Char Broil Lp Gas Grill Users Manual 4165451_2005 Generic U & C

LP Gas Grill to the manual c96bb45a-499d-4d25-8b88-88bf74373ccf

2015-02-05

: Char-Broil Char-Broil-Lp-Gas-Grill-Users-Manual-534153 char-broil-lp-gas-grill-users-manual-534153 char-broil pdf

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To installer or person assembling grill: Leave this manual with grill for future reference.

To consumer: Keep this manual for future reference.

This manual applies to a variety of grill styles. Your grill will not have all of the features shown.

For Outdoor Use Only

2005 Generic U & C_E • 4165451 (01-31-05) 2

WARNING

Read this manual before cooking on grill. Failure to follow all manufacturers’ instructions could result in serious

personal injury and/or property damage.

Combustion by-products produced when using this product contain chemicals known to the State of California to cause

cancer, birth defects, or other reproductive harm.

KEEPERS OF THE FLAME

L P Gas Grill Use and Care

™

Printed in USA

FOR YOUR SAFETY

1. Do not store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

2. An LP tank not connected for use

shall not be stored in the vicinity of

this or any other appliance.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, immediately call your

gas supplier or your fire department.

WARNING

CAUTION

For residential use only. Do not use for

commercial cooking.

WARNING

CARBON MONOXIDE HAZARD

Burning charcoal releases carbon monoxide,

which has no odor and can cause serious injury

or death. Never burn charcoal inside homes,

vehicles or tents.

Installation Safety Precautions

•

National Fuel Gas Code, NFPA

54 / ANSI Z223.1 or CAN/CGA-B149.2 Propane

Installation Code.

NFPA/ANSI 58.

National Electrical Code, ANSI / NFPA

70 or Canadian Electrical Code, CSA C22.1.

Use grill only with LP (propane) gas and the

regulator/valve assembly supplied.

Grill installation must conform with local codes, or in

their absence with

Handling and storage of LP

cylinders must conform to LP Gas Code

Grill is not for use in or on

recreational vehicles and/or boats.

• All electrical accessories (such as rotisserie) must

be electrically grounded in accordance with local

codes, or

Keep any electrical cords and/or fuel supply hoses

away from any hot surfaces.

• This grill is safety certified for outdoor use in the

United States and/or Canada only. Do not modify for

use in any other location. Modification will result in a

safety hazard.

Call Grill Service Center For Help And Parts

•

1-800-241-7548.

• Business hours:

Open 24 hours - Seven days a week

•

If you need help or warranty parts please call

To order non-warranty replacement parts or

accessories (grill cover, cleaners, paint) call

1-800-993-2677 or send a FAX to

1-706-565-2121.

• Visit us on the web at: www.charbroil.com

Attach receipt here:

Important:

Fill out Warranty information below

Model Number

Serial Number

Date Purchased

See rating label on grill for serial number.

Warranty Information

To insure your satisfaction

and for follow-up service,

online at:

www.grillregistration.com

For Your Safety .........................................................................2

Call Grill Service Center For Help and Parts ...................................................2

Fill Out Warranty Information...............................................................2

Installation Safety Precautions .............................................................2

Table of Contents........................................................................3

Safety Symbols .........................................................................4

Warranty’s .............................................................................4

LP Tank Removal, Transport and Storage.....................................................5

LPTank ..............................................................................5

LP (Liquefied Petroleum Gas) ..............................................................6

LP Tank Filling ..........................................................................6

LP Tank Exchange.......................................................................6

LP Tank Leak Test .......................................................................6

Connecting Regulator To The LP Tank .......................................................6,7

Safety Tips.............................................................................7

Leak Testing Valves, Hoses and Regulator ....................................................8

Valve Check............................................................................8

Hose Check ............................................................................8

Turning Grill Off .........................................................................8

Ignitor Check ...........................................................................8

For Safe Use Of Your Grill and To Avoid Serious Injury...........................................9

Ignitor Lighting and Match Lighting Traditional Series, QuickSet and QuickSet Traditional ...............9

Ignitor Lighting and Match Lighting Performance and Advantage Series .............................10

Sideburner Use .........................................................................10

Rotisserie Burner Ignitor and Match Lighting...................................................11

Sideburner Ignitor and Match Lighting........................................................11

Burner Flame Check .....................................................................11

Before Your First Cookout .................................................................11

Cleaning The Traditional Series, QuickSet and QuickSet Traditional Burner Assembly ..................12,13

Cleaning The Performance and Advantage Burner Assembly......................................14,15

Cleaning The Rotisserie Burner.............................................................16

Rotisserie Burner Use, Cooking Chart and Cooking Tips .........................................17

Charcoal/Gas Grills ......................................................................21

Cooking Chart ..........................................................................22

Food Safety ............................................................................23

How To Tell If Meat Is Grilled Throughly ......................................................23

Storing Your Grill ........................................................................23

Troubleshooting ........................................................................24,25

Troubleshooting - Electronic Ignition .........................................................26

Recipes by Chef Christopher Koetke, CEC, CCE ...............................................27

Recipes ..............................................................................28

www.grillregistration.com..................................................................30

General Grill Cleaning ....................................................................18

Care And Cleaning Of Stainless Steel........................................................19

Natural Hazard Spiders ...................................................................20

Table of Contents

DANGER

Safety Symbols

The symbols and boxes shown below explain what

each heading means. Read and follow all of the

messages found throughout the manual.

DANGER: Indicates an imminently hazardous

situation which, if not avoided, will result in death or

serious injury.

WARNING

WARNING: Indicates a potentially hazardous

situation which, if not avoided, could result in death

or serious injury.

CAUTION

CAUTION: Indicates a potentially hazardous

situation or unsafe practice which, if not avoided,

may result in minor or moderate injury.

Manufacturer warrants to the original consumer-purchaser

only that this product shall be free from defects in workmanship

and materials after correct assembly and under normal and

reasonable home use for the periods indicated below beginning

with the date of purchase.

This limited warranty is for replacement of defective parts only.

Manufacturer will not be responsible for failure or damage resulting

from use, accident, alteration, misuse, transportation, commercial

use, abuse, hostile environments, improper installation or

installation not in accordance with local codes.

This limited warranty does not cover scratches, dents,

corrosion or discoloring by heat, abrasive and chemical cleaners or

any tools used in the assembly or installation of the appliance.

This limited warranty does not include the

cost of any inconvenience, personal injury or property damage due

to failure of the product.

THIS EXPRESS WARRANTY IS THE SOLE WARRANTY

GIVEN BY THE MANUFACTURER AND IS IN LIEU OF ALL

OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING

IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR

A PARTICULAR PURPOSE OR USE.

Neither dealers nor the retail establishment selling this product

has any authority to make any additional warranties or to promise

remedies in addition to or inconsistent with those stated above.

Manufacturer’s maximum liability, in any event, shall not exceed the

purchase price of the product paid by the original consumer-

purchaser.

NOTE: Some states do not allow an exclusion or limitation of

incidental or consequential damages, so the above limitations or

exclusions may not apply to you. This limited warranty gives you

specific legal rights as set forth herein. You may also have other

rights which vary from state to state. In the state of California only, if

refinishing or replacement of the product is not commercially

practicable, the retailer selling this product or the Manufacturer will

refund the purchase price paid for the product, less the amount

directly attributable to use by the original consumer-purchaser prior

to discovery of the nonconformity. In addition, in the state of

California only, you may take the product to the retail establishment

selling this product in order to obtain performance under this limited

warranty.

If you wish to obtain performance of any obligation under this

limited warranty, you should write to:

Castings - Limited Lifetime

All Burner - 3 years

Electronic ignition (excluding battery) - 3 years

Remaining parts (excluding battery) - 1 year

Manufacturer will, at its option, refinish or replace any product

or part found to be defective during its respective warranty period.

Manufacturer will require return of the part(s) claimed to be

defective, for its inspection, freight or postage prepaid.

Manufacturer may require reasonable proof of purchase and

suggests that receipts be retained.

This

limited warranty does not cover surface rust, or the discoloration of

stainless steel surfaces.

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

Warranty

DANGER

• Never fill the cylinder beyond 80% full. An overfilled

LP tank is hazardous due to possible gas released

from the safety relief valve.

• The safety relief valve on the LP tank could activate

releasing gas and cause an intense fire with risk of

property damage, serious injury or death.

• NEVER store a spare LP tank under or near grill or

in enclosed areas.

• If you see, smell or hear escaping gas, immediately

get away from the LP tank/grill and call your fire

department.

• All spare LP tanks must have safety caps installed

on the LP tank outlet.

LP Tank Removal, Transport And Storage

•Turn OFF all control knobs and LP tank valve. Turn

coupling nut counterclockwise by hand only - do not

use tools to disconnect. Remove attachment

holding LP tank, then lift up and off support bracket.

Install safety cap onto LP tank valve. Always use

cap and strap supplied with valve. Failure to use

safety cap as directed may result in serious

personal injury and/or property damage.

LP Tank Valve

Retainer Strap

Safety Cap

• A disconnected LP tank in storage or being

transported must have a safety cap installed (as

shown). Do not store an LP tank in enclosed

spaces such as a carport, garage, porch, covered

patio or other building. Never leave an LP tank

inside a vehicle which may become overheated by

the sun. Always keep LP tank in upright position

during use, transit or storage.

• Do not store an LP tank in an area where children

play.

LP Tank

• The LP tank used with your grill must meet the

following requirements:

•

Use only LP tanks

equipped with this type of valve.

Use LP tanks only with these required

measurements: 12" (30.5cm) (diameter) x 18" (45.7

cm) (tall) with 20 lb. (9 kg.) capacity maximum.

• LP tanks must be constructed and marked in

accordance with specifications for LP tank of the

U.S. Department of Transportation (DOT) or for

Canada, CAN/CSA-B339, cylinders, spheres and

tubes for transportation of dangerous goods.

Transport Canada (TC). See LP tank collar for

marking.

LP tank valve must have:

• Type 1 outlet compatible with regulator or grill.

• Safety relief valve.

• UL listed Overfill Protection Device

(OPD). This OPD safety feature is

identified by a unique triangular

hand wheel.

• LP tank must be arranged for vapor withdrawal and

include collar to protect LP tank valve.

OPD Hand Wheel

LP (Liquefied Petroleum Gas)

•

For Your Safety

•

LP gas is nontoxic, odorless and colorless when

produced. , LP gas has been given

an odor (similar to rotten cabbage) so that it can be

smelled.

LP gas is highly flammable and may ignite

unexpectedly when mixed with air.

LP Tank Filling

LP Tank Exchange

LP Tank Leak Test

• Use only licensed and experienced dealers.

• LP dealer must purge a new tank before filling.

• Dealer should NEVER fill LP tank more than 80% of

LP tank volume. Volume of propane in tank will vary

by temperature.

• A frosty regulator indicates gas overfill. Immediately

close LP tank valve and call local LP gas dealer for

assistance.

• Do not release liquid propane (LP) gas into the

atmosphere. This is a hazardous practice.

• To remove gas from LP tank, contact an LP dealer

or call a local fire department for assistance. Check

the telephone directory under “Gas Companies” for

nearest certified LP dealers.

• Many retailers that sell grills offer you the option of

replacing your empty LP tank through an exchange

service. Use only those reputable exchange

companies that inspect, precision fill, test and certify

their cylinders.

Always keep new and exchanged LP tanks in

upright position during use, transit or storage.

•

Leak test must be repeated each time LP tank is

exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-

ventilated area, away from ignition sources such as

gas fired or electrical appliances. During leak test,

keep grill away from open flames or sparks.

Exchange your tank only for an

OPD safety feature-equipped tank as described

in the "LP Tank" section of this manual.

•

Leak test new and exchanged LP tanks BEFORE

connecting to grill.

For your safety

•

• Use a clean paint brush and a 50/50 soap and

water solution.

Damage to

gas train components can result.

Use mild soap and water. Do

not use household cleaning agents.

Brush soapy solution onto

areas indicated by arrows.

WARNING

If “growing” bubbles appear do not use or

move the LP tank. Contact an LP gas supplier

or your fire department!

Connecting Regulator To The LP Tank

full stop

LP tank must be properly secured onto grill. (Refer

to Assembly Manual)

Turn all control knobs including sideburner (if

featured) to the OFF position.

Turn LP tank OFF by turning hand-wheel clockwise

to a .

Remove the protective cap from LP tank valve.

Always use cap and strap supplied with valve.

Safety Relief Valve

OPD Hand Wheel

Type 1 outlet with

thread on outside

Strap and Cap

Do not use a POL transport plug

(plastic part with external threads)!

It will defeat the safety feature

of the valve.

Straight

Hold coupling nut and regulator

as shown for proper connection

to LP tank valve.

An additional one-half to three-

quarters turn is required to complete the

connection. Tighten by hand only – do not use

tools.

NOTE:

do not use this

regulator!

Turn the coupling nut clockwise and tighten to a full

solid stop. The regulator will seal on the back-

check feature in the LP tank valve, resulting in

some resistance.

If you cannot complete the connection, disconnect

regulator and repeat steps 5 and 6. If you are still

unable to complete the connection,

5. Hold regulator and insert nipple into LP tank valve.

Hand-tighten the coupling nut, holding regulator in

a straight line with LP tank valve so as to not cross-

thread the connection.

Nipple has to be centered

into the LP tank valve.

WARNING

• Never attempt to attach this grill to the self-

contained LP gas system of a camper trailer

or motor home.

• Do not use grill until leak-tested.

DANGER

• Do not insert any tool or foreign objects into

the valve outlet or safety relief valve. You may

damage the valve and cause a leak. Leaking

propane may result in explosion, fire, severe

personal injury, or death.

• If a leak is detected at any time, STOP and call

the fire department.

• If you cannot stop a gas leak,

close LP tank valve and call LP gas supplier

or your fire department!

immediately

Safety Tips

Before opening LP tank valve, check the

coupling nut for tightness.

When grill is not in use, turn off all control knobs

and LP tank valve.

Never move grill while in operation or still hot.

Use long-handled barbecue utensils and oven

mitts to avoid burns and splatters.

Maximum load for sideburner and side shelf is

10 lbs.

Do not use a cooking pot larger than 9” on the

sideburner.

A soup can or grease cup be attached to

grease clip/grease tray and emptied after each

use. Do not remove soup can/grease cup until

grill has completely cooled.

If you notice grease or other hot material

dripping from grill onto valve, hose or regulator,

turn off gas supply at once. Determine the

cause, correct it, then clean and inspect valve,

hose and regulator before continuing. Perform a

leak test.

The regulator may make a humming or whistling

noise during operation. This will not affect safety

or use of grill.

If you have a grill problem see the

must

"Troubleshooting Section"

Sideburner

Valve

sNever remove opening

at end of valve.

HeatWave Hose

(if featured)

5. If “growing”

If leaks cannot be stopped “do not

try to repair”

bubbles appear, there is a leak.

Close LP tank valve immediately and re-tighten

connections.

call for replacement parts. Order

new parts by giving the serial number, model

number and name of items needed to the Grill

Service Center at 1-800-241-7548.

Always close LP tank valve after performing leak

test by turning hand wheel clockwise.

Leak Testing Valves, Hose and Regulator

1. Turn all grill control knob(s) to OFF.

Correct before

proceeding

Be sure regulator is tightly connected to LP tank.

Completely open LP tank valve by turning hand

wheel counterclockwise. If you hear a

, turn gas off immediately. There is a major

leak at the connection.

Brush soapy solution onto areas where bubbles are

shown

rushing

sound

Sideburner Hose

(if featured)

• If the regulator frosts turn off grill and LP tank

valve immediately. This indicates a problem

with the tank and it should not be used on

any product. Return to supplier!

WARNING

Valve Check

Hose Check

Turning Grill Off

Ignitor Check

• Important: Make sure gas is OFF at LP tank

before checking valves

LOW

•

• Turn gas off at LP tank.

. Knobs lock in

position. To check valves, first push in knobs and

release, knobs should spring back. If knobs do not

spring back, replace valve assembly before using

grill. Turn knobs to position then turn back to

position. Valves should turn smoothly.

Before each use, check to see if hoses are cut,

worn or kinked. Replace damaged hoses before

using grill. Use only valve/hose/regulator specified

by manufacturer.

• Turn all knobs to position. Turn LP tank OFF

by turning hand-wheel clockwise to a full stop.

Press ignitor button or

turn ignitor knob rapidly. "Click" should be heard

and spark seen each time between collector box or

burner and electrode. See if no

click or spark.

"Troubleshooting"

OFF

Normal

Hose

Kinked

Hose

WARNING

For Safe Use Of Your Grill And To Avoid

Serious Injury:

•

• Usegrillatleast3ft.from

anywallorsurface.

• ApartmentDwellers:

• NEVER attempt to light burner with lid closed.

A buildup of non-ignited gas inside a closed

grill is hazardous.

• Never operate grill with LP tank out of correct

position specified in assembly instructions.

• Always close LP tank valve and remove

coupling nut before moving LP tank from

specified operation position.

Do not let children operate or play near grill.

Keep grill area clear and free from materials that

burn.

Do not block holes in bottom or back of grill.

Check burner flames regularly.

Usegrillonlyinwell-ventilatedspace.NEVERusein

enclosedspacesuchascarport,garage,porch,

coveredpatio,orunderanoverheadstructureofany

kind.

• Donotusecharcoalorceramicbriquetsinagasgrill.

Maintain10ft.clearance

toobjectsthatcancatch

fireorsourcesofignition

suchaspilotlightsonwater

heaters,liveelectricalappliances,etc.

Check with management to learn the

requirements and fire codes for using an LP gas

grill in your apartment complex. If allowed, use

outside on the ground floor with a three (3) foot

clearance from walls or rails. Do not use on or

under balconies.

(Unlessbriquetsaresuppliedwithyourgrill).

Ignitor Lighting Traditions Series, QuickSet

and QuickSet Traditional

Turn on gas at LP tank.

Turn LEFT knob to IGNITE.

Push Piezo Ignitor Button rapidly, or hold

Electronic Ignition, or turn Rotary Ignitor

Knob (up to 5 times) to light. Be sure burner lights

and stays lit.

If ignition does NOT occur in 5 seconds, turn the

burner controls OFF, wait 5 minutes and repeat

the lighting procedure.

To ignite right burner, turn right knob to .

If IGNITOR does not work, follow match lighting

instructions.

After Lighting: Turn knobs to HI position for warm-up.

Do not warm up grill with knobs on IGNITE. Knobs

and handle will become uncomfortably hot if left in

IGNITE positions.

After Lighting: Turn knobs to HI for warm-up.

Do not lean over grill while lighting.

1. Open lid during lighting.

Match Lighting Traditions Series, QuickSet and

QuickSet Traditional

Turn on gas at LP tank.

Place lit match into match lighting hole from

outside grill bottom (as shown).

Push in and turn RIGHT knob to IGNITE. Be

sure burner lights and stays lit.

Light left burner by pushing LEFT knob in and

turning to IGNITE.

Do not lean over grill while lighting.

1. Open lid.

Match-lighting hole is

in bottom or side

Ignitor Lighting:

Performance and Advantage Series

Two Burner Grill:

Turn on gas at LP tank.

Turn left knob to .

Push and hold Electronic Ignitor button.

If ignition does NOT occur in 5 seconds, turn the

burner controls off, wait 5 minutes and repeat the

lighting procedure.

To ignite right burner, turn right knob to .

. Turn on gas at LP tank.

Turn left knob to .

Push and hold Electronic Ignitor button.

If ignition does NOT occur in 5 seconds, turn the

burner controls off, wait 5 minutes and repeat the

lighting procedure.

Ignite center burner by turning center knob to ,

then ignite right burner by turning right knob to .

Turn on gas at LP tank.

Turn left knob to .

Push and hold Electronic Ignitor button.

If ignition does NOT occur in 5 seconds, turn the

burner controls off, wait 5 minutes and repeat the

lighting procedure.

Ignite left-center burner by turning left-center knob

to , then ignite right-center burner by turning

right-center knob to , then ignite right burner by

turning right knob to .

Do not lean over grill while lighting.

1. Open lid.

Three Burner Grill:

Do not lean over grill while lighting.

1. Open lid

Four Burner Grill:

Do not lean over grill while lighting.

1. Open lid.

Match Lighting for Two and Three Burner Grills

. Turn on gas at LP tank.

2. Match holder is on the right rear leg.

Attach match to match holder, light match.

Place match into match lighting hole from

outside of grill bottom (as shown).

3. Push in and turn right knob to . Be sure

burner lights and stays lit.

4. Two burner grills, push in and turn left knob

to .

Three burner grill, push in and turn center

knob to and then right knob to .

Do not lean over grill while lighting.

1. Open lid

Match Lighting for Four Burner Grills

Turn on gas at LP tank.

Place lit match into match lighting hole from

outside of grill bottom (as shown).

Push in and turn right knob to . Be sure

burner lights and stays lit. Push in right-center

burner to light, left center and left burner.

sDo not lean over grill while lighting.

1. Open lid.

CAUTION

If burner does not light, turn knob(s) to ,

wait 5 minutes, try again. If the burner does

not ignite with the valve open, gas will

continue to flow out of the burner and could

accidentally ignite with risk of injury.

OFF

Match-lighting hole is

on side of grill bottom

Match holder for two and three

burner grills

• Sideburner Use

a on grid

Remove grid from sideburner before using griddle.

Never exceed griddle zone value setting shown on

graphics. Damage to Teflan® may occur. Do not

close lid when using griddle.

Do not use a cooking pot larger th n 9” .

Griddle

Grid

HIGH

LOW

Burner Flame Check

• Light burner, rotate knob(s) from HIGH to LOW. You

should see a smaller flame in LOW position than

seen on HIGH. Always check flame prior to each

use. Perform flame check on sideburner (if

equipped). If only low flame is seen refer to

"Sudden drop or low flame" in the

Troubleshooting

Section

Rotisserie burner only has one setting so flame

cannot be checked.

Before Your First Cookout

• Light burners, check to make sure they are lit, close

the lid and warm up grill on HI for 15 minutes.

Curing of paint and parts will produce an odor only

on first lighting.

Rotisserie Burner Ignitor Lighting

2 Open lid during lighting.

Turn all knobs to OFF.

. Turn gas on at LP

Tank.

Push in and turn Burner Selector Knob to ON

ROTISSERIE BURNER.

Press Piezo Ignitor Button or Electronic

Ignition hold up to 5 seconds. Or turn Rotary

Ignitor Knob rapidly (up to 5 times). Be sure

burner lights and stays lit.

If IGNITOR does not work, follow match

lighting instructions above.

Match Lighting

Turn on gas at LP tank.

Place lit match near porthole of burner.

Push in and turn Burner Selector Knob to

ON ROTISSERIE BURNER. Be sure burner

lights and stays lit.

Match Lighting

Turn gas on at LP tank.

Hold lit match to any port

on the burner. Push in and

turn sideburner knob to HIGH.

Be sure burner lights and stays lit.

1. Open lid.

Note: Rotisserie burner and main burner cannot

be used at the same time.

2. .

Sideburner Ignitor Lighting

Turn gas on at LP tank.

Push in and turn knob to HIGH

Turn or push (up to 5 times to light

burner). Be sure burner lights and stays lit.

If burner does not light turn knob(s) to OFF, wait 5

minutes, try again.

To match light use

first opening in burner

CAUTION

• Putting out grease fires by closing the lid is

not possible. Grills are well ventilated for

safety reasons.

• Do not use water on a grease fire. Personal

injury may result. If a grease fire develops,

turn knobs and LP tank off.

• Do not leave grill unattended while

preheating or burning off food residue on HI.

If grill has not been regularly cleaned, a

grease fire can occur that may damage the

product.

Cleaning The Traditional Series, QuickSet and QuickSet Traditional Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the

grill.

2. Remove cooking grate and V-Bar.

3. Under grill remove soup can, (unscrew ignitor button and remove battery on electronic ignition

models), disconnect short ignitor wire (A) and clips from burner (B). To remove clips pull down on large

end of clip attached to the valve, turn away from valve, rotate upward and remove small end of clip

from burner tube.

4. Inside grill remove burner assembly (C), clean ceramic portion of electrode with rubbing alcohol and a

swab.

5. Clean outside of burner with soap and water. Lay burner upside down on flat surface, insert garden

hose to force water through tubes. Make sure water comes out of all burner holes. Open clogged

holes with a thin wire. Shake out excess water and examine holes. Due to normal wear and corrosion

some holes may become enlarged. If any large cracks or holes are found replace burner.

6. If grill is to be stored, coat burner lightly with cooking oil. Wrap in protective cover to keep insects out.

7. If not storing grill after cleaning, replace burner into grill bottom (C).

8. To reattach clips hold large curved end away from burner tube, insert small curved end into hole under

burner tubes, turn clip towards valve, snap into place.

9. Reattach ignitor wire to ignitor (A). (Reinstall battery and ignitor button on electronic ignition models.)

10. Reposition v-bar and cooking grate(s). Reattach clean can to grease clip.

11. Before cooking again on grill, perform a and .

Turn gas off at control knobs and LP tank.

VERY IMPORTANT: Clips must be attached correctly for proper grill function (B).

Do not use ceramic briquets or charcoal

unless a charcoal pan comes with your grill.

“Leak Test” “Burner Flame Check”

Remove button and battery on

electronic ignition models

QuickSet Burner

Electrode

Burner Tube

Valve

Clip

Short Ignitor Wire

Cleaning The Performance and Advantage Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the

grill.

2. Remove cooking grids and vaporizer tents.

3. Remove two pal nuts, carry-over tube and burners.

4. Under grill remove grease pan and tray. Clean with soap and water.

5. Disconnect battery and under console disengage ignitor wire.

6. Wipe ceramic electrode with rubbing alcohol and cloth.

7. Clean carry-over tube and burners exterior with soap and water. Lay burners on flat surface, insert

garden hose (preferably with nozzle), into burner tubes forcing water through tubes. Make sure water

comes out of every porthole. Open clogged portholes with a thin wire. and

examine porthole. Due to normal wear and corrosion some portholes may become enlarged, if so

replace burner. If any horizontal cracks appear from porthole to porthole or large holes (other than

portholes) are found replace burner.

8. If grill is to be stored, coat burners lightly with cooking oil. Wrap in protective cover to keep insects out.

If not storing use following steps.

9. Attach ignitor wire to electrode.

10. Reposition cooking grids and vaporizer tents. Place clean grease tray and pan into grill bottom.

11. Before cooking again on grill, perform a and .

Do not use ceramic briquets or charcoal in your grill.

Performance and Advantage Series grills are equipped with a removable grease tray. Although grease

will drain from the grease tray to the grease cup provided, food particles and debris may accumulate in the

bottom and should be removed after cooking 5 to 10 times. This can easily be done by sliding the grease

tray out of the rear of the unit. Make sure in replacing the tray to push it all the way forward.

Turn gas off at control knobs and LP tank.

Shake out excess water

VERY IMPORTANT: Burner tubes must engage valve openings as shown (A).

Cleaning the Performance and Advantage Grease Tray

Replace battery.

“Leak Test” “Burner Flame Check”

CAUTION

• Handles close to the lid can become hot. Lift

handle in the middle where it remains cool.

Burner tubes correctly

engaged in valves

Burner

Tube Valve

Burner

Carry-Over Tube

Vaporizer

Tents

Pal Nuts

Burner Tube

Housing

Burner Portholes Gas Tube

Gas Tube

Burner Tube

Ignitor Wire

Electrode

Hitch Pin

Hinge Pin

Thumbscrew

Shield

BACK OF GRILL

Rotisserie Burner

Hitch Pin

Hinge Pin

Cleaning The Rotisserie Burner

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the

grill.

2. Disconnect ignitor wire from electrode (A).

3. Remove thumbscrew from shield (B), remove shield and clean any accumulation of grease with soap

and water.

4. Unfasten hinge pins and hitch pin. Note how hinge pins and hitch pins are attached.

5. Using a garden hose (preferably with nozzle), force water through burner tube. Make sure water

comes out of every burner porthole Open clogged portholes with a thin wire.

6. Examine rotisserie housing and burner closely (C). If any cracks or large holes (other than portholes)

are found replace rotisserie burner.

7. Wipe ceramic portion of electrode (A) with rubbing alcohol and cloth.

8. If grill is to be stored, coat burners lightly with cooking oil. Wrap in protective cover to keep insects out.

If not storing use following steps.

9. After burner has been cleaned, place rotisserie burner onto back of grill bottom and attach with hinge

pins and hitch pins.

10. Place gas tube inside burner tube, put shield over burner tube and secure with thumbscrew.

11. Attach flat end of ignitor wire (A) to electrode.

Turn gas off at control knobs and LP tank.

VERY IMPORTANT: Burner tubes must engage gas tube as shown (D).

Burner Tube

Rotisserie Burner Use

The rotisserie burner is a 10,500 BTU radiant heat burner that transforms your grill into a multilevel

cooking center. It is attached to the back of the bottom casting, above the main grid.

You can use the burner as a broiler to cook foods on the cooking grates or bonus-grid. If you do, then

you cannot use the bottom burner.

Or, you can remove the cooking grates or bonus grid, install a rotisserie and use the burner to perfectly

roast foods on the split. This is the most common use for the burner. You cannot use the bottom burner

with this process either.

By not using the lower burner, the grease and food drippings won’t burn and cause flare-ups. It’s

healthier, it’s fuel-efficient, and it creates a delicious slow-cooked roast beef, chicken, or veggie kabob on

the rotisserie...or a beautiful broiled salmon, lobster, or vegetable medley on the grid.

Cooking Chart For Rotisserie Burner

Item

Chicken/Fryer

Turkey Breast/

Bone-in

Cornish Hens

Duck

Pork Shoulder

Pork Boston Butt

Roast

Pork Tenderloin

Pork Spareribs/

Beef Back Ribs

Beef Bottom

Round Roast

Weight

3.5 lbs.

2.5 lbs.

20 oz.

4.5lbs.

3.25 lbs.

3.3 lbs.

1.25 lbs.

2.75 lbs.

3.3 lbs.

Time

65 minutes

1 hr: 30 min.

1 hr: 10 min.

2 hr: 15 min.

2 hr: 45 min.

Med: 40 min.

Well: 50 min.

1 hr: 30 min.

Med rare: 1 hr 50 min.

Med: 2 hrs.

Well: 2 hrs: 10 min.

Tips

Internal temperature 180 F

Internal temperature 170 F

Internal temperature 180 F

Place pan of water in bottom of grill. Internal

temperature 170 F.

Place pan of water in bottom of grill. Internal

temperature 170 F.

Internal temperature: Med: 160 F

Well: 170 F

Place pan of water in bottom of grill.

Internal temperature: Med rare: 140 F

Med: 150 F

Well: 160 F

Cooking Tips

•

If you set a foil pan in the bottom casting, right on the burner, it will catch any food drippings created by

cooking with the Rotisserie Burner. You’ll have no grease in the grill to clean.

If you group different vegetables by the length of time it takes to cook, then everything will be done at

the same time. Check the enclosed food chart for cooking times.

General Grill Cleaning

• Keep the outside of your grill looking new by

cleaning it once a month with warm soap and water

or a non-abrasive cleaner. If you don’t have a grill

cover, wipe off dust and grime before starting your

grill.

• Do not mistake brown or black accumulation of

grease and smoke for paint. Interiors of gas grills

are not painted at the factory

. Apply a strong solution of detergent

and water or use a grill cleaner with scrub brush on

insides of grill lid and bottom. Rinse and allow to

completely air dry.

• Coating the cooking grids with spray-on cooking oil

will keep the food from sticking and make clean up

easier. After cooking, scrape the grates with a long

handled, brass wire bristle brush.

• Check inside the grill bottom for grease build-up

and clean often, especially after cooking fatty meat.

(and should never

be painted)

Do not apply a caustic

grill/oven cleaner to painted surfaces.

•Vaporizer Tents:

• Plated wire grate(s):

Plastic parts:

• Porcelain grate(s):

Will eventually decompose and

weaken with use. Remove from grill and tap to

loosen any scaling. Brush vigorously with a wire

brush to remove any additional scaling, rust or

residue.

Wash grate(s) and V- bar

with concentrated grill cleaner or use soap and

water solution. Dry thoroughly and store indoors

between cookouts.

• Wash with warm soapy water and

wipe dry. Do not use citrisol, abrasive cleaners,

degreasers or a concentrated grill cleaner on plastic

parts. Damage to and failure of parts can result.

Because of glass-like

composition, most residue can be wiped away with

baking soda/water solution or specially formulated

cleaner. Use non-abrasive scouring powder for

stubborn stains.

Repainting Your Grill

• After extended use and exposure to weather, paint

on grill may change color slightly or become

spotted. Although this detracts from grill’s

appearance, it will not impair its performance.

• To refinish your grill brush outside of grill lid and

bottom with wire brush and lightly sand with fine grit

sandpaper. Sanding allows new paint to adhere

more easily. Wash grill lid and bottom with soap and

water to remove dust and grease. Do not use a grill

cleaner on outside of grill. Wipe with vinegar.

Refinish outside with heat-resistant paint. Do not

paint inside of grill.

Care And Cleaning Of Stainless Steel

Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The methods below are

suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate to the requirement. If you choose to use

scouring powder or solvents, consult with the solvent manufacturer or supplier before use.

Before cleaning, first test any cleaning product in an inconspicuous location and consider the possibility of scratching and the

potential for corrosion caused by not completely removing cleaners. Never use brushes or steel wool as they will scratch and leave

particles embedded on stainless steel surfaces, which can lead to rusting. Always rub or wipe in the direction of the polish lines in

the stainless steel surface, not across them. Thorough rinsing with clean water is recommended after all cleaning procedures. Dry

all surfaces completely after rinsing. Be careful not to let any stainless steel cleaner come in contact with painted or plastic

components as damage may occur.

The Char-Broil® Stainless Steel Grill Cleaner and the Thermos® Stainless Steel Grill Cleaner are good choices for routine cleaning

of stainless steel surfaces. Mild stains and loose dirt and soil can also be removed with a soft cloth and clean warm water. Rinse

with clean water and wipe dry.

Stubborn stains, discoloration and possibly rust and rust pitting can occur from cooking, exposure to harsh outdoor conditions, or

extreme cooking temperatures. There are many cleaning agents commercially available formulated to restore the finish of stainless

steel. Obtain advice from the solvent manufacturer or supplier when choosing the appropriate cleaner for your requirement. These

cleaners can be acidic. Care should be taken to avoid contact with eyes or mouth. Be careful not let any powder or solvent come in

contact with painted or plastic components as damage may occur.

The chart below has been reproduced with permission from the Specialty Steel Institute of North America. For additional details

regarding the care and cleaning of stainless steel, visit their website at www.ssina.com for more information. For the latest new

products for the care and cleaning of stainless steel go to www.charbroil.com.

Routine Care

Stubborn Stains

Job

Routine Cleaning

Fingerprints and Smears

Stubborn Stains

and Discoloration

Grease and Blood

Burnt-on or

Baked-on Foods

Grease and Oil

Cleaning Agents*

Warm Water, Soap, Ammonia, Detergent

3M Stainless Steel Cleaner and Polish, Arcal 20, Lac-O-Nu,

Lumin Wash, O’Cedar Cream Polish, Stainless Shine

3M Stainless Steel Cleaner and Polish, All chem Concentrated

Cleaner, Samae, Twinkle, Cameo Copper Cleaner, Grade FFF

or Grade F Italian Pumice, Whiting or Talc, Liquid Nu Steel,

Copper’s or Revere Stainless Steel Cleaner, Household

Cleaners, Lumin Cleaner, Zud Restoro, Sta-Clean, Highlite,

Allen Polish, Penny-Brite, Copper-Brite

Scotch-Brite Power Pad 2001, Easy-Off, De-Grease-It, 4% to

6% hot solution of such agents as tri-sodium polyphosphate,

5% to 15% caustic soda solution

Any good commercial detergent or caustic cleanser.

Comments

Apply with sponge or soft cloth.

Can be used on all finishes.

Provides barrier film to minimize

fingerprints. Can be used on all finishes.

Rub lightly, using dry damp cloth, in

the direction of polish lines on the

stainless steel.

Excellent removal on acids, all finishes.

Particularly useful where rubbing

is not practical.

Apply with sponge or soft cloth in

direction of polish lines.

*NOTE: Use of proprietary names is intended only to indicate a type of cleaner and does not constitute an endorsement. Omission of

any proprietary cleanser does not imply its inadequacy. All products should be used in strict accordance with instructions on package.

CAUTION

FACT: Sometimes spiders and other small insects climb into the burner

tubes attached to the burner. The spiders spin webs, build nests and lay

eggs. The webs or nests can be very small, but they are very strong and

can block the flow of gas. Clean burner(s) prior to use after storing, at the

beginning of grilling season or after a period of one month not being used.

NATURAL HAZARD • SPIDERS

Typical spider webs inside burner

Spider Guards are on the air intakes in an effort to reduce this problem, but

it will not eliminate it! An obstruction can result in a “flashback” (a fire in the

burner tubes). The grill may still light, but the obstruction does not allow full

gas flow to the burner(s).

IF YOU EXPERIENCE THE FOLLOWING:

STOP!

Immediately turn off gas at LP tank.

Smell gas.

Burner(s) will not light.

A small yellow flame from burner

(should be blue).

Fire coming from around or behind a

control knob.

After a venturi fire you must inspect the hose

and do a “Leak Test” to assure no damage

has occurred to the parts.

SOLUTION: Wait for grill to cool.

Follow the cleaning instructions for your appropriate grill. Clean burners often.

Spiders and insects don’t care if your grill is brand new or you just cleaned it.

We have found in trying to remove web’s from the burner tubes a 12” pipe

cleaner cleans out the tubes, or water from a hose with a nozzle attached.

Forced water is needed to wash out the web.

Charcoal/Gas Grills

If you haven’t attached the handles to the grate follow step 1.

Step 1.

•

Left handle is shown in the correct position between second

and third wire from end. Hook end of right handle over back

and pull to hook over front wire.

Remove cooking grate(s) and hang on back of grill using the hanger wire.

Remove V-bar and place two pan supports into grill bottom.

• Remove warming rack from leg wire and straight wire.

• Rotate leg wire toward back of grill bottom.

• Place charcoal tray on pan supports.

• Rotate grate support wires in the tray into upright positions.

• Fill charcoal tray with one layer of charcoal briquettes.

• Place warming rack in the upper position on the wire grate supports.

Pan Support

Handle in correct position

Warming Rack

Grate support wires

V-Bar

sUse oven mitts

during cooking.

Grill Series: 7000 & 8000 QuickSet Traditional

• Follow standard lighting instructions to light the grill.

• Turn both control knobs to “HI” position.

• Close lid and wait 10 minutes.

• Open lid and continue to heat for 5 to 10 minutes.

• Turn control knobs to “OFF” position.

• Let charcoal briquettes continue to whiten for 10 to 15

minutes.

Make sure ashes are cool and there are no hot embers prior to storing your grill. Do not store grill until coals are cold.

Use only enough charcoal to cover the bottom of the pan.

Grill Series 7000: 4 briquets wide by 10 long

Grill Series 8000: 5 briquets wide by 12 long

Always light grill using gas. Never use lighter fluid, kerosene, gasoline or alcohol.

Burning charcoal produces carbon monoxide, a toxic odorless fume. Carbon monoxide accumulation may cause illness

and/or death.

WARNING

Cooking Chart

Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue

equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking

method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow

more grilling time.

Temperatures: High = 650°F / Medium = 450°F / Low = 300°F.

Food

Hamburger 1/2” thick

Steak 1/2”

Roast

Chops 1/2”

Ribs 5-6 lbs.

Roast 3-5 lbs.

Ham Steak 1/2”

Ham 5 lb. fully cooked

Chops 1/2”

Chicken 2-1/2 to 3-1/2 lbs.

Chicken halved or quartered

Turkey

Steaks 1” thick

Fillets 6-8 oz.

Shrimp large or jumbo

Steak 1” thick

Burgers 1/2”

Roast 3-4 lbs.

Baking Potato whole

Onions whole

Tomatoes half

Corn whole

Mushrooms

Beef

Pork

Lamb

Poultry

Seafood

Venison

Vegetables

Setting

Medium

Medium-Hot

Low

Medium

Low-Medium

Medium-Hot

Low-Medium

Medium

Low

Low-Medium

Medium-Hot

Low-Medium

Medium

Low-Medium

Low

Medium

Low

Medium

Cooking Time

Med: 7-10 min. / Well done: 10-15 min.

Rare: 3-6 min. / Med: 6-9 min. / Well done: 9-12 min.

Rare: 18-22min. per lb. / Med: 22-28 min. per lb. / Well done: 28-32 min. per lb.

Well done: 15-20 min.

Well done: 45-90 min.

Well done: 18-23 min. per lb.

12-15 min.

20 min. per lb.

6-12 min.

1 hr., 15 min. to 1 hr., 30 min.

40-60 min.

18-20 min. per lb.

Well done: 10-25 min.

8-12 min.

Rare: 8-10 min. / Med: 10-12 min.

Rare: 10-12 min. / Med: 12-15 min.

Rare: 20-22 min. per lb. / Med: 22-25 min. per lb.

55-60 min.

45 min.

30-40 min.

35-45 min.

15-20 min.

Wrap vegetables in foil

Food Safety

Storing Your Grill

• Food safety is a very important part of enjoying the outdoor cooking experience. To keep food safe from harmful

bacteria, follow these four basic steps:

Wash hands, utensils and surfaces with hot soapy water before and after handling raw meat and poultry.

Separate raw meats and poultry from ready-to-eat foods to avoid cross contamination. Use a clean platter

and utensils when removing cooked foods.

Cook meat and poultry thoroughly to kill bacteria. Use a thermometer to ensure proper internal food

temperatures.

Refrigerate prepared foods and leftovers promptly.

Clean:

Separate:

Cook:

Chill:

For more information call: USDA Meat and Poultry Hotline at

1-800-535-4555 in Washington, DC (202) 720-3333, 10:00 am-4:00 pm EST

How To Tell If Meat Is Grilled Throughly

• Meat and poultry cooked on a grill often browns very fast on the outside. Use a meat thermometer to be sure food

has reached a safe internal temperature, and cut into food to check for visual signs of doneness.

• Whole poultry should reach 180 F; breasts 170 F. Juices should run clear and flesh should not be pink.

• Hamburgers made of any ground meat or poultry should reach 160 F, and be brown in the middle with no pink

juices. Beef, veal and lamb steaks, roasts and chops can be cooked to 145 F. All cuts of pork should reach 160 F.

• NEVER partially grill meat or poultry and finish cooking later. Cook food completely to destroy harmful bacteria.

• When reheating takeout foods or fully cooked meats like hot dogs, grill to 165 F, or until steaming hot.

• Clean cooking grate(s) and discard old briquets.

• Store in dry location.

• When LP tank is connected to grill, store outdoors in well-ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill covers offered by Char-Broil.

• Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and stored

outdoors.

• When removing grill from storage follow instructions before starting grill.“Cleaning Burner Assembly”

Troubleshooting

Emergencies

Problem

Gas leaking from

cracked/cut/burned

hose.

Gas leaking from LP

tank.

Gas leaking from LP

tank valve.

Gas leaking between

LP tank and regulator

connection.

Fire coming through

control panel.

Grease fire or

continuous excessive

flames above cooking

surface.

Burner(s) will not light

using ignitor.

(See Electronic Ignition

Troubleshooting also)

Continued on next

page.

Possible Cause

• Old hose, cut in hose.

• Mechanical failure due to rusting or

mishandling.

• Failure of tank valve from mishandling or

mechanical failure.

• Improper installation, connection not

tight, failure of rubber seal.

• Fire in burner tube section of burner due

to partial blockage.

• Misalignment of valve to burner tube.

• Too much grease buildup in burner area.

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP tank.

• Coupling nut and LP tank valve not fully

connected.

• Electrode cracked or broken; “sparks at

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with

cooking residue.

Wires are loose or disconnected.

Wires are shorting (sparking) between

ignitor and electrode.

GAS ISSUES:

ELECTRICAL ISSUES:

•

• Dead battery.

Prevention/Solution

• Turn off gas at LP tank or at source on natural gas systems. If

hose is cut or cracked, replace valve/hose/regulator. If burned,

discontinue use of product until a gas service technician/plumber

has investigated cause and correction is made.

• Turn off LP tank valve.

• Call LP gas dealer 800-number on tank label or call local fire

department.

• Remove regulator from tank and visually inspect rubber seal for

damage. Reinstall and check for leaks. Ensure black knob is on

tight.

• Turn off LP tank valve (if possible without injury to self). If fire

cannot be controlled with baking soda/extinguisher, call local fire

department. Remove burner and inspect for spider nest or rust.

Clean using bottle brush.

• Ensure valves and burner tubes are aligned per assembly

instructions.

• Turn off LP tank valve. Leave lid open to allow flames to die down.

After cooling, clean food particles and excess grease from inside

firebox area, grease cup/pan/tray, and other surfaces.

• See instructions on control panel and in Use and Care manual.

• Make sure valves are positioned inside of burner tubes with clips

attached (if featured).

• Ensure burner tubes are not obstructed with spider webs or other

matter. See cleaning section of Use and Care manual.

• Make sure LP tank is not empty. If LP tank is not empty, refer to

“Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP tank.

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters

additional turn until solid stop. Tighten by hand only - do not use

tools.

• Replace electrode(s).

Main Burners Traditional Series, QuickSet and QuickSet Series:

• Tip of electrode should be pointing toward tip of collector box . The

distance should be 1/8” to 1/4”. Adjust if necessary.

Main Burners Performance and Advantage Series:

• Tip of electrode should be pointing toward port hole in burner. The

distance should be 1/8” to 3/16”. Adjust if necessary.

Sideburner:

• Tip of electrode should be pointing toward gas port opening on

burner. The distance should be 1/8” to 3/16”. Adjust if necessary.

•

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire.

• Replace with a new AAA-size alkaline battery.

Clean wire and/or electrode with rubbing alcohol and clean swab.

Troubleshooting ( )continued

Problem

Burner(s) will not light

using ignitor.

(See Electronic Ignition

Troubleshooting also)

Burner(s) will not

match light.

Sudden drop in gas

flow or low flame.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...

(fire in burner tube(s)).

Unable to fill LP tank.

One burner does not

light from other

burner(s).

Possible Cause

ELECTRONIC IGNITION:

“GAS ISSUES:”

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full

strength.

PIEZO PUSH-BUTTON AND ROTARY:

• Push-button sticks at bottom.

• Rotary knob rotates without clicking.

• Sparking between ignitor and electrode.

• See on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP tank

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles

with worn threads.

• Grease buildup or food particles in

end(s) of carryover tube(s).

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Replace ignitor.

• Replace knob.

• Inspect wire insulation and proper connection. Replace wires if

insulation is broken.

• Use paper match, long-stem match (fireplace match) or match

holder (where supplied).

• See “Match-Lighting” section of Use and Care manual.

• Check for gas in LP tank.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low,

turn off knobs and LP tank valve. Disconnect regulator. Reconnect

regulator and leak-test. Turn on LP tank valve, wait 30 seconds and

then light grill.

• Turn off knobs and LP tank valve. Disconnect coupling nut from

tank. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP tank.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP tank. Leave lid in position and

let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner

cleaning section of Use and Care manual.

• The worn nozzles don’t have enough “bite” to engage the valve. Try

a second LP dealer.

• Clean carry-over tube(s) with wire brush.

Troubleshooting - Electronic Ignition

Problem (Ignition)

SECTION I

SECTION II

SECTION III

No sparks appear at

any electrodes when

ignition button is

pushed; no noise can

be heard from spark

module.

No sparks appear at

any electrodes when

ignition switch is

pushed; noise can be

heard from spark

module.

Sparks are present

but not at all

electrodes and/or not

at full strength

Possible Cause

• Battery not installed

properly.

• Dead battery.

• Button assembly not

installed properly.

• Faulty spark module.

• Output lead

connections not

connected.

• Electrode tip not in

proper position.

• Output lead

connections not

connected.

• Arcing to grill away

from burner(s).

• Weak battery.

• Electrodes are wet.

• Electrodes cracked or

broken “sparks at

crack”.

Check Procedure

• Check battery orientation.

• Has battery been used

previously?

• Check to ensure button

assembly is fully engaged.

Button should travel up and

down without binding.

• If no sparks are generated

with new battery and good

wire connections, module is

faulty.

• Are output connections on

and tight?

• Are the electrode tips

pointing in the right

direction? Is the gap too big?

• Are output connections on

and tight?

• If possible, observe grill in

dark location. Operate

ignition system and look for

arcing between output wires

and grill frame.

• All sparks present but weak

or at slow rate.

• Has moisture accumulated

on electrode and/or in burner

ports?

• Inspect electrodes for

cracks.

Prevention/Solution

• Install battery (make sure that “–” and “+”

connectors are oriented correctly, with “–” end up

and “+” end down.)

• Replace battery with new AAA-size alkaline battery.

• Remove button cap assembly and reinstall, making

sure it can be fully engaged.

• Replace spark module assembly.

• Remove and reconnect all output connections at

module and electrodes.

Main Burners:

Traditional Series, QuickSet or QuickSet Traditional:

• Tip of electrode should be pointing toward tip of

collector box. The distance should be 1/8” to 1/4”.

Adjust if necessary.

Performance and Advantage Series:

• Tip of electrode should be pointing toward port hole

in burner. The distance should be 1/8” to 3/16”.

Adjust if necessary.

Sideburner:

• Tip of electrode should be pointing toward gas port

opening on burner. The distance should be 1/8” to

3/16”. Adjust if necessary.

• Remove and reconnect all output connections at

module and electrodes.

• If sparks are observed other than from burner(s),

wire insulation may be damaged. Replace wires.

• Replace battery with a new AAA-size alkaline

battery.

• Use paper towel to remove moisture.

• Replace cracked or broken electrodes.

Recipes by Chef Christopher Koetke, CEC, CCE

Five-Spice Grilled Duck Breast with Asian BBQ Sauce

Asian BBQ Sauce

Ratatouille Melts

Serves 4

4 boneless skinless duck breasts 1 garlic clove, minced

2 teas. finely grated orange zest 1-1/2 teas. five spice mix

1-1/2 teas. salt 1/4 teas. black pepper

Combine garlic, orange zest, five spice, salt and pepper with duck breasts. Let marinate in

refrigerator for 4-24 hours. Grill duck breasts over high heat. Turn the breasts and liberally brush

Asian BBQ sauce on top. Grill until breasts are 150-155 internal temperature. While breast are

cooking, grill green onions over high heat until they begin to soften (about 2 minutes). Serve with

duck breasts. Additional Asian BBQ sauce (perhaps thinned with a little water) can be served on

the side.

Serves 3-4

2 Tbles. oyster sauce 6 Tbles. hoisin sauce

1/4 teas. Tabasco 2 Tbles. orange juice

1 teas. sesame oil

Mix ingredients together until blended. Store covered in refrigerator until needed.

Serves 3-4

2 zucchini, diced (about 3 cups) 1 medium eggplant, diced (about 4 cups)

1 large red pepper, diced (about 1-1/2 cups) 1 large onion, finely diced (about 1-1/2 cups)

4 garlic cloves, minced 4 large tomatoes, seeded and diced

1/2 to 3/4 cup extra virgin olive oil 1-1/2 teas. salt

1/2 teas. black pepper 1/3 cup Parmesan cheese

2 cups grated Mozzarella cheese 1/2 cup chopped fresh basil

1 foot long French bread

In a large sauté pan, sauté zucchini over high heat in 2 Tbles. olive oil. Cook until zucchini are

lightly browned and softened. Set aside in a bowl. Sauté eggplant over high heat in 3-4 Tbles.

olive oil until lightly browned and softened. Add to bowl. In the same sauté pan, sauté red pepper

over moderate heat in 2 Tbles. olive oil. Cook until red peppers are lightly browned and softened.

Add to bowl. Sauté onions in 3 Tbles. olive oil until translucent, add garlic, cook 2 more minutes.

Add zucchini, eggplant and red pepper. Reduce heat and cook 15 minutes, or until all ingredients

are very soft. Season with salt and pepper. (At this point, ratatouille can be chilled and reheated

when necessary). Cut bread in half lengthwise. Scoop out center of bread so that it looks like a

boat. Fill bread with hot ratatouille. Sprinkle with Basil, Parmesan and Mozzarella. Place filled

breads over low heat. Cover grill and cook until cheese is melted and bread is toasted.

Char-Broil Turkey

Giblet Gravy

Smoked Turkey Breast

Yield: 14 to 16 generous servings or 1 lb. per person

Cooking time: 25 minutes per pound • Method: Grill on low

12 to 14 lb. turkey, thawed completely vegetable oil

1 large apple, quartered 1 quart water

1-1/2 sticks butter 2 stalks celery, cut in 2” pieces

1 orange, quartered 2 onions, cut in large cubes

1 lemon, thinly sliced or 4 tbs. lemon juice salt and pepper

cheesecloth (optional)

Heat grill to medium. Wash and rinse turkey, removing giblets. Dry with absorbent paper. Bend

wings back behind turkey. Season inside of turkey with salt and pepper. Rub outside of bird with

oil. Stuff with onions, celery, orange and apple. Completely fill cavity (this gives moisture to the

turkey). Cover openings of turkey with excess skin. Melt butter in a large aluminum foil pan. Add

turkey, water and lemon juice. Place on grill and turn heat to low. Baste with butter, cover top with

cheesecloth and baste again. Baste every 1/2 hour until done. Serve with Giblet Gravy.

2 to 3 turkey or chicken giblets salt and pepper to taste

3-4 lbs. turkey or chicken fat 1/4 teas. Accent

1/4 cup flour dash of thyme

2 cups fat-free pan juices 1/8 teas. Kitchen Bouquet

2 hard boiled eggs, finely chopped milk, if needed

giblet broth, if needed

Boil giblets until tender, reserving broth. Chop giblets and set aside. Remove grilled turkey

from baking pan and place on hot platter. Pour all pan juices into large measuring cup. Skim off

fat, reserving 3 to 4 Tbles. Place reserved fat into a deep saucepan, heating over moderate heat.

Stir in flour, whisking well with wire whisk. Cook over low heat until bubbly then remove from heat.

Add fat free pan juices (add milk and giblet broth to juices to make 2 full cups). Blend well with

wire whisk. Season with salt, pepper, Accent, thyme and Kitchen Bouquet, whisking continuously.

Return mixture to heat and continue stirring for 3 to 4 minutes. Add chopped eggs.

Cooking time: 25 minutes per pound • Method: Grill indirect heat

1 turkey breast, fresh or thawed 1 large bottle Italian dressing

1 large plastic roasting bag 1 small bottle soy sauce

Mix dressing and soy sauce. Place turkey breast in bag and pour mixture over turkey breast.

Marinate in refrigerator overnight. Light one side of grill with setting on low. Remove turkey from

marinade and reserve liquid. Put meat thermometer in turkey breast being certain not to touch

bone. Place turkey on the grill away from direct heat. Grill over low fire, basting and rotating often.

Remove when meat thermometer registers 180 F.

Please register your grill online at:

(If you register online, you do not need to send in this registration card.)

WWW.GRILLREGISTRATION.COM

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond

Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame

Precision Cooking System®, PowerSpark®, Quantum®, PrecisionFlame and Design®, Sierra® and TruFlame® are registered Trademarks of the W.C. Bradley

Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collectiion by Char-Broil™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the

Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and

Design™, SmokerTents™, The Big East™. The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley

Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256;

5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226; 5,452,707;5,458,309; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475;

5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644; 6,279,566; 6,397,731; 6,418,923;6,439,222; 6,523,461; 6,792,936;

D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005;

D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D463,004;

D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975;

STOP

Should you encounter any problem

Do not return this product to the store.

24 Hours a Day - 7 Days a week

Read all Owner’s Manuals

Complete Warranty Card

Ensure valves are correctly

installed in burner tubes

Ensure control knobs lock

on OFF position

Fill LP Tank, if provided

Perform Leak Test

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1-800-241-7548

GRILL SERVICE CENTER

Recipe for Grilling Safely

ARRÊTEZ

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e ramenez pas ce produit au magasin.

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installées sur les tuyaux des brûleurs

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en position OFF

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DU GRILL

Recette pour grillade en toute sécurité

Char Broil Lp Gas Grill Users Manual 4165451_2005 Generic U & C

LP Gas Grill to the manual c96bb45a-499d-4d25-8b88-88bf74373ccf

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