Chris King Insetmanual InSet 1.5 Manual 1 13 A User In Set
InSetManual InSetManual
2015-04-15
User Manual: Chris King Insetmanual
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Page Count: 2
Additional Support
Check our web site often for updated technical information produced in an effort to help you, our customers, stay on your bike. Visit: chrisking.com/tech.
Additional Questions? Please email us at info@chrisking.com or call the Customer Service Hotline at 800-523-6008.
Warranty
Chris King Precision Components warrants its bicycle headsets to be free from defects in materials or workmanship for a period of 10 years from the original date of purchase. Any Chris King product that is found
by Chris King Precision Components to be defective in materials or workmanship will be repaired or replaced at the sole discretion of Chris King Precision Components providing it is returned to the factory freight
prepaid. This warranty does not cover damage or failure resulting from misuse, abuse, alteration, neglect, normal and reasonable wear and tear, crash or impact, failure to perform routine maintenance as instructed,
or use other than that for which the product was intended.
If a defect is found, our entire liability and your sole remedy shall be, at our option, free repair or replacement of the Chris King product. Chris King Precision Components shall not be held liable for any indirect,
special, or consequential damages. The warranty does not cover any Chris King Precision Components product where the serial number has been altered or removed. This written express warranty is in lieu of all
other warranties, implied or expressed, and does not cover any representation or warranty made by dealers beyond the provisions of this warranty. This warranty gives you specific legal rights, and you may also
have other rights which vary state to state.
Thank you for your purchase! Rev. 1/13-A
ream depth
upper stack
height
lower stack
height
Made in the USA
All Chris King Precision Components products are manufactured
in the USA using industry leading environmental and quality control
standards.
Printed on 100% post consumer recycled paper fiber. Printed with
soy ink.
Chris King Precision Components
2801 NW Nela Street, Portland, Oregon 97210
800.523.6008 | www.chrisking.com | info@chrisking.com
InSet™ /
Tapered /
1.5
InSet™ /
Tapered /
1.5
Type Headset Name S.H.I.S Standard Headtube Opening Headtube I.D. Fork Steerer Tube Fork Crown Seat O.D.
Stack Height1Min. Ream Depth
Convertability2
Upper
44.00 mm (+0.00 -0.05)
1-1/8" 8.2 mm 9.5 mm
Lower
44.00 mm (+0.00 -0.05)
1-1/8" 4.2 mm 9.5 mm
Upper
44.00 mm (+0.00 -0.05)
1-1/8" 8.2 mm 9.5 mm
Lower
55.95 mm (+0.00 -0.05)
1.5" 5.6 mm 11.0 mm
Upper
49.61 mm (+0.00 -0.04)
1-1/8" 8.0 mm 16.0 mm
Lower
49.61 mm (+0.00 -0.04)
1-1/8" 4.0 mm 16.0 mm
Upper
44.00 mm (+0.00 -0.05)
1-1/8" 8.2 mm 9.5 mm
Lower
49.61 mm (+0.00 -0.04)
1.5" 14.2 mm 20.0 mm
Upper
49.61 mm (+0.00 -0.04)
1-1/8" 8.0 mm 16.0 mm
Lower
49.61 mm (+0.00 -0.04)
1.5" 14.2 mm 20.0 mm
Upper
44.00 mm (+0.00 -0.05)
1-1/8" 8.2 mm 9.5 mm
Lower
44.00 mm (+0.00 -0.05)
1.5" 14.0 mm 9.5 mm
Upper
44.00 mm (+0.00 -0.05)
1-1/8" 8.2 mm 9.5 mm
Lower
44.00 mm (+0.00 -0.05)
1-1/4" 14.0 mm 9.5 mm
3
Upper
33.95 mm (+0.00 -0.05)
1-1/8" 17.7 mm 9.5 mm
Lower
49.61 mm (+0.00 -0.04)
1.5" 14.2 mm 20.0 mm
Upper
49.61 mm (+0.00 -0.04)
1-1/8" 18.1 mm 20.0 mm
Lower
49.61 mm (+0.00 -0.04)
1-1/8" 14.2 mm 20.0 mm
Upper
49.61 mm (+0.00 -0.04)
1.5" 18.1 mm 20.0 mm
Lower
49.61 mm (+0.00 -0.04)
1.5" 14.2 mm 20.0 mm
InternalInternal | ExternalExternal
1 upper stack height = upper cup + bearing cap. lower stack height = lower cup + baseplate
Stem Cap Bolt Torque = 1.7Nm (15 in.lbs)
39.8 mm
30.1 mm
39.8 mm
39.8 mm
33.1 mm
39.8 mm
30.1 mm
39.8 mm
InSet8
1-1/8 | 1.5" Tapered
2
convertable to fit a 1-1/8" or 1.5" steerer tube, depending on baseplate and/or bearing cap
3 convertable to fit a 1-1/8" or 1-1/4" tapered steerer tube, depending on baseplate
39.8 mm
InSet1
InSet2
InSet4
InSet3
InSet5
InSet7
ZS44/28.6|ZS44/30
ZS44/28.6|ZS56/40
ZS49/28.6|ZS49/30
ZS44/28.6|EC49/40
ZS49/28.6|EC49/40
ZS44/28.6|EC44/40
30.1 mm
1.5 | 1-1/8" Devo
1.5"
ZS44/28.6|EC44/33
EC34/28.6|EC49/40
EC49/28.6|EC49/30
EC49/38.1|EC49/40
Congratulations!
You have just purchased what many people regard as the fi nest headset in the world. Since 1976 Chris King has been
supplying cyclists with the best made, most reliable headsets you can buy. With proper installation and maintenance you can expect to enjoy the
many years of the legendary quality and performance built into each and every component we make.
Compatibility
The InSet and 1.5 are NoThreadSet™ designs. See the InSet / 1.5 Specifi cations table for required headtube dimensions. Do not attempt to modify a
different style headtube to fi t this dimension. Contact the bicycle frame manufacturer or an authorized Chris King dealer to verify frame compatibility.
Installation
We recommend that the headset installation procedure be performed by a professional bicycle mechanic.
Reaming and Facing of Headtube
Proper preparation of the headtube and fork crown is essential for optimal headset performance. Every headtube must be reamed and
faced, even if the frame is new and appears to be prepared at the factory. Headtube bore (inner diameter) and ream depth must measure
to the exact specifi cations indicated in the InSet Specifi cations table. *For Carbon frames compatibility check with frame manufacturer
Chris King frame cutting tools: To ensure optimal press fi t, alignment and longevity, the use of high quality reaming and facing tools (such as those
manufactured by Chris King) is required. These cutting tools are engineered to machine metal bicycle frames to precise diameters and depths.
See the Chris King Reaming and Facing Tool Manual for detailed instructions on reaming and facing procedure.
1. Ream the headtube to ensure that the head tube bore is the proper diameter, depth and roundness. Be sure to use the reamer stop plate
in conjunction with the reamer tool to ensure that the headtube is reamed to the proper depth. Reaming the headtube deeper than the
frame manufacturer’s specifi cations may compromise the structural integrity of the headtube. An improperly reamed head ube may
cause frame failure, loss of control of the bicycle while riding, serious injury or death.
2. Face the headtube to ensure that the ends are square and parallel to each other, and that all paint and anodization material is removed from
the frame-headset interface.
3. Using a deburring tool, small fi le or sand paper, carefully remove any sharp edges or burrs and slightly round, or chamfer, the inside edges of
the headtube at the top and bottom to prevent scraping any metal from the cups during installation.
4. Clean head tube to remove any chips, shavings, and/or cutting oil.
Installation of Bearing Cups
Chris King headset cup press adapter kit: To ensure proper installation, the use of a Chris King headset cup press adapter kit is necessary.
Our press adapters help to correctly align the bearing cups with the headtube and prevent damage to the bearings by directing pressure only and
evenly over the bearing cups. The kit includes a baseplate installation adapter that prevents damage to the baseplate by protecting the conical
bearing contact surface from the crown race setting tool. Sizes are available to fi t all popular headset pressing and setting tools.
1. Proper press fi t should not exceed the measurement found in the InSet and 1.5 Specifi cations table. Do not fi le or otherwise remove material
from the headset cups to make them fi t.
2. Be sure that surfaces of headset cup press adaptors are clean and free of burrs to minimize risk of marring headset cup fi nish during
installation. Press in both bearing cups using a headset cup installation press fi tted with Chris King headset cup press adapters. Check to
ensure the cups are seated fl atly against the ends of the head tube.
Preparation of Fork and Installation of Baseplate
Proper preparation of the fork is essential for best headset performance.
1. See table for crown seat outer diameter (OD) specifi cations. The proper baseplate press fi t should be with no more than 0.1 mm (0.004”)
of interference.
2. Clean to remove any chips, shavings, and/or cutting oil from the crown race seat area.
Chris King frame cutting tools:
To ensure optimal press fi t, alignment and longevity, the use of high quality reaming and facing tools (such as those
manufactured by Chris King) is required. These cutting tools are engineered to machine metal bicycle frames to precise diameters and depths.
See the Chris King Reaming and Facing Tool Manual for detailed instructions on reaming and facing procedure.
Proper preparation of the headtube and fork crown is essential for optimal headset performance. Every headtube must be reamed and
faced, even if the frame is new and appears to be prepared at the factory. Headtube bore (inner diameter) and ream depth must measure
to the exact specifi cations indicated in the InSet Specifi cations table. *For Carbon frames compatibility check with frame manufacturer
Installation of Bearing Cups
Chris King headset cup press adapter kit:
To ensure proper installation, the use of a Chris King headset cup press adapter kit is necessary.
Our press adapters help to correctly align the bearing cups with the headtube and prevent damage to the bearings by directing pressure only and
evenly over the bearing cups. The kit includes a baseplate installation adapter that prevents damage to the baseplate by protecting the conical
bearing contact surface from the crown race setting tool. Sizes are available to fi t all popular headset pressing and setting tools.
3. Slide the baseplate, conical side up, onto the fork steer tube. With the beveled side of
the Chris King baseplate installation adapter against the baseplate, use a crown race
setting tool to set the baseplate.
Cutting the Steer Tube
Use extreme caution when cutting steer tube to avoid injury.
1. Insert fork, with baseplate installed, into frame.
2. Slide GripLock cap assembly, then spacers (if needed), and then the stem over steerer
tube. Scribe a line fl ush with top of stem.
3. Remove items from steerer tube and mark another line 3 mm below the fi rst. Cut on
the lower line using a hacksaw and saw guide.
4. Remove all sharp edges from inside and outside of steerer tube. With a fi le or sandpaper,
round outside edge of tube to avoid shearing GripLock cap O-ring upon installation.
Installation of Star Nut
Note: star nut is not included in 1.5 NoThreadset assembly. We recommend using a re-
tention device such as the Chris King PreLoader when using a straight 1.5 steerer tube.
*For forks with Carbon steerers please refer to the Fork Manufacturers instructions regard-
ing pre-load devices
1. Thread star nut onto installation tool. (If installation tool is not available, thread bolt well
into star nut and use it to drive the star nut 15 mm below the top of the steer tube.)
2. With a soft hammer or mallet, drive star nut straight into steer tube until tool contacts
top of steer tube. Unscrew tool from star nut.
GripLock™ Assembly
The GripLock is shipped pre-assembled. If it has been disassembled, fi t assembly together
as shown in diagram. Follow the procedure below.
1. Place thin bearing ring O-ring into outer groove of bearing ring.
2. Place split ring into bearing ring.
3. Snap the bearing ring and split ring into the GripLock cap.
4. Feed cap O-ring into the groove created by the assembled parts.
GripLock™ Installation, Final Assembly and Adjustment
1. Remove all sharp edges from inside and outside edges of the cut steerer tube with a
fi le or sand paper to avoid shearing the cap O-ring during installation.
2. Apply thin layer of grease onto cap O-ring.
3. Insert fork into frame.
4. Place assembled GripLock onto steerer tube. In most cases, the assembly will easily slide
onto steerer. If cap O-ring hangs up on the top edge of the steerer tube, take care not to shear
the O-ring. Gently push the cap O-ring to the side and push the GripLock assembly onto
the steerer using steady downward pressure and a slight twisting or rocking motion.
5. Note: If GripLock assembly comes apart during installation, go back to “GripLock
Assembly” section and then repeat the installation steps.
6. Slide scuff washer, then any spacers and stem onto steerer tube. Thread stem cap
screw through stem cap and into star nut. Tighten to 15 in.lbs. (1.7 Nm) of torque using 5 mm hex wrench.
7. Adjust alignment of stem and then secure stem according to the manufacturer’s specifi cations.
8. Check headset for proper adjustment. When properly adjusted, the fork will rotate smoothly without play or restriction. Some settling may
occur after a few rides; readjust as necessary.
New seals will produce some resistance in rotation for the fi rst 50-100 hours of use. Avoid confusing this with rubbing or binding that may result
from improper installation, poorly cut spacers, or stems that are not properly faced. We recommend using Chris King Spacers
Maintenance
Chris King headsets are designed to provide the maximum life of any headset with a minimum of maintenance. Besides an occasional adjust-
ment, the only service necessary is an occasional cleaning and regreasing of the bearings. Riding conditions will dictate how often to service your
headset. In wet conditions, service may be necessary as often as every 6 months; in dry conditions, up to every 5 years.
GripLock™ Removal
1. Remove stem cap, stem and spacers from steerer tube. Release GripLock “lock” by tapping side of steerer tube with palm of hand or rubber
mallet. Do not hit steerer tube from top, as this may damage the headset bearings.
Headset parts are available from any authorized Chris King dealer or directly from Chris King Precision Components
Headset Removal
Do not at any time attempt to remove headset bearings from bearing cups.
1. Remove cups from headtube using a headset cup remover tool. We recommend a Park Tool™ RT-2 on all headsets listed in the specifi cations table,
except for the 1-1/8” | 1.5 tapered headset, which requires the Park Tool™ RT-1. Be sure that tool contacts the inside edges of the cup skirt, not the bearing.
2. To remove baseplate from fork, we recommend using a crown race removal tool to lessen the possibility of warping or deforming the baseplate.
If the baseplate is warped, it must be replaced with a new one to ensure proper alignment. If necessary, a 1/4” or 3/8” drift punch can be
used for baseplate removal instead. Be sure to alternate strikes on either side of fork crown to lessen the possibility of warping or bending.
3. After removing the baseplate from the fork, check for deformities by placing it on a level surface. If the baseplate does not sit level on the
surface and in any way appears to be warped or deformed, it must be replaced for optimal bearing performance.
Service of Bearings
Do not at any time attempt to remove headset bearings from bearing cups.
Chris King sealed bearings have removable snap rings that hold the rubber seals in place.
1. Carefully, using a small screwdriver, pick, or penknife, remove the snap ring by inserting tool into split of snap ring. Gently work one end of the
snap ring toward bearing center until it is out of its groove. Follow the ring around with the tool until the snap ring is completely dislodged.
2. Lift and remove exposed rubber seal to access the interior of the bearing.
3. Thoroughly fl ush the bearing with a light spray lubricant (e.g., WD-40™) and blow dry.
4. Wipe dirt and other contaminants from the seals and snap rings. Used snap rings and seals can be reinstalled unless warped, punctured, or otherwise damaged.
If damaged, replacement seals and snap rings are available from any authorized Chris King dealers or directly from Chris King Precision Components.
Some solvents, synthetic lubricants, and greases with high-pressure additives may attack and damage seals and other nonmetallic materials.
Minimize exposure to these substances and thoroughly dry bearing assembly after cleaning. Do not use citrus based cleaners
5. Lay a bead of waterproof grease around the top of the bearing. Rotate the inner race to work grease throughout the ball area.
6. Reinstall rubber seal between inner and outer bearing race. *Be sure to reinstall seals and snap ring in their orginal orientation.
7. Insert one edge of snap ring into groove of outer bearing race. Press along entire groove until snap ring is fully seated; a small gap should
be visible between both ends of the snap ring.
8. Turn inner race of bearing by hand to test for binding. If bearings do not run smooth, repeat steps 1-8. Binding is often a result of improperly
seated seals and/or snap rings.
occur after a few rides; readjust as necess
ary.
New seals will produce some resistance in rotation for the fi rst 50-100 hours of use. Avoid confusing this with rubbing or binding that may result
from improper installation, poorly cut spacers, or stems that are not properly faced. We recommend using Chris King Spacers
InSet
A
B
C
D
E
K
L
M
F
G
H
I
J
A. stem cap screw
B. stem cap
C. star nut
D. scuff washer
E. GripLock assembly
F. GripLock cap
G. cap O-ring
H. split ring
I. bearing ring
J. bearing ring O-ring
K. upper bearing cup
L. lower bearing cup
M. baseplate
mallet. Do not hit steerer tube from top, as this may damage the headset bearings.
Headset parts are available from any authorized Chris King dealer or directly from Chris King Precision Components
