Continental Automotive FLEXCM FLEXCM User Manual Operational Deskription

Continental Automotive GmbH FLEXCM Operational Deskription

User Manual

Installation Instruction Designed b Anton Kolar Date 29.06.2017 Department I CVAM TTS LRH Released by Date Department Designation Installation Instruction Document Version Pages 1/ 19 Continental Automotive GmbH Installation Instruction Autor: Anton Kolar, I CVAM RD TTS SY1 Continental Automotive GmbH Heinrich-Hertz-Straße 45 D-78052 Villingen-Schwenningen Postfach1640 D-78006 Villingen-Schwenningen Tel: +49 7721 / 67 – 3128 Fax: +49 7721 / 67 - 793128 E-Mail: Anton.Kolar@continental-corporation.com Revision Release 1.2
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 2/ 19 Continental Automotive GmbH 1 History Rev. Date Status Author Remarks 1.0 29.06.2017 Final Anton Kolar 1.1 26.07.2017 Final Dr. Marion Grüner Update after review from the test lab “Seimic” 1.2 03.08.2017 Final Dr. Marion Grüner Update after review from the test lab “Seimic” about the usage of the antennas
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 3/ 19 Continental Automotive GmbH 1 History ............................................................................................................................................. 2 2 Delivery content and general note .................................................................................................. 4 3 Connection Overview and DIP Switches .......................................................................................... 6 4 Location of LEDs .............................................................................................................................. 7 5 Connection diagram ........................................................................................................................ 8 5.1 Main connector ....................................................................................................................................... 8 5.2 8-pin and 6-pin interface connectors ...................................................................................................... 9 5.3 External GNSS antenna connector ...................................................................................................... 10 5.4 External WLAN antenna connector ...................................................................................................... 10 5.5 External GSM antenna connector ........................................................................................................ 10 5.6 USB 2.0 OTG connector ....................................................................................................................... 10 6 General Safety Notes ..................................................................................................................... 11 7 Installation Requirements ............................................................................................................. 13 8 Required FLEX CM Telematics Unit connections ........................................................................... 14 9 FLEX CM Telematics Unit installation locations ............................................................................ 14 10 Installation Position ................................................................................................................... 15 11 Installing the FLEX CM Telematics Unit ..................................................................................... 16 12 Setting the termination resistance ............................................................................................ 17 13 GNSS recording .......................................................................................................................... 18 14 Technical data and requirements .............................................................................................. 19
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 4/ 19 Continental Automotive GmbH 2 Delivery content and general note Delivery Content FLEX CM Telematicss Unit Connection cable (optional) GNSS antenna (optional) Installation Instruction _________________________________________________________ Note: Please be aware, the installation location of the device has to be in a minimum distance of 20cm of the head of a human. _________________________________________________________ _________________________________________________________ Note: FCC compliance statement This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. _________________________________________________________ _________________________________________________________ Note: Non-modification warning statement Any Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. _________________________________________________________
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 5/ 19 Continental Automotive GmbH Note: Usage of antennas Do NOT substitute any antenna for the one supplied by or recommended by the manufacturer. Substituting an antenna may expose a person or persons to harmful radio frequency radiation. Contact the manufacturer for further instructions. _______________________________________________________
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 6/ 19 Continental Automotive GmbH 3 Connection Overview and DIP Switches Item Designation 1 DIP switches for CAN3 high / low termination setting (OFF / ON) 2 WLAN antenna connector 3 Mini USB connector 4 Main connector (i.e. to connect a DTCO® 1381) 5 GPS antenna connector 6 GSM antenna connector 7 8-pin interface connector 8 Micro SIM card 9 6-pin interface connector
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 7/ 19 Continental Automotive GmbH 4 Location of LEDs LED Designation 1 Green; Free programmable LED 2 Red; during boot / Free programmable LED 3 Green; Free programmable LED 4 Green; Free programmable LED 5 Green; Free programmable LED
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 8/ 19 Continental Automotive GmbH 5 Connection diagram 5.1 Main connector Item Designation Item Designation 1 Terminal 31 12 CAN 3 high 2 Terminal 30 13 Ground 3 Ground (RS232) 14 D8 4 Terminal 15 15 Ground 5 Ground 16 Digital Input 1 6 Not connected 17 Digital Output High Side 7 Ground 18 Not connected 8 Not connected 19 Ground 9 Ground 20 Not connected 10 CAN 3 low 21 RS232 TX line 11 Ground 22 RS232 RX line
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 9/ 19 Continental Automotive GmbH 5.2 8-pin and 6-pin interface connectors Item Designation Item Designation 1 CAN 1 high 1 CAN 2 high 2 CAN 1 low 2 CAN 2 low 3 Ground 3 Ground 4 Digital Input 2 4 Digital Input 5 5 Digital Input 3 5 Digital Input 6 6 Digital Input 4 6 Digital Output Low Side 7 Analog Input 1 8 Ground
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 10/ 19 Continental Automotive GmbH 5.3 External GNSS antenna connector 5.4 External WLAN antenna connector 5.5 External GSM antenna connector 5.6 USB 2.0 OTG connector
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 11/ 19 Continental Automotive GmbH 6 General Safety Notes _________________________________________________________ Warning: Risk of electric shock All work on the electrical system must only be carried out by a specialist workshop. ___________________________________________________________________ ___________________________________________________________________ Warning: Danger of short circuits Bear in mind that during all installation work (especially when working on the vehicle’s electrical system), the vehicle manufacturer’s instructions must be adhered to. ___________________________________________________________________ ___________________________________________________________________Warning: Before removing the connection terminals from the battery, observe the following points: • Switch off all electrical consumers. • Disconnect the negative battery terminal before the positive battery terminal. Warning: Secure all power cables in accordance with the guidelines. ___________________________________________________________________Warning: Danger of explosion When loading and unloading hazardous goods onto / from ADR vehicles and in environments that are at risk of explosion, the DTCO® 1381 front interface must be closed, i. e. • The FLEX CM Telematics Unit power circuit must be switched off via the vehicle’s master switch. • There must be no plug connections to the DTCO® 1381 and no data being downloaded. ___________________________________________________________________
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 12/ 19 Continental Automotive GmbH ___________________________________________________________________Caution: Do not run the cables over sheet metal or plastic parts with sharp edges. ___________________________________________________________________ ___________________________________________________________________Caution: Do not bend the cables. ___________________________________________________________________Caution: Do not install the FLEX CM Telematics Unit near shelves or moving parts, e.g. airbags and covers. ___________________________________________________________________ ___________________________________________________________________Note: Installation and setup work may only be carried out by service technicians. ___________________________________________________________________ ___________________________________________________________________Note: In addition to the above instructions, please also note the Service Information documents on the VDO Extranet at http://extranet.vdo.com or ask your service partner. ___________________________________________________________________ ___________________________________________________________________Note: Please observe the rules and regulations (which apply in your country) for accident prevention and the recognized specialist technical rules for safe and professional working. ___________________________________________________________________
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 13/ 19 Continental Automotive GmbH 7 Installation Requirements ___________________________________________________________________ Note: Use the overview on page 2 to check that all the items in the FLEX CM Telematics Unit package are present. ___________________________________________________________________ The FLEX CM Telematics Unit can only collect data and communicate with other devices if: • A SIM card is inserted and a contract for GPRS data transfer has been concluded. • The GPS antenna has already been properly installed in the vehicle and the connection cable has been run to the FLEX CM Telematics Unit’s installation location (see the following note). ___________________________________________________________________ Note: For detailed information on how to install the GPS antenna, please refer to the enclosed manufacturer’s instructions. ___________________________________________________________________
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 14/ 19 Continental Automotive GmbH 8 Required FLEX CM Telematics Unit connections • Connection to the power supply • Connection to the ignition signal and to ground • Connection to the vehicle via a CAN interface 9 FLEX CM Telematics Unit installation locations You can choose the installation location. We recommend, however, that you install the device into the dashboard. Please also note the following warnings and instructions: ___________________________________________________________________ Warning: Do not cover any defroster vents on the dashboard with the FLEX CM Telematics Unit and note any other devices (in the background) before fixing the device. ___________________________________________________________________ ___________________________________________________________________ Note: The driver must have a sufficient field of vision under all operating and weather conditions when the device is mounted on the dashboard. ___________________________________________________________________ ___________________________________________________________________ Note: When installing the device observe a safety distance of at least 25 cm between the device and any person travelling in the vehicle. ___________________________________________________________________ ___________________________________________________________________ Note: If the FLEX CM Telematics Unit is to be installed in locations where higher requirements must be met (presence of humidity, vapour, oil, etc.), the device should be installed with the connection strip facing down. ___________________________________________________________________ ___________________________________________________________________
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 15/ 19 Continental Automotive GmbH Note: Fix the cables at short intervals (approx. every 500 mm) so that they do not vibrate. ___________________________________________________________________ ___________________________________________________________________ Note: When installing into the dashboard, make sure that the FLEX CM Telematics Unit can be removed quickly, e. g. to carry out a manual firmware upgrade or for installing a different antenna. Tip: Put the sticker (included in the package) over the DIP switch and USB interface openings in the housing to prevent any foreign matter getting into the device. ___________________________________________________________________ 10 Installation Position To fulfill the IP class of the device, the device has to be installed that the opening for connectors/cables are on bottom side.
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 16/ 19 Continental Automotive GmbH 11 Installing the FLEX CM Telematics Unit Requirements • Installation location determined • Power supply and CAN interface cables installed • GPS antenna and connection cable installed ___________________________________________________________________ Note: Please observe the notes from page 10 to page 14. ___________________________________________________________________ 1. Fix the FLEX CM Telematics Unit in the installation location. Screw on the FLEX CM Telematics Unit with two screws. The device can be fixed by screws M5. Washer or screw with flange to be used. Torque: max. Torque 6,5Nm. 2. Connect the power cable and CAN interface cable to the relevant connections in the vehicle. ___________________________________________________________________ Please note: the manufacturer’s instructions when doing this (see the figures on pages 7 to 9 and 14). ___________________________________________________________________
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 17/ 19 Continental Automotive GmbH 12 Setting the termination resistance Delivery condition: The CAN interface termination resistors are disabled (the switches are set to OFF and point in the direction of the top interface connector). The DIP switches for setting the CAN termination resistance on the FLEX CM Telematics Unit are located above the mini USB connection (see page 4). ___________________________________________________________________ Note: The DIP switches only have to be set when connecting the FLEX CM Telematics Unit using the 22-pin main connector (see page 4). ___________________________________________________________________ ___________________________________________________________________ Caution: When using the FLEX CM Telematics Unit together with the CAN interface, the two termination resistors must be enabled, if the resistors terminate the CAN line (the switches set to ON and point in the direction of the mini USB connector). ___________________________________________________________________ ___________________________________________________________________ Note: When using CAN interfaces on the 6-pin or 8-pin plug, termination resistors are not pre-installed. ___________________________________________________________________
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 18/ 19 Continental Automotive GmbH 13 GNSS recording If you want the FLEX CM Telematics Unit to record GNSS data, you must connect the external antenna (see page 4). ___________________________________________________________________ Note: For detailed information on how to install the GNSS antenna, please refer to the enclosed manufacturer’s instructions. ___________________________________________________________________ ___________________________________________________________________ Note: The GNSS antenna has to be mounted at a distance of at least 20 cm distance to any other GNSS antenna (if available). ___________________________________________________________________
Installation Instructions Designed b Anton Kolar Date 29.06.2017 Department I CVAM RD TTS SY1 Released by Dr. M.Grüner Date Department ICVAMTTSLRH Designation Installation Instruction Document Version Pages 19/ 19 Continental Automotive GmbH 14 Technical data and requirements FLEX CM Telematics Unit Dimensions L 130 x W 116 x H 40 mm Power supply 9 V - 32 V Power consumption Active mode: RMS consumption of 500 mA at 12 V Peak consumption: 2 A at 12 V Sleep mode: up to 50 mA at 12 V (depending on the configuration) Temperature range Storage: -40 °C to 85 °C Operating: -40 °C to 70 °C Backup battery none Protection class IP54 on 5 sides IP42 on 1 side if installed with the connection strip facing down In-line fuse protection 5 A (into the harness, if in delivery) USB Type 1.1 and 2.0

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