Citizen CBM1000 CBM1000SME User Manual To The 928c15b6 5a21 400a A4c8 3b41b05f8053

User Manual: Citizen CBM1000 to the manual

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CITIZEN
Service Manual
Model: CBM1000
Line Thermal Printer
Rev. 1.00 Newly issued on Sep. 14. 1999
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CBM1000 Service Manual
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This manual describes the disassembly, reassembly, and maintenance procedures of the line
thermal printer CBM1000. It is intended for field maintenance men.
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The CBM1000 is a compact-sized, line thermal printer developed for a variety of applications. It
has abundant built-in features, and can be used as a data communication terminal, POS terminal,
kitchen terminal and for other applications. Prior to using the printer, read this manual thor-
oughly to understand its contents.
1. Paper drop-in mechanism; when supplying or replacing paper rolls, all you have to do is just
drop a paper roll into the printer and close its cover. This will facilitate paper handling and
head cleaning greatly.
2. High speed (100 mm/s), and low-noise thermal printing.
3. Front-side paper ejection method, which allows the printer to be installed and used anywhere
with few restrictions.
4. Hermetic covering structure, which helps prevent any foreign matter or liquid from getting
into the printer.
5. Built-in input buffer.
6. Bar-code printing (Possible using special commands).
7. Page mode, which allows you to lay out pages freely.
8. Registration of user-defined characters and logos into flash memory.
9. Built-in Drawer Kick-Out interface.
10. Auto cutter mechanism provided as a standard unit.
11. Selection possible, as required, from two types: Easy-to-handle, built-in power supply type,
and lightweight flat AC adapter type.
12. Use of 58 mm wide paper rolls possible by using the partition supplied.
CBM1000 Service Manual
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1. HANDLING AND MAINTENANCE OF PRINTER ..........................................................................5
2. SPECIFICATIONS ...............................................................................................................................6
2.1 Basic Specifications ....................................................................................................................6
3. DISASSEMBLY AND REASSEMBLY ................................................................................................7
3.1 Disassembly Procedure...............................................................................................................8
3.1.1 Disassembly Procedure for Main Body.........................................................................8
3.1.2 Disassembly Procedure for Mechanism Unit.............................................................12
3.2 Reassembly Procedure..............................................................................................................17
3.3 Lubrication................................................................................................................................18
3.3.1 Lubricant.......................................................................................................................18
3.3.2 Where to Lubricate.......................................................................................................18
4. TROUBLESHOOTING ......................................................................................................................19
4.1 Troubleshooting Procedure..……………………………………………………………..………19
4.2 Troubleshooting Guide.. ..…………………………………………………………………….……..19
5. SERVICE PARTS LIST......................................................................................................................23
5.1 Parts List for Mechanism.........................................................................................................23
5.2 Disassembly Drawing...............................................................................................................25
5.3 Parts List for Control PCB Assy .............................................................................................27
5.3.1 Control PCB Assy ......................................................................................................27
5.4 Parts Layout Drawing..............................................................................................................30
5.4.1 Control PCB Assy (Serial Interface D-sub 25)............................................................30
5.4.2 Control PCB Assy (Parallel Interface) ........................................................................31
5.4.3 Operation PCB Assy.....................................................................................................32
5.4.4 Sensor PCB Assy...........................................................................................................33
5.4.5 PNE PCB Assy in PNE Lever Assy.............................................................................34
6. DRAWING...........................................................................................................................................35
6.1 Block Diagram..........................................................................................................................36
CBM1000 Service Manual
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6.2 Circuit Diagram........................................................................................................................37
6.2.1 Control PCB Assy (Serial Interface D-sub 25)............................................................37
6.2.2 Control PCB Assy (Parallel Interface) ........................................................................38
7. OUTER DIMENSION........................................................................................................................39
T For the auto cutter unit (ACS-130), see the separate Service Manual.
CBM1000 Service Manual
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See the Users Manual coming with the printer body.
CBM1000 Service Manual
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Model
Item CBM1000RF120S/A
CBM1000PF120S/A CBM1000RF230S/A
CBM1000PF230S/A CBM1000RF024D
CBM1000PF024D
Printing system Line thermal dot printing method
Printing width 72 mm/576 dots, (54 mm/432 dots) *1
Dot density 8 × 8 dots/mm (203 dpi)
Printing speed 100 mm/sec (Fastest, print density level 2), (800 dot lines/sec)
Printing columns Font A: 48/42/36/30 columns (12 × 24)
Font B: 64/56/48/40 columns (9 × 24)
Character size Font A: 1.25 × 3.00 mm; Font B: 0.88 × 3.00 mm
Character types Alphanumeric characters, unternational characters, Codepages PC437,
Katakana, PC850, PC860, PC863, PC865, PC852, PC866, PC857, and
Windows codepage
Logo registration/print Capable of registering user-defined characters and logos into flash mem-
ory.
Bar code types UPC-A/E, JAN(EAN) 13/8 column, ITF, CODE 39, CODE 128, CODE-
BAR, CODE 93
Line spacing 4.23 mm (1/6 inch); selectable using commands.
Paper Thermal paper roll: 80 mm (58 mm) × ø83
Interface Serial (RS-232C)
Parallel (IEEE 1284 and Centronics compliant)
Input buffer 4K bytes (72 bytes selectable with a DIP switch)
Supply voltage S type: AC 120/230 V ±10%; A type/D type: DC 24 V ±7%
Power consumption 100 W (Max.)
AC adapter spec. Rated input : AC 120 ~ 240 V, 50/60 Hz, 120 VA
Rated output: DC 24 V, 1.9 A
Type 31AD-U 31AD-E
Weight S type: Approx. 2.0 Kg; A type/D type: Approx. 1.4 Kg
Outer dimensions S type: 145(W) × 190 (D) × 157 (H) mm
A type/D type: 145(W) × 190 (D) × 114 (H) mm
Operating temperature
and humidity 5 ~ 40ºC, 35 ~ 85 % RH (No dew condensation)
Storage temperature
and humidity -20 ~ 60ºC, 10 ~ 90% RH (No dew condensation)
Reliability Printing head life:
Pulse resistance: 1 × 108 pulses (Print ratio 12.5%)
Wear resistance: 100 km (At normal temperature/humidity with re-
commended thermal paper)
Auto cutter life:
500,000 times of cutting (At normal temperature/humidity with re-
commended thermal paper)
Safety Standard *2
UL, C-UL, FCC Class-A TUV, GS, CE marking UL, C-UL, FCC
Class-A, TUV, GS,
CE marking
*1 Represents the value when a 58 mm wide paper roll is used (User selectable).
*2 Represents the safety standards acquired when CBM-made adapters (31AD series) are used.
CBM1000 Service Manual
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For maintenance operations, note the following:
Notes:
(1) Do not disassemble/reassemble or adjust the machine, if it functions properly. Particularly,
do not loosen screws on any component, unless necessary.
(2) After completing an inspection and before turning on the power, be sure to check that there is
no abnormality.
(3) During maintenance, be careful not to leave parts or screws unattached or loose inside the
printer.
(4) When handling the thermal head or electronic component, do not use gloves or other aids
which can easily cause static electricity.
(5) When disassembling or reassembling, check wires and cables for any damage. Do not run
them into a narrow space or set them in improper positions.
(6) After reassembling, apply lubricant as required.
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(1) Philips screwdrivers #1 and #2
(2) Tweezers
(3) Round nose pliers
(4) Cutting nipper
(5) Brush for lubrication
CBM1000 Service Manual
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Disassembly procedure consists of the following two sections.
Main body
Mechanism
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1. Removing the Power Case SA (for AC Adap-
trer Built-in Type)
(1) Disconnect the power connector from
the unit.
(2) Remove the four screws M3 ×8 (ST)
and detach the power case SA.
2. Removing the Printer Cover SA
(1) Open the printer cover SA.
(2) Unhook the parts A” and detach the
printer cover SA.
(3) Remove the two screws M3 × 8 (BT).
While opening the parts “B”, remove
the part “C”.
Power Connector
Power Case SA
M3×8 (ST)
Printer Cover SA
M3×8 (BT)
B
A
C
CBM1000 Service Manual
9 CITIZEN
3. Removing the Top Cover SA
(1) Remove the printer cover SA.
(2) Remove the two screws M3 × 6 (ST).
While unhooking the part “B” of the
frame from the top cover SA, lift the top
cover. At this time, avoid the power
switch.
(3) Unhook the operation panel cable from
the cable holder, disconnect the opera-
tion panel connector from the control
PCB assy, and remove the top cover SA.
Note on reassembling:
When reassembling the top cover SA,
be sure that the part B” of the frame is
securely inserted into the square hole
at the back of the top cover SA as
shown in the figure.
4. Removing the Mechanism Unit
(1) Remove the top cover SA.
(2) Remove the two screws M3 × 6 (ST).
(3) Disconnect the five connectors “A to E”
from the control PCB assy.
(4) Lift the front part of the mechanism
unit a little and remove the mechanism
unit by disengaging it from two square
holes on the bottom chassis.
Operation Panel
Connector
M3×6 (ST)
Top Cover SA
Power Switch Cable Holder
Mechanism Unit M3×6 (ST)
Bottom Chassis
Square Hole
Square Hole
B
CBM1000 Service Manual
10 CITIZEN
5. Removing the Control PCB Assy
(1) Remove the mechanism unit.
(2) Remove the two screws M3 × 6 (ST).
(3) Lift the front part of the control PCB
assy to disengage the power switch
from the switch guide of the bottom
chassis SA.
Then pull the control PCB assy toward
you to remove it.
6. Removing the AC Adapter
(1) Remove the power case SA.
(2) Cut the tie for the power cord.
(3) Detach the AC adapter from the power
case by lifting it upward.
(4) Detach the power cord of the AC adap-
ter from the power case SA.
(5) Remove the power connector of the AC
adapter by passing it through the hole
on the power case SA.
(6) Remove the four rubber feet from the
power case.
Note on reassembling:
Run the cable of the AC adapter as
shown in the figure. At this time, run
it so that the ferrite core is located as
shown in the figure (approx. 200 mm
from the end of the power connector).
Control PCB Assy
M3×6 (ST)
Power Switch
Switch Guide
Bottom Chassis SA
Cord is fixed.
Tie
Ferrite Core
AC Adapter
Power
Connector
Rubber Foot Power Case
CBM1000 Service Manual
11 CITIZEN
7. Removing the Tear Bar
(1) Open the printer cover.
(2) Remove the tear bar from the printer
cover SA by pulling it as shown in the
figure.
Note on reassembling:
When reassembling, press-fit it to the
printer cover.
8. Removing the Operation Panel SA and Front Cover
(1) Remove the top cover.
(2) Remove the operation panel SA to the
front by pushing its back.
(3) Remove the front cover.
9. Removing the Operation PCB Assy
(1) Remove the operation panel SA.
(2) Remove the one screw M2.6 × 6 (BT)
and detach the operation PCB assy.
(3) Peel off the operation sheet from the
operation panel.
Printer Cover
Tear Bar
M2.6×6 (BT)
Operation PCB Assy
Operation Sheet
Operation Panel
Top Cover
Front Cover
Operation Panel SA
CBM1000 Service Manual
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10. Removing the Serial IF Plate
(1) Remove the control PCB assy.
(2) Straighten the projections of the serial
IF plate and remove it from the bottom
chassis SA. (For serial IF type)
(3) Remove the one screw M3 × 6 for frame
ground (FG) and rubber feet from the
bottom chassis.
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1. Removing the Top Chassis SA
(1) Remove the Mechanism Unit referring
to 3.1.1-4 “Removing the Mechanism
Unit.
(2) Unhook the head cable assy.
(3) Disengage the E-ring 2 at the left end
of the chassis shaft.
(4) Pull out the chassis shaft to the right.
(5) While disengaging the projection of the
brake from the brake disc of the top
chassis SA, remove the top chassis SA.
Serial IF Plate
M3×6
(ST, EXT, TW)
Bottom Chassis
Projection
Rubber Foot
Top Chassis SA
E-Ring, 2
Head Cable Assy
Chassis Shaft
Brake Disc
Top Chassis SA
Brake
CBM1000 Service Manual
13 CITIZEN
2. Removing the Platen SA
(1) While pushing the pressure arm
downwardly, turn the platen bushing
by 90 degrees in either direction.
(Then, the flat surfaces of the left side
platen bushing are set in vertical.)
(2) Lift the left side platen SA to disengage
it from the U-shaped groove on the
main chassis.
(3) Pull the platen SA to the left to remove
it from the main chassis.
3. Removing the Center Frame SA
(1) Remove the four screws M3 × 6 (BT).
(2) Remove the center frame SA from the
main chassis by lifting it upward.
Note on reassembling:
Pass the connector A and B through the
holes A and B on the main chassis, re-
spectively.
Center Frame SA
M3×6 (BT)
Main Chassis
Center Frame SA
Platen Bushing
Platen SA
Flat Surface
Pressure Arm
Main Chassis
CBM1000 Service Manual
14 CITIZEN
4. Removing the Gears
(1) Remove the two screws M3 × 6 (ST)
and remove the gear holder.
(2) Remove the reduction gear and idle
gear from the gear holder, in that order.
Note on reassembling:
Apply grease (Molykote EM-10L) to the
shafts of the gear holder.
5. Removing the Auto Cutter SA
(1) Remove the four screws M3 × 6 (ST)
and remove auto cutter SA.
6. Removing the Lock Levers
(1) Remove the EXT spring-01.
(2) Pull out the ejector.
(3) Remove the lock lever-R-SA from the
right end of the lock lever-L-SA.
(4) Remove the lock lever-L-SA by pulling
it to the left.
Main Chassis
Idle Gear
Reduction Gear
Gear Holder
M3×6 (ST)
Auto Cutter SA
Main Chassis
M3×6 (ST)
Lock Lever-R-SA
Main Chassis
EXT Spring-01
Ejector
Lock Lever-L-SA
CBM1000 Service Manual
15 CITIZEN
7. Removing the Pressure Arms
(1) Disengage the EXT spring-01 from the
pressure arm-L and then remove the
pressure arm-L from the main chassis.
(2) Disengage the EXT spring-01 from the
pressure arm-R and then remove the
pressure arm-R from the main chassis.
(3) Remove the one screw M3 × 6 (ST) from
the main chassis.
Note on reassembling:
Securely insert the pressure arm-L/R
into the screw heads.
8. Removing the Stepping Motor and Brake
(1) Remove the two screws M3 × 4 and de-
tach the stepping motor.
(2) Remove the one screw M3 × 6 (ST) and
detach the brake.
Notes on reassembling:
Reassemble the brake in the direction
shown in the figure.
When reassembling the stepping motor,
position it so that its cable runs down-
ward as shown in the figure.
M3×6 (ST)
Main Chassis Pressure Arm-R
EXT Spring-01
Pressure Arm-L
M3×6 (ST)
Main Chassis
Brake
M3×4
Stepping Motor
CBM1000 Service Manual
16 CITIZEN
9. Removing the Top Chassis SA
(1) Unhook the head cable assy from the
cable holder.
(2) Detach the wire.
(3) Remove the two screws M2.6 × 6 (BT)
and detach the head cover.
(4) Remove the two screws M3 × 4 and de-
tach the thermal head. Then, discon-
nect the two connectors from the ther-
mal head.
(5) Remove the head cable assy by passing
its connectors A and B from the holes A
and B on the top chassis.
(6) Remove the one screw M3× 6 (BT) and
detach the damper block.
(7) Remove the roller from the damper.
10. Removing the Platen
(1) Disengage the two E-ring 4 from both
ends of the platen shaft.
(2) Pull out platen gear from the left side
platen bushing.
(3) Pull out both platen bushings and dis-
engage the two E-ring 4 from the
platen.
Notes on reassembling:
Insert the two platen bushings so that
their flat surfaces face inward.
When inserting the platen gear, align
its hole with the D-cut on the platen
shaft.
Platen Gear
Platen
Platen Bushing
E-Ring, 4
Head Cover
M3×6 (ST)
Cable Holder
M3×4
Damper
Wire Cover
M2.6×6 (BT)
Thermal Head
Roller
Top Chassis
Head Cable Assy
Head Cover
CBM1000 Service Manual
17 CITIZEN
11. Removing the Center Frame
(1) Remove the PNE lever assy, sensor
plate, guide roller and DIP SW cover
block.
(2) Remove the one screw M2.6 × 6 (BT)
and detach the sensor PCB assy.
(3) Remove the slider from the DIP SW
cover.
Note on reassembling:
When reassembling the sensor PCB
assy, hook its one end and then install
it with the screw.
12. Removing the Auto Cutter and Its Peripheral Parts
(1) Remove the two screws M3 × 4 and pull
out the auto cutter in the direction
shown by the arrow.
(2) Pull out safety cover shaft from the cut-
ter plate and safety cover.
(3) Remove the EXT spring-03.
(4) Detach the safety cover from the cutter
plate.
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Reassemble each part in the reverse order of the disassembly procedure described in Section 3.1.
If notes on reassembling are written, follow them.
PNE Lever Assy
Slider
Center Frame
Guide Roller
DIP SW Cover
Sensor Plate
M2.6×6 (BT)
Sensor PCB Assy
Safety Cover
M3×4
EXT Spring-03
Auto Cutter
Cutter Plate
Safety Cover Shaft
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Apply the specified lubricant to the indicated places.
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Grease: Molykote EM-10L
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A. Platen bushings and the platen shafts (2 places each)
B. Gear shafts of the gear holder (2 places)
C. Sliding surface of the brake disc
D. Lock shaft parts of the lock lever-R/L (2 places on both sides)
(See the following figure.)
E. Sliding parts of the pressure arm-R/L (3 places on both sides)
(See the following figure.)
F. U-shaped grooves of the main chassis, where the platen bushings are engaged (2 places
on both sides)
(See the following figure.)
CBM1000 Service Manual
19 CITIZEN
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When a trouble occurs, confirm its phenomenon, locate a defective part in accordance with 4.2
Troubleshooting Guide, and troubleshoot as described below.
lPhenomenon: Find a trouble phenomenon in this column. If there are multiple
phenomena, take all the corresponding items into consideration.
This allows you to specify a hidden defective part.
lCause: Lists as many possible causes as possible. Guess a trouble cause out
of them and take its check method to specify the trouble cause.
lCheck Method: Describes a check method to specify a trouble cause.
lRemedy: Troubleshoot by taking a remedy described in this column.
By troubleshooting in accordance with the above-mentioned procedure, you can troubleshoot ef-
ficiently with fewer misjudgments.
4
44
4.
..
.2
22
2T
TT
Tr
rr
ro
oo
ou
uu
ub
bb
bl
ll
le
ee
es
ss
sh
hh
hoo
oooo
oot
tt
ti
ii
in
nn
ng
g g
g G
GG
Gu
uu
ui
ii
id
dd
de
ee
e
l
ll
lP
PP
Po
oo
ow
ww
we
ee
er
r r
r S
SS
Su
uu
upp
pppp
ppl
ll
ly
y y
y F
FF
Fa
aa
ail
ilil
ilu
uu
ur
rr
re
ee
e
Phenomenon Cause Check Method Remedy
The AC adapter is not
connected. Connect the specified
AC adapter.
Check whether any un-
specified power has
been used so far.
Use the specified AC
adapter.
No power
(POWER lamp not
illuminated) The fuse is gone.
Check whether the
specified fuse is used. Use the specified fuse.
The control PCB assy is
defective. Replace the control PCB
assy.
The fuse immedi-
ately goes again
after replacing with
new one. The circuit drive power
is abnormal. With a DC voltmeter,
measure the circuit
drive voltage.
Replace the control PCB
assy.
TIf the fuse is gone with the specified AC voltage supplied to the AC adapter, it is likely that the
thermal head unit or control PCB assy is defective. Replace either defective one. Incidentally,
check the wiring of the drawer and interface cable.
CBM1000 Service Manual
20 CITIZEN
l
ll
lP
PP
Pr
rr
ri
ii
in
nn
nt
tt
ti
ii
in
nn
ng
g g
g f
ff
fa
aa
ai
ii
il
ll
lu
uu
ur
rr
re
ee
e
Phenomenon Cause Check Method Remedy
Faulty DC output volt-
age from the AC
adapter
Check whether the
specified AC adapter is
used.
Use the specified AC
adapter.
Faulty control PCB assy Replace the control PCB
assy.
Faulty connection of the
thermal head connector Check connection of the
thermal head connector. Connect the thermal
head connector prop-
erly. Or replace the
head cable assy.
No printing
Faulty thermal head Replace the thermal
head.
Faulty connection of the
thermal head connector Check connection of the
thermal head connector. Connect the thermal
head connector prop-
erly. Or replace the
head cable assy.
Partly not printed
Faulty thermal head Replace the thermal
head.
Faulty DC output volt-
age from the AC
adapter
Check whether the
specified AC adapter is
used.
Use the specified AC
adapter.
Low DC output voltage
from the AC adapter Check the DC voltage
with a DC voltmeter. Supply the specified AC
voltage to the AC
adapter.
Faulty thermal head Replace the thermal
head.
Foreign substance is
adhered to the thermal
head.
Check whether any for-
eign substances are
adhered to the thermal
head.
Dip a cotton swab or
soft cloth in ethyl alco-
hol and wipe the foreign
substances with them.
Non-recommended pa-
per is used. Check whether the pa-
per being used meets
the specification.
Replace it with the
specified paper.
Faint printout or
uneven printout
Faulty mounting of the
platen roller Check mounting condi-
tion of the platen roller. Mount the platen roller
properly.
CBM1000 Service Manual
21 CITIZEN
l
ll
lP
PP
Pa
aa
ap
pp
pe
ee
er
r r
r f
ff
fee
eeee
eed
d d
d f
ff
fa
aa
ail
ilil
ilu
uu
ur
rr
re
ee
e
Phenomenon Cause Check Method Remedy
Faulty connection of the
motor connector Check connection of the
motor connector. Connect the connector
correctly.
Defective motor Measure the supply
voltage with a DC volt-
meter or oscilloscope.
If the supply voltage is
normal, replace the mo-
tor.
Faulty DC output volt-
age from the AC
adapter
Check whether the
specified AC adapter is
used.
Use the specified AC
adapter.
Low DC output voltage
from the AC adapter Check the DC voltage
with a DC voltmeter. Supply the specified AC
voltage to the AC
adapter.
Faulty control PCB assy Replace the control PCB
assy.
Faulty mounting of the
platen roller Check mounting condi-
tion of the platen roller. Mount the platen roller
properly.
Paper feed failure Check whether or not
the paper is jamming or
torn and caught in the
paper path.
Eliminate unnecessary
paper in the paper path
and set paper properly.
Foreign substance in
the gear Remove the gear holder
and check for any for-
eign substance caught
in the gears.
Eliminate the foreign
substance.
Paper is not fed or
fed irregularly
Broken gear Remove the gear holder
and check for any
breakage of the gears.
If the gear is broken,
replace it with new one.
CBM1000 Service Manual
22 CITIZEN
l
ll
lF
FF
Fa
aa
au
uu
ul
ll
lt
tt
ty
y y
y s
ss
se
ee
en
nn
ns
ss
so
oo
or
rr
r
Phenomenon Cause Check Method Remedy
Faulty paper sensor Check whether the ER-
ROR lamp flickers
when paper is out.
Replace the sensor PCB
assy.
Foreign substance is
attached to the paper
sensor.
Check whether any for-
eign substances are
adhered to the paper
sensor.
Remove the foreign
substance.
Does not detect
presence of paper.
Faulty connection of the
paper sensor connector Check connection of the
paper sensor connector. Connect the connector
correctly.
Faulty paper near-end
sensor Check whether the ER-
ROR lamp flickers
when paper is out.
Replace the paper near-
end sensor.
Foreign substance is
attached to the paper
near-end sensor.
Check whether any for-
eign substances are
adhered to the paper
near-end sensor.
Remove the foreign
substance.
Does not detect
paper near-end
status.
Faulty connection of the
paper near-end sensor
connector
Check connection of the
paper near-end sensor
connector.
Connect the connector
correctly.
l
ll
lF
FF
Fa
aa
au
uu
ul
ll
lt
tt
ty
y y
y a
aa
au
uu
ut
tt
to
o o
o c
cc
cu
uu
utt
tttt
tte
ee
er
rr
r
Phenomenon Cause Check Method Remedy
Faulty connection of the
auto cutter connector Check connection of the
auto cutter connector. Connect the connector
correctly.
Faulty DC output volt-
age from the AC
adapter
Check whether the
specified AC adapter is
used.
Use the specified AC
adapter.
Defective auto cutter Measure the supply
voltage with a DC volt-
meter or oscilloscope.
If the supply voltage is
normal, replace the
auto cutter.
The cutter does not
function.
Paper feed failure
(Paper jam) Check whether or not
the paper is jamming or
torn and caught in the
paper path.
Eliminate unnecessary
paper in the paper path
and set paper properly.
TIf the no-paper condition is not detected while the printer is running out of the recording paper, it
will print without the paper, leading to a trouble of the head, and so on.
CBM1000 Service Manual
23 CITIZEN
5
55
5.
..
.S
SS
SE
EE
ER
RR
RV
VV
VI
II
ICE
CE CE
CE P
PP
PA
AA
AR
RR
RT
TT
TS
S S
S L
LL
LI
II
IS
SS
ST
TT
T
5
55
5.
..
.1
11
1P
PP
Pa
aa
ar
rr
rt
tt
ts
s s
s L
LL
Li
ii
is
ss
st
t t
t f
ff
fo
oo
or M
r Mr M
r Me
ee
ec
cc
ch
hh
ha
aa
an
nn
ni
ii
is
ss
sm
mm
m
EXPLODED VIEW 1/2
Ref. No. Parts No. Description Q'ty Remarks
1 E 4002-590 Bottom Chassis 1
2 E 6302-370 Rubber Foot (f10´3) 4
3 E 70010990 Control PCB Assy (P) 1
4 E 70010995 Control PCB Assy (R)
5E 6601-410 Serial IF Plate 1
7 E 4002-600 Main Chassis 1
8 E 8017-110 Stepping Motor 1
9 E 8032-120 Pressure Arm-R 1
10 E 8021-130 Pressure Arm-L 1
11 23G74985 EXT Spring-01 3
12 E 8012-030 Lock Lever-R-SA 1
13 E 8013-040 Lock Lever-L-SA 1
14 E 6602-140 Ejector 1
15 E 6602-150 Brake 1
17 E 8019-200 Reduction Gear 1
18 E 8516-030 Idle Gear 1
19 E 8500-100 Gear Holder 1
22 E 8010-360 Cutter Plate 1
23 ACC-130 Auto Cutter ACC-130 1
24 E 8023-130 Safety Cover 1
25 E 6233-170 Safety Cover Shaft 1
26 23G74992 EXT Spring-03 1
28 E 8031-150 Platen 1
29 E 8025-120 Platen Bushing 2
30 E 8019-210 Platen Gear 1
32 E 6601-410 Center Frame 1
33 E 4019-230 DIP SW Cover 1
34 E 8037-030 Slider 1
35 E 8022-150 Guide Roller 1
36 E 40000350 Sensor PCB Assy 1
37 E 6601-390 Sensor Plate 1
38 E 5071-115 PNE Lever Assy 1
CBM1000 Service Manual
24 CITIZEN
EXPLODED VIEW 2/2
Ref. No. Parts No. Description Q'ty Remarks
41 E 4002-610 Top Chassis 1
42 Thermal Head KF2003-GD30C 1
43 E 4900-650 Head Cable Assy 1
44 E 8023-120 Head Cover 1
45 E 6602-160 Damper 1
46 E 6612-05 Roller 1
47 E 8023-140 Wire Cover 1
48 E 6233-180 Chassis Shaft 1
50 E 66201-090 Top Cover 1
51 E 6200-700 Front Cover 1
52 E 40000340 Operation Panel 1
53 E 40000330 Operation PCB Assy 1
54 E 5200-370 Operation Sheet 1
60 E 62040590 Printer Cover 1
61 E 6220-670 Tear Bar 1
63 E 6601-400 Partition 1
65 E 62020420 Power Case 1
66 31AD AC Adapter 31AD 1
67 E 6100-765 AC Cord-100V 1
68 E 6100-755 AC Cord-120V
69 E 6100-730 AC Cord-230V
70 Caution Label, Paper 1
71 Caution Label, Hot 1
72 Caution Label, Drawer 1
80 23G75069 Screw, PH, M3´46
81 23G22579 Screw, PHT (ST), M3´615
82 23G22821 Screw, PHT (ST), M3´84
83 23G23251 Screw, PHT (BT), M3´64
84 23G22796 Screw, PHT (BT), M3´82
85 23G23179 Screw, PHT (BT), M2.6´64
86 23G42966 Screw, PHT (ST, EXT, TW), M3´61
87 23G22829 E-Ring, 4 4
88 23G65865 E-Ring, 2 2
CBM1000 Service Manual
25 CITIZEN
5
55
5.
..
.2
22
2D
DD
Di
ii
is
ss
sa
aa
ass
ssss
sse
ee
em
mm
mb
bb
bl
ll
ly
y y
y D
DD
Dr
rr
ra
aa
aw
ww
wi
ii
in
nn
ng
gg
g
l
ll
l
D
DD
Di
ii
is
ss
sa
aa
ass
ssss
sse
ee
em
mm
mb
bb
bl
ll
ly
y y
y D
DD
Dr
rr
ra
aa
aw
ww
wi
ii
in
nn
ng
gg
g-
--
-1
11
1
CBM1000 Service Manual
26 CITIZEN
l
ll
l
D
DD
Di
ii
is
ss
sa
aa
ass
ssss
sse
ee
em
mm
mb
bb
bl
ll
ly
y y
y D
DD
Dr
rr
ra
aa
aw
ww
wi
ii
in
nn
ng
gg
g-
--
-2
22
2
CBM1000 Service Manual
27 CITIZEN
5
55
5.
..
.3
33
3P
PP
Pa
aa
ar
rr
rt
tt
ts
s s
s L
LL
Li
ii
is
ss
st
t t
t f
ff
fo
oo
or
r r
r C
CC
Co
oo
on
nn
nt
tt
tr
rr
ro
oo
ol
l l
l P
PP
PCB A
CB ACB A
CB As
ss
ss
ss
sy
yy
y
5
55
5.
..
.3
33
3.
..
.1
11
1C
CC
Co
oo
on
nn
nt
tt
tr
rr
ro
oo
ol
l l
l P
PP
PCB
CB CB
CB A
AA
Ass
ssss
ssy
yy
y1
11
1/
//
/3
33
3
Ref. No Parts No. Description CBM1000
RCBM1000
P
IC1 E 107-390 CPU HD6432350F20 1 1
IC2 E 104-530 Gate Array CBM202LA-00 1 1
IC3 E 107-400 Flash Memory M29F400B-70N1 1 1
IC4 E 107-380 SRAM TC551001CF-55L 1 1
IC5 E4101-720 DC/DC Converter SI-8401L 1 1
IC6 E210-130 Reset IC M51953BPF 1 1
IC7,8 E2020050 I/F IC SP232ACP 2
IC7,8 E2010680 HC-MOS SN74HC05NS 2
IC9 E2010690 HC-MOS SN74HC244NS 1
IC101 Kanji ROM CBM202KG-01 1 1
TA1 E 390-380 Tr. Array SMA7022MU 1 1
TA2 E 390-230 Tr. Array TA8428K 1 1
TR1,6,7 E 358-080 Transistor RN1302 3 3
TR2 E 358-090 FET 2SJ267 1 1
TR3,4,8,9,14 E 358-120 Transistor RN1310 5 5
TR5,10,11,15
16 E 359-210 Transistor 2SC2712 5 5
TR12,13 E 359-180 Transistor 2SC4671 2 2
TR17 E 358-130 Transistor RN2302 1 1
D1 E 400-610 Diode 1SS193 1 1
ZD1 E 406-070 Z. Diode RD6.2FMB2 1 1
C1-4,31 C. Cap. GRM1545B224K630PT 5 5
C5 C. Cap. GRM42-6F474Z50PT 1 1
C6,7,10-13,20
29,117-124 C. Cap. GRM40F104Z50PT 16 16
C8 Ele. Cap. 35ZL1000M 1 1
C9 Ele. Cap. 16ZL470M 1 1
C14,15,18
102 C. Cap. GRM40B471K50PT 4 4
C16,17 C. Cap. GRM40B222K50PT 2 2
C19,21-28 C. Cap. GRM40B102K50PT 9 9
C30 C. Cap. GRM1545B224K630PT 1
C30 C. Cap. GRM42-6F474Z50PT 1
C32-41 C. Cap. GRM40F104Z50PT 10
C32 C. Cap. GRM1545B224K630PT 1
C33,34 C. Cap. GRM40B102K50PT 2
C35 C. Cap. GRM40B471K50PT 1
CBM1000 Service Manual
28 CITIZEN
2
22
2/
//
/3
33
3
Ref. No Parts No. Description CBM1000
RCBM1000
P
C101,103-109 C. Cap. GRM40CH101J50PT 8 8
C111,112,115 C. Cap. GRM40CH470J50PT 3 3
C125-127 C. Cap. GRM40F104Z50PT 3
RA1,2 E 3500-370 Re. Array BCN31-8SI332J 2
R1,2,16,18,29
33,34,42 Chip Re. CR10-332J 8 8
R3,15,22,27
47,52 Chip Re. CR10-101J 6 6
R4 Chip Re. CR10-303J 1 1
R5-7,28,31,32
35,36,43,48
53-57
Chip Re. CR10-103J 15 15
R8,9 Chip Re. CR10-473J 2 2
R10,13 Chip Re. CR01-18W J 22
R11,12 Chip Re. CR10-222J 2 2
R14 Chip Re. CR10-511J 1 1
R17,24,44,49 Chip Re. CR10-181J 4 4
R19 Chip Re. CR10-0WJ(1) (1)
R20,25,45 Chip Re. CR10-683J 3 3
R21,23,30,37
38,40,41,58
60
Chip Re. CR10-102J 9 9
R26,46,51 Chip Re. CR10-333J 3 3
R39 Chip Re. CR10-223J 1 1
R50 Chip Re. CR10-823J 1 1
R59 Chip Re. CR10-622J 1 1
R61 Chip Re. CR10-101J 1
L1,2,3,11,12
19-27, 43,44
46-49
E 4009-480 Fe. Beads BLM41P600S 20 20
L4-10,13-18
28-42,45
50-68
E 4009-490 Fe. Beads BLM21A121S 48 48
L69-82 E 4009-490 Fe. Beads BLM21A121S 14
DS1,2 E 5103-230 DIP SW. KSD08 2 2
DS3,4 E 5103-390 DIP SW. KSD04 2
CN1 E 48000690 Connector TCS7960-53-2010 1 1
CN2 E 48000940 Connector 53014-0210 1 1
CBM1000 Service Manual
29 CITIZEN
3
33
3/
//
/3
33
3
Ref. No Parts No. Description CBM1000
RCBM1000
P
CN3 E 48000945 Connector 53313-3015 1 1
CN4 E 48000755 Connector 53014-0310 1 1
CN5 E 48000765 Connector 53015-0510 1 1
CN6 E 48000955 Connector S6B-PH-K-S 1 1
CN7 E 48000930 Connector 53015-0610 1 1
CN8 E 48000755 Connector 53014-0310 (1) (1)
CN9 E 48000950 Connector 53014-0710 1 1
CN10 E 48000705 Connector TM5RJ3-66 1 1
CN11 E 48000640 Connector 17LE-13250-27 (D3AC) (1)
(JPN,EUR)
E 48000645 or 17LE-13250-27 (D3CC) (1) (USA)
CN11 E 48000830 Connector 57RE-40360-730B (D29A) 1
S1 E 4003-630 SW. SF-W1P1A-01BB2 1 1
F1 E 4005-840 Fuse MS4 1 1
F2 E 4005-770 Fuse MO1.5 1 1
F3 E 4005-815 Fuse 251.500 1 1
X1 E 501-430 X'tal CSTCV20.00MXJ040 1 1
PCB PCB 1000-01 1
PCB PCB 1000-02 1
ROM Label PLD-21 1 1
CBM1000 Service Manual
30 CITIZEN
5
55
5.
..
.4
44
4P
PP
Pa
aa
ar
rr
rt
tt
ts
s s
s L
LL
La
aa
ay
yy
yo
oo
ou
uu
ut
t t
t D
DD
Dr
rr
ra
aa
aw
ww
wi
ii
in
nn
ng
gg
g
5
55
5.
..
.4
44
4.
..
.1
11
1C
CC
Co
oo
on
nn
nt
tt
tr
rr
ro
oo
ol
l l
l P
PP
PCB
CB CB
CB A
AA
Ass
ssss
ssy
y y
y (
((
(S
SS
Se
ee
er
rr
ri
ii
ia
aa
al
l l
l I
II
In
nn
nt
tt
te
ee
er
rr
rf
ff
fa
aa
ac
cc
ce
e e
e D
DD
D-
--
-s
ss
su
uu
ub 25
b 25b 25
b 25)
))
)
CBM1000 Service Manual
31 CITIZEN
5
55
5.
..
.4
44
4.
..
.2
22
2C
CC
Co
oo
on
nn
nt
tt
tr
rr
ro
oo
ol
l l
l P
PP
PCB
CB CB
CB A
AA
Ass
ssss
ssy
y y
y (
((
(P
PP
Pa
aa
ar
rr
ra
aa
all
llll
lle
ee
el
l l
l I
II
In
nn
nt
tt
te
ee
er
rr
rf
ff
fa
aa
ac
cc
ce
ee
e)
))
)
CBM1000 Service Manual
32 CITIZEN
5
55
5.
..
.4
44
4.
..
.3
33
3O
OO
Op
pp
pe
ee
er
rr
ra
aa
at
tt
ti
ii
io
oo
on
n n
n P
PP
PCB
CB CB
CB A
AA
Ass
ssss
ssy
yy
y
Ref. No Description
LED1 LED SEL-2410E (GREEN)
LED2 LED SEL-2110S (RED)
R1 Resistor RD25M10-220W
R2 Resistor RD25M10-470W
S1 Tact Switch SKHHBV
Operation Cable Assy SEC-2855
PCB 1000-03
CBM1000 Service Manual
33 CITIZEN
5
55
5.
..
.4
44
4.
..
.4
44
4S
SS
Se
ee
en
nn
ns
ss
so
oo
or
r r
r P
PP
PC
CC
CB A
B AB A
B Ass
ssss
ssy
yy
y
Ref. No Description
IC1 Interrupter GP2S24
IC2 Photo Transistor ST-23G-C
S1 Micro Switch D3C-2220
Sensor Cable Assy SEC-2853
PCB 1000-04
CBM1000 Service Manual
34 CITIZEN
5
55
5.
..
.4
44
4.
..
.5
55
5P
PP
PN
NN
NE
E E
E P
PP
PC
CC
CB A
B AB A
B Ass
ssss
ssy
y y
y i
ii
in
n n
n P
PP
PN
NN
NE
E E
E L
LL
Le
ee
ev
vv
ve
ee
er
r r
r A
AA
Ass
ssss
ssy
yy
y
Ref. No Description
IC1 Interrupter GP2S24
PNE Cable Assy SEC-2854
PCB 1000-05
CBM1000 Service Manual
35 CITIZEN
6
66
6.
..
.D
DD
DR
RR
RA
AA
AW
WW
WI
II
IN
NN
NG
GG
G
The following lists the reference drawings for maintenance, and so on.
• Block diagram
Circuit diagrams for the following circuits
Control PCB Assy (Serial Interface)
Control PCB Assy (Parallel Interface)
CBM1000 Service Manual
36 CITIZEN
6
66
6.
..
.1
11
1B
BB
Bl
ll
lo
oo
oc
cc
ck
k k
k D
DD
Di
ii
ia
aa
ag
gg
gr
rr
ra
aa
am
mm
m
CBM1000 Service Manual
37 CITIZEN
6
66
6.
..
.2
22
2C
CC
Ci
ii
ir
rr
rc
cc
cu
uu
ui
ii
it
t t
t D
DD
Di
ii
ia
aa
ag
gg
gr
rr
ra
aa
am
mm
m
6
66
6.
..
.2
22
2.
..
.1
11
1 C
CC
Co
oo
on
nn
nt
tt
tr
rr
ro
oo
ol
l l
l P
PP
PCB
CB CB
CB A
AA
Ass
ssss
ssy
y y
y (
((
(S
SS
Se
ee
er
rr
ri
ii
ia
aa
al
l l
l I
II
In
nn
nt
tt
te
ee
er
rr
rf
ff
fa
aa
ac
cc
ce
e e
e D
DD
D-
--
-s
ss
su
uu
ub 25
b 25b 25
b 25)
))
)
CBM1000 Service Manual
38 CITIZEN
6
66
6.
..
.2
22
2.
..
.2
22
2C
CC
Co
oo
on
nn
nt
tt
tr
rr
ro
oo
ol
l l
l P
PP
PCB
CB CB
CB A
AA
Ass
ssss
ssy
y y
y (
((
(P
PP
Pa
aa
ar
rr
ra
aa
al
ll
ll
ll
le
ee
el
l l
l I
II
In
nn
nt
tt
te
ee
er
rr
rf
ff
fa
aa
ac
cc
ce
ee
e)
))
)
CBM1000 Service Manual
39 CITIZEN
7
77
7.
..
.O
OO
OU
UU
UT
TT
TER
ER ER
ER D
DD
DI
II
IM
MM
ME
EE
EN
NN
NS
SS
SI
II
IO
OO
ON
NN
N
l
ll
l
C
CC
CM
MM
MB
BB
B1000
10001000
1000S
SS
S
Unit: mm
CBM1000 Service Manual
40 CITIZEN
l
ll
l
C
CC
CB
BB
BM
MM
M100
100100
1000
00
0A
AA
A/
//
/C
CC
CB
BB
BM
MM
M10
1010
100
00
00
00
0D
DD
D
Unit: mm
CBM1000 Service Manual
41 CITIZEN
l
ll
l
AC
AC AC
AC A
AA
Ad
dd
da
aa
ap
pp
pt
tt
te
ee
er
r r
r (
((
(3
33
31
1 1
1 A
AA
AD
DD
D)
))
)
Unit: mm

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