Chicago Electric 44006 Users Manual

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440 lb./ 880 lb.

Electric Hoist

44006

SET UP AND OPERATING INSTRUCTIONS

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

Copyright© 2000 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

Cover Revised 09c

SKU 44006 For technical questions, please call 1-800-444-3353. Page 2

SPECIFICATIONS

Capacity 440 lb. Single Cable,

880 lb. Double Cable

Line Speed 33 Feet/Minute

Cable Length 38’ Single Lift, 19’ Double Lift

Cable 9/64” diameter steel strands

Motor 1-1/8 HP, 3400 RPM

Power Supply 120 V~, 850 W

7.1 A, Single Phase, 60 Hz

Power Cord 3-prong grounded

Remote Switch 5.5’ Cable Length

Mounting Clamps 1-5/8” Diameter

Duty Cycle* 25%

*This Hoist has a 25% duty cycle. This

means that the hoist may only be run up to

2 minutes 30 seconds at a time and then it

must be allowed to rest for at least 7 min-

utes 30 seconds before further use.

CAUTION: To reduce the risk of electric

shock or injury, use indoors only.

Included Accessories

1. Mounting clamps for attaching hoist

to xed overhead or rotating support.

2. Remote Switch with water sealed

power switch, for safe operation.

3. 38’ steel wire cable with sheaved pul-

ley lift hook and weighted lift hook

4. Stabilizing weight on primary lift hook.

5. Built-in cable guide.

SAVE THIS MANUAL

You will need this manual for the

safety warnings and cautions, assembly

instructions, operating procedures, mainte-

nance procedures, trouble shooting, parts

list, and diagram. Keep your invoice with

this manual. Write the invoice number on

the inside of the front cover. Keep both

this manual and your invoice in a safe, dry

place for future reference.

SAFETY WARNING &

CAUTIONS

WARNING: When using powered equip-

ment, basic safety precautions should

always be followed to reduce the risk

of personal injury and hazards.

READ ALL INSTRUCTIONS BEFORE

USING THIS TOOL!

1. KEEP WORK AREA CLEAN. Clut-

tered areas invite injuries.

2. OBSERVE WORK AREA CONDI-

TIONS. Do not use tools in damp,

wet, or poorly lit locations. Don’t

expose to rain. Keep work area well

lit. Do not use electrically powered

equipment in the presence of am-

mable gases or liquids.

3. KEEP CHILDREN AWAY. Children

must never be allowed in the work

area. Do not let them handle ma-

chines, tools, or equipment.

4. STORE IDLE EQUIPMENT. When

not in use, tools must be locked up in

a dry location to inhibit rust. Always

lock up tools and keep out of reach of

children.

5. DO NOT FORCE THE TOOL. It will

do the job better and more safely at

the rate for which it was intended. Do

not use inappropriate attachments in

an attempt to exceed the tool’s ca-

pacities.

6. USE THE RIGHT TOOL FOR THE

JOB. There are certain applications

for which this product was designed.

Do not use a tool for a purpose for

which it was not intended.

7. DRESS PROPERLY Do not wear

loose clothing or jewelry, as they can

REV 05k; 08i; 08l; 09b

SKU 44006 For technical questions, please call 1-800-444-3353. Page 3

be caught in moving parts. Nonskid

footwear is recommended. Wear re-

strictive hair covering to contain long

hair. Wear appropriate work clothing.

8. USE EYE, EAR AND BREATHING

PROTECTION. Wear ANSI-ap-

proved impact safety goggles if you

are producing metal lings or wood

chips. Wear a NIOSH-approved dust

mask or respirator when working

around metal, wood, and chemical

dusts and mists. Use hearing protec-

tion when working in a loud or noisy

environment.

9. DO NOT ABUSE THE POWER

CORD. Protect the power cord from

damage, either from impacts, pulling

or corrosive materials. Do not yank

machine’s cord to disconnect it from

the receptacle.

10. DO NOT OVERREACH. Keep proper

footing and balance at all times. Do

not reach over or across running

machines.

11. MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean for bet-

ter and safer performance. Follow

instructions for lubricating and chang-

ing accessories. Inspect power cord

periodically and, if damaged, have it

repaired by an authorized technician.

Inspect all moving parts and mount-

ing bolts prior to use. Control handle

and power switch must be kept clean,

dry, and free from oil and grease at

all times.

12. REMOVE ADJUSTING KEYS AND

WRENCHES. Be sure that keys and

adjusting wrenches are removed from

the tool or machine work surface be-

fore operation.

13. AVOID UNINTENTIONAL START-

ING. Be sure that you are prepared

to begin work before turning the start

switch on.

14. STAY ALERT. Watch what you are

doing. Do not operate this machine

when you are tired.

15. DO NOT OPERATE THIS MACHINE

WHILE UNDER THE INFLUENCE

OF ALCOHOL, DRUGS, OR PRE-

SCRIPTION MEDICINES.

16. CHECK FOR DAMAGED PARTS.

Before using any tool, any part that

appears damaged should be carefully

checked to determine that it will oper-

ate properly and perform its intended

function. Check for alignment and

binding of moving parts, any broken

parts or mounting xtures, and any

other condition that may affect proper

operation. Any part that is damaged

should be properly repaired or re-

placed by a qualied technician.

17. REPLACEMENT PARTS AND AC-

CESSORIES. When servicing, use

only identical replacement parts,

which are available from Harbor

Freight Tools.

18. NOT TO BE USED FOR AIRCRAFT

PURPOSES.

19. NEVER LIFT PEOPLE AND ANI-

MALS OR HOIST LOADS OVER

PEOPLE.

Special Warnings when using this

Electric Hoist

1. Using this powerful tool may cre-

ate special hazards. Take particular

care to safeguard yourself and those

around you.

SKU 44006 For technical questions, please call 1-800-444-3353. Page 4

2. The Cable.

Be sure the cable is in good condi-

tion, and is attached properly.

Do not use the Hoist if the cable is

frayed, kinked, or wrapped improperly

on the reel.

Do not replace the cable with a cable

of lesser strength.

3. Power Supply.

Be sure the power cord and control

handle are in good condition. Avoid

use in wet conditions, or exposing the

electrical components of this hoist to

moisture.

Route the power cord so that it is out

of the way of other tools and equip-

ment. Take care to prevent damage

to the power cord, or control handle

cord. If the cord becomes damaged,

repair or replace it before using the

hoist.

4. Stand Back.

Stay out of the direct line that the

cable is pulling. If it slips or breaks, it

will “whiplash” along this line.

Never stand underneath a weight be-

ing lifted.

Always wear ANSI approved eye

protection when working around tools

and equipment.

Do not hold the cable while using

the hoist, as your hand can become

caught.

Keep hands, clothing, hair and jew-

elry clear of the hoist while in use.

Use a spotter to assist you in assur-

ing that it is safe to operate the hoist.

5. Power Limits.

Do not attempt to exceed the pulling

limits of this hoist.

Assure that the mount to which the

hoist is attached will hold the weight

you will apply using this hoist.

6. WARNING: Handling the cord on

this product will expose you to lead,

a chemical known to the State of

California to cause cancer, and birth

defects or other reproductive harm.

Wash hands after handling.

(California Health & Safety Code §

25249.5, et seq.)

7. People with pacemakers should

consult their physician(s) before use.

Electromagnetic elds in close prox-

imity to heart pacemaker could cause

pacemaker interference or pacemak-

er failure.

8. The Warnings, Cautions, and Instruc-

tions discussed in this instruction

manual cannot cover all possible con-

ditions and situations that may occur.

It must be understood by the operator

that common sense and caution are

factors which cannot be built into this

product, but must be supplied by the

operator.

REV 04d; 06k; 09c

SKU 44006 For technical questions, please call 1-800-444-3353. Page 5

MOUNTING

Note: Before use, attach your hoist to

an overhead pipe using the included

brackets as follows:

1. Find the 2 Fixing Rings (#3) and the

Hex Head Bolts (#4).

2.

Figure 1. Mounting the Hoist.

Place the Fixing Rings over a suitable

pipe, in the position you wish to

mount the hoist.

3. Have an assistant hold the hoist

in place while you install the Bolts

through the Fixing Rings into the

threaded holes in the Fixing Rack (#1)

of the hoist.

4. With the hoist in the correct position,

rmly tighten the bolts.

Figure 2. Optional Pole Mount.

Note: Your hoist may be mounted on a

xed overhead pipe, or attached to a

pole on a rotating pillar.

OPERATION

1. The cable spool will not turn freely.

To pull out or wind up cable, you must

operate the power switch.

2. To operate the power switch, take the

Handle Base in your hand. Press the

upper part of the rocker Switch to reel

in the cable. Press the lower part of

the rocker cable to reel out cable.

3. Check to be sure it is safe to lift or

pull the item.

4. To pull out the cable, grasp the lift

hook, and pull it away from the hoist

while pressing the lower part of the

power Switch . Always leave at least

three turns of cable on the spool to

prevent pulling the cable out of the

Hoist.

5. Attach the cable rmly to the item

using the lift hook or pulley lift hook.

Never wrap the cable around the

object and hook onto the cable itself.

This can cause damage to the ob-

REV 02a

SKU 44006 For technical questions, please call 1-800-444-3353. Page 6

ject being pulled, and kink or fray the

cable.

6. Stand clear, and when it is safe to

do so, use the power Switch in the

Handle Base to retract the cable, and

hoist the item as desired.

7.

Figure 6

Wind the cable properly around the

spool.

8. Leave at least 3 turns of the cable

around the reel, to prevent the cable

from coming unattached to the reel.

9. If you are unable to lift a load, do not

continue to operate the power switch.

This can result in damage to the mo-

tor.

MAINTENANCE

1. Lubricate the cable occasionally with

a light oil. Check that it is in good

condition.

2. Check to be sure the hoist is properly

attached to its mounting pole. Make

sure the bolts are tight.

3. Periodically check the condition of the

electrical cords, plugs and controls.

PLEASE READ THE FOLLOWING

CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS

PROVIDED THE PARTS DIAGRAM IN THIS MANUAL

AS A REFERENCE TOOL ONLY: NETHER THE

MANUFACTURER NOR DISTRIBUTOR MAKES ANY

REPRESENTATION OR WARRANTY OF ANY KIND

TO THE BUYER THAT HE OR SHE IS QUALIFIED TO

MAKE ANY REPAIRS TO THE PRODUCT OR THAT

HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS

OF THE PRODUCT: IN FACT THE MANUFACTURER

A ND/OR DISTRIBUTOR EXPRESSLY STATES THAT

ALL REPAIRS AND PARTS REPLACEMENTS SHOULD

BE UNDERTAKEN BY CERTIFIED AND LICENSED

TECHNICIANS AND NOT BY THE BUYER. THE BUYER

ASSUMES ALL RISK AND LIABILITY ARISING OUT OF

HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT

OR REPLACEMENT PARTS THERETO, OR ARISING

OUT OF HIS OR HER INSTALLATION OF REPLACE-

MENT PARTS THERETO.

Single Line

Conguration

440 lb.

Double Line

Conguration

880 lb.

SKU 44006 For technical questions, please call 1-800-444-3353. Page 7

Rev 00k; 05g

RACK

PARTS LIST

SKU 44006 For technical questions, please call 1-800-444-3353. Page 8

ASSEMBLY DIAGRAM

Rev 00k; 05g

SKU 44006 For technical questions, please call 1-800-444-3353. Page 9

Rev 02h, 08d

WIRING DIAGRAM

S1 Pendant Switch

S3 Micro Switch

C Capacitor

Sth Overheat Protector

SKU 44006 For technical questions, please call 1-800-444-3353. Page 10

Rev 08d

90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality

and durability standards, and warrants to the original purchaser that this product is free

from defects in materials and workmanship for the period of 90 days from the date of

purchase. This warranty does not apply to damage due directly or indirectly, to misuse,

abuse, negligence or accidents, repairs or alterations outside our facilities, criminal

activity, improper installation, normal wear and tear, or to lack of maintenance. We

shall in no event be liable for death, injuries to persons or property, or for incidental,

contingent, special or consequential damages arising from the use of our product.

Some states do not allow the exclusion or limitation of incidental or consequential

damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY

IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with

transportation charges prepaid. Proof of purchase date and an explanation of the

complaint must accompany the merchandise. If our inspection veries the defect, we

will either repair or replace the product at our election or we may elect to refund the

purchase price if we cannot readily and quickly provide you with a replacement. We will

return repaired products at our expense, but if we determine there is no defect, or that

the defect resulted from causes not within the scope of our warranty, then you must

bear the cost of returning the product.

This warranty gives you specic legal rights and you may also have other rights which

vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353