Chicago Electric 93632 Users Manual

93632 to the manual d2b3a758-c063-451c-be1f-f2e65fc10295

2015-02-10

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1/2” Heavy-duty Low
Speed VSR Drill
Model 93632

Set up and Operating Instructions

Visit our website at: http://www.harborfreight.com

Read this material before using this product.
Failure to do so can result in serious injury.
Save this manual.
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 09a, 09l

CAUTION, without the
safety alert symbol, is
used to address practices not
related to personal injury.

Save This Manual
Keep this manual for the safety warnings
and precautions, assembly, operating, inspection, maintenance and cleaning procedures.
Write the product’s serial number in the back
of the manual near the assembly diagram (or
month and year of purchase if product has no
number). Keep this manual and the receipt in
a safe and dry place for future reference.

General Power Tool Safety Warnings
WARNING Read all safety warnings
and instructions. Failure to follow the
warnings and instructions may result
in electric shock, fire and/or serious
injury.
Save all warnings and instructions
for future reference.
The term ″power tool″ in the warnings
refers to your mains-operated (corded)
power tool or battery-operated
(cordless) power tool.

Important SAFETY
Information
In this manual, on the labeling, and
all other information provided with
this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that follow
this symbol to avoid possible
injury or death.
DANGER indicates a
hazardous situation
which, if not avoided, will result
in death or serious injury.
WARNING indicates a
hazardous situation
which, if not avoided, could
result in death or serious injury.
CAUTION, used with
the safety alert
symbol, indicates a hazardous
situation which, if not avoided,
could result in minor or moderate
injury.
NOTICE is used to
address practices not
related to personal injury.
Page 2

Work area safety
a. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases
or dust. Power tools create sparks
which may ignite the dust or fumes.
c. Keep children and bystanders away
while operating a power tool. Distractions can cause you to lose control.

Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with
grounded power tools. Unmodified
plugs and matching outlets will reduce
risk of electric shock.
b. Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is an
increased risk of electric shock if your
body is grounded.

For technical questions, please call 1-800-444-3353.

SKU 93632

c. Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric
shock.

d. Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.

d. Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving
parts. Damaged or entangled cords
increase the risk of electric shock.

e. Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool
in unexpected situations.
f. Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry or long
hair can be caught in moving parts.

e. When operating a power tool outdoors, use an extension cord suitable
for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of electric shock.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connected and properly used. Use of
these devices can reduce dust-related
hazards.

f. If operating a power tool in a damp
location is unavoidable, use a Ground
Fault Circuit Interrupter (GFCI) protected supply. Use of a GFCI reduces
the risk of electric shock.
3.

h. Only use safety equipment that has
been approved by an appropriate
standards agency. Unapproved safety
equipment may not provide adequate
protection. Eye protection must be
ANSI-approved and breathing protection
must be NIOSH-approved for the specific
hazards in the work area.

Personal safety
a. Stay alert, watch what you are doing
and use common sense when operating a power tool. Do not use a power
tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious
personal injury.
b. Use personal protective equipment.
Always wear eye protection. Safety
equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
c. Prevent unintentional starting. Ensure the Trigger is in the off-position
before connecting to power source,
picking up or carrying the tool. Carrying power tools with your finger on the
Trigger or energizing power tools that
have the Trigger on invites accidents.

SKU 93632

Power tool use and care
a. Do not force the power tool. Use the
correct power tool for your application. The correct power tool will do the
job better and safer at the rate for which
it was designed.
b. Do not use the power tool if the Trigger does not turn it on and off. Any
power tool that cannot be controlled with
the Trigger is dangerous and must be
repaired.
c. Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any adjustments, changing accessories, or

For technical questions, please call 1-800-444-3353.

Page 3

storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach
of children and do not allow persons unfamiliar with the power tool
or these instructions to operate the
power tool. Power tools are dangerous
in the hands of untrained users.
e. Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any other
condition that may affect the power
tool’s operation. If damaged, have the
power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to
bind and are easier to control.
g. Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5.

Service
a. Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power tool
is maintained.

Drill Safety Warnings
1.

Use auxiliary handles supplied with
the tool. Loss of control can cause personal injury.

Hold power tools by insulated gripping surfaces when performing an
operation where the cutting tool may
Page 4

contact hidden wiring or its own cord.
Contact with a ″live″ wire will make exposed metal parts of the tool ″live″ and
shock the operator.
3.

Let Bits cool before touching, changing or adjusting them. Bits heat up
dramatically while in use, and are capable of severe burns.

If the drill bit jams, release the trigger
immediately; drill torque can cause
injury.

Maintain labels and nameplates on the
tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

Avoid unintentional starting. Prepare to
begin work before turning on the tool.

Do not lay the tool down until it has come
to a complete stop. Moving parts can
grab the surface and pull the tool out of
your control.

When using a handheld power tool,
maintain a firm grip on the tool with both
hands to resist starting torque.

Do not leave the tool unattended when it
is plugged into an electrical outlet. Turn
off the tool, and unplug it from its electrical outlet before leaving.

10. This product is not a toy. Keep it out of
reach of children.
11. People with pacemakers should consult
their physician(s) before use. Electromagnetic fields in close proximity to
heart pacemaker could cause pacemaker interference or pacemaker failure.
In addition, people with pacemakers
should:
• Avoid operating alone.
• Do not use with Trigger locked on.

For technical questions, please call 1-800-444-3353.

SKU 93632

• Properly maintain and inspect to avoid
electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical
shock.
12. Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities, contains chemicals known [to the State of California]
to cause cancer, birth defects or other
reproductive harm. Some examples of
these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement or other masonry products
• Arsenic and chromium from chemically
treated lumber
Your risk from these exposures varies,
depending on how often you do this type
of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety
equipment, such as those dust masks
that are specially designed to filter out
microscopic particles. (California Health
& Safety Code § 25249.5, et seq.)
13. WARNING: Handling the cord on this
product will expose you to lead, a chemical known to the State of California to
cause cancer, and birth defects or other
reproductive harm. Wash hands after
handling. (California Health & Safety
Code § 25249.5, et seq.)
14. The warnings, precautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and
situations that may occur. It must be
understood by the operator that common
sense and caution are factors which cannot be built into this product, but must be
supplied by the operator.

SKU 93632

Vibration Safety
This tool vibrates during use. Repeated
or long-term exposure to vibration may
cause temporary or permanent physical
injury, particularly to the hands, arms and
shoulders. To reduce the risk of vibration-related injury:
1.

Anyone using vibrating tools regularly
or for an extended period should first
be examined by a doctor and then have
regular medical check-ups to ensure
medical problems are not being caused
or worsened from use. Pregnant women
or people who have impaired blood circulation to the hand, past hand injuries,
nervous system disorders, diabetes, or
Raynaud’s Disease should not use this
tool. If you feel any symptoms related
to vibration (such as tingling, numbness,
and white or blue fingers), seek medical
advice as soon as possible.

Do not smoke during use. Nicotine reduces the blood supply to the hands and
fingers, increasing the risk of vibrationrelated injury.

Wear suitable gloves to reduce the vibration effects on the user.

Use tools with the lowest vibration when
there is a choice between different processes.

Include vibration-free periods each day
of work.

Grip tool as lightly as possible (while still
keeping safe control of it). Let the tool
do the work.

To reduce vibration, maintain the tool
as explained in this manual. If any

For technical questions, please call 1-800-444-3353.

Page 5

abnormal vibration occurs, stop use
immediately.

the tool should electrically malfunction or
break down, grounding provides a low
resistance path to carry electricity away
from the user, reducing the risk of electric shock.
(See 3-Prong Plug and Outlet.)

Save these
instructions.
Grounding
To prevent
electric shock
and death from incorrect
grounding wire
connection:
Check with a qualified electrician
if you are in doubt as to whether
the outlet is properly grounded.
Do not modify the power cord
plug provided with the tool.
Never remove the grounding
prong from the plug. Do not use
the tool if the power cord or plug
is damaged. If damaged, have it
repaired by a service facility
before use. If the plug will not fit
the outlet, have a proper outlet
installed by a qualified
electrician.

The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool.
The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached
to an electrically “live” terminal.
(See 3-Prong Plug and Outlet.)

The tool must be plugged into an appropriate outlet, properly installed and
grounded in accordance with all codes
and ordinances. The plug and outlet
should look like those in the preceding
illustration.
(See 3-Prong Plug and Outlet.)

Double Insulated Tools: Tools with
Two Prong Plugs

Grounded Tools: Tools with Three
Prong Plugs

Tools marked with “Grounding Required”
have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If
Page 6

Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
(See Outlets for 2-Prong Plug.)

For technical questions, please call 1-800-444-3353.

SKU 93632

As the distance from the supply outlet
increases, you must use a heavier gauge
extension cord. Using extension cords
with inadequately sized wire causes a
serious drop in voltage, resulting in loss
of power and possible tool damage.
(See Table A.)
The smaller the gauge number of the
wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry
a higher current than a 16 gauge cord.
(See Table A.)

(120/240 VOLT)

NAMEPLATE
AMPERES

EXTENSION CORD
LENGTH

(at full load)

150’

Grounded tools require a three wire
extension cord. Double Insulated tools
can use either a two or three wire extension cord.

RECOMMENDED MINIMUM WIRE
GAUGE FOR EXTENSION CORDS*

100’

Protect the extension cords from sharp
objects, excessive heat, and damp or
wet areas.

75’

Extension Cords

50’

Double insulated tools may be used in
either of the 120 volt outlets shown in the
preceding illustration.
(See Outlets for 2-Prong Plug.)

25’

0 – 2.0

2.1 – 3.4

3.5 – 5.0

5.1 – 7.0

7.1 – 12.0

12.1 – 16.0

16.1 – 20.0

TABLE A

* Based on limiting the line
voltage drop to five volts at
150% of the rated amperes.

Symbology

When using more than one extension
cord to make up the total length, make
sure each cord contains at least the minimum wire size required. (See Table A.)

Double Insulated

If you are using one extension cord for
more than one tool, add the nameplate
amperes and use the sum to determine
the required minimum cord size.
(See Table A.)

Underwriters Laboratories, Inc.

If you are using an extension cord outdoors, make sure it is marked with the
suffix “W-A” (“W” in Canada) to indicate it
is acceptable for outdoor use.

Make sure the extension cord is properly
wired and in good electrical condition.
Always replace a damaged extension
cord or have it repaired by a qualified
electrician before using it.

SKU 93632

Canadian Standards Association

V~
A

Volts Alternating Current
Amperes
No Load Revolutions per Minute

n0 xxxx/min. (RPM)

For technical questions, please call 1-800-444-3353.

Page 7

Specifications
Electrical Requirements

120 V~ / 60 Hz / 7.5 A

Motor No Load Speed

0 - 550 RPM

Drilling Capacity

2” Wood,
1/2” Mild Steel

Chuck

1/2” Capacity, Keyed

Chuck Spindle

1/2” 20 UNF

Unpacking
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at the number shown on the
cover of this manual as soon as possible.

39LH
E194601

REV 09l

Page 8

For technical questions, please call 1-800-444-3353.

SKU 93632

Instructions for putting
into use
Read the entire Important
Safety Information
section at the beginning of this
manual including all text under
subheadings therein before set up
or use of this product.
To prevent
serious injury
from accidental
operation:
Turn the Trigger of the tool to its
“OFF” position and unplug the
tool from its electrical outlet
before assembling or making any
adjustments to the tool.

Features
Side
Handle

Chuck

Note: For additional information regarding the
parts listed in the following pages, refer
to the Assembly Diagram near the end of
this manual.

Spade
Handle

Trigger Lock
Direction Switch

Speed Control

Trigger

This tool incorporates a double gear reduction transmission to reduce drill speed
while increasing torque. This design
improves performance when drilling large
holes. This feature also helps prevent
the tool from “bogging down” or stopping
when under heavy load.

Note: In some cases, due to variations in
packaging, you may have to install the
Spade Handle and Auxiliary Handle.
1.

Align the Spade Handle (31) with the
Back Case (32). Insert the Spade Handle
Knob (30) through the Spade Handle into
the Back Case. Tighten the Spade Handle Knob by turning clockwise until tight.

Insert the Screw (14) through the Side
Handle (15). Position the Side Handle
on the Gear Housing Cover (22). Using
a screwdriver (not included) tighten the
Screw (14) until tight.

Note: Periodically check to be sure the
handles remain tight. Do not reposition
the handles while the tool is running or
plugged in.

SKU 93632

For technical questions, please call 1-800-444-3353.

Page 9

Operating Instructions
Read the entire Important
Safety Information
section at the beginning of this
manual including all text under
subheadings therein before set up
or use of this product.

Key with the gear teeth on the outside
of the Chuck. Turn the Chuck Key clockwise to tighten the jaws of the Chuck
firmly on the drill bit.
CAUTION: Make sure the drill bit is centered
and firmly fixed in the Chuck before beginning work.

Tool Set Up Installing Drill Bits

To prevent
serious injury
from accidental
operation:
Turn the Trigger of the tool to its
“OFF” position and unplug the
tool from its electrical outlet
before assembling or making any
adjustments to the tool.
1.

Drill Bits (not included) come in various
sizes and types. Various types include
low and high speed twist bits for metals,
spade or brad point bits for wood, forstner bits for flat bottomed holes in wood
or plastic, auger bits for boring through
walls and floors, masonry bits for plaster
and dry wall, etc. Select the appropriate
drill bit.

Unplug the tool.

By hand, rotate the outer ring of the
Chuck counterclockwise to open it
enough to allow the bit to be inserted.
Use the Chuck Key if needed. Insert the
bit fully into the Chuck jaws and center it.

By hand, rotate the outer ring of the
Chuck clockwise to tighten on the bit.
Make sure the bit is still centered in the
Chuck.

Insert the tip of the Chuck Key into one
of the openings drilled into the side of the
Chuck. Engage the gears of the Chuck
Page 10

For technical questions, please call 1-800-444-3353.

SKU 93632

General Operating Instructions
Note: The motor will heat up as it is used. To
avoid motor burn out, do not use continually for more than 20 minutes at a time.
Allow the tool to cool down for at least 10
minutes before resuming work.
1.

The Trigger (46) has a variable speed
feature. Simply turn the dial below the
Trigger to adjust the drill speed. The
dotted lines on the dial are spaced from
narrow to wide to indicate increasing drill
speed.

The trigger lock button on the side of the
handle, when activated, will allow the drill
to run without continuous finger pressure
on the trigger. To release the trigger
lock, simply press your finger on the trigger and release it.

The Direction Switch is located behind
the Trigger (46). When button is pushed
in on the left side of housing, the drill will
rotate counterclockwise. When button
is pushed in on the right side of housing,
the drill will rotate clockwise (forward).

Note: Most drill bits are designed to work
while turning clockwise. Before drilling,
confirm that the drill is set to turn in the
correct direction.
CAUTION! Do not change direction while
the drill is operating.
4.

Place the drill tip on the work piece, and
start the tool.

Apply light pressure on the tool to help it
drill into the workpiece.

When the hole has been drilled, remove
the bit from the hole, release the Trigger
and trigger lock.

Unplug the tool and store it in a safe
place.
SKU 93632

For technical questions, please call 1-800-444-3353.

Page 11

Maintenance and
Inspection
1.

The Armature (25) and Stator (29)
comprise the main part of the tool.
Protect these electrical components from
moisture or oil intrusion.

Inspect the Carbon Brushes (34)
regularly. Replace them is they are more
than 1/3 worn or are chipped or cracked.
When handling them, be careful not
to damage them. To reduce wear after
inspection, replace them in exactly the
same way as they were removed.

Regularly inspect all components and
fasteners to be sure they are properly
installed, not damaged, and tight. Tighten
any loose parts. Repair or replace any
damaged components.

If the tool is damaged or does not
function properly, take it to a qualified
service technician.

Clean the tool after each use, and
store it properly. Keep it out of reach of
children and other unauthorized persons.
Protect it from moisture and corrosive
materials.

Page 12

For technical questions, please call 1-800-444-3353.

SKU 93632

Troubleshooting
1.

Drill operates but hole is not
effectively drilled.
a. Possible Cause: Inappropriate or dull
drill bit.
Solution: Try a different drill bit.

Drill will not turn ON.
a. Possible Cause: No power source.
Solution: Check that the power cord
is plugged into an appropriate live
outlet. Check that power cord is in good
condition.
b. Possible Cause: Damaged Carbon
Brushes.
Solution: Unplug tool. Remove and
inspect Carbon Brushes. If glazed, they
can be cleaned with a pencil eraser. If
chipped, cracked or worn out, they must
be replaced. Reinstall good Carbon
Brushes. Plug in tool and try again.
c. Possible Cause: Damaged or burned
out Rotor or Stator.
Solution: Take to a qualified service
technician for replacement or repair.

Drill bit “wobbles” in Chuck.
a. Possible Cause: Loose or misaligned
drill bit.
Solution: Unplug tool from power supply.
Loosen drill bit in chuck, and reinstall
carefully. Tighten securely.
b. Possible cause: Chuck is loose on
Spindle (12).
Solution: Tighten the Chuck onto the
Spindle by turning clockwise.

SKU 93632

For technical questions, please call 1-800-444-3353.

Page 13

PLEASE READ THE FOLLOWING CAREFULLY
The manufacturer and/or distributor has provided the parts list and
assembly diagram in this manual as a reference tool only. Neither the
manufacturer or distributor makes any representation or warranty
of any kind to the buyer that he or she is qualified to make any repairs
to the product, or that he or she is qualified to replace any parts of
the product. In fact, the manufacturer and/or distributor expressly
states that all repairs and parts replacements should be undertaken
by certified and licensed technicians, and not by the buyer. The buyer
assumes all risk and liability arising out of his or her repairs to the
original product or replacement parts thereto, or arising out of his
or her installation of replacement parts thereto.

Parts List
Part
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Description

Spring Washer m5
Screw ST5x550
Chuck Key
Cap Head Screw m6x22
Chuck
Washer m21
Gear Housing
Pin m3
Ball Bearing 6002RS
Circlip
Key m3x3.7x10
Spindle
Output Gear
Screw m10x40
Side Handle
Circlip m12
Needle Bearing HK101412
Second Shaft
Second Gear
Circlip m12
Needle Bearing HK081210
Gear Housing Cover
Circlip m10
Bearing Retainer
Armature
Ball Bearing 608.27
Bearing Bushing
Winding Guide

Qty.
4
4
1
1
1
1
1
2
1
1
3
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1

Part
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

Description

Qty.

Stator
Spade Handle Knob
Spade Handle
Back Case
Brush Cap
Carbon Brush
Brush Holder
Hex Nut m8
Cover for Nut
Screw ST4x16F
Housing
Rubber Sleeve
Cord and Plug
Cord Clip
Screw ST4x16
Handle Cover
Screw ST4x18F
Trigger
Label
Screw ST4x550
Label
Ball Bearing 6000.2Z
O-Ring
Seal Ring
First Gear
First Shaft
Gasket

1
1
1
1
2
2
2
1
1
4
1
1
1
1
2
1
2
1
1
2
1
1
1
1
1
1
1

Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts.
Page 14

For technical questions, please call 1-800-444-3353.

SKU 93632

Assembly Drawing

SKU 93632

For technical questions, please call 1-800-444-3353.

Page 15

LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every
effort to assure that its products meet
high quality and durability standards, and
warrants to the original purchaser that this
product is free from defects in materials and
workmanship for the period of 90 days from
the date of purchase. This warranty does not
apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents,
repairs or alterations outside our facilities,
criminal activity, improper installation, normal
wear and tear, or to lack of maintenance. We
shall in no event be liable for death, injuries
to persons or property, or for incidental,
contingent, special or consequential damages
arising from the use of our product. Some
states do not allow the exclusion or limitation
of incidental or consequential damages,
so the above limitation of exclusion may
not apply to you. This warranty is
expressly in lieu of all other
warranties, express or implied,
including the warranties of
merchantability and fitness.

Page 16

To take advantage of this warranty,
the product or part must be returned to us
with transportation charges prepaid. Proof
of purchase date and an explanation of the
complaint must accompany the merchandise.
If our inspection verifies the defect, we
will either repair or replace the product at
our election or we may elect to refund the
purchase price if we cannot readily and
quickly provide you with a replacement. We
will return repaired products at our expense,
but if we determine there is no defect, or that
the defect resulted from causes not within the
scope of our warranty, then you must bear the
cost of returning the product.
This warranty gives you specific legal
rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009
Camarillo, CA 93011 • (800) 444-3353

For technical questions, please call 1-800-444-3353.

SKU 93632

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Chicago Electric 93632 Users Manual

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