Chicago Pneumatic Auto Feed Drills And Tappers Users Manual &

Auto Feed Drills & Tappers to the manual 65ae4643-70a6-4970-bff6-8490e49d6df7

2015-02-05

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Auto Feed Drills & Tappers

Chicago
Pneumatic

TM

AFD Features
Desoutter Auto Feed Drill and Tapper Features

Rigid cast aluminium housing

Motor Powers up to 2.2kW(3.OHP)
Integral belt tensioner on
AFDE and AFTE models

Heavy duty belts and pulleys on AFDE
and AFTE models.
Optional hydraulic control unit for fine
feed control and reduction of ‘break
through’ force
New crosshead design providing high
torque resistance
Dynamic thrusts up to 2670N (600lbf)
Modular Control Block Options
A1 - Full Feature Block
l Pneumatic signal ports for stop, start and
cycle complete
l Facility for using proximity switches to
sense depth and datum positions
l Control of feed and retract speed
A6 - Simple Control Block
l Forward and retract port for control via
remote valves
l Facility for using proximity switches to
sense depth and datum positions

Front of tools
sealed to IP64**

Interchangeable modular output spindles including
multiple spindle and tapping heads

General Information
l All performance data is obtained at a line pressure of 6.3±0.15 bar in accordance with ISO2787 (1984).
l All speeds are nominal.
l Performance data is subject to alteration without prior notice.
l Unless stated otherwise dimensions are in mm.
l All imperial dimensions and performance data have been calculated from the measured metric values.

l Modular components for flexibility of
speed and function
l Simple interfaces for communicating to
other equipment
l Control options including peck feed, dwell
and skip feed

l Sound levels are ±2dB(A) measured using CAGI-PNEUROP test code.
l Before using an AFD always refer to the operating and warning instructions supplied with the tool.
l For AFD models maximum power is achieved at 50% of no load speed.

2

** AFD415, AFDE400/410 and AFDE600/610/62O tools only

AFD Applications
Ease of Incorporation into Machine or Process

l
l
l
l
l

Extensive range of mounting clamps
Control interfaces to link AFD(E) to other equipment through pneumatics or electrically
Single signal required for AFD(E) to perform cycle
Output signals at datum and depth
Electric motor mounting on 200, 400 and 600 series can be rotated through 180º

Modular Design
l
l
l
l

Flexibility of unit function and speed
Common components in differing models reducing inventory
Multiple spindle head options
Drill and tapping options for all models

Model Codes
Model Type
Pneumatic Feed and Drive
AFD205, AFD215
0.22kW (0.29HP)
AFD415
0.38kW (0.50HP)
AFD/AFT60
0.52kW (0.70HP)

Control Block
A1 – Full feature type*
A6 – Simple type**
A7 – Leadscrew type
A8 – Leadscrew type

No Load Speed
The free output speed of the drill or tapper
with no drilling or tapping load applied.

–
–
–
–

Automatic cycle
Remote cycle control
PNP
NPN

Pneumatic Feed, Electric Drive
AFDE200
0.25kW (0.33HP)
AFDE400, AFDE600
0.33kW (0.40HP)
AFDE410, AFDE610
0.75kW (1.00HP)
AFDE620
1.10kW (1.50HP)
AFDE700
1.50kW (2.00HP)
AFDE710
2.20kW (3.00HP)
Electric Feed and Drive via Leadscrew
AFTE270
0.18kW (0.24HP)
AFTE470
0.38kW (0.50HP)
AFTE480
0.75kW (1.00HP)

Output Spindle**
Output spindle to be supplied.

* Not required on AFTE models.
** Does not apply for AFD60 and AFT60.

How to Order
AFDE400

Model Code

—

2850

No Load Speed

—

A1

Control Block

+

B24

Output Spindle
3

What is an AFD?
The Desoutter range of Auto Feed Drills and Tappers are fixture mounted tools combining
linear feed and rotation for machining and tapping operations.
There are 3 basic model types:
l AFD/AFT –

Pneumatic Feed and Drive

l AFDE

–

Pneumatic Feed with Electric Drive

l AFTE

–

Electric Drive and Feed via a Leadscrew

A wide range of accessories allow the tools to be configured to suit the application and
include mounting clamps, output spindles, multiple spindle heads and various control
options for interfacing with PLC’s or pneumatics.

Drilling Pneumatic Drive
AFD205/ AFD215 pneumatic drive
l
l
l
l

Options of compact AFD205 or long stroke AFD215
High thrust / size ratio
Capacity up to 5mm (3/16”) in aluminium
Modular output spindles

SPEED

650, 1000, 2700, 4350, 10000, 18700

TOOL TYPE

POWER

THRUST

STROKE

WEIGHT

AFD205

HP
0.30

N
400

mm
50

kg
3.9

AFD215

0.30

400

90

4.2

AFD415 pneumatic drive
l
l
l
l
l

Compact unit design
Long working stroke of 100mm (3.94”)
Spindle sealed to IP64 standard
Capacity up to 8mm (5/16”) in mild steel, 10mm (3/8”) in aluminium
Modular output spindles

SPEED

490, 790, 1250, 2100, 3400, 5400, 7000, 18000

TOOL TYPE

POWER

THRUST

STROKE

WEIGHT

AFD415

HP
0.51

N
706

mm
100

kg
6.2

AFD60 pneumatic drive
l
l
l
l

Heavy duty pneumatic unit
Chuck supplied fitted to tool, 10mm (3/8”) for 1600-4300rpm and 13mm (1 / 2”) for
550-1000rpm
Full feature control block fitted as standard
Capacity up to 16mm (5/ 8”) in aluminium, 12mm(1 /2") in mild steel

SPEED

4

550, 700, 1000, 1600, 2100, 3000, 4300

TOOL TYPE

POWER

THRUST

STROKE

WEIGHT

AFD60

HP
0.70

N
1200

mm
95

kg
8.1

Drilling Electric Drive
AFDE200 electric drive
l
l
l
l

Compact unit size
High speed options up to 22400 rpm @ 50Hz, 26900 rpm @ 60Hz with K42 output
Capacity up to 5mm (3/16”) in aluminium
Modular output spindles

SPEED

850, 1200, 2350, 2850, 3750, 4600, 5250, 8000, 10000

TOOL TYPE

POWER

THRUST

STROKE

WEIGHT

HP

N

mm

kg

AFDE200

0.34

320

90

10.1

AFDE400/ AFDE410 electric drive
l
l
l
l
l

Comprehensive speed range 330-10000 rpm @ 50Hz, 400-11900 rpm @ 60Hz
0.33kW (0.44HP) and 0.75kW (1.00HP) options
Capacity up to 10mm (3/8”) in aluminium or 8mm (5/16”) in mild steel
Spindle sealed to IP64 standard
Modular output spindles

SPEED

330, 550, 900, 1200, 1450, 1750, 2350, 2850, 3750, 4600, 5250, 8000, 10000

TOOL TYPE

POWER
HP

N

mm

kg

AFDE400

0.44

724

100

11.4

SPEED
AFDE410

THRUST

STROKE

WEIGHT

330, 550, 900, 1200, 1450, 1750, 2350, 2850, 3750, 4600, 5250, 8000
1.00

724

100

12.4

AFDE600/ AFDE610/ AFDE620 electric drive
l
l
l
l
l

3 power ratings to give optimum power / thrust combination
Heavy duty belts and pulley drive with integral belt tensioner
Capacity up to 12mm (½”) in mild steel
Spindle sealed to IP64 standard
Modular output spindles

SPEED
TOOL TYPE
AFDE600
AFDE610
AFDE620

330, 550, 900, 1200, 1450, 1750, 2350, 2850, 3750, 4600, 5250
POWER

THRUST

STROKE

HP

N

mm

WEIGHT
kg

0.44
1.00
1.47

1557
1557
1557

100
100
100

17.4
18.4
22

AFDE700/ AFDE710 electric drive
l
l
l
l
l

Heavy duty drill unit
Base mounted with cross key location
Compact design
Capacity up to 20mm (3/4”) in mild steel
Hydraulic feed option available upon request to provide up to 7400N (1660 lbf) of thrust

SPEED
TOOL TYPE
AFDE700
AFDE710

140, 280, 460, 950, 1400, 1900, 2850, 4750
POWER

THRUST

STROKE

WEIGHT

HP

N

mm

kg

2.00
2.95

2670
2670

127
127

63
63

5

Tapping Electric Drive — AFDE tappers
l
l
l

Comprehensive range of tapping tools
Tapping gearboxes feature push-pull drive which automatically reverses when the tool
returns (except AFDE700)
Capacity up to 22mm (3/4”) in aluminium, 16mm (5/8”) in mild steel

tapping electric drive with pneumatic feed – push-pull

AFDE200

AFDE400/410

AFDE600/610

TOOL TYPE

SPEED

POWER

TORQUE

STROKE

WEIGHT

AFDE200-850
AFDE200-1200
AFDE400-330
AFDE400-550
AFDE400-900
AFDE400-1200
AFDE410-330
AFDE410-550
AFDE410-900
AFDE410-1200
AFDE600-330
AFDE600-550
AFDE600-900
AFDE600-1200
AFDE610-330
AFDE610-550
AFDE610-900
AFDE610-1200
AFDE700-140
AFDE700-280
AFDE700-460
AFDE700-950

rpm
850
1200
330
550
900
1200
330
550
900
1200
330
550
900
1200
330
550
900
1200
140
280
460
950

HP
0.34
0.34
0.44
0.44
0.44
0.44
1.00
1.00
1.00
1.00
0.44
0.44
0.44
0.44
1.00
1.00
1.00
1.00
2.00
2.00
2.00
2.00

Nm
2.4
1.8
8.6
5.2
3.2
2.4
19.6
11.8
7.2
5.4
8.6
5.2
3.2
2.4
19.6
11.8
7.2
5.4
92
46
28
13.6

mm
90
90
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
127
127
127
127

kg
11.1
11.1
12.8
12.8
12.8
12.8
13.8
13.8
13.8
13.8
20.1
20.1
20.1
20.1
21.1
21.1
21.1
21.1
63
63
63
63

The following tools require suitable output spindles to fit a tapping head:
TOOL TYPE
AFDE200
AFDE600
AFDE610

OUTPUT SPINDLE
K32
B24
B24

How to order
Examples:
AFDE200 - 850 - A1 + K32 + 357193(H21)
AFDE400 - 550 - A1 + B7
AFDE610 - 900 - A1 + B24 + 383813(J19)

Tapping Pneumatic Drive — AFDE / AFT tappers
l
l
l

Compact tapping units
Tapping gearboxes feature push-pull drive which automatically reverses when the tool
returns
Capacity up to 12mm (1/2”) in aluminium, 8mm (5/16”) in mild steel

tapping pneumatic drive and feed – push-pull

AFD205/215

TOOL TYPE

SPEED

POWER

TORQUE

STROKE

WEIGHT

AFD205-650
AFD205-1000
AFD215-650
AFD215-1000
AFD415-490
AFD415-790
AFD415-1250
AFT60-550
AFT60-700

rpm
650
1000
650
1000
490
790
1250
550
700

HP
0.30
0.30
0.30
0.30
0.51
0.51
0.51
0.70
0.70

Nm
4.3
2.8
4.3
2.8
9.9
6.1
3.9
12.1
9.5

mm
50
50
90
90
100
100
100
95
95

kg
4.5
4.5
4.8
4.8
6.6
6.6
6.6
11.9
11.9

AFT60

AFD415

The following tools require suitable
output spindles to fit a tapping head:
TOOL TYPE
AFD205
AFD215

OUTPUT SPINDLE
K32
K32

How to order
Examples:
AFD205 - 650 - A1 + K32 + 357193(H21)
AFD215 - 1000 - A6 + K32 + 357193(H21)
AFD415 - 790 - A1 + B7
AFT60 - 700

6

Tapping Leadscrew
AFTE270 leadscrew
l
l
l
l
l

Light duty high speed leadscrew tappers
TOOL TYPE
SPEED
POWER
Features 0.18kW (0.24HP) brake motor
rpm
HP
Supplied fitted with proximity switches for depth,
AFTE270-1100
1100
0.24
datum and ‘no hole’ sensing, PNP or NPN
AFTE270-1300
1300
0.24
Quick release interchangeable leadscrew and nut AFTE270-1850
1850
0.24
AFTE270-2350
2350
0.24
assembly
2950
0.24
Capacity up to 6mm (1/4”) in aluminium, 3mm (1/8”) in AFTE270-2950
leadscrew
/
nut
assemblies
AFTE270
mild steel depending on thread form
SHAPE

Proximity Sensor

Leadscrew
Nut

Quick release
Leadscrew and
Nut Assembly

Leadscrew

REPLACEMENT
LEADSCREW/
NUT ONLY
part no.
380373
369933
369923
359303
359293
350713
350723
350733
350743
350753
350763
402723
391533
391543
390333
350803
350813
350823
350833
350843
350853

TORQUE

STROKE

WEIGHT

Nm
1.4
1.1
0.9
0.7
0.6

mm
60
60
60
60
60

kg
12
12
12
12
12

ORDERING THREAD SIZE/ REPLACEMENT
LEADSCREW/
CODE
PITCH
NUT ONLY
part no.
L34
0.25
350993
L33
0.30
350923
L32
0.35
350933
L31
0.40
350943
L30
0.45
350953
L1
0.50
350963
L2
0.60
350973
L3
0.70
350983
L4
0.75
L5
0.80
L6
1.00
L38
80 TPI
L36
64 TPI
L37
56 TPI
L35
48 TPI
L10
40 TPI
L11
36 TPI
L12
32 TPI
L13
28 TPI
L14
26 TPI
L15
24 TPI

ORDERING THREAD SIZE/
CODE
PITCH

L22
L23
L24
L25
L26
L27
L28
L29

1/8” NPT(27 TPI)
0 BA
1 BA
2 BA
3 BA
4 BA
5 BA
6 BA

Proximity switches
included with tool.
Control Blocks
A7 – PNP Switches
A8 – NPN Switches

AFTE470 / AFTE480 leadscrew
l
l
l
l

High power brake motors with options of 0.38kW
(0.50HP) or 0.75kW (1.00HP)
Supplied fitted with proximity switches for depth,
datum and ‘no hole’ sensing, PNP or NPN
Quick release interchangeable leadscrew and nut
assembly
Capacity up to 10mm (3/8”) in mild steel, 16mm (5/8”)
in aluminium depending on thread form

AFTE470
AFTE470-180
AFTE470-330
AFTE470-550
AFTE470-900
AFTE470-1200
AFTE470-1450

180
330
550
900
1200
1450

0.50
0.50
0.50
0.50
0.50
0.50

17.9
9.8
5.9
3.6
2.7
2.2

60
60
60
60
60
60

25
25
25
25
25
25

180
330
550
900
1200
1450

1.00
1.00
1.00
1.00
1.00
1.00

35.8
19.5
11.7
7.2
5.4
4.4

60
60
60
60
60
60

26.5
26.5
26.5
26.5
26.5
26.5

AFTE480
AFTE480-180
AFTE480-330
AFTE480-550
AFTE480-900
AFTE480-1200
AFTE480-1450

leadscrew / nut assemblies AFTE470 / 480
SHAPE

Proximity Sensor

Leadscrew
Nut

Quick release
Leadscrew and
Nut Assembly

Leadscrew

REPLACEMENT
LEADSCREW/
NUT ONLY
part no.
380373
369933
369923
359303
359293
350713
350723
350733
350743
350753
350763
350773
350783
350793
402723
391533
391543
390333
350803
350813

ORDERING THREAD SIZE/
CODE
PITCH

L34
L33
L32
L31
L30
L1
L2
L3
L4
L5
L6
L7
L8
L9
L38
L36
L37
L35
L10
L11

0.25
0.30
0.35
0.40
0.45
0.50
0.60
0.70
0.75
0.80
1.00
1.25
1.50
1.75
80 TPI
64 TPI
56 TPI
48 TPI
40 TPI
36 TPI

REPLACEMENT
LEADSCREW/
NUT ONLY
part no.
350823
350833
350843
350853
350863
350873
350883
350893
350903
350913
402793

ORDERING THREAD SIZE/
CODE
PITCH

L12
L13
L14
L15
L16
L17
L18
L19
L20
L21
L39

350993

L22

350923
350933
350943
350953
350963
350973
350983

L23
L24
L25
L26
L27
L28
L29

32 TPI
28 TPI
26 TPI
24 TPI
22 TPI
20 TPI
19 TPI
18 TPI
16 TPI
14 TPI
12 TPI
1/8” NPT(27 TPI)
0 BA
1 BA
2 BA
3 BA
4 BA
5 BA
6 BA

Control Blocks : A7 – PNP Switches, A8 – NPN Switches
7

Control Blocks and Interfaces
Control Blocks
A1

Full Feature Control Block
Part No. 436313

A6

Simple Control Block
Part No. 103862

Air Connections
R
Air Return Port – Connects to breather port in nose of tool to provide
extra retract capability with heavy front end attachments (1/8” BSP)
ST
Start Button – For manual operation and set-up
1
Remote Start Signal Port Pulse (M5)
SP
Manual Stop Button – Interrupts cycle and returns AFD to datum
P
Remote Stop Signal Port – Requires external signal pulse for
returning the unit to datum rest position (M5)
O
Air inlet (1/4” BSP or 1/4” NPT)
M
Work Cycle Complete Port – Used for sequence control with other
AFD’s clamps, index tables, etc (positive at datum position) (M5)
O
Depth Stop Signal Port – Used with external circuits such as dwell or
pecking (1/8” BSP)
Retract rate adjustment control
Advance rate adjustment control
Feed rate adjustment control
F
Feed port (1/8” BSP)
RN
Return port (1/8” BSP)
Electrical Connections
S1
Start solenoid
S2
Stop solenoid
SW1
Datum return (M8 x 1.00)
SW2
Depth position (M8 x 1.00)

Electrical Interfaces (not included with control blocks)
C10 Part No. 438223

C3

Comprises :
2 x M8 Proximity Switches PNP (NO)
2 x Plug-in Cables
2 x Solenoid Valves (NC)

C11 Part No. 438233
Comprises :
2 x M8 Proximity Switches PNP (NO)
2 x Plug-in Cables
1 x Solenoid Valve (NC)
1 x Solenoid Valve (NO)

Part No. 104002
Comprises :
2 x M8 Proximity Switches PNP (NO)
2 x Plug-in Cables

C5

Part No. 104842
Comprises :
2 x M8 Proximity Switches NPN (NO)
2 x Plug-in Cables

Solenoid Valves
ALL 24V DC
NC – Valve normally closed
NO – Valve normally open
Proximity Switches
All 10-30V DC
NC – Normally closed
NO – Normally open

C12 Part No. 438243
Comprises :
2 x M8 Proximity Switches NPN (NO)
2 x Plug-in Cables
2 x Solenoid Valve (NC)

AFD60 / AFT60 Control Block (Supplied fitted)
Electrical Inputs and Outputs

Air connection as above
except M port which is
negative at datum.
To invert signal use kit
Part No. 104822

8

24VD.C. Switched Red
OV. Common Black
24VD.C. Switched Green
Switch Yellow
Switch Common White
Switch Blue

Electrical Interface
Part No. 79532
24V DC
Comprises:
2 metre cable Adaptor
and O ring Interface block

AFD Control Options
adjustable feed control unit
Minimises burring on breakthrough. Constant feed maintained in all operating conditions.
Hydraulic fluid sealed for life.
MIN. PLUNGER
MAX. LOAD
OPERATING LOAD

D1
D2
D3
D7
D8

MINIMUM FEED RATE
AT 2230N (500LBS) LOAD

MAX. STROKE

A

B

kg

kg

mm

mm

mm

mm

2.3
2.3
2.3
4.1
4.1

544
544
544
357
357

0.73
0.73
0.73
0.45
0.45

25
50
75
102
127

199
276
352
417
474

30.1
55.5
80.9
106
132

PART NO.

91942
91952
91962
104452
104462

peck feed control
Used when hole depth is five times hole diameter. Helps clear chips, avoids overheating and bit
breakage. Hole accuracy is improved. For use with Full Feature Control Block.
D4
D5
D6

92282
92292
92302

25mm (1”) stroke
50mm (2”) stroke
75mm (3”) stroke

dwell control
Used to dwell drill at bottom of stroke. Can be used to spot face, blind hole polish, friction weld
plastic components and spin rivet. For use with Full Feature Control Block.
E1
—

92372
78482

Dwell Control Unit Complete
Dwell for AFD60

skip feed control
Skip Drilling – custom H.C.U.’s available on request.
Skip control ensures minimum cycle times without
breakthrough burrs when drilling tubes, pocketed
castings etc, with two controlled feed movements
linked by a distance of fast travel.

Information Required
1. Depth of first cut
2. Depth of skip
3. Depth of second cut
4. Drill point anlge

Output Spindles
AFD205 / AFD215, AFDE200, AFTE270
l

Interchangeable modular output spindles

l

Precision option for collet types, R2 and R36

FUNCTION

ORDER FEATURES
CODE

PART NO.

RECOMMENDED
SPEED RANGE

High Speed Output
Spindle

K42

Collect Chuck can be fitted to any AFDE200
to step up speed by 4.28 : 1.
Note: Max allowable speed 27000 rpm.

375263

<5250 rpm

Collect Chuck

K2

See range of collets.

357183

<18800 rpm

No. 1 Jacobs Taper
Output Spindle

K32

No. 1 Jacobs Taper and for use with chucks or.
multi spindle heads

382213

<9600 rpm

Tapping Head
Output Spindle

H21

4.5-8.0MM (3/16”-5/16”) capacity.

357193

<1200 rpm

25.5mm (1”)

9

Output Spindles
AFD415, AFDE400 / 410, AFDE600 / 610 / 620, AFTE470 / 480
FUNCTION

ORDER FEATURES
CODE

PART NO.

RECOMMENDED
SPEED RANGE

B1

Part No. Includes chuck key

327723

<9600

Integral Collet Chuck
Output Spindle
B2
R2

Standard Output Assembly
Precision Output Assembly

Large Integral Collet
Chuck Output Spindle R36

Precision Output Assembly

Taper Output Spindle B24
and for use with
B32
chucks and multi
B16
spindle heads

No.2 Jacobs Taper
No.1 Jacobs Taper
B16 Taper Output

A = 30 (1.18”)
A = 24.1 (0.95”)
A = 34.8 (1.37”)

Preset Tooling
DIN55058
Output Spindle

C
mm
74

B3

ØA
ØB
mm
mm
16
25
Standard Output Assembly

C
ins
2.62

B33

ØA
ØB
ins
ins
5/8"
1
Standard Output Assembly

10mm (3/8”) key
Adjustable Chuck
Output Spindle

Preset Tooling
TMS Standard
Output Spindle

Up to 7mm (0.276”) collet capacity(See Collet Range)
326573
384113

Up to16mm (0.63”) collet capacity(See Collet Range)
389273

326593
355263
368163

D
mm
79

<1800

<1800

<9600

<5450
326563

D
ins
2.85

<5450
356373

AFD415, AFDE400
B5
Externally Adjustable
Screwdriver Head
B6
Output Spindle

1/4” fem. hex. drive. Torque range 0.3 - 11 Nm
(2.7 - 100 ins. lbs.)
5/16” fem. hex. drive. Torque range 0.3 - 11 Nm
(2.7 - 100 ins. lbs.)

AFD415, AFDE400
410 Tapping Head
Output Spindle

B7
B8

3.5 - 6.5mm (9/64” - 1/4”) capacity
4.5 - 8mm (3/16” - 5/16”) capacity

92362
92892

<1450

AFDE600 / 610
Tapping Head
Output Spindle

J19

4.5 - 9.5mm (3/16” - 3/8”) capacity
For use with B24 output

383813

<1450

324903
<2100
324913

AFDE700 / 710
FUNCTION

10

ORDER CODE

DESCRIPTION

PART NO.

Standard machine taper.
Adapts to numerous standard machining T34
heads and equipment.

ISO30 output taper, DIN 2080

362443

Tooling spindles for ‘automotive’ preset
tooling.

T3

Preset tooling spindle to DIN 55O58
Accepts tooling to DIN 6327
28m diameter, 85mm (3.25”) deep

362453

Tooling spindles for ‘automotive’ preset
tooling.

T33

Preset tooling spindle to T.M. Smith standard 373333
1
1 /16 ” diameter, 3.3”(84mm) deep

Accepts straight shank drills up to
20mm diameter (7/8”)

T2

ER32 collet output spindle (see collets)
Maximum drill depth 48mm (1.89”)

362463

Drive spindle for use with multi-head
or angle head.

T35

Drive adaptor for multi-heads or angle head

373343

Collets
For use with B2 (326573), R2 (384113), K2 (357183), K42 (375263), ER11 TYPE
size

part no.

size

part no.

size

part no.

0.5 - 1.0 (0.020 - 0.039)
1.1 - 1.5 (0.043 - 0.059)
1.6 - 2.0 (0.063 - 0.079)

52582
52592
52602

2.1 - 2.5 (0.083 - 0.098)
2.6 - 3.0 (0.102 - 0.118)
3.1 - 4.0 (0.121 - 0.157)

52622
52632
52642

4.1 - 5.0 (0.161 - 0.197)
5.1 - 6.0 (0.201 - 0.234)
6.1 - 7.0 (0.240 - 0.276)

52652
52662
52672

6.0 - 7.0 (0.236 - 0.276)
7.1 - 8.0 (0.279 - 0.315)
8.1 - 9.0 (0.319 - 0.354)
9.1 - 10.0 (0.358 - 0.394)

104942
104952
104962
104972

For use with R36 (389273) ER25 TYPE
10.1 - 11.0 (0.397 - 0.433)
11.1 - 12.0 (0.437 - 0.472)
12.1 - 13.0 (0.476 - 0.512)
13.1 - 14.0 (0.516 - 0.551)

104982
104992
105002
105022

14.1 - 15.0 (0.555 - 0.591)
15.1 - 16.0 (0.594 - 0.630)

105032
105042

For use with T2 (362463) ER32 TYPE
5.0 - 6.0 (0.197 - 0.236)
6.1 - 7.0 (0.240 - 0.276)
7.1 - 8.0 (0.279 - 0.315)
8.1 - 9.0 (0.319 - 0.354)
9.1 - 10.0 (0.358 - 0.394)

105092
105102
105122
105132
105142

10.1 - 11.0 (0.397 - 0.423)
11.1 - 12.0 (0.437 - 0.472)
12.1 - 13.0 (0.476 - 0.512)
13.1 - 14.0 (0.516 - 0.551)
14.1 - 15.0 (0.555 - 0.591)

105152
105162
105172
105182
105192

15.1 - 16.0 (0.594 - 0.630)
16.1 - 17.0 (0.634 - 0.669)
17.1 - 18.0 (0.673 - 0.709)
18.1 - 19.0 (0.713 - 0.748)
19.1 - 20.0 (0.752 - 0.787)

105202
105222
105232
105242
105252

Chucks
drilling chucks
FUNCTION

DESCRIPTION

PART NO.

6.5mm (1/4”) Key Adjustable Chuck

Part No. Includes Chuck Key. Use with No. 1 standard
Jacobs taper outputs K32 and B32

29492

10mm (3/8”) Key Adjustable Chuck

Part No. Includes Chuck Key. Use with No. 2 standard
Jacobs taper output B24

34752

13mm (1/2”) Key Adjustable Chuck

Part No. Includes Chuck Key. Use with No. 2 standard
Jacobs taper output B24

34332

tapping chucks
JACOBS TAPER FITTING

A
B
mm mm

Ø TAP SHANK
mm

Tapping Chucks with flexible Collet (included)

No. 1
No. 1
No. 2

64
64
79

3.5-6.5
4.5-8
4.5-9.5

Spare or replacement Collets

2-4.5mm (5/64-3/16”) Capacity to suit 29462 / 29452
3.5-6.5mm (9/64-1/4”) Capacity to suit 29462 / 29452
4.5-8mm (3/16-5/16”) Capacity to suit 29462 / 29452
4.5-9.5mm (3/16-3/8”) Capacity to suit 34742
9-12.5mm (9/32-1/2”) Capacity to suit 34742

75142
29482
29472
36172
39242

Morse Taper Adaptor

No. 2 Jacobs female taper to No. 2 Morse female taper

34862

Ø 10mm Shank Cutter Adaptor

Fits thread of Single Collet Chuck – Part Nos. 326573
and 384113 and Multi Heads – Part Nos. 52362,
52462, 92162, 92172, 104022, 104062

53232

Fixed and adjustable spindle multi-heads

When ordering state number of spindles, diameter of
holes, material to be drilled and hole pattern required

—

Angle heads available to order to suit
AFDE400/410/600/610/620/700/710/AFD4115

When ordering state details of application, material to
be machined, size and depth to cut

—

27
27
37

29462
29452
34742

drill bit/ cutter adaptor

multiple spindle heads
Multi-spindle drilling / tapping heads

Angle heads/ Offset heads

11

Guards
chuck guards
FEATURES

TOOL TYPES

PART NO.

To prevent the user inadvertently touching
rotating parts

AFD205/215, AFDE200, AFTE270
AFD415, AFDE400/410, AFTE470/480
AFD60/AFDE600/610/620

66132
66122
304863

control head guard
Control Top Guard to enclose crosshead
(Supplied with AFD60 as standard)
A

B

210mm
(8.3”)

236mm
(9.3”)

C

D

108mm
(4.3”)

55mm
(2.2”)

AFD60, AFT60

259093

AFD205, AFD215
AFD415
AFD60, AFT60

91262
70642
70652

Silencers
AFD/AFT silencer
Exhaust silencer fitted with 1/4” BSP screw-in
silencer

Miscellaneous Accessories
AFD205/215 HCU inverting kit
Particularly for use with AFD205 for applications with
height restrictions

HCU Inverting Assembly

381003

AFD205/215, AFDE200, AFTE270 sealing ring
Threaded on to nose of unit in place of protection cap.
Forms seal on quill shaft to prevent ingress of swarf.

Sealing Ring

104432

Multiple Spindle Heads
l
l

Range of adjustable spindle positions for 2, 3 and 4 spindle heads
Special fixed spindle heads available for non standard hole patterns or dedicated applications

drilling
Multiple Spindle Head Part Numbers
NUMBER SPINDLE
OF
CENTERS
SPINDLES OR PCD

2
2
2
2
2
3 inline
3 PCD
4 PCD
Fixed

MAXIMUM
COLLET
SIZE

AFD205 AFD415 AFD60
AFD215 AFDE400
AFDE200 AFDE410

AFDE600 AFDE700 AFTE270 AFTE-470 COLLET
AFDE610 AFDE710
AFTE-480 TYPE
AFDE620

4.00
6.50
7.00
9.50
7.00
9.50
9.50
9.50
–

174183
–
–
–
–
–
–
–
–

92142
92152
92162
106662
92172
107552
107582
–
MSD100

–
–
52362
204183
52462
107572
107602
107622
MSD200

–
–
104062
106672
104022
107562
107592
107612
MSD200

–
–
–
–
–
–
–
–
MSD300

–
–
–
–
–
–
–
–
–

–
–
–
–
–
–
–
–
–

A
B
C
D
C
D
D
D
–

4.00
6.50
7.00
9.50
7.00
9.50
9.50
9.50
–

–
204173
–
–
–
–
–
–
–

–
92222
92232
106682
92242
107632
107662
–
MST100

–
–
–
204193
–
107652
107682
107702
MST200

–
–
104122
106692
104072
107642
107672
107692
MST200

–
–
–
–
–
–
–
–
MSD300

174183
–
–
–
–
–
–
–
–

92142
92152
92162
106662
92172
107552
107582
–
MSD100

A
B
C
D
C
D
D
D
–

9.5-54
12.7-64
18.4-87.3
19-95
41.1-109.9
19.0-57.1
27.9-104.1
42.7-118.9
–

tapping

How to order
Examples:
AFDE200-2850-A1 + K32 + 174183
AFD415-3400-A6 + B24 + 107552
AFDE610-900-A1 + B24 + 107672
AFD60-2100 + 52362
AFDE70-950-A1-T35 + MSD300
12

2
2
2
2
2
3 inline
3 PCD
4 PCD
Fixed

9.5-54
12.7-64
18.4-87.3
19-95
41.1-109.9
19.0-57.1
27.9-104.1
42.7-118.9
–

output spindles for use with multiple spindle heads
AFD205
AFD215
AFDE200

AFD415
AFDE400
AFDE410

AFD60

AFDE600
AFDE610
AFDE620

AFDE700
AFDE710

AFTE270

AFTE-470
AFTE-480

K32

B24

–

B24

T35

K32

B24

Multiple Spindle Heads
dimensions
QUILL DATUM

adjustable spindle
PART NO .

QUILL DATUM

Drilling

Tapping

2 spindles
adjustable

3 spindles
adjustable

3 spindles
inline adjustable

4 spindles rectangular
adjustable

52362
52462
92142
92152
92162
92172
92222
92232
92242
104022
104062
104072
104122
106662
106672
106682
106692
107552
107562
107572
107582
107592
107602
107612
107622
107632
107642
107652
107662
107672
107682
107692
107702
174183
204173
204183
204193

MAXIMUM
SPEED

rpm
8500
8500
5300
5300
8500
8500
1400
1400
1400
8500
8500
1400
1400
5300
5300
1500
1500
5300
5300
5300
5300
5300
5300
5300
5300
900
900
900
900
900
900
900
900
5300
5300
5300
700

MAX . / MINI . MINIMUM
CENTERS
PCD

mm
18.4-87.3
41.1-109.9
9.5-54
12.7-64
18.4-87.3
41.1-109.9
12.7-64
18.4-87.3
41.1-109.9
41.1-109.9
18.4-87.3
41.1-109.9
18.4-87.3
19-95
19-95
19-95
19-95
19-57.1
19-57.1
19-57.1
–
–
–
–
–
19-57.1
19-57.1
19-57.1
–
–
–
–
–
9.5-54
12.7-64
19-95
19-95

mm
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
27.9
27.9
27.9
42.7
42.7
–
–
–
27.9
27.9
27.9
42.7
42.7
–
–
–
–

MAXIMUM
PCD

mm
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
104.1
104.1
104.1
118.9
118.9
–
–
–
104.1
104.1
104.1
118.9
118.9
–
–
–
–

C

D

F

H

mm
62
62
50.8
50.8
62
62
50.8
62
62
62
62
62
62
76
76
76
76
99.2
99.2
99.2
120.3
120.3
120.3
147.6
147.6
99.2
99.2
99.2
120.3
120.3
120.3
147.6
147.6
50.8
50.8
76
76

mm
115
137
83
83
115
137
83
115
137
137
115
137
115
124
124
124
124
142.9
142.9
142.9
132.6
132.6
132.6
130.4
130.4
142.9
142.9
142.9
132.6
132.6
132.6
130.4
130.4
83
83
124
124

mm
60
60
50.8
50.8
60
60
50.8
60
60
60
60
60
60
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
68.3
50.8
50.8
68.3
68.3

mm
193.5
193.5
175.4
175.4
196
196
233.8
253
253
196
196
233.5
196
212
211
261.5
260
212.3
188
212.3
212.3
211.2
188
211.2
188
261.5
260
259.9
261.5
260
259.9
260
259.9
169.5
206.1
188
260.4

fixed spindle
2–3–4–5
spindles fixed

PART NO .

MSD100
MST100
MSD200
MST200
MSD300
MST300

rpm

MAX . / MINI .
CENTERS

mm

MINIMUM
PCD

MAXIMUM
PCD

mm

mm

mm

mm

5300
1400
5300
700
3500
1500

9.5-63.5
9.5-63.5
19-95
19-95
17.4-157
17.4-157

9.5/12.7
9.5/12.7
19
19
17.4
17.4

63.5
63.5
95
95
157
157

56-81.8
56-81.8
100.8-126.2
100.8-126.2
150-225
150-225

37/40.5
37/40.5
57.2
57.2
26-41
26-41

168/175.4
227.8/233.8
211.1
260
221-241
221-241

MAXIMUM
SPEED

mm

OE

F

H

Spindle Coolant Adaptor for the AFDE700 Series
Two types of spindle coolant adaptors are now available for the AFDE700/710.
The adaptors are available with the ER32 style collect holder (maximum collet 20mm) or a 32mm
‘U’ drill holder. Both are supplied with DIN2080 ISO30 male tapers to fit the T34 output and
include a support pillar mounted to the front of the AFDE to take the torque reaction.
The heads are fully sealed and coolant enters the head via a port on the side of the head suitable
for 10mm O.D. and 7mm I.D. pipe.
Maximum Speed – 5000 rpm
Maximum Coolant Pressure – 25 bar
Weight – Approx 7 kg (15.5lbs)

ER Collet Type
32mm ‘U’ Drill Type

Part No. 107792
Part No. 107802

13

Multiple Spindle Heads
Collets
l
l
l

SIZE
mm
0.5
0.6
0.7
0.8
0.9
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4

COLLET TYPE
A
B

60002
60022
60032
60042
60052
60062
60072
60082
60092
60102
60122
60132
60142
60152
60162
60172
60182
60192
60202
60222
60232
60242
60252
60262
60272
60282
60292
60302
60322
60332
60342

39442
39452
39462
39472
39482
39492
27852
39502
27862
39522
27872
27882
27892
27902
27922
27932
27942
27952
27962
27972
27982
27992
28002
28032
28042
28052
28062
28082
28092
28102
28122

Applications

14

C
52582
52582
52582
52582
52582
52582
52592
52592
52592
52592
52592
52602
52602
52602
52602
52602
52622
52622
52622
52622
52622
52632
52632
52632
52632
52632
52642
52642
52642
52642
52642
52642
52642
52642
52642
52642

D

39302
39322
39322
39342
39352
39362
39372
39382
39392
39402
39422
39432
34902
34932
34942
34952
34962
34982
34992
35002
35022

SIZE
mm
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7

Collects for multiple spindle heads
Types A, B and D are threaded types
Type C are Er11 type
COLLET TYPE
A
B
28132
28142
28152
28162
28172
28182
28192
28202
28222
28232
28252
28272
28282
28292
28302
28322
28332
28342
28352
28372
28382
28392
28402
39532
39542

C
52652
52652
52652
52652
52652
52652
52652
52652
52652
52652
52662
52662
52662
52662
52662
52662
52662
52662
52662
52662
52672
52672
52672
52672
52672
52672
52672
52672
52672
52672

D
35032
35042
35052
35062
35072
35082
35092
35102
35122
35132
35152
35172
35182
35192
35202
35222
35232
35242
35252
35272
35282
35292
35302
35332
35342
35352
35362
35382
35392
35402

SIZE
mm
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
8
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9
9.1
9.2
9.3
9.4
9.5

COLLET TYPE
A
B

C

D
35422
35432
35452
35462
35472
35492
35502
35522
35532
35552
35562
35572
35582
35592
35602
35622
35632
35652
35672
35682
35692
35722
35732
35752
35762

Auto Feed Drill and Tapper Applications
Application
! Hydraulic cylinder
! Drilling and tapping Ø6mm holes in alloy steel

Application
! Carburettor components
! Drilling 2 Ø3mm and a Ø10mm hole in aluminium
casting

Tool Type
! 4 AFD41-1250-A1-B2 with skip feed control unit
! 1 AFTE47-830-A6-B24 with tapping chuck and
control box
! 1 R12104X 4 station rotary table
! Parallel and base clamps, tubes

Tool Type
! 2 AFD22-4350-A1-K2 with hydraulic control units
! 1 AFD60-1600
! Base and bar clamps
! 1 R12104H 4 station rotary table with hydrocheck

Cycle Time
! 20 seconds

Cycle Time
! 5 seconds per component

Application
! Automotive component
! Drilling Ø6.4mm hole, 32mm deep and 4 Ø5.5mm
holes in mild steel

Application
! Air conditioning parts
! Drilling 2 Ø6mm holes and spot facing 6 Ø16mm
holes 1.5mm deep in cast aluminium replacing
operations performed by a CNC machine

Tool Type
! AFD60-3000 fitted with 2 spindle head and
hydraulic check unit
! AFD41-2100-A1-B1 fitted with 50mm peck feed kit
! 2 AFD22-2700-A1-K32 with chucks and hydraulic
check units
! Mounted on swivel and right angle clamps, base
clamps and tubes

Tool Type
! 2 AFDE41-2350-A1-B2 fitted with interface kits
and hydraulic check units
! AFE70-460-A1-T35 fitted with a 6 spindle head
and dwell kit
! AFDE41 in bar, swivel, right angle and base
clamps and tube

Cycle Time
! 12 seconds

Cycle Time
! 8 -9 seconds

Application
! Aluminium casting
! Drilling and tapping Ø8mm holes
Tool Type
! 2 AFD41-3400-A6-B2
! 2 AFD41-790-A6-B8
! All tools fitted with interface kits and exhaust
collectors
! Mounted on bar clamps to vertical slides for
positioning
Cycle Time
! Under 20 seconds

Application
! Stainless steel component
! Drilling Ø4mm and Ø8mm holes
Tool Type
! AFDE41-1220-A1-B1 fitted with 25mm
hydraulic check units
! AFDE62-860-A1-B1 fitted with 25mm hydraulic
check unit
! Both tools mounted in swivel, right angle and
base clamps with tubes
Cycle Time
! 8 seconds

15

Mounting Clamps

Used
with
AFD
type
Base Clamp

AFD205, AFDE200, AFTE270
AFD415, AFDE400/410, AFTE470/480
AFD60, AFT60, AFDE600/610/620

Swivel clamp

Right Angle Clamp

Part No.

Part No.

Part No.

61842

61802

61822

76302

76332

76342

32542

32502

32522

Used
with
AFD
type
Bar Clamp

Parallel clamp

Pillar Support

Part No.

Part No.

Part No.

AFD205, AFDE200, AFTE270
AFD415, AFDE400/410, AFTE470/480

61852

61832

61862

76272

76352

—

AFD60, AFT60, AFDE600/610/620

32532

32492

—

Mounting Columns
Column Length
Used with
AFD type

228mm

305mm

457mm

610mm

760mm

915mm

1220mm

AFD205, AFDE200, AFTE270

39702

39722

39732

39742

39752

—

—

AFD415, AFDE400/410, AFTE470/480

9452

9462

9472

9482

—

—

—

AFD60, AFT60, AFDE600/610/620

—

—

—

32562

—

32572

32582

Chicago Pneumatic Sales,
A Division of Atlas Copco (India) Ltd.
Chemtex House, Hiranandani Gardens,
Powai, Mumbai-400 076.
Websites : www.chicagopneumatic.com

MUMBAI
DELHI
KOLKATA
CHENNAI
PUNE

: 2570 89 94, 2570 89 11
: 5161 50 91, 2638 69 32
: 2226 15 76, 2246 98 53
: 2483 55 11, 2483 55 09
: 2543 21 05

JSB-05-03

Part No.



Source Exif Data:
File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : Yes
Page Count                      : 16
Create Date                     : 2003:06:14 20:17:48
Modify Date                     : 2003:06:14 20:17:48
Producer                        : Corel PDF Engine Version 11.633
Author                          : Balu
Creator                         : CorelDRAW Version 11.0
Title                           : Auto Feed Drills & Tappers
EXIF Metadata provided by EXIF.tools

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