Craftsman 113198210 User Manual 10 IN. ELECTRONIC RADIAL SAW Manuals And Guides L0810360

CRAFTSMAN Saw Radial Manual L0810360 CRAFTSMAN Saw Radial Owner's Manual, CRAFTSMAN Saw Radial installation guides

User Manual: Craftsman 113198210 113198210 CRAFTSMAN CRAFTSMAN 10 IN. ELECTRONIC RADIAL SAW - Manuals and Guides View the owners manual for your CRAFTSMAN CRAFTSMAN 10 IN. ELECTRONIC RADIAL SAW #113198210. Home:Tool Parts:Craftsman Parts:Craftsman CRAFTSMAN 10 IN. ELECTRONIC RADIAL SAW Manual

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I0" ELECTRONIC

RADIALSAWWITH

23" CABINETAND

1 DOOR

S_rial

Number ...........

Model and s_rial numbers

may b_ found on the

backside of the base

You should record both

model and s_rial number in

a place for future us_,

CAUTION:

READALL

INSTRUCTIONS

CAREFULLY

® assembly

®operating

•repair parts

Sold by SEARS,ROEBUCKAND CO., Chicago, IL 60684 U.S.A.

Part No, SP5016 Printed in US.A.

FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW

If within one year from the date of purchase, this Craftsman Radial Saw fails due to a defect tn material or

workmanship,Sears will repair It, free of charge,,

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES

This warranty appIies onty while this product 18used in the United Staten°

ThlBwarranty gives you specificlegal rights, and you may also have other rights which vary from state to 0late,

SEARS, ROEBUCK AND CO,,, DEPTo698/731A Sears Tower, Chicago, IL 60684

GENERAL SAFETY iNSTRUCTiONS FOR POWER TOOLS

1. KNOW YOUR POWER TOOL

Read and .understand the owner's manual and

labels affixed to the tool Learn its application

and limitations as weti as the specific potential

hazards peculiar to this loci

2o GROUND ALL TOOLS

This toot is equipped with an approved

3-conductor cord and a 3~prong grounding

type plug to fit the proper grounding type

receptacle The green conductor in the cord is

the grounding wire Never connect the green

wire to a live termina]

3. KEEP GUARDS IN PLACE,

in working order, and in proper adjustment and

alignment

4_ REMOVE ADJUSTING KEYS

AND WRENCHES

Form habit of checking to see that keys and

adjusting wrenches are removed from tool

before turning it on

5,, KEEP WORK AREA CLEAN

Cl_uttered areas and benches invite accidents

Floor must not be slippery due to wax or

sawdust

6, AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations

or expose them to rain Keep work area wel!

lighted Provide adequate surrounding work

space

7o KEEP CHILDREN AWAY

AH visitors should be kept a safe distance from

work area

8. MAKE WORKSHOP CHILD-PROOF

with padlocks master switches, or by

removing starter keys

9. DON'T FORCE TOOL

It wilf do the job better and safer at the rate for

which it was designed

10. USE RIGHT TOOL

Don't force tool or attachment to do a job it was

not designed for

11_ WEAR PROPER APPAREL

Do not wear Goose clothing, gloves, neckties or

jewelry (rings, wrist watches) to get caught in

moving parts Nonslip footwear is

recommended Wear protective hair covering to

contain long hair Roll long sleeves above the

efbow

12_ USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (must comply with ANSI

Z871) at art times Everyday eyeglasses only

have impact resistant lenses, they are NOT

safety glasses. Also, use face or dust mask if

cutting operation is dusty, and ear protectors

(plugs or muffs) during extended periods of

operation

13o SECURE WORK

Use clamps or a vise to hold work when

practical It's safer than using your hand, frees

both hands to operate tool

14_ DON'T OVERREACH

Keep proper footing and balance at all times

15, MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest,

performances Follow instructions for

lubricating and changing accessories

16. DISCONNECT TOOLS

before servicing; when changing accessories

such as blades, bits., cutters, etc

17,, AVOID ACCIDENTAL STARTING

Make sure switch is in 'OFF" position before

plugging in

18, USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended

accessories Follow the instructions that

accompany the accessories The use of

improper accessories may cause hazards

19. NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or

if the cutting tool is accidentally contacted

Do not store materials above or near the tool

such that it is necessary to stand on the tool to

reach them

20, CHECK DAMAGED PARTS

Before further use of the tool a guard or other

part that is damaged should be carefully

checked to ensure that it will operate properly

and perform its intended function Check fo_

alignment of moving parts, binding of moving

parts, breakage of parts, mounting, and any

other conditions that may effect its operation. A

guard or other part that is damaged should be

properly repaired or replaced

21o DIRECTION OF FEED

Feed work into a blade or cutter against the

direction of rotation of the blade or cutter only

22° NEVER LEAVE TOOL RUNNING

UNATTENDED

Turn power off Don't leave tool until it comes to

a complete stop

additionaU

BEFORE USING THE SAW:

instructions for radiaUsaws GO

t'¢= L--

OO*-,

WARNING: TO AVOID MISTAKES THAT COULD

RESULT IN SERIOUS, PERMANENT INJURY, DO

NOT CONNECT POWER CORD UNTIL THE FOL-

LOWING STEPS HAVE BEEN SATISFACTORILY

COMPLETED:

1. Assembly and alignment.. (See pages 15-24.)

2.. Examination and operating familiarity with ON-

OFF switch, elevation hand wheel, swivel lock,

bevel lock and rip lock, guard clamp screw,

spreader and anti-kickback device and miter

lock. (See pages 30, 31 & 32.)

3. Review and understanding of all safety instruc-

tions and operating procedures throughout the

manual

Read the following danger labels which appear on

the front of the radial arm saw base assembly, motor

and saw guard:

FOR YOUR OWN SAFETY:

WHEN RIPPING

WHEN INSTALLING OR MOVING THE

SAW

1. To avoid injury from unexpected carriage travel,

lock the rip lock handle before moving the saw..

2..To avoid injury from unexpected saw movement:

(a) Bolt the saw to the floor if it tends to slip,

walk, or slide during normal operation.

(b) When table extensions over 24" wide are

added to either side of the saw, make sure

you either bolt the saw to the floor or support

the outer end of the extension from the floor

as appropriate.

3. To avoid injury from unexpected carriage travel

adjust leveling feet so the arm tilts slightly

downward to the rear so that the carriage will not

roll forward due to gravity. Forward drift of the

carriage on an improperly leveled saw could

cause the blade to lunge forward due to un-

expected contact with the workpiece, fence,

table or part of your body

BEFORE EACH USE

Plan your work,

-- To avoid injury from accidental starting, always

remove the plug from the outlet, turn the switch

off and remove the switch key before removing

the guard, changing the cutting tool, changing

the setup or making adjustments

To avoid injury from blade contact, slips, shocks,

thrown pieces, etc, check the saw to make sure

that no parts are missing or broken, bent, or have

failed in any way, or any electrical component

fails to perform properly Shut off power switch,

pull the plug from the outlet and replace damaged,

missing and/or failed parts before resuming

operation

To avoid injury from electrical shock, make sure

your fingers do not contact the terminals when

installing or removing the plug to or from a live

outlet.

Check the fence for proper workpiece support. To

avoid fence breakage which could result in thrown

workpieces and blade contact, do not use fences

made of particle board or other composite

materials -use 3/4" thick lumber long enough to

extend in on epiece from end to end of the saw

table, and tall enough to be at least even with the

top of the workpiece. Replace any fence where

existing slots in the fence have weakened the

fence or can snag the workpiece during ripping

operations. Always check table clamps to make

sure any new fence is held securely (see page 22)_

Choose your cutting tool carefully Many saw

accidents are caused by use of the wrong type

blade, dull, badly set, improperly sharpened cut-

ting tools, gum or resin adhering to the cutting

tools, and by blade misalignment with the saw

fence. Such conditions can cause the material to

stick, jam (stall the saw), throw or "kickback" the

workpiece at the operator

-- To avoid cutting tool failure and thrown shrapnel

(broken pieces of blade), use only blades or other

cutting tools marked for operating speeds 3450

rpm or higher, Never use a cutting toot larger in

diameter than the diameter for which the saw was

designed

--To avoid jamming of the blade, thrown work-

pieces, and damage to the blade collars, never

use a broken, warped, or unbalanced blade. Do

not overtighten arbor nut Use arbor wrenches to

"snug" it securely°

To avoid injury from accidental blade contact by

the workpiece or the operator do not perform

layout, assembly, or setup work on the table

while the cuttingtool is rotating. Therotating

tool could cut and throw anythinghitting the

bladecaus{ngthe saw to unexpectedlycome

forward

Usetherightguard.Toavoidlosingcontrolofthe

workpiece,hittingthecuttingtool,orbeingstruck

bythrownpieces,neverdoanycuttingunlessthe

properguard(withallitspartsinplace)isinstalled

andadjustedproperly..

To avoidinjuryfromthrownpieces,slips,blade

contact,orjammingof theworkpiece,makesure

noplay existsbetweenthe columnand column

supportorin the carriage and that the arm, yoke,

bevel locks/clamps are tighL

To avoid injury from thrown objects, slips or

jamming of the blade due to pinching of the blade

by shifting boards:

(a) Do not leave a long board unsupported so the

spring of the board causes it to twist or rise

from the table

(b) Check to be sure that pieces will not fall off

the table once they have been cut.

its size and the type of operation to be

performed

(d) Never use another person as a substitute fora

table extension, or as an additional support

for a workpiece to assist in feeding, support-

ing, or pulling the workpiece

(e) Never cut workpieces placed side to side or

stacked on top of each other The pieces can

slide on each other.

WEAR YOUR

The operation of any power- tool can result in

foreign objects being thrown into the eyes, which

can result in permanent eye damage.. Always wear

safety goggles complying with ANSI Z87.1 (shown

on package) Safety goggles are available at

Sears retail catalog stores Use of goggles or

glasses not in compliance with ANSI Z87.1 could

result in severe injury from breakage of the eye

protection,

To avoid injury from uncontrollable reaction or

thrown objects, never turn the saw "ON" before

clearing the table or work surface of all objects

(tools, scraps of wood, etc..) except the properly

supported workpiece and related feed or support

devices for the operation planned

WHENEVER THE SAW IS RUNNING

-- Always keep alert. Do not allow familiarity (gained

from frequent use of your saw) to cause a careless

mistake. Always remember that a careless fraction

of asecond is sufficient to inflict severe, permanent

injury

if your saw makes an unfamiliar noise or' if it

vibrates excessively, stop the operation immedi-

ately, Do not restart until the source has been

located and the problem corrected

-- Do not cycle the motor switch "ON" and "OFF"

rapidly, as this might cause the sawblade to

loosen. In the event this should ever occur, turn

the switch off, allow the sawblade to come to a

complete stop, and remove the switch key To

avoid damage to the blade and flange, retighten

the arbor nut normally, not excessively..

-- Never perform any operation freehand injury can

occur from blade contact or' thrown pieces when

the workpiece is torn from the hands.. "Freehand"

means feeding the sawblade into a workpiece or

feeding the workpiece into the sawblade or other

cutting tool without using the fence orsome other

proper device to prevent the workpiece from

twisting and binding on the cutting tool during the

cutting operat[on

To avoid accidental blade contact, avoid awkward

hand positions where a sudden slip causes a hand

to move toward the sawblade or other cutting

tool Do not place fingers or hand on the work-

piece or table that is in the path of the sawblade

To avoid injury from unexpected starting, never

attempt to free a stalled sawblade without first

turning the saw "OFF" and removing the switch

key If the sawblade is statfed or' jammed, shut the

saw "OFF", remove the switch key, remove the

workpiece, check for' looseness in clamps, arm

and carriage, check the sawblade squareness to

the table surface and to the fence, and check for

heel (see page 22).. Adjust as indicated.

-- To avoid injury from falling parts or from falling

into the saw, never climb on or near the saw when

its power is "ON" Never leave the saw area when

power' is "ON", or before the cutting tool has

come to a complete stop.

To avoid unauthorized saw use, remove the switch

key and put the key away before leaving the saw

area

BEFORE STARTING A RIPPING TYPE CUT

To avoid injury from being struck by a thrown

workpiece, position the saw so neither you, a

helper', or a casual observer is forced to stand in

line with the sawbtade or workpiece.

-- Whenever possible, use the "in-rip" position_ (See

page 37_) This provides maximum clearance for

feeding by hand, push stick, or push block as

appropriate.

-- To avoid thrown workpieces or being pulled into

the saw before you can react, push the workpiece

fromthenoseside(oppositethesawdustexhaust

chute)of the guard. Note the warningon the

guard..

Toavoidinjuryfromthrownpieces,slips,orjams,

theworkpiecemustbehelddownonthetableand

againstthefence..Planyourhandplacementsto

safelyfeedthe workpieceinto the cutting tool.

Featherboardscanalsohelpkeeptheworkagainst

thefence.A featherboardismadeof solidlumher

persketch !._-_--A__ _,.

Toavoidaccidentalbladecontact,neverposition

the guard or anti-kickbackassemblywith the

power"ON"orthebladespinning.

-- Whenproperlyadjustedto just clearthe work-

piece,theguardnosewillhelpkeeptheworkpiece

down on the table.To preventinjury from the

workpiecerising from the table,thrown chips

from the workpieceor blade,or handslippage

towardsthefront of theblade,positionthenose

guardto justcleartheworkpiece..(Seepage39)

-- Tomaximizeprotectionfromtherearoftheblade

andavoidinjuryfromkickbacks,adjusttheanti-

kickback and spreaderdevicesas instructed.

(Seepages24&32.)

-- Toavoidinjuryfromkickback,makesurebytrial

before starting the cut that the anti-kickback

pawlswill stopthe kickbackonceit hasstarted..

Makesurepointsof pawlsaresharp,(Seepages

32& 49°)Warning:Useextracarefor nomthru

cuts becausethe anti-kickbackpawls cannot

alwaysgrabtheirregularsurfacecreatedbythe

operation.

INSPECT YOUR WORKPIECE

-- Tokeepthesawbladefromrisingupontopofthe

workpieceandthrowingit backat theoperator,

whensawing1/4" or thinnermaterials,followall

normalrippingproceduresexceptsetsawblade

intothetabletopat least1/8",

To avoidkickback,useextracarewhenripping

wood that hasa twistedgrain or is twistedor

bowed- it mayrockon thetableand/orpinchthe

sawblade,Iftheworkpiececannotbemadestable

againstthefenceandtabletop,donotcutit witha

radialarmsaw

To avoidbladecontactand/or kickback,usea

pushstick whenrippingshort (10to 12 inches

long) or narrow(2 to 6-1/2incheswide)work-

pieces.Useapushblockasillustratedon page36

for pieces3/8 to 2 incheswide or, wherever

possible,placethe widersection of the board

betweenthefenceandtheblade.

To avoid kickbacks never feed a workpiece

through the saw with another piece (butting _'_-_

second piece against trailing end of piece being '_ =

cut) even if of the same thickness, c,_ 6O

To keep control of your workpiece, never rip work

shorter than the blade diameter

For rip or rip-type cuts, the trailing end of the

workpiece to which a push stick or push board is

applied must be square (perpendicular to the

fence and table top) so that feed pressure applied

to the workpiece by the push stick or push block

will not cause the workpiece to come away from

the fence or rise from the table and possibly cause

a kickback

Plastic and composition (like particle board)

materials may be cut on your saw. However, since

these are often quite hard and slippery, the anti-

kickback pawls may not stop a kickback To get

best performance, rip with the finished side down

(next to the table) and the roughest side up, and

be especially attentive to follow proper set up and

cutting procedures

WHILE DOING A RIP TYPE OPERATION

-- Never reach around the blade to the outfeed side

to touch the portion of workpiece beyond the

blade until the whole workpiece has been pushed

beyond and ctear of the blade Your touch could

cause a kickback which could strike someone or

pull your hand into the rear (outfeed side) of the

blade before you can let go or react

-- Position your body at the nose (in-feed) side of

the guard, Start and complete the cut from that

same side This will require added table support

for long or wide workpieces that extend beyond

the length or width of the saw table to prevent

workpiece from being thrown as it falls from the

table,,

Never apply the feed force to the section of the

workpiece that will become the cutoff (free)

piece. Feed force when ripping must always be

applied between the sawblade and the fence so

that the slot cut by the blade (kerf) will not be

pinched shut on the blade causing a kickback.

Never touch the piece that has been cut off until

the blade has come to a complete stop

--Keep pushing the section of the workpiece

between the blade and the fence until the piece

has been pushed completely past the blade, so

the blade wilt not grab the piece and throw it back

at the operator.

BEFORE DOING A CROSSCUT TYPE CUT

--To avoid blade contact, do not perform any

operation that requires the cutting tool to extend

beyond the edges of the table used for supporting

the workpiece

To maximize protection from accidental blade

contact and reduce risk of jamming objects into

the guard, place guard in a horizontal position

and adjust anti-kickback pawls to just clear the

top of the fence or the workpiece, whichever is

higher The anti-kickback pawl assembly will

provide additional guarding from contact with the

front of the blade.

To prevent the cutting tool from grabbing the

table or workpiece and being propelled toward

you, never lower a revolving cutting tool into the

table or a workpiece without first locking the rip

lock handle and clamping the workpiece in place.

Release the handle only after having firmly

grasped the carriage handle.

To avoid blade contact or injury from a thrown cut

off piece, never use a length stop on the cut off

end or edge of the workpiece. Never hang onto or'

touch the cut off piece of the workpiece while the

power is "ON" and/or the sawblade is rotating To

prevent pinching that could cause the piece to be

thrown, the cut off piece must never be confined,

pushed, or grabbed while the blade is spinning.

INSPECT YOUR WORKPIECE

To avoid injury from thrown objects, slips or

jamming of the blade, make sure the workpiece

will fit the supports (fence, table, fixtures or jigs)

so it will not twist, rock or otherwise bind on the

cutting tool. Make sure there is no sawdust or

other foreign material between the workpiece and

its support.

WHILE DOING A CROSSCUT TYPE CUT

Always start with the carriage in the full rear

position behind the fence before turning the saw

On,

Never push the carriage and blade backwards

into the work to do a crosscutting type operation..

The cutting tool can throw the work over the

fence, striking someone or causing you to fall into

the blade.

Always return the carriage to the full rearward

position behind the fence at the completion of

each crosscut type operation Never remove your'

hand from the yoke handle unless the carriage is

in this position. Otherwise, the cutting tool may

climb up on the workpiece and be propelled

toward you.

BEFORE USING ACCESSORIES

To avoid injury from unanticipated hazards, use

only recommended accessories as listed on page

50°

The use of grinding wheels, abrasive or cut off

wheels, or wire wheels, can be dangerous and are

not recommended_ Such devices can break ex-

plosively and throw shrapnel, causing severe

injury

The sawblade, dado, or other cutting tool must be

removed from the saw arbor before using the

accessory shaft, Never operate the saw with

cutting tools (including sanding accessories or

buffing) installed on both ends of the saw arbor to

avoid being pulled into moving parts by hair,

threads, clothing, etc, Make sure the unused

arbor is always covered by aguard, the arm, or the

screw cap

Using a drill chuck, To avoid injury from sudden

bending or breaking of a drill bit, do not install or

use twist drills tonger than 7" in iength or extend-

ing more than 6" beyond the chuck jaws. Do not

instatl or use any reduced shank drill except the

opade type (1" diameter' or smaller).. Use for

drilling wood or plastic only - bit speed cannot be

properly adjusted for other materiafs. Do not use

twist drills larger than 1/2" in diameter

glossary of terms for woodworking

Anti-Kickback Pawls (AKB)

Device which, when properly adjusted, is designed

to stop the workpiece from being kicked back at the

operator during ripping operations. See illustrations

on pages 24 & 32.

Arbor

The shaft on which acutting tool is mounted,

Crosscut

A cutting or shaping operation made across the

width of the workpiece_ See illustrations on pages

33-35

Dado

A non-through cut which produces a square sided

notch or' trough in the workpieceo

Featherboard

A device which can assist in guiding workpieces

during rip type operations.

Freehand

Performing a cut without the use of fence (guide),

hold down or other proper device to prevent the

workpiece from twisting during the cutting opera-

tion. Twisting of the workpiece can cause it to be

thrown or kicked back by a radial saw

Gum

A sticky, sap based residue from wood products..

Heel

Misalignment of the blade. See page 22

In-Rip

Positioning the blade parallel to the fence with the

motor toward the front of the saw_See illustration on

page 37_

Kerf

The amount of material removed by the blade in a

through cut or the slot produced by the blade in a

non-through or' partial cut

Kickback

An uncontrolled grabbing arid throwing of the work-

piece back toward the operator during a rip type

operation

Leading End

The end of the workpiece which, during a rip type

operation, is pushed into the cutting tool first

Molding

A non-through cut which produces a special shape

in the workpiece used for joining or decoration

Outrip

Positioningthebladeparallelto thefencewiththe

motortowardthe rearof the sawproducingmaxi-

mumrippingcapacity_Seeillustrationon page37,

Push Stick

A device used to feed the workpiece through the saw

during narrow ripping type operations so the oper-

ator's hands are kept well away from the blade, See

page 36,

Push Block

A device used for ripping type operations too narrow

to allow use of a push stick_ See page 36.

Rabbet

A notch in the edge of a workpiece.

Resin

A sticky, sap base substance that has hardened,

Ripping

Acutting operation along the length of the work-

piece,

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object

in one minute,

Sawblade Path

The area of the workpiece or table top directly in line

with either the travel of the blade or the part of the

workpiece which will be, or has been, cut by the

blade,

Set

The distance that the tip of the sawblade tooth is so

bent (or set) outward from the face of the blade, .3 "_,

Throw-Back .-

Throwing of small pieces in a manner similar to a _ =

kickback, _.u (=

Thru-Sawing

Any cutting operation where the blade extends

completely through the thickness of the workpiece,

Trailing End

The workpiece end last cut by the blade in a ripping

operation

Workpiece

The item on which the cutting operation is being

performed The surfaces of a workpiece are com-

monly referred to as faces, ends, and edges,

electrical connections

POWER SUPPLY

1. Motor Specifications

The A-C motor used in this saw is acapacitor-start,

non-reversible type having the following specifica-

tions:

Rated HoP....................................... 1.5

Maximum Developed H,P ........................ 25

Voltage ........................................ 120

Amperes ...................................... 11

Hertz (cycles) .................................. 60

Phase ........................................ Single

RPM ....................................... 3450

Rotation of Blade Arbor ................ Clockwise

WARNING: TO AVOID ELECTRICAL HAZARDS,

FIRE HAZARDS, OR DAMAGE TO THE TOOL, USE

PROPER CIRCUIT PROTECTION. YOUR SAW IS

WIRED ATTHE FACTORY FOR 120V OPERATION.

CONNECT TO A 120V, 15-AMP, BRANCH CIRCUIT

AND USE A 15-AMP, TIME DELAY FUSE OR

CIRCUIT BREAKER.

IF NOT PROPERLY GROUNDED THIS POWER

TOOL CAN CAUSE ELECTRICAL SHOCK -

PARTICULARLY WHEN USED IN DAMP LOCA-

TIONS IN PROXIMITY TO PLUMBING. IF AN

ELECTRICAL SHOCK OCCURS THERE IS ALSO

THE POTENTIAL OF A SECONDARY HAZARD

SUCH AS YOUR HANDS CONTACTING THE

SAWBLADE. NOT ALL OUTLETS ARE PROPERLY

GROUNDED. TO AVOID SHOCK OR FIRE, IF

POWER CORD tS WORN OR CUT, OR DAMAGED

tN ANY WAY, HAVE IT REPLACED IMMEDIATELY.

If you are not sure that your outlet is properly

grounded, have it checked by a qualified electrician

If your unit is for use on less than 150 volts it has a

plug that looks like below

PROPERLY

GROUNDED

OUTLET

3-PRONG PLUG

GROUNDING PRONG

This power tool is equipped with a 3-conductor cord

and grounding type plug which has a grounding

prong, listed by Underwriters' Laboratories The

ground conductor has a green jacket and is attached

to the tool housing at one end and to the ground

prong in the attachment plug at the other end

This plug requires a mating 3-conductor grounded

type outlet as shown above

WARNING: TO MAINTAIN PROPER TOOL GROUND-

ING WHENEVER THE OUTLET YOU ARE PLAN-

NING TO USE FOR THIS POWER TOOL IS OFTHE

TWO PRONG TYPE, DO NOT REMOVE OR ALTER

THE GROUNDING PRONG IN ANY MANNER. USE

AN ADAPTER AS SHOWN AND ALWAYS CON-

NECT THE GROUNDING PRONG TO KNOWN

GROUND.

It isrecommendedthatyouhaveaqualifiedelectri-

cian replacethe two prongoutlet witha properly

groundedthreeprongoutlet,

Anadapterasshownbelowisavailablefor connect-

ingplugto 2-prongreceptaclesThegreenground-

ing leadextendingfrom the adaptermustbecon-

nectedto apermanentgroundsuchasto aproperly

groundedoutletbox.

GROUNDING LUG

ADAPTER /I_..___.

_MAKE SURE THIS IS

3-PRONG "_! i CONNECTEDTOA

PLUG _- r[_ {t,_ .... NOWN GROUND

RECEPTACLE

WARNING: THE ADAPTER ILLUSTRATED IS FOR

USE ONLY IF YOU ALREADY HAVE A PROPERLY

GROUNDED 2-PRONG RECEPTACLE.

MOTOR SAFETY PROTECTION

CAUTION: TO AVOID MOTOR DAMAGE THIS

MOTOR SHOULD BE BLOWN OUT OR VACUUMED

FREQUENTLY TO PREVENT SAWDUST BUILD-

UP WHICH WILL INTERFERE WITH NORMAL

MOTOR VENTILATION.

1 This tool should be connected to a t20V, 15 Amp

branch circuit with a 15 Amp time delay fuse or'

circuit breaker. Failure to use the proper size

fuse can result in damage to the motor.

2. If the motor fails to start, turn the power switch to

the "OFF" position immediately. UNPLUG THE

TOOL. Check the saw blade to insure that it turns

freely and that its teeth are not wedged into the

table top. After the blade has been freed, try to

start the motor' again. If, at this point, the motor'

still fails to start, refer to the "Motor Trouble-

Shooting Chart?'

3. If the motor should suddenly stall while cutting

wood, the power switch should be turned off, the

toot unplugged and the blade freed from the

wood The motor' may now be restarted and the

cut finished.

4. Frequent "blowing" of fuses or tripping of circuit

breakers may result if:

(a) MOTOR IS OVERLOADED - Overloading can

occur-if you feed too rapidly or' if saw is

misaligned so that the blade heels (pg_ 18).

(b) MOTOR CIRCUIT IS FUSED DIFFERENTLY

FROM RECOMMENDATIONS- Always follow

instructions for the proper fuse/breaker. Do

not use a fuse/breaker of greater capacity

without consuFting a qualified electrician.

designed for operation on the voltage and

frequency specified on motor nameplate,

normal loads will be handled safely on vol-

tages not more than 10% above or below the

nameplate voltage Heavy loads, however,

require that voltage at motor terminals equals

the voltage specified on nameplate

5 Most motor troubles may be traced to loose or

incorrect connections, overloading, reduced

input voltage (such as small size wire in the

supply circuit) or to overly long supply circuit

wire Always check the connections, the load

and the supply circuit whenever motor fails to

perform satisfactorily Check wire sizes and

length with the Wire Size Chart below

WIRE SIZES

The use of any extension cord will cause some loss

of power To keep this to a minimum and to prevent

over-heating and motor burn-out, use the table

below to determine the minimum wire size (AWG)

extension cord Use only 3 wire extension cords

which have 3 prong grounding type plugs and 3-pole

receptacles which accept the tools plug

CAUTION: For circuits that are farther away from

electrical service box, the wire size must be increased

proportionately in order to deliver ample voltage to

the saw motor°

Length of the

Conductor

0 - 50 Feet

50 - 100 Feet

Over 100 Feet

Wire Sizes Required

(American Wire Gage Number)

240V Lines 120V Lines

No 16 No 16

No 14 No 12

No. 12 No. 8

contents

Page

Guarantee .................................... 2

General Safety Instructions for Power Tools .... 2

Additional Safety Instructions for Radial Saws oo 3

Glossary of Terms for Woodworking ........... 6

Electrical Connections .......................... 7

Assembly and Alignment ........................ 9

Unpacking and Preassembly ................ 10

Alignment Procedure ....................... 18

Page

Location and Function of Controls ............ 29

Basic Saw Operations ........................... 33

Adjustments to Compensate for Wear ......... 39

Trouble Shooting .............................. 43

Maintenance and Lubrication .................. 49

Recommended Accessories ................... 50

Repair Parts ................................. 52

,,i,,,, ' ' ................ _,,_,,i,, i,,,i, =r,,i.......... i...... i " " _ "" ........... i,,, ,,, ,,,,,i,

o=1 (,rt

o,}-_

,=_

assembRy and aRignment

TOOLS NEEDED

7/16" WRENCH

1/2" WRENCH

3/4" WRENCH

MEDIUM SCREWDRIVER

#2 PHILLIPS SCREWDRIVER

PLIERS

3/4" SOCKET

9/16" SOCKET

7/16" SOCKET

SOCKET EXTENSION

SOCKET WRENCH

FRAMING SQUARE

PENCIL

1/8" HEX "L" WRENCH

3/16" HEX "L" WRENCH

FRAMING SQUARE MUST BE TRUE,

Check its accuracy as illustrated below

CHECKING ACCURACY OF CHECKING ACCURACY OF

INSIDE OF SQUARE OUTSIDE OF SQUARE

REAR EDGE OF FRONT TABLE

(FENCE, SPACER AND BACK _FENCE

EIOARDS REMOVED) f-"--=_/ ....

DRAW LIGHT LiNE ON _ _ /DRAW LIGHT L|NE ON

TABLE ALONG THIS EDGE Ij_'i--TABLE ALONG THtS EDGE

t_lU LJIL J

SHOULD 8E NO GAP OR SHOULD BE NO GAP OR

OVERLAP HERE WHEN OVERLAP HERE WHEN

SQUARE IS FLIPPED OVER SQUARE iS FLIPPED OVER

tN DOTTED POSITION IN DOTTED POSITION

unpacking and pteassembly

WARNING: TO AVOID INJURY FROM UNEXPECT-

ED STARTING OR ELECTRICAL SHOCK, DO NOT

PLUG THE POWER CORD INTO A SOURCE OF

POWER. THIS CORD MUST REMAIN UN-

PLUGGED WHENEVER YOU ARE WORKING ON

THE SAW.

Model 113.198210 Radial Saw is shipped complete

in one box

ITEM

NOo DESCRIPTION QTY,.

A Basic Saw Assembly ................ 1

B Rear Table ......................... 1

C Table Spacer :...................... 1

D Rip Fence ........................... I

E Front Table ......................... 1

F Owners Manual ...................... 1

G Loose Parts Bag ..................... 5

H Channel, Table Mounting ............ 2

1 Handwheef Assembly ............... 1

J Trim Cap, R.H ......................... 1

K Trim Ledge ............................. 1

LTrim Cap, L.H ....................... 1

M 23" Cabinet with 1 Door .............. 1

N Arbor Wrench ....................... 1

O Shaft Wrench ........................ 1

unpacking and checking contents

1, Separate all "loose" parts from packing materials WARNING: If any parts are missing, do not attempt

and check each item with "Parts List" to make to assemble the radial arm saw, plug in the power

sure all items are accounted for before discarding cord, or turn on the switch until the missing parts are

any packing material obtained and are installed correclly.

LOOSE PARTS LIST FOR MODEL 113.198210

PBag of Loose Parts #507492

Containing Following Item:

A Foot LevelLing ............................. 4

B Nut, Hex Jam 1/2-13 ...................... 8

C Screw, Truss Hd. 1/4-20 x 1/2 ............ 34

D Lockwasher Exto 1/4 ..................... 42

E Nut, Hex 1/4-20 .......................... 42

F Screw, Truss Hdo 1/4-20 x 7/16 ............ 8

G Screw, Pan Hdo Ty "BT" 1/4 x 1/2 .......... 6

H Screw, Pan Hd. Ty B 10 x 1 ............... 4

A B

F G H

QBag of Loose Parts #507499

Containing Following Items:

A Screw Hex Hd, 5/16-18 x 3/4 .............. 4

B Washer!1i32x7/8x !/16 ................. 4

A B C

CLockwasher 5/16 .......................... 4

D Nut, Hex 5/16-18 ........................... 4

E Screw, Pan Hd. 1/4-20 x 1.................. 4

F Washer 17/64 x 5/8 x 1/32 .................. 5

G Lockwasher 1/4 ........................... 4

H Nut, Hex 1/4-20 ............................ 4

F G

R Bag of Loose Parts #507529 A B C

Containing Following Items: _ _ _

A Clamp, Table .............................. 2

B Nut, Tee .................................. 1

C Screw, Cup Point Set 1/4-20 x 7/8 .......... 1

D Washer 21/64 x 9/16 x 1/16 ................ 2

E Nut, Lock 5/16-I8 ........................ 2 ,/_,, _,,_. F

F Screw, Pan Hd_ Ty T 1/4-20 x 1-3/4 ........ 1 E

G Clip"U" 1/4-20 ........................... 1

SBali of Loose Parts #507530

(In Cabinet Assembly)

Containing Following Items:

A Screw, Pan Hd. #6-10 x 1/2 ............... 2

B Screw, Pan Hd. Ty "T" 6-32 x 3/8 .......... 2

C Screw, Pan Hd. #10-10 x 1/2 .............. 4

D Catch Magnetic .......................... 1

E Hinge Door ............................... 2

i,,i,,,i,,,i1,1111111,1,1 i,ii, ,

T Bag of Loose Parts #507532

Containing Following Items:

Plug Yoke ................................ 1

Pad Guard ................................ 1

Key Switch .............................. 1

Battery .................................... !

Plug Plastic .............................. 4

Cap Motor Support ....................... 1

Screw, Pan Hal. 10-32 x 1/2 ............... 1

Lockwasher Ext. #I0 ....................... 1

Cover ................................... 2

A B

,,ll .........

i,i. i i

23" CABINET ASSEMBLY NO. 507493

FOR MODEL NO. 113.198210

A Right Side Panel ............................ 1

BLeft Side Panel ........................... 1

C Lower' Shelf ............................... 1

D Skirt ....................................... 2

E Shelf Stiffener ............................ 1

F Corner Bracket ............................ 2

G Spacer ................................... 2

HDoor'......................................1

t Caster, Stationary ......................... 2

F i F

................ i i ii i:llllllllll i i lllllll i,iii, lUlHI

2. After layout of stand parts, take the lower shelf

and turn upside down on floor. Small front flange

should be pointing upward.

3o Locate the shelf stiffener, two (2) stationary

casters and eight (8) 1/4-20 x 7/!6 slotted truss

head bolts, Iockwashers and hex nuts.

4 Line up the holes in the lower shelf with the holes

in the shelf stiffener and caster Assemble truss

head bolts, Iockwashers and hex nuts as illus-

trated. Assemble both casters to shell

5 Locate the two (2) corner brackets, four (4) 1/4-

20 x 1/2 truss head bolts, Iockwashers and nuts

Attach the corner brackets to the front flange in

holes as illustrated. Attach both corner brackets

SHELF

STIFFENER

LOWER

SHELF

I_e,".;10x ?;1_i'

/lr'.i r,r_ /

6 Locatethe two (2) side panelsand six (6) 1/4-20 x

1/2 truss head bolts, Iockwashers and hex nuts

Place the right side panel on its back side as

illustrated_ Stand up the lower shelf on the rear

flange and line up the holes on the corner

bracket and shelf stiffener with the holes in the

side panel. Mount the bolts in the three holes and

tighten hex nuts with a 7/16" wrench or socket

Repeat procedure for left side panel

CORNER BRACKET

SHELF

SHELF STIFFENER

REAR FLANGE RIGHT SIDE

PANEL

SKIRT

7. Locate the two (2) skirts, eight (8) 1/4-20 x 1/2

truss head bolts, Iockwashers and hex nuts.

Assemble the one (1) skirt to the front of the

cabinet through the holes as illustrated.

Stand the cabinet upright and assemble the rear

skirt

LEFT SIDE

PANEL

SHELF

SIDE PANEL

\"\

FRONT

SKIRT

8. Secure rear of shelf to right side and left side

panels using two (2) 1/4-20 x 1/2 truss head

bolts, Iockwashers and hex nuts.. Hand tighten

nuts only at this time.

i_ll ,,i,1,1,1,11, _111 i ,i ...... illl

9. Locate the right and left side spacers, the six (6)

1/4-20 x 1/2 truss head bolts, Iockwashers, and

hex nuts.. Position the spacer inside the right and

left side panels and fasten in the three holes as

illustrated. Hand tighten nuts.

I0 Locate the two (2) covers and attach to openings

in the right and left side panels as illustrated..

SPACER

SIDE PANEL

t/4- 20 x 3/4

!l I

iL._J

COVER

CHECKING CABINET FOR SQUARENESS

TOOLS NEEDED: Framing square, 3/4" wrench

and 7/16" wrench or socket.

1 With cabinet on back side place a square on

lower shelf next to right side panel, Adjust stand

so both right side panel and lower shelf touch

square (as illustrated) Then tighten nut holding

rear of shelf to side panel and right side spacer to

front of lower shelf Repeat procedure for left

side,

i , , i,ii,,, rlH"' ,ill i,ilrl :

2 PIace square at top side of cabinet and adjust

stand so square touches both skirt and side

panel (as illustrated) Then tighten right side of

front and rear skirts to side panel, Repeat pro-

cedure for left side°

3, Locate four (4) leveling and eight (8) !/2-13 hex

nuts Attach the leveling feet to bottom of side

panels in front and rear as illustrated, Hand

tighten hex nuts.

WARNING: TO AVOID INJURY FROM UNEXPECT-

ED SAW OR WORK MOVEMENT, LEVELING FEET

MUST BE ADJUSTED SO THAT SAW DOES NOT

ROCK. TO AVOID UNEXPECTED CARRIAGE MOVE-

MENT, ADJUST LEVELING FEET SO THAT THE

ARM SLOPES SLIGHTLY DOWNWARD TO THE

REAR.

4. To adjust leveling feet so the saw will set properly:

aMove saw to desired location

b, With 3/4" wrench loosen bottom nut,

c. Back off top nut by hand

d Raise or lower foot by adjusting bottom nut

using 3/4" wrench,

e, Snug top nut against inside of leg by hand,

f, Adjust all four feet as necessary, then tighten

all four bottom nuts using a 3/4" wrench

iVIOUNTBNG DOOR

Tools needed: 7/16" wrench or socket and phillips

screwd river,

1, Locate the two (2) door hinges and four (4) 10-14

x 1/2 plastite screw, Mount hinges on either side

of the door with phillips screwdriver,

2, Locate the four (4) truss head bolts, lockwasher

and hex nuts to attach door hinges to the side

panel, Tighten hex nuts with a 7/16" wrench or

socket

3 Locate the magnetic catch, the magnetic catch

stop plate, two (2) 6-19 x 1/2 pan head screws

and two (2) 6-32 x 3/8 pan head screws, Attach

the magnetic catch to the door with the two (2)

6-19 x 1/2 pan head screws using a phillips

screwdriver, Attach the magnetic catch stop

plate to the side panel opposite the side the

hinges are to be mounted. Use the two (2) 6-32 x

3/8 pan head screws to mount stop plate Adjust

the stop plate if necessary with phillips screw-

driver for desired closure,

NOTE: The framing (or combination) square must

be "true" - see start of "Assembly and Alignment"

section on page 9 for checking method.,

MAGNETIC CATCH

STOP PLATE

MAGNETIC

CATCH

assembae cabinet before mounting saw

NIOUNTING SAW

1., From loose parts bag 488, find the following

hardware:

4 - Truss Head Bolts 1/4-20 x1/2

4- Lockwashers External 1/4

4- Hex Nuts 1/4-20

2. Place saw on cabinet so that holes in bottom of

saw line up with holes in top of cabinet,,

3 Install bolts, washers, lock washers, and nuts as

shown. Tighten securety using a 7/! 6" wrench or

socket,

ATTACHING TRiM CAPS & TRiM LEDGE

1. Locate the two (2) trim caps, the trim ledge, and

from loose parts bag 498 four (4) sheet metal

type "B" #10 x i and six (6) type BT screws 1/4 x

1/2o

2_ Place the trim ledge against the bottom of the

base using two (2) type"B" metal screws, secure

the trim ledge to the base from below using a

phillips screwdriver.

TRIM LEDGE

3, Then reach through the base and secure the trim

ledge with type "BT" screws using a phillips

screwdriver_

4, Position the trim caps in place and hold in place

with a type "B" metal screw from the bottom side.

5. Then reach through the base and secure the trim

cap with two (2) type "BT" screws using a phillips

screwdriver. Repeat procedure for other side,

ATTACH ELEVATION HANDWHEEL

1 From loose parts bag #497, find one (1) screw

10-32 x 1/2 and one (I) external Iockwasher

Install handwheel to front of base as illustrated

ELEVATION

,IANDWHEEL

MOUNTING MOTOR

1, Remove the blade guard, Locate the arbor

wrenches and remove the blade_

CAUTION: Do not attempt to mount the motor until

the blade guard and blade have been removed.

2 Elevate the arm approximately 2 inches to remove

shipping pad

3. Using a 3/4 socket remove 1/2-13 lock nut and

1/2" flat washer from motor pivot support.,

4, Slide motor on motor pivot support until motor is

firmly seated on support as illustrated,

5, Re-install the flat washer and lock nut and

tighten until snug with 3/4" sockeL

NOTE: Make sure bevel encoder lines up with

actuator on top of motor Bevel encoder cord should

be positioned between actuator on motor plate,

Slide encoder to top of scale if adjustment is needed,

_,,,,

BEVEL ENCODER

--E

6, Push bevel lock handle to left side to lock,

NOTE: Bevel lock handle shou Id not contact extreme

left side of yoke when in locked position, If bevel

lock handle is permitted to contact yoke the following

adjustment is required,

(a) Unlock bevel lock handle and tighten motor

locknut, Recheck bevel lock handle position

(see illustration).,

(b) Repeat adjustment if necessary. Do not over

tighten or motor will not index,

Make sure bevel lock handle is locked and

then snap yoke plug in place

YOKE PLUG

ALIIGNMENT PROCEDURE

IMPORTANT: In order to obtain maximum cutting

accuracy and safety, the following six steps must be

carefully followed° Become thoroughly familiar with

these steps so that you can always maintain your

saw in proper alignment° The accuracy of each

adjustment is always dependent upon the accuracy

of the preceeding adjustment.

Be sure to align the saw in the exact sequence

described to insure proper alignment and cutting

accuracy.

After following the 6 step assembly and alignment

procedure and the Basic Saw operation section refer

to Trouble Shooting section if any difficulty is

experienced when performing any sawing operation.

STEP ONE

Adjusting Column Tube in Column Support

1• Elevate and then lower the arm.

(a) If the column binds and elevation is difficult,

loosen the four (4) bolts, with 9/16 socket and

extention, located through the holes in the

rear column support cover until movement is

smooth but firm.

(b) If column moves front to rear within the

column support, tighten the four (4) bolts,

with a 9/16 socket and extension, located

through holes in rear column support cover

until movement disappears. Elevation should

be smooth and firm, Recheck adjustments,

repeat steps (a) and (b) if necessary.

2.. Locate the four (4) plastic hole caps in loose

parts bag #532_ After all adjustments are made to

the column support insert the plastic caps in all

four holes in rear column support cover.

STEP TWO

NOTE: The following adjustment, performed proper-

ly, will result in the work table being parallel to the

arm This helps insure the blade will cut the same

depth along the entire crosscut travel.

ATTACHING AND LEVELING TABLE MOUNTING

SUPPORT CHANNELS

i. From the loose parts bag #499, locate the follow-

ing hardware:

4-Hex Head Bolts 5/16-18 x 3/4

4 - Lockwashers 5/16

4- Flat Washers 11/32 x 7/8 x 1/16

4-Nuts 5/16-18

2. Attach table mount support channels with the

four (4) bolts, Iockwashers, flat washers and nuts

as illustrated Position bolts in center of channel

s_ots, finger tighten to permit channels to "slip"

against the base when leveling.

TABLE MOUNTING

SUPPORT CHANNEL

SCREWS

HERE

FLAT

HEX HEAD SCREW

5/16-18 X 3/4

LOCKWASHER

NUT TABLE MOUNTING

SUPPORT CHANNEL

MOUNT RAILS USING

THESE HOLES

FRONT

3 Releasebevellockhandle,androtatethemotor

topositionthesawbladeendofshaftdown.Lock

bevelhandle,

4 Unlockand hold miter lock handlein unindex

positionasshown,

Positionarmagainstleftstop(approximately50°

miter),Loosencarriagelockknobandposition

carriagedirectlyoverleft handchannel

NOTE:Forsafetyreasons,stopshavebeenprovided

to prevent360° rotationof theradialarm

5. Slidethearborwrenchhandlebetweenendof

motor shaft and mounting channel to act as a

feeler gauge, Carefully lower the motor with

elevation hand wheel until the end of the motor

shaft is just touching the arbor wrench The

wrench should slide back and forth with only

slight resistance,, With 1/2" wrench tighten point

I_A _

NOTE: Do not change this elevation setting until

both teft and right hand table support channels have

been adjusted

6 Move arm and carriage to point "B", and tighten

support in the same manner,

7 Move arm and carriage to right hand support

channel, and level in the same manner you

adjusted the teft hand support channel

8 Recheck both support channels to make sure

that tightening screws did not affect the accuracy

of the adjustment,

9, Elevate saw and return motor to horizontal posi-

tion to provide clearance for installation of front

(work) table.

ARBOR WRENCH

POINT "*A"

ARBOR WRENCH

POINT -A" TABLE MOUNTING

SUPPORT CHANNEL

(LEFT HAND)

Em'_

€,o ,==;

INSTALLATION OF FRONT (WORK)

TABLE FRONT TABLE

1 From loose parts bag #499, locate the following

hardware:

4 - Pan Head Bolts 1/4-20 x 1

5 - Flat Washers 17/64 x 5/8 x !/32

4 - Lockwashers 1/4

4 - Hex Nuts If4-20

From loose parts bag #529, locate the following

hardware:

t - Tee Nut 1/4-20

1 - Cup Point Set Screw 1/4-20 x 7/8

1 - U-Clip 1/4-20

1 - Pan Head Machine Screw 1/4-20 x I-3/4

2 Place front table board upside down on a work-

bench or on the floor. Use a hammer to drive the

T-nut into the proper hole shown in illustration

Slide U-clip over proper hole in center flange of

base as illustrated,

3. Place table on base with counterbored holes

facing up, Align the counterbored holes with

matching holes in support channels, lnstall the

five (5) 17/64 inch flat washers, and four (4) 1/4-

20 x 1 inch pan-head bolts, Just barely start the

cup point set screw and the one (1) 1/4-20 x !-3/4

inch pan head machine screw in table center

holes,

IJ-CLIP

1/4-20 x %3/4

PAN HD SCREW

1/4-20 X 1

PAN HD SCREW

4. Install one (1) 1/4 Iockwasherandhex nut on

each of the four' (4) screws in the support

channels,andtightenusingphillipsscrewdriver

and7/16wrenchor'socket.

5. Laythereartableboardonedgeacrossthefront

tableto serveasastraightedge_Sightunderthis

straightedgeto determinewhetherthe front

tableboardishighorlowatitscenter.Alsocheck

to seeif tableiscontactingtheplastictrimcaps

installedper page16.If contactis occurring,

raisechannelsandreadjustpersteptwo.,

6. Ifthefronttableishighatcenter,firsttightenthe

holddownscrewwith phillipsscrewdriveruntil

thetableis level- thenusinga 1/8inchhex"L"

wrenchtightenthelevelingscrew.

If thefronttableislowatcenter,firsttightenthe

levelingscrew unti! the table is level- then

tightentheholddownscrew°

tf tableisnothighor low,tightenlevelingscrew

and centerholddownscrewsnug.Be sureto

tightenbothscrewswithoutmovingthecenter'of

thefronttable..

7..Recheckflatnessof front table to makesure

adjustmentdidnotchangewhentighteningfinal

screw..

STEP THREE

Squaring Crosscut Travel

NOTE: This adjustment helps ensure the blade

accurately travels square to the rip fence,

1, Index arm at 0°miter and lock,,

2 Install saw blade as shown.. Motor shaft has left

handed threads - turn nut counterclockwise to

tighten_

CAUTION: Do not overtighten arbor nut. Use arbor

wrench to "snug" nut in place. Overtightening could

distort the blade collars and cause blade to wobble.

3. Lower arm until saw blade just clears the front

table. Be sure the miter lock handle and the bevel

lock handle are locked.

4.. Place a framing square on the table as shown and

position the blade and square until the leg of the

square just contacts a tooth of the blade. Mark

this tooth with a pencil,

NOTE: The framing (or combination) square must

be "true" - see chart of "Assembly and Alignment"

section on page 9 for checking method.

5, When the carriage is moved back and forth on

the arm, the marked tooth should just touch the

square at all points.. If marked tooth moves into

square or away from square the following adjust-

ments are required,

(a) Loosen the four (4) 1/4-20 socket set screws

on both sides of the front column support (2

on each side) with a 1/8" Hex "L" wrench as

illustrated on next page

(b) Move the arm in the proper direction to make

marked tooth follow edge of square when the

saw blade is moved along arm in a "crosscut"

manner'.

BEVEL LOCK

HANDLE

MARKED

TOOTH

MITER LOCK

HANDLE

set screws alternating from left side to right

side so as not to force arm out of adjustment°

(d) Recheck blade travel° Adjust arm position as

needed by readjusting upper screws only,

(e) Once arm position is good, tighten lower 1/4-

20 socket set screws. Do not overtighten.

Check elevating handwheel for ease of rota-

tion., If rotating handwhee! is difficult, re-

adjust socket set screw tighteness as needed.

NOTE: The life of your saw table will be lengthened

considerably if you will cover the front table with a

fitted piece of 1/4 inch plywood° This should be

tacked in place for easy replacemenL Use of such a

cover will allow you to do all cutting into the cover,

rather than your table top,. This will help prevent

dulling of the saw blade and striking table mounting

hardware., Place tacks out of the path of the saw

blade°

FOUR SOCKET

HEAD SCREWS

STEP FOUR

Squaring Saw Blade to (Work) Table

NOTE: if alignment procedure step two was not

performed, this adjustment cannot be accomplished,

1, Place a framing square on the table with the short

leg against the saw blade Do not allow the

square to rest against a "set-out" tooth; it must

rest flat against the blade side,,

2. If the square does not touch the saw blade as

shown (with square held firm against table top)

the following adjustments are required.

(a) Tighten rip lock handle.

(b) Unlock bevel lock handle Do not un-index

motor

SQUARE

behind yoke as illustrated with a 1/8" Hex "L"

wrench. Rotate motor while holding square

firmly against saw blade and table top until

the square touches the sawblade as shown.

(d) Lock bevel lock handle Recheck alignment to

make sure blade did not move when bevel

lock handle was locked

(e)

(f)

Tighten the four socket set screws. Unlock

bevel lock handle, unindex the motor, re-

index and relock the bevel lock handle..

Recheck alignment again. If blade is not

square to table, return to step (c) and repeat.

To assure the blade is square to the table,

elevate the arm enough to bevel the motor to

45°stop_ Then return to 0°position, lower the

arm and lock bevel lock handle. Recheck

alignment.

¢_FOUR SOCKET

HEAD SCREWS

RIGHT WRONG WRONG

....,

l"ill 'f I................ (

TABLE "TABLE "

SQUARE

TABLE

STEP FiVE

Squaring Blade to Rip Fence

NOTE: If alignment procedure steps three and four

were not performed, this adjustment step cannot be

accomplished, This adjustment hels avoid binding

(kickbacks) or splintering of wood surface, or burn-

ing of the kerf,

1 Position the rip (guide) fence, spacer board and

rear table board behind the front table board as

shown

2o install the two table clamps in the holes provided

for them at the rear of the table rnounting support

channels, arid tighten them securely.

3. Position carriage as shown and tighten rip lock

handler Place a framing square against the rip

fence and the saw blade, as shown_ The long leg

of the square must be held firmly against both the

fence and the table top, and the short leg must

riot touch any of the "out-set" teeth on the saw

blade., Check at several points of blade rotation.

4. tf the square does not touch the blade at both of

the two points as shown, a heel condition exists,.

5.. To correct "heel" condition, proceed as follows:

(a) Unlock swivel lock handle

RIP LOCK

HANDLE

REAR TABLE

SPACER RIP FENCE

TABLE

LOCK

NUT

FRONT TABLE

(b) Using a 1/8" Hex "L" wrench loosen the four

socket set screws located through access

holes on bottom side of yoke as illustrated.

properly.,

(d) Lock swivel lock handleand retighten the four

(4) socket set screw& Recheck for heel if heel

condition exists, return to step (b) and repeat.

NOTE: This alignment procedure will simultaneously

set both yoke indexing positions for blade in and out

rip

NOTE: tt may be necessary to use

pliers to grip the short end of the

Hex "L" wrench to loosen or tighten

the socket cap screws° Remember

to wear eye protection when per-

forming this procedure,

FENCE FENCE

SQUARE _SQUARE

jRIGHT

FENCE

UWRONG

(

Bevel Heel Adjustment

This adjustment helps avoid the grabbing or throwing

of the wood during edging operations,

1oWith sawblade in 90° crosscut position, elevate

saw, then rotate motor to its vertical position

(blade parallel to table top)., Lock bevel lock

handle and be sure swivel lock handle is in

locked position_

2,,Check blade for bevel heel by positioning square

perpendicular to fence and between blade and

table as shown. Lower arm until face of blade

rests on square, Be sure square is resting on face

of blade and not on a "set-out" tooth as this will

result in a false measurement,

3 If there is a visible gap between saw blade face

and the edge of the square, a bevel heel condition

exists and t_hefollowing adjustment is necessary.

a. Unlock the bevel lock handle and loosen the

two cap screws located thru the rear of the

motor support (see illustration). A 1/8" hex "L"

wrench is needed to loosen these screws..

b. Lift or lower the rear of the motor support until

the gap between the blade and square dis-

appears., Lock the bevel lock handles

c. Tighten the two cap screws and recheck

alignment between the face of the blade and

the square. If a gap condition exists, repeat the

above adjustment.

d. From loose parts bag #532 find the motor

support cap and install into rear of motor

support,

NOTE: It may be necessary to use

pliers to grip the short end of the

Hex"L" wrench to loosen or tighten

the socket cap screws. Remember

to wear eye protection when per-

forming this procedure,

SQUARE

TABLE WRONG WRONG

7= E

,==:

STEP SiX

Installing Blade Guard and Adjusting Anti-Kickback

Pawls and Spreader

1._Instatl blade guard on motor.

2. Unlock the swivel lock handle and rotate the

blade into the IN-RIP position Lock the swivel

lock handle

3. Position blade against fence and lock the rip lock

handle, Loosen wing screw and lower the anti-

kickback bar assembly until side of the spreader

is flush against the fence and the anti-kickback

pawl is resting on top of the fence (as illustrated).

NOTE: If the spreader is not flush against the fence

or will not easily clear the top of the fence when

lowered, the following adjustment is required

a Loosen the two hex nuts, one on each side of

the spreader with 1/2" open end wrench

b_ Slide the spreaderwith fingers until the side of

the spreader rests flush with the rip fence.

c, Snug both nuts against the spreader and

recheck alignment.

d If spreader aligns with fence and blade, tighten

with wrench and raise anti-kickback spreader

up to guard and retighten wing screw..

4.. Release rip lock handle, move blade away from

fence and rotate to crosscut position

5.. From loose parts bag #532, locate the blade

guard rear bumper pad and install

GUARD---'-'-'-_

ANT1KICKBACK PAWLS

FENCE

TABLE

A_T_(+_:Kg ACK t5PREADER

tocation and function of the electronic indicator system

BATTERY STORAGE

COMPARTMENT

(ON SIDE)

TO LOCK REMOVE V_LLOW KEY

FUNCTION INDICATORS

ON/OFF KEY

BEVEL ANGLE FUNCTION KEY

MITER ANGLE FUNCTION KEY

RIP POSITION FUNCTION KEY

BLADE ELEVATION

FUNCTION KEY

REFERENCE SET KEY

DIGITAL READOUT DISPLAY

Digital Readout Display

The liquid crystal display (LCD) on this saw gives

the user the ability to accurately position the saw

blade and make precision adjustments to the blade

position. The four functions displayed on the saw

are:

Bevel angle - displays the bevel angle at which the

blade has been set.. Zero is normally set with the

blade in the vertical..

Elevation - displays the vertical height of the blade

above the table top. Zero is normally set with the tips

of the blade teeth touching the table top

Miter angle - displays the miter angle at which the

blade has been set. Zero is normally set with the

blade in the cross-cut position square to the rip

fence.

Function Keys

The six keys located to the right of the display screen

are the function keys. They are used to select the

indicator that is to be displayed or adjusted to set the

indicator value to zero, or to turn the display "On" or

"Off"

Rip position - displays the distance the blade is from

the rip fence when the unit is in the in-rip or out-rip

position. Zero is normally set with the blade contact-

ing the front face of the rip fence.

Adigital readout display shows the present position

of the blade in decimals._ If you need to convert these

numbers to fraction vatues, there is a conversion

chart provided on page 28 of this manual for your

reference.

The display also shows which function is being

displayed, either BEV, ELE, MIT, RIP, or O-RIP A

minus sign will display when the numeric value is

negative (less than the "Zero" set position) in bevel,

elevation or miter..

NOTE: In order to extend the battery life, the LC

display on this unit automatically shuts "Off" after

approximately three (3) minutes if no movement of

Bevel, Miter, Rip, or Elevation have occurred The

display will return showing the correct readout by

pressing _ Any rapid movement of the motor

Key -- Turns the display "On" or "Off".

Key -- Selects bevel angle (BEV) display

Key -- Selects elevation (ELE) dispfay_

Key -- Sets or re-sets the selected function

to zero.

Key -- Selects miter angle (MIT) display

Key m Selects in-rip or out-rip

(RIP or O-RIP) display

yoke assembly when the digital readout display is

"off" can result in ! _E_E] when the

display is turned "on" If this occurs, it is necessary

to reset the reference positions.

Battery Compartment

The LC display and indicator system is powered by a

6 volt, size J, aEkaline battery, The battery is installed

in the battery compartment located on the left side

wall of the indicator display casing.. Once the battery

has been correctly installed, the electronic indicator

system will continuously monitor and store the saw

blade position information whether the display is

"On" or "Off"

eo_-

1. Installing the Battery

Install the battery into the compartment as shown

The bottom rear tab of the battery should be held

inside the compartment by the bottom wall of the

casing,

The indicator display should appear within a

second or two after the battery is correctly

installed, if the display remains blank, remove

and reinstall the battery. If the display still remains

blank, refer to the trouble shooting guide in this

manual,

Once the display is activated, install the battery

compartment cover. Turn off the display by

pressing the _ key

L_J

To remove the battery compartment cover use a

small screwdriver Insert screwdriver between

cover and arm prying up at the middle of the

cover To remove battery, push in on upper' edge

of battery to disengage tab

BATTERY

Checking and Setting the Angle Encoders

In order to obtain accurate readings when performing

bevel and miter cuts, it is necessary to align the

electronic encoders which sense the blade angle

position The following procedures should be fol-

lowed to properly make these adjustments,

Aligning the Miter Angle Encoder

1, Turn the electronic display on by pressing the

_ key.

2 Press the t,_,TE.I key

3. Ensure that the arm is at the 90 °crosscut index

position and that the miter lock handle is in the

lock position

4 Press the | key, The display should

be: _,T _'1(Refer toTrouble

Shooting section if the display is

not as illustrated.)

MITER LOCK

HANDLE

5, Rotate the arm to the right side 45° miter index

position,. Lock arm in this index position Display

should read " 45,0"

6 Rotate the arm to the left side 45° miter index

position Lock arm in this index position Display

should read "-45 0"_

7 If the display does not read correctly at either or

both of the right and left index positions, adjust-

ment of the miter encoder is required using the

following procedure,

a,, Remove the arm rear cover by removing the

two mounting screws

b Index the arm to the 45 °right miter position

c The miter angle encoder is located inside the

rear of the arm, mounted on the column tube

directly below the miter locking clamp (see

illustration)

d., Loosen the miter angle encoder mounting

bracket by backing the mounting screws off

until the encoder will rotate slightly on the

column tube,

e,,Rotate the encoder on the tube by tapping the

encoder lightly until the display reads "450"

Do not force or hit the encoder to make this

adjustment

f,, Re4ighten the encoder mounting screws and

re-check the encoder display using steps 1

through 6 above

g, If the adjustment will not align the display

readings to the miter index positions, refer to

the trouble shooting guide in this manual

h When the encoder alignment has been com-

pleted, reinstall the arm rear cover to the arm,

Aligning the Bevel Angle Encoder

1. Turn the electronic display "On" by pressing

the _ _key

2, Press the _ key,

3. Ensure that the motor is at the 0° bevel index

position (blade vertical) and that the bevel lock

handle is in the locked position

4. Press the _ key, The dis-

play should be: I_Ev _,..1

(Refer to the Trouble Shooting

section of the manual if the dis-

play is not as illustrated,)

5 Unlock the motor by pushing the bevel lock knob

to the far right Rotate the motor to the 45° bevel

index position and lock Display should now read

"450"

a, Unlock the motor and rotate the motor to the

90° bevel index position and lock Display

should now read "9000",

6 If the display does not read correctly, adjustment

of the bevel angle encoder is required, Follow the

procedure outlined to correct this alignment,

a Set the motor to the 45 ° bevel index position

Be sure that the bevel lock handle is in locked

position

b, The bevel angle encoder is located between

the motor support and the yoke casting (See

llustration)

c, Loosen the bevel angle encoder aligning

screws slightly, until the bevel encoder reader

will slide along the scale

d Move the encoder reader until the display

reads "45,0" Do not force or hit the encoder to

make this adjustment

e Retighten the encoder aligning screws and

recheck the encoder display using steps 1

through 5,a above

NOTE: It may be necessary to repeat steps "a"

through "e" more than once when making small

adjustments

LINE UP

WITH HOLE

ALIGNING SCREWS

MOTOR SUPPORT

...J €._

BEVEL

ENCOOER

SCALE

YOKE

CASTING

f ff the adjustment will not align the display

readout to the bevel index positions, refer to

the trouble shooting guide in this manual

g, When the encoder alignment has been com-

pleted, the electronic indicator' system should

be ready for use.

Using the Electronic Indicator System

1. Setting the indicator reference points.

In order to establish the starting location point of

the blade, it is necessary to set the indicator

references at zero. Normally, these zero refer-

ences are the front of the fence, the top of the

table, and with the face of the blade square to

both of these surfaces However, many instances

wilt require selection of the reference points to fit

the woodworking operations to be performed,

Place the blade or cutting toot in the exact

position and angle that you have selected as the

zero reference position

Turn the display "On" by pressing _ key.

Press the _ angle function key. Press

to set the zero reference angle for' the

bevel readout

This display should read: _ D}

Press the _ key Press _ to set the

zero reference angle for the miter readout

This display should read: [.,. D]

Press the _ key, Press _tosetthezero

reference location for the blade elevation

readout

This display should read: [_LE U_ i

Press [_ key Press _ to set the

zero reference location for in-rip. The indicator

display should read: _ _r._]

If"O-Rip" is displayed, press [_ again.

Before pressing _ key to set the zero

reference location for the blade in-rip location

readout.

The display should now read: l.,_ _ o ]

Press the _ key again, The "O-Rip"

indicator display should now appear. Press

, the display should read: Eo,,.,P D_ ]

To set out-rip reference point, swivel the yoke to

the out-rip position,, Move rip fence to rear

position and measure 10 inches from rip fence's

front side,.

NOTE: The saw will be very close to this point, The

radial arm rear travel stop will not allow the blade

any closer to fence than approximately 10 inches. To

accurately set the reference, measure with tape

measure or ruler to determine exactly 10 inches from

fence to the blade

When blade is 10 inches from fence, push

key once to zero and then a second time to set

reference point, The display should read Io..,p 1o_0o]

,06

__ 16

,19

•4.__ .2831

4"7

FENCE

BLAOE

DECIMAL EQUIVALENTS

NOTE; All decimals are rounded

to the nearest 01 inch

,9t

1,00

Uocation and function of controns

WARNING: FOR YOUR OWN SAFETY ALWAYS

LOCK THE SWITCH "OFF" WHEN SAW IS NOT IN

USE. REMOVE KEY AND KEEP IT IN A SAFE

PLACE,,, ALSO IN THE EVENT OF A POWER

FAILURE, TURN SWITCH OFF, LOCK IT AND

REMOVE THE KEY. THIS WILL PREVENT THE

SAW FROM STARTING UP AGAIN WHEN THE

POWER COMES BACK ON.

WARNING: THE SAWBLADE, DADO, OR CUTTING

TOOL MUST BE REMOVED FROM THE SAW

ARBOR BEFORE USING THE ACCESSORY SHAFT,

NEVER OPERATE THE SAW WITH CUTTING

TOOLS (INCLUDING SANDING ACCESSORIES)

INSTALLED ON BOTH ENDS OF THE SAW ARBOR.

MAKE SURE THE UNUSED ARBOR IS ALWAYS

COVERED BY A GUARD, A CAP, OR THE ARM°

MITER LOCK

HANDLE DIGITAL READOUT

PANEL 4

RIP LOCK HANDLE

¢o

e- I:=:

_€.,3

.-J¢_

BLADE GUARD

YOKE HANDLE 5

BEVEL LOCK

HANDLE

ANTI-KICKBACK PAWLS

ELEVATfON

HANDWHEEL

EL LOCK

HANDLE

ACCESSORY SHAFT

1. Depthof Cut(Elevation)

aThe diagram shows the elevation crank which

is used to raise and lower' the saw blade..

boCiockwise rotation raises the blade _.

counterclockwise rotation lowers iL One

complete turn of the handle will raise or lower

the saw blade 1/16 inch.

c_ Handle can be folded in when not in use.

2. Angle of Cut (Miter)

Proper Indexing Method -Experienced operators of

woodworking equipment such as this Craftsman

Radial Saw, acquire the habit of indexing in one

direction only, whenever a new setting is made in

preparation for a different operation

Example: When moving the arm to a miter index

position move it slightly past the desired index

position, then return to the index position carefully

to index and lock Yoke indexing and bevel indexing

can be accomplished in a similar' manner This

indexing technique tends to neutralize any stresses

impaired upon saw components and contributes to

the high degree of accuracy the saw is capable of

producing when operated expertly..

The miter lock handle locks, unlocks and

indexes the arm for left and right miter cuts.

NOTE: For safety reasons stops have been provided

to prevent 360 °rotation of the radial arm

b..The radial arm has positive index positions at

0°and 45° left arid right._The arm is rotated by

pulling the miter lock handle from left to right

arid releasing the index pin Move the arm to

the desired miter angle and push the miter

lock handle back to the lock position.

3. Yoke Swivel (Ripping)

a Swivel lock handle is to lock, unlock and index

the yoke swivel adjustmenL

b, The yoke swivel index pin automatically

indexes the yoke at 90° position Pull the

swivel lock handle forward to unlock the yoke,

continue to pull this handle until the index pin

is released.

C_ The swivel lock handle locks the yoke to the

carriage in any position. Pull the handle for-

ward to release the yoke; push the handle

rearward to secure the yoke.

4. Rip Position Lock

a The rip lock handle is pushed rearward to lock

the carriage on the radial arm and pulled

forward to release it

b When performing crosscutting operations, the

rip lock handle must be released so the carriage

is free to travel along the arm The lock handle

should be tightened until the operator' is ready

to grasp the yoke handle and make a cut

MITER LOCK

SWIVEL LOCK

HANDLE

5. Blade Angle (Bevel)

a_A single bevel lock handle is used in angular

positioning and indexing of the motor, to

provide the desired saw blade (bevel) angle.

boThe bevel lock handle controls the angular

position of the motor with respect to horizontal..

C_,

The bevel lock handle automatically indexes

the motor at 0°, 45° and 90° .To index the

blade, push the bevel lock handle to the far

right while positioning the blade, then release

the lock handle.. At any position other than the

indexing points, the pin does not engage.

The bevel lock handle also locks the motor to

the yoke when the motor is in any position.

Pull lever to right to release and push to left to

lock. _--

Power Switch and Key

To turn switch on, insert key into switch lock.

c.. Push lever in to turn switch off

a°

b. To turn switch on, insert finger under end of

switch lever and pull end out

dWARNING: THIS LOCKING FEATURE iS

PROVIDED TO HELP PREVENT UNAUTHOR-

IZED USE OF YOUR SAW. ALWAYS REMOVE

THE KEY AND KEEP IT IN A SAFE PLACE.

TO REMOVE KEY, HOLD THUMB ON END

OF [.EVER TO KEEP SWITCH IN "OFF"

POSITION AND PULL KEY STRAIGHT OUT.

7. Accessory Shaft

Use only the following recommended acces-

sories: Drill chuck, Sanding drum, and Router

adapter.

CAUTION: The sawblade, dado, or cutting tool

must be removed from the saw arbor before

using the accessory shaft, NEVER operate the

saw with cutting tools (including sanding acces-

sories) installed on both ends of the saw arbor.

ACCESSORY SHAFT 31

8. Blade Guard and Anti-Kickback/Spreader

Assembly-Positioning for Ripping.

WARNING: NEVER POSITION THE GUARD OR

ANTI-KICKBACK/SPREADER ASSEMBLY WITH

THE SAW RUNNING, NEVER POSITION THE ANTI-

KICKBACK/SPREADER ASSEMBLY BY GRASPING

THE PAWLS OR SPREADER. TO MAINTAIN

SPREADER ALIGNMENT, USE THE TAB LOCATED

ON THE ANTI-KICKBACK BAR.

a. The blade guard is positioned by loosening

the guard clamp screw and rotating the guard

so that the "nose" just clears the workpiece as

shown

This adjustment is necessary to:

1) Protect the operator from accidenta!ly con-

tacting the sawbtade from the "infeed"

direction

2) Prevent the workpiece from being lifted

from the table by the sawblade thus mini-

mizing lifting or fluttering (particularly with

thin and/or light workpieces).

3) Minimize sawdust from being thrown toward

the operator

The anti-kickback and spreader assembly is

adjustable to accommodate the thickness of

the board being ripped.

For ripping the anti-kickback and spreader

assembly is positioned by loosening the wing

screw and, with the tab provided, positioning

the anti-kickback and spreader assembly until

the pawls assume approximately the position

shown Tighten the wing screw

Make sure by trial - without saw running -

before starting the cut that the anti-kickback

pawls will stop a kickback once it has started

Insert workpiece alongside spreader under

outer' set of pawls by approaching pawls in the

feed direction, Push workpiece sharply in the

direction of a kickback (opposite direction of

feed) Readjust pawls if they do not stop the

kickback motion by biting into the workpiece.

If the leading end of the workpiece does not

feed smoothly under the pawls, the spreader

may be set too deeply. Loosen the wing screw,

raise the spreader slightly, retighten the screw,

recheck workpiece in-feed and kickback pawl

function,

These adjustments when properly made will:

1) Reduce possibility of kickbacks by prevent-

ing the kerf from closing on the sawblade

2) Prevent "wrong-way feed'L "Wrong-way

feed" is feeding the workpiece - when the

sawblade is in a rip position -into the out

feed side of the cutting toot (sawbtade,

dado, molding head, etc ), the side contain-

ing the anti-kickback pawls/spreader This

can be extremely hazardous because the

sawblade may grab the workpiece and throw

8GUARD CLAMP

SCREW

NOSEOF

GUARD

OUTFEED

SIDE

ANTIKICKBACKiSPREADER

WING SCREW

GUARD CLAMP

SCREW

DIRECTION OF KICKBACK

SPREADER

ANTIKICKBACK PAWL

_ DIRECTION OF

FEED

ANTIK|CKSACK PAWL POSITION

it violently toward the nose of the guard

(infeed side of the tool) possibly pulling

your hand with it before you can react. See

Danger label on outfeed side of the guard

just below the dust elbow.

"Wrong-way feed" differs from kickback". A

"kickback" is generated by the sides (one or

both) of the teeth, because of binding

between the fence (heel), pinching of the

sides of the sawblade (failure to use

spreader), a dull blade, and/or inadequate

set of teeth of sawblade..

Act as a partial guard regarding accidental

contact with the sawblade at the outfeed

side when ripping..

For crosscutting the anti-kickback and spreader

assembly is positioned by loosening wing screw

With the tab provided position the anti-kickback

spreaders assembly until the pawls just clear the

workpiece or fence which ever is higher

basic saw operation

WARNING: TO AVOID MISTAKES THAT COULD

CAUSE SERIOUS PERMANENT INJURY, OBSERVE

ALL THE FOLLOWING INSTRUCTIONS IN ADDI-

TION TO THOSE ON PAGES 2-6.

Basic saw operations are summarized in six cate-

gories, explained and illustrated in the following

paragraphs

NOTE: Refer to paragraphs under "Location and

Function of Controls" for illustrations and descrip-

tion of controls. Page 29,,

CUTTING A KERF IN THE WORK TABLE

AND FENCE

NOTE: The life of your saw table will be lengthened

considerably if you will cover the front table with a

fitted piece of 1/4 inch plywood. This should be

tacked in place for easy replacement Use of such a

cover will allow you to do all cutting into the cover,

rather than your table top. This will help prevent

dulling of the saw blade and striking table mounting

hardware Place tacks out of the path of the sawblade

1. Elevate arm so that the blade clears the top of the

fence and then push the motor to its most

rearward position

2, Lower the arm so that the blade just clears the

rear table., Note: The rear table should be at the

same level as the front table (see "Attaching and

Leveling Table Mounting Support Channels",

page 18)..If front table cover is used, set blade so

that it just clears the front table board cover,.

3. Lock the rip lock handle and check to make sure

carriage is locked in place. Plug saw into a

grounded outlet, (See section titled, "Electrical

Connections", page 7.)

4.. insert the yellow key into switch and, while

holding the yoke handle, turn the switch on.

5. With the motor on, turn the elevation handle

counterclockwise to lower the sawblade to where

it just cuts into the table approximately 1/32 to

1/16 inch deep.. While holding the yoke handle

and with motor still on, unlock the rip lock handle

and then pull the motor forward and out to the

front stop on the arm. This will allow the blade to

cut through the fence and to cur a shallow kerf in

the table t/32 to 1/16 inch deep to provide for the

blade cutting completely through the workpiece.

NOTE: A kerf will have to be cut into the table prior to

making any thru cutting operation using this pro-

cedure

o=l

r,,O_

REQUIREMENTS FOR CROSSCUTTING

TYPE OPERATIONS

(Operations 1 through 4)

Always position the workpiece firmly against rip

fence (guide) and lay it flat on work table surface..

NOTE: To maintain table strength, workpiece

stability, control forward motor of carriage, and

avoid accidents, always:

1 Use only blades that are sharp, correctly set and

undamaged,

2. Make sure the arbor nut is snug.

3. Clamp the guard in a horizontal position.

4. Lock the swivel lock handle Make sure it is firmly

locked. (See page 30)

5_ Hold work firmly against table and fence. To

avoid tipping or throwing of workpieces thicker

than the fence is high, install a higher fence (at

least workpiece thickness). Always place the

fence in the most forward position (farthest from

the column support) compatible with the work-

piece being processed and the operation being

performed With the carriage fully retracted, the

blade must not contact the workpiece when

placed against the fence, within the stated capa-

cities of your saw. Do not confine the cutoff piece

with your hand, length stop or any other item..

The blade could throw it, causing an accident.

6.. Keep hands well away from saw blade. Do not

place hands where sudden blade or workpiece

movement could cause hand to slip into the path

of the blade, Always keep the hand holding the

workpiece visible at all times.

7_ Lock the bevel lock handte., Make sure it is firrnly

locked. (See page 31..)

8_ Adjust the elevation so blade will cut into the

table cover- or table not more than 1/32 inch

9. To adjust the anti-kickback and spreader assem-

bly so the pawls just ctear the workpiece and the

fence (See page 32_)

10.. Pull saw forward just enough to cut the lumber in

two, and then return the saw to its ful! rear

position° It is dangerous to pull blade too far out

beyond the piece being cut. When it is returned it

can pick up the board and throw it over the fence.

OPERATION NO. 1 - CROSSCUT

Crosscutting is the process of sawing across the

width of the workpiece by pulling the saw blade

through it and using the fence as a support for the

edge of the workpiece, Never crosscut free-hand..

WARNING: YOU WILL NOTICE THAT WHEN PULL-

ING THE SAW BLADE TOWARD YOU DURING

CROSSCUTTING THE BLADE TENDS TO FEED

ITSELF THROUGH THE WORKPIECE. THIS IS

DUE TO THE ROTATION OF THE BLADE, TO

CONTROL THIS YOU SHOULD DEVELOP THE

HABIT HOLDING YOUR RIGHT FOREARM IN LINE

WITH THE ARM OF THE SAW THROUGHOUT THE

CUT. ALSO MAKE SURE THE CARRIAGE BEAR-

INGS ARE ADJUSTED PROPERLY SO CARRIAGE

DOESN'T TRAVEL TOO FREELY,

OPERATION NO. 2 - MITER CROSSCUT

Miter crosscutting is the process of sawing across

the width of a workpiece at any angle other than a

90° (square) cut. The 45° miter angle is a popular

one, since two boards cut to 45°can be assembled

to form a 90 ° corner for producing a square or

PROPER

(SEE ITEM "11" AT LEFT)

iMPROPER

(SEE ITEM '°11" AT LEFT)

rectangular frame The radial arm is set to a desired

angle of cut, swivel and bevel settings at 0° and

locked. The workpiece being cut is positioned and

held firmly against the fence and the carriage pulled

forward along the radial arm just far enough to

complete the cut Carriage should then be returned

to the full rear position and locked,. Allow the saw

blade to come to a stop before removing the work-

piece from the saw table

OPERATION NO. 3 - BEVEL CROSSCUT

Bevel crosscutting is the process of sawing at 90°

(square) across the width of a workpiece with the

saw blade set to an angle other than 90° to the table,

The radial arm and yoke are indexed at 0° and

locked securely in place,, The bevel is set to the

desired angle of cut and locked. The workpiece

being cut is positioned and held firmly against the

fence and the carriage is pulled forward along the

radial arm just far enough to complete the cut. The

carriage should then be returned to the ful! rear

position and locked, Allow the saw blade to come to

a stop before removing the workpieces from the saw

table

OPERATION NO. 4 -

COMPOUND CROSSCUT

Compound crosscut is the combination of miter and

bevel crosscut The radial arm and the angle of the

blade are set to produce the desired cut- the yoke is

indexed at 0° and locked The workpiece is posi-

tioned and held firmly against the fence and the

carriage is pulled forward along the radial arm just

far enough to complete the cut The carriage should

then be returned to the full rear position and locked.

Allow the blade to come to a stop before removing

the workpieces from the saw table,

REQUIREMENT WHEN RIPPING

(Operations 5 and 6)

WARNING: TO AVOID MISTAKES THAT COULD

CAUSE SERIOUS PERMANENT INJURY, OBSERVE

ALL THE FOLLOWING INSTRUCTIONS IN ADDI_

TION TO THOSE ON PAGES 2-6.

1 Make sure that the blade is sharp, correctly set

and undamaged

2, Lock the rip lock handle, (See page 3&)

3, Lock the radial arm at the 0° position,,

4, Make sure the workpiece is kept in firm contact

with the fence and the table., The edge of the

board against the fence must be straight and will

not catch on kerfs in the fence - for workpieces

thicker than the fence is high, install a higher

fence (at least the thickness of the workpiece).

NEVER RIP"FREEHAND" (without aid offence)

5 Properly set the anti-kickback and spreader

assernbly, Observe INSTRUCTIONS in para-

graph "Positioning guard and anti-kickback and

spreader assembly for ripping" under "Location

and Function of Controls" page 32.

6 Never rip pieces shorter than the diameter-of the

blade

7. When ripping narrow stock (tess than 6 inches

but more than 2 inches between the guard and

the fence (guide) use a "PUSH STICK" (as

shown) so the workpiece is clear of the blade

before your hand reaches the guard The end of

the workpiece to which the push stick or push

block (see below) is applied must be square to

the fence and table.

8. When ripping stock 3/8" to 2" or less between the

guard and fence (guide) use an auxiliary fence

and push block. Make these work helpers to the

dimension shown

3/4

SLIGHTLY LESS THAN

THICKNESS OF WORKPIECE

UP TO 3/8" --.

'i ---! i,--t2

2OR LESS

aMake the auxiliary fence using a piece of 3/8"

and 3/4" plywood.. Fasten together with glue

and nails 2-1

3/4" PLYWOOD

THIS FACE AND THIS

EDGE MUST BE PARALLEL

318" PLYWOOD

AUXILIARY

PUSH 9LOCK FENCE

b, Make the push block using a piece of 3/8" and

3/4" plywood.

THESE EDGES MUST

BE PARALLEL

5-1/8_ 3/8" PLYWOOD:

,YWOOD

1-1/4

2-112 318 318

NOTE: All dimensions in inches

NOTE: Since the push block is used with the

auxiliary fence the 4-3/4 inch dimension must be

held identical on both of the pieces

The small piece of wood 3/8 inch x 3/8 inch x

2-1/2 inch should be GLUED to the plywood ....

DO NOT USE NAILS This is to prevent dulling

the sawblade in the event you cut into the push

block

NOTE: To insure reliable support use only push

block and auxiliary fences that have not been

damaged by blade contact during use,

Position the handle at the edge of the plywood

and fasten together with glue and wood screws.

10,

11.

The push block should feed the stock being

ripped until the stock is clear of the rear of the

blade, and then pulled back with use of the grip.

When ripping narrower than 3/8 inch position the

saw blade to rernove the narrow strip from edge

of workpiece furthest from the fence. (See out

ripping section below) Follow procedures as

above based on distance from blade to fence.

Keep HANDS away from the saw blade

Saw blade must be parallel to fence to minimize

possibility of kickbacks.

OPERATION NO. 5-

OUT-RIPPING AND IN-RIPPING

1. Ripping is the process of sawing the workpiece

along its length by feeding it into the sawblade

when using the fence as a guide and as a

positioning device to obtain the desired width of

cut. The sawblade is parallel to fence

2. Since the work is pushed along the fence, it must

have a straight edge in order to make sliding

contact with the fence. Also, the work must make

solid contact with the table, so that it will not

wobble or kickback. Provide a straight edge, to

avoid kickback or binding, even if it means

temporarily nailing an auxiliary straight edge

board to the workpiece being ripped

WARNING: IF THE WORKPIECE IS WARPED, DO

NOT ATTEMPT TO MAKE A CUT IF THE WORK-

PIECE WOBBLES OR ROTATES ON THE TABLE,

IT COULD BIND AND KICKBACK.

3. Always use the saw guard and make sure the

spreader is correctly aligned with the kerf and

the anti-kickback pawls are properly adjusted..

Wood cut with the grain tends to spring the kerr

closed and bind the blade and cause a kickback

or slip of your hand, Always adjust the spreader

to ride in the kerf and prevent the kerr from

closing

4 Stand a little to one side of the blade to be clear of

workpiece in case of kickback.

5. Always push the workpiece past the blade so it is

clear of the blade This procedure will help avoid

kickbacks. DO NOT TOUCH the cutoff piece

until the power is off and the blade has stopped

spinning

IN.RIPPING

The radial arm and bevel are indexed at 0° and

locked, but the yoke is turned 90 degrees in a

clockwise direction (viewed from above) from the

crosscut position. Thus, when standing in front of

the saw, the blade would be rotating counterclock-

wise. After positioning the guard and anti-kickback

mechanism the workpiece is fed from the right-hand

side of the saw..

OUT-RIPPING

oo__=

OUT-RIPPING

The radial arm and bevel are indexed at 0°and

locked, but the yoke is turned 90 degrees in a

counterclockwise direction (viewed from above),

from the crosscut position., When standing in front of

the saw, blade would be rotating clockwise After

positioning the guard and anti-kickback mechanism

the workpiece is fed from the teft-hand side of the

saw,

IN*RIPPING

OPERATION NO. 6 - BEVEL RIPPING

Bevel ripping is either in-ripping or out-ripping as

described above, except the saw blade is tilted out of

perpendicular to the saw table surface The radial

arm is indexed at 0° and locked, the bevel is set to

the desired bevel angle and the yoke is positioned

for in=ripping (saw blade at rear) or outripping (saw

blade at front), as required All requirements and

observations applicable to normal ripping operations

also apply to bevel ripping

DADOING

Instructions for operating the different dado blades

are contained in Owner's Manual furnished with the

dado.

The saw arbor is designed for a dado up to 13/16

inches wide. Using a wider dado on the arbor could

cause the dado and arbor nut to spin off. Take

several passes of the dado if cut required is greater

than 13/16 of an inch wide

For best results and to avoid excessive load on the

motor never cut a 13/16 of an inch wide dado deeper

than 3/8 of an inch in one pass,

When installing the dado on the arbor, always install

the inside "loose collar" first to ensure good arbor

nut engagement Do not install the outside blade

collar Make sure the arbor nut is snug, install the

arbor nut directly against the outside of the dado

MOLDING

instructions for operating the molding head are

contained in an Owner's Manual furnished with the

molding head.

EDGING

Use of the dado or molding head in the horizontal

position (parallel to table) requires the proper acces-

sory guard be used (See recommended accessories

page 50).

Use of the dado or molding head in the horizontal

position requires an auxiliary fence (page 39), or

that the radial arm be positioned as follows:

1 Miter the arm to the left approximately 30°

2, Swivel the motor until bottom of motor is parallel

to and facing the rip fence and operating instruc-

tions label is visible

3, Follow all steps outlined on motor label

4. A copy of the label reads as follows:

DANGER

Know this tool:

t Read and Underefend ell wnrnlngs _nd InstructlonB on

Sew, In Owner's Monoel end with recommended eccee.-

eotJeg

2 Properly guard the cutting 3 Provide proper workplace

tool sttppott

4 Position the culling teat

#__ _ehind tha fenca by may÷

log the arm tO the taft and

clamping the yoke so this

label feces the fence: or

COI_,_fOCf _n s_Y_l|ta!ry

fence pet Owner'e Man,-

uel

_S W_fh powe_" _ff the sw_tCh

key removed, turn cutting

tool by t_end to make sure

_.O_r_:¢_ __ it deo_ got =ttlke gue#d,

lance or any other mow

pads t_,,i,*,

For use of the molding head or drum sander with saw

arbor' vertical the rear table requires an opening

(next to rear face of fence) for arbor clearance. Cut

opening directly below arbor in vertical position.

Opening should be:

REAR TABLE -_[ _3" 3-1/2"

For top side use of the dado (rabbeting) or molding

head in the in-rip position locate the desired position

on the area and lock the rip lock handle. Lower the

arm into the fence very slowly, remove only as much

material from the fence as is necessary.. This will

provide maximum support for the workplace.

WARNING: NEVER USE A DADO HEAD OR MOLD-

ING HEAD WITH THE SAW ARBOR VERTICAL

WITHOUT INSTALLING AND ADJUSTING A

MOLDING HEAD/DADO GUARD, FOR TOP-SIDE

DADOING OR MOLDING INSTALL AND ADJUST

THE SAWBLADE GUARD AND ANTI-KICKBACK

ASSEMBLY FOR RIPPING OR CROSSCUTTING

AS APPROPRIATE.

AUXILIARYFENCEFORMOLDING

To use the molding head with the arm in the 0°

crosscut position an auxiliary fence must be used

WARNING: IF THE AUXILIARY FENCE IS NOT

USED WHEN THE SAW ARM IS IN THE 0° CROSS-

CUT POSITION, THE MOLDING HEAD CANNOT

BE LOCATED BEHIND THE FENCE FOR SAFE

AND PROPER OPERATION.

Make the auxiliary fence from a piece of knot free

pine,. Cut to the following dimensions.

-t-- 3/4

3/4"--I I- 1"

Follow the instructions that are contained in an

Owner's Manual furnished with the molding head

For use of the molding head or drum sander with saw

arbor vertical the rear table requires an opening

(next to rear face of fence) for arbor clearance. Cut

opening directly below arbor in vertical position,

Opening should be:

3-1/2"

When using the accessory shaft, the guard, saw

blade, dado, mold head or other cutting tool must be

removed from the saw arbor before using the acces-

sory shaft Never operate the saw with cutting tools

(including sanding accessories, buffing wheels and

drill chuck) installed on both ends of the saw arbor,

To use the accessory shaft in the vertical position it

is necessry to swivel the motor 90° before beveling

the motor so the accessory shaft is in vertical

AUXILIARY FENCE SPACER TABLE

REAR TABLE

FRONT TABLE

position_ This is done so the blade arbor will be

positioned under the arm for maximum protection to

the operator_ As illustrated.

adjustments to compensate for wear

ADJUSTING BEVEL LOCK LEVER

The purpose of this lever is to lock the motor at any

bevel angle. An adjustment is required if the motor

can be easily moved by hand when lever is locked or

bevel lock lever offers minimal resistance when

moving lever to the locked position. To make this

adjustment:

1. Remove motor support cover

2. Position motor at approximately 30°bevel angle

and lock bevel lock lever.

3 With a 3/4 socket tighten the 1/2-13 hex nut

located at the back of the motor support casting

until the motor can no longer be easily moved by

hand. Do not overtighten,

4. Unlock bevel lock lever and move motor to any of

the five index positions. If the motor does not

index securely the adjustment is too tight. Loosen

1/2-13 hex nut until bevel index pin seats properly., 39

5,. Adjustment is complete when both locking and

indexing functions are working properly Replace

motor support cover..

ADJUSTING SWIVEL LOCK HANDLE

This handle provides a friction lock between the

upper face of the yoke and the bottom face of the

carriage, It should eliminate any play or rotation

between these two parts when locked, An adjustment

is required if the yoke can be easily rotated by hand

when handle is locked or yoke lock handle offers

minimal resistance when moving handle to the

locked position To make this adjustment:

(NOTE: On electronic models the rip encoder must

be removed first with Phillips screwdriver'.)

1. With a 1/2 wrench or socket remove six (6) 5/16-

18 hex head tapping screws and separate track

from arm as illustrated.

2,,Slide yoke assembly from track, Keep carriage in

line with track until rip lock mechanism clears

end of track

3. With a 15/16 wrench or socket tighten the 5/8-11

hex nut until maximum effort is required to place

yoke lock handle in the locked position,.

4. Unlock yoke lock handle and swivel yoke to an

unindexed position Return yoke to an indexed

position. If the yoke does not index securely the

adjustment is too tight Loosen 5/8-11 hex nut

until swivel index pin seats properly

5 Adjustment is complete when both locking and

indexing functions are working properly_

6 Slide carriage onto track starting with rip lock

mechanism.. Keep carriage in line with track until

all of the bearings are on the track,, Be careful not

to catch the wiper's on the edge of the track

7., Re-attach track to arm using six (6) 5/16-18 hex

head tapping screws

(On electronic units the rip encoder must be re-

attached at this time.)

ADJUSTING ARM TO COLUMN

With the miter lock handle unlocked and in the

unindexed position the arm should fit snugly to the

column tube and not allow any vertical movement If

you can move the end of the arm up and down and

adjustment is needed

1, With a #2 phillips screwdriver remove two screws

and the tear arm cover as illustrated,

2, With a 9/16 inch wrench or socket tighten evenly

the top two 3/8-16 hex head tapping screws. The

bottom two screws should also be tightened

evenJy but not as tight as the top screws,

3. This adjustment is correct when the arm moves

firmly without vertical movement

4, Re-insta!l the rear arm cover,.

ADJUSTING CARRIAGE BEARINGS

The carriage should roll freely but with some resist-

ance for the entire length of travel To test for

bearing looseness, perform the following steps

1 Place yoke in either the in-rip or out-rip position.

2 Push the carriage back against the rear stop

3, Hold the front carriage bearing with your fingers

as tight as possible and pull carriage forward at

the same time, If you can prevent the bearing

from turning an adjustment is required

To adjust the carriage bearings perform the following

steps.

1, Clean and lubricate the bearing races and the

bead on which they ride prior to adjustment,

2, With a 9/16 inch wrench and a 1/2 inch wrench

loosen the 5/16-18 hex nuts just enough to

permit the eccentric screw to turn.

3 Rotate the eccentric screws a partial turn (left or

right) as required to take up looseness., Both

screws should be adjusted an equal amount to

maintain blade squareness table in the rip

positions.

4. Hold the head of the eccentric screws in their

new position and retighten the nuts

5,, Repeat the test procedure described above and

re-adjust if necessary NOTE: Over tightening

the bearings will cause difficult operation and

severely reduce the life of the track and bearings..

MITER LOCK ADJUSTMENT

The miter lock handle operates adjustable locking

bands which lock the arm to the column tube in both

indexed and unindexed positions. If the arm can be

easily moved by hand when locked in an unindexed

position the following adjustment must be made.

1 Move the arm to an unindexed position and leave

the miter lock handle in the unlocked position

MITER LOCK

HANDLE

€,O L_

60 r._

.=_,==

'==:E

¢#

2, With a 3/16 inch hex "L" wrench find the 1/4-20

hex socket cap screwthrough the hole in the rear

arm cover To tighten turn the wrench clockwise

approximately 1/4 turn

3 Lock the miter lock handle and try again to move

the arm Readjust if necessary

4, If it becomes extremely difficult to push the miter

lock handle into the locked position too much

adjustment has been made Turn the wrench

counterclockwise one half the amount of the last

adjustment and try again to lock the arm

RIP LOCK ADJUSTMENT

The rip lock handle locks the carriage in any position

along the length of the track If the carriage can be

easily moved by pushing and pulling on the yoke

handle when the rip lock handle is in the locked

position an adjustment is required

1. Hold the rip lock handle in the unlocked position

and with a 7/t6 inch wrench tighten the 1/4-20

hex lock nut 1/4 turn as illustrated

2 Lock the rip lock handle and try again to move

the carriage Make additional adjustments if

necessary,

3 Now place the rip lock handle in the unlocked

position and move the carriage back and forth

from stop to stop If the carriage is difficult to

move at any point or you can feel the rip lock

dragging on the track the adjustment is too tight,

Loosen the hex nut one half the amount of the

last adjustment and try again

ARM TRACK

L_/

SPRING LOCKNUT

RIP LOCK _'_..... /" "'-_\'

LEVER CAM CARRIAGE

BOLT

troubUe-shooting

HA VE YOU FOLLOWED ALL SIX STEPS OF

THE ALIGNMENT PROCEDURE? IF YOU

HAVE NOT FOLLOWED THEM IN THEIR

PROPER SEQUENCE, YOU CANNOT

EXPECT A CCURA TE CUTTING RESUL TS.

In addition to the proper alignment of your saw, you

must also become familiar with the following prac-

tices in order to expect the best results

1. Edge of workpiece which is placed against fence

must be as straight as the tong side of your

framing square..

2 Workpiece must be as flat as the front table board

on your saw..

3. There must be no sawdust or other wood chips

between the fence and the front table board

4. There must be no sawdust or other wood chips

underneath workpiece or between workpiece

and fence.

5. Workpiece must be held tightly against fence

and down against the table ... this is especially

important when making angle cuts because the

workpiece has a tendency to move

6. Always use the correct sawblade for the job ..

Always keep it sharp..

7 When making a four sided frame:

a. The two side pieces must be exactly the same

length,

b The top and bottom pieces must be exactly the

same length..

c. Always place the same edge of the workpiece

against the fence turn the workpiece end

for end for the successive cuts and mark a

pencil lineon the table for gauging the required

length

Deviation from any of the above practices will

have an effect on the accuracy of the cuts that

you make.

WARNING: REMOVE POWER CORD FROM POWER

SOURCE BEFORE TROUBLE SHOOTING°

NOTE: Changing one adjustment will effect another,

so it is best to perform all of the alignment procedures

when correcting any one problem.

The usual operating "troubles" are listed in the

following paragraphs with the necessary corrections

listed

THIS EDGE OF BOARD

AGAINST FENCE FOR ALL CUTS

• \

1ST CUT

FENCE

Turn workpiece over end/or end.., keep same edge

against fence when making successive cuts.

PENCIL LINE FOR

GAUGING REQUIRED LENGTH

..€=

i--

1. RADIAL SAW DOES NOT MAKE ACCURATE 0°

or 45 ° MITER CROSSCUTS.

a. Looseness between column tube and column

support,

Align as described in Alignment Procedure

Section Step One

b, Crosscut travel not properly adjusted.

Refer to Step Three in Alignment Procedure

Section Squaring Crosscut Travel

c, Column is Loose in Support.

Refer to Step One in Alignment Procedure

d. Arm Not Indexing Properly,

Refer to Adjusting Miter Lock Handle in Adjust-

ments to Compensate for Wear section.

e. Carriage Assembly Loose on Arm.

Refer to Carriage Bearing Adjustment in ad-

justment to Compensate for-Wear Sections,

f. Looseness between Yoke and Carriage

Assembly,

Refer to "Swivel Lock Handle" adjustment in

adjustment to Compensate for Wear Section

g, Sawdust between Work Piece and Fence,

Keep Front Work Table Clean•

h, Rip Fence Not Straight.

Replace Fence.

FINISH CUT END

SQUARE

/SQUARE

FENCEEDGE FENCEEDGE

FINISHCUTLOOKSLIKETHIS-0°CROSSCUT

OR LIKE THIS - 45° MITER

2, SAW CUTS AT ANGLE -NOT 900 TO TABLE

TOP,

a. Work table is not properly leveled.

Refer to Step Two under Alignment Procedure

Section

b. Blade not square to work table top.

Refer' to Step Four in Alignrnent Procedure

Section

3. BLADE ANGLE (BEVEL) CUTS NOT

ACCURATE.

a= Corrective Action is the same as paragraph 2A

and B above.

SHOULD BE 90 °

ANGLE

SQUARE

[

BOARD

b. Carriage Bearings Loose.

Refer to adjusting carriage bearing in adjust-

ments to compensate for wear section

c. Bevel Lock Handle Loose.

Refer to Adjustment Bevel Lock Handle in

Adjustment to Compensate for Wear Section

4. SAWKERF(CUTEDGE)OFSTOCKROUGH

-TOOTH MARKSLEFTON EDGE OF SAW

KERF,

NOTE:This condition is commonly called "HEEL"

a, Crosscutting or Miter Cutting,

"Heeling" will tend to slide the workpiece

along the guide fence, as the cut is being

made, and make a square cut almost impos-

sible.

Refer to step 5 under Alignment Procedure

Section -"Squaring Blade to Fence."

b. Bevel Crosscutting Or Bevel Ripping.

Refer to Step 5 Under Alignment Procedure

Section Vertical Heel Adjusting

c. Using Improper Blade for Finish Cut Desired.

Use Proper Smooth Cutting Blade

..... ROUGH KERF

EDGE

...... BLADE "HEELING"

---DIRECTION OF/i1 !

- ATTEMPTED DIRECTION OF

-BLADE TRAVEL LADE TRAVEL

5. WOOD BINDS, SMOKES AND MOTOR SLOWS

DOWN OR STOPS WHEN RIPPING.

a. Dull blade or warped board°

Sharpen or replace the saw blade. Do not use

severely warped material

b_ Feed rate too fast,

Slow Feed Rate

c. Saw blade heels.

Check and align as described in Alignment

Procedure Section, Step Five

d, Fence not straighL

Replace fence.

e, Carriage Assembly Loose on Arm,

Refer to adjusting carriage bearings in adjust-

ments to compensate for wear section

6, BOARD PULLS AWAY FROM FENCE WHEN

RIPPING.

ao Saw Blade has heel,

Corrective action is the same as preceding

instructions explained in paragraph c,

7. WORKPIECE STRIKES SPREADER WHEN

RIPPING.

a. Adjust spreader per instructions in Step Six

under "Adjusting Anti-Kickback Pawls and

Spreader".

8. SAW DOES NOT TRAVEL SMOOTHLY ON ARM

TRACK,

a, Dirty Track.

Clean Track, and Lubricate with Light Grease.

b. Bad Bearing,

Replace Bearing.

c. Worn Track.

Replace Track..

IN RiP POSITION

TOP VIEW WITH ARM 90 =TO THE FENCE

BLADE

NOT PARALLEL

WITH FENCE

HEEL TO RIGHT'. HEEL TO LEFT:

INCORRECT INCORRECT

FEEDDIRECTION

FENCE I

PARALLEL

WITH FENCE

CORRECT

c::

QJ)

9. CLAMPING FORCE NOT SUFFICIENTAT

MITERANGLESOTHERTHAN45°,

ao Miter Lock Handle requires Adjustment.

Refer to Adjusting Miter Lock Handle in Adjust-

ments to Compensate for Wear Section

10. CLAMPING FORCE NOT SUFFICIENT AT

BEVEL ANGLES OTHER THAN 45°.

a, Bevel Lock Handle Requires adjusting.

Refer to Adjusting Bevel Lock Handle in Adjust-

ments to Compensate for Wear Section,

11. DEPTH OF CUT VARIES FROM ONE END OF

WORK PIECE TO THE OTHER.

a, Table Top not parallel with Arm,

Refer-to attaching and leveling table mounting

support channels in Step Two of the Alignment

Procedure Section.

12, BLADE TENDS TO ADVANCE THROUGH

LUMBER TOO FAST°

a, Dull Blade.

Replace or sharpen blade.

b, Not advancing Saw Blade properly.

Draw Saw Blade across lumber with a slow

and steady pull

TROUBLE SHOOTING GUIDE -ELECTRONICS

PROBLEM

No display when

_is pressed.

Display shows

Display dim.

Display blanks after

a few minutes.

DisPlaY blanks When

moving carriage, then

re-appears when

motion stops.

PROBABLE CAUSE SUGGESTED CORRECTIVE ACTION

1, Battery incorrectly - Adjust battery position in compartment.

installed

2 Battery contacts dirty

or corroded

3. Battery dead

4, Indicator display failure

-Clean battery contacts,

-Replace battery, Battery is 6 volt, size J,

alkaline type

- Have electronics checked by qualified

technician. Repair service available at nearest

Sears Store,

Normal display when - NO aCtiOn required

battery is first installed in

unit

Indicator selected for

display was not ref-set,

Poor battery contact to

indicator display leads

causing intermittent

power to display

4, Indicator display failure,

1Low battery voltage,

t, Normal,

- Follow procedure for setting reference points in

this manual Reference set to zero

- Clean battery contacts Adjust battery position

in compartment

- Have electronics checked by qualified service

technician Repair service available at nearest

Sears store

- Replace battery Battery is 6 volt, size J alkaline

type r,

Press _ key, Display should return

1, Normal, Indicator Willl -NO action required

at times, not display while

blade position is changing

rapidly,

Display shows _iArm 0r Carriage moved

too rapidly for indicator to

or _ monitor,

Display will reset to ii Enc0der or indicator

display defective

1 Wrong indicator function

selected

2 Encoder or indicator

display defective,

indicaior not set to

zero reference at index

points

zero but immediately

shows [_ or [_

when arm or carriage

moved,

Display does not

change when arm or

carriage moved,

Angle encoder not

adjusted,

Display does not read

0° or 45° at bevel or

miter indexes.

-Reset affected indicators zero reference

- Have electronics Checked by qualified .........

technician. Repair service available at nearest

Sears store,

- select proper function,

-Have electronics checked by qualified

technician. Repair service available at nearest

Sears store.

- Set zero reference per instructions in Owners

Manual

- Set zero reference per instructions in Owners

Manual

6¢

MOTOR TROUBLE-SHOOTING CHART

NOTE: Motors used on wood-working tools are

particularly susceptible to the accumulation of

sawdust and wood chips and should be blown out or

"vacuumed" frequently to prevent interference with

normal motor ventilation.

TROUBLE PROBABLE CAUSE SUGGESTED REMEDY

Motor will not run. !, Low voltage 1. Check power line for proper voltage

Motor will not run and

uses "BLOW".

Motor fails to develop

full power° (Power

output of motor

decreases rapidly with

decrease in voltage at

motor terminals For

example: a reduction of

10% in voltage causes a

reduction of 19% in

maximum power output

of which the motor is

capable.

Motor overheats.

Motor starts slowly or

fails to come up to full

speed.

Motor stalls (resulting in

blown fuses or tripped

circuit breakers).

Frequent opening of

fuses or circuit

breakers,

1 Short circuit in line,

cord or plug

2 Short circuit in motor or

loose connections

3 incorrect fuses in power

line

3..

Power line overloaded

with lights, appliances

and other- motors

Undersize wires or circuit

too long

General overloading of

power company's facilities

(in many sections of the

country, demand for

electrical power exceeds

the capacity of existing

generating and distribution

systems )

1 Excessive feed rate when

crosscutting or ripping

2 Improper cooling (Air

circulation restricted

through motor due to

sawdust, etc. )

3 Saw blade has "heel"

t Low Voltage- will not trip

starting switch

1 Voltage too low to permit

motor to reach operating

speed.

2.. Fuses or circuit breakers

do not have sufficient

capacity._

1 Motor overloaded

2Fuses or circuit breakers

do not have sufficient

capacity.

1 Inspect line, cord and plug for damaged

insulation and shorted wires

2 Inspect all terminals in motor for loose or

shorted terminals or worn insulation on wires.

3 install correct fuses.

1..Reduce the line load

2increase wire sizes, or reduce length of wiring

3 Request a voltage check from power company

1..Slow down rate of feed

2. Clean out sawdust to provide normal air

circulation through motor

3. Refer to Alignment Procedure Section of

manual Step Five

1 Correct low voltage condition

1..Correct the low line voltage condition

2 Replace fuses or circuit breakers with proper

capacity units.

1. Reduce motor load

2 Replace fuses or circuit breakers

maintenance and Rubrication

MAINTENANCE

WARNING: FOR YOUR OWN SAFETY, TURN

POWER SWITCH "OFF" AND REMOVE PLUG FROM

POWER SOURCE OUTLET BEFORE MAINTAINING

OR LUBRICATING YOUR SAW.

When you receive your new Craftsman radial saw, it

requires no lubrication. The radial saw has been

partially aligned and all bearings are lubricated and

sealed for life. In time, however, in order to keep your

saw in perfect working order and accurate, it will be

necessary to lubricate and realign In fact your radial

saw needs more of a cleaning than a lubrication

Make sure the teeth of the ANTIKtCKBACK pawls

(key #9 on p. 62) are always sharp, if they become

dull they must be replaced. With a 1/2 inch wrench or

socket remove the 5/16 hex nut and old pawls.

Reassemble new pawls and spreader to antikickback

bar_Check spreader for proper alignment and correct

if necessary (Follow procedure on page 24)

CLEANING

Periodically remove any heavy build-up of sawdust

that mau accumulate on the saw. The absorbing

tendency of sawdust will draw lubricants away from

the areas where they are needed. Clean the carriage

bearings and tracking surfaces_ If packed sawdust

and grease accumulate repeatedly on carriage bear-

ings and track inspect the wipers (key #4 p,, 58) for

wear and replace if necessary. (For access to wipers

see "Swivel lock adjustment" p 40.)

CAUTION: To avoid motor damage the motor should

be blown out or vacuumed frequently to prevent

sawdust build-up which wilt interfere with normal

motor ventilatiom

PERIODICALLY LUBRICATE THESE POINTS

Use SAE No, 10W-30 automotive engine oil and refer

to parts list for locations. Apply a few drops of oil

along the swivel index pin and the bevel index pin

only if the pins have a tendency to stick.. Swivel to

in-rip or out-rip for easy access to the swivel index

pin., Bevel saw to 45° and bevel index pin can be

easily accessed behind the yoke as illustrated.

--q

Lubricate the bearing points where the arm attaches

to the column tube With a #2 phillips screwdriver

remove two screws and the rear arm cover for access

to these points, Be careful not to get lubricant on the

locking rings as this will adversely affect the miter

locking function.

Lubricate the cam surfaces of the rip lock assembly

LUBRICATION

Your saw is precision built and should be kept

properly lubricated Before describing the various

points which may periodically require lubrication, 1T

IS MORE fMPQRTANT TO FIRST MENTION THE

POINTS WHICH SHOULD NOT BE LUBRICATED

NO LUBRICATION REQUIRED

Do not lubricate the carriage ball bearings or motor

bearings as these are sealed ball bearings and

require no added lubrication Do not lubricate

between the miter locking rings and the column tube

(keys #5 & 9, p, 54),

LOCKING RING

o,,_0

A light filmofoi! shouldbewipedonthefaceof the

columntubeto lubricatethefit betweenthecolumn

tubeandcolumnsupport.Withelevationcrankraise

armto upperlimit Completelycollapsebellowsby

pullingdownontopflangeasillustratedfor-access

to columntube.

Thethreadon theelevationshaftassemblycanbe

lubricatedthroughthe oil holein thecenterof the

radialarmcap Lubricaterampontheswivelindex

spring.

CAUTION:Excessive oil at any location will attract

airborne dust particles and sawdust.

recommended accessories

ITEM CAT,, NO,,

Sawblades (!0" diameter with

with 5/8" hole) ................................ See Catalog

Sanding Drum ...................................... 9-25246

Drill Chuck and Key ............................ 9-2980

Dust Collector ............................... See Catalog

Molding Head Guard 8"o ..................... 9-29523

Taper Jig ........................................ 9-3233

Auxiliary Table Cover ...................... See Catalog

Miter Square ...................................... 9-32056

Pin Router ........................................ 9-32765

Extension Table ................................... 9-32787

Satin Cut Dado

7". .............................................. 9-3257

8". .............................................. 9-3253

8" Carbide ................................... 9-3264

Standard Cut Dado

8". ........................................................ 9-32475

ITEM CAT,, NOr

Adjustable Dado

7", 24 Tooth Carbide .............................. 9-326t

7", 32 Tooth Carbide .......................... 9-3262

7", t6 Tooth Carbide ............................. 9-3263

8", 48 Tooth Carbide ............................. 9-32708

Molding Heads

7" Bits not included .......................... 9-3214

7", 27 Piece Set ................................... 9-3217

7", !5 Piece Set .............................. 9-3218

Sanding Wheel, !0" o............................. 9-22723

Blade Stabilizer ................................. 9-2952

Cabinet Accessories

Shelf .................................... 9-22251

Door. ..................................... 9-22252

3 Drawer Set ................................. 9-22253

'eLower Retractable Guard

(For 90°Crosscut Only) ..................... 9-29009

The above recommended accessories are current

and were available at the time this manual was

printed

*NOTE:This lower retractable-guard isdesigned to provide

additional protection to the operator in an axial

direction to the sawblade (perpendicular to the

plane of the sawblade),

(a) When NOT in the cut (guards in full down

position (touching the table) and carriage in fult

rear position behind fence):

(b) When saw is set up to perform 90 °crosscut

operations (sawblade 90° to table surface and

arm in 90°crosscut position),

The lower retractable guard wilt NOT provide protec-

tion to the operator, either crosscutting or ripping:

(a) Axially when in the cut, because the inner and

outer guards ride on top of the fence or workpiece

during the cutting operation, exposing the teeth

of the sawbtade;

(b) Radially (in a direction in line with the cutting

teeth);

blade), between the axial and radial directions

Power Tool Know How Handbook ......... See Catalog

eMeets OSHA Requirements as of 8-73

Potential risks of injury may be introduced if the

lower retractable guard is used for other- than 90 °

crosscut operations, including:

(a) Becoming caught or jammed in prior kerfs in the

fence or table;

(b) Giving the operator a false sense of security

when performing miter, bevel, and rip cuts;

for bevel and compound miter cuts

(d) Jamming for certain in-rip cuts

The following warning appears on the Lower Outer

Guard:

WARNING:

TO AVOID INJURY

SHUT OFF POWER

BEFORE CLEARING A

,JAMMED LOWER GUARD

__....... ....... _....... _._

NOTES

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

10\

28--_ FIGURE 1

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

Always order by Part Number - Not by Key Number

FIGURE 1

Key Part

No. No.

iiill,,

I STD601103

2STD551010

3 815857-1

4808380-6

5 815649

6 815710

7 813785

8 815820

11 60074

12 806828-3

13 60128

14 STD512510

15 STD551125

16 STD541025

17 37384

18 815989

Description

*Screw, Pan Rec.

Type T 10-32 x 3/8

*Washer, Flat

13/64 x 17/32 x 1/16

Screw, Hex Washer Hd

3/8-16 x 1-1/2

Screw, Pan Rec_ Hd_

Piastite No.. 8 x 1

Bearing, Arm

Strap

*Screw, Pan Rec Hd°

Type "TT" 10-32 x 7/8

Cap, Arm

Arm, Assembly (see Fig.. 5)

Table Board Set (see Fig.. 7)

Screw, Hex Socket Set

!/4-20 x 7/8

Screw, Pan Hd.. Rec.

Type "T" 1/4-20 x 1-3/4

Washer, 17/64 x 5/8 x 1/32

*Screw, Pan Hd_ 1/4-20 x 1

*Lockwasher 1/4

*Nut, Hex 1/4-20

Nut, Tee

Clip, "U" t/4-20

Key

No.

Part

No. Description

815774

60297

815980

815856-1

815881

815928

815935

815869

STD611010

805589-5

816115

815773

SP5016

507532

i507499

507529

Rivet 1/4 x 1/2

Nut, Push 1/4

Bushing

Screw, Hex Washer Hd

5/16-18 x 1-1/4

Yoke and Motor Assembly

(see Fig° 3)

Guard Assembly (see Fig. 6)

Base and Column Assembly

(see Fig.. 2)

Cap, Trim RH,

Ledge, Trim

Screw, Pan Hd.. Ty "BT"

1/4 x 1/2

Cap, Trim L.H.

Screw, Pan Rec.

Type "B" No.. 10 x rl

Screw, Truss Hd.

1/4-20 x 1/2

Cord with Plug

Cover, Rear Arm

Owners Manual (Not IiIso)

Bag of Loose Parts (Not Itls_)

Bag of Loose Parts (Not Ills.)

Bag of Loose Parts (Not ills,.)

*Standard Hardware Item may be Purchased Locally.

t,l

L--

53 "_

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

33 31

FIGURE 2

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

Always order by Part Number - Not by Key Number

FIGURE 2 - BASE AND COLUMN ASSEMBLY

Key I Part

No. l No.

_,_.... i=l'lll='H',

118'15857-1

2 1815649

3 1t41594-31

4 1815774

5 1815702

6 160208

'815763

81815992

9 1815672-1

10 1330751

11 1815754

12 1815770

13 160531

14 i 8t5690

15 STD581043

16 635OO

17 63618

18 63614

19 STD523106

20 815772

21 STD582050

22 815699

23 STD511105

24 STD551210

25 815707

26 804182

Description

i,i,,,

Screw, Hex Washer Hd,

3/8-16 x 1_1/2

Bearing, Arm

*Screw, Socket Hd. Cap

1/4-20 x 1-I/4

Rivet, 1/4 x 1/2

Lock Assembly

Nut, Push !/4

Latch Arm

Screw, Soc_ Hd.. Ty "TT"

1/4-20 x 5/8

Tube

Fastener

Bellows, Tube

Gib, Column Tube

Screw, Locking Set 1/4-20

Support, Column Tube

*Ring, Retaining 7/16

Washer, Thrust

.502 x °927 x .031

Gear, Pinion

Bearing Lift Shaft

*Screw, Hex Hal.

5/16-18 x 5/8

Bushing, Elevation

*Ring, Retaining I/2

Shaft, Elevating Crank

*Screw, Pan Hd 10-32 x 1/2

* Lockwasher, External #10

Handwheel

*Ring, Retaining

i(ey

No.

47 J

Part

No.

ii,i,,i,

ST D551131

STD541031

9416187

STD551031

63673

60013

STD523107

507654

STD541431

STD551031

63536

805049-1

STD541450

39711

63615

815700

STD601103

815826

815771

815864

816'102

815749

816273

STD610803

63062

3540

Description

*Lockwasher, External 5/16

*Nut, Hex 5/16-18

Screw, Hex Hd. Ty "T"

5/16-18 x 3/4

*Washer, 21/64 x 3/4 x 1/16

Channel, Table Mtg.

Washer, 11/32 x 7/8 x 1/16

*Screw, Hex Hd_ 5/16-18 x 3/4

Base Assembly

*Nut, Lock 5/16-18

*Washer, 21/64 x 9/16 x !/16

Clamp, Table

Key, Square 1/8 x 3/8

*Nut, Lock 1/2-13

Washer, Keyed

Gear, Bevel

Shaft, Elevating

*Screw, Pan Rec, Hd.

Type "T" 10-32 x 3/8

Actuator, Elevation

Nut, Elevation

Cover, Column Support

Plug

Encoder, Elevation

Screw, Truss Rec, Hd..

1/4-20 x 1/2

*Screw, Pan Reco Hd.

Type "AB" #8 x 3/8

Wrench, Shaft

Wrench, Arbor

*Standard Hardware Item may be Purchased Locally

I__

r-_

t==

55 ,',"

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

11 12

,14

15 16

33 32

56 FIGURE 3

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

Always order by Part Number -Not by Key Number

FIGURE 3 - YOKE AND MOTOR ASSEMBLY

KeY I Part

I I No.

1 815803

2 810214-2

3 (815798

4 ISTD55!0!2

5 1816263-1

71808380-6

8 (815682

9 1815683

10 1815776

11 1815678

12 1815679-1

13 (805561-10

14 1815791

15 1815677

16 1815813

117 1815836

815685

............. Description ..

Cap, Motor Support

Screw, Low Hd.,,

Cap 1/4-20 x 5/8

.Lockwasher, Hi Collar 1/4

Washer, 17/64 x 9/16 x 1/16

oMotor

Yoke Assembly (see Figure 4)

Screw, Pan Hd,,

Plastite No. 8 x 1

Cover, Handle

Handle

Grip

Washer, Shaft

Pin, Index

Washer, 505 x 7/8 x 1/16

Spring, Bevel

Lever, Bevel Lock

*Nut, Square t/2-13

Wedge, Bevel Spring

Cover, Yoke

Key Part

No. No. Description

19 815799

20 815686

21 808380-2

22 9420474

23 815676

24 455734

25 815674

26 810214-2

27 815751

28 815673

29 815802

30 STD510802

3t STD541450

32 62498

33 9-32668

34 30495

Plug, Yoke

Knob, Bevel Lock

Screw, Pan Hd,,

Plastite No, 8 x 3/8

Screw, Hex Hd.,

Type "T" 10-32 x 1/2

Shaft Support

Pin, Roll 1/8 x 3/4

Plate, Adjustment

Screw, Low Hal,,

Cap 1/4-20 x 5/8

Encoder, Bevel

Plate, Index

Guide, Bevel Reader

*Screw, Pan Reco Hd

Type "T" 8-32 x 5/16

*Nut Lock 1/2-!3

Collar, Blade

tBtade, Saw

Nut, Shaft

*Standard Hardware Item may be Purchased Locally,,

1"Stock Item may be Secured Through the Hardware Department of Most Sears Retail or Catalog Order

Houses

eAny attempt to repair this motor may result in unit misalignment and create a HAZARD unless repair is done

by a qualified service technician. Do not loosen the three screws holding the motor support to the motor This

assembly is factory aligned, Repair service is available at your nearest Sears Store

57 ,',-

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

8 9

\ ,o

FIGURE 4

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

Always order by Part Number - Not by Key Number

FIGURE 4 - YOKE ASSEMBLY

Key Part

No. No, Description

Hi,i,

I 810214-3

STD315485

STD551031

815808

815689

STD551062

815827

STD600803

9 815817

10 STD541462

11 62636

12 815693

t3 STD541425

14 273229

15 816086

16 815671

17 815804

18 815692

19 STD532507

20 808380-2

Screw, Low Hd..

Cap 5/16-18 x 7/8

*Bearing, Ball ..3150 IoD..

*Washer, 21/64 x 5/8 x 1/32

Wiper, Track

Carriage

*Washer, .630 x 1-1/8 x 3/32

Actuator, Rip

*Screw, Pan Rec.. Hal..

Type "T" 8-32 x 3/8

Nut, Sq. Lock

*Nut, Lock 5/8-11

Nut, Sq. 1/4-20

Bracket, Rip Lock

*Nut, Lock 1/4-20

Screw, Hex Hd..

Type "T" !/4-20 x 1/2

Spring, Rip Lock

Cam, Rip Lock

Knob, Rip Lock

Lever, Rip Lock

*Bolt, Carriage 1/4-20 x 3/4

Screw, Pan Hd.,

Plastite No. 8 x 3/8

Key Part

No. No. Description

iSTD541231

STD551131

815691

STD551012

815798

810214-2

815645

STD5t0803

815681

815849

109529

815679

815680

159572-138

815694

STD551031

63781

60438

815807

*Nut, Hex Jam 5/16-18

*Lockwasher, External 5/16

Ring, Yoke Index

*Washer, 17/64 x 7/16 x 1/32

Lockwasher, High Collar 1/4

Screw, Low Hd..,

Cap 1/4-20 x 5/8

Yoke

*Screw, Pan Rec.. Hd.

8-32 x 3/8

Knob, Swivel Lock

Lever, Swivel

Nut, Square 5/8-11

Pin, Index

Spring, Swivel

Screw, Hex Type "T"

10-32 x 3/8

Stud, Yoke Clamp

Washer, 21/64 x 3/4 x 1/16

Bearing, Carriage

Washer, No 2 Carriage

Bearing

Screw, Eccentric

*Standard Hardware Item may be Purchased Locally..

t==

O=l

59 ===

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

25 24

FIGURE 5

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

Always order by Part Number - Not by Key Number

FIGURE 5 -ARM ASSEMBLY

Key Part Key

No. No. Description No.

1815688 21

2 815809

3 815774 22

4 815790 23

5 STD60! 103 24

6 815703

7 815856 26

8 815779 28

9 815741 29

10 STD363539 30

11 815735

12 815704 31

t3 STD551208 32

14 STD600803 33

15 816113

16 815863 35

17 815976 36

18 815938 37

19 815789 38

20 816206

Arm, Radial

Cable

Rivet, 1/4 x 1/2

Actuator Assembly

*Screw, Pan Rec

Type "T" 10-32 x 3/8

Knob, Miter Lock

Screw, Hex Washer Hd

5/16-18 x 3/4

Bushing

Controls, RS

oBattery

Lid, Battery Access

Housing, Switch

*Lockwasher, internal #8

*Screw, Pan Rec, Hd,

Type "T" #8-32 x 3/8

Switch, Locking

Key, Switch

Bezel, Switch

Pad, Guard

Strain Relief

Clip, Cord

Part

No_ Description

STD601103

815750

815784

816178

815856

815867

815708

STD551010

815752

808380-9

815868

37818

815670

60419

815783

60208

60468

60337

*Screw, Pan Rec, Hd,

Type "T" #10-32 x 3/8

Encoder, Rip

Label, Trim L,,H,,

Sleeve, Rubber

Screw, Hex Washer Hd

5/16-18 x 3/4

*Spring, Compression

Spring, Miter Lock

*Washer 13/64 x 5/8 x 1/32

Encoder Miter

Screw, Pan Rec Hal,

Plastite #10-14 x 5/16

Relief, Strain

Arm, Carriage Support

Screw, Pan Rec,, Hd,

Plastite #8 x 1/2

Label, Trim R,,H,

Push Nut, 1/4

Bushing

Screw, Pan Hd

Type "T" 10-32 x 7/8

*Standard Hardware Item may be Purchased Locally.

eCan also usethese battery numbers:

Eveready #539

Rayovac #867

Duracel#TK67

61 ,-,-

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

, \

Always order by Part Number - Not by Key Number

FIGURE 6 -GUARD ASSEMBLY

iNo.

..... J

Part

No.

816264

120399

63258

63541

815816

STD551010

ST D6011 O3

iSTD541231

,815815

Description

Guard

*Nut, Square 5/16-18

Elbow, Dust

Bar, Anti-Kickback

Guide, Anti-Kickback

*Washer, 13/64 x 5/8 x 1/32

*Screw, Pan Hd,

Type "T" 10-32 x 3/8

*Nut, Hex Jam 5/6-18

Pawl

Key

No.

Part

No,

;11 IUI

STD581050

63270

816341

60435

816070

166785-3

63538

STD510805

STD551208

STD541008

Description

,,,,,,,,,,,,,,,,,,,,,,,, ,,,, ,, ,,,, ,, ,,,,,,, ,

*Ring, Retaining

Spreader

Bearing

Grip

Screw, Guard Clamp

Screw, Wing 5/16-18 x 2-3/4

Clamp, Guard

*Screw, Pan Hd. 8-32 x 1/2

*Lockwasher, External No 8

*Nut, Hex 8-32

*Standard Hardware Item may be Purchased Locally,

PARTS LIST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.1982'10

Always order by Part Number - Not by Key Number

FIGURE 7 - TABLE ASSEMBLY

Key

No,

1 8t5794

2 815795

3 63432

4 815796

Part

No. Description

........ ii,

Table, Rear

Table Spacer

Fence, Rip

Table, Front

*Standard Hardware Item may be Purchased Locally,

€_o

Ol=

63 ,-,-

PARTS LiST FOR CRAFTSMAN 10" ELECTRONIC RADIAL SAW

MODEL NO. 113.198210

PARTS LIST 23" CABINET

Always order by Part Number -Not by Key Number

Key

No°

Part

No.

805589_5

815900

815906

815933

STD600603

815887

816274

815882

816274-1

Description

............. i,ll ,,

Screw, Truss Hd,,

1/4-20 x 1/2

Skirt 23"

Panel Side RH,.

Catch, Magnetic

*Screw, Pan Hd,,

Type "T" 6-32 x 3/8

Shelf, Lower 23"

Screw, Pan Hd

Plastite 6-10 x 1/2

Door, Cabinet

Screw, Pan Hdo

Plastite 10-10 x 1/2

Key

No.

Part

No,

815934

815993

816063

STD541025

STD551225

815941

815905

803835

_STD541250

,816111

1816004

i805529-4

Description

Hinge, Door

Bracket, Corner'

Stiffener, shelf

*Nut, Hex 1/4-20

*Lockwasher, Ex[ 1/4

Spacer

Panel Side LH

Foot, Leveling

*Nut, Hex Jam 1/2-13

Cover

Caster, Stationary

Screw, Slotted "[russ Hd

1/4-20 x 7/16

*Standard Hardware Item may be Purchased Locally,,

NOTES

NOI'_S

NOTES

r¸ ,,,ll

SERVICE

10" ELECTRONIC

RADIALSAWWITH

23" CABINETAND

IDOOR

HOW TO ORDER

REPAIRPARTS

Now that you have purohas_d your 10-inch eleclTonic radial

saw, should a need ever exist for repair pars or sen4ce, simply

contact any S_ars Sen/ice C_nter and most Sears, Roebuck and

Co. stores. Be sure to provide al! pertinent facts when you cail or

visit.

The model number of your 10-inch electronic radial sc_,vwill be

found on a plate affached to you_-sc_,,_,on the backside of the

base

WHEN ORDERING REPAIR PARTS,ALWAYS Give THEFOLLOWING

INFORMATION:

PARTNUMBER PARTDESCRIPTION

MODEL NUMBER

1t3,198210

NAME OF ITEM

ELECTRONIC

tO-INCH RADIAL SAW

All pars listed may be ordered from any S_ars S_n/ice Center

and most S_ars stores. If the parts you need are not stocked

locally, your order will i=xzelectronically transmitted to a &zars

Repair Parts Distribution Center for handling

Sold by SEARS,ROEBUCKAND CO., Chicago, IL 60684 U.S.A.

Part No. SP5016 Form No. SP5016-t Printed in U_S.A 9/86

Craftsman 113198210 User Manual 10 IN. ELECTRONIC RADIAL SAW Manuals And Guides L0810360

CRAFTSMAN Saw Radial Manual L0810360 CRAFTSMAN Saw Radial Owner's Manual, CRAFTSMAN Saw Radial installation guides

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