Chicago Pneumatic Auto Feed Drills And Tappers Users Manual &
Auto Feed Drills & Tappers to the manual 65ae4643-70a6-4970-bff6-8490e49d6df7
2015-02-05
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Auto Feed Drills & Tappers Chicago Pneumatic TM AFD Features Desoutter Auto Feed Drill and Tapper Features Rigid cast aluminium housing Motor Powers up to 2.2kW(3.OHP) Integral belt tensioner on AFDE and AFTE models Heavy duty belts and pulleys on AFDE and AFTE models. Optional hydraulic control unit for fine feed control and reduction of ‘break through’ force New crosshead design providing high torque resistance Dynamic thrusts up to 2670N (600lbf) Modular Control Block Options A1 - Full Feature Block l Pneumatic signal ports for stop, start and cycle complete l Facility for using proximity switches to sense depth and datum positions l Control of feed and retract speed A6 - Simple Control Block l Forward and retract port for control via remote valves l Facility for using proximity switches to sense depth and datum positions Front of tools sealed to IP64** Interchangeable modular output spindles including multiple spindle and tapping heads General Information l All performance data is obtained at a line pressure of 6.3±0.15 bar in accordance with ISO2787 (1984). l All speeds are nominal. l Performance data is subject to alteration without prior notice. l Unless stated otherwise dimensions are in mm. l All imperial dimensions and performance data have been calculated from the measured metric values. l Modular components for flexibility of speed and function l Simple interfaces for communicating to other equipment l Control options including peck feed, dwell and skip feed l Sound levels are ±2dB(A) measured using CAGI-PNEUROP test code. l Before using an AFD always refer to the operating and warning instructions supplied with the tool. l For AFD models maximum power is achieved at 50% of no load speed. 2 ** AFD415, AFDE400/410 and AFDE600/610/62O tools only AFD Applications Ease of Incorporation into Machine or Process l l l l l Extensive range of mounting clamps Control interfaces to link AFD(E) to other equipment through pneumatics or electrically Single signal required for AFD(E) to perform cycle Output signals at datum and depth Electric motor mounting on 200, 400 and 600 series can be rotated through 180º Modular Design l l l l Flexibility of unit function and speed Common components in differing models reducing inventory Multiple spindle head options Drill and tapping options for all models Model Codes Model Type Pneumatic Feed and Drive AFD205, AFD215 0.22kW (0.29HP) AFD415 0.38kW (0.50HP) AFD/AFT60 0.52kW (0.70HP) Control Block A1 – Full feature type* A6 – Simple type** A7 – Leadscrew type A8 – Leadscrew type No Load Speed The free output speed of the drill or tapper with no drilling or tapping load applied. – – – – Automatic cycle Remote cycle control PNP NPN Pneumatic Feed, Electric Drive AFDE200 0.25kW (0.33HP) AFDE400, AFDE600 0.33kW (0.40HP) AFDE410, AFDE610 0.75kW (1.00HP) AFDE620 1.10kW (1.50HP) AFDE700 1.50kW (2.00HP) AFDE710 2.20kW (3.00HP) Electric Feed and Drive via Leadscrew AFTE270 0.18kW (0.24HP) AFTE470 0.38kW (0.50HP) AFTE480 0.75kW (1.00HP) Output Spindle** Output spindle to be supplied. * Not required on AFTE models. ** Does not apply for AFD60 and AFT60. How to Order AFDE400 Model Code — 2850 No Load Speed — A1 Control Block + B24 Output Spindle 3 What is an AFD? The Desoutter range of Auto Feed Drills and Tappers are fixture mounted tools combining linear feed and rotation for machining and tapping operations. There are 3 basic model types: l AFD/AFT – Pneumatic Feed and Drive l AFDE – Pneumatic Feed with Electric Drive l AFTE – Electric Drive and Feed via a Leadscrew A wide range of accessories allow the tools to be configured to suit the application and include mounting clamps, output spindles, multiple spindle heads and various control options for interfacing with PLC’s or pneumatics. Drilling Pneumatic Drive AFD205/ AFD215 pneumatic drive l l l l Options of compact AFD205 or long stroke AFD215 High thrust / size ratio Capacity up to 5mm (3/16”) in aluminium Modular output spindles SPEED 650, 1000, 2700, 4350, 10000, 18700 TOOL TYPE POWER THRUST STROKE WEIGHT AFD205 HP 0.30 N 400 mm 50 kg 3.9 AFD215 0.30 400 90 4.2 AFD415 pneumatic drive l l l l l Compact unit design Long working stroke of 100mm (3.94”) Spindle sealed to IP64 standard Capacity up to 8mm (5/16”) in mild steel, 10mm (3/8”) in aluminium Modular output spindles SPEED 490, 790, 1250, 2100, 3400, 5400, 7000, 18000 TOOL TYPE POWER THRUST STROKE WEIGHT AFD415 HP 0.51 N 706 mm 100 kg 6.2 AFD60 pneumatic drive l l l l Heavy duty pneumatic unit Chuck supplied fitted to tool, 10mm (3/8”) for 1600-4300rpm and 13mm (1 / 2”) for 550-1000rpm Full feature control block fitted as standard Capacity up to 16mm (5/ 8”) in aluminium, 12mm(1 /2") in mild steel SPEED 4 550, 700, 1000, 1600, 2100, 3000, 4300 TOOL TYPE POWER THRUST STROKE WEIGHT AFD60 HP 0.70 N 1200 mm 95 kg 8.1 Drilling Electric Drive AFDE200 electric drive l l l l Compact unit size High speed options up to 22400 rpm @ 50Hz, 26900 rpm @ 60Hz with K42 output Capacity up to 5mm (3/16”) in aluminium Modular output spindles SPEED 850, 1200, 2350, 2850, 3750, 4600, 5250, 8000, 10000 TOOL TYPE POWER THRUST STROKE WEIGHT HP N mm kg AFDE200 0.34 320 90 10.1 AFDE400/ AFDE410 electric drive l l l l l Comprehensive speed range 330-10000 rpm @ 50Hz, 400-11900 rpm @ 60Hz 0.33kW (0.44HP) and 0.75kW (1.00HP) options Capacity up to 10mm (3/8”) in aluminium or 8mm (5/16”) in mild steel Spindle sealed to IP64 standard Modular output spindles SPEED 330, 550, 900, 1200, 1450, 1750, 2350, 2850, 3750, 4600, 5250, 8000, 10000 TOOL TYPE POWER HP N mm kg AFDE400 0.44 724 100 11.4 SPEED AFDE410 THRUST STROKE WEIGHT 330, 550, 900, 1200, 1450, 1750, 2350, 2850, 3750, 4600, 5250, 8000 1.00 724 100 12.4 AFDE600/ AFDE610/ AFDE620 electric drive l l l l l 3 power ratings to give optimum power / thrust combination Heavy duty belts and pulley drive with integral belt tensioner Capacity up to 12mm (½”) in mild steel Spindle sealed to IP64 standard Modular output spindles SPEED TOOL TYPE AFDE600 AFDE610 AFDE620 330, 550, 900, 1200, 1450, 1750, 2350, 2850, 3750, 4600, 5250 POWER THRUST STROKE HP N mm WEIGHT kg 0.44 1.00 1.47 1557 1557 1557 100 100 100 17.4 18.4 22 AFDE700/ AFDE710 electric drive l l l l l Heavy duty drill unit Base mounted with cross key location Compact design Capacity up to 20mm (3/4”) in mild steel Hydraulic feed option available upon request to provide up to 7400N (1660 lbf) of thrust SPEED TOOL TYPE AFDE700 AFDE710 140, 280, 460, 950, 1400, 1900, 2850, 4750 POWER THRUST STROKE WEIGHT HP N mm kg 2.00 2.95 2670 2670 127 127 63 63 5 Tapping Electric Drive — AFDE tappers l l l Comprehensive range of tapping tools Tapping gearboxes feature push-pull drive which automatically reverses when the tool returns (except AFDE700) Capacity up to 22mm (3/4”) in aluminium, 16mm (5/8”) in mild steel tapping electric drive with pneumatic feed – push-pull AFDE200 AFDE400/410 AFDE600/610 TOOL TYPE SPEED POWER TORQUE STROKE WEIGHT AFDE200-850 AFDE200-1200 AFDE400-330 AFDE400-550 AFDE400-900 AFDE400-1200 AFDE410-330 AFDE410-550 AFDE410-900 AFDE410-1200 AFDE600-330 AFDE600-550 AFDE600-900 AFDE600-1200 AFDE610-330 AFDE610-550 AFDE610-900 AFDE610-1200 AFDE700-140 AFDE700-280 AFDE700-460 AFDE700-950 rpm 850 1200 330 550 900 1200 330 550 900 1200 330 550 900 1200 330 550 900 1200 140 280 460 950 HP 0.34 0.34 0.44 0.44 0.44 0.44 1.00 1.00 1.00 1.00 0.44 0.44 0.44 0.44 1.00 1.00 1.00 1.00 2.00 2.00 2.00 2.00 Nm 2.4 1.8 8.6 5.2 3.2 2.4 19.6 11.8 7.2 5.4 8.6 5.2 3.2 2.4 19.6 11.8 7.2 5.4 92 46 28 13.6 mm 90 90 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 127 127 127 127 kg 11.1 11.1 12.8 12.8 12.8 12.8 13.8 13.8 13.8 13.8 20.1 20.1 20.1 20.1 21.1 21.1 21.1 21.1 63 63 63 63 The following tools require suitable output spindles to fit a tapping head: TOOL TYPE AFDE200 AFDE600 AFDE610 OUTPUT SPINDLE K32 B24 B24 How to order Examples: AFDE200 - 850 - A1 + K32 + 357193(H21) AFDE400 - 550 - A1 + B7 AFDE610 - 900 - A1 + B24 + 383813(J19) Tapping Pneumatic Drive — AFDE / AFT tappers l l l Compact tapping units Tapping gearboxes feature push-pull drive which automatically reverses when the tool returns Capacity up to 12mm (1/2”) in aluminium, 8mm (5/16”) in mild steel tapping pneumatic drive and feed – push-pull AFD205/215 TOOL TYPE SPEED POWER TORQUE STROKE WEIGHT AFD205-650 AFD205-1000 AFD215-650 AFD215-1000 AFD415-490 AFD415-790 AFD415-1250 AFT60-550 AFT60-700 rpm 650 1000 650 1000 490 790 1250 550 700 HP 0.30 0.30 0.30 0.30 0.51 0.51 0.51 0.70 0.70 Nm 4.3 2.8 4.3 2.8 9.9 6.1 3.9 12.1 9.5 mm 50 50 90 90 100 100 100 95 95 kg 4.5 4.5 4.8 4.8 6.6 6.6 6.6 11.9 11.9 AFT60 AFD415 The following tools require suitable output spindles to fit a tapping head: TOOL TYPE AFD205 AFD215 OUTPUT SPINDLE K32 K32 How to order Examples: AFD205 - 650 - A1 + K32 + 357193(H21) AFD215 - 1000 - A6 + K32 + 357193(H21) AFD415 - 790 - A1 + B7 AFT60 - 700 6 Tapping Leadscrew AFTE270 leadscrew l l l l l Light duty high speed leadscrew tappers TOOL TYPE SPEED POWER Features 0.18kW (0.24HP) brake motor rpm HP Supplied fitted with proximity switches for depth, AFTE270-1100 1100 0.24 datum and ‘no hole’ sensing, PNP or NPN AFTE270-1300 1300 0.24 Quick release interchangeable leadscrew and nut AFTE270-1850 1850 0.24 AFTE270-2350 2350 0.24 assembly 2950 0.24 Capacity up to 6mm (1/4”) in aluminium, 3mm (1/8”) in AFTE270-2950 leadscrew / nut assemblies AFTE270 mild steel depending on thread form SHAPE Proximity Sensor Leadscrew Nut Quick release Leadscrew and Nut Assembly Leadscrew REPLACEMENT LEADSCREW/ NUT ONLY part no. 380373 369933 369923 359303 359293 350713 350723 350733 350743 350753 350763 402723 391533 391543 390333 350803 350813 350823 350833 350843 350853 TORQUE STROKE WEIGHT Nm 1.4 1.1 0.9 0.7 0.6 mm 60 60 60 60 60 kg 12 12 12 12 12 ORDERING THREAD SIZE/ REPLACEMENT LEADSCREW/ CODE PITCH NUT ONLY part no. L34 0.25 350993 L33 0.30 350923 L32 0.35 350933 L31 0.40 350943 L30 0.45 350953 L1 0.50 350963 L2 0.60 350973 L3 0.70 350983 L4 0.75 L5 0.80 L6 1.00 L38 80 TPI L36 64 TPI L37 56 TPI L35 48 TPI L10 40 TPI L11 36 TPI L12 32 TPI L13 28 TPI L14 26 TPI L15 24 TPI ORDERING THREAD SIZE/ CODE PITCH L22 L23 L24 L25 L26 L27 L28 L29 1/8” NPT(27 TPI) 0 BA 1 BA 2 BA 3 BA 4 BA 5 BA 6 BA Proximity switches included with tool. Control Blocks A7 – PNP Switches A8 – NPN Switches AFTE470 / AFTE480 leadscrew l l l l High power brake motors with options of 0.38kW (0.50HP) or 0.75kW (1.00HP) Supplied fitted with proximity switches for depth, datum and ‘no hole’ sensing, PNP or NPN Quick release interchangeable leadscrew and nut assembly Capacity up to 10mm (3/8”) in mild steel, 16mm (5/8”) in aluminium depending on thread form AFTE470 AFTE470-180 AFTE470-330 AFTE470-550 AFTE470-900 AFTE470-1200 AFTE470-1450 180 330 550 900 1200 1450 0.50 0.50 0.50 0.50 0.50 0.50 17.9 9.8 5.9 3.6 2.7 2.2 60 60 60 60 60 60 25 25 25 25 25 25 180 330 550 900 1200 1450 1.00 1.00 1.00 1.00 1.00 1.00 35.8 19.5 11.7 7.2 5.4 4.4 60 60 60 60 60 60 26.5 26.5 26.5 26.5 26.5 26.5 AFTE480 AFTE480-180 AFTE480-330 AFTE480-550 AFTE480-900 AFTE480-1200 AFTE480-1450 leadscrew / nut assemblies AFTE470 / 480 SHAPE Proximity Sensor Leadscrew Nut Quick release Leadscrew and Nut Assembly Leadscrew REPLACEMENT LEADSCREW/ NUT ONLY part no. 380373 369933 369923 359303 359293 350713 350723 350733 350743 350753 350763 350773 350783 350793 402723 391533 391543 390333 350803 350813 ORDERING THREAD SIZE/ CODE PITCH L34 L33 L32 L31 L30 L1 L2 L3 L4 L5 L6 L7 L8 L9 L38 L36 L37 L35 L10 L11 0.25 0.30 0.35 0.40 0.45 0.50 0.60 0.70 0.75 0.80 1.00 1.25 1.50 1.75 80 TPI 64 TPI 56 TPI 48 TPI 40 TPI 36 TPI REPLACEMENT LEADSCREW/ NUT ONLY part no. 350823 350833 350843 350853 350863 350873 350883 350893 350903 350913 402793 ORDERING THREAD SIZE/ CODE PITCH L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L39 350993 L22 350923 350933 350943 350953 350963 350973 350983 L23 L24 L25 L26 L27 L28 L29 32 TPI 28 TPI 26 TPI 24 TPI 22 TPI 20 TPI 19 TPI 18 TPI 16 TPI 14 TPI 12 TPI 1/8” NPT(27 TPI) 0 BA 1 BA 2 BA 3 BA 4 BA 5 BA 6 BA Control Blocks : A7 – PNP Switches, A8 – NPN Switches 7 Control Blocks and Interfaces Control Blocks A1 Full Feature Control Block Part No. 436313 A6 Simple Control Block Part No. 103862 Air Connections R Air Return Port – Connects to breather port in nose of tool to provide extra retract capability with heavy front end attachments (1/8” BSP) ST Start Button – For manual operation and set-up 1 Remote Start Signal Port Pulse (M5) SP Manual Stop Button – Interrupts cycle and returns AFD to datum P Remote Stop Signal Port – Requires external signal pulse for returning the unit to datum rest position (M5) O Air inlet (1/4” BSP or 1/4” NPT) M Work Cycle Complete Port – Used for sequence control with other AFD’s clamps, index tables, etc (positive at datum position) (M5) O Depth Stop Signal Port – Used with external circuits such as dwell or pecking (1/8” BSP) Retract rate adjustment control Advance rate adjustment control Feed rate adjustment control F Feed port (1/8” BSP) RN Return port (1/8” BSP) Electrical Connections S1 Start solenoid S2 Stop solenoid SW1 Datum return (M8 x 1.00) SW2 Depth position (M8 x 1.00) Electrical Interfaces (not included with control blocks) C10 Part No. 438223 C3 Comprises : 2 x M8 Proximity Switches PNP (NO) 2 x Plug-in Cables 2 x Solenoid Valves (NC) C11 Part No. 438233 Comprises : 2 x M8 Proximity Switches PNP (NO) 2 x Plug-in Cables 1 x Solenoid Valve (NC) 1 x Solenoid Valve (NO) Part No. 104002 Comprises : 2 x M8 Proximity Switches PNP (NO) 2 x Plug-in Cables C5 Part No. 104842 Comprises : 2 x M8 Proximity Switches NPN (NO) 2 x Plug-in Cables Solenoid Valves ALL 24V DC NC – Valve normally closed NO – Valve normally open Proximity Switches All 10-30V DC NC – Normally closed NO – Normally open C12 Part No. 438243 Comprises : 2 x M8 Proximity Switches NPN (NO) 2 x Plug-in Cables 2 x Solenoid Valve (NC) AFD60 / AFT60 Control Block (Supplied fitted) Electrical Inputs and Outputs Air connection as above except M port which is negative at datum. To invert signal use kit Part No. 104822 8 24VD.C. Switched Red OV. Common Black 24VD.C. Switched Green Switch Yellow Switch Common White Switch Blue Electrical Interface Part No. 79532 24V DC Comprises: 2 metre cable Adaptor and O ring Interface block AFD Control Options adjustable feed control unit Minimises burring on breakthrough. Constant feed maintained in all operating conditions. Hydraulic fluid sealed for life. MIN. PLUNGER MAX. LOAD OPERATING LOAD D1 D2 D3 D7 D8 MINIMUM FEED RATE AT 2230N (500LBS) LOAD MAX. STROKE A B kg kg mm mm mm mm 2.3 2.3 2.3 4.1 4.1 544 544 544 357 357 0.73 0.73 0.73 0.45 0.45 25 50 75 102 127 199 276 352 417 474 30.1 55.5 80.9 106 132 PART NO. 91942 91952 91962 104452 104462 peck feed control Used when hole depth is five times hole diameter. Helps clear chips, avoids overheating and bit breakage. Hole accuracy is improved. For use with Full Feature Control Block. D4 D5 D6 92282 92292 92302 25mm (1”) stroke 50mm (2”) stroke 75mm (3”) stroke dwell control Used to dwell drill at bottom of stroke. Can be used to spot face, blind hole polish, friction weld plastic components and spin rivet. For use with Full Feature Control Block. E1 — 92372 78482 Dwell Control Unit Complete Dwell for AFD60 skip feed control Skip Drilling – custom H.C.U.’s available on request. Skip control ensures minimum cycle times without breakthrough burrs when drilling tubes, pocketed castings etc, with two controlled feed movements linked by a distance of fast travel. Information Required 1. Depth of first cut 2. Depth of skip 3. Depth of second cut 4. Drill point anlge Output Spindles AFD205 / AFD215, AFDE200, AFTE270 l Interchangeable modular output spindles l Precision option for collet types, R2 and R36 FUNCTION ORDER FEATURES CODE PART NO. RECOMMENDED SPEED RANGE High Speed Output Spindle K42 Collect Chuck can be fitted to any AFDE200 to step up speed by 4.28 : 1. Note: Max allowable speed 27000 rpm. 375263 <5250 rpm Collect Chuck K2 See range of collets. 357183 <18800 rpm No. 1 Jacobs Taper Output Spindle K32 No. 1 Jacobs Taper and for use with chucks or. multi spindle heads 382213 <9600 rpm Tapping Head Output Spindle H21 4.5-8.0MM (3/16”-5/16”) capacity. 357193 <1200 rpm 25.5mm (1”) 9 Output Spindles AFD415, AFDE400 / 410, AFDE600 / 610 / 620, AFTE470 / 480 FUNCTION ORDER FEATURES CODE PART NO. RECOMMENDED SPEED RANGE B1 Part No. Includes chuck key 327723 <9600 Integral Collet Chuck Output Spindle B2 R2 Standard Output Assembly Precision Output Assembly Large Integral Collet Chuck Output Spindle R36 Precision Output Assembly Taper Output Spindle B24 and for use with B32 chucks and multi B16 spindle heads No.2 Jacobs Taper No.1 Jacobs Taper B16 Taper Output A = 30 (1.18”) A = 24.1 (0.95”) A = 34.8 (1.37”) Preset Tooling DIN55058 Output Spindle C mm 74 B3 ØA ØB mm mm 16 25 Standard Output Assembly C ins 2.62 B33 ØA ØB ins ins 5/8" 1 Standard Output Assembly 10mm (3/8”) key Adjustable Chuck Output Spindle Preset Tooling TMS Standard Output Spindle Up to 7mm (0.276”) collet capacity(See Collet Range) 326573 384113 Up to16mm (0.63”) collet capacity(See Collet Range) 389273 326593 355263 368163 D mm 79 <1800 <1800 <9600 <5450 326563 D ins 2.85 <5450 356373 AFD415, AFDE400 B5 Externally Adjustable Screwdriver Head B6 Output Spindle 1/4” fem. hex. drive. Torque range 0.3 - 11 Nm (2.7 - 100 ins. lbs.) 5/16” fem. hex. drive. Torque range 0.3 - 11 Nm (2.7 - 100 ins. lbs.) AFD415, AFDE400 410 Tapping Head Output Spindle B7 B8 3.5 - 6.5mm (9/64” - 1/4”) capacity 4.5 - 8mm (3/16” - 5/16”) capacity 92362 92892 <1450 AFDE600 / 610 Tapping Head Output Spindle J19 4.5 - 9.5mm (3/16” - 3/8”) capacity For use with B24 output 383813 <1450 324903 <2100 324913 AFDE700 / 710 FUNCTION 10 ORDER CODE DESCRIPTION PART NO. Standard machine taper. Adapts to numerous standard machining T34 heads and equipment. ISO30 output taper, DIN 2080 362443 Tooling spindles for ‘automotive’ preset tooling. T3 Preset tooling spindle to DIN 55O58 Accepts tooling to DIN 6327 28m diameter, 85mm (3.25”) deep 362453 Tooling spindles for ‘automotive’ preset tooling. T33 Preset tooling spindle to T.M. Smith standard 373333 1 1 /16 ” diameter, 3.3”(84mm) deep Accepts straight shank drills up to 20mm diameter (7/8”) T2 ER32 collet output spindle (see collets) Maximum drill depth 48mm (1.89”) 362463 Drive spindle for use with multi-head or angle head. T35 Drive adaptor for multi-heads or angle head 373343 Collets For use with B2 (326573), R2 (384113), K2 (357183), K42 (375263), ER11 TYPE size part no. size part no. size part no. 0.5 - 1.0 (0.020 - 0.039) 1.1 - 1.5 (0.043 - 0.059) 1.6 - 2.0 (0.063 - 0.079) 52582 52592 52602 2.1 - 2.5 (0.083 - 0.098) 2.6 - 3.0 (0.102 - 0.118) 3.1 - 4.0 (0.121 - 0.157) 52622 52632 52642 4.1 - 5.0 (0.161 - 0.197) 5.1 - 6.0 (0.201 - 0.234) 6.1 - 7.0 (0.240 - 0.276) 52652 52662 52672 6.0 - 7.0 (0.236 - 0.276) 7.1 - 8.0 (0.279 - 0.315) 8.1 - 9.0 (0.319 - 0.354) 9.1 - 10.0 (0.358 - 0.394) 104942 104952 104962 104972 For use with R36 (389273) ER25 TYPE 10.1 - 11.0 (0.397 - 0.433) 11.1 - 12.0 (0.437 - 0.472) 12.1 - 13.0 (0.476 - 0.512) 13.1 - 14.0 (0.516 - 0.551) 104982 104992 105002 105022 14.1 - 15.0 (0.555 - 0.591) 15.1 - 16.0 (0.594 - 0.630) 105032 105042 For use with T2 (362463) ER32 TYPE 5.0 - 6.0 (0.197 - 0.236) 6.1 - 7.0 (0.240 - 0.276) 7.1 - 8.0 (0.279 - 0.315) 8.1 - 9.0 (0.319 - 0.354) 9.1 - 10.0 (0.358 - 0.394) 105092 105102 105122 105132 105142 10.1 - 11.0 (0.397 - 0.423) 11.1 - 12.0 (0.437 - 0.472) 12.1 - 13.0 (0.476 - 0.512) 13.1 - 14.0 (0.516 - 0.551) 14.1 - 15.0 (0.555 - 0.591) 105152 105162 105172 105182 105192 15.1 - 16.0 (0.594 - 0.630) 16.1 - 17.0 (0.634 - 0.669) 17.1 - 18.0 (0.673 - 0.709) 18.1 - 19.0 (0.713 - 0.748) 19.1 - 20.0 (0.752 - 0.787) 105202 105222 105232 105242 105252 Chucks drilling chucks FUNCTION DESCRIPTION PART NO. 6.5mm (1/4”) Key Adjustable Chuck Part No. Includes Chuck Key. Use with No. 1 standard Jacobs taper outputs K32 and B32 29492 10mm (3/8”) Key Adjustable Chuck Part No. Includes Chuck Key. Use with No. 2 standard Jacobs taper output B24 34752 13mm (1/2”) Key Adjustable Chuck Part No. Includes Chuck Key. Use with No. 2 standard Jacobs taper output B24 34332 tapping chucks JACOBS TAPER FITTING A B mm mm Ø TAP SHANK mm Tapping Chucks with flexible Collet (included) No. 1 No. 1 No. 2 64 64 79 3.5-6.5 4.5-8 4.5-9.5 Spare or replacement Collets 2-4.5mm (5/64-3/16”) Capacity to suit 29462 / 29452 3.5-6.5mm (9/64-1/4”) Capacity to suit 29462 / 29452 4.5-8mm (3/16-5/16”) Capacity to suit 29462 / 29452 4.5-9.5mm (3/16-3/8”) Capacity to suit 34742 9-12.5mm (9/32-1/2”) Capacity to suit 34742 75142 29482 29472 36172 39242 Morse Taper Adaptor No. 2 Jacobs female taper to No. 2 Morse female taper 34862 Ø 10mm Shank Cutter Adaptor Fits thread of Single Collet Chuck – Part Nos. 326573 and 384113 and Multi Heads – Part Nos. 52362, 52462, 92162, 92172, 104022, 104062 53232 Fixed and adjustable spindle multi-heads When ordering state number of spindles, diameter of holes, material to be drilled and hole pattern required — Angle heads available to order to suit AFDE400/410/600/610/620/700/710/AFD4115 When ordering state details of application, material to be machined, size and depth to cut — 27 27 37 29462 29452 34742 drill bit/ cutter adaptor multiple spindle heads Multi-spindle drilling / tapping heads Angle heads/ Offset heads 11 Guards chuck guards FEATURES TOOL TYPES PART NO. To prevent the user inadvertently touching rotating parts AFD205/215, AFDE200, AFTE270 AFD415, AFDE400/410, AFTE470/480 AFD60/AFDE600/610/620 66132 66122 304863 control head guard Control Top Guard to enclose crosshead (Supplied with AFD60 as standard) A B 210mm (8.3”) 236mm (9.3”) C D 108mm (4.3”) 55mm (2.2”) AFD60, AFT60 259093 AFD205, AFD215 AFD415 AFD60, AFT60 91262 70642 70652 Silencers AFD/AFT silencer Exhaust silencer fitted with 1/4” BSP screw-in silencer Miscellaneous Accessories AFD205/215 HCU inverting kit Particularly for use with AFD205 for applications with height restrictions HCU Inverting Assembly 381003 AFD205/215, AFDE200, AFTE270 sealing ring Threaded on to nose of unit in place of protection cap. Forms seal on quill shaft to prevent ingress of swarf. Sealing Ring 104432 Multiple Spindle Heads l l Range of adjustable spindle positions for 2, 3 and 4 spindle heads Special fixed spindle heads available for non standard hole patterns or dedicated applications drilling Multiple Spindle Head Part Numbers NUMBER SPINDLE OF CENTERS SPINDLES OR PCD 2 2 2 2 2 3 inline 3 PCD 4 PCD Fixed MAXIMUM COLLET SIZE AFD205 AFD415 AFD60 AFD215 AFDE400 AFDE200 AFDE410 AFDE600 AFDE700 AFTE270 AFTE-470 COLLET AFDE610 AFDE710 AFTE-480 TYPE AFDE620 4.00 6.50 7.00 9.50 7.00 9.50 9.50 9.50 – 174183 – – – – – – – – 92142 92152 92162 106662 92172 107552 107582 – MSD100 – – 52362 204183 52462 107572 107602 107622 MSD200 – – 104062 106672 104022 107562 107592 107612 MSD200 – – – – – – – – MSD300 – – – – – – – – – – – – – – – – – – A B C D C D D D – 4.00 6.50 7.00 9.50 7.00 9.50 9.50 9.50 – – 204173 – – – – – – – – 92222 92232 106682 92242 107632 107662 – MST100 – – – 204193 – 107652 107682 107702 MST200 – – 104122 106692 104072 107642 107672 107692 MST200 – – – – – – – – MSD300 174183 – – – – – – – – 92142 92152 92162 106662 92172 107552 107582 – MSD100 A B C D C D D D – 9.5-54 12.7-64 18.4-87.3 19-95 41.1-109.9 19.0-57.1 27.9-104.1 42.7-118.9 – tapping How to order Examples: AFDE200-2850-A1 + K32 + 174183 AFD415-3400-A6 + B24 + 107552 AFDE610-900-A1 + B24 + 107672 AFD60-2100 + 52362 AFDE70-950-A1-T35 + MSD300 12 2 2 2 2 2 3 inline 3 PCD 4 PCD Fixed 9.5-54 12.7-64 18.4-87.3 19-95 41.1-109.9 19.0-57.1 27.9-104.1 42.7-118.9 – output spindles for use with multiple spindle heads AFD205 AFD215 AFDE200 AFD415 AFDE400 AFDE410 AFD60 AFDE600 AFDE610 AFDE620 AFDE700 AFDE710 AFTE270 AFTE-470 AFTE-480 K32 B24 – B24 T35 K32 B24 Multiple Spindle Heads dimensions QUILL DATUM adjustable spindle PART NO . QUILL DATUM Drilling Tapping 2 spindles adjustable 3 spindles adjustable 3 spindles inline adjustable 4 spindles rectangular adjustable 52362 52462 92142 92152 92162 92172 92222 92232 92242 104022 104062 104072 104122 106662 106672 106682 106692 107552 107562 107572 107582 107592 107602 107612 107622 107632 107642 107652 107662 107672 107682 107692 107702 174183 204173 204183 204193 MAXIMUM SPEED rpm 8500 8500 5300 5300 8500 8500 1400 1400 1400 8500 8500 1400 1400 5300 5300 1500 1500 5300 5300 5300 5300 5300 5300 5300 5300 900 900 900 900 900 900 900 900 5300 5300 5300 700 MAX . / MINI . MINIMUM CENTERS PCD mm 18.4-87.3 41.1-109.9 9.5-54 12.7-64 18.4-87.3 41.1-109.9 12.7-64 18.4-87.3 41.1-109.9 41.1-109.9 18.4-87.3 41.1-109.9 18.4-87.3 19-95 19-95 19-95 19-95 19-57.1 19-57.1 19-57.1 – – – – – 19-57.1 19-57.1 19-57.1 – – – – – 9.5-54 12.7-64 19-95 19-95 mm – – – – – – – – – – – – – – – – – – – – 27.9 27.9 27.9 42.7 42.7 – – – 27.9 27.9 27.9 42.7 42.7 – – – – MAXIMUM PCD mm – – – – – – – – – – – – – – – – – – – – 104.1 104.1 104.1 118.9 118.9 – – – 104.1 104.1 104.1 118.9 118.9 – – – – C D F H mm 62 62 50.8 50.8 62 62 50.8 62 62 62 62 62 62 76 76 76 76 99.2 99.2 99.2 120.3 120.3 120.3 147.6 147.6 99.2 99.2 99.2 120.3 120.3 120.3 147.6 147.6 50.8 50.8 76 76 mm 115 137 83 83 115 137 83 115 137 137 115 137 115 124 124 124 124 142.9 142.9 142.9 132.6 132.6 132.6 130.4 130.4 142.9 142.9 142.9 132.6 132.6 132.6 130.4 130.4 83 83 124 124 mm 60 60 50.8 50.8 60 60 50.8 60 60 60 60 60 60 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 68.3 50.8 50.8 68.3 68.3 mm 193.5 193.5 175.4 175.4 196 196 233.8 253 253 196 196 233.5 196 212 211 261.5 260 212.3 188 212.3 212.3 211.2 188 211.2 188 261.5 260 259.9 261.5 260 259.9 260 259.9 169.5 206.1 188 260.4 fixed spindle 2–3–4–5 spindles fixed PART NO . MSD100 MST100 MSD200 MST200 MSD300 MST300 rpm MAX . / MINI . CENTERS mm MINIMUM PCD MAXIMUM PCD mm mm mm mm 5300 1400 5300 700 3500 1500 9.5-63.5 9.5-63.5 19-95 19-95 17.4-157 17.4-157 9.5/12.7 9.5/12.7 19 19 17.4 17.4 63.5 63.5 95 95 157 157 56-81.8 56-81.8 100.8-126.2 100.8-126.2 150-225 150-225 37/40.5 37/40.5 57.2 57.2 26-41 26-41 168/175.4 227.8/233.8 211.1 260 221-241 221-241 MAXIMUM SPEED mm OE F H Spindle Coolant Adaptor for the AFDE700 Series Two types of spindle coolant adaptors are now available for the AFDE700/710. The adaptors are available with the ER32 style collect holder (maximum collet 20mm) or a 32mm ‘U’ drill holder. Both are supplied with DIN2080 ISO30 male tapers to fit the T34 output and include a support pillar mounted to the front of the AFDE to take the torque reaction. The heads are fully sealed and coolant enters the head via a port on the side of the head suitable for 10mm O.D. and 7mm I.D. pipe. Maximum Speed – 5000 rpm Maximum Coolant Pressure – 25 bar Weight – Approx 7 kg (15.5lbs) ER Collet Type 32mm ‘U’ Drill Type Part No. 107792 Part No. 107802 13 Multiple Spindle Heads Collets l l l SIZE mm 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 COLLET TYPE A B 60002 60022 60032 60042 60052 60062 60072 60082 60092 60102 60122 60132 60142 60152 60162 60172 60182 60192 60202 60222 60232 60242 60252 60262 60272 60282 60292 60302 60322 60332 60342 39442 39452 39462 39472 39482 39492 27852 39502 27862 39522 27872 27882 27892 27902 27922 27932 27942 27952 27962 27972 27982 27992 28002 28032 28042 28052 28062 28082 28092 28102 28122 Applications 14 C 52582 52582 52582 52582 52582 52582 52592 52592 52592 52592 52592 52602 52602 52602 52602 52602 52622 52622 52622 52622 52622 52632 52632 52632 52632 52632 52642 52642 52642 52642 52642 52642 52642 52642 52642 52642 D 39302 39322 39322 39342 39352 39362 39372 39382 39392 39402 39422 39432 34902 34932 34942 34952 34962 34982 34992 35002 35022 SIZE mm 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 7 Collects for multiple spindle heads Types A, B and D are threaded types Type C are Er11 type COLLET TYPE A B 28132 28142 28152 28162 28172 28182 28192 28202 28222 28232 28252 28272 28282 28292 28302 28322 28332 28342 28352 28372 28382 28392 28402 39532 39542 C 52652 52652 52652 52652 52652 52652 52652 52652 52652 52652 52662 52662 52662 52662 52662 52662 52662 52662 52662 52662 52672 52672 52672 52672 52672 52672 52672 52672 52672 52672 D 35032 35042 35052 35062 35072 35082 35092 35102 35122 35132 35152 35172 35182 35192 35202 35222 35232 35242 35252 35272 35282 35292 35302 35332 35342 35352 35362 35382 35392 35402 SIZE mm 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 9 9.1 9.2 9.3 9.4 9.5 COLLET TYPE A B C D 35422 35432 35452 35462 35472 35492 35502 35522 35532 35552 35562 35572 35582 35592 35602 35622 35632 35652 35672 35682 35692 35722 35732 35752 35762 Auto Feed Drill and Tapper Applications Application ! Hydraulic cylinder ! Drilling and tapping Ø6mm holes in alloy steel Application ! Carburettor components ! Drilling 2 Ø3mm and a Ø10mm hole in aluminium casting Tool Type ! 4 AFD41-1250-A1-B2 with skip feed control unit ! 1 AFTE47-830-A6-B24 with tapping chuck and control box ! 1 R12104X 4 station rotary table ! Parallel and base clamps, tubes Tool Type ! 2 AFD22-4350-A1-K2 with hydraulic control units ! 1 AFD60-1600 ! Base and bar clamps ! 1 R12104H 4 station rotary table with hydrocheck Cycle Time ! 20 seconds Cycle Time ! 5 seconds per component Application ! Automotive component ! Drilling Ø6.4mm hole, 32mm deep and 4 Ø5.5mm holes in mild steel Application ! Air conditioning parts ! Drilling 2 Ø6mm holes and spot facing 6 Ø16mm holes 1.5mm deep in cast aluminium replacing operations performed by a CNC machine Tool Type ! AFD60-3000 fitted with 2 spindle head and hydraulic check unit ! AFD41-2100-A1-B1 fitted with 50mm peck feed kit ! 2 AFD22-2700-A1-K32 with chucks and hydraulic check units ! Mounted on swivel and right angle clamps, base clamps and tubes Tool Type ! 2 AFDE41-2350-A1-B2 fitted with interface kits and hydraulic check units ! AFE70-460-A1-T35 fitted with a 6 spindle head and dwell kit ! AFDE41 in bar, swivel, right angle and base clamps and tube Cycle Time ! 12 seconds Cycle Time ! 8 -9 seconds Application ! Aluminium casting ! Drilling and tapping Ø8mm holes Tool Type ! 2 AFD41-3400-A6-B2 ! 2 AFD41-790-A6-B8 ! All tools fitted with interface kits and exhaust collectors ! Mounted on bar clamps to vertical slides for positioning Cycle Time ! Under 20 seconds Application ! Stainless steel component ! Drilling Ø4mm and Ø8mm holes Tool Type ! AFDE41-1220-A1-B1 fitted with 25mm hydraulic check units ! AFDE62-860-A1-B1 fitted with 25mm hydraulic check unit ! Both tools mounted in swivel, right angle and base clamps with tubes Cycle Time ! 8 seconds 15 Mounting Clamps Used with AFD type Base Clamp AFD205, AFDE200, AFTE270 AFD415, AFDE400/410, AFTE470/480 AFD60, AFT60, AFDE600/610/620 Swivel clamp Right Angle Clamp Part No. Part No. Part No. 61842 61802 61822 76302 76332 76342 32542 32502 32522 Used with AFD type Bar Clamp Parallel clamp Pillar Support Part No. Part No. Part No. AFD205, AFDE200, AFTE270 AFD415, AFDE400/410, AFTE470/480 61852 61832 61862 76272 76352 — AFD60, AFT60, AFDE600/610/620 32532 32492 — Mounting Columns Column Length Used with AFD type 228mm 305mm 457mm 610mm 760mm 915mm 1220mm AFD205, AFDE200, AFTE270 39702 39722 39732 39742 39752 — — AFD415, AFDE400/410, AFTE470/480 9452 9462 9472 9482 — — — AFD60, AFT60, AFDE600/610/620 — — — 32562 — 32572 32582 Chicago Pneumatic Sales, A Division of Atlas Copco (India) Ltd. Chemtex House, Hiranandani Gardens, Powai, Mumbai-400 076. Websites : www.chicagopneumatic.com MUMBAI DELHI KOLKATA CHENNAI PUNE : 2570 89 94, 2570 89 11 : 5161 50 91, 2638 69 32 : 2226 15 76, 2246 98 53 : 2483 55 11, 2483 55 09 : 2543 21 05 JSB-05-03 Part No.
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : Yes Page Count : 16 Create Date : 2003:06:14 20:17:48 Modify Date : 2003:06:14 20:17:48 Producer : Corel PDF Engine Version 11.633 Author : Balu Creator : CorelDRAW Version 11.0 Title : Auto Feed Drills & TappersEXIF Metadata provided by EXIF.tools