Corbin Russwin 45066 CR ED6000 UT5200 Series Parts Manual Aadss1010108
User Manual: Corbin Russwin UT5200 Series Parts Manual Parts Manual
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UT5200 Series Pre Assembled Unit Locks parts and service manual UT5200 Series Parts/Service Manual Introduction • Refer to the installation instructions for complete installation. • In order to simplify the ordering procedure, parts are only available as listed. • To order parts, use the appropriate Part Number and specify Finish (fin) as directed. For example, to order ten Knob Sleeves for the UT5255 Function in 626 finish, use the following configurations: Quantity Part Number Finish 10 401F08 626 Hand • For assistance, contact your authorized Corbin Russwin Distributor or contact Corbin Russwin directly at the address on the back cover. UT5200 Parts Manual. 2 December 2009 UT5200 Series Parts/Service Manual Table of Contents Introduction ..................................................................................................................................................................................2 Quick Conversion.........................................................................................................................................................................4 Do You have the current model? ..........................................................................................................................................5 Parts List UT5210 Passage or Closet ....................................................................................................................6-7 UT5220 Privacy, Bedroom or Bathroom ..........................................................................................8-9 UT5251 Entrance or Office ..............................................................................................................10-11 UT5255 Classroom ............................................................................................................................12-13 UT5257 Storeroom or Closet .........................................................................................................14-15 UT5261 Entrance or Office (levers only) .....................................................................................16-17 UT5272 Apartment, Exit or Public Toilet ....................................................................................18-19 UT5282 Store Door ...........................................................................................................................20-21 Typical Knob Configuration ..................................................................................................................................................22 Interchangeable Core Configuration ................................................................................................................................23 Lever and Knob Shank – Comparison Guide .................................................................................................................24 Options and Accessories ........................................................................................................................................................25 Parts Cross Reference .......................................................................................................................................................26-28 Routine Maintenance .............................................................................................................................................................29 Troubleshooting Guide ....................................................................................................................................................30-31 Cylinder Removal Instructions ............................................................................................................................................32 Current Model Lever Version .......................................................................................................................................................32-33 Knob Version .......................................................................................................................................................34-35 Discontinued Models Corbin 2000/2200/2400 and 500 Series (1899 - 1963) ............................................................................36 Corbin 700/Russwin 1600 Series “Baby” Unit Lock ......................................................................................37 Russwin 2100/2800 Series only (1904 - 1968) .............................................................................................38 Service Procedures ............................................................................................................................................................39-40 Changing from Knobs to Levers....................................................................................................................................39 Changing Hand of Lockset: Knob Version .......................................................................................................................................................39-40 Lever Version .............................................................................................................................................................41 December 2009 UT5200 Parts Manual. 3 UT5200 Series Parts/Service Manual Quick Conversion and Function Quick Conversion As of May 1993, Corbin Russwin has introduced a new simplified product numbering system that makes it easy to identify, specify and order a complete line of architectural hardware. Although the catalog numbers have changed, the part numbers have remained the same. Identifying parts is as easy as it’s always been! To find a function or trim design, simply use this “Quick Conversion” as a helpful cross reference bridge from the former Corbin and Russwin languages (pre-May 1993) to the new Corbin Russwin language. Corbin Function Russwin Function No. Before 5/93 310 Function No. After 5/93 UT5210 6 Function No. Before 5/93 510 Function No. After 5/93 UT5210 320 UT5220 8 520 UT5220 351 8 UT5251 10 540 UT5251 10 354 UT5272 18 540 5/8 UT5255 12 355 UT5255 12 546 UT5261 16 357 UT5257 14 546 1/2 UT5272 18 361 UT5261 16 548 1/2 UT5282 20 388 UT5282 20 552 UT5257 14 Trim Design Before 5/93 912R Trim Design After 5/93 ESE Trim Design Before 5/93 912R Trim Design After 5/93 ESE 964 Global GRE Ashford GRE 966 Pierce BRE Belmont BRE Page 6 UT5210 UT5257 ANSI F36 Passage or Closet ANSI F44 Storeroom or Closet UT5220 UT5261 ANSI F37 Privacy, Bedroom or Bathroom ANSI F41 Entrance or Office (Levers only) UT5251 UT5200 Parts Manual. 4 Page UT5272 ANSI F40 Entrance or Office ANSI F45 Apartment, Exit or Public Toilet UT5255 UT5282 ANSI F42 Classroom ANSI F46 Store Door December 2009 UT5200 Series Parts/Service Manual Do You Have the Current Model? Historically, no lockset design has been as closely associated with the Corbin Russwin brand name as the unit lock. The unit lock’s sturdy, rugged construction gives it an unrivaled lifetime of smooth, troublefree operation. Tens of thousands of these locks have already outlasted the buildings they were installed in! Now, past its 100th anniversary, the unit lock has evolved through several different models. Instead of the large rectangular chassis by Corbin, the earliest Russwin unit lock had a different design and door prep. A 1" round knob spindle was completely separated from a small rectangular case around the latch area. This design was invented by Henry Voight, an extremely prolific lock inventor of that era, then employed by Russell & Erwin Mfg. Co. Its first patents issued on April 19 and August 30, 1904. The rectangular chassis unit lock was invented by Byron Phelps, former mayor of Seattle, Washington. He brought his invention across the country in 1898 to P.F. Corbin, who licensed and manufactured it. The first patents were issued on January 31 and June 6, 1899. Today’s UT5200 Series locksets are closely based on that design. The exploded views in this manual are limited to the current model of UT5200 Series parts. For most functions, this includes all locks manufactured since 1968, although certain current parts will operate in some older models. Since locksmiths are often called on to rekey older locksets, we include cylinder removal instructions for earlier models later in this manual. Use the table below to help identify the various models. In reviewing the table, keep in mind that Corbin Russwin began as separate companies, so there is not a Corbin-toRusswin cross-reference for the early models. Old catalogs, price books and engineering drawings, as well as physical samples were studied to compile the table. However, a few pieces of the puzzle were still missing at press time. Anyone with locksets or positive documentation to correct or add to this information is invited to contact the Corbin Russwin Marketing Department. With lock removed, apply these clues to the table below to determine the model of your lock. • If it bears the Russwin name and the knobs have a round shaft separate from a small rectangular chassis, it is the Russwin 2100/2800 Series. • Look for numbers cast into underside of escutcheons. • Observe keyway orientation and measure chassis dimensions. • Read latest patent date stamped into chassis cover. • Look for numbers stamped into top or bottom edge of chassis frame (Note: some numbers are not significant) Corbin Series Russwin Series Keyway Chassis Dimensions Backset Cylinder Series First Sold Last Sold Remarks (0)2000* –––– vertical 1 1/2 x 3 1/2" 1 1/2 x 3 3/4" 1 1/2 x 3 1/2" 2 3/4" 3" 3" 250 1899 1913 4 or 5 pin 99 or 97 keyway (0)2200* –––– vertical 2 x 3 3/4" 2 3/16 x 4" 2 5/8 x 4" 3" 3" 250 1913 1953 anti-friction fire (dead) latch (0)2400* –––– vertical 2 x 3 1/2" 2 x 3 3/4" 2 5/8 x 3 3/4" 2 3/4" 3" 3" 250 1913 1953 –––– 2100/2800 vertical (see remarks) 3" 2100 1904 1968 small chassis + 1" spindle 7xx-500 –––– –––– vertical 2 5/8 x 3 3/4" 3" 250 1954 1966 = largest 2400 Series renamed ? vertical 1 3/8 x 3" 2 3/8" ? ? ? small model 9xx-700 1600 horizontal 1 3/4 x 3 1/4" 2 1/2" 260 & 250 1949 1954 small model 9xx-900 600 horizontal 1 3/4 x 3 1/4" 2 1/2" 460 1955 1963 9xx-300 500 horizontal 1 3/4 x 3 5/8" 2 1/2" 460 1963 current changed in 1968; now UT5200 * "0" prefix designates deadlatching. Numbers without this prefix are not deadlatching. December 2009 UT5200 Parts Manual. 5 UT5200 Series Parts/Service Manual UT5210 Passage or Closet ITEM 1 PART NO. SPECIFY (see chart below) ITEM DESCRIPTION Lever or Knob: plain both sides PART NO. SPECIFY DESCRIPTION 9 222F85 fin Mounting Screw 10 496F33 fin Chassis 11 138F88-8 Chassis Cover 12 060F42-8 Hub 13 060F33-8 Hub Spacer 14 249F76-8 Screw, fixed escutcheon 2 613F02-9 4 102F198 060F91-8 Lever Shank Knob Shank 242F50-8 219F80-8 Shank Retainer for Lever Knob 103F44-8 103F45-8 Return Spring Clockwise (RH) Lever Counter Clockwise (LH) Lever 15 078F07-8 Grip Retainer 171F79-8 Return Spring Anchor 16 078F08-8 Grip Retainer Ring 5 6 7 Lever Insert (gray) 8 fin 144F33 144F34 301F56-7 605F90 fin 415F15 415F16 415F27-7 605F91 Escutcheon (lever Trim) inside outside outside, extended lip inside, lead lined option M28 Escutcheon (knob Trim) inside outside outside, extended lip inside, lead lined option M28 401F08 fin Sleeve 36 236L75M020 fin ANSI Strike (see page 25 for options) 37 480F70 fin Screw Packet for Strike 17 Lever (specify finish) Note: Levers are handed. Regular RH lever: Clockwise rotation. For outside of RH or RHR locks and inside of LH or LHR locks. LH lever: Counter-clockwise rotation. For outside of LH or LHR locks and inside of RH or RHR locks. plain Essex (LH) Essex (RH) Essex (LH) 613F10-2 613F11-2 613F14-2 613F15-2 Knobs (specify finish) Regular plain UT5200 Parts Manual. 6 Tactile Warning Essex (RH) Tactile Warning Global Belmont Global Belmont 383F66 406F33 575F58 575F64 December 2009 UT5200 Series Parts/Service Manual UT 5210 Passage or Closet Parts common to both lever and knob designs. Parts for lever design only. Parts for knob designs only. For typical knob version of grip assembly, see page 22. UT5210 Screw, Strike Adjustment 092F78-9 (included with strike) December 2009 UT5200 Parts Manual. 7 UT5200 Series Parts/Service Manual UT5220 Privacy, Bedroom or Bathroom ITEM PART NO. SPECIFY ITEM DESCRIPTION DESCRIPTION 060F42-8 fin Hub 12b 071F62-8 fin Hub 12c 081F77-8 Hub 13a 070F42-8 Hub Spacer 13b 070F43-8 Hub Spacer Shank Retainer for Lever Knob 14 249F76-8 Screw, fixed escutcheon 15 078F07-8 Grip Retainer Return Spring Clockwise (RH) Lever Counter Clockwise (LH) Lever 16 078F08-8 Grip Retainer Ring 103F44-8 103F45-8 17 401F08 fin Sleeve 18 022F80 fin Button Assy. 171F79-8 Return Spring Anchor 19 022F72-3 fin Button Spring 20 060F05-3 fin Shoe Spring 21 071F67-3 fin Spindle Spring 22 201F18-8 fin Spindle 35 398F43-8 fin Emergency Key 36 236L75M020 fin ANSI Strike (see page 25 for options) 37 480F70 fin Screw Packet for Strike (see chart below) Lever or Knob: Privacy key outside x button inside 2 613F02-9 Lever Insert (gray) 4 114F678 102F378 202F338 133F418 Lever Shank, outside Knob Shank, inside Lever Shank, outside Knob Shank, inside 242F50-8 219F80-8 5 7 SPECIFY 12a 1 6 PART NO. 8 fin 144F33 144F34 301F56-7 605F90 fin 415F15 415F16 415F27-7 605F91 Escutcheon (lever Trim) inside outside outside, extended lip inside, lead lined option M28 Escutcheon (knob Trim) inside outside outside, extended lip inside, lead lined option M28 9 222F85 fin Mounting Screws 10 496F34 fin Chassis 11 138F888 Chassis Cover Lever (specify finish) Note: Levers are handed. Regular RH lever: Clockwise rotation. For outside of RH or RHR locks and inside of LH or LHR locks. LH lever: Counter-clockwise rotation. For outside of LH or LHR locks and inside of RH or RHR locks. Cylinder or Button Privacy Key Hole Essex (RH) Essex (LH) Essex (RH) Essex (LH) 582F11-2 613F12-2 582F12-2 613F13-2 582F13-2 613F16-2 582F14-2 613F17-2 Knobs (specify finish) Regular Cylinder or Button Privacy Key Hole UT5200 Parts Manual. 8 Tactile Warning Tactile Warning Global Belmont Global Belmont 383F65 383F67 406F32 406F34 575F57 575F59 575F63 575F65 December 2009 UT5200 Series Parts/Service Manual UT5220 Privacy, Bedroom or Bathroom Parts common to both lever and knob designs. Parts for lever design only. Note: Outside lever has hole for emergency key. Parts for knob designs only. For typical knob version of grip assembly, see page 22. UT5220 Screw, Strike Adjustment 092F78-9 (included with strike) December 2009 UT5200 Parts Manual. 9 UT5200 Series Parts/Service Manual UT5251 Entrance or Office ITEM PART NO. SPECIFY ITEM DESCRIPTION 1 (see chart below) Lever or Knob: cylinder/button both sides 2 613F02-9 Lever Insert (gray) 2000-052 Standard Cylinder (see page 25 for options) 3 4 fin 188F75-8 188F73-8 187F07-8 147F08-8 Lever Shank, outside Lever Shank, inside Knob Shank, outside Knob Shank, inside 242F50-8 219F80-8 Shank Retainer for: Lever Knob 5 6 7 10 496F32 11 138F88-8 SPECIFY DESCRIPTION fin Chassis Chassis Cover 12 .a 147F078 Hub (Small Hole) 12 .b 140F978 Hub 12 .c 060F428 Hub (Large Hole) 14 249F76-8 Screw, fixed escutcheon 15 078F07-8 Grip Retainer 16 078F08-8 Grip Retainer Ring 17 401F08 fin Sleeve fin Button Assy. 103F44-8 103F45-8 Return Spring Clockwise (RH) Lever Counter Clockwise (LH) Lever 18 157F11 21 249F77-3 Spindle Spring 171F79-8 Return Spring Anchor 22 144F30-8 Spindle 23 019F137 Drive Pin 24 019F11-7 Spindle Spring Seat 25 144F29-8 Plug Driver 26 584F818 Plug Diver Assy, Follower 8 fin 144F33 144F34 301F56-7 605F90 fin 415F15 415F16 415F27-7 605F91 9 PART NO. 222F85 fin Escutcheon (lever trim) inside outside outside, extended lip inside, lead lined option M28 Escutcheon (knob trim) inside outside outside, extended lip inside, lead lined option M28 36 37 Mounting Screws Lever (specify finish) LH lever: Counter-clockwise rotation. For outside of LH or LHR locks and inside of RH or RHR locks. ANSI Strike (see page 25 for options) 480F70 fin Screw Packet for Strike Cylinder or Button 6-Pin IC 7-Pin IC Tactile Warning Essex (RH) Essex (LH) Essex (RH) Essex (LH) 582F11-2 489F88-2 613F22-2 582F12-2 489F89-2 613F23-2 582F13-2 549F35-2 613F24-2 582F14-2 549F36-2 613F25-2 Knobs (specify finish) Regular Cylinder or Button Privacy Key Hole UT5200 Parts Manual. 10 fin Regular Note: Levers are handed. RH lever: Clockwise rotation. For outside of RH or RHR locks and inside of LH or LHR locks. 236L75M020 Tactile Warning Global Belmont Global Belmont 383F65 482F75 406F32 438F79 575F57 577F54 575F63 577F59 December 2009 UT5200 Series Parts/Service Manual UT5251 Entrance or Office Parts common to both lever and knob designs. Parts for lever design only. Parts for knob designs only. For typical knob version of grip assembly, see page 22. UT5251 Screw, Strike Adjustment 092F78-9 (included with strike) December 2009 UT5200 Parts Manual. 11 UT5200 Series Parts/Service Manual UT5255 Classroom ITEM PART NO. SPECIFY ITEM DESCRIPTION 1 (see chart below) Lever or Knob: Cylinder/Button Outside x plain inside 2 613F02-9 Lever Insert (gray) 2000-052 Standard Cylinder (see page 25 for options) 3 4 fin 605F77-8 605F76-8 605F80-8 605F81-8 Lever Shank, outside Lever Shank, inside Knob Shank, outside Knob Shank, inside 242F50-8 219F80-8 Shank Retainer for: Lever Knob 5 6 7 SPECIFY DESCRIPTION 10 496F32 fin 11 138F88-8 Chassis Cover 12 147F07-8 Hub 13 606F03-8 Hub Spacer 14 249F76-8 Screw, Fixed Escutcheon 15 078F07-8 Grip Retainer 16 078F08-8 Grip Retainer Ring 17 401F08 21 249F77-3 Spindle Spring fin Chassis Sleeve 103F44-8 103F45-8 Return Spring Clockwise (RH) Lever Counter Clockwise (LH) Lever 22 606F02-8 Spindle 25 606F01-8 Plug Driver 171F79-8 Return Spring Anchor 26 584F818 Plug Driver Assy. Follower Escutcheon (lever trim) inside outside outside, extended lip inside, lead lined option M28 Escutcheon (knob trim) inside outside outside, extended lip inside, lead lined option M28 28 168F81-8 Plug Driver Assy. 8 fin 144F33 144F34 301F56-7 605F90 fin 415F15 415F16 415F27-7 605F91 9 PART NO. 222F85 fin 36 37 fin ANSI Strike (see page 25 for options) 480F70 fin Screw Packet for Strike Mounting Screws Lever (specify finish) Regular Note: Levers are handed. RH lever: Clockwise rotation. For outside of RH or RHR locks and inside of LH or LHR locks. LH lever: Counter-clockwise rotation. For outside of LH or LHR locks and inside of RH or RHR locks. Cylinder or Button 6-Pin IC 7-Pin IC Plain Tactile Warning Essex (RH) Essex (LH) Essex (RH) Essex (LH) 582F11-2 489F88-2 613F22-2 613F10-2 582F12-2 489F89-2 613F23-2 613F11-2 582F13-2 549F35-2 613F24-2 613F14-2 582F14-2 549F36-2 613F25-2 613F15-2 Knobs (specify finish) Regular Cylinder or Button 6-Pin IC Plain UT5200 Parts Manual. 12 236L75M020 Tactile Warning Global Belmont Global Belmont 383F65 482F75 383F66 406F32 438F79 406F33 575F57 577F54 575F58 575F63 577F59 575F64 December 2009 UT5200 Series Parts/Service Manual UT5255 Classroom Parts common to both lever and knob designs. Parts for lever design only. Parts for knob designs only. For typical knob version of grip assembly, see page 22. UT5255 Part Change Notice This function was enhanced in December 1993 for added strength. To convert older locks with ball bearing locking to 1994 model, use parts 4, 13, 22, 25, 26 and 28. Screw, Strike Adjustment 092F78-9 (included with strike) December 2009 UT5200 Parts Manual. 13 UT5200 Series Parts/Service Manual UT5257 Storeroom or Closet ITEM PART NO. SPECIFY ITEM DESCRIPTION 1 (see chart below) Lever or Knob: Cylinder/Button Outside x plain inside 2 613F02-9 Lever Insert (gray) 2000-052 Standard Cylinder (see page 25 for options) 3 4 fin 188F75-8 102F19-8 187F07-8 060F91-8 Lever Shank, outside Lever Shank, inside Knob Shank, outside Knob Shank, inside 242F50-8 219F80-8 7 496F32 fin 11 138F88-8 Chassis Chassis Cover 12 .a 060F42-8 Hub 12 .b 140F978 Hub 12 .c 071F638 Hub 067F42-8 Hub Spacer 14 249F76-8 Screw, fixed escutcheon Shank Retainer for: Lever Knob 15 078F07-8 Grip Retainer 16 078F08-8 Grip Retainer Ring 103F44-8 103F45-8 Return Spring Clockwise (RH) Lever Counter Clockwise (LH) Lever 17 401F08 21 249F77-3 Button Spring 171F79-8 Return Spring Anchor 22 335F98-8 Spindle Escutcheon (lever trim) inside outside outside, extended lip inside, lead lined option M28 Escutcheon (knob trim) inside outside outside, extended lip inside, lead lined option M28 23 019F13-7 Spindle Drive Pin 24 019F11-7 Spindle Spring Seat 25 144F29-8 Plug Driver 36 236L75M020 fin ANSI Strike (see page 25 for options) 37 480F70 fin Screw Packet for Strike 8 fin 144F33 144F34 301F56-7 605F90 fin 415F15 415F16 415F27-7 605F91 9 10 SPECIFY DESCRIPTION 13 5 6 PART NO. 222F85 fin Sleeve Mounting Screws Lever (specify finish) Regular Note: Levers are handed. RH lever: Clockwise rotation. For outside of RH or RHR locks and inside of LH or LHR locks. LH lever: Counter-clockwise rotation. For outside of LH or LHR locks and inside of RH or RHR locks. Cylinder or Button 6-Pin IC 7-Pin IC Plain Tactile Warning Essex (RH) Essex (LH) Essex (RH) Essex (LH) 582F11-2 489F88-2 613F22-2 613F10-2 582F12-2 489F89-2 613F23-2 613F11-2 582F13-2 549F35-2 613F24-2 613F14-2 582F14-2 549F36-2 613F25-2 613F15-2 Knobs (specify finish) Regular Cylinder or Button 6-Pin IC Plain UT5200 Parts Manual. 14 fin Tactile Warning Global Belmont Global Belmont 383F65 482F75 383F66 406F32 438F79 406F33 575F57 577F54 575F58 575F63 577F59 575F64 December 2009 UT5200 Series Parts/Service Manual UT5257 Storeroom or Closet Parts common to both lever and knob designs. Parts for lever design only. Parts for knob designs only. For typical knob version of grip assembly, see page 22. UT5257 Screw, Strike Adjustment 092F78-9 (included with strike) December 2009 UT5200 Parts Manual. 15 UT5200 Series Parts/Service Manual UT5261 Entrance or Office (Levers Only) ITEM PART NO. SPECIFY ITEM DESCRIPTION 1 (see chart below) Cylinder/button both sides 2 613F02-9 Lever Insert (gray) 2000-052 Standard Cylinder (see page 25 for options) 3 fin PART NO. SPECIFY DESCRIPTION 12 a. 060F42-8 fin Hub 12 b. 208F80-8 fin Hub 13 060F33-8 Hub Spacer 14 249F76-8 Screw, fixed escutcheon 15 078F07-8 Grip Retainer 18 156F43 156F64-8 156F65-8 Lever Shank, outside Lever Shank, inside 5 242F50-8 Shank Retainer 19 022F72-3 Button Spring 6 103F44-8 103F45-8 Return Spring Clockwise (RH) Lever Counter Clockwise (LH) Lever 20 060F05-3 Shoe Spring 21 218F08-8 Spindle Spring 171F79-8 Return Spring Anchor 22 156F36-8 Spindle 27 156F83-7 Pin 33 107F93-8 Spring 34 019F15-2 Shank Sleeve 4 7 8 fin 144F33 144F34 301F56-7 605F90 Escutcheon (lever Trim) inside outside outside, extended lip inside, lead lined option M28 36 9 222F85 fin Mounting Screws 10 198F71 fin Chassis 11 138F88-8 37 fin Button Assy. 236L75M020 fin ANSI Strike (see page 25 for options) 480F70 fin Screw Packet for Strike Chassis Cover Lever (specify finish) Regular Note: Levers are handed. RH lever: Clockwise rotation. For outside of RH or RHR locks and inside of LH or LHR locks. LH lever: Counter-clockwise rotation. For outside of LH or LHR locks and inside of RH or RHR locks. UT5200 Parts Manual. 16 Cylinder or Button 6-Pin IC 7-Pin IC Tactile Warning Essex (RH) Essex (LH) Essex (RH) Essex (LH) 582F11-2 489F88-2 613F22-2 582F12-2 489F89-2 613F23-2 582F13-2 549F35-2 613F24-2 582F14-2 549F36-2 613F25-2 December 2009 UT5200 Series Parts/Service Manual UT5261 Entrance or Office (Levers Only) Parts for lever design only. Parts common to both lever and knob designs. Note: UT5261 is NOT a knob function. UT5261 Screw, Strike Adjustment 092F78-9 (included with strike) December 2009 UT5200 Parts Manual. 17 UT5200 Series Parts/Service Manual UT5272 Apartment, Exit or Public Toilet ITEM PART NO. SPECIFY ITEM DESCRIPTION 1 (see chart below) Lever or Knob: Cylinder/Button both sides 2 613F02-9 Lever Insert (gray) 2000-052 Standard Cylinder (see page 25 for options) 3 4 fin 188F75-8 188F738 147F088 187F078 Lever Shank, outside Lever Shank, inside Knob Shank, outside Knob Shank, inside 242F50-8 219F80-8 Shank Retainer for: Lever Knob 5 6 7 10 496F32 11 138F88-8 SPECIFY DESCRIPTION fin Chassis Chassis Cover 12 .a 060F42-8 Hub 12 .b 140F97-8 Hub 12 .c 147F07-8 Hub 14 249F76-8 Screw, fixed escutcheon 15 078F07-8 Grip Retainer 16 078F08-8 Grip Retainer Ring 17 401F08 fin Sleeve 103F44-8 103F45-8 Return Spring Clockwise (RH) Lever Counter Clockwise (LH) Lever 21 249F77-3 Spindle Spring 22 144F30-8 Spindle 171F79-8 Return Spring Anchor 23 019F13-7 Spindle Drive Pin Escutcheon (lever trim) inside outside outside, extended lip inside, lead lined option M28 Escutcheon (knob trim) inside outside outside, extended lip inside, lead lined option M28 24 019F11-7 Spindle Spring Seat 25 144F29-8 Plug Driver 26 584F81-8 Plug Diver Assy. Follower 28 168F81-8 Plug Diver Assy. 36 236L75M020 fin ANSI Strike (see page 25 for options) 37 480F70 fin Screw Packet for Strike 8 fin 144F33 144F34 301F56-7 605F90 fin 415F15 415F16 415F27-7 605F91 9 PART NO. 222F85 fin Mounting Screws Lever (specify finish) Regular Note: Levers are handed. RH lever: Clockwise rotation. For outside of RH or RHR locks and inside of LH or LHR locks. LH lever: Counter-clockwise rotation. For outside of LH or LHR locks and inside of RH or RHR locks. Cylinder or Button 6-Pin IC 7-Pin IC Essex (RH) Essex (LH) Essex (RH) Essex (LH) 582F11-2 489F88-2 613F22-2 582F12-2 489F89-2 613F23-2 582F13-2 549F35-2 613F24-2 582F14-2 549F36-2 613F25-2 Knobs (specify finish) Regular Cylinder or Button 6-Pin IC UT5200 Parts Manual. 18 Tactile Warning Tactile Warning Global Belmont Global Belmont 383F65 482F75 406F32 438F79 575F57 577F54 575F63 577F59 December 2009 UT5200 Series Parts/Service Manual UT5272 Apartment, Exit or Public Toilet Parts common to both lever and knob designs. Parts for lever design only. Parts for knob designs only. For typical knob version of grip assembly, see page 22. UT5272 Screw, Strike Adjustment 092F78-9 (included with strike) December 2009 UT5200 Parts Manual. 19 UT5200 Series Parts/Service Manual UT5282 Store Door ITEM PART NO. SPECIFY ITEM DESCRIPTION 1 (see chart below) Lever or Knob: Cylinder/Button both sides 2 613F02-9 Lever Insert (gray) 2000-052 Standard Cylinder (see page 25 for options) 3 4 fin 102F27-8 287F60-8 069F78-8 144F89-8 Lever Shank, outside Lever Shank, inside Knob Shank, outside Knob Shank, inside 242F50-8 219F80-8 Shank Retainer for: Lever Knob 103F44-8 103F45-8 171F79-8 5 6 7 8 fin 144F33 144F34 301F56-7 605F90 fin 415F15 415F16 415F27-7 605F91 9 222F85 fin SPECIFY DESCRIPTION 10 381F30 11 138F88-8 Chassis Cover 12 060F42-8 Hub 14 249F76-8 Screw, fixed escutcheon 15 078F07-8 Grip Retainer 16 078F08-8 Grip Retainer Ring 17 401F08 21 261F11-8 fin fin Chassis Sleeve Spindle Spring 25 .a 144F88-8 Plug Driver & Spindle Assy. Return Spring Clockwise (RH) Lever Counter Clockwise (LH) Lever 25 .b 145F32-8 Plug Driver 29 286F50-7 Pin Return Spring Anchor 30 251F19-8 Retaining Ring Escutcheon (lever trim) inside outside outside, extended lip inside, lead lined option M28 Escutcheon (knob trim) inside outside outside, extended lip inside, lead lined option M28 31 131F27-8 Coupling 32 194F22-8 Bushing 36 37 236L75M020 fin ANSI Strike (see page 25 for options) 480F70 fin Screw Packet for Strike Mounting Screws Lever (specify finish) Regular Note: Levers are handed. RH lever: Clockwise rotation. For outside of RH or RHR locks and inside of LH or LHR locks. LH lever: Counter-clockwise rotation. For outside of LH or LHR locks and inside of RH or RHR locks. Cylinder or Button 6-Pin IC 7-Pin IC Tactile Warning Essex (RH) Essex (LH) Essex (RH) Essex (LH) 582F11-2 489F88-2 613F22-2 582F12-2 489F89-2 613F23-2 582F13-2 549F35-2 613F24-2 582F14-2 549F36-2 613F25-2 Knobs (specify finish) Regular Cylinder or Button 6-Pin IC UT5200 Parts Manual. 20 PART NO. Tactile Warning Global Belmont Global Belmont 383F65 482F75 406F32 438F79 575F57 577F54 575F63 577F59 December 2009 UT5200 Series Parts/Service Manual UT5282 Store Door Install in groove closest to part 31 after assembling part 25 into parts 4 and 31. Parts common to both lever and knob designs. Parts for lever design only. Parts for knob designs only. For typical knob version of grip assembly, see page 22. UT5282 Install pin through hole in frame tube as shown below. Screw, Strike Adjustment 092F78-9 (included with strike) December 2009 UT5200 Parts Manual. 21 UT5200 Series Parts/Service Manual Typical Knob Configuration Optional Knob Filler (black delrin) M01 Option 493F99-9 Optional Knob Filler (black delrin) M01 Option 493F99-9 UT5200 Parts Manual. 22 December 2009 UT5200 Series Parts/Service Manual Interchangeable Core Configuration IC Lever Assembly Parts IC Knob Assembly Parts Best Style IC Knob Assembly Parts Optional ITEM Lever (specify finish) Regular 6-Pin IC 7-Pin IC Best (M08) Tactile Warning Essex (RH) Essex (LH) Essex (RH) Essex (LH) 489F88-2 613F22-2 613F42 489F89-2 613F23-2 613F43 549F35-2 613F24-2 613F442 549F36-2 613F25-2 613F452 Knobs (specify finish) DESCRIPTION fin fin fin 6-Pin Core High Security Core 7-Pin Core A 8000 8010 8000-7 B (see chart) Lever or Knob C 613F02-9 Lever Insert (gray) D 342F05-2 442F95-2 613F352 6-Pin IC Housing 7-Pin IC Housing (lever only) Best 342F03-2 320F44-2 Throw Member for: Corbin Russwin Core Best Style Core F (see page 24) Lever or Knob Shank G 242F50-8 219F80-8 Lever Shank Retainer Knob Shank Retainer 493F99-9 Knob Filler for: Corbin Russwin, black Delrin (M01 option) Best Style Knob Filler E Tactile Warning Global Belmont Global Belmont 482F75 561F19 406F32 561F19 575F57 N/A 575F63 N/A I J December 2009 SPECIFY H Regular 6-Pin IC Best (M10) PART NO. 378F84 fin 317F71-3 fin 561F19-3 fin 317F68-8 Knob Only for 6 or 7-Pin Best Style Core Knob Assembly (M10 option) for 6 or 7-Pin Best Style Core Includes items: E, H, I and J (Formerly S-15950) Knob Plate UT5200 Parts Manual. 23 UT5200 Series Parts/Service Manual Lever and Knob Shank - Comparison Guide Lever Shanks Knob Shanks Function Outside Inside Function Outside Inside UT5210 102F19-8 102F19-8 UT5210 060F91-8 060F91-8 UT5220 114F67-8 102F37-8 UT5220 202F33-8 133F41-8 UT5251 188F75-8 188F73-8 UT5251 187F07-8 147F08-8 UT5255 605F77-8 605F76-8 UT5255 605F80-8 605F81-8 UT5257 188F75-8 102F19-8 UT5257 187F07-8 060F91-8 UT5261 156F64-8 156F65-8 UT5261 N/A N/A UT5272 188F75-8 188F73-8 UT5272 187F07-8 147F08-8 UT5282 102F27-8 287F60-8 UT5282 069F78-8 144F89-8 156F65-8 102F19-8 188F73-8 102F27-8 188F75-8 102F37-8 114F67-8 156F64-8 UT5200 Parts Manual. 24 147F08-8 060F91-8 187F07-8 069F78-8 202F33-8 133F41-8 605F80-8 144F89-8 605F81-8 287F60-8 605F76-8 605F77-8 December 2009 UT5200 Series Parts/Service Manual Options and Accessories Strikes (Specify Finish) ANSI Curved Lip Strike ANSI Straight Lip Strike for Pairs of Doors Curved Up Box Strike Strike for Pairs of Doors Description Part Number ANSI Curved Lip Strike (Standard), 1 1/4" lip to center 236L75M020 ANSI Straight Lip Strike for Extended Lip Escutcheon, 15/16" lip to center 610L43 ANSI Straight Lip for Pairs of Doors 610L44 Curved Lip Box Strike (lip length measured from back to strike to edge of lip) Lip Lengths: 2" 2 1/8" (std) 2 1/4" 2 1/2" 2 3/4" 3" 083L96M032 083L96M034 083L96M036 083L96M040 083L96M044 083L96M048 Straight Lip Box Strike for extended Lip Escutcheon, 15/16" lip to center 293L14 Strike for Pairs of Doors 082L67 Cylinders (Specify Finish) Standard Interchangeable Core Master Ring Conventional 6-Pin 2000-052 8000 2060-052 Conventional 7-Pin N/A 8000-7 N/A High Security 2010-052 8010 N/A Waldes Tru-Arc Pliers Description Part Number For removing and installing large shank retaining ring to gain access to cylinder of knob locksets CT-25 For removing and installing the shank retaining ring of lever locksets CT-27 For installing small retainer on spindle of UT5282 (Waldes applicator #E-015) 301F59-8 Description Part Number Miscellaneous Delrin Insert (black) – Option M01 493F999 Spanner Head Screws (specify finish) – Option M02 December 2009 223F29-3 (fin) UT5200 Parts Manual. 25 UT5200 Series Parts/Service Manual Cross Reference for Lockset Parts 1 Lever or Knob 2 613F02-9 Lever Insert (gray) 3 2000-052 Standard Cylinder 060F91-8 Knob Shank 069F78-8 Knob Shank, Outside 102F19-8 Lever Shank 102F27-8 Lever Shank, Outside 102F37-8 Lever Shank, Inside 114F67-8 Lever Shank, Outside 133F41-8 Knob Shank, Inside 144F89-8 Knob Shank, Inside 147F08-8 Knob Shank, Inside 156F64-8 Lever Shank, Outside 156F65-8 Lever Shank, Inside 187F07-8 Knob Shank, Outside 188F73-8 Lever Shank, Inside 188F75-8 Lever Shank, Outside 202F33-8 Knob Shank, Outside 287F60-8 Lever Shank, Inside 605F76-8 Lever Shank, Inside 605F77-8 Lever Shank, Outside 605F80-8 Knob Shank, Outside 605F81-8 Knob Shank, Inside 219F80-8 Shank Retainer for Knob 242F50-8 Shank Retainer for Lever 103F44-8 Return Spring Clockwise (RH) Lever 103F45-8 Return Spring Counter Clockwise (LH) Lever 7 171F79-8 Return Spring Anchor 8 144F33 Escutcheon (lever) Inside 144F34 Escutcheon (lever) Outside 415F15 Escutcheon (knob) Inside 415F16 Escutcheon (knob) Outside 4 5 6 UT5200 Parts Manual. 26 UT5282 UT5272 UT5261 UT5257 UT5255 DESCRIPTION UT5251 PART NO. UT5220 ITEM UT5210 (Parts cross reference does not include parts for product and cylinder options.) See Parts List •••••••• •••••• • • • • • • • • • • • • • • • • • • • • • • • • • • • • ••••• •• •••••••• •••••••• •••••••• •••••••• •••••••• •••••••• ••••• •• ••••• •• December 2009 UT5200 Series Parts/Service Manual Cross Reference for Lockset Parts 9 222F85 Mounting Screw 10 198F71 Chassis 381F30 Chassis 496F32 Chassis 496F33 Chassis 496F34 Chassis 11 138F88-8 Chassis Cover 12 060F42-8 Hub 071F62-8 Hub 071F63-8 Hub 081F77-8 Hub 147F07-8 Hub 140F97-8 Hub 208F80-8 Hub 13 060F33-8 Hub Spacer 067F42-8 Hub Spacer 070F42-8 Hub Spacer 070F43-8 Hub Spacer 606F03-8 Hub Spacer 14 249F76-8 Screw, Fixed Escutcheon 15 078F07-8 Grip Retainer 16 078F08-8 Grip Retainer Ring 17 401F08 Sleeve 18 022F80 Button Assembly 156F43 Button Assembly 157F11 Button Assembly 19 022F72-3 Button Spring 20 060F05-3 Shoe Spring 21 071F67-3 Spindle Spring 218F08-8 Spindle Spring 261F11-8 Spindle Spring 249F77-3 Spindle Spring December 2009 UT5282 UT5272 UT5261 UT5257 UT5255 DESCRIPTION UT5251 PART NO. UT5220 ITEM UT5210 (Parts cross reference does not include parts for product and cylinder options.) •••••••• • • ••• • • • •••••••• ••• •••• • • • •• • • • • • • • • • • • •••••••• •••••••• ••••• •• ••••• •• • • • • • • • • • • ••• • UT5200 Parts Manual. 27 UT5200 Series Parts/Service Manual Cross Reference for Lockset Parts 22 144F30-8 Spindle 156F36-8 Spindle 201F18-8 Spindle 335F98-8 Spindle 606F02-8 Spindle 23 019F13-7 Spindle Drive Pin 24 019F11-7 Spindle Spring Seat 25 144F29-8 Plug Driver 144F88-8 Plug Driver and Spindle Assembly 606F32-8 Plug Driver 606F01-8 Plug Driver 26 584F81-8 Plug Driver Assembly Follower 27 156F83-7 Pin 28 168F81-8 Plug Driver Assembly 29 286F50-7 Pin 30 251F19-8 Retaining Ring 31 131F27-8 Coupling 32 194F22-8 Bushing 33 107F93-8 Spring 34 019F15-2 Shank Sleeve 35 398F43-8 Emergency Key 36 236L75M020 ANSI Strike 37 480F70 Screw Packet for Strike UT5200 Parts Manual. 28 • • • • • • • • •• • UT5282 UT5272 UT5261 UT5257 UT5255 DESCRIPTION UT5251 PART NO. UT5220 ITEM UT5210 (Parts cross reference does not include parts for product and cylinder options.) • • • • • • • • • • • • • • • • • • • • •••••••• •••••••• December 2009 UT5200 Series Parts/Service Manual Routine Maintenance Periodic adjustment and maintenance will substantially lengthen the life of the lockset and ensure the best possible trouble-free operation. Time frames in the following maintenance items are based on normal frequency of operation. For high traffic or high abuse applications, perform suggested maintenance more frequently. If you have questions regarding installation or adjustment, contact an authorized Corbin Russwin distributor or local sales representative. Lubricate Here December 2009 Tighten Screws LUBRICATE CYLINDER Lubricate (conventional) cylinder with small amount of KeyLube by Medeco® every six months. Petroleum based liquid spray lubricants such as KeyLube by Medeco® should never be mixed with dry lubricants. LUBRICATE MOVING PARTS Lubricate moving parts of inside and outside chassis with a small amount of grease or other petroleum lubricant every two years. TIGHTEN SCREWS Check lockset for secure fastening to door once a year. Tighten throughbolts as needed. CARE FOR LEVERSET FINISH Clean leverset using only a soft, damp cloth. Using lacquer thinners, caustic soaps, abrasive cleaners or polishes could damage the coating, resulting in tarnishing. UT5200 Parts Manual. 29 UT5200 Series Parts/Service Manual Troubleshooting Guide PROBLEM SOLUTION 1. Latchbolt does not engage or binds in strike. A. Make sure door and frame are plumb and door is not binding in frame. B. Are hinges tight? Fill holes if necessary, or rehang door if screws will not hold. (Incorrect Positioning) C. Has door or frame warped or shifted? Remove strike and adjust nylon stop screw to compensate for this condition horizontally. File top or bottom of latch hole to compensate for vertical misalignment. In extreme cases, you may need to shim, or reposition strike. (Correct Positioning) UT5200 Parts Manual. 30 D. Is door or frame sagging? If door and frame cannot be returned to plumb relationship, planning or shaving door and repositioning or shimming strike may help. December 2009 UT5200 Series Parts/Service Manual Troubleshooting Guide PROBLEM SOLUTION 2. Key operates with difficulty. A. Is latch binging due to door sag or misalignment of latch and strike? (See 1A and 1C) B. Are silencers correct size? C. Is weatherstripping causing latch to bind? D. Lubricate keyway. Do not use petroleum products. Apply powdered graphite to key and move slowly in and out. For high security cylinders, spray Poxylube™ into keyway and move key in and out. E. Key may be cut out of tolerance. Use calipers or micrometer to check key against specifications in Corbin Russwin Cylinder manual. Replace key if necessary. F. Cylinder may be improperly combinated. Dismantle cylinder (locksmiths only!), measure all pins and compare to published factory specifications. Recombinate if necessary. 3. Latchbolt does not deadlock A. Is strike out of line or is gap between door and jamb too great? B. Realign strike or shim strike out towards flat area of latchbolt. (If strike is correctly aligned, latchbolt will deadlock) December 2009 UT5200 Parts Manual. 31 UT5200 Series Parts/Service Manual Cylinder Removal Instructions (Current Model) Lever Version Refer to illustration on page 33. Tools needed: CT-27 pliers (see page 25), small flat blade screwdriver, offset or standard Phillips screwdriver, and spare lever return spring(s) of proper hand of lever(s) to be rekeyed. Original return spring must often be destroyed to remove it. 1. Remove all visible screws from escutcheons. Push outside escutcheon away from door surface to clear lugs. Pull lock from edge of door. 2. If lockset function permits, unlock lever with button inside or key. 3. Remove chassis cover. Gently pry edges loose with small screwdriver while pulling cover away from chassis. 4. Door hand and bevel determine which escutcheon is fixed. If outside escutcheon is loose, pry lever stop away from frame to expose crescent-shaped lever retainer in slot of frame tube. Using small screwdriver, pry retainer out of slot. If no offset screwdriver is available, loose escutcheon and opposite lever must be removed to expose access hole in opposite frame wall for standard phillips screwdriver. With screw removed and escutcheon now loose, pry lever stop away from frame to expose crescent-shaped lever retainer in slot of frame tube. Using small screwdriver, pry retainer out of slot. 5. For all functions except UT 5282 (store door), skip to step 6. For UT5282, remove small retainer (item #30 on exploded view page). This can be challenging so be patient. With small screwdriver, rotate retainer around spindle until its opening is in position of easiest access. Use second small screwdriver with first screwdriver to spread retainer and remove it from spindle. 6. Pull lever handle, return spring and spring anchor off frame. Since spring is wound, rotate lever in appropriate direction to unwind spring. Remove lever stop from spring. 7. Note orientation of hooks on ends of spring in illustration. One hook is engaged in slot in shank. Twist and “snap” spring to disengage it; then remove it. If spring bends or deforms, it must be replaced on reassembly. Since spring and lever are both handed, set them aside together. 8. Remove gray insert from lever, (see illustration). Using Waldes Tru-Arc pliers (Cat. No. CT-27), remove retaining ring from groove inside lever. Remove shank, plug driver and cylinder. If outside escutcheon is fixed, use offset screwdriver to remove Phillips head screw, either from inside of frame or by using access hole in opposite frame wall. To Reassemble 1. Insert cylinder into lever. Be sure plug head seats properly in lever. Insert lever shank, making sure locating tab on shank flange aligns with slot in lever. 2. Install Waldes ring, beveled side up, into groove inside lever. Shank and cylinder must be properly to ensure proper engagement of Waldes ring. Rotate Waldes ring so opening aligns with notch in shank flange. Opening must be clear to accept hook of return spring in Step 3. 3. Install gray insert into lever. Insert lever return spring, large hook down, into slot in shank and twist spring to lock hook into place. UT5200 Parts Manual. 32 4. Place escutcheon onto lever and shank. Insert short hook of spring into slot of lever stop. Holding lever, spring and lever stop together with escutcheon, slide lever shank into frame tube. Align flat on inside of spring anchor with flat on frame tube. Wind spring one turn in appropriate direction, depending on hand. Push lever and shank assembly into frame tube until groove milled into lever shank aligns with slot in frame tube. 5. Press lever retainer firmly into slot. Be sure retainer seats completely to secure shank to frame tube. Stake lever retainer into frame tube slot by tapping screwdriver or punch into frame tube next to retainer. Caution: too much force may deform tube and prevent smooth lever operation. 6. If both levers were removed, reinstall second lever, repeating steps 4 and 5. 7. For all functions except UT5282 (store door), proceed to step 8. For UT5282, small retainer removed in step 2 must be reinstalled. The can be very difficult without Waldes ring applicator. 8. If outside escutcheon is to be fixed, use long nose pliers to start Phillips screw through frame into escutcheon. Using offset screwdriver, tighten screw making sure escutcheon is properly seated on frame. 9. Test operation of all keys, buttons and levers. Install chassis cover and throughbolts. December 2009 UT5200 Series Parts/Service Manual Cylinder Removal Instructions (Current Model) Outside Lever Lever Insert Lever Shank Plug Driver Cylinder Shank Retainer Return Spring Groove Return Spring Anchor Chassis Cover Frame Tube Outside Escutcheon Fixed Escutcheon Screw Inside Escutcheon Frame Tube Mounting Screws (3) Chassis Lever Retainer Lever Retainer Return Spring Anchor Lever Shank Return Spring Lever Insert Shank Retainer Groove Plug Driver Assembly Follower December 2009 Button Assembly Inside Lever UT5200 Parts Manual. 33 UT5200 Series Parts/Service Manual Cylinder Removal Instructions (Current Model) Knob Version Horizontal Keyway Locksets Only. For locksets with vertical keyway see pages 36 and 38. 1. Remove all visible screws from escutcheons. Push outside escutcheon away from door surface to clear lugs. Pull lock from edge of door. 2. If lockset function permits, unlock knob with button inside or key. 3. Remove chassis cover. Gently pry edges loose with small screwdriver while pulling cover away from chassis. 4. Door hand and bevel determine which escutcheon is fixed. If outside escutcheon is loose, pry wire retainer ring off to expose crescent-shaped knob retainer in slot of frame tube. Using small screwdriver, pry retainer out of slot. Refer to illustration on page 35. Tools needed: CT-25 pliers, small flat blade screwdriver, and offset or standard Phillips screwdriver. For UT5282 only: Waldes applicator E-015 (301F59-8) see page 25. If outside escutcheon is fixed, use offset screwdriver to remove phillips head screw, either from inside of frame or by using access hole in opposite frame wall. If no offset screwdriver is available, loose escutcheon and opposite knob must be removed to expose access hole in opposite frame wall for standard Phillips screwdriver. With screw removed and escutcheon now loose, pry wire retainer ring off to expose crescent-shaped knob retainer in slot of frame tube. Using small screwdriver, pry retainer out of slot. 5. For all functions except UT 5282 (store door), skip to step 6. For UT 5282, remove small retainer (item #30 on exploded view page). This can be challenging, so be patient. With small screwdriver, rotate retainer around spindle until its opening is on position of easiest access. Use second small screwdriver with first screwdriver to spread retainer and remove it from spindle. 6. Remove knob assembly. 7. Using Waldes Tru-Arc pliers (Cat No. CT-25), remove large retaining ring from groove inside knob. Remove shank, plug driver and cylinder. To Reassemble 1. Insert cylinder into knob. Be sure plug head seats properly in hole. Insert knob shank. 2. Install Waldes ring, beveled side up into groove inside knob. 3. Slip retaining ring over frame tube. Place escutcheon onto knob and shank. Push knob and shank assembly into frame tube until slot milled into knob shank aligns with slot in frame tube. Press crescent-shaped knob retainer firmly into slot. Be sure retainer seats completely to secure shank to frame tube. UT5200 Parts Manual. 34 4. Snap wire ring into position over knob retainer. 5. If outside escutcheon is to be fixed, use long nose pliers to start Phillips screw through frame into escutcheon. Using offset screwdriver, tighten screw making sure escutcheon is properly seated on frame. 6. If both knobs were removed, reinstall other knob repeating steps 3 and 4. 7. For all functions except UT5282 (store door) proceed to step 8. For UT5282, small retainer removed in step 5 (above) must be reinstalled. This can be very difficult without Waldes ring applicator 301F59-8. 8. Test all operation of keys, buttons and knobs. Install chassis cover and throughbolts. December 2009 UT5200 Series Parts/Service Manual Cylinder Removal Instructions (Current Model) Knob Outside Cylinder Knob Shank Plug Driver Wire Retainer Ring Outside Knob & Shank Assembly Wire Retainer Ring Shank Retainer Chassis Cover Sleeve Outside Escutcheon Fixed Escutcheon Screw Inside Escutcheon Mounting Screws (3) Chassis Knob Retainer Knob Retainer Sleeve Inside Knob & Shank Assembly December 2009 UT5200 Parts Manual. 35 UT5200 Series Parts/Service Manual Cylinder Removal Instructions (Discontinued Models) For Corbin 2000/2200/2400 and 500 Series (1899-1963) Vertical Keyway Tools needed: 1/8” and 1/4” flat blade screwdrivers, needle nose pliers and a plastic or rawhide mallet. Caution! No replacement parts are available for this lock. Be very careful not to damage or distort any parts. 9. Unscrew shank from knob and remove cylinder. If shank is stuck, rap area with plastic mallet to jar loose. If this fails, knob may be held snugly in vise with protective cloth. However, remember iron knobs can crack or break and brass knobs may become distorted if abused. Place screwdriver shaft across slot in end of knob shank to turn. If shank still does not unscrew, soak knob assembly in penetration oil or use ultra-sonic cleaner. Rap again. Ribs 1 or 2 Cotter Pins Knob Retainers Steel Strip Exposed Mechanism on end of chassis opposite latchbolt 1. Remove thru-bolt and remove all escutcheon screws on both sides of door. Pull lock from edge of door. 2. Remove chassis cover. Gently pry edges loose with small screwdriver while pulling cover away from chassis. 3. Observe exposed mechanism on end of chassis OPPOSITE latch bolt. For this model, a Cotter key passes through ribs in the chassis and covers strip of steel with rounded ends. If chassis is not constructed this way, you are reading wrong set of instructions. Before removing Cotter key, turn knob(s) and observe orientation of hubs and any other small parts directly connected with knob shanks. These parts may fall out when knob(s) are removed and you will need to reinstall them correctly. Make sketch if desired. Depending on function of lock, unlock knobs by pressing stopworks button on lock front, by turning knurled ring around inside knob shank, or by using key. This may not be possible on certain function with rigid knobs. UT5200 Parts Manual. 36 4. Remove cotter key and steel strip under it. If only one knob is to be removed, locate its flat steel retaining plate and remove it. Leave retainer in place for other knob. 5. To avoid spilling parts from chassis, grasp lockset by escutcheons and stand it on knob which will remain in place. Support lockset so escutcheons are parallel with work surface, and knob to be removed faces up. 6. Note orientation of keyway for proper handling during reassembly. Slowly pull knob off. 7. Remove cap from back of knob. If loose, it may have remained on trim as knob was removed. If stuck, rap end of knob shank (not cap!) with plastic or rawhide mallet to jar cap loose. If it has become sealed in place by paint, lacquer or brass polish, it may be necessary to pry it loose with small screwdriver. On reassembly, be sure screw hole(s) in knob shank align with holes in knob before installing screws. 10. If cylinder must be dismantled, drive out actuator retaining pin. This pin also serves as plug retainer. LEAVE KEYS OUT of cylinder until you are ready to rekey it. Caution: If you are rekeying several of these cylinders, keep all major components of each cylinder together. Mixing parts may result in end play of plug, making it necessary to “pinch” key to remove it. Most cylinders used in these locks are master ring cylinders with X Class keyways and require .509” diameter plug follower. Refer to Corbin Russwin Cylinder Manual for cylinder combinating instructions, including all pin lengths and key bitting specifications. 11. Clean all parts, including inside of knob shank hole in escutcheon, and reverse these steps for reassembly. Use only dry powdered graphite to lubricate cylinder. Lubricate lockset parts as required. 8. Remove two shank screws which are now exposed. Early models have only one screw. December 2009 UT5200 Series Parts/Service Manual Cylinder Removal Instructions (Discontinued Models) For Corbin 700/Russwin 1600 Series “Baby” Unit Lock- Horizontal Keyway Tools needed: 1/8” and 1/4” flat blade screwdrivers, needle nose pliers and a plastic or rawhide mallet. Caution! No replacement parts are available for this lock. Be very careful not to damage or distort any parts. 8. Remove shank screws which are now exposed. Older model has two screws and newer model has one screw. 1 or 2 Screws Bracket Exposed Mechanism on end of chassis opposite latchbolt 1. Remove all escutcheon screws or thru-bolts above and below knob on both sides of door. Loosen thru-bolt on inside near latch. Pull lock from edge of door. Depending on function of lock, unlock knob with inside turn button or by using key. This is not be possible on storeroom function with rigid outside knob. 2. Remove chassis cover. Gently pry edges loose with small screwdriver while pulling cover away from chassis. 4. Remove bracket screw(s). On reassembly, test all operations of both knobs before reinstalling screw(s). 3. Observe exposed mechanism on end of chassis OPPOSITE latch bolt. For this model, one or two screws pass through a bracket-shaped steel knob retainer. If chassis is not constructed this way, you are reading wrong set of instructions. 5. To avoid spilling parts from chassis, grasp lockset by escutcheons and stand it on knob which will remain in place. Support lockset so escutcheons are parallel with work surface, and knob to be removed faces up. Before removing bracket screw(s), turn knob(s) and observe orientation of hubs and any other small parts directly connected with knob shanks. These parts may fall out when knob(s) are removed and you will need to reinstall them correctly. Make sketch if desired. December 2009 9. Unscrew shank from knob and remove cylinder. If stuck, place screwdriver shaft across slot in end of knob shank to turn. On reassembly, be sure screw hole(s) in knob shank align with holes in knob before installing screws. 10. If cylinder must be dismantled, drive out actuator retaining pin. This pin also serves as plug retainer. LEAVE KEYS OUT of cylinder until you are ready to rekey it. Caution: If you are rekeying several of these cylinders, keep all major components of each cylinder together. Mixing parts may result in end play of plug, making it necessary to “pinch” key to remove it. Most cylinders used in these locks are master ring cylinders with X Class keyways with .509" diameter plugs. Refer to Corbin Russwin Cylinder Manual for cylinder combinating instructions, including all pin lengths and key bitting specifications. 11. Clean all parts, including inside of knob shank hole in escutcheon, and reverse these steps for reassembly. Use only dry powdered graphite to lubricate cylinder. Lubricate lockset parts as required. 6. Note orientation of keyway for proper handing during reassembly. Remove bracket and slowly pull knob off. 7. Remove cap from back of knob. If loose, it may have remained on trim as knob was removed. If stuck, rap end of knob shank (not cap!) with plastic or rawhide mallet to jar cap loose. If it has become sealed in place by paint, lacquer or brass polish, it may be necessary to pry it loose with small screwdriver. UT5200 Parts Manual. 37 UT5200 Series Parts/Service Manual Cylinder Removal Instructions (Discontinued Models) For Russwin 2100/2800 Series Only (1904-1968) Vertical Keyway Tools needed: 1/8” and 1/4” flat blade screwdrivers, needle nose pliers and a plastic or rawhide mallet. Caution! No replacement parts are available for this lock. Be very careful not to damage or distort any parts. 9. Unscrew shank from knob and remove cylinder. If shank is stuck, rap area with plastic mallet to jar loose. If this fails, knob may be held snugly in vise with protective cloth. However, remember iron knobs can crack or break and brass knobs may become distorted if abused. For early models with square shank base, use adjustable wrench for extra leverage to unscrew shank. Before applying extreme force to stuck shank, soak assembly in penetrating oil or use ultra-sonic cleaner and rap again with plastic mallet. Exposed Mechanism on Top of Lockset 1. Remove thru-bolt and remove all escutcheon screws on both sides of door. Pull lock from edge of door. If your only task if to fit keys, further disassembly may not be required. If cylinder had never been rekeyed, look through slots in knob shank for original key bitting stamped on square tail piece. Refer to Corbin Russwin Cylinder Manual for bitting prefix and key bitting specifications. Cylinder removal depends on hand of lockset. If keyed knob has staked hub visible on underside of escutcheon, skip to step 4. If keyed knob is in escutcheon with encased mechanism, continue with step 2. 2. Remove screws from plate covering mechanism under escutcheon (NOT cover of latch assembly). Before removing exposed parts, make sketch of their orientation for reassembly. 3. Remove spring and other parts, laying them out for reassembly. Note orientation of bottom hub with respect to cylinder keyway for proper handing upon reassembly. UT5200 Parts Manual. 38 4. Carefully pry staked hub from base of knob shank. If hub bends, lock will not operate smoothly when reassembled. Also, some knobs are cast iron and staked area may break. Proceed with caution. Upon reassembly, tap hub back into place with plastic or rawhide mallet. If one is not available, use heavy screwdriver handle. 5. Using two screwdrivers gently pry retainer ring from around knob shank and remove it. Do not allow wire to become bent or distorted. 6. With small screwdriver, disengage three arc-shaped retainers from around knob shank and remove knob assembly from escutcheon. 7. Remove cap from back of knob. If stuck, rap end of knob shank (not cap!) with a plastic mallet to jar cap loose. If it has become sealed in place by paint or brass polish, it may be necessary to pry it loose with small screwdriver. 8. Remove two shank screws which are now exposed. On reassembly, be sure screw holes in knob shank align with knob base before reinstalling screws. 10. If cylinder must be dismantled, drive out tailpiece retaining pin. This pin also serves as plug retainer. LEAVE KEYS OUT of cylinder until you are ready to rekey it. Caution: If you are rekeying several of these cylinders, keep all major components of each cylinder together. Mixing parts may result in end play of plug, making it necessary to “pinch” key to remove it. Use .522 diameter plug follower. Refer to Corbin Russwin Cylinder Manual for cylinder combinating instructions, including all pin lengths and key bitting specifications. 11. Clean all parts, including inside of knob shank hole in escutcheon, and reverse these steps for reassembly. Use only dry powdered graphite to lubricate cylinder. Lubricate lockset parts as required. December 2009 UT5200 Series Parts/Service Manual Service Procedures Three ribs identify side to which fixed escutcheon is attached. This is outside for regular bevel (RH and LH) and inside for reverse bevel (RHR and LHL) applications. Mounting screw holes identify inside escutcheon. This escutcheon is fixed on reverse bevel and loose on regular bevel applications. For all other functions: 1. Remove throughbolts and chassis cover. Notice that one escutheon is loose and the other is fixed. Fixed escutcheon is always attached to chassis on low side of bevel, which is side of chassis with three vertical ribs. This will be outside for regular bevel (RH and LH) and inside for reverse bevel (RHR and LHR). Consequently, fixed side will change during this procedure. 2. For all functions except UT5282 (store door), skip to step 3. All procedures which follow are intended for use only with the current model lockset (Model 68) and the current offering of functions. For obsolete functions or models or designs, use these steps only as a guide and tailor them to your particular lockset. Some obsolete locksets may contain handed parts which are not field reversible. Changing from Knobs to Levers This is possible for all functions except UT5261 but it is not practical. Major components must be replaced and the cost can be prohibitive. In addition to the two levers with their shanks, return springs and spring anchors, both escutcheons must also be changed. Changing Hand of Lockset Knob Version Tools required: Phillips screwdriver and large and small slotted screwdriver. For UT5282 (store door) function, Waldes ring applicator E-015 (order as 301F59-8) and second small slotted screwdriver. To change between LH and RH, or between LHR and RHR, turn lockset upside down. No further action is required. To change between regular and reverse bevel, the components which must be switched vary by function. For UT5210 (passage) and UT5282 (store door), both sides operate identically, so the only thing which distinguishes regular or reverse bevel is which side of door has exposed screws. For UT5210, this is purely an esthetic concern. For UT5282, security may be a factor in the decision. If neither is a concern for your particular application, there is no need to reverse either of these functions. December 2009 For UT5282, remove small retainer (item #30 on exploded view page). This can be challenging, so be patient. With small screwdriver, rotate retainer around spindle until its opening is in position of easiest access. Use second small screwdriver with first screwdriver to spread retainer and remove it from spindle. 3. Starting under loose escutcheon, use small screw driver to disengage retainer ring from groove around chassis tube, exposing crescent knob retainer. Remove retainer, then knob assembly with sleeve and escutcheon. If knob contains cylinder or button assembly, do not allow parts to fall out of knob shank. If knob has filler cap (optional on current model) keep it in place. With chassis centered in your work space, lay all parts out in order on side of chassis from which they were removed. 4. With all trim removed from first side, locate phillips screw which fastens opposite escutcheon from inside of chassis, Insert screwdriver through access hole in wall of chassis and remove screw and washer. 5. With second escutcheon now loose, disengage retainer ring from groove around chassis tube, exposing crescent knob retainer. Remove retainer, then knob assembly with sleeve and escutcheon. If knob contains cylinder or button assembly, do not allow parts to fall out of knob shank. All trim components should now be laid out in order on proper sides of chassis. For functions other than UT5210 (passage), continue with step 6. For UT5210, no further disassembly is required. Skip to step 11. UT5200 Parts Manual. 39 UT5200 Series Parts/Service Manual Service Procedures Changing Hand of Lockset (cont'd) Knob Version 6. Before proceeding, make mental note of chassis orientation relative to parts already laid out. Use ribbed wall as reference point and remember whether it faced left or right All functions except UT5210 and UT5282 have a spindle which passes through chassis tube from one side, continues through various hubs and spacers in center of chassis and continues outward through opposite chassis tube. Parts vary by function and so does direction of spindle removal. Carefully tilt chassis to look into each end of tube and determine which end of spindle is smaller. Hold chassis so small end of spindle points upward. If spindle falls out bottom tube at this to point, lay it out with other parts on proper side of work space and proceed to step7. Otherwise, look for small pin through hole in end of spindle. Push spindle up from bottom until small pin can be removed through hole in chassis tube. Caution! Cover top end of tube during this process. Some functions have parts which spring off spindle when pin is removed. Spindle should now drop out. If not, gently rotate it until it falls out. Lay spindle and all other parts out in order on proper side(s) of work space. 7. Observe order and orientation of hubs and spacers inside chassis. Consult exploded view page for reference. Depress main latch to allow hubs to fall out. Again, lay them out carefully in center of work space from left to right as originally installed. Disassembly is now complete. 8. Turn chassis over so opposite tube points up. Depress main latch and reload hubs in same order as removed. Refer to appropriate exploded view page if parts get mixed. Caution: if any hub has a rectangular or “double-D” hole, its orientation is critical. Diagonal flats of hole must face holes in latch tube. 9. Install small end of spindle from bottom, passing through all hubs. If spindle has flat sides, verify that hole in spindle faces holes in frame tube. If not, Step 8 was incorrect. to clear hole in end of spindle. Insert retainer pin through frame tube hole and install into spindle. Before proceeding, check orientation of all parts in chassis against exploded view page. For comparison, all pages illustrate left hand reverse bevel assembly. 11. Remembering original left to right orientation of chassis on work space, turn chassis upside down so knobs and escutcheons are ready to install on opposite sides from original orientation. Note: Opposite escutcheon now becomes fixed (always attached to ribbed wall of chassis). Only small screw and washer must switch sides at this point. These must enter from other side of chassis for reassembly. Observe sides of chassis and locate side with three vertical ribs. Install trim on this side first. 12. Place circular wire retainer around frame tube, but do not push all the way into position. 13. Put sleeve into back of knob and place that assembly through hole in escutcheon. Slide knob into frame tube as far as it will go. If this knob has cylinder, be sure top of keyway points toward latch (edge of door). Groove around the knob shank should now be positioned under the retainer slot in the frame tube. 14. Install crescent knob retainer and move retainer ring into place to secure crescent retainer. 15. Install fixed escutcheon screw and washer with screwdriver through hole in opposite wall of chassis. (Tip: Use needlenose pliers to position screw inside chassis for screwdriver tip and point lockset upward to start screw into threads.) 16. Repeat steps 10, 11, and 12 for remaining side. 17. For all functions except UT5282 (store door), proceed to step 18. For UT5282, small retainer removed in step 2 must be reinstalled. This can be very difficult without Waldes ring applicator. 18. Test operation of all keys, buttons and knobs. Install chassis cover and throughbolts. 10. Supporting spindle with finger in bottom tube, reinstall other parts (depending on function) over top end of spindle. In the case of some spring loaded assemblies, use small screwdriver to depress assembly into the chassis far enough UT5200 Parts Manual. 40 December 2009 UT5200 Series Parts/Service Manual Service Procedures Changing Hand of Lockset Lever Version Because levers are handed, it is not practical to print detailed hand changing instructions. There are too many variations, depending on function and cylinder options. Use chart below to determine what parts and labor are necessary for the conversion you are attempting. Then, for specific service instructions, refer to previous pages devoted to: • Disassembly of lever version • Changing the hand of the knob version. Note: New levers must be obtained when making the changes in the second half of the diagram below. Levers are Same (UT5210, UT5272, UT5282, and non-IC UT5251, UT5261) Between LH and RH or between LHR and RHR Switch internal lever components. December 2009 Between LH and LHR or between RH and RHR Between LH and RHR or between RH and LHR Switch internal lever components and reverse spindle and/or hubs inside chassis Switch internal lever components and reverse spindle and/or hubs inside chassis, but install levers back on original side of chassis Levers are Different (UT5220, UT5255, UT5257, and IC UT5251, UT5261) Between LH and RH or between LHR and RHR Transfer internal components of old levers into NEW LEVERS of opposite handles Between LH and LHR or between RH and RHR Between LH and RHR or between RH and LHR Transfer internal components of old levers into NEW LEVERS of opposite hands and reverse spindle and/or hubs Transfer internal components of old levers into NEW LEVERS of opposite hands reverse spindle and/or hubs, but install levers back on original side of chassis UT5200 Parts Manual. 41 UT5200 Series Parts/Service Manual Notes UT5200 Parts Manual. 42 December 2009 UT5200 Series Parts/Service Manual Notes December 2009 UT5200 Parts Manual. 43 For more information regarding Corbin Russwin Locksets, Exit Devices, Door Controls and Key Systems, contact your authorized Corbin Russwin Distributor or Sales Representative. In U.S.: Corbin Russwin, Inc. 225 Episcopal Road Berlin, CT 06037 Phone 800-543-3658 Fax 800-447-6714 www.corbinrusswin.com In Canada: ASSA ABLOY Door Security Solutions-Canada 160 Four Valley Drive Vaughan, Ontario, Canada L4K 4T9 Phone 800-461-3007 Fax 905-738-2478 www.assaabloy.ca Corbin Russwin and Design® is a registered trademark of Corbin Russwin, Inc, an ASSA ABLOY Group company. Other products’ brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under US copyright laws. All contents current at time of publication. Corbin Russwin, Inc., an ASSA ABLOY Group company reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright © 1999, 2009, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. 45261-12/09R
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