Chicago Electric 67561 Users Manual

Chicago Electric Portable Generator 67561 67561

67561 to the manual 7451bc52-b8ad-4f8f-8dce-5574324e3512

2015-02-10

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3050 RATED Watts/3500 MAX. watts

Gasoline generator
Certified in California

Model 67561
Set up, Operating, and Servicing
Instructions
Using an engine indoors CAN KILL YOU IN
MINUTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.

NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.

Only use OUTSIDE
and far away from
windows, doors, and
vents.

Visit our website at: http://www.harborfreight.com

Read this material before using this product.
Failure to do so can result in serious injury.
Save this manual.

Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

Contents

Every 300 Operation
Hours:������������������������������������ 16

Important SAFETY
Information���������������������������� 3

Storage����������������������������������������16

AC APPLICATIONS���������������������������� 6

Equipment
Troubleshooting ������������������ 20

Extension Cords������������������������� 7

Engine Troubleshooting������� 18

Basic Specifications������������� 8 Main Parts List����������������������� 21
Functions��������������������������������������� 8

Main Assembly Diagram���������� 22

Unpacking���������������������������������� 8

Parts List and Diagram A Crankcase Assembly������������ 23

Controls����������������������������������� 9
Operating Instructions���� 10
Starting the Engine����������������� 10
Checking and Filling
Engine Oil����������������������������� 10
Checking and Filling Fuel11
Start Procedure����������������� 11
Break-in Period�������������������� 12
Equipment Operation��������������� 12
Control Panel Features������� 13

Technical Specifications�� 14
Servicing���������������������������������� 14
Maintenance Procedures����� 14
Engine Oil Change��������������� 14
Air Filter Element
Maintenance����������������������� 14
Spark Plug Maintenance�� 15
Cleaning, Maintenance, and
Lubrication Schedule���������� 16
After Initial 20
Operation Hour Period:� 16
Every 25 Operation
Hours Thereafter:����������� 16
Every 50 Operation
Hours:������������������������������������ 16
Every 100 Operation
Hours:������������������������������������ 16
SKU 67561

Parts List and Diagram B Cylinder Head Assembly����� 24
Parts List and Diagram
C - Crankshaft, Piston,
Connecting Rod,
Camshaft and Flywheel
Assemblies�������������������������������� 25
Parts List and Diagram
D - Recoil Starter and
Ignition Coil Assembly��������� 26
Parts List and Diagram E Air Cleaner and Muffler
Assembly������������������������������������ 27
Parts List and Diagram F Fuel Supply System��������������� 27
Parts List and Diagram G Starter and Generator
Assembly������������������������������������ 28
Wiring Diagram��������������������������� 29

Limited 1 year / 90 Day
warranty������������������������������ 30
Emission Control System
Warranty������������������������������ 30

For technical questions, please call 1-800-444-3353.

Page 2

Save This Manual

CAUTION, used
with the safety
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.

Keep this manual for the safety
warnings and precautions, assembly,
operating, inspection, maintenance and
cleaning procedures. Write the product’s
serial number in the back of the manual
near the assembly diagram (or month
and year of purchase if product has no
number). Keep this manual and the
receipt in a safe and dry place for future
reference.

NOTICE is used to
address practices
not related to personal injury.

CAUTION, without
the safety alert
symbol, is used to address
practices not related to
personal injury.

Important SAFETY
Information

WARNING! Read all instructions.
Failure to follow all instructions
listed below may result in fire,
serious injury and/or DEATH.
The warnings and precautions
discussed in this manual cannot
cover all possible conditions and
situations that may occur. It must
be understood by the operator that
common sense and caution are
factors which cannot be built into
this product, but must be supplied
by the operator.

In this manual, on the labeling,
and all other information
provided with this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.

DANGER indicates
a hazardous
situation which, if not
avoided, will result in death or
serious injury.

WARNING
indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.

SKU 67561

SAVE THESE INSTRUCTIONS

Set up precautions
1.

Gasoline fuel and fumes are
flammable, and potentially explosive.
Use proper fuel storage and handling
procedures. Do not store fuel or
other flammable materials nearby.

Have multiple ABC class fire
extinguishers nearby.

Operation of this equipment may
create sparks that can start fires
around dry vegetation.

For technical questions, please call 1-800-444-3353.

Page 3

A spark arrestor may be required.
The operator should contact
local fire agencies for laws or
regulations relating to fire prevention
requirements.
4.

Set up and use only on a flat, level,
well-ventilated surface.

Wear ANSI-approved safety goggles,
heavy-duty work gloves, and dust
mask/respirator during set up.

Use only oil and fuel recommended
in the “Specifications” section of this
manual.

Do not leave the equipment unattended
when it is running. Turn off the
equipment (and remove safety keys, if
available) before leaving the work area.

Wear ANSI-approved safety goggles and
hearing protection during use.

People with pacemakers should
consult their physician(s) before use.
Electromagnetic fields in close proximity
to a heart pacemaker could cause
pacemaker interference or pacemaker
failure. Caution is necessary when near
the engine’s magneto or recoil starter.

Use only accessories that are
recommended by Harbor Freight Tools
for your model. Accessories that may
be suitable for one piece of equipment
may become hazardous when used on
another piece of equipment.

Do not operate in explosive
atmospheres, such as in the presence
of flammable liquids, gases, or dust.
Gasoline-powered engines may ignite
the dust or fumes.

Stay alert, watch what you are doing
and use common sense when operating
this piece of equipment. Do not use
this piece of equipment while tired or
under the influence of drugs, alcohol or
medication.

Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the equipment in
unexpected situations.

Operating precautions
1.

Carbon Monoxide
Hazard
Using an engine indoors
CAN KILL YOU IN
MINUTES.
Engine exhaust contains carbon
monoxide. This is a poison you
cannot see or smell.

NEVER use inside a home or garage,
EVEN IF doors and windows are
open.

10. Use this equipment with both hands only.
Using equipment with only one hand can
easily result in loss of control.

Only use OUTSIDE and far away
from windows, doors, and vents.
2.

Keep children away from the equipment,
especially while it is operating.

SKU 67561

11. Dress properly. Do not wear loose
clothing or jewelry. Keep hair, clothing
and gloves away from moving parts.
Loose clothes, jewelry or long hair can
be caught in moving parts.

For technical questions, please call 1-800-444-3353.

Page 4

12. Parts, especially exhaust system
components, get very hot during use.
Stay clear of hot parts.
13. Do not cover the engine or equipment
during operation.
14. Keep the equipment, engine, and
surrounding area clean at all times.
15. Use the equipment, accessories, etc., in
accordance with these instructions and
in the manner intended for the particular
type of equipment, taking into account
the working conditions and the work to
be performed. Use of the equipment for
operations different from those intended
could result in a hazardous situation.
16. Do not operate the equipment with
known leaks in the engine’s fuel system.
17. This product contains or, when used,
produces a chemical known to the State
of California to cause cancer and birth
defects or other reproductive harm.
(California Health & Safety Code §
25249.5, et seq.)
18. When spills of fuel or oil occur, they must
be cleaned up immediately. Dispose
of fluids and cleaning materials as per
any local, state, or federal codes and
regulations. Store oil rags in a bottomventilated, covered, metal container.
19. Keep hands and feet away from moving
parts. Do not reach over or across
equipment while operating.
20. Before use, check for misalignment
or binding of moving parts, breakage
of parts, and any other condition that
may affect the equipment’s operation.
If damaged, have the equipment
serviced before using. Many accidents
are caused by poorly maintained
equipment.
21. Use the correct equipment for the
application. Do not modify the

SKU 67561

equipment and do not use the equipment
for a purpose for which it is not intended.
22. CAUTION: This generator is not
intended to power sensitive electronic
equipment* without the addition of an
appropriate line conditioner and surge
protector (both not included). Sensitive
electronic equipment should be operated
on approved inverter type generators or
pure sine wave generators.
If the plugged in product operates
abnormally or unusually slow,
immediately stop using the generator
as a power source. Always read and
adhere to the instruction manual of the
product to be powered, to make sure that
it can be safely and efficiently powered
by a portable generator.
Note: When using a generator to
provide home standby electricity, a
transfer switch (sold separately) is
needed to prevent back feeding power
into the utility line.
Connections for standby power to a
building electrical system must be made
by a qualified electrician. The connection
must isolate the generator power from
utility power, and must comply with all
applicable laws and electrical codes.
WARNING: Improper connections to
a building electrical system can allow
electrical current from the generator
to backfeed into the utility lines. Such
backfeed may electrocute utility company
workers or others who contact the
lines during a power outage, and the
generator may explode, burn, or cause
fires when utility power is restored.
Consult the utility company or a qualified
electrician.
*Sensitive electronic equipment
includes, but is not limited to, audio/
video equipment, some television
sets, computers, and printers.

For technical questions, please call 1-800-444-3353.

Page 5

AC APPLICATIONS
1.

Before connecting an appliance or
power cord to the generator: Make sure
that it is in good working order. Faulty
appliances or power cords can create a
potential for electrical shock.
If an appliance begins to operate
abnormally, becomes sluggish or
stops suddenly, turn it off immediately.
Disconnect the appliance, and determine
whether the problem is the appliance, or
if the rated load capacity of the generator
has been exceeded.

Make sure that the electrical rating of
the tool or appliance does not exceed
that of the generator. Never exceed the
maximum power rating of the generator.
Power levels between rated and
maximum may be used for no more than
30 minutes.

Substantial overloading will open the
circuit breaker. Exceeding the time limit
for maximum power operation or slightly
overloading the generator may not switch
the circuit breaker or circuit protector
OFF, but will shorten the service life of
the generator.

Service precautions
1.

Before service, maintenance, or
cleaning:
a. Turn the engine switch to its “OFF”
position.
b. Allow the engine to completely cool.
c. Then, remove the spark plug wire(s)
from the spark plug(s).

Keep all safety guards in place and in
proper working order. Safety guards
include muffler, air cleaner, mechanical
guards, and heat shields, among other
guards.

SKU 67561

Do not alter or adjust any part of the
equipment or its engine that is sealed
by the manufacturer or distributor.
Only a qualified service technician
may adjust parts that may increase or
decrease governed engine speed.

Wear ANSI-approved safety goggles,
heavy-duty work gloves, and dust mask/
respirator during service.

Maintain labels and nameplates on
the equipment. These carry important
information. If unreadable or missing,
contact Harbor Freight Tools for a
replacement.

Have the equipment serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the equipment
is maintained. Do not attempt any
service or maintenance procedures
not explained in this manual or any
procedures that you are uncertain about
your ability to perform safely or correctly.

Store equipment out of the reach of
children.

Follow scheduled engine and equipment
maintenance.

Refueling Precautions:
a. Do not smoke, or allow sparks, flames,
or other sources of ignition around the
equipment, especially when refuelling.
b. Do not refill the fuel tank while the
engine is running or hot.
c. Do not fill fuel tank to the top. Leave
a little room for the fuel to expand as
needed.
d. Refuel in a well-ventilated area only.

Save these
instructions.

For technical questions, please call 1-800-444-3353.

Page 6

Extension Cords
1.

Grounded tools require a three wire
extension cord. Double Insulated
tools can use either a two or three
wire extension cord.

As the distance from the supply
outlet increases, you must use a
heavier gauge extension cord. Using
extension cords with inadequately
sized wire causes a serious drop in
voltage, resulting in loss of power and
possible tool damage.
(See Table A.)

The smaller the gauge number of the
wire, the greater the capacity of the
cord. For example, a 14 gauge cord
can carry a higher current than a 16
gauge cord.
(See Table A.)

If you are using one extension cord
for more than one tool, add the
nameplate amperes and use the sum
to determine the required minimum
cord size.
(See Table A.)

If you are using an extension cord
outdoors, make sure it is marked with
the suffix “W-A” (“W” in Canada) to
indicate it is acceptable for outdoor
use.

Make sure the extension cord is
properly wired and in good electrical
condition. Always replace a damaged
extension cord or have it repaired by
a qualified electrician before using it.

Protect the extension cords from
sharp objects, excessive heat, and
damp or wet areas.

When using more than one extension
cord to make up the total length,
make sure each cord contains at
least the minimum wire size required.
(See Table A.)

RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS* (120/240 VOLT)
NAMEPLATE
AMPERES

EXTENSION CORD LENGTH

(at full load)

25 Feet

50 Feet

75 Feet

100 Feet

150 Feet

0 – 2.0

2.1 – 3.4

3.5 – 5.0

5.1 – 7.0

7.1 – 12.0

12.1 – 16.0

16.1 – 20.0

TABLE A
SKU 67561

* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.

For technical questions, please call 1-800-444-3353.

Page 7

Basic Specifications
Fuel

Type

91+ octane premium
unleaded gasoline

Capacity 4 Gallons

SAE 10W-30 above 32°F
Type
SAE 5W-30 at 32°F or below
Engine
Oil
2/3 Quart with Low Oil
Capacity
Shutdown Sensor
Spark Plug Gap

0.024” - 0.031”

Run Time @
50% Load

9 Hours with full tank

Engine Type
Ignition

Electrical Outlets

7 HP Four-stroke Overhead
Valve Design
Recoil Start with Electronic
Ignition
One 20A duplex NEMA
120V~receptacle
One 25A NEMA 120V 3 prong
twist lock receptacle
One T-Type 12V outlet
(10A DC Breaker)

Note: Additional specifications found
in the Technical Engine
Specifications chart in this
manual.

Functions
This unit can power items such as the
following:
ITEM

RUNNING START-UP
WATTS
WATTS
Belt Sander
1200
2400
Refrigerator/Freezer
700
2200
1/2 HP Sump Pump
1050
2150
1/2 HP Well Pump
1000
2100
Miter Saw
1650
3000
1-1/2 HP Capacitor Start
1400
3100
& Run Motor

Note: The above wattages are estimates.
Check nameplate wattages on all
loads before connecting to generator.

Unpacking
When unpacking, check to make sure
that the item is intact and undamaged. If
any parts are missing or broken, please
call Harbor Freight Tools at
1-800-444-3353 as soon as possible.

The emission control system for this
engine is warranted for standards set by
the U.S. Environmental Protection Agency
and by the California Air Resources Board
(also known as CARB). For warranty
information, refer to the last pages of this
manual.
At high altitudes, the engine’s
carburetor, governor (if so equipped), and
any other parts that control the fuel-air
ratio will need to be adjusted by a qualified
technician to allow efficient high-altitude
use and to prevent damage to the engine
and any other devices used with this
product.

SKU 67561

REMOVE THESE BOLTS AND BRACKETS BEFORE USE!

There are two metal brackets
that hold the generator in place during
shipment to prevent damage. They must
be removed before use. See the photo
above.

For technical questions, please call 1-800-444-3353.

Page 8

Controls
Engine Power Switch

Power Indicator Light

AC Circuit
Breaker Switch

MAIN BREAKER

120V AC OUTLETS ONLY
20A
RESET

120 V~ Duplex
Receptacle

AC Reset Ground Wire
Switch
Connection

120 V~
Twist Lock Receptacle
DC Circuit
Breaker Switch
(10 Amps)

Plug for up
to 15A

Plug for up
to 20A

12 VDC Outlet

120V Duplex
Receptacle
for 15A or 20A
plugs

Note: Be sure to use the proper plug for the amps needed.
Figure 1
SKU 67561

For technical questions, please call 1-800-444-3353.

Page 9

low engine oil WILL permanently
damage the engine. Check the oil
level with the engine stopped and
in a level position.

Operating Instructions
Read the entire Important
Safety Information
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
To prevent
serious injury:
Operate only with proper
spark arrestor installed.
Operation of this equipment
may create sparks that can
start fires around dry
vegetation.
A spark arrestor may be
required.
The operator should contact
local fire agencies for laws or
regulations relating to fire
prevention requirements.

Wipe dipstick exterior with a clean
cloth. Remove the dipstick and wipe
it off with a clean rag. Pour engine oil
into the oil fill hole until the level of oil
is even with the bottom edge of the
oil fill hole (if you cannot see the oil
through the oil fill hole, then the oil is
too low and more oil must be added).

Reinsert the dipstick into the oil
filler neck, but do not screw in; then
remove it to check the oil level. The
oil level should reach the upper limit
(H) mark on the dipstick (bottom edge
of the oil fill hole).

If the oil level is not to the upper limit
mark (bottom edge of the oil fill hole),
add the appropriate type of oil until
the oil level reaches the upper limit
mark.

Starting the Engine
Inspect engine and equipment
looking for damaged, loose,
and missing parts before
set up and starting. If any
problems are found, do not use
equipment until fixed properly.

THIS GENERATOR HAS AN AUTO-SHUTDOWN
OIL SENSOR. IF ENGINE STOPS OR WILL
NOT START, CHECK OIL LEVEL.

Before starting, first familiarize
yourself with proper shut down
and emergency shut down
procedures.
Checking and Filling Engine Oil
CAUTION! Your Warranty is VOID if the
engine’s crankcase is not properly
filled with oil before each use. Before
each use, check the oil level. Do not
run the engine with low or no engine
oil. Running the engine with no or
SKU 67561

Engine Oil

SAE 10W-30 above 32°F
SAE 5W-30 at 32°F or below

Replace the Oil Dipstick.

The Oil Sensor will automatically
shut down the engine before the oil
level falls below the safe/low limit.
To avoid nuisance tripping of the
Oil Sensor and damage to property,
check that the oil level is at the

For technical questions, please call 1-800-444-3353.

Page 10

b. Fill the engine with the
proper amount and type of
fuel and oil.
c. Read the Equipment
Operation section that
follows.

bottom edge of the oil fill hole before
each start-up.
CAUTION! DO NOT run the engine with
low oil or no oil; the engine will be
permanently damaged.
Checking and Filling Fuel
1.

Unplug loads from the Generator and
make sure the AC Circuit Breaker
Switch is in the OFF position before
starting to prevent permanent
generator damage.

Turn the engine fuel valve to its ON
or OPEN position.

Turn the Engine Power Switch to its
ON or RUN position.

Then, turn the engine choke lever to
its “CHOKE” position. Set the choke
lever in the “RUN” position when
starting a warm engine.

Grasp the starter handle, and pull
slowly until resistance is felt. While
holding the handle, allow the starter
rope to rewind. Then, pull the starter
handle with a rapid, full arm stroke.
Once again while holding the handle,
allow the rope to rewind. Repeat as
necessary, until the engine starts.

After the engine starts and warms
up, slowly move the choke lever to its
“RUN” position.

Check the fuel level. If the fuel level is
more than 1” below the fill neck of the
fuel tank, add more fuel.

Note: Do not overfill the fuel tank.
WARNING! To prevent
serious injury from
fire:
Fill the fuel tank in a wellventilated area away from ignition
sources. Do not smoke.
2.

To fill the Fuel Tank, first wipe off the
Fuel Tank Cap and the surrounding
area.

Unscrew, and remove the Fuel Tank
Cap.

Mix fuel stabilizer (not included)
with 91 octane (or better) premium
unleaded gasoline according to fuel
stabilizer directions.

Note: Use only premium octane unleaded
gasoline.
5.

Fill the Fuel Tank to about 1 inch
under the fill neck of the gasoline
tank with the stabilized unleaded
gasoline mixture.

IMPORTANT: Allow the engine to run at
no load until warm (1-5 minutes) to
stabilize.

Then replace the Fuel Tank Cap.

Start Procedure

Move the AC Circuit Breaker Switch
to its ON or RUN position.

Before starting the engine:
a. Inspect the equipment and
engine.
SKU 67561

For technical questions, please call 1-800-444-3353.

Page 11

Break-in Period
1.

Breaking-in the engine will help
to ensure proper equipment and
engine operation, and will extend
the engine’s lifespan. The warranty
is void if the engine is not broken
in properly. The first 20 hours of
operation is the break-in period.

During the first 3 hours of use:

Make sure your generator is properly
grounded to avoid electrical shocks.
Connect a 10 gauge or larger
insulated copper wire to the Ground
Wire Connection on the Control
Panel. Connect this wire to a suitable
external ground, such as a copper
stake in the ground.

Don’t overload the generator. The
total wattage used by the appliances
should be less than the output rating
of the generator. If you put too many
appliances on the generator, it could
seriously damage the appliances
and electronics. Overloading the
generator could also cause fires in
the power cord. This generator is
rated at 3050 / 3500 Watts.

• Do not apply a heavy load to the
equipment.
3.

After the first 20 hours of use:
• Change the engine oil.
Under normal operating conditions
subsequent maintenance follows
the schedule explained in the
Maintenance and Servicing
section.

Equipment Operation

To prevent
serious injury
and death:
DO NOT CONNECT
GENERATOR directly TO
HOUSEHOLD WIRING.
A portable electric generator
that is connected to your
household wiring without a
proper cut off switch can
‘back feed’ into the power
lines connected to your home.
Power created by your
generator can injure or even
kill a utility lineman making
outage repairs many miles
away.
Only a certified electrician can
safely connect the generator
to your home’s wiring.

SKU 67561

NOTE: At start-up, appliances draw more
power in a surge than they do during
continuous operation. When figuring total wattage of all appliances
connected to this generator, use the
higher start-up amperage rating of
each appliance.
3.

Do not exceed the current limit
specified for any one receptacle.

Move the AC Circuit Breaker Switch
to the ON position.

Plug in your extension cord or
appliance.

Be sure that all appliances are in
good working order before connecting
them to the generator. If an appliance
begins to operate abnormally,
becomes sluggish, or stops suddenly,
turn off the AC Circuit Breaker and
the generator Engine Power Switch
immediately. Then disconnect the
appliance and examine it for signs of
malfunction.

For technical questions, please call 1-800-444-3353.

Page 12

Note: If an overloaded circuit causes the
AC Circuit Breaker to switch off,
reduce the electrical load on the
circuit and wait a few minutes before
resetting the circuit breaker.
7.

The DC terminal may be used
to operate 12 Volt DC portable
appliances only.
CAUTION! Do not use this
generator to charge 12VDC
batteries. Directly charging a 12
Volt battery may cause the battery
to overheat and possibly explode.
CAUTION: Do not attempt to start
an automobile engine with this
generator. Voltage back feed from
the alternator may damage the
generator.

AC Circuit Breaker Switch protects
circuits when using AC power.

120 V~ duplex outlet provides two
grounded outlets for standard 110120 V~ household appliances.
The outlets are configured for both
standard 15A plugs or 20A plugs See Figure 1 “Controls”.

120 V~ twist lock receptacle provides
a grounded outlet for one 120 Volt
appliance, such as a water heater.

12 VDC outlet provides a power
source for 12 volt DC items, such
as automotive accessories. 12 VDC
Circuit Breaker Switch provides circuit
protection for 12 VDC accessories.

Note: The DC terminal may be used
while the AC power is in use. An
overloaded DC circuit will trip the DC
circuit protector (push button comes
out). If this happens, wait a few
minutes before pushing in the circuit
protector to resume operation.
8.

Disconnect all loads from the
generator before shutting off. To
prevent accidents, turn off the engine
and disconnect its spark plug wire
after use. Wait for the engine to
cool, clean external parts with clean
cloth, then store the equipment out
of children’s reach according to the
Storage instructions in this manual.

Control Panel Features
1.

Engine Power Switch must be in ON
position for engine to start and run.
Move to OFF position to stop engine.

Power Indicator Light, when lit,
shows that the generator is producing
electrical energy.

SKU 67561

For technical questions, please call 1-800-444-3353.

Page 13

Technical
Specifications
4 Stroke, OHV
70 x 54mm
8.5:1
208cc
91+ octane premium
Type
unleaded gasoline
Fuel
Capacity
4 Gallons
SAE 10W-30 above 32° F
Type
SAE 5W-30 at 32° F or
Engine Oil
below
Capacity
2/3 Quarts
NGK BP61S
Compatible
Bosch W6DC
Spark
Types
Champion N11YC
Plug
Gap
0.024~0.031”
Intake
0.1mm
Valve
Clearance Exhaust
0.15mm
Speed
3600 RPM

Maintenance Procedures
Many maintenance procedures,
including those not detailed
in this manual, will need to
be performed by a qualified
technician for safety. If you
have any doubts about your
ability to safely service the
equipment or engine, have a
qualified technician service the
equipment instead.

Engine Type
Bore x Stroke
Compression Ratio
Displacement

Servicing

Note: Warranty is void if proper
maintenance and servicing
procedures are not followed.
Engine Oil Change
CAUTION! Oil is very hot during
operation and can cause burns. Wait
for engine to cool before changing oil.
1.

To prevent
serious injury
2.
from accidental
starting:
Turn the Power Switch of the
equipment to its “OFF”
position, wait for the engine to 3.
cool, and disconnect the
spark plug wire(s) before
performing any inspection,
4.
maintenance, or cleaning
procedures.

To prevent
serious injury
from equipment failure:
Do not use damaged
equipment. If abnormal noise,
vibration, or excess smoking
occurs, have the problem
corrected before further use.
SKU 67561

Place a drain pan (not included)
underneath the crankcase’s drain
plug.
Remove the Drain Plug (1a) and, if
possible, tilt the crankcase slightly to
help drain the oil out. Recycle used
oil.
If the Drain Plug Washer (2a) is
damaged, replace with a new
Washer.
Re-install the Drain Plug and tighten
it in place.
Refill the oil to the proper level
following the instructions under the
Starting the Engine section.

Air Filter Element Maintenance
1.

Wipe off the air cleaner cover.

For technical questions, please call 1-800-444-3353.

Page 14

The air cleaner cover is held in place
by clamps. Remove the clamps and
the cover.

Remove the air filter element.

Cleaning:
a. There are two foam filter elements.
Wash them in warm water and mild
liquid soap several times. Rinse.
Squeeze out excess water and allow
it to dry completely.

Gasket-style: Finger-tighten until the
gasket contacts the cylinder head,
then about 1/2-2/3 turn more.
Non-gasket-style: Finger-tighten until
the plug contacts the head, then
about 1/16 turn more.
6.

Apply dielectric spark plug boot
protector (sold separately) to the end
of the spark plug and reattach the
wire securely.

b. Soak the filter in lightweight oil
briefly, then squeeze out the excess
oil.
5.

Install the new filter or the cleaned
filter. Secure the Air Cleaner Cover
before use.

Spark Plug Maintenance
1.

Disconnect spark plug wire from
end of plug. Clean out debris from
around spark plug.

Using a spark plug wrench, remove
the spark plug.

Inspect the spark plug:
If the electrode is oily, clean it using a
clean, dry rag.
If the electrode has deposits on it,
polish it using emery paper.
If the white insulator is cracked or
chipped, the spark plug needs to be
replaced.

When installing a new spark
plug, adjust the plug’s gap to the
specification on the Technical
specification chart. Do not pry
against the electrode or the insulator,
the spark plug can be damaged.

Install the new spark plug or the
cleaned spark plug into the engine.

SKU 67561

For technical questions, please call 1-800-444-3353.

Page 15

Cleaning, Maintenance, and
Lubrication Schedule
Note: This maintenance schedule
is intended solely as a general
guide. If performance decreases
or if equipment operates unusually,
check systems immediately. The
maintenance needs of each piece
of equipment will differ depending
on factors such as duty cycle,
temperature, air quality, fuel quality,
and other factors.

Every 300 Operation Hours:
a. Clean fuel tank and carburetor.
b. Clean carbon build-up from
combustion chamber.
c. Check oil tube condition and replace
as needed.

Storage
1.

Wait for engine to cool, then clean
engine with clean cloth.

When the equipment is to remain idle
for longer than 20 days, prepare the
engine for storage as follows:

Note: These procedures are in addition to
the regular checks and maintenance
explained as part of the regular
operation of the engine and
equipment.

a. Change engine oil and empty fuel
tank.
b. Either leave fuel tank empty or
refill fuel tank with fresh unleaded
gasoline mixed with a fuel stabilizer
intended for long term engine
storage (not included). After filling,
run engine for about 5-10 minutes
to circulate the treated gasoline
through the carburetor. Wait for
engine to cool before proceeding.

After Initial 20 Operation Hour Period:
a. Change engine oil.
Every 25 Operation Hours Thereafter:
a. Clean/replace air filter element.
b. Inspect/clean spark plug.

b. Replace fuel filter (if equipped).

c. Clean out area around spark plug.
Remove spark plug and pour one
tablespoon of engine oil into cylinder
through spark plug hole.

c. Check spark plug. Clean and re-gap
as needed.

d. Reinstall spark plug, but leave spark
plug wire disconnected.

Every 50 Operation Hours:
a. Change engine oil.

e. Pull recoil starter to distribute oil
in cylinder. Stop after one or two
revolutions when you feel the piston
start the compression stroke (when
you start to feel resistance).

Every 100 Operation Hours:
a. Replace spark plug.
b. Replace air filter element.
c. Clean fuel tank and fuel strainer.
Note: All maintenance procedures
scheduled for 25, 50, and 100
operation hours should be performed
at least yearly.
SKU 67561

f. Disconnect battery cables (if
equipped).
3.

Apply a thin coat of rust preventive oil
to all uncoated metal parts.

For technical questions, please call 1-800-444-3353.

Page 16

Cover and store in a dry, wellventilated area out of reach of
children.

Before starting the engine after
storage, keep in mind that untreated
gasoline will deteriorate quickly.
a. Place a container below the carburetor bowl and drain the fuel from the
fuel tank and carburetor bowl.
b. Discard the drained fuel properly as
per local ordinance.
c. Change to fresh fuel if untreated
gasoline has been sitting for a
month, if treated gasoline has been
sitting beyond the fuel stabilizer’s
recommended time period, or if the
engine does not start properly.

SKU 67561

For technical questions, please call 1-800-444-3353.

Page 17

Engine Troubleshooting
Problem: Low power output. Engine bogs down or dies under load. Excess exhaust or
unburned fuel in exhaust. See chart below:
Engine System
Possible Cause
Possible Solution
Ignition System
Fuel Supply System

Poor Compression

Incorrect Ignition Timing

Adjust Engine Advance Angle

1. Air in fuel line or fuel line clogged.
2. Main Jet not adjusted properly.
3. Metering Jet or Main Jet clogged.
4. Fuel Cock clogged.
5. Carbon Fouling in Combustion
Chamber.
6. Clogged Air Filter.
7. Intake Manifold leaking.

1. Purge air or clear obstruction.
2. Readjust Main Jet.
3. Clean and Readjust.
4. Clean as needed.
5. Clean out Combustion Chamber.

1. Worn Piston, Piston Ring or
Cylinder Wall.

1. Check compression and wear
tolerances, repair or replace as
needed.
2. Check compression, replace as
needed.
3. Check wear tolerances, repair or
replace as needed.

2. Leaking Cylinder Head Gasket.
3. Worn Valves, Valve Seats, Stems
or Valve Guides.

6. Clean or replace Air Filter.
7. Repair or replace as needed.

Problem: Engine does not start or does not run smoothly. See chart below:
Symptom
Possible Cause
Possible Solution
Check wear, replace as needed.
Engine is Pinging Excess wear of:
•
•
•
•

Piston, Cylinder Wall or Rings.
Piston Pin or Piston Pin Hole.
Connecting Rod Wrist Pin.
Crankshaft Roller Bearing.

1. Combustion chamber carbon
1. Clean out Combustion chamber and
Abnormal Comfouling.
spark plug.
bustion or engine
2. Dirty or old gasoline or oil in gas. 2. Drain gas, clean out fuel filter and
running hot or
replace with fresh gas, minimum 91
excess smoking.
octane premium unleaded gasoline.

Engine does not
start.

1. Engine Switch in OFF position.
2. Water in Carburetor Bowl.
3. Spark Plug gap not correct.
4. Incorrect Ignition Timing.
5. Damaged coil or ignition wires.
6. Low Oil level.

SKU 67561

1. Move Switch to ON position.
2. Drain carburetor Bowl, clean Fuel
Filter.
3. Clean and re-gap plug to 0.024” 0.031”. Replace plug if needed.
4. Check timing and adjust.
5. Check for damaged wires, test output.
6. Check oil level, top off as needed.

For technical questions, please call 1-800-444-3353.

Page 18

Engine not running Smoothly

1. Poor Fuel quality.
2. Incorrect choke setting.
3. Incorrect Timing.

1. Replace fuel with 91+ octane premium
unleaded gasoline.
2. Adjust the choke.
3. Have the timing checked by a qualified
technician.

Problem: Engine stops suddenly while running. See chart below:
Engine System Possible Cause
Possible Solution
1. Fuel is used up.
1. Check fuel level and refill as needed.
Fuel Supply
2. Fuel Filter is clogged.
2. Clean Fuel Filter.
System
3. Carburetor Float is leaking.
4. Needle Valve sticks.

3. Replace if needed.
4. Clean and readjust.

Ignition System

1. Engine Switch is in OFF position.
2. Spark Plug tip is burned through
or carbon fouled.
3. Spark Plug Wire is disconnected.
4. Spark Plug wire is shorting against
engine body or frame.
5. Ignition Coil is shorted or
damaged.

1. Move Switch to ON position.
2. Clean or replace spark plug. Reset
gap to 0.024 - 0.031”.
3. Check connections at both ends.
4. Check condition of spark plug wire,
replace as needed.
5. Check coil continuity and output.

Mechanical
problem

1. Engine Piston, Piston Rod, Valve
or Crankshaft may be damaged.
2. Generator Shaft may be seized.

1. Have serviced by a qualified
technician.
2. Disconnect engine and attempt to
rotate generator shaft by hand. Repair
or replace as needed.

Problem: Engine runs excessively hot. See chart below:
Problem
Possible Cause
Possible Solution
1.
Improper
Ignition
Timing.
1. Check and reset Ignition Timing.
Engine runs
2. Exhaust manifold, muffler or exhaust
2. Check condition of exhaust system,
excessively
pipe
damaged
or
clogged.
repair as needed.
hot
3. Intake Manifold leaking.

4. Dirty or clogged Cylinder Cooling Fins.
5. Cooling Fan loose or damaged.
6. Bent Piston Rod
7. Worn Piston, Piston Ring or Cylinder
Wall.
8. Improper engine speed.

9. Worn Crankshaft Main Bearing.

SKU 67561

3. Check condition of intake manifold
and gasket. Repair as needed.
4. Clean Cylinder Wall Cooling Fins.
5. Check condition of cooling fan.
Repair or replace as needed.
6. Replace Piston Rod.
7. Check clearances, replace as
needed.
8. Engine speed is self-regulating. Be
sure choke if fully open. Reduce
electrical load on generator.
9. Check for wear. Replace as needed.

For technical questions, please call 1-800-444-3353.

Page 19

Equipment Troubleshooting

Problem

Possible Causes

Engine Will Not Start

1. No fuel in tank.
2. Engine Switch in OFF position.
3. Fuel Valve turned OFF.
4. Engine Oil level low.
5. No spark at spark plug.

6. No fuel reaching carburetor.

Probable Solutions

1. Refill the fuel tank.
2. Move the Switch to the ON
position.
3. Turn the fuel valve ON.
4. Top off oil level.
5. Check that the spark plug wire is
not loose or disconnected. Clean
and re-gap spark plug. Replace if
necessary.
6. Clean fuel filter cup. Check fuel line
for leaks or obstructions.

Engine misses, is
hard to start or runs
poorly

1. Fuel filter dirty.
2. Air cleaner dirty.
3. Spark plug dirty or wrong gap.

1. Check and clean the fuel filter.
2. Check and clean the air filter.
3. Check, clean and re-gap spark
plug.

Power Light does not
come on

1. Engine is running poorly.
2. Ground wire is not connected.
3. Generator is not functioning.

1. Improve engine performance.
2. Connect ground wire.
3. Take generator to qualified service
technician.

No or not enough
power at the AC
outlets.

1. AC Breaker switch in the OFF
position.
2. AC circuits overloaded.

1. Reset the Breaker Switch to the ON
position.
2. Disconnect some appliances to
reduce the load.

No power at the 12
VDC outlet.

DC Breaker Switch open.

Disconnect the 12 Volt appliance, then
press the 12 VDC breaker switch IN.
Reconnect the 12 V accessory.

Follow all safety precautions whenever diagnosing or servicing the
equipment or engine. Consult a qualified service technician for any
repairs beyond your training or ability.

PLEASE READ THE FOLLOWING CAREFULLY
The manufacturer and/or distributor has provided the parts list and assembly
diagram in this manual as a reference tool only. Neither the manufacturer or
distributor makes any representation or warranty of any kind to the buyer that
he or she is qualified to make any repairs to the product, or that he or she is
qualified to replace any parts of the product. In fact, the manufacturer and/or
distributor expressly states that all repairs and parts replacements should be
undertaken by certified and licensed technicians, and not by the buyer. The buyer
assumes all risk and liability arising out of his or her repairs to the original
product or replacement parts thereto, or arising out of his or her installation
of replacement parts thereto.

SKU 67561

For technical questions, please call 1-800-444-3353.

Page 20

Main Parts List
Part
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Description

Gasoline Engine, UP170,7.0HP
Front Cover
Rotor assy
Stator assy
Protection board
Rear cover
White grounding wire
Connection pole
Carbon Brush
Rear cover
3kw Automatic Voltage Regulator
Shock Absorber
Muffler guard
Muffler assy
Pulsed Valve
Muffler Gasket
Exhaust Gasket
Fuel Tank
(CARB Standard 278C blue)
Strainer
Fuel Tank Cap Assembly
Fuel Marker
Fuel Tank Connecter
Washer φ10.5
Shock Absorber for fuel tank
Clamp φ7
Fuel Pipe φ4.5
Clamp φ8
Fuel Tank Cock Assembly
Fuel Pipe φ7.5*300mm
Clamp φ13
Fuel Pipe φ7.5*380mm
Carbon Box
Frame assy
Control panel assy
Shock Absorber
Bracket
Grounding Wire (12cm)φ6+φ6
Muffler guard 1
Muffler guard 2
Flange Screw M8X25
Flange Screw M8
Flange Screw M6X45
Spring washer 6
Plate washer 6
Plate washer 8
Spring washer 8

SKU 67561

Qty
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
4
1
1
1
1
4
2
1
1
1
4
4
2
2
2
4
4

Part
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92

Description

Flange Screw M8X25
Washer 8
Spring washer 8
Flange Screw 5/16-210, 24UNC
Flange Screw M6X130
Spring washer 6
Toothed Washer 5
Plate washer 5
Spring washer 5
Flange Screw M5X16
Full screw bolt M5X20
Flange nut M5
Plate washer 5
Spring washer 5
Flange Screw M5X16
Flange Screw M5X16
Flange Screw M5X12
Flange Screw M5X16
Flange Screw M8
Flange Screw M8
Spring washer 8
Plate washer 8
Nut M6X20
Spring washer 6
Flange Screw M8X35
Flange Screw M8
Flange Screw M6X12
Nut M6X14
Flange Screw M8X20
Washer 8
Flange nut M8
Flange Screw M6X12
Toothed Washer 5
Plate washer 5
Spring washer 5
Flange Screw M5X16
Flange nut M6
Toothed Washer 5
Plate washer 6
Spring washer 6
Flange Screw M6X12
Flange nut M6
Flange nut M8
Flange Screw M8X25
Flange nut M6
Nut M6X12

For technical questions, please call 1-800-444-3353.

Qty
4
1
1
1
4
4
1
1
1
1
2
4
4
2
2
1
2
2
8
2
2
2
2
2
1
1
2
2
4
4
4
6
1
1
1
1
1
1
1
1
1
4
4
2
4
4

Page 21

ᆦ

Ťᆦ

72 $

ᆦ

Ť^

ᆦ

Ťᆦ

ᆦ

Ťᆦ

ᆦ

Main Assembly Diagram

SKU 67561

For technical questions, please call 1-800-444-3353.

Page 22

Parts List and Diagram A Crankcase Assembly

NOTE: All part numbers listed on the following pages have a letter suffix. For example,
the Crankcase Cover shown in the above diagram is part # 12a. Whenever referring to engine sub-assembly parts, be sure to include the complete part number
including the letter suffix.
Part #
1a
2a
3a
4a
5a
6a
7a
8a

Description

Drain Plug
Drain Plug Washer
Crankshaft Oil Seal
Crankcase
Regulating Sway Bar
Washer
Split Pin
Regulating Shaft

Qty
2
2
2
1
1
1
1
1

Part #
9a
10a
11a
12a
13a
14a
15a
16a

Description

Snap Ring
Driven Gear Assembly
Dipstick with Seal
Crankcase Cover
Crankcase Gasket
Bearing 6205
Set Pin m 8 x 14
Bolt m8 x 33.5

Qty
1
1
2
1
1
2
2
6

NOTE: Not all engine sub-assembly components shown on the following pages are
available as separate replacement parts. They may be shown for informational
purposes only.
SKU 67561

For technical questions, please call 1-800-444-3353.

Page 23

Parts List and Diagram B Cylinder Head Assembly

Part #
1b
2b
3b
4b
5b
6b
7b
8b
9b
10b
11b
12b

Description

Bolt m 6 x 12
Cylinder Head Cover
Cylinder Head Cover Gasket
Valve Rocker Assembly
Push Guide
Cap
Exhaust Spring Seat
Intake Spring Seat
Valve Spring
Bolt m 8 x 60
Stud AM 8 x 34
Cylinder Head Assembly

SKU 67561

Qty
6
1
1
1
1
1
1
1
2
4
2
1

Part #
13b
14b
15b
16b
17b
18b
19b
20b
21b
22b

Description

Cylinder Head Gasket
Set Pin
Exhaust Valve
Intake Valve
Tappet
Pusher
Stud AM 6 x 112
Lead Wind Cover
Oil Pipe Seal
Clip

For technical questions, please call 1-800-444-3353.

Qty
1
2
1
1
2
2
2
1
1
2

Page 24

Parts List and Diagram C Crankshaft, Piston, Connecting Rod, Camshaft and Flywheel
Assemblies

Part #
1c
2c
3c
4c
5c
6c

Description

Piston Ring Set
Piston Ring Circlip
Piston
Piston Pin
Connecting Rod Assembly
Crankshaft Assembly

SKU 67561

Qty
1
2
1
1
1
1

Part #
7c
8c
9c
10c
11c

Description

Camshaft Assembly
Flywheel
Flywheel Fan
Starting Flange
Nut m 14 x 1.5

For technical questions, please call 1-800-444-3353.

Qty
1
1
1
1
1

Page 25

Parts List and Diagram D Recoil Starter and Ignition Coil Assembly

Part #
1d
2d
3d
4d
5d
6d

Description

Engine Switch
Fan Hood
Bolt m 6 x 12
Bolt m 6 x 8
Recoil Starter Assembly
Complete Shroud

SKU 67561

Qty
1
2
5
4
1
1

Part #
7d
8d
9d
10d
11d
12d

Description

Diode
Oil Sensor
Bolt m 6 x 14
Bolt m 6 x 22
Ignition Coil Assembly
Spark Plug F6TC

For technical questions, please call 1-800-444-3353.

Qty
1
1
2
2
1
1

Page 26

Parts List and Diagram E Air Cleaner and Muffler Assembly

Part #
1e
2e
3e

Description

Air Cleaner Assembly
Nut m6
Air Duct

Qty
1
2
1

Parts List and Diagram F Fuel Supply System

Part
1f
2f
3f
4f
5f
6f
7f

Description

Pipe Clamp
Fuel Pipe m 4.5 x 170
Intake Gasket
Connecting Block
Carburetor Gasket
Carburetor Assembly
Air Cleaner Gasket

SKU 67561

Qty
2
1
1
1
1
1
1

Part
8f
9f
10f
11f
12f
13f
14f

Description

Regulator Assembly
Back Spring
Regulating Spring
Pulling Rod
Lock Bolt
Regulating Spring
Nut M6

For technical questions, please call 1-800-444-3353.

Qty
1
1
1
1
1
1
1

Page 27

Parts List and Diagram G Starter and Generator Assembly

Part #
1g
2g
3g
4g
5g

Description

Starting Motor Assembly
Bolt m6 x 28
Bolt m6 x 32
Crankcase
Charge Coil

Qty
1
1
1
1
1

Part #
6g
7g
8g
9g

Description

Qty

Bolt m6 x 35
Clamp Cord
Bolt m6 x 12
Flywheel

2
1
2
1

Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.
SKU 67561

For technical questions, please call 1-800-444-3353.

Page 28

Wiring Diagram

SKU 67561

For technical questions, please call 1-800-444-3353.

Page 29

Limited 1 year / 90 Day
warranty
Harbor Freight Tools Co. makes
every effort to assure that its products
meet high quality and durability standards,
and warrants to the original purchaser
that for a period of ninety days from
date of purchase that the engine/
motor, the belts (if so equipped), and
the blades (if so equipped) are free of
defects in materials and workmanship.
Harbor Freight Tools also warrants to
the original purchaser, for a period of
one year from date of purchase, that
all other parts and components of the
product are free from defects in materials
and workmanship (90 days if used by
a professional contractor or if used as
rental equipment). This warranty does
not apply to damage due directly or
indirectly, to misuse, abuse, negligence or
accidents, repairs or alterations outside
our facilities, normal wear and tear, or to
lack of maintenance. We shall in no event
be liable for death, injuries to persons
or property, or for incidental, contingent,
special or consequential damages arising
from the use of our product. Some states
do not allow the exclusion or limitation
of incidental or consequential damages,
so the above limitation of exclusion may
not apply to you. This warranty is
expressly in lieu of all other
warranties, express or implied,
including the warranties of
merchantability and fitness.
To take advantage of this warranty,
the product or part must be returned to
us with transportation charges prepaid.
Proof of purchase date and an explanation
of the complaint must accompany the
merchandise. If our inspection verifies
the defect, we will either repair or replace
SKU 67561

the product at our election or we may
elect to refund the purchase price if
we cannot readily and quickly provide
you with a replacement. We will return
repaired products at our expense, but if we
determine there is no defect, or that the
defect resulted from causes not within the
scope of our warranty, then you must bear
the cost of returning the product.
This warranty gives you specific legal
rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box
6009 • Camarillo, CA 93011 • (800)
444-3353

Emission Control
System Warranty
California and United States Emission Control
Defects Warranty Statement
The California Air Resources Board (herein CARB), the
United States Environmental Protection Agency (herein EPA),
and Harbor Freight Tools (herein HFT) are pleased to explain the
emission control system warranty on your 1995 and later Small
Off-Road Engine (herein engine). In California, the engine must
be designed, built and equipped to meet the State’s stringent antismog standards. Elsewhere within the United States, new off-road,
spark-ignition engines certified for model year 1997 and later, must
meet similar standards set forth by the EPA. HFT must warrant
the emission control system on your engine for the periods of time
described below, provided there has been no abuse, neglect or
improper maintenance of your engine.
Your emission control system may include parts such as the
carburetor or fuel-injection system, and the ignition system. Also
included may be hoses, belts, connectors and other emissionrelated assemblies.
Where a warrantable condition exists, HFT will repair your
engine at no cost to you including diagnosis, parts and labor.

Manufacturer’s Warranty Coverage
The 1995 and later engines are warranted for two (2) years.
If any emission-related part on your engine is defective, the part
will be repaired or replaced by HFT.

Harbor Freight Tools Emission Control Defects
Warranty Coverage
Engines are warranted for a period of two (2) years relative to
emission control parts defects, subject to the provisions set forth
below. If any emission related part on your engine is defective, the
part will be repaired or replaced by HFT.

For technical questions, please call 1-800-444-3353.

Page 30

Owner’s Warranty Responsibilities
• As the engine owner, you are responsible for the performance
of the required maintenance listed in your Owner’s Manual.
HFT recommends that you retain all receipts covering
maintenance on your engine, but HFT cannot deny warranty
solely for the lack of receipts or for your failure to ensure the
performance of all scheduled maintenance.
• As the engine owner, you should, however, be aware that
HFT may deny you warranty coverage if your engine or a part
has failed due to abuse, neglect, improper maintenance, or
unapproved modifications.
• You are responsible for shipping your engine to a HFT
warranty station as soon as a problem exists. Contact the
HFT Customer Service department at the number below to
make shipping arrangements. The warranty repairs should
be completed in a reasonable amount of time, not to exceed
30 days.
If you have any questions regarding your warranty rights
and responsibilities, you should contact the Harbor Freight Tools
Customer Service Department at 1-800-444-3353.

Harbor Freight Tools Emission Control Defects
Warranty Provisions
1. Length of Coverage
HFT warrants to a first retail purchaser and each subsequent
purchaser that the engine is free from defects in materials
and workmanship that cause the failure of warranted parts
for a period of two (2) years after the date of delivery to the
first retail purchaser.

5. Service and Maintenance
Component parts which are not scheduled for replacement
as required maintenance or are scheduled only for regular
inspection to the effect of “repair or replace as necessary”
are warranted for the warranty period. Any warranted part
which is scheduled for replacement as required maintenance
is warranted for the period of time up to the first scheduled
replacement point for that part. Any replacement part,
provided it is equivalent in durability and performance, may
be used in performance of maintenance or repairs. The
owner is responsible for commissioning a qualified technician/
mechanic to perform all required maintenance, as outlined
in the Inspection, Cleaning, and Maintenance section in this
manual.

6. Warranted Parts
1)

2. No Charge Repair or Replacement
Repair or replacement of any warranted part will be performed
at no charge to the owner if the work is performed through a
warranty station authorized by HFT. For emissions warranty
service, contact the HFT Customer Service Department at
1-800-444-3353.

Fuel Metering System
i) Carburetor and its internal parts.
ii) Fuel pump (if so equipped).
iii) Cold start enrichment system.
Air Induction System
i) Intake pipe/manifold.
ii) Air cleaner.
Ignition System
i) Spark plug.
ii) Magneto ignition system.
Catalyst System (if so equipped)
i) Exhaust pipe stud.
ii) Muffler.
iii) Catalytic converter (if so equipped).
Miscellaneous Items Used in Above Systems
i) Vacuum, temperature and time sensitive valves
and switches.
ii) Hoses, belts, connectors, and assemblies.

3. Consequential Damages Coverage
Coverage under this warranty shall also extend to the failure
of any engine components caused by the failure of any
warranted part while it is still covered under this warranty.

4. Coverage Exclusions
Warranty claims shall be filed in accordance with the
provisions of the HFT warranty policy explained in the box
at the top of the previous page. HFT shall not be liable for
any loss of use of the engine, for any alternative usage,
for any damage to goods, loss of time, or inconvenience.
Warranty coverage shall also be excluded for any part which
fails, malfunctions, or is damaged due to failure to follow
the maintenance and operating instructions set forth in the
Owner’s Manual including, but not limited to:
a) Use of parts which are not authorized by HFT
b) Improper installation, adjustment or repair of the engine
or of any warranted part unless performed by an
authorized warranty center
c) Failure to follow recommendations on fuel use contained
in the Owner’s Manual
d) Improper or inadequate maintenance of any warranted
parts
e) Repairs performed outside of the authorized warranty
service dealers
f) Alterations by changing, adding to or removing parts
from the engine.

SKU 67561

For technical questions, please call 1-800-444-3353.

Page 31

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