

You may also season cast iron grates in the oven Follow instructions above to

wash, dry and coat entire surface with solid vegetable shortening Put grates on top

rack of a clean oven Place alum!nun1foil on lower oven rack to catch any drippings,

Bake in a 300 degree oven for I hour. Turn oven off, teave grate(s) in oven to cool to

room temperature If oven is to be used immedialely after seasoning use hea! resistant

barbecue mitts or pads to remove grates horn oven while HOT Place grates on a heat

resistant surface and aflow to cool to room temperature

Always clean grates immediately after each use Rinse and dry thoroughly If there

is a lot of food sticking to the grates clean with a steel wool scouring pad Rinse well

with hot water and re-season in grill or oven per instructions

Prior to storing, grease very lightly with a solid vegetable shortening or a vegetable

cooking spray, wipe dry with a papertowel Store in a dry place.

Cast iron grates will turn black with use The pores of the iron will be sealed,

providing a durable coating that helps to prevent foods from sticking and reduces

corrosion. Grates will further season with use Regular'applications of a thin coat of

solid vegetaNe shortening or vegetable cooking spray will improve its resistance to

rust

Cast iron holds heat wel!, you will not need to use extremely high cooking

temperatures when grilling A Do not drop cast iron gtates, they will break

Repainting Your Grill

. After extended use and exposure to weather, paint on grill may deteriorate or

become spotted Although this detracts from grill's appearance, it will not impair its

performance

To refinish your grill brush outside of grill lid and bottom with wire brush and lightly

sand with fine grit sandpaper Sandingallows new paint to adhere more easily

Wash grill lid and bottom with soap and water to remove dust and grease. Do not

use a grill cleaner on outside of grill Wipe with vinegar Refinish outside with heat-

resistant paint, Do not paint inside of grill.

Care Of Wood

.Wood items can be sanded lightly with fine grit sandpaper Refinish with stain, paint

or water sealant

HeatWave Rotisserie Burner Use

The HeatWaverotisserie burner is an 11,000BTU radiant heat burner that trans-

forms your grill into a multilevel cooking center It is attached to the back of the bottom

casting, above the main grid To install, just follow the instructions in this manual.

Youcan use the burner as a broiler to cook foods on the cooking grates or bonus-

grid If you do, then you cannot use tile bottom burner

Or, you can remove the cooking grates or bonus grid, install a rotisserieand use the

burner to perfectly roast foodson the spit This is the most common use for the burner

Youcannot use the bottom burner with this process either

By not using the lower burner, the grease and food drippings won't burn and cause

flare-ups It's healthier, it's fuel-efficient, and it creates a delicious slow-cooked roast

beef, chicken, or veggie kabob on the rotisserie or a beautiful broiled salmon,

lobster,or vegetable medley on the grid.

Cooking Chart For HeatWave Rotisserie Burner

}

Weight Time ips

........ t _2!t,_r--

351bs 65minutes Interna!lemperalure 180C'F :':, ]

!2 ;:,

Item

ChickenlFryer

Turkey Breast!

Bone-in

CornishHens

Duck

PorkShoulder

PorkBostonBult

Roasl

Pork Tenderloin

i Pork Spareribs/

iB -_ '

, ee_uacKRibs

BeefBottom

RoundRoast

2 5tbs 1hr: 30 rain

20oz I hL 10min

45 Ibs 2 hr:15rain

"3'25ibs 2hr:30rain

33Ibs, 2hr:45min

251bs Med,40min

We_l:50min

2 751bs 1 hr: 30 rain

3 3Ibs Med rare: 1 hr 50rain

IMed. 2 hrs

.... [!Veil, 2hrs ,Omin

Inlemal temperature170_F

Inlernaltemperature 180'_F

InternalIemperature t 80"F

Placepan of waler inbotlomof grill Internal

temperaturet 70_F

Placepanof water in bot!omof grill Internal

temperature 170_F

Inlerna!temperature:Med:i60"F

Well.170_F

Placepanof waterin bottomof grill

Internat lemperature:Med rare.I40;F

Med:150_F

Wetl:160_F

Cooking Tips

, If you set a foil pan in the bottom casting, right on the burnerand briquets, it will

catch any food drippings created by cooking with the Rotisserie Burner You'll

have no grease in the grill to clean

• tfyou group different vegetaNes by the length of time it takes to cook, then

everything will be done at the same time Check the enclosed food chart for

cooking times

Cooking Chart

Cooking times and temperatures rnay vary according to specific recipes, cooking

conditions or barbecue equipment used, Take these factors into consideration to

insure best results If you use tile indirect cooking method (indirect cooking is lighting

only one burner and placing food on opposite side of cooking grate), allow more

grilling time

Temperatures: High = 650 F_IMedium =450 F° 1Low =300 F°

Food

Beef

Hamburger1f2" _hick

SteakII2"

Roast

Pork

Chops 112"

Ribs 5-6Ibs

Roast3-5 Ibs

HamSteak 1t2"

Ham5 Ib fullycooked

Lamb

ChopsI12"

Chicken 2 !12-3 ti2 fbs

Chicken-halvedor quartered

Turkey

Seafood

Steaks1"thick

FFlets6-8oz

Shrimplarge orjumbo

Venison

Steak1"lhick

Burgers 112"

Roast 3-4Ibs

Setting

Medium

Medium-Hoi

Low

Medium

Low-Medium

Medium-Hot

Low-Medium

Medium

LOW

Low

Low-Nled

Medium-Hot

Mediumdqot

Low-Medium

Medium

Low-Medium

Cooking Time

Med:7-i 0min!Weltdone. 10-t5 rain

Rare:b6 rninlMed:G9 minlWeil done: 9-12 rnin

Rare. t8-22 rainper IbiMed: 22-28 rain pertb

Well done: 28-32 rainper fb

Well done: 15-20rain

Well done: 45-90rain

Well done: 18-23rainper Ib

t 2-15nTin

20 rainperIb

G12min

1hr I5 rainto 1hr 30 rain

40-60rain

t8-20 rainper Ib

Well done. 10-15min

8-I2 rain

8d2min

Rare: 8-10minfl_l_d: t0-12 rain

Rare: IGI2 minlMed: 12-15rain

Rare: 20-22 rainper IblMed. 22-25 rainper Ib

Food

_Vfigetables

Wrap vegetablesinfoil

Bakingpolato, whole

Onions,whole

Tomaloes,half

Corn,whole

Mushrooms

Food Safety

Setting

Low

Medium

Low

Medium

Cooking Time

55-60rain

45rain

3040 rain

35-45rain

t5-20 min

• Food safety is a very important part of enjoying the outdoor cooking experience.

To keep food safe from harmful bacteria, follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapy water before and after

handling raw meat and poultry.

Separate: Separate raw meats and poultry from ready-to-eatfoods to avoid cross

contamination. Use a clean platter and utensils when removing cooked

foods.

Cook: Cook meat and poultry thoroughly to kil! bacteria. Use a thermometer to

ensure proper internal food temperatures,

Chill: Refrigeratepreparedfoods and leftovers promptly.

For more information call: USDA Meat and Poultry Hotline at

1-800-535-4555 In Washington, DO (202) 720-3333, 10:00 am-4:00 pm EST

How To Tell If Meat Is Grilled Thoroughly

. Meat and poultry cooked on a grill often browns very fast on the outside Use a

meat thermometer to be sure food has reached a safe internal temperature,and

cut into food to check for visual signs of doneness.

. Whole poultry should reach 180:' F; breasts, 170_F Juices should run clear and

flesh s!_ouldnot be pink,,

. Hamburgersmade of any ground meat or poultry should reach 160_F,and be

brown in the middle with no pink juices. Beef, veal and lamb steaks, roasts and

chops can be cooked to 1450F All cuts of pork should reach 160o F

o NEVER partially grill meat or poultry and finish cooking later. Cook food

completely to destroy harmful bacteria

• When reheating takeout foods or fully cooked meats like hot dogs, grill to 165_ F,

or until steaming hot,

Problem

Burner will not light

using ignitor.

Troubleshooting - General

Possible Cause

Wire(s)and/or electrode

coveredwith cookingresidue

Electrode(s) and burner are

wet

Electrode(s) crackedor broken

"sparksatcrack"

Wire(s) isloose or

disconnected

Wireis shorting(sparking)

Burner(s) will not

match light°

Sudden drop in gas

flow or low flame,

PreventiontCure

Cleanwire(s) and/or electrodewith

rubbingalcohol anddean swab.

Wipe drywithclofl_

Replaceelectrode(s)

betweenignitor andelectrode

Badignitor

No gas flow

Reconnectwires orreplace

eleclrodelwireassembly

Replaceignitorwire/electrode

Coupling nutand

regulatornotfullyconnected

Obsiructionof gasflow

Disengagemen!ofburnerto

valve

Isgril! assembledcorrectly?

Outofgas.

Excessflow vaivelripped

assembly,

Replaceignitor

Check tosee if LPtank isempty. If

LPtank is nolempty,refer to

"Suddendropin gas flow"

Turn the coupiing nut aboutone-

halfto threequartersadditional

turn until solidstop Tightenby I_and

only-do notuse toois

Clear burnertubes

Reengage burner and valve

Reatlachspringclip (iffealured)

Checkstepsinassembfy

inslructions

Check for gas in LPtank

Turn off knobs,wait30seconds

andlighi grill

Ifflames arestilltowturn offknobs

andLPtankvalve Disconnecl

regulator Reconnectregulator and

leak check Turn on LP tank valve,

wait30seconds andthenlight grill

Problem

Flames blow out

Flare-up

Persistent grease

fire (can damage

the appearance of

steel panels and

aluminum castings

on the grill),

Possible Cause

Highorgustingwinds

Low on LPgas

Excessflow valvetripped

Greasebuildup

Excessivefafin meat

Excessivecooking

tempera[ure

Grease trapped byfood

buildup around burner

system

Greasesoakedinto briquets

PreventienlCure

Turn frontof gril! to facewind or

increaseflameheight

RefillLPtank

Refer to "Suddendropin gas flow"

above

Cleangrill

Trimfatfrommeatbeforegrilling

Adjust(lower)temperature

according}y

Turn knobs1oOFF Turn gas offat

LPlank Leavelidin positionandlet

fire burnout Aflergnl! cools,

lemoveand de anallparts

Replacebriquets Ifcookingwithfatly

mealsremovebriquels.

Flashback -Burner and/or burner tubes Clean burnerand/or burner tubes

(fire in burner Iube(s) areblocked

Unable to fill LP

tank

Somedealers haveolder fifl

nozzleswithworn threads

The worn t]ozzles don't have

enough"bile" toengage the valve

Try a second LPdealer

Troubleshooting - Electronic

Problem Possible Cause Check

Procedure

No sparks Batterynotinsta!led Doesbattery stideout

completely of modulewithlittle

effort?

appear at any

electrodes when

ignition switch

is pushed; no

noise can be

heard from spark

module_

Dead battery or

incompleteswilch

connections

FaultyswiIch

No sparks

appear at any

electrodes when

ignition switch

is pushed; noise

can be heard

from spark

module.

Faulty sparkmodule

Outpuflead

connectionsnot

complete

lncompleteground

connection,

Ignition System

Solution

Hasbattery been

used previously?

Are ignitorswitch

wiressecurely

relainedin spark

module?

Withanew battery

installed,insertthe

endsdan unfolded

paperclip into each

ofthe openingsonthe

switchreceptacle If

sparksare generated

atlheelectrodes,

switchis faulty.Note:

Remove paperdip

aflerlest

If nosparks are

generatedincheck

forfadty switch,

moduleisfaully.

Areoutput

conneclionson and

tight?

is ground ring

terminal loose on

mountingscrew?

(If'featured)

Installbattery (makesure

hat"+" and %"connectors

areoriented correctly);

battery should snap when

completelyinstalled

Replacebattery with new 9-

voltalkaline battery Push

ignitorswitchwiresinto

sparkmodule

Replaceignitionswitch

Replacesparkmodule

assembly

Remove andreconnect all

outputconnectionsatmodule

andelectrodes

Tightenmountingscrew with

ground ring securely to leg

assembly

Possible Cause 1Cileck

I Procedure

Outputfead Areoutput

connectionsnot cormecfionsonand

complete [igii?

Incompleteground Is ground ring

conneciion terminalIooseon

mountingscrew?

(Iffealured)

Problem

Sparks are

3resent but not

at all electrodes

andlor not at full

strength.

Arcing to grill away

from burner(s)

Weakbaltery

Electrodesarewet

Electrodescrackedor

broken "sparks a!

crack"

Ifpossible,observe

gri/till darklocation

Operateignition

system andIookfor

arcingbekveenoutpul

wiresand grillframe

Ailsparks presentbut

weakor a( slow

rate

Hasrnoisture

accumlJlatedon

electrodeandlor in

burnerporls?

lnspec[efeclrodesfor

cracks

Solution

Remove andreconnectall

outputconneclionsatmodule

andelectrodes

Tightenmounlingscrewwith

ground ring securely Io leg

assembly

If sparks areobserved olher

lhan from burner(s),wire

insulationmaybedamaged

Replacewires

Replacebatlery witha new

9-voll all<alinebatlery.

Usepaper loweI toremove

moisture

Replace cracked or broken

electrodes

Storing Your Grill

, Clean cooking grate(s) and discard old briquets or lava rock.

• Store in dry iocation

•When LP tank is connected to grill, store outdoors in well-ventilated space and out

of reach of children.

• Covergrill if stored outdoors Choosefrom a variety of grill covers offered by Char-

Broil

,Store grill indoors ONLY if LP tank is turned off and disconnected, removed from

grill and stored outdoors

, When removing grill from storage follow Cleaning Bulner Assembly instructions

before starting grill

4639071

Ifyouhavequestionsorneedassistanceduringassembly,

ple_s_ ca)} 1-800-241-7548o

ASSEMBLY

MANUAL

This Grill is for

Outdoor Use Only

Caution:

Read and foflow all

Safety Statements,

Assembly

Instructions, and Use

and Care Directions

before attempting to

assemble and cook.

Installer Iassembler:

Leave these

instructions with

consumer.

To Consumer: Keep

this manual for future

reference.

WARNeNG

• Failure to follow all

manufacturer's

instructions could result

in serious personal

injury andlor property

damage.

CAUTHON

, Some parts may contain

sharp edges -especially

as noted in the manual!

Wear protective gloves if

necessary.

_ 4_3g_J7_t0-41_t6_0 (3-1_Q)

AIDdpVapoRISERBar 4501754

S 1 TubeBurner 4068250

C 2 SpiderGuard 4153731

D1WireMesh 4153741

E I E_ecttode 5150106

F1 IgnitorShield 4501764

G-- Briquets 4159300

H 1 BriquetRale 4501749

J1GCkBoitore 4581747

KI BurnerSupportBracket 4501335

L 2 LegAsserebly 4503650

M 1 TankWire 4154195

N 1 Console 4525414

O 1 31it*TankBracket 4503027

P 2 Wheel 4154417

Q 1 GreaseCltp 5156007

R2Rat] 4503056

S 1 SidebL_'nerGrate 4156376

T1SidebumerBurner 4068076

U1SidebumerFrame 4501705

V1 SidebumerBody 4525418

W 1 SideburmerKnob 4154248

X 1 SIdebureer]gnito_"Wire 5156111

Y 1 SidebumerValveBracket 4501709

Z 1 TootHolder 4154418

AA 1 ToolHoSderBracket 4501385

BS 1 LP GasTank 4158015

CC 2CookingGrate 4152775

DO 11/4Panel 4154427

EE 1 3t4Panel 4154426

FF 1CondimentBaskel 4150014

GG !PanelWireSet 4158097

PH 1G_ Lid 4581026

JJ 1LogoPlal_ 4157135

LL 1 Handle 4154237

MM 1 Swleg-Gdd 4156456

PP I HeatWaveBemet 4509037

QQ 1 HaatWaveSh_e_ 4501355

RR 1 SideShetf 4154252

SS 19VoltSat_ 4068018

TT 1Span Module 4508065

UU 2 IgnitorSwit_ Wire 5156116

W1CentrofPanel 4525410

WW 3 ControlKnob 4154203

XX 1IgnitorSwitch 4153773

AAA 1 Vah/e/Hos_dRegu]ator 4524325

DDO 2 Caster/SocketSet 4154420

EEE 1Brace 4503047

FFF 1HanitieGasket 4080029

1SpltRod 4507O01

IElectricRo_ser_e 4507248

1GrtllCover 4507240

HardwareBags

028 2#10-24x314WasherScrew4080025

031 4 DartFastener 4080031

155 2 5116AxleBolt 4080155

208 "17 #1024 Hax Nut (keps) 4880208

264 3 #5x318Seif-TepScrew 4080264

324 2 114.20x1.II2MachScrew4080324

36t 4 #0-32x3/8MschScrew 4080361

377 11 #I0-24x2 MachScrew 4080377

379 2 #10-24x3/8Mach Screw 4080379

636 21t8 PushNut 4080636

652 6 #10xi12Self-TapScrew 40it0652

650 21/4,-20Hex Nat 4080650

663 2 1t4.20xl-314SGScrew 4080653

664 2 1/4-20JamNut 4080564

690 2#8x3/8Self-TapScrew 4080690

695 2 #10-24x3/8Mech Screw 4080696

737 5 #10x112Screw 4080737

757 5 #10x2 Screw 4050757

3096 2 3115PatNut 4153096

4246 4 End Cap 4154246

6513 2114x1-118HingePin 4156513

6515 5 3/4 HitchPin(Hairpin) 4156515

6519 1l14xSf8HiegeP{n 4156519

2. 4639071

LL 663

o:C

6513

69O

737

.636

652

BeforeBeginningAssembly

,Necessarytoolsfor assembly

of yourgrillinclude:screwdrivers

(flatheadand Phillips=),hammer,

pliersandadjustablewrench.A3f8"

and7/16"nutdriverwouldbe ideal..._

2O8

Qty.4

,I, Rail with labels has serial

number and model number

for your grill,Write this

information on page 2 of your

use & care manual in the

"Warranty Information" box.

,,u,i

369 or 377

Holesonrai

edgetoward

bottomof leg

assembly

or377

Rail

w_h

Labels NOTE:Labelsonrail

shouldNOTbe

upside.downwhen

cartstandsIn upright

postlon.

369or377

2O8

Qty,4

369 or 377

(Black)

Qty.4

Lockin

Caster

edge toward

top of leg

Labels

hole

Socket

Non-Locking Caster

TIP: Usethe fiatside the head]

of hammer

to gentlytap casterinto castersocket. 1

4639071 • 3

ii_lll i i i, i lU lUU I I I I IIII IIII IIIIIIIIIIII

155

Qty,2

leftside

(Tapwithhammerif neccesanj)

Wheel 155

CompletedAssembly

652

Qty.4

652

Firsttwo

holesIn

casting

Note:

Wheelsare

to right.

4.4639071

Qty.4

Usepliersif

necessary.

ShortPanelWireinpanei

holeandupperleghole,.,

LongPanel

Wirein

hole.Snap

3/4panel

ontowire.

RearView)

1/4

Into r_iiedge

holes

Condiment

Basket

Panelassembly

insidecart

636

Pushfirmlyx

BasketWire

]TIP: Insertscrewdriverthroughtop holein brscl_etto fully tighte,n,,324;.

ABurner

support

bracketmust

attachto left

s_de.

324 656

Qtyo2 Qty.2

BurnerSupport

Bracket

324

CAUTION

• Failureto installcan in clip will cause

hot greaseto ddp from bottomof grill

with riskof fire or propertydamage°

4639071*5

PlateRest

264

Withburnerholesfacingupward,usefirst

holeIn bumero

Center

of tube

Correct

ATightento snugf'_.

Ovedighteninl;

hole onburner,

Incorrect

APushelectrodeto right,

into slot.

6 • 4639071

CorrectJyattachedignitor

shleld/etoctrodeaesembly

Qty.1

Qtyol

A Flextube

burnerif

necessary

to obtainfit.

Burner

Support

Bracket

TubeBurner

Electrodefits

into smallhole

towardfront.

Spiderguards

tubeburner

A, DripVapoRISERBar

shouldba directly

overheadof and cover

allholeson tube

burner,

,L Metaledgescanbe

sharp.Usecaution

duringassembly,

4639071* 7

379

_y. 2

361

aty,2

36t

Threadhalfway

into HestWave

valve,Rest

valvein cutout

of control

panel,add

remaining361,

bghten both,

361

PositionControl

Panelasshown

I I

__Valve openings

facingto right

Control

HeatWaveGas

Panel

Control

HeatWave Control

Panel_,

A Noteillustrationof

correctengagementD

betweenvalveand

burnertube,

IMPORTANT:

Valvemustengage

burnertube D,

plderguard

Burner

Tube

8 * 463907_

69O

Qty.2

Attachignitor

to sparkmodule

69O

(Thissideof shelf)

Side

(StylemayvanJ)

757

SideShelf

withspark

module

(Shelfstyle

mayvary)

Stem

,z SeeUSE&CARE

manualforValve

Check,

AMaximumloadfor side

shelf is 10 ]bs.

ADo not overtlghten

scrsws_

757 Ring_

4639071. 9

1. Electrodemustremainonoutsideof

grillbottom,

2. AngleHeatWaveburnertubsovergas

tubs.

3. Usinghammer,LIGHTLYtapclamps

overgrillbottom_Notecorrect

engagementof burnertubeover

gastubs A

AVERYIMPORTANT:DoNOT

hitceramicelectrodewhile

tappingclamponto

grill bottomA cracked

electrodewillnot operatel

Electrodemayhaveto be adjusted

/assembledfeaturesnot iBumer_L \ [_ /

,shown for C'_arity_ _ hole _"__

HsatWave

GasTube Heatwave

Burner

HeatWave

BurnerTube

BackLip

264

(Silver)

Qty.1

(ActualSize)

AShieldholds He,Wave gas

tubeand HeatWaveburner

tubetogetherandshields

from greaseaccumulation

A Besurewiredoesnotcome

intocontactwithgrill bottom,=

'NOTE: Someprevtously|

tassembledfeatures not I

SparkModule

(Beneath

ignitorSwitch Wires

Switch

...._264

/IMPORTANT:Be

sureto cheek

screwlength.

HsatWavs

HeatWave Shield HeatWave

GasTube I BurnerTube

HeatWavs

Igmro

(Must run

underneath

castingseatto

electrode

connector)

Casting

Electrode

{RearView)

Shield

10 •4639071

028

Qty°2

3096

Qty,2

Qty.2

208

Qty.2

L513

Qty,2

GrillLid

(Stylemayvary)

028

Gasket

2O8

Handle

Log,

3096

(Turncloc)

6515

664

Qty,2

663

Swing.Grid

Lid style

mayvary

737

Qty.2

208 or

377

757

HolderBracket

Sldebumer

Body

369or 377

696

Qty.2

361

Qty.2

208

Qty.3

Thread36t

halfwayinto

sidebumer

valve,place

in r_

bracket.

Tube

Slot

Attachbracketwith

208.

Sideburner

Burner

Attach lebumer ignitor

wire to electrode.

A Note propervalveopening-to.burner

tube engagementIFo

I2 • 4639071

208

Donot tightenuntil

F iscomplete.

ASee Use& CareManualfor ValveCheck,

Knob W]refrom

epa_modu|e

SldebumerIgnitor

ABe sureignitorWiresdonot

comeintocontactwithgflll

bottom=

AIgnitorwiresmust befirmly

connectedfor proper

Ignition°

Sideshelf andj

controlpanel ]

not pictured

for c arity, t

InsedTankWire into

rightlegsand rotate

inward,

ISomepreviously I

assembledfeatures i

not picturedfor clarity.|

4639071, 13

_] ! ! ! 'l IIIIIIIHIIIIII IIPI''1_I II I' '1 ' '1 III ' IIMIIqlllqlllllll'lll

Removepackingfrom aroundtank. IfLP gastank ts filled,

installas shown.

ACurvedportionof tank wireshouldbe insideof tank coilar.

,& Forfilling of tank and connectionof tank to regulator,see

Use&Care Manual ................... ill iiiiii1,11, Ulll

CAUTION

:::::::::::::::::::::::

•Tank collar opening must face to

front of cart once tank is attached.

. Failureto install tank correctly

mayatlowgas hoseto be damaged

in operation° ....

bottomringont

LPgas tank -_

gastank

T_ltLPgas

tank to

upright

position

Tilt LPgastank

to right,position

onbracket

/LPGasTank

14 •4639071

/Somepreviously

/assembtedfeatures I

notpicture,d,,,forc!arity.I

•SparkModule

beneathsideshelf

9 Volt

& Pressbatteryinfirmly

to snapinto ptace.

CookingGrates

Bdquets_

A. Place 20 briquets,Do not layer orstack

°,. Justenoughto coverbriquetplate

surface.

ABriquetsshouldsurroundand can

touch burner,Do not place briquetsin

centerof burner,

A Do not let briquetscover burnerholes,,

4639071• 15

Char Broil 4639071 User Manual GAS GRILL Manuals And Guides L0803637

CHAR-BROIL Grill, Gas Manual L0803637 CHAR-BROIL Grill, Gas Owner's Manual, CHAR-BROIL Grill, Gas installation guides

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