Companion 17221399 User Manual BAND SAW Manuals And Guides L0904395
COMPANION Saw Band Manual L0904395 COMPANION Saw Band Owner's Manual, COMPANION Saw Band installation guides
User Manual: Companion 17221399 17221399 COMPANION BAND SAW - Manuals and Guides View the owners manual for your COMPANION BAND SAW #17221399. Home:Tool Parts:Companion Parts:Companion BAND SAW Manual
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21399-MANUAL Operator's Manuam @ LISTED tgDV Save this manual CAUTION: for future reference. Read, understand and follow all Safety Rules and Operating Instructions this manual before using this product. Sears, Roebuck P/N 21399-MANUAL o SAFETY e FEATURES o ASSEMBLY o ADJUSTMENT and COo, Hoffman in Estates, o OPERATRON o MAnNTENANOE UL60179 U.SoA. AOCESSORBES Warranty. ....................................................................... Safety Instructions .................................................... Safety Symbols ..................................................... Glossary of Terms ................................................... Product Specifications and Unpacking ......................... Carton Contents ................................................... Loose Parts and Tools Needed ..................................... Description .................................................................... Assembly ............................................................ Adjustments .................................................................. Operation .................................................................. Maintenance ................................................................. Accessories ........................................................ ONE YEAR FULL WARRANTY ON COMPANION Page Pages Page Page Page Page Page Page Pages Pages Pages Pages Page 2 3 6 12 14 14 14 15 17 20 23 25 26 - 11 o 13 o 15 - 16 - 19 - 22 =24 - 26 TOOL If this Companion tool fails due to a defect in material or workmanship within one year from the date of purchase, CONTACTTHE NEAREST SEARS PARTS & REPAIR CENTER at I=800o4oNIY-HOME ®and Sears will replace it, free of charge. This warranty applies only while this product is in the United States. This warranty is void if this tool is used for commercial or rental purposes. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179 SAVE THESE INSTRUCTmONS! READ ALL UNSTRUCTmONS! 2 Z_ WARNmNG: BE SURE to read and understand including all safety alert symbols such as DANGER, using this tool. Failure to follow all instructions listed fire and/or serious personal injury. SAFETY all safety instructions in this manual, WARNING and CAUTHON, BEFORE below may result in electric shock, SYMBOLS The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them, deserve your careful attention and understanding. The safety warnings DO NOT by themselves eliminate any danger. The instructions and warnings they give are no substitutes for proper accident prevention measures. SYMBOL MEANING SAFETY ALERT SYMBOL: Indicates danger, warning or caution. be used in conjunction with other symbols or pictographs. May DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. WARNRNG: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. CAUTaON: Failure to obey a safety warning may result in property damage personal injury to yourself or to others. Always follow the safety precautions reduce the risk of fire, electric shock and personal injury. NOTE: Advises you of information maintenance of the equipment. WEAR or instructions vital to the operation or to or YOUR Z_ _'V'ARNmNG: The operation of any tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, ALWAYS wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend A Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shield, both available at Sears Retail Stores. ALWAYS wear eye protection which is marked to comply with ANSI Z87.1. 3 ELECTRICAL General SAFETY Electrical Z_ DANGER: Connections To reduce the risk of electrocution: 1. Use only identical replacement parts when servicing. Servicing should be performed by a qualified service technician. 2. DO NOT use in rain or where floor is wet. This tool is intended for indoor use only. 110=120 Volt, 60 Hz. Tool Brfformation The plug supplied on your tool may not fit into the outlet you are planning to use.Your local electrical code may require slightly different power cord plug connections. If these differences exist, make the proper adjustments per your local code before your tool is plugged in and turned on. In the event of a malfunction or breakdown, electric current to reduce the risk of electric an equipment-grounding plugged into a matching codes and ordinances. DO NOT modify qualified electrician. A temporary conductor and a grounding plug, as shown (Fig. A). The plug must be outlet that is properly installed and grounded in accordance with all local the plug provided. adapter grounding provides a path of least resistance for shock. This tool is equipped with an electric cord having If it will not fit the outlet, may be used to connect have the proper this plug to a 2=prong outlet installed outlet as shown by a (Fig. B) if a properly grounded 3-prong outlet is not available. This temporary adapter should be used only until a properly grounded 3-prong outlet can be installed by a qualified electrician. The green colored rigid ear, lug or the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Improper connection of the equipmentlgrounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment-grounding conductor to a live terminal. /4kxWARNHNG: DO NOT permit fingers to touch the terminals of the plug when inserting or removing the plug to or from the outlet. '_ ..... If the grounding instructions are not completely understood, or if you are in doubt as to whether the tool is properly grounded, check with a qualified electrician or service personnel. I °z_WARNIN-_---G: part of the tool I_fc not properly grounded, t i-s tool can caue an electrica s-hock__particul---_arl_ when used in damp Iocat ons, n proximity to plumbing, or out of doors. If an electrical shock occurs, there is the potential of a secondary hazard, such as your hands contacting a moving ausing serious injury. 4 "_- Fi 9. B Fig. A Grounding Plug _ _Grounding Lug ..... -----_, _Make SureThis Is Connected to a Known Ground 3-Pro.g p,.g I Prong _ 2=Prong Outlet "o" NOTE: The adapter NOTE: In Canada, illustrated is for use only if you already the use of a temporary adaptor have a properly is not permitted grounded by the Canadian 2-prong Electrical outlet Code. 9. Before plugging in the tool, BE SURE that the outlet voltage supplied is within the voltage marked on the tool's data plate. DO NOT use "AC only" rated tools with a DC power supply. 10. ALWAYS avoid body refrigerators. 11. If operating Interrupter in damp There contact with grounded is an increased surfaces, risk of electric such as pipes, shock if your radiators, ranges and body is grounded. the power tool in damp locations is unavoidable, ALWAYS use a Ground Fault Circuit to supply power to your tool. ALWAYS wear electrician's rubber gloves and footwear conditions. 12. DO NOT expose power tools to rain or wet conditions. the risk of electric shock. Water entering a power tool will increase 13. ALWAYS periodically inspect tool cords and extension cords for damage. Have damaged cords repaired at a Sears Service Center. BE SURE to stay constantly aware of the cord location and keep it well away from moving parts. 14. ALWAYS use the proper extension cord, and MAKE SURE the cord is in good condition. ONLY USE a cord that is heavy enough to carry the current your tool will draw. An undersized cord will cause a current drop in line voltage resulting in a loss of power and overheating. A wire gauge size AWG (American Wire Gauge) of at least t4 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier size. Smaller gauge wires, have greater capacity (14 gauge wire has more capacity than 16 gauge wire). 15. DO NOT abuse the cord. NEVER use the cord to pull the plug from the outlet. from heat, oil, sharp edges or moving parts. cords increase the risk of electric shock. Replace damaged cords Keep cord away immediately. Damaged 16. When operating a power tool outside, ALWAYS use an outdoor extension cord marked or "W". These cords are rated for outdoor use and reduce the risk of electric shock. 5 "W°A" Some of the following symbols may be used on this tool. Please study them and learn their moaning. Proper interpretation of these symbols will allow you to operate the tool better and safer. NAME SYMBOL @ Wet Conditions 0 Read The Operator's @ DESIG Alert Manual NAT_ON / EXPLANATION Do not expose to rain or use in wet conditions. To reduce the risk of injury, user must read and understand operator's manual before using this product. Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product. Safety Alert Precautions No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. No Hands Symbol , Failure to keep your hands away from the blade will result in serious personal injury. No Hands Symbol Failure to keep your hands away from the blade will result in serious personal injury. Hot Surface To reduce the risk of injury or damage, avoid contact with any hot surface. 6 that involve your safety. WORK AREA SAFETY 1. ALWAYS keep your work area clean tool while it is in operation. Cluttered and well lit. DO NOT leave tools or pieces benches and dark areas invite accidents. 2. DO NOT operate power tools in explosive liquids, gases, or dust. Power tools create 3. ALWAYS keep bystanders, children can cause you to lose control. 4. ALWAYS make your workshop starter keys. 5. ALWAYS make no obstructions PERSONAL atmospheres, sparks which and visitors childproof such as in the presence of flammable may ignite the dust or fumes. away while with padlocks of wood on the operating and master a power switches tool. Distractions or by removing sure the work area has ample lighting so you can see the work that will interfere with safe operation BEFORE using your tool. and that there SAFETY 1. ALWAYS know your power toot. Read the operator's manual carefully, learn the tool's applications and limitations, as well as the specific potential hazards related to this tool. 2. ALWAYS stay alert, watch what you are doing and use common sense when operating a power tool. DO NOT use toot while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. 3. ALWAYS dress properly. DO NOT wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that can get caught and draw you into moving parts. Non-slip footwear is also recommended. Pull back long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothing, jewelry or long hair can be caught in moving parts. 4. ALWAYS remove adjusting keys or wrenches before turning the tool on. A wrench left attached to a rotating part of the tool may result in personal injury. 5. ALWAYS wear safety glasses with side shields. lenses, they are NOT safety glasses. Everyday eyeglasses 6. ALWAYS wear a dust mask to keep you from inhaling fine particles. 7. ALWAYS protect your hearing. Wear hearing protection or a key that is have only impact resistant during extended periods 8. ALWAYS secure your work. Use clamps or a vise to hold work when practical. using your hand and frees both hands to operate tool. of operation. It is safer than 9, DO NOT overreach. ALWAYS keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. 10o ALWAYS avoid accidental starting. BE SURE switch is in the "Off" position before plugging 11o NEVER stand on tool. Serious injury could occur if the tool is tipped or if the tool is accidentally TOOL USE AND CARE in. contacted. SAFETY 1. NEVER leave the tool running comes to a complete stop. unattended. ALWAYS turn it off. DO NOT leave the tool until it 2o DO NOT use the tool if the switch does not turn it "On" or "Off". Any tool that cannot be controlled with the switch is dangerous. ALWAYS have defective switches replaced at a Sears Service Center. 3. ALWAYS disconnect the plug from the power source before making any adjustments, changing accessories or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. 4. ALWAYS store idle tools out of the reach of children dangerous in the hands of untrained users. 7 and other untrained persons. Tools are are TOOL USE AND CARE SAFETY cont. 5. ALWAYS maintain tools with care. Keep cutting tools sharp and clean. Properly maintained with sharp cutting edges are less likely to bind and are easier to control. Follow instructions lubricating and changing accessories. tools for DO NOT force the tool; it will do the job better and more safely at the rate for which it was designed. D 7. ALWAYS use the right tool for the job. DO NOT force the tool or attachment was not designed for. Use it only the way it was intended. m Before using this tool, ALWAYS check for damaged parts, including guards for prop operation and performance. Also ALWAYS check the alignment of moving parts, binding of moving parts, breakage of parts, tool stability, mounting and any other condition that may affect the tool's operation. If damaged, have the tool serviced at a Sears Service Center before using. Many accidents are caused by poorly maintained tools. I Z_WARNING: a hazardous 9. condition. Use of accessories that are not recommended for use with this tool may create Only use accessories that are recommended for this tool. Using. improper accessories may cause the risk of serious injury. See accessones section for proper accessories. ADDmONAL SPECIFIC SAFETY . of this manual assembled and installed Know your power tool. Read operator's manual carefully. Learn the applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will help reduce the risk of electric shock, fire or serious injury. ALWAYS firmly clamp or bolt your tool to a workbench 3. ALWAYS 4. ALWAYS USE SAFETY GOGGLES AWAY FROM THE BLADE. . i RULES FOR BAND SAWS i Z_WARN"NG: laccording to the instructions. DO NOT °perate y°ur band saw until it is c°mpletely . to do a job it be sure that all adjustments are secure WHEN or worktable BEFORE OPERATING operating YOUR at approximately tool. BAND SAW. KEEP To avoid injury from unexpected movement, MAKE SURE your band saw surface and properly secured to prevent rocking or shifting. MAKE SURE space for handling your workpiece without obstruction. Bolt the band saw to prevent slipping, moving or sliding during operation. Turn the band saw power cord BEFORE moving the band saw. 8 hip height. FINGERS is on a firm, level there is adequate to the support surface OFF and unplug the ADDHTHONAL . To avoid SPEC_FHC SAFETY injury from jams, RULES slips FOR or thrown BAND pieces, SAWS conto use ONLY the right size and style of blade. 7. Use ONLY recommended the top of the worktable. 8. ALWAYS be sure the band saw blade path is free of nails. ALWAYS and remove all nails BEFORE sawing. 9. ALWAYS adjust the upper blade guide and blade guard to barely clear the workpiece. guides, thrust bearing and blade tension must be properly adjusted to avoid accidental contact, to minimize blade breakage and to maximize blade support.) accessories. MAKE SURE the blade teeth point downward toward carefully inspect lumber (Blade blade 10. DO NOT remove the band saw's blade guard. NEVER operate the band saw with any guard cover removed. MAKE SURE that all guards are operating properly BEFORE each use. or 11. ALWAYS be sure that the band saw blade clears the workpiece. NEVER start the band saw with the blade touching the workpiece. ALWAYS allow the motor to come up to full speed BEFORE starting to saw. 12. ALWAYS or throw support long workpieces to minimize the risk of the band saw blade binding, breaking back. The band saw blade may slip or slide while working with long or heavy boards. 13. BE SURE the worktable lock handle is tightly 14. Use extra care and caution with large, cuts when cutting long curves. secured very small BEFORE or awkwardly turning shaped on the band saw. workpieces. Make relief 15. USE extra external supports to prevent workpieces from tipping off the top of the worktable. DO NOT use another person as a substitute for an extension of the worktable or as an additional support for the workpiece. 16. NEVER saw more than one piece at a time. DO NOT STACK more than one workpiece on the worktable at a time. 17. NEVER do layout, assembly the blade is moving. or setup work on the worktable when the band saw is on or while 18. ALWAYS avoid awkward operations and hand positions where a sudden slip could cause hand to move into the band saw blade. ALWAYS make sure that you have good balance. NEVER operate your band saw on the floor or in a crouched position. 19. NEVER stand or have any part of your body in line with the path of the band 20. ALWAYS plan intricate, close and fine work carefully you DO NOT pinch the blade as you make your cut. 21. ALWAYS secure small workpieces BEFORE with jigs and fixtures. saw blade. you turn on the band saw so that DO NOT hand-hold small that can draw your fingers under the blade guard. ALWAYS support round-shaped properly (with a "V" block or clamped to the miter gauge) to prevent the workpiece on the worktable or the blade from biting into the workpiece accidentally. 22. ALWAYS use clean and kickback. and sharp band saw blades. 9 Sharp blades your minimize stalling, workpieces workpieces from rolling blade drifting ADDITIONAL SPECHFUC SAFETY RULES FOR BAND 23. DO NOT use a dull or damaged band saw blade. bind in the workpiece and cause kickback. SAWS Damaged cont. band saw blades can break easily, 24. ALWAYS keep your hands away from working area. DO NOT reach under the material you are working on or into the path of the band saw with your fingers or hand for any reason. ALWAYS turn the power off. z_ WARNING ° The band saw blade continues to move after the power to the band saw cuts off. To avoid possible serious injury, after turning OFF the band saw switch to cut power, allow the blade to stop completely BEFORE removing the band saw blade from the workpiece. 25. NEVER begin cutting a workpiece until the band saw blade is at full speed. Allow the band saw to operate for a brief period before using. If there is excessive vibration or unusual noise, stop the band saw UMMEDHATELY. Turn the band saw OFF. Unplug it immediately. DO NOT restart the band saw until the problem has been identified and corrected. 26. NEVER reach into the band saw blade area to pick up a workpiece, a piece of scrap, or anything else that is in or near the path of the band saw blade. Turn the power switch OFF, remove the switch key and unplug the band saw. Wait for all moving parts to stop completely before removing jammed materials. 27. NEVER, for any reason, touch the band saw blade or 28. DO NOT turn the motor switch on and off rapidly. This which could create a hazard. Should this ever occur, to come to a complete stop. Disconnect the tool from band saw blade. other moving parts during use. could cause the band saw blade to loosen stand clear and allow the band saw blade the power source and securely tighten the 29. ALWAYS turn off the band saw before disconnecting it to avoid accidental starting when reconnecting the band saw to a power supply. NEVER leave the band saw unattended when is connected to a power supply. 30. NEVER lift this band saw by gripping the adjustable worktable. it 31. NEVER leave the work area until all moving parts are stopped. To childproof the work area, shut off the power to master switches and remove the switch key from the band saw. Store it in a safe place, away from children. 32. SAVE THESE HNSTRUOT_ONS. Refer to them frequently and use them to instruct others who may use this band saw. If someone borrows this band saw, make sure they have these instructions also. 10 z_ WARNING: Some dust particles created by sawing, drilling, power sanding, grinding other construction jobs contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: o Lead from lead=based paints. o Crystalline silica bricks o Arsenic from and chromium and cement and other from chemically-treated Your risk from these exposures varies, depending To reduce your exposure to these chemicals: o Work in a well-ventilated area. masonry products. lumber. upon how often you do this type of work. o Work with approved safety equipment, such as those designed to filter out microscopic particles. WEAR and dust masks that are specially YOUR z_ WARNING: The operation of any tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, ALWAYS wear safety goggles or safety glasses with side shield and a full face shield when needed. We recommend A Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shield, both available at Sears Retail Stores. SERVHOE SAFETY 1. If any part of this band saw is missing or should break bend, or fail in any way; or should any electrical component fail to perform properly: ALWAYS shut off the power switch and remove the tool plug from the power source and have the missing, damaged or failed parts replaced BEFORE resuming operation. 2. Tool service must be performed only at a Sears Service Center. Service performed by unqualified personnel could result in a risk of injury. or maintenance The label of your tool may include V ....................................................... A ....................................................... Nz ..................................................... W ...................................................... Mh ................................................... .................................................... --. ................................................ no ..................................................... [] ..................................................... .../rain ............................................... the following symbons° Volts Amps Hertz Watts Minutes Alternating Current Direct Current No Load Speed Class II Construction Revolutions or Strokes per minute Z_ ..................................................... Indicates danger, warning or caution. It means attention!!! your safety is involved. DMPORTANT! READ ALL INSTRUOTnONS 11 B_se Supports band saw. For additional stability, holes are provided workbench which should also be bolted to the floor. in base to bolt the band saw to a Blade Guides These guides support the band saw blade and keep it from twisting and deflecting during operation. Blade guides must be adjusted when blade is changed or replaced. These guides should be tracking but not forcing the band saw blade in another direction. Make sure the guides do not ride on the teeth of the band saw blade but ONLY on the flat part of the band saw blade. Upper Slide Adjusting Knob This knob locks the upper slide. Use it after you adjust the upper guide assembly to make sure the upper blade guide just clears the workpiece before cutting. BEFORETURN_NG ON THE BAND SAW, tighten the upper slide adjusting knob. Worktabme WorktabMe Provides Lock THe (Beve0 a working Handle Scale surface to support Locks the worktable Shows the degree Blade Tension Adjustment Knob Moves the upper wheel up or down in place after it has been adjusted the worktable to control Sawdust Ejection Port Helps keep the band saw free from sawdust. to many wet/dry shop vacuums. of blade tension. runs in the center The sawdust to help make blade changes for your workpiece. is tilted for bevel cutting. the amount Blade Tracking Adjustment Knob Adjusts the blade position so that the blade always Blade Slot Slot in the worktable assembly the workpiece. ejection of the wheels. port makes quick and easy without an excellent removing hook-up the worktable Cover For easy and convenient a durable, hinged cover. Baade Guard Protects blade changes the operator and adjustments, from the blade during your band saw has been designed with band saw operation. Trunnion A bracket located under the worktable assembly that allows the worktable to tilt up to 45 degrees. A scale on the rear of the trunnion allows the operator to measure the angle of the cut. Band Saw ON/OFF Switch Has a locking feature which is intended to help prevent unauthorized by children and others. To lock the switch in the OFF position, remove Bevel Cut An angle Compound cut made Cut A simultaneous through bevel and possible hazardous use the switch key from the switch. the face of a workpiece. and miter cut. Crosscut A cut made across F.P.Mo Abbreviation the width of the workpiece for feet per minute. Free Hand Performing a cut without using workpiece from twisting during and at 90 degrees Used in reference a fence (guide), holdodown the cutting operation. 12 to the primary to the linear surface or other proper grain of the wood. speed device of the saw blade. to prevent the Gum A sticky sap-based Heel Misalignment residue from wood products. of the band saw blade. Kerr The material removed by the blade in a non-through or partial cut. in a through cut, or the slot produced by the blade Kickback Throwing of a workpiece caused by the band saw blade binding with the workpiece it to kickback uncontrollably toward the operator causing a potential serious injury. Leading Miter Edge Out The front edge of the workpiece An angle cut made across the width that first enters the cutting and causing tool. of a workpiece. Resaw A cutting operation to reduce Resin A sticky, sap=based in the blade teeth. residue the thickness from wood of the workpiece products to make a thinner workpiece. that can bind the band saw blade and accumulate Ripping Cut A cutting operation along the length of the workpiece usually parallel to the primary grain of the wood. R.P.M. Revolutions per minute. The number Saw E}lade Path The area of the workpiece workpiece that will be cut. of turns or worktable completed directly by a spinning in line with the travel Set The distance between two saw blade teeth tips that are bent outward other. The further apart the tips are, the greater the set. Through Sawing Any sawing operation through the thickness Trailing Edge where the saw blade extends of the workpiece. The workpiece WorkpJece The item being cut. The surfaces object in one minute. of the blade or the part of the in opposite directions to each completely edge last cut by the blade. of a workpiece are commonly Leading edge Kerr law blade path Jrailing edge Workpiece 13 referred to as faces, ends and edges. Your Band Saw has been shipped 1. Remove all packing materials partially from assembled. around your Band Saw. 2. Carefully lift the band saw from carton and place it on a level work surface. The motor housing assembly is heavy, so get help, if you need it, to help avoid injuring your back. Compare parts against the carton contents list below. 3. Do not discard the packing materials until you have carefully or damaged parts and successfully operated the tool. inspected z_"'W'ARNING: This b nd saw has been shipped°'with-a protective machined surfaces. Remove the coating with a soft cloth moistened such as rubbing DO NOT Carefully occurred coating a with a non-oil based alcohol. use acetone, solution " gasoline or lacqu inspect all parts of the band saw to make sure that no breakage during shipping. _z_--WARNING: _ replaced. the band saw for loose or damage If any parts are missing, DO NOT operate this tool until the missing result Failure to do so could in possible serious injury. The following items are included has parts are with your band saw Band Saw Hex keys Table lock handle -_, 14 IJ Miter Gauge m i z_ WARNING: The use of attachments or accessories dangerous and could cause serious personal injury. TOOLS that are not recommended might be NEEDED The following tools are not included, Phillips BAND saw. square SAW to use your tool, familiarize reless fraction your band Wrench Your band saw has many built-in ---Z_:_W---ARN,NG:DO to assemble Combination screwdriver Adjustable KNOW YOUR but are needed convenience yourself features for fast, efficient with all of the operating N allo------wfamiliarity T wi-------_th-your t-------ool of a second is sufficient features Before attempting requirements. to m---------ike you carele Rein-------ember s. that to inflict serious 15 sawing. and safety injury. KNOWYOUR BAND Cover SAW knob hinge_ guard Blade ON/OFF Table wing nut knob Saw dust ejec.tion port Lower blade/housing Throat Size 8 in. Blade Length 56 1/8 in. (1425 Blade Surface Speed mm) 3900 FPM (No-Load Surface Feet per Minute) Table Size 11 1/2 in. x 11 1/2 in. Cutting depth: 33/8 in. Tilt Capacity Table mock handle width: 71/2 in. 0 ° - 45 °, right 16 cont= (see Fig. 1) Z_WARN_NG: To prevent personal BEFORE assembling parts, making ATTACHaNG injury, ALWAYS disconnect the plug from power adjustments or changing blades. SAW TABLE Fig. 2 1. Remove the table aligning screw and wing nut (1) from the edge of the worktable (2) (Fig= 2). 2. Remove the spring-loaded hex screw (3) (Fig. 2A) from the handle shaft (4) (Fig. 2A) to release the crank (5) (Fig. 2A) from the table lock handle (Fig. 2A). 3. Slide the worktable onto the lower blade housing by passing the blade through the blade slot (6) (Fig. 3A) in the worktable. Make sure the raised mounting rib (7) (Fig. 3) on the side of the lower blade housing engages with the recessed groove (8) (Fig. 2) on the trunnion bracket (9) (Fig. 2) of the worktable. 4. Slide the flat washer (10) (Fig. 2A) onto the threaded end of the handle shaft (4) (Fig. 2A). Insert the threaded end of the handle shaft (4) (Fig. 2A) through the curved slot on the trunnion bracket and into the threaded hole (11) (Fig. 3) above the raised mounting rib on the lower blade housing. Hand-tighten the handle shaft into the lower blade housing (Fig. 4A) until the mounting rib fully engages with the recessed groove on the trunnion bracket. 5. Replace the crank on the handle shaft and fasten it with the spring-loaded hex screw (Fig, 4). NOTE: See Fig. 4 for assembled and installed table lock handle (12). The table lock handle engages when the crank is pulled back toward the spring-loaded hex screw head to lock/unlock the table. 6. Replace the aligning nut (1) (Fig. 2). Fig. 2A Fig. 3A Fig. 4A screw and wing 7. If necessary, adjust the tilt pointer (13) (Fig. 4) to reflect actual table tilt position in degrees. 17 source MOUNTnNG BAND SAW TO WORK STAND ( Fig. 5 ) Z_WARNING: ALWAYS make sure your band saw is securely mounted to a workbench or an approved workstand. Motor vibration, weight on the worktable and other factors may cause the band saw to tip over, slide or 'walk' along the workstand surface during operation. Failure to do so could result in an accident, resulting in possible serious personal injury. 1. If the band saw is to be mounted surface such as a work bench. in a permanent 2. The band saw must be securely fastened base holes to a workstand or workbench location, it MUST be secured to a supporting by the four with heavy-duty fasteners (not included). This prevents the band saw from tipping over, sliding or walking/creeping along the workstand or workbench surface during operation. See diagram for proper installation. (Mounting hardware indicated 1. 2. 3. 4. Band saw base Hex head bolt Lock washer Flat Washer 5. 6. 7. 8. Workbench surface Flat washer Lock washer Hex nut nMPORTANT. If the workstand securely to the floor. NOT5: Mounting hardware is not included.) or workbench listed above has a tendency is not included 18 to move during with the tool. operation, fasten it REPLACING(INSTALMNG) THE BLADE (Fig. 6) 1. Unscrew the upper and lower cover knobs (1) (Fig. 6) of the hinged housing cover and open the cover. 2. Loosen the blade guard adjusting knob (3) (Fig. 6) and position the blade guard halfway above the table (Fig. 6A). Tighten the blade guard adjusting knob. 3. Loosen the two blade guard mounting screws (4) (Fig. 6A) with the hex key and slide off the blade guard (3) (Fig. 6A). 4. Remove the table aligning screw (5) (Fig. 6) from the worktable. 5. Turn the blade tension knob (6) (Fig. 6) counterclockwise to release blade tension and remove the old blade. 6. Slide the old blade off of the upper and lower blade wheels (7) and through the table slot (8) (Fig= 6A). 7. Install the new replacement blade with the teeth pointing toward the table slot and downward toward the table. 8. Center the blade on the soft, no-slip surface of the upper and lower blade wheels (7). 9. Rotate the wheels clockwise to help guide and center the blade on the upper and lower blade wheels. Z_ CAUTnON: ALWAYS the worktable. install the band saw blade with the teeth pointing down toward Z_WARNBNG: TURN OFF the saw, REMOVE the switch BEFORE removing, adjusting or installing the blade. 19 key and UNPLUG the saw REPLACHNG(_NSTALUNG)THE BLADE (Figs° 7, 7A, 7B) BLADE TENSION 1.When the blade is centered on the upper and lower blade wheels, turn the blade adjustment tension knob (1) (Fig. 7) clockwise until the spring (2) (Fig. 7) begins to compress. 2. Continue tightening until the blade is tight on the upper and lower blade wheels. Under-tighteningthe blade will cause it to slip on the blade wheels. 3. DO NOT overotightenthe blade. BLADE TRAOKnNG(Figs. 7, 7A, 7B) NOTE: Adjust the tension properly BEFORE making any tracking adjustments.Check that the blade guides are not touching the blade. 1. By hand, turn the upper blade wheel (3) (Fig. 7A} clockwise and watch the blade position on the soft, nooslipsurface (4) of the wheel. If the blade moves off center, tracking adjustment is required. 2. If the blade movestoward the OUTSRDE EDGE (5) of the blade wheel, turn the tracking adjustment knob (1) (Fig. 7B) clockwise. Continue adjusting until the blade returns to and remains in the center of the soft, nooslipsurface of the blade wheel. 3. If the blade moves toward the HNSDEEDGE (6) of the blade wheel, turn the tracking adjustment knob (1) (Fig. 7B) counterclockwise.Continue adjusting until the blade returns to and remains in the center of the soft, no-slip surface of the bladewheel. 4. Check the position of the blade on the lower wheel. If the tracking is 'off', continue to rotate the tracking adjustment knob clockwise and counterclockwise until the blade sits properly centered on both blade wheels as they rotate. Fig, 71B 20 REPLACING (iNSTALLiNG)THE BLADE (Figs. 8=10) ADJUSTTHE UPPER BLADE GUIDE STABiLiZiNG BARS AND BLADE GUIDE BRACKET (Fig. 8) NOTE: The upper and lower blade guides and support bearings stabilize the moving blade as rigidly as possible during operation under load conditions. These guides MUST be checked and adjusted BEFORE EACH USE and AFTER BLADE CHANGES. 1. Loosen the two blade guide adjusting screws (1) (Fig. 8) with hex key. Slide each blade guide stabilizing bar (2) toward the blade (3) so they are as close as possible to the blade without touching or pinching the blade. Tighten the two blade guide adjusting screws (3) securely with hex key. 2. Loosen the blade guide bracket adjusting screw (4) with hex key and adjust the blade guide bracket (5) that holds the two blade guide stabilizing bars (2). Move this bracket (5) in or out until the front of the two blade guide stabilizing bars (2) are to the rear of and not touching the blade teeth. Tighten the blade guide bracket adjusting screw (4) securely with hex key. BE SURE that the two blade guide stabilizing bars DO NOT CONTACT the teeth of the saw blade when you are operating the band saw and applying pressure into the saw blade with your work piece. Fig. 9 ADJUSTTHE UPPER BLADE SUPPORT BEARING (Fig. 9) The blade support bearing (1) keeps the saw blade (2) from being pushed back when cutting. This support bearing (1) should be located 1/32-in. behind the blade (2). 1. Loosen the blade support bearing adjustment screw (3) with hex key. Position the blade support bearing (8) 1/32-in. behind the smooth rear edge of the blade. 2. Tighten the support bearing adjustment screw (3) securely with hex key. 3. Replace the blade guard if no additional adjustments are to be made. ADJUSTTHE LOWER BLADE GUUDE STABILIZING BARS, BLADE GUIDE AND SUPPORT BEARHNG (Fig. 10) Follow the same steps and sequence used when adjusting the upper blade guide stabilizing bars for adjusting the lower blade guide and support bearing. When adjusting the blade guide adjusting screw (1) (Fig. 10) and support bearing adjusting screw (2) (Fig. 10), pass hex key through the holes in the lower blade wheel housing to access the adjusting screws. NOTE: Make sure you have properly adjusted both the upper and lower blade guides. The blade will be ruined if the blade teeth hit the blade guides. 21 Fig. 11 SQUARUNGTHE TABLE TO THE BLADE (Fig. 11) 1. Raise the blade guard (1) (Fig. 11) as far as it will go. 2. Loosen the table lock handle (2) (Fig. 11). 3. Set a combination square (3) (Fig. 11) on the table and align it with the blade. 4. Move the table (4) (Fig. 11) until it is at a 90° angle to the blade. Tighten the table lock handle (2). 5. Turn the zero-stop set screw (5) (Fig. 11) until it touches the frame. Turn the shaft clockwise to tighten the table. 6. Recheck the adjustments, reset the tilt pointer (6) (Fig. 11) to the actual correct reading. TILTnNGTHE WORKTABLE (Fig. 12) 1. Loosen the worktable lock handle (1) (Fig. 12). 2. Tilt the worktable to the side until it reaches the desired angle. 3. Check the angle markings opposite the pointer (2) (Fig. 12). Tighten the worktable lock handle (1). WHEEL BRUSH (Fig. 13) The wheel brush is located inside the housing and helps keep the blade and the wheel free of sawdust and wood chips. 1. To adjust, loosen the screw (1) (Fig. 13) and position the wheel brush (2) (Fig. 12) so that it contacts the bristles of the brush. 2. Tighten the screw (1). Z._WARNnNG:DO NOT attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is a misuse and could result in a hazardous condition leading to possible serious personal injury. z._WARNRNG: To avoid injury from the band saw starting accidentally, ALWAYS assemble all parts of your band saw BEFORE connecting it to the power supply.The band saw should NEVER be connected to a power supply when you are assembling parts, making adjustments, installing or removing band saw blades or when not in use. Z._WARNnNG:To avoid injury from an accidental start, ALWAYS make sure: (1) the switch is in the OFF position, (2) the switch key is REMOVED, and (3) the plug is NOT connected to the power source outlet BEFORE making any adjustments. 22 APPUOAT_ONS Use your band saw ONLY for the purposes listed below: oSawing wood and plastic oOther applications based on approved accessories secured in place, and in proper working while tool is in operation. Z_WARNBNG:To avoid possible injury, order keep blade wheel motor housing cover closed, /K WARNnNG: Turn saw OFF, REMOVE the switch key, and UNPLUG removing, adjusting or installing the blade. LOCKnNGTHE SWUTCH (Fig. 15) The switch should be locked when the saw is not being used. 1, Wait until the saw has come to a complete stop. 2. To lock the switch in the "OFFO" position, remove the yellow switch key (1) from the switch housing (2) Store it in a safe place. 3. To turn the saw "ON", insert the yellow switch key (1 into the switch housing (2) and move the switch to the "ON" position. MITER GAUGE (Fig. 16) 1. The miter gauge fence (1) canbe turned 450 to the right or left. 2. To set the angle, loosen the lock knob (2) and rotate the fence until it reaches the desired angle on the index scale (3). 3. Tighten the lock knob (2). Fig, 17 SAWDUST EJECTION PORT (Fig. 17) 1. The sawdust ejection port (1) blows dust away from the user and the work area. 2. Your band saw is equipped with a standard vac adaptor that can be used with most wet/dry vacs. 23 the saw BEFORE FENCE The quick-set fence can be moved on the worktable and locked in place by raising (unlocking) or lowering (locking) the lock handle (1). Z_ WARNING. To prevent personal injury, ALWAYS disconnect the plug from the power source when making any adjustment. BASIC OPERATING UNFORMATION Z_ WARNING: To avoid blade contact and personal injury, adjust the upper guard assembly so that it just clears the upper surface of the workpiece. For general cutting, follow the pattern lines by pushing the turning the workpiece at the same time. To achieve a curved radius cut, follow the pattern line with the blade while turning the workpiece. The blade should cut in the middle of the pattern line (kerf). Use both hands to feed the work through the blade. Make sure you hold the workpiece firmly against the worktable. Use light forward pressure and DO NOT force the workpiece against the band saw blade. The diameter of any circle cut you make is determined by the width of the band saw blade. For example: a 1/4-in. wide blade will cut a minimum diameter of approximately 1-1/2-in. A 1/8-in. wide blade will cut a minimum diameter of approximately 1/24n. BAND SAW MiNiMUM CUTTRNGRADIUS Always use the widest blade possible. NOTE: the blade length for your band saw is 56 1/8 in. (1425 mm) Z_ CAUTnON: Blade teeth are sharp. Use care when handling a band saw blade. 24 i GENERAL cont. _WARNING: To avoid accidents, ALWAYS disconnect BEFORE cleaning or performing any maintenance. the tool from the power source _in misplacing WARNING: of Preventive maintenance performedwhich by unauthorized internal wires and components, could cause may result apersonnel serious hazard. CLEANING 1. Remove sawdust that accumulates of the motor area. inside the band saw housing and blow sawdust out 2. Clean off the pitch, sap and resin that accumulates on the worktable, blade guides and bearings. 3. Apply a thin coat of automotive polish to the top of the worktable and to the trunnion. Polish for a slick surface. 4. Remove pitch, sap and resin from the wheels SOLVENTS 5. Replace the wheel tires when using a stiff brush. DO NOT USE worn. enetrating oils, etc. to come in contact with plastic parts. They contain chemicals that can ---d_ WARNING: DO NOT at any time let brake fluids, gasoline, petroleum-based products, amage, weaken or destroy plastic. Z._WARNUNG: any way. Replace the power cord immediately if it is worn, cut or damaged in It is a known fact that electric tools are subject to accelerated wear and possible premature failure when they are used to work on fiber glass, wallboard, spackling compounds or plaster. The chips and grindings from these materials are highly abrasive to electrical tool parts, such as bearings, brushes, commutators, etc. Consequently, it is not recommended that this tool be used for extended work on any fiber glass material, wallboard, spackling compound, or plaster. During any use on these materials, it is extremely important that the tool is cleaned frequently by blowing dust and debris from moving parts with an air jet. _WARNING: ALWAYS using this tool or blowing wear safety goggles or safety glasses with side shields dust. If operation is dusty, also wear a dust mask. 25 when GENERAL cOnto LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of the tool under normal operating conditions. Therefore, no further lubrication is required. Sears Parts and Repair Centers have a 56 1/8 =in. replacement blade for your 8-in. Band Saw. To order, simply call 1o800o488o1222 anytime, day or night (U.S.A. only) or order online at www.sears.com EXTENSION CORDS The use of any extension cord wil! cause some loss of power. To keep the loss at a minimum and to prevent overheating, use an extension cord that is heavy enough to carry the current that the tool will draw. A wire gauge (AWG) of at least 14 is recommended for an extension cord 25 feet or less in length. When working outdoors ALWAYS use an extension cord that is suitable for outdoor use. The cord's jacket will be marked WA. F-Z_ CAUTUON: Keep extension [the cord so it will not get caught cords away from the cutting on lumber, tools, etc. during area, and position operation. Z_WARNING: Check extension cord before each use. If damaged, replace it immediately. NEVER use a tool with a damaged cord because touching the damaged area could cause electrical shock, resulting in serious injury. z_WARNING: recommended The use of attachments might be dangerous. or accessories 26 that are not l NOTES 27 Your Home For repair 5 in your home _ of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owneris manuals that you need to do-it=yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. IoS00o4oMY-HOME ® Call anytime, (losoo-46e46e3) day or night (U.S.A. and Canada) _i___,_i__ www,sears.com _,sears.ca Our Home .... For repair of carrymin items like vacuums, lawn equipment, and electronics, call or go on=line for the location of your nearest Sears Parts & Repair Center. t o800o488ol 222 Call anytime, day or night (U.S.A. only) vv_rw,sears,coi_ ............. To purchase or maintenance agreement 1°800°827°6655 Para pedir servicio a domicilio, a protection (Canada) (U.S.A.) de reparaci0n y para ordenar 1 o888oSUoHOGAR (1-888=784-6427) piezas: sM agreement (U.S.A.) on a product serviced by Sears: 1o800o361 °6665 (Canada) Au Canada pour service en franAais: t-80O=LEoFOYER Mc : (1-800-533-6937) www.sears.ca AERegistered Trademark / TM Trademark / SMService Mark of Sears, Roebuck and Co. /EMarca Registrada / TM Marca de F.bri ca / SMMarca de Servicio de Sears, Roebuck and Co. MC Marque de commerce / MOMarque dC:pos_e de Sears, Roebuck and Co. © Sears, Roebuck and Co.
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