Cooper Power Systems 62020X31 ZigBee Radio Installed in Load Controlled Receiver User Manual LCR 6200 Load Control Receiver

Cooper Power Systems ZigBee Radio Installed in Load Controlled Receiver LCR 6200 Load Control Receiver

Instruction Manual

Instructional LeafletCustomer Service: 1-800-815-2258This instructional leaflet contains general installation information for the LCR 6200 Load Control Receiver. The LCR 6200 is used to control remote electric loads and is activated by commands sent through the SelectComm™ and ZigBee communication modules.No special test equipment or programming is required to install the LCR 6200 in the field.The LCR 6200 addressing must be configured for your demand response system prior to operation.CAUTION:Observe precautions for handling electrostatic sensitive devices.MISE EN GARDE:Respectez les précautions de manipulation des dispositifs à décharge électrostatique.LCR 6200Load Control Receiver
SAFETY FOR LIFECooper Power Systems™ products meet or exceed all applicable industry standards relating to product safety. We activelypromote safe practices in the use and maintenance of our products through our service literature, instructional trainingprograms, and the continuous efforts of all Cooper Power Systems employees involved in product design, manufacture,marketing, and service.We strongly urge that you always follow all locally approved safety procedures and safety instructions when working aroundhigh voltage lines and equipment and support our “Safety For Life” mission.SAFETY INFORMATIONThe instructions in this document are not intended as asubstitute for proper training or adequate experience in thesafe operation of the equipment described. Only competenttechnicians, who are familiar with this equipment shouldinstall, operate, and service it.A competent technician has these qualifications:• Is thoroughly familiar with these instructions.• Is trained in industry-accepted high and low-voltage safe operating practices and procedures.• Is trained and authorized to energize, de-energize,clear, and ground power distribution equipment.• Is trained in the care and use of protectiveequipment such as flash clothing, safety glasses,face shield, hard hat, rubber gloves, hot stick, etc.Following is important safety information. For safe installationand operation of this equipment, be sure to read andunderstand all cautions and warnings. Safety InstructionsFollowing are general danger and warning statements thatapply to PLC equipment. Additional statements, related tospecific tasks and procedures, are located throughout thedocument.!SAFETYFOR LIFE!SAFETYFOR LIFEHazard Statement DefinitionsThis document may contain four types of hazardstatements:DANGER:Indicates a hazardous situation which, ifnot avoided, will result in death or serious injury.WARNING:Indicates a hazardous situation which,if not avoided, could result in death or serious injury.CAUTION:Indicates a hazardous situation which, ifnot avoided, could result in minor or moderate injuryor equipment damage.CAUTION:Indicates a potentially hazardous situationwhich, if not avoided, may result in equipment damage only.DANGER:Hazardous voltage. Contact withhazardous voltage will cause death or severepersonal injury. Follow all locally approved safetyprocedures when working around high andlow-voltage lines and equipment.G103.3DANGER:Before installing, operating, maintaining,or testing this equipment, carefully read andunderstand the contents of this document. Improperoperation, handling, or maintenance can result indeath, severe personal injury, and equipmentdamage.G101.0DANGER:This equipment is not intended toprotect human life. Follow all locally approvedprocedures and safety practices when installing oroperating this equipment. Failure to comply mayresult in death, severe personal injury, andequipment damage.G102.1DANGER:Power distribution and transmissionequipment must be properly selected for theintended application. It must be installed andserviced by competent personnel who have beentrained and understand proper safety procedures.These instructions are written for such personneland are not a substitute for adequate training andexperience in safety procedures. Failure to properlyselect, install, or maintain power distribution andtransmission equipment can result in death, severepersonal injury, and equipment damage.G102.1
Cooper Power Systems 3CT-Y0-0398!SAFETYFOR LIFEInstalling the LCR 6200Complete the following steps to install an LCR 6200:1. Mount the LCR 6200 at the desired location, which is preferably a flat, non-vibrating surface.The LCR enclosure has two pre-drilled mounting tabs. Cooper Power Systems recommends pan head screws up to 1/4” in size for mounting the LCR. The distance between the mounting holes is 8.25 inches, and the diameter of the mounting holes is 0.3125 inches.For a rain-tight rating, mount the LCR so that the “This Way Up” arrow on the label points up.2. Remove electrical power from the AC circuits that are to supply power to the LCR and the load to be controlled.3. Wire the LCR 6200 according to the wiring diagram located on the LCR cover.Install the wiring within a 1/2” liquid-tight, non-metallic, flexible conduit or make sure the wiring is close nippled into an approved junction box or wiring compartment.All wiring connections are made to factory-installed leads that are rated for 600 VAC, 105° C. No polarity requirements apply to the output leads.4. Locate and record the LCR address, Install Code, EUI-64 address, and any other necessary information.5. Apply electrical power to the LCR.6. Commission the ZigBee module by performing the steps described in “Commissioning the ZigBee Module” on page 4.7. If desired, perform a test shed as described in the section “Test Button” on page 5.8. Close the LCR door, secure the latch, and install a utility seal.WARNING:Dangerous voltages are present. Multiple disconnects may be required to de-energize all circuits.AVERTISSEMENT:Présence de tensions dangereuses. Il pourrait être nécessaire de procéder à des débranchements multiples pour mettre tous les circuits hors tension.
4Instructional LeafletLCR 6200 Load Control ReceiverCommissioning the ZigBee ModulePerform the following steps to commission the ZigBee communication module in the LCR 6200:1. Make sure a ZigBee Gateway device has been previously installed and commissioned.2. Locate and record the serial number of the ZigBee Gateway device.3. Coordinate with the Yukon™ Master Station operator to create an LCR 6200 using the Install Code and EUI-64 address of the LCR, which were recorded in step 4 on page 3.NOTE The Install Code and EUI-64 address are located on labels inside the LCR.4. Instruct the Yukon Master Station operator to assign the LCR 6200 to the ZigBee Gateway device with the serial number recorded in step 2.5. Instruct the Yukon Master Station operator to start the commissioning process by clicking the Commission button located on the hardware page of the LCR 6200 that was created in step 3.6. Push and hold the Test button on the LCR receiver board for more than five seconds to instruct the ZigBee module to join the ZigBee network.NOTE The commissioning process may take up to five minutes to complete. When the commissioning process is complete, the LCR Status LCD turns on solid and the ZigBee status of the LCR changes to Commissioned in the Yukon software.LCR 6200 LEDsThe LCR 6200 LEDs have the following meanings:Load Status (Red)•LED Off – LED is off when the load is not being controlled.•LED On – LED is on when the load is being controlled.LCR Status (Green)•LED Off – LED is off when there is no communication, the LCR is out of service, or the LCR status LED is disabled.•LED On – LED is on solid when the ZigBee module is connected to a network.•LED Fast Blink – LED blinks with a pattern of half a second on and half a second off when the ZigBee module is in the process of commissioning.•LED Very Fast Blink – LED blinks very fast when the ZigBee module is scanning for a network.•LED Slow Blink – LED blinks with a pattern of one second on and one second off if the ZigBee module did not find a network or the ZigBee module left a network and did not rejoin that network.
Cooper Power Systems 5CT-Y0-0398!SAFETYFOR LIFETest ButtonThe Test button, located on the LCR receiver board, can perform the following functions.Cancel Control and Power Detection at Power-OnPush and hold the Test button while applying power to the unit to cancel any current control or cold load pickup and bypass the power stability detection.Test Relay ControlPush and release the Test button to control the relay for a configurable period of time. Push the Test button multiple times to increment the control time by the configurable period of time.For example, if the configurable period of time is set to 30 seconds, push the Test button four times to control for two minutes.The relay control initiated by the Test button is implemented as a standard timed load control command, zero delay, and zero random extension. This overrides any other currently implemented or delayed control.When controlling equipment such as well pumps or air conditioning compressors, push the Test button more than once to ensure that the control time is not too short.CommissioningPush and hold the push Test button for more than five seconds to instruct the ZigBee module to join the ZigBee network.
6Instructional LeafletLCR 6200 Load Control ReceiverLCR 6200 SpecificationsCommunicationsSelectComm 4020 VHF Paging Communication ModuleSelectComm 5020 900 MHz FLEX Paging Communication ModuleZigBee Communication ModuleOperating RequirementsPower Source:240 VAC (+10% -20%)Frequency:60 Hz (±2%)Consult Cooper Power Systems for 50 Hz operation.Temperature:-40°F to +185°F (-40°C to +85°C)Humidity:0% to 95%, non-condensingRelay Control5 A at 120 VAC resistive, Form CHousingNEMA 3R injection-molded, UV-stabilized gray polycarbonate plastic. Rain-tight per UL916.Dimensions (Including Mounting Tabs)5.95 H x 9.25 W x 3.22 D in.(15.11 H x 23.50 W x 8.18 D cm)Electrostatic Discharge15 kV through Air per ANSI C12.1 (IEC 61000-4-2)Surge Withstand CapabilityOscillatory:6 kV @ 100 kHz waveform per ANSI C12.1 (IEEE C62.41)Fast Transient:6 kV @ 1.2x50 μs - 8x20 μs waveform per ANSI C12.1 (IEEE C62.41)Wire Size LimitsThis energy management device is designed, tested and certified to UL Standard 916, which contains allowances for field wiring system conductor sizing. It is intended to be connected directly to the equipment it is controlling, using the following wiring requirements:•Use 12 AWG field wiring leads for installation with 8 AWG or 10 AWG branch-circuit conductors.•Use 18 AWG field wiring leads for installation with 12 AWG or smaller branch-circuit conductors.In the event that this energy management device is connected directly to a branch-circuit overcurrent protection device, the following wire size limitations apply:•Use 12 AWG wire for 25 A or smaller circuits.•Use 18 AWG wire for 7 A or smaller circuits.
Cooper Power Systems 7CT-Y0-0398!SAFETYFOR LIFE
One Cooper | www.cooperpower.com | OnlineCopyright © 2011 Cooper Industries. All rights reserved.Cooper Power Systems, SelectComm, and Yukon are valuabletrademarks of Cooper Industries in the U.S. and other countries. You arenot permitted to use Cooper trademarks without the prior writtenconsent of Cooper Industries.CT-Y0-0398-REV1DISCLAIMER OF WARRANTIESAND LIMITATION OF LIABILITYTHERE ARE NO UNDERSTANDINGS, AGREEMENTS, REPRESENTATIONS, OR WARRANTIES, EXPRESS OR IMPLIED,INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OTHER THAN THOSESPECIFICALLY SET OUT BY ANY EXISTING CONTRACT BETWEEN THE SELLER AND BUYER. ANY SUCH CONTRACTSTATES THE ENTIRE OBLIGATION OF SELLER. THE CONTENTS OF THIS INFORMATION LEAFLET SHALL NOT BECOMEPART OF OR MODIFY ANY SUCH PRIOR OR EXISTING AGREEMENT.The information, recommendations, descriptions, and safety notations are based on Cooper Power Systems experience andjudgment. THIS INFORMATION SHOULD NOT BE CONSIDERED AS ALL-INCLUSIVE OR COVERING ALL CONTINGENCIES.If further information is required, Cooper Power Systems should be consulted. In no event will Cooper Power Systems beresponsible to the user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental,or consequential damage or loss whatsoever; or claims against the user by its customers resulting from use of information,recommendations, descriptions, or safety notations.LCR 6200 Load Control ReceiverFCC COMPLIANCE STATEMENTThis device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and(2) This device must accept any interference received, including interference that may cause undesired operation.This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipmentgenerates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may causeharmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipmentoff and on, the user is encouraged to try to correct the interference by one or more of the following measures:• Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.• Consult the dealer or an experienced radio/TV technician for help.These devices operate under Part 15 of the FCC rules. Modifications to these devices not expressly authorized by Cooper PowerSystems may affect your ability to legally operate these devices.!SAFETYFOR LIFE

Navigation menu