Char Broil 463221311 Users Manual

463221311 to the manual 32372418-8ea2-4649-8405-8f38c9f1e159

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PRODUCT GUIDE

MODEL 46322131 t

Sears Item No. 16155

Sears Model No. 415.16155110

KSN No. 02619884-6

IMPORTANT: Fill out the product record information below.

Serial Number

Date Purchased

Seeratinglabelongrillfor serialnumber.

Forsupportandto registeryour

grill, pleasevisit usat

www.charbroil.com

Ifyou havequestionsor need

assistanceduringassembly,

pleasecall 1-800-241-7548.

Estimated assembly time: 35-40 minutes

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera@; Charcoal2Go®; Char-Broil@; American Gourmet®;

Bandera®; Brush Hawg®; CB 940®; Char-Diamonds@; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express@; Grill Lovers®; Infrared

Grilling That's All About U®; Keepers of the Flame®; Magneto@; New Braunfels Smoker Company®; Patio Bistro@; Patio Caddie®; Patio Kitchen®; Pro-Sear®;

RED@; Quantum@; Santa Fe@; Sear and Grill@; Sierra@; Signature Series®; Sure2Burn@; The Big Easy@; U@; Wild West Tradition@; and the following marks:

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque CompanyTM; Advantage SeriesTM; Auto-Clean TM ;Chef Tested TM; Commercial

Series TM;Designer Series TM ;; Diamond Flame TM;Double ChefTM; Everybody Outside TM ; FastStartTM; FlavorMaster TM ; Front Avenue TM ; Grill 2 Go® Advantage TM;

Grill 2 Go® IceTM; Hog and Yard BirdTM; H20 SmokerTM; Infrared. Grilling's Juicy Little SecretTM; Incredible Taste. Infallible ResultsTM; Infrared InsideTM; Let's Grill

Something TogetherTM; LonghornTM;; Precision FlameTM; Quick2BurnTM; QuickSetTM; Ready When You AreTM; Season, Set, And SavorTM; Sizzle On The GrilITM;

SureFireTM; TorchforkTM ;TrentinoTM; Universal Grill PartsTM; You Bring the Party TM TEC TMis a trademark of Tec Infrared Grills.

Protected under oneor more of the following U,S, Patents:5,421,319;5,458,309; 5,579,755;5,996,573;6,114,666;6,135,104;6,209,533;6,331,108; 6,484,900;6,595,197;6,640,803;6,729,873;6,792,935; 6,951,213;

6,935,327;D405,643;D406,005;D406,009 ; D413,043;D413,229;D414,982;D415,388;D416,164;D416A41; D417,587;D417,588;D422,516; D423,274;D423,876;D428,303;D430,772;D435,396;D436,004;D438,059;

D438,060;D438,427; D439,110;D442,505; D443,179;D443,354;D443,464;D448,614;D448,615; D448,616;D448,975;D449A92; D451,759;D454,028; D454,031;D455,205;D455,206;D456,202;D460,312; D460,313;

D461,359; D465,123; D465,693; D466,439; D477,501; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D535,000; D551A89; D553A30; D562,619; D562,628; D613,116

Canada:D97,504;D99,355;D102,037;D104,200;D108,377;2,315,567;OtherPatentsPending,@2010W.C.BradleyCompany

@2010Char-Broil,LLC Columbus,GA 31902 Printed in China Assembly instructions@2010 07/26/10 QG651-001-040801

For Your Safety .................................... 2-3

Grilling Guide ...................................... 4-7

Use and Care .................................... 8-13

Limited Warranty .................................... 14

Parts List.......................................... 15

Parts Diagram...................................... 16

Assembly ....................................... 17-26

Troubleshooting .................................. 27-29

Registration Card ................................... 31

Safety Symbols

The symbols and boxesshown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

WARNING: Indicates an potentially hazardoussituation

which, if not avoided, could result in death or serious injury.

CAUTioN

CAUTION: Indicatesa potentially hazardous situation or

unsafe practicewhich, if not avoided, may result in minor

or moderate injury,

DANGER: Indicates an imminentlyhazardous situation

which, if not avoided, will result in death or serious injury.

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

1. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of

this or any other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

CAUTION

For residential use only. Do not use for commercial

cooking.

CAUTION:

Read and follow all safety statements,assembly

instructions, and use and care directions before attempting

to assemble and cook.

|NSTALLER/ASSEMBLER:

Leave this manualwith consumer.

CONSUMER"

Keep this manualfor future reference.

WARNING-

Failureto follow all manufacturer's instructions could result

in serious personal injuryand/or property damage.

CAUTION,"

Some parts may contain sharp edges - especially as noted

in the manual!Wear protective gloves if necessary.

CALIFORNIAPROPOSITION65

1.Combustionby-productsproducedwhenusing

thisproductcontainchemicalsknownto theStateof

Californiato causecancer,birthdefects,andother

reproductiveharm.

2.Thisproductcontainschemicals,including lead

and lead compounds, known to the State of

California to cause cancer, birth defects or other

reproductive harm.

Wash your hands after handling this product.

Installation Safety Precautions

*Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied. Ifyour grill is Dual Fuel ready,

a conversion kit must be purchased for use with natural gas.

,Grill installation must conform with local codes, or in their

absence of local codes, with either the National Fuel Gas

Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane

Installation Code, CSA B149.1, or Propane Storage and

Handling Code, B149.2, or the Standard for Recreational

Vehicles,ANSI A 119.2/NFPA1192, and CSA Z240 RV Series,

Recreational Vehicle Code,as applicable.

, All electrical accessories (such as rotisserie) must be

electrically grounded in accordance with local codes, or

National Electrical Code,ANSI/NFPA 70 or Canadian

Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away from any hot surfaces.

o This grill is safety certified for use in the United States and/or

Canada only. Do not modify for use in any other location.

Modification will result in a safety hazard.

CAUTION

Using pots larger than 6 quarts in capacity could

exceed weight limit of the

side burner shelf

or side shelf,

resulting in failure

of grill cart

components.

Do not attempt to repair or alter the

hoseNalve/regulator for any "assumed" defect. Any

modification to this assembly will void your warranty

and create the risk of a gas leak and fire. Use only

authorized replacement parts supplied by

manufacturer.

First Time Use

Read your Assembly Manual and ensure the grill is put together

properly. Remove all Point-of-Purchase advertising material from

all grill surfaces before first use. We recommend operating your

grill on its highest setting for 15-20 minutes prior to your first use.

This aids in removing the oils used during manufacturing.

Lava Rock /Briquettes

This gas grill has been designed, engineered, and tested to be

used with flame tamers or heat distribution plates to provide

more even heating, improve the cleaning process, and reduce

flare-ups. The addition of after market lava rocks, charcoal, or

briquettes of any type will cause poor combustion and increase

the likelihood of a grease fire, and is not recommended. Using

briquettes, lava rock, or charcoal in this grill will void your

warranty. For extra smoke flavor, we recommend using a

smoker box with wood chips.

Temperature

The temperature gauge in the hood of your new grill measures

air temperature. The air temperature inside your grill will never

be as hot as the temperature at the cooking surface.

Note: Since 1995, all regulators (the part that attaches to the gas

tank to regulate the flow of gas) have included a safety feature

that restricts gas flow in the event of a gas leak. You can

inadvertently activate this safety feature without having a gas

leak. This typically occurs when you turn on the gas using the

grill control knob before you turn on the LP tank valve. If the gas

regulator safety feature activates, the grill will only reach

temperatures between 250°F and 300°F even with all burners on

the high setting.

Regulator Coupling Nut

If your grill is not getting hotter than 250°F to 300°F these

steps should be taken first to reset the gas regulator safety

device:

1. Open the grill lid.

2. Turn off all knobs on the control panel in front.

3. Turn off the tank knob.

4. Disconnect the regulator from the LP tank.

5. Wait 30 seconds.

6. Reconnect the regulator to the LP tank.

7. Slowly open the LP tank knob all the way. Do not put

excessive force on the valve at the full open position to avoid

damaging the valve.

8. Turn on the appropriate control knob and light the grill per the

instructions on the control panel.

An illustration of this process is included in this Product Guide.

See Troubleshooting section for additional information.

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated to

provide optimum performance. Pre-heat the grill on high for 10-

15 minutes -longer if weather conditions require. Please refer to

the lighting instructions inside the Product Guide if you have

questions about how to light your grill. A match-light chain and

hole is provided for your convenience.

Outdoorgrillingisreallyquitesimple.You'llsucceedwith

burgers,dogs,orsteaksusuallyonyourveryfirsttry.With

experience,youwilllearnhowtoworkwithyourgrill,creating

moreimaginativemealsallthetime.Thisknowledgemakesup

theartofgrilling.Beforeyoustartgrilling,organizeyourfood

accordingtocookingtechniqueandrequiredcookingtime,and

optimizetheuseofyourgrillingarea.

DirectCooking

Directcookinginvolvesgrillingyourmeatdirectlyoverhighheat.

Itisperfectforsearingsteaks,chops,andothersmallerpiecesof

meatandvegetablesthatquicklymaketheirwaytothetable.

RotisserieCooking

Rotisseriecookingisbestfor'round'meat,suchaslargeroasts,

wholepoultry,andpork.Itgenerallyrequiresanaccessorymotor

andspitrodthatallowsthemeattobeturnedataconstant

speed.Rotisseriecookingisbestdoneinfrontofaspecial

rotisserieburner,orutilizinganindirectcookingburner

arrangement.Apancanbeplacedunderneaththemeattocatch

greaseandfooddrippings,andhelpsminimizeclean-up.

IndirectCooking

Indirectcookingutilizesselectburnerstocirculateheat

throughoutthegrill,withoutdirectcontactbetweenthemeatand

theflame.Themeatisplacedovertheburnerthatis'off'.This

methodisgenerallyusedtoslowcooklargecutsofmeatand

poultry.Apancanbeplacedunderneaththemeattocatch

greaseandfooddrippings,andhelpsminimizeclean-up.

FoodSafety

Foodsafetyisaveryimportantpartofenjoyingtheoutdoor

cookingexperience.Tokeepfoodsafefromharmfulbacteria,

followthesefourbasicsteps:

Clean: Wash hands, utensils, and surfaces with hot soapy water

before and after handling raw meat.

Separate: Separate raw meats from ready-to-eat foods to avoid

cross contamination. Use a clean platter and utensils when

removing cooked foods.

Cook: Cook meat and poultry thoroughly to kill bacteria. Use a

thermometer to ensure proper internal food temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

Cookingonyournewgrillisahands-onexperience,anditis

recommendedtoremainoutsidewithyourgrillwhilecooking.

Grillingcanbeaffectedbymanyexternalconditions.Incold

weather,youwillneedmoreheattoreachanidealcooking

temperature,andgrillingmaytakelonger.Themeat'sinternal

temperatureandthicknesscanalsoaffectcookingtimes.Cold

andthickermeatswilltakelongertocook.

InternalMeatTemperatures

Meatcookedonagrilloftenbrownsveryfastontheoutside.

Therefore,useameatthermometertoensureithasreached

safeinternaltemperatures.

USDA Recommended Safe Minimum

Internal Temperatures

Beef, Veal, Lamb, Steaks, & Roasts 145 ° F

Fish 145 ° F

Pork 160 ° F

Beef, Veal, Lamb Ground 160 ° F

Egg Dishes 160 ° F

Turkey, Chicken & Duck Whole, 165 ° F

Pieces & Ground

Please refer to the IJSDAfor complete, up-to-date information.

Our internal temperature chart is based on USDA standards for

meat doneness. Check it out at www.isitdone_gD2

Sauces

Sauces containing sugars and fats can cause flare-ups, and your

food may burn. In general, apply these sauces during the final

10 minutes of cooking. Keep in mind, use of excessive sauces

or glazes will also require extra cleaning afterwards.

Marinades and Rubs

To enhance the flavor of grilled foods, a liquid marinade or dry

rub can be used prior to cooking. Meat can be either soaked or

injected with liquid marinade up to 24 hours prior to grilling. Dry

rubs can be applied directly to the meat immediately before

grilling.

Wood Chips

For extra smoke flavor when grilling, try adding wood chips.

Soak the chips in water for approximately 30 minutes before

adding to a smoke box or pan. Place smoke box or pan on top of

the cooking grate above the flame. Turn grill on high until the

wood starts to smoke. Reduce heat to desired temperature for

cooking, and place food on cooking grate as desired. Close lid to

retain more smoke. Hardwood varieties that work particularly

well with grilled foods include Alder, Apple, Cherry, Grapevines,

Hickory, Mesquite, Oak, Rosemary and Sassafras.

Skewers

Metal skewers should be flat, with long handles. Round skewers

allow food to roll when turned, so it may not cook as evenly. Use

metal skewers when cooking meat kabobs. Wooden skewers

should be soaked in water for an hour before use, and are best

used for quick cooking foods such as vegetables and fruits.

Utensils

Use tongs or a spatula to handle the food instead of a fork, and

don't turn the food too

often. Piercing the food

with a fork will release

juices that you want in

the meat, and may

cause flare-ups.

WhyClean?

We'veallheardthesaying,"anounceofpreventioniswortha

poundofcure."Thisisgreatadvicewhenitcomestokeeping

yourgrillclean.

RoutineCare

Periodiccleaningofthisgrillisnecessary,

asgrillfirescanoccurwhengreaseand

fooddebriscollectinthebottomofthegrill.

Aftereachuse,removeanyremaining

foodparticlesfromthecookinggrateand

insideofthegrillusingagrillbrush.Do

thisafterthegrillhascooleddown,yetis

stillwarm.Itismucheasiertocleanfood

particleswhilewarmthisstillpresent,than

afterthefoodparticleshavecompletely

cooledandhardened.Thisgrillisnot

designedtobe'burnedoff'byclosingthe

lidandturningtheburnersonHighforan

extendedtime.Theexcessiveheat

generatedcancauseleftovergreaseto

catchfire,andcancausepermanent

damagetoyourgrill.

GeneralCleaning

Plastic parts: Wash with warm soapy water and wipe dry. Do not

use abrasive cleaners, degreasers or a concentrated grill cleaner

on plastic parts. Damage to and failure of parts can result.

Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or

glass cleaner. Use non-abrasive scouring powder for stubborn

stains.

Painted surfaces: Wash with mild detergent or non-abrasive

cleaner and warm water. Wipe dry with a soft non-abrasive cloth.

Stainless steel surfaces: Stainless steel can rust under certain

conditions. This can be caused by environmental conditions

such as chlorine or salt water, or improper

cleaning tools such as wire or steel

wool. It can also discolor due to heat,

chemicals, or grease build-up. To

maintain your grill's high quality

appearance, wash with mild detergent

and warm water, or use a stainless

steel grill cleaner. Baked-on grease

deposits may require the use of an

abrasive plastic cleaning pad. Use only

in direction of brushed finish to avoid

damage. Do not use abrasive pad on

areas with graphics.

Cooking surfaces: If a bristle brush is used to clean any of the

grill cooking surfaces, ensure no loose bristles remain on cooking

surfaces prior to grilling. It is not recommended to clean cooking

surfaces while grill is hot.

Storing Your Grill

• Clean cooking grates.

• Store grill in dry location.

• When LP cylinder is connected to grill, store outdoors in a well

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off,

disconnected, and removed from grill. Never store LP cylinder

indoors.

• When removing grill from storage, follow the 'Cleaning the

BurnerAssembly' instructions in the Use and Care section of

the Product Guide.

Critters

Spiders like to make their homes in the venturi tubes of grills.

These must be inspected and cleaned regularly to ensure there

are no blockages. Refer to the Use and Care portion of this

Product Guide for complete information.

• NEVER store aspare LP cylinder under or near

the appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.

• An over filled or improperlystored cylinder is a

hazard due to possible gas release from the

safety relief valve. This couldcause an intense

fire with risk of property damage, serious injury or

death.

If you see, smell or hear gas escaping,

immediatelyget away from the LP

cylinder/appliance and call your fire department.

LP Cylinder Removal, Transport and Storage

•Turn OFF all control knobs and LP cylinder valve. Turn coupling

nut counterclockwise by hand only - do not use tools to

disconnect. Loosen cylinder screw beneath bottom shelf, then

lift LP cylinder up and out of cart. Install safety cap onto LP

cylinder valve. Always use cap and strap supplied with valve.

Failure to use safety cap as directed may result in serious

personal injury and/or property damage.

•Adisconnected LP cylinder in LPCylinder

storage or being transported

must have a safety cap installed (as shown).

Do not store an LP cylinder in enclosed spaces

such as a carport, garage, porch, covered

patio or other building. Never leave an LP cylinder Safety

inside a vehicle which may become overheated Cap

by the sun. RetainerStrap

•Do not store an LP cylinder in an area where children play.

LP Cylinder

•The LP cylinder used with your grill must meet the

following requirements:

•Use LP cylinders only with these required measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)

capacity maximum.

•LP cylinders must be constructed and marked in accordance

with specifications for LP cylinders of the U.S. Department of

Transportation (DOT) or for Canada, CAN/CSA-B339,

cylinders, spheres and tubes for transportation of dangerous

goods. Transport Canada (TC). See LP cylinder collar for

marking.

•LP cylinder valve must have:

•Type 1 outlet compatible with

regulator or grill.

•Safety relief valve.

•UL listed Overfill Protection OPDHandWheel

Device (OPD). This OPD safety

feature is identified by a unique triangular hand wheel. Use

only LP cylinders equipped with this type of valve.

•LP cylinder must be arranged for vapor withdrawal and include

collar to protect LP cylinder valve. Always keep LP cylinders in

upright position during use, transit or storage.

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

•LP gas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

•LP gas is highly flammable and may ignite unexpectedly when

mixedwith air.

LP Cylinder Filling

•Use only licensed and experienced dealers.

•LP dealer must purge new cylinder before filling.

•Dealer should NEVER fill LP cylinder more than 80% of LP

cylinder volume. Volume of propane in cylinder will vary by

temperature.

•A frosty regulator indicates gas overfill. Immediately close LP

cylinder valve and call local LP gas dealer for assistance.

•Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

•Toremove gas from LP cylinder, contact an LP dealer or call a

local fire department for assistance. Check the telephone

directory under "Gas Companies" for nearest certified LP

dealers.

LP Cylinder Exchange Connecting Regulator to the LP Cylinder

•Many retailers that sell grills offer you the option of replacing

your empty LP cylinder through an exchange service. Use only

those reputable exchange companies that inspect, precision fill,

test and certify their cylinders. Exchange your cylinder only

for an OPD safety feature-equipped cylinder as described

in the "LP Cylinder" section of this manual.

•Always keep new and exchanged LP cylinders in upright

position during use, transit or storage.

•Leak test new and exchanged LP cylinders BEFORE

connecting to grill.

•Place dust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve

outlet that is provided with the cylinder valve. Other types of caps

or plugs may result in leakage of propane.

LP Cylinder Leak Test

For your safety

•Leak test must be repeated each time LP cylinder is exchanged

or refilled.

•Do not smoke during leak test.

•Do not use an open flame to check for gas leaks.

•Grill must be leak tested outdoors in a well-ventilated area,

away from ignition sources such as gas fired or electrical

appliances. During leak test, keep grill away from open flames

or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water

solution. Brush soapy solution onto areas indicated by arrows

in figure below.

ADo not use household cleaning agents. Damage to gas

train components can result.

1.LP cylinder must be properly secured onto grill. (Refer to

assembly section.)

2.Turn all control knobs to the OFF position.

3.TurnLP cylinder OFF by turning hand-wheel clockwise to a

full stop.

4.Remove the protective cap from LP cylinder valve. Always use

cap and strap supplied with valve.

OPDHandWheel

j Type1 outlet with

thread on outside

Safety ReliefValve

!

Strap and Cap

Do not use a POL transport plug

(plastic part with external threads)!

It will defeat the safety feature of

the valve.

5.Hold regulator and insert nipple into LP

cylinder valve. Hand-tighten the

coupling nut, holding regulator in a

straight line with LP cylinder valve so

as not to cross-thread the connection.

Nipple has to be centered

intothe LP cylinder valve.

If"growing" bubbles appear do not use or move the LP

cylinder. Contact an LP gas supplier or your fire

department!

Hold coupling nut and regulator

as shown for properconnection

to LP cylinder valve.

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel

counterclockwise. If you hear a rushing sound, turn gas off

immediately. There is a major leak at the connection. Correct

before proceeding.

4.Brush soapy solution onto areas circled below,or other similar

fittings on your grill.

6.Turn the coupling nut clockwise and tighten to a full stop. The

regulator will seal on the back-check feature in the LP cylinder

valve, resulting in some resistance. An additional one-half to

three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and

repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator!

Do not insert any tool or foreign object into the valve

outlet or safety relief valve. You may damage the valve

and cause a leak. Leaking propane may result in

explosion,fire, severe personal injury,or death.

Outdoor gas appliance is not intended to be installed

in or on a boat.

Outdoor gas appliance is not intended to be installed

in or on an RV.

,Never attempt to attach this grill to the self-contained

LP gas system of a camper trailer or motor home.

,Do not use grill until leak-tested.

,If a leak is detected at any time, STOP and call the fire

department.

,If you cannot stop a gas leak, immediately close

LPcylinder valve and call LP gas supplier or your fire

department!

5.If "growing" bubbles appear, there is a leak. Close LP

cylinder valve immediately and retighten connections. If leaks

cannot be stopped do not try to repair, Call for replacement

parts.

6.Always close LPcylinder valve after performing leak test by

turning hand wheel clockwise.

For Safe Use of YourGrill and to Avoid Serious

injury:

•Do not letchildren operate or play near grill.

• Keep grill area clear and free from materials that burn.

• Do not block holes in sides or back of grill.

• Check burnerflames regularly.

• Use grill only in well-ventilated space. NEVER use in

enclosed space such as carport, garage, porch,

covered patio,or under an overhead structure of any

kind.

Do not use charcoal or ceramic briquetsin a gas grill.

(Unless briquets are supplied with your grill.)

Use grill at least 3ft. from any wall or surface.

Maintain 10 ft. clearance to objects that can catch fire

or sources of ignition such as pilot lights on water

heaters, live electrical appliances,etc.

•Apartment Dwellers:

Check with managementto learn the requirements

and fire codes for using an LP gas grill in your

apartment complex. If allowed, use outside on the

ground floor with a three (3) foot clearance from walls

or rails. Do not use on or under balconies.

• NEVER attempt to light burner with lid closed.A

buildup of non-ignited gas inside aclosed grill is

hazardous.

• Never operate grill with LP cylinder out of correct

positionspecified in assembly instructions.

• Always close LP cylinder valve and remove

coupling nut before moving LP cylinder from

specified operation position.

Safety Tips

A Beforeopening LP cylinder valve, check the coupling nut for

tightness.

A When grill is not in use, turn off all control knobs and LP

cylinder valve.

A Never move grill while in operation or still hot.

A Use long-handled barbecue utensils and oven mitts to avoid

burns and splatters.

A Maximum load for sideburner and side shelf is 10 Ibs.

A The grease tray must be inserted into grill and emptied after

each use. Do not remove grease tray until grill has

completely cooled.

A Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. It is not recommended to clean cooking surfaces

while grill is hot.

A If you notice grease or other hot material dripping from grill

onto valve, hose or regulator, turn off gas supply at once.

Determine the cause, correct it, then clean and inspect valve,

hose and regulator before continuing. Perform a leak test.

A Keep ventilation openings in cylinder enclosure (grill cart) free

and clear of debris.

A Donot store objects or materials inside the grill cart

enclosure that would block the flow of combustion air to the

underside of either the control panel or the firebox bowl.

A The regulator may make a humming or whistling noise during

operation. This will not affect safety or use of grill.

A If you have a grill problem see the "Troubleshooting Section".

A If the regulator frosts, turn off grill and LP cylinder valve

immediately. This indicates a problem with the cylinder and it

should not be used on any product. Return to supplier!

CAUT'O.

•Putting out grease fires by closing the lid is not possible.

Grills are well ventilated for safety reasons.

• Do not use water on a grease fire. Personal injury may

result, if a grease fire develops, turn knobs and LP

cylinder off.

• Do not leave grill unattended while preheating or burning

off food residue on HI. if grill has not been regularly

cleaned, a grease fire can occur that may damage the

product.

ignitor Lighting

ADo not lean over grill while lighting.

1. Turn OFF gas burner control valves.

2. Turn ON gas at LP cylinder.

3. Open lid during lighting.

4. To ignite, push and turn ignition burner knob to HI.

5. Push and hold ELECTRONIC IGNITION button until the burner

lights.

6. If ignition does NOT occur in 5 seconds, turn the burner

controls OFF, wait 5 minutes and repeat the lighting

procedure.

7. To ignite remaining burners, turn knob to the HI position

starting with the burners closest to IGNITION BURNERS first.

If ignitor does not work, follow match lighting instructions.

Lighting instructions are continued on the next page

Ignitor Lighting (continued)

8. For grills equipped with ELECTRONIC IGNITION at

each burner:

Repeat steps 4 through 6 to light each burner.

9. Once each burner has ignited, turn knobs to desired setting.

Turn controls and gas source or tank OFF when not

in use.

CAUTIo.

if ignition does NOT occur in 5seconds, turn the

burner controls OFF,wait 5 minutes and repeat the

lighting procedure. If the burner does not ignitewith

the valve open, gas will continue to flow out of the

burner and could accidently ignite with risk of injury.

Match-Lighting

,& Do not lean over grill while lighting.

1. Open lid. Turn ON gas at LP cylinder.

2. Place match into match holder (hanging from side panel of

grill). Light match; then light burner by placing match through

the match light hole on right or left side of grill.

3. Push in and turn far right or far left burner knob to the Hi

position, depending on match light hole selected. Be sure

burner lights and stays lit.

4. Light adjacent burners in sequence by pushing knobs in and

turning to the HI position.

Sideburner ignitor Lighting

ADo not lean over grill while lighting.

1. Open sideburner lid. Turn ON gas at LP cylinder.

2. Turn sideburner knob to the Hi position, push and hold

ELECTRONIC IGNITOR button.

3. Ifsideburner does NOT light within 5 seconds, turn knob to OFF,

wait 5 minutes, then

repeat lighting procedure.

Sideburner Match Lighting

1. Open sideburner lid. Turn ON

gas at LP cylinder.

2. Place lit match near burner.

3. Turn sideburner knob to the

HI position.

Be sure burner lights and

stays lit.

12

Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate

knobs from Hi to LOW. Youshould see a smaller flame in

LOW position than seen on HI. Perform burner flame check

on sideburner, also.Always check flame prior to each use. If

only low flame is seen refer to "Sudden drop or low flame" in

the Troubleshooting Section.

Turning Grill Off

• Turn all knobs to the OFFposition. Turn LP cylinder OFF by turning

hand-wheel clockwise to a full stop.

Ignitor Check

•Turn gas off at LP cylinder. Press and hold electronic ignitor

button. "Click" should be heard and spark seen each time

between each collector box or burner and electrode. See

"Troubleshooting" if no click or spark.

Valve Check

Important: Make sure gas is off at LP cylinder before

checking valves. Knobs lock in OFF position. To check

valves, first push in knobs and release, knobs should spring

back. If knobs do not spring back, replace valve assembly

before using grill. Turn knobs to LOW position then turn back to

OFF position. Valves should turn smoothly.

Hose Check

Before each use, check to see if hoses are cut or worn.

Replace damaged hoses before using grill. Use only

valve/hose/regulator specified by manufacturer.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and

smoke for paint. Interiors of gas grills are not painted at the

factory (and should never be painted). Apply a strong solution

of detergent and water or use a grill cleaner with scrub brush

on insides of grill lid and bottom. Rinse and allow to completely

air dry. Do not apply a caustic grill/oven cleaner to painted

surfaces.

• Plastic parts: Wash with warm soapy water and wipe dry.

A Do not use citrisol, abrasive cleaners, degreasers or a

concentrated grill cleaner on plastic parts. Damage to and

failure of parts can result.

•Porcelain surfaces: Because of glass-like composition, most

residue can be wiped away with baking soda/water solution or

specially formulated cleaner. Use nonabrasive scouring powder

for stubborn stains.

• Painted surfaces: Wash with mild detergent or nonabrasive

cleaner and warm soapy water. Wipe dry with a soft

nonabrasive cloth.

•Stainless steel surfaces: To maintain your grill's high quality

appearance, wash with mild detergent and warm soapy water

and wipe dry with a soft cloth after each use. Baked-on grease

deposits may require the use of an abrasive plastic cleaning

pad. Use only in direction of brushed finish to avoid damage.

Do not use abrasive pad on areas with graphics.

•Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It is not recommended to

clean cooking surfaces while grill is hot.

cAuTioN

fSPIDER ALERT!

If you notice thatyour grill is getting hard to light or thatthe

flame isn't as strong as it should be, takethe time to check and

clean the ventud's.

CONTROLPANEL SPIDERWEBS

INSIDE VENTURI

!BURNER

In someareasof the country,spidersor smallinsectshavebeen

knownto create"flashback"problems.The spidersspinwebs,build

nestsand layeggs inthe grill'sventuritube(s)obstructingthe flowof

gasto the burner.Thebacked-upgascan igniteinthe venturibehind

thecontrolpanel.Thisis knownasa flashbackandit candamage

yourgrillandevencauseinjury.

Topreventflashbacksandensuregoodperformancethe burnerand

venturiassemblyshouldbe removedfromthe grillandcleaned

eforeusewheneverthe grill hasbeenidlefor anextendedperiod, j

J

Storing Your Grill

•Clean cooking grates.

•Store in dry location.

•When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

•Cover grill if stored outdoors. Choose from a variety of grill

covers offered by manufacturers.

•Store grill indoors ONLY if LP cylinder is turned off and

disconnected, removed from grill and stored outdoors.

•When removing grill from storage, follow "Cleaning the Burner

Assembly" instructions before starting grill.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner

assembly or if you have trouble igniting grill.

1. Turn gas OFF at control knobs and LP cylinder,

2. Remove cooking grates and flame tamers.

3. Remove carryover tubes and burners.

4. Detach electrode from burner.

NOTE: Removal/Detachment method will depend on the

burner configuration. See different configurations in

illustrations below.

5. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one

easiest for you.

(A) Bend a stiff wire (a light weight coat hangerworks well)

into a small hook. Run the hook through each burner

tube several times.

r.._.,_ _

(B) Use a narrow bottle brush with a flexible handle (do not

use a brass wire brush), run the brush through each

burner tube several times.

(C) Wear eye protection: Use an air hose to force air into

the burner tube and out the burner ports. Check each

port to make sure air comes out each hole.

6. Wire brush entire outer surface of burner to remove food

residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open

paper clip.

8. Check burner for damage, due to normal wear and corrosion

some holes may become enlarged. If any large cracks or

holes are found replace burner.

VERY IMPORTANT:Burner tubes must reengage valve

openings. See illustrations at right.

9. Attach electrode to burner. Correct

burner-to-valve

10. Carefully replace burners, engagement

11. Attach burners to brackets on firebox.

12. Reposition carryover tubes and attach

to burners. Replace flame tamers and

cooking grates.

Firebox

burner

bracket

_ii_¸Electrode

I

bracket

;off

electrode with

a flat blade

screwdriver

This warranty only applies to units purchased from an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this

product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods

indicated below beginning on the date of purchase*. The manuPacturer reserves the right to require that defective parts be returned, postage and or

freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE

All Parts

PERIOD OF COVERAGE

l year from date of prochase*

TYPE OF FAILURE COVERAGE

PERFORATION, MANUFACTURING,

AND MATERIAL DEFECTS ONLY

*Note: A dated sales reciept WILL be required for walTanty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only; is only available to the original owner of the product and is not transferable.

Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a

substitute for proof of purchase and the manuPacturer is not responsible for or required to retain proof of purchase records.

This limited wananty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or

discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surt:ace rust, or the

discoloration of stainless steel surt:aces. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MAN UFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts

2. Service calls to your home.

3. Repairs when your product is used for other than normal, single-family household or residential use.

4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,

acts of God, improper installation or maintenance, installation not in accordance with electrical or plmnbing codes, or use

of products not approved by the manufacturer.

5. Any food loss due to product failures or operating difficulties.

6. Replacement parts or repair labor costs for units operated outside the United States or Canada.

7. Pickup and delivery of your product.

8. Repairs to parts or systems resulting from unauthorized modifications made to the product.

9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues,

the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising fiom the breach of either this limited wananty or any

applicable implied warranty; or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration,

replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather,

acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE

SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET

FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY S'IWFE,

INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PAt_FICULAR PURPOSE OR USE, IS HEREBY

LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies

in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the

product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions

may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state

to state. In the state of California only; if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or

the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser

prior to discovery of the nonconformity. In addition, in the state of California only; you may take the product to the retail establishment selling this

product in order to obtain performance under this limited wananty.

if you wish to obtain performance of any obligation under this limited warranty, you should

write to:

Consumer Relations

P. O. Box 124t)

Columbus, GA 3191)2-1241)

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of

the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be

refused.

iKey Qty Descriptiono

A 1 FIREBOX

B 5 MAIN BURNER-TUBEBURNER

C 1 MAIN BURNER-BARBURNER

D 1 ELECTRODE, F/TUBE BURNER

E 1 ELECTRODE, F/BAR BURNER

F 4 CARRY OVER TUBE

G 1 CONTROL PANEL, MAIN

H 1 ELECTRONIC IGNITIONMODULE

I 1 BUTTON, F/IGNITION MODULE

J 1 SHEILD, F/ELECTRONIC IGNITIONMODULE

K 1 HOSE VALVE REGULATORASSEMBLY

L 7 BEZEL F/CONTROL KNOB

M 7 CONTROL KNOB

N 1 TOP LID

O 1 LOGOPLATE F/LID

P 1 TEMPERATURE GAUGE

Q 1 BEZEL, F/TEMPERATURE GAUGE

R 2 LID BUMPER, RECTANGLE

S 2 LID BUMPER, ROUND

T 1 TOP LIDHARDWARE

U 1 HANDLE, F/LID

V 5 HEAT TENT

W 4 COOKINGGRATE

X 1 WARMING RACK

Y 1 LEFT SIDE SHELF F/SB

Z 1 DRIP PAN, F/SB

AA 1 SlDEBURNERGRATE

BB 1 ELECTRODE, F/SB

CC 1 ELECTRODE WIRE,F/SIDEBURNER

DD 1 SlDEBURNERLID

EE 1 SlDEBURNER

FF 1 SlDEBURNER VALVECLIP

GG 1 CONTROL PANEL, F/SB

HH 1 RIGHT SIDESHELF

II 1 FASCIA, F/RIGHT SHELF

JJ 1 TOWELBAR

KK 5 TOOL HOOK

LL 1 RIGHT SIDECART PANEL

MM 1 LEFT SIDE CART PANEL

NN 1 BOTTOM SHELF

OO 1 FRONT DOOR BRACE

iI

Key Qty Description ...............

PP 1 LEFT DOOR

QQ 1 RIGHT DOOR

RR 2 HANDLE, F/DOOR

SS 1 LOWERBACK PANEL

TT 2 TANK EXCLUSIONWIRE

UU 1 GREASE TRAY

W 1 GREASE PAN

WW 4 CASTER SOCKETS

XX 2 CASTER, LOCKING

YY 2 CASTER, FIXED

ZZ 2 MATCH HOLDER

AAA 1 TANK RETAINER SCREW

BBB 2 MAGNET ASSEMBLY

CCC 1 HEAT SHIELD, F/TANK

NOT Pictured

... 1 CASTER PIN

... 1 PRODUCTMANUAL, ENGLISH

... 1 PRODUCT MANUAL, FRENCH

... 1 HARDWARE PACK

CCC

N

/w /w /w /w

DD

\\D

R

!H TS

jJ

@©©©©©

XL \L XL XL XL XL

888

_M

zz

/RR

/RR

888 lJ ss

/

AAA

" Placebottomshelfbetweenside panelswithcutout holefor LPcylinderon left.Attachto leftandrightside panelswith(4)

1/4"-20x2-3/8"machine screws and1/4"-20flange nuts at front,and (2)1/4"-20x2-3/8"machinescrews and 1/4"-20

flange nuts at rear.

ForFrontDoor

BraceAssembly

LeftSidePanel

RightSidePanel

/

1/4"-20x2-3/8"

MachineScrew

Qty:6

1/4"-20

Flange Nut

Qty: 6

_""- BottomShelf

D " Placelowerbackpanelbetweensidepanelsas shown.Attachto leftand rightsidepanelswith (4)#8-32x3/8"sheet metal

screws. Thenattachto bottomshelfwith(2)#8-32x3/8"sheet metalscrews.

MagnetAssembly LeftSidePanel

#8-32x3/8"

Sheet MetalScrews

Qty.6

RightSidePanel ,,,,,

LowerBackPanel

" Hooktankexclusionwiresontothemetaltapsonlowerbackpanel,attachotherendstobottomshelfwith#8-32x3/8"sheetmetal

screws,

#8-32x3/8"

SheetMetalScrews

Qty.2

LowerBackPanel

" Placefrontdoorbraceas shown.Attachto leftandrightsidepanelswith 1/4"-20x2-3/8"machine screws and 1/4"-20

flange nuts.

1/4"-20

Flange Nut

Qty: 6

1/4"-20x2-3/8"

MachineScrew

Qty:6

\FrontDoorBrace

@

@

Turnassemblyupsidedown.

InsertBent U Pinintothe castermountingplateto lockit in place,ShownA. Spinthecasterclockwiseintothe threadsonthe

bottomshelfuntilsecure. Removethe BentU Pinandrepeatfor remainingcasters. Makesurethe twolockingcastersare

securedat the rearandthe non-lockingcastersaresecuredat thefront.Afterall 4 castersare secureremovethe BentU Pinand

savefor futuremaintenance.

A

Caster Pin

FixedCaster LockingCaster

RightSidePanel

Y

LeftSidePanel

+Standcartupright.

+Thissteprequirestwopeopleto liftandpositiongrillheadonto cart.

" Carefullylowerthegrill headontothe cart. Makesure the regulatorhoseis hangingoutsidethecart. Attachwith1/4"-20x1/2"

screws.

GrillHead

1/4"-20×1/2"Screw

Qty: 4

2O

•Attachtowelbarto rightsideshelfwith 1/4-20x1/2"Screws, 7ramlock washers and7ramflat washers (A).

" Hooksidewallof shelfoversupportbracketson sideof firebox(B).

" Insidefireboxattachrightside shelfwith(3)7ram fire washers and1/4-20x1/2"screws, as shown(C). At backof firebox,attach

the rightsideshelfwith(1) 7ramfire washerand 1/4-20x1/2"screw,as shown(B).

" Attachrightsideshelfwith1/4-20flange nuts, as shown(D).

@ Q

FlatWasher

Support Bracket

7ram

Lock Washer

Qty. 2

7ram

FlatWasher

Qty.2

1/4-20x1/2" 1/4"-20

Screw Flange Nut

Qty. 6 Qty: 4

Lock Washer

7mm

FiberWasher

Qty.4

" Attachfasciato fireboxwith#8-32x3/8"sheet metalscrews.

#8-32x3/8" Fascia,

Sheet MetalScrews RightSideShelf

Qty.3X

21

" Hooksidewallof sideburnershelfoversupportbracketson sideof firebox(A).

" Insidefireboxattachsideburnershelfwith (3)7ramfire washers and 1/4-20x1/2"screws, as shown(B). At backof firebox,attach

the sidebumershelfwith (1)7ramfire washer and1/4-20x1/2"screw, as shown(A).

" Attachsideburnershelfwith 1/4-20flange nuts, as shown(C).

O

SupportBracket

1/4-20x1/2"

MachineScrew

Qty. 4

7mm

FiberWasher

Qty. 4

1/4"-20

FlangeNut

Qty: 4

" Attachfasciato fireboxwith#8-32x3/8"sheet metalscrews.

#8-32×3/8"

sheetmetal screws

Qty. 3

Fascia,

SideburnerShelf

/

22

" Attachsideburnerbezelandvalvewith#8-32x3/8"SSscrews (A).

" Placesideburnerinto shelf.Makesurevalveis insidesideburnertube.Attachsideburnerwith#8-32wing nut (B). Hookventuri

clip to sideburnertubeandaroundmanifold.Attachsideburnerignitorwire (C).

" Presssideburnercontrolknobontovalvestem (D).

" Placegrateontosideburnershelf(E).

Sideburner

/

Sideburner Bezel

Sideburner Valve Sideburner Control Knob

\

\

Clip

#8-32X3/8"SSScrew

Qty.2#8-32Wing Nut

Qty. 1

Sideburner Grate

23

•Attachhandleto doorwith#10-24x1/2"machine screws, 5ram flat washers and5ram lock washers (A)

•Inserthingepinon bottomshelfinto holein door. Pressupperhingepininfrontdoorbrace,alignhingeholeon top of door,and

releasehingepininto door.

Him!e Pinhole Hinge Pin hole

Left Handle

5ramLock Washer

\

5mm Flat Washer Right Handle

#10-24x1/2"

MachineScrew

Qty: 4

5ram FlatWasher

Qty: 4

Y

Left Door

i!i!ii!iii!i!i!i_i!_'

5ramLockWasher

Qty: 4

/

24

" Placeheattentsovertube burners by insertingtabsintoslots infrontof firebox.Oppositeendsof heattentsrestonpins inbackof

firebox.

NOTE:Thereis noheattentover bar burner.

" Placecookinggratesonto graterests.

" Insertendsof WarmingRackpivotwire intoholesinsidesof gril lid. Insertendsof WarmingRacklegwire intoholesinsidesof

firebox.

NOTE:Pivotandlegwires,runningside-to-side,shouldbe underwiresrunningfront-to-back.Ifpivotandlegwiresareon top,

WarmingRackis installedupside-down.

" UnscrewignitorcapandplaceAAbatteryintoignitorslotwith positiveend(+)facingoutward.Screwignitorcaponto ignitor.

PivotWire

Rack

LegWire

Cooking Grate

25

•Attachthe heatshieldto greasetraywith #8-32x3/8"sheet metal screws (A).

" Placegreasepaninto greasetray,thenplacethetray intothe cart(B).

Q#8-32x3/8"

SheetMetalScrews

Qty.2

O

GreaseTray

HeatShield

GreasePan

CAUTION

Failureto install grease tray and

grease panwill cause hot grease to

drip from bottom of grill with risk of

fire or property damage.

" LPtankis sold separately.Useonlywithan OPD(over-fillprotectiondevice)equippedLPtank.Filland leak-checkbeforeattaching

to grillandregulator.SeeUseand Caresection to correctly LeakTest and perform the Burner FlameCheck.

" PlaceLptankinto holeinbottomshelfwithtankcollaropeningfacingto side as shown.Fingertightentankretainerscrewto hold

LPtanksecurelyin place.Insertregulatorthroughthe largeholeon leftsidepanel.

Always keep LP cylinders in

upright position during use,

transport, and storage.

m m

Tio.

Failure to install tank correctly may

allow gas hose to be damaged in

operation, resulting in the risk of fire.

LP Tank

26

EIVlERGENCIIES= if agas leakcannot be stopped, or afire occurs due to gas leakage,call the fire department.

Gasleakingfrom

cracked/cut/burned

hose.

Gasleakingfrom LP

cylinder.

Gasleakingfrom LP

cylindervalve.

Gasleakingbetween

LPcylinderand

regulatorconnection.

Firecomingthrough

controlpanel.

Greasefire or

continuousexcessive

flamesabovecooking

surface.

, Damagedhose.

, Mechanicalfailuredueto rustingor

mishandling.

, Failureof cylindervalvefrom

mishandlingormechanicalfailure.

, Improperinstallation,connectionnot

tight,failureof rubberseal.

, Firein burnertube sectionof burnerdue

to blockage.

, Toomuchgreasebuildupin burnerarea.

, Turnoffgas at LPcylinderorat sourceon naturalgassystems.If

anythingbut burned,replacevalve/hose/regulator.If burned,

discontinueuseof productuntila plumberhas investigatedcause

andcorrectionsare made.

, ReplaceLPcylinder.

, Turnoff LPcylindervalve.ReturnLPcylinderto gassupplier.

, Turnoff LPcylindervalve.Removeregulatorfromcylinderand

visuallyinspectrubbersealfor damage.SeeLPCylinderLeakTest

andConnectingRegulatorto the LPCylinder.

, TurnoffcontrolknobsandLPcylindervalve.Leavelidopento

allowflamesto diedown.Afterfire is outandgrill is cold,remove

burnerandinspectfor spidernestsor rust.SeeNaturalHazard

andCleaningthe BurnerAssemblypages.

, TurnoffcontrolknobsandLPcylindervalve.Leavelidopento

allowflamesto die down.Aftercooling,cleanfood particlesand

excessgreasefrominsidefireboxarea,greasetray,andother

surfaces.

Troubleshooting

Burner(s)will not light

usingignitor.

(SeeElectronicIgnition

Troubleshootingalso)

Continuedonnext

page.

GASiSSUES:

, Tryingto lightwrongburner.

, Burnernot engagedwithcontrolvalve.

, Obstructionin burner.

, Nogas flow.

, Vaporlockat couplingnutto LPcylinder.

, Couplingnut andLPcylindervalvenot

fullyconnected.

ELECTRICALISSUES:

, Electrodecrackedor broken;"sparksat

, Seeinstructionsoncontrolpanelandin UseandCaresection.

, Makesurevalvesare positionedinsideof burnertubes.

, Ensureburnertubesarenot obstructedwithspiderwebsor other

matter.Seecleaningsectionof UseandCare.

, MakesureLPcylinderis not empty.If LPcylinderis notempty,

referto "Suddendropin gasflow."

, Fora grillequippedwith theAUTO-CLEANTM feature,makesure

theAUTO-CLEANTM valveis setto "Grill"

, Turnoff knobsanddisconnectcouplingnut fromLPcylinder.

Reconnectandretry.

, Turnthe couplingnutapproximatelyone-halfto three-quarters

additionalturn untilsolidstop.Tightenby handonly-do not use

tools.

, Replaceelectrode(s).

crack."

, Electrodetip notin properposition.

, Wire and/orelectrodecoveredwith

cookingresidue.

, Wiresarelooseordisconnected.

, Wiresareshorting(sparking)between

ignitorandelectrode.

, Deadbattery.

MainBurners:

, Tip of electrodeshouldbepointingtowardgasport openingon

burner.The distanceshouldbe 118"to 114".Adjustif necessary.

Sideburner:

, Tip of electrodeshouldbepointingtowardgasport openingon

burner,the distanceshouldbe 118"to 3116".Adjustif necessary.

, Cleanwireand/orelectrodewithrubbingalcoholandcleanswab.

, Reconnectwiresor replaceelectrode/wireassembly.

, Replaceignitorwire/electrodeassembly.

, Replacewitha newAA-sizealkalinebattery.

27

Troubleshooting(continued)

Burner(s)will not light

usingignitor.

(SeeElectronicIgnition

Troubleshootingalso)

Burner(s)will not

matchlight.

Suddendropin gas

floworlow flame.

Flamesblowout.

Flare-up.

ELECTRONICIGNITION:

• Nospark,noignitionnoise.

• Nospark,someignitionnoise.

, Sparks,but notat electrodeor at full

strength.

• See"GAS ISSUES:"onpreviouspage.

• Matchwill not reach.

• Impropermethodof match-lighting.

Unableto fill LP

cylinder.

Oneburnerdoes not

lightfromother

burner(s).

Timerdoesnot work

(Greenlightdoesnot

flash)

, Outof gas.

• Excessflowvalvetripped.

•Vaporlockat couplingnut/LPcylinder

connection.

• Highorgustingwinds.

• LowonLPgas.

• Excessflowvalvetripped.

• Greasebuildup.

• Excessivefatin meat.

• Excessivecookingtemperature.

• Greasetrappedby foodbuilduparound

burnersystem.

• SeeSectionI of ElectronicIgnitionSystem.

• SeeSectionII of ElectronicIgnitionSystem.

• SeeSectionIII of ElectronicIgnitionSystem.

, Uselong-stemmatch(fireplacematch).

• See"Match-Lighting"sectionof UseandCare.

• Checkfor gasin LPcylinder.

•Turnoff knobs,wait30secondsandlightgrill. Ifflamesarestilllow,

turnoff knobsandLPcylindervalve.Disconnectregulator.

Reconnectregulatorandleak-test.Turnon LPcylindervalve,wait

30secondsandthenlightgrill.

•Turnoff knobsandLPcylindervalve.Disconnectcouplingnutfrom

cylinder.Reconnectandretry.

•Turnfrontof grillto facewindor increaseflameheight.

• RefillLPcylinder.

• Referto "Suddendropin gasflow"above.

• Cleanburnersand insideof grilltfirebox.

•Trimfatfrommeatbeforegrilling.

•Adjust(lower)temperatureaccordingly.

•Turnknobsto OFF.Turngas offat LPcylinder.Leavelidinposition

andlet fire burnout.Aftergrillcools,removeandcleanall parts.

Persistentgreasefire.

Flashback... • Burnerand/orburnertubesare blocked. •Turnknobsto OFF.Cleanburnerand/orburnertubes.Seeburner

(firein burnertube(s)), cleaningsectionof UseandCare.

• Somedealershaveolderfill nozzles •The wornnozzlesdon'thaveenough"bite"to engagethe valve.Try

withworn threads, a secondLPdealer.

• Cleancarry-overtube(s)withwirebrush.

• Greasebuildupor foodparticlesin

end(s)of carryovertube(s).

• DeadBattery

• Batteriesinstalledincorrectly.

• KnobPositiondid notstart the Clean

Cycle

• ReplaceBatteries

• Installbatteriescorrectly.

• PushKnobin to startthe cleancycle.(GreenLEDshouldbeginto

flash)

No LED'swill illuminate • DeadBattery • ReplaceBatteries

• LowBatteryStrengthRedLED nextto battery

symbolis illuminated • Prepareto replacebatteries(NOTE:Cleancyclewill operatewith

a weakbattery.

28

Troubleshooting -Electronic Ignition

• Batterynot installed

properly.

SECTIONI

Nosparksappearat

anyelectrodeswhen

ElectronicIgnitionButton

is pressed;no noise can

be heardfromspark

module.

SECTIONII

Nosparksappearat

any electrodeswhen

ElectronicIgnitionButton

is pressed;noisecan

beheardfromspark

module.

SECTIONill

Sparksare present

butnot at all

electrodesand/ornot

at fullstrength

, Checkbatteryorientation. • Installbattery(makesurethat "+"and"-"

connectorsareorientedcorrectly,with "+"endup

, Deadbattery. , Hasbatterybeenused

previously?

and"-" enddown.)

• Replacebatterywith newAA-sizealkalinebattery.

, Buttonassemblynot

installedproperly.

, Faultysparkmodule.

• Outputlead

connectionsnot

connected.

Checkto insurethreadsare

properlyengaged.Button

shouldtravelupanddown

withoutbinding.

If nosparksaregenerated

withnew batteryandgood

wire connections,moduleis

faulty.

, Are outputconnectionson

andtight?

, Unscrewbuttoncap assemblyandreinstall,making

sure threadsarealignedandengagedfully.

, Replacesparkmoduleassembly.

, Removeandreconnectall outputconnectionsat

moduleandelectrodes.

• Outputlead

connectionsnot

connected.

, Arcingto grillaway

fromburner(s).

, Weakbattery.

, Electrodesarewet.

, Electrodescrackedor

broken"sparksat

crack".

, Are outputconnectionson

andtight?

If possible,observegrillin

dark location.Operate

ignitionsystemandlookfor

arcingbetweenoutputwires

andgrillframe.

All sparkspresentbutweak

or at slowrate.

Hasmoistureaccumulated

on electrodeand/orin burner

ports?

Inspectelectrodesfor

cracks.

, Removeandreconnectall outputconnectionsat

moduleandelectrodes.

, If sparksareobservedotherthanfromburner(s),

wire insulationmaybedamaged.Replacewires.

, Replacebatterywitha newAA-sizealkalinebattery.

, Usepapertowelto removemoisture.

, Replacecrackedor brokenelectrodes.

29

30

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PARA EL SERVIClODE GARANTIAESNECESARIOQUEPRESENTESU COMPROBANTEDE COMPRA. CONSERVELAFACTURA.ESTAGARANTIAES INTRANSFERIBLE.

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1FirstName/Nornbre/Pr6nom Initia|l|nicialllnitia|eLastNamelApellido/Nomdefamille

IIIIIIIIIIIIIIII L_J IIIIIIIIIIIIIIIIIIIIII

Address(numberandstreet)/Direccibn(nt_meroy calle)/Adresse(num6roet rue) AptNumber/N_deapart,INnd'appt,

I! II II II !! III!1 II !! II II II! II II II II

City/Ciudad/Vi|le State/Estado/Province Zip Code/C6digaZip/Codepasta|

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3PhoneNumber/N_meratelef6nico/Num6rodet61_phone 6 Dateof Purchase/Fechadecompra/DatedeI'achat

_ [___L__J__J_ I I I I I I I I I I I

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Write Serial Number and Model Number in spaces below.

Escriba en los espacios de abajo el n#mero de serie

y el n#mero de model&

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dans los espaces ci-dessous.

7Store Name/Nombredela tienda/Norndu magasin

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8PurchasePrice/Preciodecompra/Prixd'achat

$1 I I I I .oo

I I

10 Attachcopyof yoursalesreceipthere

Adjunteaquila capiadeso

recibodecornpra

VeuiHezattacher unecopiede

vatrerec;uici.

5YourGenderlSexo/Sexe: 1. [] Male/Masculino/Masculin 2. [] Female/Femenino/F_minin

9Which product are you registering?

i,Qu_ producte est_ registrando?

Quel produit enregistrez-vous?

1. [] GasGrill/Parrilla a gas/Gril au gaz

2. [] Electric Grill/Parrilla el6ctrica/Gril 61ectrique

3. [] Smoker/Ahumador/Fumoir

4. [] Charcoal Grill/Parrilla a carb6n/Barbecue au charbon

5. [] Charcoal SmokeriAhumador a carb6n/Fumoir au charbon

6. [] Outdoor Fireplace/Chimenea para exteriores/Foyer ext6rieur

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