Chromalox Nwh 31225 Users Manual PE405 6 CHX

NWH-3925 IM-PE405

NWH-31225 im-pe405

NWH-3925 to the manual 2b0d73c3-cef8-4629-8a0a-e87394d5a1bb

2015-02-04

: Chromalox Chromalox-Nwh-31225-Users-Manual-364657 chromalox-nwh-31225-users-manual-364657 chromalox pdf

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Chromalox

Installation Operation

SERVICE REFERENCE
DIVISION

and

RENEWAL PARTS IDENTIFICATION

D

NWH

SECTION

PE405-6

(Supersedes PE405-5)

161-048380-001
DATE

1-3/8” Conduit
Openings

4

SALES
REFERENCE

JULY, 1990

12-5/16”

E

Type NWH-3
Circulation Heater
for Water Heating

1” Pipe
Outlet

Thermostat
Type AR
A

B

C
Mounting Lugs
3/8” - 16
Threaded Holes 1-1/2” Deep
1-1/4” Centers

1” Pipe Inlet

Specifications — Table A
Model

Voltage

Phase

kW

Dimensions (In.)

Watt
Density

A

B

C
16-1/2

1 or 3Δ

6

47.7

32-15/16

22-1/2

NWH-3925

240

1 or 3Δ

9

47.5

32-15/16

22-1/2

16-1/2

NWH-31225

or

1 or 3Δ

12

46.2

42-15/16

32-1/2

26-1/2

NWH-31525

480

1 or 3Δ

15

45.9

55-7/16

45

39

1 or 3Δ

18

45.6

55-7/16

45

39

NWH-3625

NWH-31825
F

GENERAL
The NWH-3 series is a general-purpose water or water-based
solution circulation heater intended for use indoors. It is designed
for 150 psig at 550˚F per ANSI standards.
The 3 copper-sheathed tubular elements are centered in a 3”
diameter galvanized steel heating chamber and welded to a
removable galvanized steel flange. The assembly is surrounded
by 1-1/2” insulation and sheet metal jacket.
Depending upon the order specifications, the NWH-3 may or
may not be factory equipped with an AR or other Chromalox

thermostat. Such thermostats function to control outlet temperatures and to limit internal temperatures under abnormal flow conditions. These controls do not fail safe.
CAUTION: Users should install adequate back-up controls
and safety devices with their electric heating equipment.
Where the consequences of failure may be severe, backup controls are essential. Although the safety of the
installation is the responsibility of the user, Chromalox
will be glad to make equipment recommendations.

INSTALLATION
CAUTION: Hazard of Electric Shock. Disconnect all
power before installing heater.
1. Vertical Mounting (Preferred) —
When the heater is vertically mounted, the terminal housing
will be at the top of the heater. The water inlet pipe will be located on
the side near the bottom of the heater and the outlet pipe at the top.
The axis of the chamber will be in a vertical position as in
the photo above, and as in Figure A.

Note: A drain pipe located at the bottom of the heater should
be provided and enough room left, when mounting heater, to
allow draining the heater.
2. Horizontal Mounting (Optional) —
When mounting heater horizontally, inlet and outlet pipes
must be up. In any other position, heater cannot be purged of air,
and elements may be seriously damaged. (See Figure B.)

Correct
Incorrect
Correct
Incorrect

Figure A — Vertical Mounting
© 2010 Chromalox, Inc.

Figure B — Horizontal Mounting

INSTALLATION
3. Whether vertically or horizontally, the heater should be rigidly
mounted so that vibration is at a minimum since excessive
vibration will result in erratic thermostat operation. The
NWH-3 is provided with mounting lugs to support the heating
chamber. (See photo.)
4. By using a slotted mounting assembly on either of the lugs,
the heater chamber will be permitted to expand with increasing temperature.

5. DANGER: Hazard of Fire. Provide minimum of 6” spacing from chamber and related piping to nearest combustible
material. Avoid operation of heater near combustible fluids or
in combustible vapor or gas laden atmosphere.
6. Provide adequate space at terminal end to permit withdrawal
of the heater from chamber should servicing be required.

WIRING
WARNING: Hazard of Electric Shock. Any installation
involving electric heaters must be effectively grounded in accordance with the National Electrical Code to
eliminate shock hazard.
1. Be sure line voltage matches heater voltage (on nameplate).
2. Electric wiring to heater must be installed in accordance with
local and National Electrical Codes.
3. Power controllers must be used when heaters are rated 3 phase and
when the heater amperage exceeds the rating of the thermostat.
4. Refer to Wiring Diagram, Table B, for the proper wiring diagram
for connecting heater.

Wiring Diagrams - Table B
240V,
1 Ø Fig.

240V,
3 Ø Δ Fig.

480V,
1 Ø Δ Fig.

480V,
3 Ø Δ Fig.

NWH-3625

2

1

2

1

NWH-3925

2

1

2

1

NWH-31225

2

1

2

1

NWH-31525

2

1

2

1

NWH-31825

2

1

2

1

Model

Contactor
Ground

Contactor
Ground

Line

L1

L2

L3

120V
or
240V

120V
or
240V

Figure 1
240V, 480V 3ØΔ

Thermostat

Thermostat

Figure 2
240V, 480V, 1Ø

Use contactor when the heater amperage
exceeds the rating of the thermostat.

Note: Dotted lines indicate “customer furnished.” However, Thermostat could have been furnished by Chromalox if so specified on the order.

OPERATION
1. Do not heat solutions that are corrosive to the heating element
sheath or the heating chamber.
WARNING: Type NWH Circulation Heaters are
equipped with copper heating elements and galvanized-steel heating chambers. It is the responsibility of the user to know the chemical composition
of the corrosive solution and the character of the
materials entering the solution as well as the corrosive effect of the solution upon the heating elements and chamber. Chromalox cannot warrant

any electric circulation heater against failure by
sheath corrosion if such failure is the result of
operating conditions beyond our control.
2. Terminal ends of heater must be protected from drippings,
condensation, spray or direct spill-over of material. Their
presence at the terminals may damage heater electrical insulation. Liquid-tight terminal enclosures are available to protect
heater. Contact your Local Chromalox Sales office.
3. If foreign material is carried by the liquid flow, install suitable
filters in the inlet pipe line to the heater.
4. Do not allow heater to operate when liquid flow is interrupted.

MAINTENANCE
1. WARNING: Hazard of Electric Shock. Disconnect all
power before servicing heater.
2. Remove heating element assembly periodically to check
heater sheath for scaling, corrosion or excessive oxidation.
Correct operating conditions to minimize sheath deterioration.

3. Periodically check temperature control and limit control operation to insure accurate and safe process operation.
4. Check all electrical connections periodically and retighten
connections which may have loosened in service. Replace wire
and wire terminals which show signs of oxidation which would
interfere with establishment of reliable electrical connections.

RENEWAL PARTS IDENTIFICATION
AR2525
Thermostat Assembly

MF7
Thermostat Assembly

Model

Volts

Phase

kW

Heating Elements

NWH-3625
NWH-3625
NWH-3625
NWH-3625

240
240
480
480

1
3Δ
1
3Δ

6
6
6
6

155-024796-001
155-024796-002
155-024796-003
155-024796-004

300-057560-007
300-057560-007
300-057560-007
300-057560-007

300-048481-006
300-048481-006
300-048481-006
300-048481-006

NWH-3925
NWH-3925
NWH-3925
NWH-3925

240
240
480
480

1
3Δ
1
3Δ

9
9
9
9

155-024796-006
155-024796-007
155-024796-008
155-024796-009

300-057560-007
300-057560-007
300-057560-007
300-057560-007

300-048481-006
300-048481-006
300-048481-006
300-048481-006

NWH-31225
NWH-31225
NWH-31225
NWH-31225

240
240
480
480

1
3Δ
1
3Δ

12
12
12
12

155-024796-011
155-024796-012
155-024796-013
155-024796-014

300-057560-007
300-057560-007
300-057560-007
300-057560-007

300-048481-006
300-048481-006
300-048481-006

NWH-31525
NWH-31525
NWH-31525
NWH-31525

240
240
480
480

1
3Δ
1
3Δ

15
15
15
15

155-024796-016
155-024796-017
155-024796-018
155-024796-019

300-057560-007
300-057560-007
300-057560-007
300-057560-007

300-048481-006
300-048481-006
300-048481-006
300-048481-006

NWH-31825
NWH-31825
NWH-31825
NWH-31825

240
240
480
480

1
3Δ
1
3Δ

18
18
18
18

155-024796-021
155-024796-022
155-024796-023
155-024796-024

300-057560-007
300-057560-007
300-057560-007
300-057560-007

300-048481-006
300-048481-006
300-048481-006
300-048481-006

Note: When ordering parts for Model Numbers suffixed by “XX” or any other letter or letters not specifically identified on this instruction sheet, order Renewal
Parts on special order basis, giving name of part, part number, model number and description.

PARTS COMMON TO ALL HEATERS
AR Mounting Bracket . . . . . . . . . . . . . . . . .027-011378-001 (2)
Flexitallic Gasket . . . . . . . . . . . . . . . . . . . . . .132-019779-001
Standard Gasket . . . . . . . . . . . . . . . . . . . . . . .132-017222-001
Note: Number in ( ) indicates quantity of same part number used.

Limited Warranty:
Please refer to the Chromalox limited warranty applicable to this product at
http://www.chromalox.com/customer-service/policies/termsofsale.aspx.

2150 N. RULON WHITE BLVD., OGDEN, UT 84404
Phone: 1-800-368-2493
www.chromalox.com
PL - U0 - T3
Litho in U.S.A.



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Description                     : The NWH-3 series is a general-purpose water or water-based solution circulation heater intended for use indoors. It is designed for 150 psig at 550°F per ANSI standards.
Subject                         : circulation heaters, water heating, circulation heater, tubular elements, controls, thermostats
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Keywords                        : circulation heaters, water heating, circulation heater, tubular elements, controls, thermostats
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Author                          : Diane
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