Craftsman 113221720 User Manual TABLE SAW Manuals And Guides L0709427

CRAFTSMAN Saw Table Manual L0709427 CRAFTSMAN Saw Table Owner's Manual, CRAFTSMAN Saw Table installation guides

User Manual: Craftsman 113221720 113221720 CRAFTSMAN TABLE SAW - Manuals and Guides View the owners manual for your CRAFTSMAN TABLE SAW #113221720. Home:Tool Parts:Craftsman Parts:Craftsman TABLE SAW Manual

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FOR YOUR

E

SAF TY.

BEAD ALL

INSTRUCTIONS

CAREFULLY

/

IOqNCH

DIRECT IVE

TABLE SAW

.assembly

.operating

•repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, iL. 60684 U.S.A.

Part No. SP5537 Pr_n._eain U.S,A,

WARRANTY SERVICE iS AVAILABLE BY SIMPLY" CONTACTING "irHENEAREST SEARS SERV_E

CF_NTER/DEPARTMENTTHROUGHOUT THE UN|TED STATES.

THIS WARRANTY APPUES ONLY _IILETHiS PRODUCT IS USED IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may als.= have other rig hts which vary from

state to state.

SEARS, ROEBUCK ._ND CO., D/t8 WA Hoffman Estates, IL 60195

safety instructions for table saw

Safety isa combination of common sense, staying alert

and knowing how your table saw works. Read this

manual to understand this saw.

BEFORE USING THE SAW

|WARNING: To avoid roistakes that could cause I

"_serious, permanent injury, do not plug the saw in !

|until the following steps have been sat|sfactorily

I completed.

1. Assembly and Alignment (See pages 9- 24).

2. Learn the use and function of the ON-OFF Switch,

Guard, Spreader,Anti-Kickback device, MiterGauge,

Fence Table Insert and Blade Elevation and Bevel

Controls. (See page 25)

3 Review and understand all safety instructions and

operating procedures inthis manual.

4. Review the maintenance methods forthis saw. (See

page 38)

Read the DANGER label found on the front of the saw,

as shown below.

WHEN iNSTALLiNG OR MOVING THE SAW

4. GROUND THE SAW- This saw has an approved 3-

conductor cord and a 3-pror_j grounding type plug.

The plugfits grounding type outlets designed for 120

volt 15 amp cimuits. The green conductor inthe cord

isthe grounding wire. To avoid electrocution, NEVER

connect the green wire to alive terminal.

5. To avoid injury from electrical shock, make sure your

fingers do not touch the plug's metal prongs when

pluggingin or unplugging the saw.

6. To avoid back injury get help to move the saw.

Always get help if you need to lift the saw. Hold the

saw close to your body. Bend your knees so you can

liftwith your legs, not your back.

7. NEVER STAND ON TOOL. Serious injury could

occur ifthe tool tipsor you accidentally hitthe cutting

tool. Do not store anything above or near the tool

where anyone might stand on the tool to reach them.

BEFORE EACH USE:

1. inspect your saw

A. To avoid injurytrom accidental starting, unplugthe

1. AVOID DANGEROUS ENVIRONMENT. Use the

saw in a dry place protected from rain. Keep work

area well lighted.

B. Support the saw so the table is level and the saw

does not rock.

C. Bolt the saw support to the floor if it tends to slip

walk, or slide during normal use.

D. When using table extensions over 24 inches wide

on any side of the saw, belt the saw supporttothe

flooror propupthe outer end of the extension from

the flcorto keep the saw fromtipping.

3. Put the saw where neither operators orbystanders

must stand in line with the saw blade.

Spreader is in line with the sawblade,

DANGER ..... T_..... .o.o._ tl

I

I" set ace for hrou h cuts fence is set 2 inches or more from au_ ary f_rlce v/heR fence S set ;or D!_O p _lore

2, Wear safety goggles that m p g "_-'"or servi i_UL;

5DO _ot do fre_:ha_d cuts Oracle I_etwee;_ 2 and 2 riches f o_ ad ustmg _rig. _

AN_ Z87.t standards .... cuts _ _v ,

und or over saw 5 Kee henclsoutofpathofsaw 8. Knowhow Or_aducetheriskot bla(fe. DO not make rip --J

3. Do not reach _ro P.... OOORpM 130_, =-23_1_"

_ad_s blade, kickback. See instructlor_s for rtpp=ng, narrower than 1/2 _nch. _o v_=_= =_-._.-. ,=_ ,_ _pH

2

E. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking for and removing keys and

adjusting wrenches from tool before turning it on.

F. To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USE ONLY"Recommended Accessories" (See

page 40). Follow the instructionsthat come with

the accessories. Using other accessories may

be dangerous.

2. Choose the right blade or cutting accessory for

the material and the type of cutting you plan to

do.

3. Never use grinding wheels, abrasive cut-off

wheels, friction wheels (metal slilting blades)

wirewheelsorbuffingwheel. Theycan fly apad

explosively.

4. Choose and inspect your cutting tool carefully.

a. To avoid cutting tool failure and thrown

shrapnel (broken pieces of blade), use only

10" or smaller blades sr other cutting tools

marked for speeds of 5000 rpm or higher.

b. Always use unbroken, balanced blades de-

signed to fit this saw's 5/8 inch arbor.

c. When thru-sawing (making cuts where the

blade comes through the workpiece top),

always use a10 inch diameter blade. This

keeps the spreader closest to the blade.

d. Do not overtighten arbor nut. Use arbor

wrenches to "snug" it securely.

e. Use only sharp bladeswith properly set teeth.

Consult a professional blade sharpener

when in doubt.

f. Keep blades clean of gum and resin.

5. Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6. Make sure all clamps and locks are tight and no

parts have any excessive play.

2. Keep work area clean

A. Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burns or other fire damage, never use the

saw near flammable liquids, vapors or gases.

C. To avoid injury,don't do layout, assembly, or setup

work on the table while the blads is spinning. It

could cut or throw anything hitting the blade.

PLAN AHEAD TO PROTECT YOUR EYES,

HANDS, FACE, EARS.

3. Plan your work

A. USE THE RIGHT TOOL -Don't force tool or

attachment to do a job it was notdesigned for.

1. DO notwear loose clothing, gloves, neckties or

jewelry (rings, wristwatches). They can get

caught and draw you into moving pads.

2. Wear nonslip footwear.

3. Tie back long hair.

4. Rol! long sleeves above the elbow.

5. Noise levels vary widely. To avoid possible

hearing damage, wear ear plugs or muffs when

using saw for long periods of time.

6. Any power saw can throw foreign objects into

the eyes. This can cause permanent eye

damage. Wear safety goggles (not glasses)

that comply with ANSI Z87.f (shown on pack-

age). Everyday eyeglasses have only impact

resistant lenses. They are not safety glasses.

Safety goggtes are available at Sears retail

catalog stores. Glasses or goggles not in com-

pliance with ANSI Z87.1 could seriously hurt

you when they break.

WEAR YOUR

C,

D.

7. For dusty operations, wear a dust mask along

with the safety goggles.

Inspect your workpiece. Make sure there are no

nails or foreign objects inthe part of the workpiece

to be cut.

Plan your cut to avoid KICKBACKS and

THROWBACKS (when a part or all of the work-

piece binds on the blade and is thrown violently

back toward the front of the saw).

1. Never cut FREEHAND: Always use either a

Rip Fence, Miter Gauge or fixture to position

and guide the work, so it won't twist, bind on the

blade and kickback.

2. Make sure there's no debris between the work-

piece and its supports.

3. Whencutting Irreguladyshaped workpleces,

plan your work so it will not slip and pinch the

blade:

a. A piece of molding, for example, rr_st lie flat

or be held by afixture or jig that will not let it

twist, rock or slipwhile being cut. Usejigsor

fixtures where needed to prevent workpiece

shifting.

b, Use adifferent, better suited type of tool for

work that can't be made stable.

4. Use extra caution with large, very small or

awkward workpieces:

a. Use extra supports (tables, saw horses,

blocks, etc.)for anyworkpieces large enough

uselength stopsagainst it. it must be freeto

move. If confined, itcouldget wedged against

the blade and cause a kickback or throw-

back.

c. Never cut more than one workpiece at a time.

d. Never turn your table saw"ON" before clear-

ing everything except the workpiece and

related support devices off the table.

4. Planthewayyouwlil pushtheworkplecethrough

3. Set the cutting tool as low as possible for the cut

you're planning.

4. KEEP CHILDREN AWAY. All visitors should be kept

asafe distance fromwork. Make sure bystanders are

clear of the saw and workpiece.

5. Let the blade reach full speed before cutting.

6. DON'T FORCE TOOL. It will do the job better and

safer atitsdesignedrate. Feedtheworkpiece intothe

blade only fast enough to let it cut without bogging

down or binding.

7. Before freeing any jammed material:

A. Turn switch "OFF".

A. NEVER pull the workplece through. Start and B. Unplug the saw.

finish the cut from the front of the table saw,

B. NEVER put your fingers or hands in the path of

the sawb ade or other cutting tool.

C. NEVER reach !n back of the cuttingtool with either

hand to hold down or support the workpiece

remove wood scraps, or for any other reason,

D. Avoid hand positions where a sudden slip could

cause fingers or hand to move into asawblade or

other cutting tool.

C. Wait for all moving parts to stop.

D. Check blade, Spreader and Fence for proper align-

ment before starting, again.

8, To avoid throwback of cut off pieces;

A. Use the Guard assembly.

B. To remove loose pieces beneath or trapped inside

the guard:

1. Turn saw "OFF".

2. Remove switch key.

3. Wait forblade to stop before lifting the Guard,

F. Push the workpiece against the rotation of the

blade. NEVER feed material into the cutting tool

from the rear of the saw.

G_Always push the workpiece all the way past the

sawblade.

H. As much as possible, keep your face and body to

one side of the sawblade, outer line with a possible

kickback or throwback.

I. NEVER tum the saw "ON"before clearing the table

of all tools wood scraps, etc., except the work-

piece and related feed or support devices forthe

cut planned.

J. AVOID ACCIDENTAL STARTING - Make sure

switch is"OFF" before plugging saw in,

WHENEVER SAW BLADE IS SPINNING

I WARNING: Don't let familiarity (gained from fre-_

quent use of your table saw) cause a careless j

1mistake, Always remember that a careless frac- J

tlon of a second Is enough to cause a severe j

Iinjury. J

t. Before actually cutting with the saw, watch it while it

runs for a short while. If it makes an unfamiliar noise

ADDITIONAL INSTRUCTIONS FOR

RiP TYPE CUTS

1. NEVER use the Miter Gauge when ripping.

2. Use aPush Stick whenever the fence is 2 or more

inches from the blade. When thru-sawing, use an

Auxiliary Fence and Push Block wheneverthe Fence

mustbe between 112and2 inchesofthe blade. Never

thru-saw rip cuts narrower than 1t2 inch. (See "Basic

Saw Operation -Using the Rip Fence" section.)

3. Never rip anything shorter than 10" long.

4. When using a Push Stick or PuSh Block, the trailing

end of the board must be square. APush Stick or

Blockagainst an uneven end could slipoff or push the

work away from the Fence.

5. A FEATHEABOARD can help guide the workpiece.

See "Basic Saw Operations - Using the Rip Fence".

Always use Featherboards for any non thru rip type

CUTS. I' 24" _1

KERFS ABOUT

I_ 5/16" APART I"

1 JL

4.112""--_-=-----_J 5"_,-_

BEFORE STARTING

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is parallel to the sawblade.

2. Before thru-sawing, check the Anti-Kickback Pawls.

(See "Basic Saw Operation - Using the Rip Fence.")

The Pawls must stop a kickback once it has started.

Replace or sharpen Anti-Kickback Pawiswhen points

become dull.

3. Plastic and composition (like hardboard) materials

may be cut on your saw. However, since these are

usually quite hard and slippery, the Anti-Kickback

Pawls may not stop a kickback. Therefore, be espe-

cially careful in your set-up and cutting procedures.

WHILE CUTTING

1. TO avoid kickbacks and slips into the blade, always

push forwardon the sectionof the workpiece between

the saw blade and the Rip Fence, Never pushforward

on the piece being cut off.

ADDITIONAL iNSTRUCTiONS FOR

CROSS CUT TYPE CUTS

BEFORE STARTING

1. NEVER use the Rip Fence when crosscutting.

2. An auxiliary wood facing attached to the Miter Gauge

can help prevent workpiece twisting and throwbacks.

Attach it tothe holes provided. Make the facing !ong

enough and big enough to support your work. Make

sure, however, it will not interfere with the Sawbiade

Guard.

3. Use jigs or fixtures to help hold any piece too small to

extend across the full length of the Miter Gauge face

during the cut. This lets you properly hold the Miter

Gauge and workpiece and helps keep your hands

away from the blade. (See page 20.)

WHILE CUTTING

1. To avoid blade contact, always hold the Miter Gauge

as shown in the "Basic Saw Operation - Using the

Miter Gauge."

BEFORE LEAVING THE SAY#

1. Turn the saw off.

2. Wait for blade to stop spinning.

3. Make workshop child-proof. Lockthe shop. Discon-

nect master switches. Remove the yellow Switch

Key. Store it away from children and others not

qualified to use the tool.

4. Unplug the saw.

gmossary of terms for woodworking

Anti-Kickback Pawls (AKP)

Device which, when properly maintained, isdesigned to

stop the workpiece from being kicked back at the opera-

tor during ripping operation,

Arbor

The shaft on which a cutting tool is mounted.

Crosscut

A cuttingor shaping operation made acrossthe width of

theworkpiece.

Dadc

A non through cut which produces a square sided notch

or trough in the workpiece.

Featherboard

A device which can help guide workpieces during rip

type operation.

Freehand

Performing acut without using a Fence, Miter Gauge,

fixture, hold down or other proper device to keep the

workpiece from twisting during the cut

Gum

Asticky, sap based residue from wood products.

Heel

Misalignment of the blade.

Kerr

The amount of matedat removed by the blade in a

through cut or the slot produced by the blade in anon

through or partial cut.

Kickback

An uncontrolled grabbing and throwing of the workpiece

back toward the front of the saw.

Leading End

The end of the workpiece which, during a rip type

operation, is pushed into the cutting tool first.

Molding

Anon through cut which produces a special shape inthe

workpiece used for joining or decoration.

Push Stick

Adevice used to feed the workpiece through the saw

during narrow ripping type operations and helps keep

the operator's hands well away from the blade.

Push Block

Adevice used for ripping type operation_ too narrow to

allow use of a Push Stick.

Rabbet

Anotch in the edge of a workpiece.

Resin

Asticky, sap base substance that has hardened.

Ripping

Acutting operation along the length of the workpiece.

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in

one minute.

glossary of terms for woodworking

h

thepart of the workDiece which will be. or has been_cut

by the blade. Trail End

Set , the =n anpping

The distance thai [ne up oi [ne sawo_aoe _oo_n_soem to r

set) outward from the face of the blade. Workpiece

Throw-Back The item on which the cutting operation is being done.

are commonly referred to

specifications:

Voltage ............................................................... 120

Amperes .............................................................. 13

Hertz ................................................. i.................. 60

Phase ........................................................... Single

RPM ......................... 5000

Rotation (viewed from

\

GROUNDING PRONG

UNDED

3-PRONG OUTLET

WARNING: Electricshock can kill. Not all outlets

are property grounded. If you are not sure that

youroutlet is properly grounded, have it checked

by a qualified electrician.

WARNING: Toavoid electrical shock, do not

permit fingers totouch the terminals of the plug,

when installing or removing the plug to or from

the outlet.

I WARNING: Failureto properly groundthis power 1

tool can cause electrocution or serious shock,

particularly when used indamp locations, or near

metal plumbing, if shocked, your reaction could

cause your hands to hit the cutting tool.

This saw is equipped with a 3-conductor cord and

grounding type plug which has been approved by Un-

derwriters' Laboratories. The ground conductor has a

greenjacket and is attached to the tool housing at one

end andtothe ground prong in the attachment plug atthe

other end.

This saw must be grounded while in use to protect the This plug requires a mating 3-conductor grounding type

operatorfrom electrical shock.

Your saw iswired for 120 volts and it has a plug that looks

like the one shown.

Plug power cord into a 110-120V properly grounded

typeoutlet protected by a 15 amp. time delay or Circuit-

Saver fuse or circuit breaker.

3utlet as shown,

WARNING: Avoid electric Shock. If the outlet you

are planning to use for this saw is of the two prong

type, DO NOT REMOVE OR ALTER THE

GROUNDING PRONG IN ANY MANNER. Use

an adapter, as shown, and always connect the

grounding lug to aknown ground.

2. Although the motor is designed for operation on. the

voltage and frequency spec lied on motor nameplate,

minimal loads will be handled safely at voltages 10%

above or below the nameplate voltage. Heavy loads,

however, require that voltage at the motor be the

voltage specified on nameplate.

3. Most motor troubles may be traced to loose or incor:

rectconnections overloading reduced input voltage

(which results when small size wires are used inthe

supply circuit) or when the supply circuitis extremely

long. Always check connection, load and suppl,/

circuit when the motor fails to perform satisfactorily.

Check wire sizes and lengthswithtable at endof this

section.

CONNECTING TO POWER SOURCE

OUTLET

sawblade end) ......................... Counterclockwise WARNING: Damaged power cords can cause

MOTOR SAFETY PROTECTION shock or fires, if the power cord is worn, cut, or

damaged in any way, have it replaced immedi-

1. Frequent opening of fuses or circuit breakers may ately.

result il motor is overloaded or if the motor circuitis .

GROUNDING LUG

PLUG i_ _KNOWN GROUND

-_ RECEPTACLE

ADAPTER

It is recommended that you have aqualified electrician

replace the TWO prong outlet with aproperly grounded

THREE prong outlet.

An adapter, as shown, is available for connecting pgugs

to 2-prong receptacles. The green grounding lug ex-

tending from the adapter must be connected to a perma-

nent ground such as to a properly grounded outlet box.

The temporary adapter should be used only until a

propedy grounded outlet can be installed by a qualified

electrician.

contents

WARNING: To help avoid electric Shock, the

green grounding lug extending from the adapter

must be connected tOapermanent ground such

as to aproperly grounded outlet box. Not all

outlet boxes are properly grounded, if you are not

sure the outlet box is properly grounded, have H

checked by aqualified electrlclano

The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent

overheating and motor burn-out, use the foflowing table

to determine the minimum wire size (A.W.G.) extension

cord.

Use only 3 wire extension cords which have 3-prong

grounding type plugs and 3-prong receptacles which

accept the plug on the saw.

F._ension Cord

Length Wire Size A.W.G.

0 - 25 Feet No. 16

26 - 50 Feet No. 14

51 - 100 Feet No. 12

Warranty ............................................................................. 2

Safety Instructions for Table Saw .................................... 2

Additional Instructions for Rip Type Cuts ........................ 4

Additional Instructions fGr Cross Cut Type Cuts ............. 5

Glossary ............................................................................. 5

Motor Specifications and

Electrical Requirements ............................................... 6

Motor Specifications ....................................................... 6

Motor Safety Protection .................................................. 6

Connecting to Power Source Outlet ............................... 6

Unpacking and Checking Contents ................................. 8

Tools Needed .................................................................. 8

List of Loose Parts .......................................................... 8

Assembly ............................................................................ 9

Installing Handwheels ..................................................... 9

Check Blade Insert ......................................................... 9

Adjusting Blade insert ................................................... 10

Checking Heeling or Parallelism of Sawblade

to Miter Gauge Groove ............................................. 11

Adjusting Parallelism of Saw Blade

to Miter Gauge Groove ............................................. 11

Checking 90= Bevel Stop ............................................. 12

Adjusting 90° Bevel Stop ............................................... 13

Adjusting Bevel Pointer ................................................. 13

Checking 45° Bevel Stop .............................................. 14

Adjusting 45°Bevel Stop ............................................... 14

Installing Table Extensions ........................................... 14

Aligning Table Extensions ............................................. 15

To Raise Extension ....................................................... 16

To Lower Extension ...................................................... 16

Leveling Extension ....................................................... 16

To Lower Outer Edge of Extension ............................... 16

To Raise Outer Edge of Extension ............................... 17

Aligning Table Extensions with Front of Table .............. 17

To Move Outer Edge of Extensions Back ..................... 17

To Move Outer Edge of Extension Forward ................. 18

Leveling Center of Extension to Table .......................... 18

Installing Blade Guard .................................................. 1B

Aligning Spreader ......................................................... 20

Attaching Rip Fence ..................................................... 21

Aligning Rip Fence ........................................................ 21

Installing Measuring Tapes ........................................... 2t

Adjusting M_ter Gauge .................................................. 23

Mounting Saw to Bench or Legs ................................... 24

Getting to Know Your Saw ............................................. 25

On-Off Switch ................................................................ 25

Elevation Handwheel .................................................... 26

Tilt Handwheel .............................................................. 26

Miter Gauge .................................................................. 26

Blade Guard .................................................................. 26

Table Insert ................................................................... 26

Rip Fence .................................................................... 26

Removing and installing Sawblade ............................... 27

To install Saw Blade ..................................................... 27

Basic Saw Operation ....................................................... 28

Work Helpers ................................................................ 28

Safety Instructions for Basic Saw Operation ................ 28

Using the Miter Gauge .................................................. 31

Crosscutting ............................................................. 31

Repetitive Cutting ..................................................... 32

Miter Cutting ............................................................. 32

Bevel Crosscutting ................................................... 33

Compound Miter Cutting .......................................... 33

Using the Rip Fence ..................................................... 33

Ripping ..................................................................... 34

Bevel Ripping ........................................................... 34

Using Featherboards for Thru-Sawing ..................... 36

Resawing ................................................................. 36

Using Featherboards for Non Thru-Sawing ............. 37

Rabbeting ................................................................. 37

Ploughing ................................................................. 38

Dadoing .................................................................... 38

Maintenance ..................................................................... 38

Lubdcartion ...................................................................... 39

Wiring Diagram ................................................................ 39

Recommended Accessories .......................................... 40

Trouble Shooting ............................................................ 40

General ......................................................................... 40

Motor .............................................................................. 41

Repair Parts .................................................................... 42

Medium Screwdriver 7/16, 1/2,11/16 in.

#2 Phi ips Screwdriver ._ Long Nose P ers

"J' _ ""h P ers

Hex 'L 'wrenc

, 3/lf6, I/8, 5/32 in.

Combination Square

COMBINATION SQUARE MUST BE TRUE.

DRAW LIGHT LINE ON %BE PERFECTLY

BOARD ALONG THIS EDGE, ',, \ ,_ /

I

x.,ll11

SHOULD BE NO GAP OR OVERLAP

HERE WHEN SQUARE JS FLIPPED

OVER IN DOTTED POSITION,

STRAIGHT EDGE OF BOARD

3/4" THICK. THIS EDGE MUST

STRAIGHT,

Model 113.221720 Table Saw withextensions is shipped

complete inone carton.

Separate all parts from packing materials and check

each one with the illustrationand the list of Loose Parts

to make certain all items are accounted for, before

discarding any packing material.

t WARNING: If any parts are missing, do not at-

I tempt to assemble the table saw, plug in the ]

power cord or turn the switch on until the missing I

parts are obtained and are installed correctly. I

LIST OF LOOSE PARTS

Item Part Name Qty.

A Miter Gauge Assembly .................................. 1

B Guard Assembly ............................................ 1

C Rip Fence Assembly ..................................... 1

D Extension, Table LH ..................................... 1

E Extension, Table R.H .................................... 1

F Handwheel .................................................... 2

GOwner's Manual ............................................ 1

Bag of Loose Parts ....................................... 1

Apply a coat of automobile wax to the table.

Wipe all parts thoroughly with a clean, dry cloth.

WARNING: For your own safety, never connect

plug to power source outlet until all assembly t

steps are complete, and you have read and under

stand the safety and operating instructions. I

Containing the following:

HArbor Wrench ................... 1

J Shaft Wrench ................................................ 1

K Support, Spreader ......................................... 1

L Bracket, Spreader ......................................... 1

M Clamp, Spreader ........................................... 1

N Nut, Wing 1/4-20 ........................................... 2

O Tape, Fence Left ........................................... 1

P Tape, Fence Right ......................................... 1

A

N

o

P

assembly

Bag of Loose Parts

Containing the following:

Q Key, Switch ................................................... 1

R Nut, Square 1/4-20 ........................................ 2

S Screw, Soc. Set 1/4x 7/8 ........................ ...... 4

TWasher, Flat 17/64 x 9/16 x 3/64 .................. 4

U Lockwasher, External 1/4 .............................. 4

U Lockwasher, External #8 ............................... 2

V Nut, Hex 1/4-20 ............................................. 2

W Screw, Truss Hd. 1/4-20 x 5/8 ....................... 2

X Screw, Pan Hd. 8-32 x 3/8 ............................ 2

Y Screw, Flat Hd. 1/4-20 x 5/8 ........................ 14

_Q V

%w

mNSTALUNG HANDWHEELS

1. From among the loose parts, find the following hard-

ware:

* 2 Lockwasher, External #8

*2Screw, Pan Cross 8-32 x 3/8

2 Handwheels

Items marked with an asterisk (*) are shown actual size.

EXTERNAL

LOCKWASHER, NO. 8

PAN CROSS SCREW

8-32 X 3/8

HANDWHEEL

2. install Elevation Hahdwheel onto elevation shaft by

lining up FLAT on shaft with flat inside Handwheel.

install screw and Iockwasher.

3. install Bevel Handwheelonto bevel shaft by lining up

FLAT on shaft with fiat inside handwheel, install

screw and Iockwasher.

CAUTION: Failure to complete the foflowing two

steps could result _ndamage to your saw.

4. Turn Bevel Handwheel counterclockwise to pull

motor away from inner packing styrofoam.

5. Remove styrofoam.

LOCKWASHER.

REMOVEPACKING MATERIAL

FROM UNDERNEATH MOTOR

LOCKWASHER

SCREW

CHECK BLADE INSERT

1. rum saw over.

2. Check blade insert to make sure it is flush with table.

If blade insert is satisfactory, proceed to "Checking

Heeling or Parallelism of Sawbiade to Miter Gauge

Groove". If insert is not flush, go on to "Adjusting

Blade Insert".

CAUTION: insert must be even with the table J

surface. An insert higher than the table top can I

"snag" the front edge of the workpiece, making it

harder to safely feed the work into the blade.

I II

TI

ge in saw table t_y.

bsligl_ly using pi_rs

CHECKING HEELING OR PARALLELISM

OF SAWBLADE TO THE ?4_TER GAUGE

GROOVE

Whi_e cutting, the materia_ must _:_e _ _ _Vai_h__

PARALLEL to the SAWBLADE there,'o_e_t;<_thtr_eMi_er

Gauge GROOVE and the R_P F_NCE m_Jstbe PARAL_

LEL to the SAWBLADE.

WARNING: If the sawb_ade _s NOT para_let w_th

the Miter Gauge Groove, _ _s _td _ohave _HEEL',

This cond fUon can cau_ the wo_kp_ce to b_nd o_"

move away from the Rip Fence _ th4_er_dof 8 rip

cut, possibly causing ak_¢kback.

WARNING: To avoid Injury _rom acc_n_al start,

make sure switch Is "OFF" and p_ug is not corn

nected to power source ou_et,

1. Elevate blade to ma×imum t_e _h_by tumi{_g E_eva_

t_onHandwheel counte_cbc:kwis_

2, Mark an "X" on ore _ooth which i_ SE!t (beret)to _he

LEFT.

3. Place the head of acomb Rat;o# sq_;_re {n _he _t

MITER GROOVE. Adjust b_e ol squsre so _hat i_

just touches the tip of the MAnKinD V._oth.

4. Movesquareto REAR, rotate bi_detosee # MARKED

tooth again touches blade of sqL_are.

5. if tooth touches square the s_me a_:_ur_tat FRONT

and REAR, sawb_adeis PAR AL.LEL,_oM_ER GAUGE

GROOVE.

6. If tooth does not touch fro_t and rear _hem_han_sm

underneath must be adiusted _o make #_e b_ade

PARALLEL to M_ter Gauge G#oove.

ADJUSTING PARALLELISM OF SAW

BLADE TO MITER GAUGE GROOVE

1, Loosen 1/2 turn _our hex socket screws ir_the _opof

table next to the saw blade #si#.g _ 37t6 ir_chhex 'L'

wrench, This "will allow the rr_chanism betow _he

labie to be sh_fted sideways.

M_RK "x o_

T_3OTN

\

\\\

if It does -alternately tighten other three screws

slowly.

\

12

ADJUSTING 90 ° BEVEL STOP

1. On the stop bracket are two 10-32 pan head screws

which set 90°stop position. If condition A exists, the

two screws need to be turned clockwise to obtain 90=

setting. If condition B exits, the screws should be

turned counterclockwise.

/BLADE

_t

tl

It

II

2. Turn saw over.

3. Rotate bevel crank until blade is in approximately 40°

bevel position and using phillips screwdriver, rotate

screws slightly in direction necessary to correct gap,

(rotate screws equally). Recheck blade position and

readjust if necessary.

4. When 90° stop position is adjusted to your satisfac-

tion, re-adjust pointer to 0° position.

/BLADE

II

I

I I

Ir

ti

BEVEL

STOP BRACKET

BEVEL .A T \

BEVEL ADJUSTING

SCREWS

BEVEL

HANDWHEEL

1

....... ! _

ADJUSTING BEVEL POINTER

Using a pair long nose pliers, carefully bend the Bevel

Pointer so that it points to the "0" mark.

_---3 fr

I

®

I

13

assembly

CHECKING 45° BEVEL STOP

1. Turn Elevation Handwhee counterc ockwise to raise

blade as high as it will go.

2. Turn Bevel Handwheel clockwise to tilt blade to 45_.

3. Lay head of combination square on the blade of

square, as ustrated, and place head against the

blade. Make sure square is not touching TIP of one

of the saw TEETH.

4. The 45oblade stop is set during manufacturing. If

adjustment s needed, proceed to next step. If bevel

adjustment is satisfactory, go on to" nstalling Tab e

Extensions".

ADJUSTING 45 ° B EVEL STOP

1. The 450blade position iscontrolled by the locationof

the sheet metal nut on end of bevel shaft.

2. If condition A exists, the sheet metal nutneeds to be

turned clockwise to obtain 45° setting_ if condition B

exists, the nut should be turned counterclockwise,

3. To correct conditionA -Rotate Bevel Handle coun-

terc ockw se approximately two turns. Place 11/16

inch wrench on sheet meta nut and hold nplace

while rotatinghandle counterclockwise insmall incre-

ments, Recheck blade positionaftereach rotation.

X°ANGLE

/ILADE

\\

J

jBLADE

E

\\ \\

/

/"

ADJUSTING BEVEL SCREW TENSION

The tension on the Beve Screw must be tight for then ['_J_

by tightening the Pa Nut on the bevel shaft using a |

11/16 inch wrench. The nut should be adjusted so the

shaft is somewhat difficult to turn. k

14

"PAL" NUT

iNSTALLiNG TABLE EXTENSIONS

1. Lower blade to below the table top.

2. From among the loose parts, find the following hard-

ware:

*14 Flat Hd. Socket Screws 1/4-20 x 5/8

Items marked with an asterisk {*) are shown actual size.

i

FLAT HEAD SOCKET SCREW

1/4-20 X 5/8

i

3. Install right table extension and installseven screws

using 5/32 inch hex 'L' wrench. Just start screws into

threaded holes.

FLAT HEAD

HEXSOCKET

SCREWS

4. Install left table extension and install seven screws

using 5/32 inch hex 'L'wrench, Just start screws into

threaded holes.

\

ALiGNiNG TABLE EXTENSIONS

NOTE: The table extensions must be the same height

as the table and level to the table.

Place combination square on table and extension.

NOTE: When aligning the table extensions, the 1/4-20

x 5/8 inchflat head hex socket screws may "bottomout".

If this occurs, simply loosen the screws and restart the

process for proper alignment.

15

EXTENSION SHOULD

BE SAME HEIGHT

AS TABLE

TO RAISE EXTENSION

and rear.

3. Check height with square and tighten A B and C.

4. Repeat for left extension.

i

a=vTl_l @ar_DJ

TO LOWER EXTENSION

2_ Tighten screws A, B, and C on top of table extension

to lower extension even with table top front and rear.

3. Check height with square and tighten screws D, E, F

and G.

4. Repeat for lelt extension.

,I ,Jll,l.l.', l,i.I.=,l..l,t.l.l,l.i.l,l,l.J,l,w, I,i ,I,[,]

EXTENSION

LEVELING EXTENSIONS

Place combination square on table and extension so

that end of blade extendsover edge of extension. Hold

square firmly on saw table and check for gap between

extension and btade of square.

SHOULD BE

NO GAP

TO LOWER OUTER EDGE OF EXTENSION

1. Loosen screws B, E and F on right extension. See

illustration.

2. Tighten screws C, D and G until table extension is

leve!.....

3_ Snug down screws B, E and F.

4. Repeat for left extension.

EXTENSION

16

TO RAISE OUTER EDGE OF EXTENSION

1. Loosen screws C, D, and G on right extension.

2. Tighten screws B, E, and F until table extension is

level.

3. Snug down screws C, D, and G.

4. Repeat for left table extension.

, ,,, ,

L..._J ------

ALiGNiNG TABLE EXTENSIONS W_TH

FRONT OF TABLE

1. Place blade of combination square on front of table

and table extension.

2. Extension should line up with tabie.

WARNING: Front edges must line up to help

prevent workplece kickback when the fence is

mounted to the table extension.

t

EXTENSION

SHOULD BE

INO GAP

TO MOVE OUTER EDGE OF EXTENSION

BACK

1 Loosen screws Cand F in right extension. See

illustration.

2. Tighten screws Band G until extension is lined up.

3. Snug down screws Cand F.

4. Recheck level and flatness to table,

5, Check left extension.

6. Adjust left extension in same manner, --q

J

\\\

/\

/s

/

17

extension.

5. Check left extension.

6. Adjust left extension in same manner.

Check left

!I,

i:li i '! |

ill |1

!!t |_

H

I

iili llil,

•ii1,1 ii

I I I I III I t t tl't'l'l'='l'J'l'l'l'l'l'l'l 'j' I

LEVELING CENTER OF EXTENSION 3"0

TABLE

1. Locatetwo (2) 1/4-20 x 7/8 socketheadsetscrews

andinstallon bottomsideoftable. I

I

t\

1/4-20 x 7/8

SOCKET HEAD

SET SCREW

joir

with "L" WRENCH

CLOCKWISE

ROTATION

INSTALLING BLADE GUARD

1, From among the loose parts, find the following:

,i

SOCKET HEAD

TRUSS HEAD SCREW SETSCREW,

1!4-20 X5/8 1/4-20 X 7/8

*4 Flat Washer, 17/64 I.D.

FLAT WASHER, 17164

Items marked with an asterisk (_) are shown actual size.

WING NUT, 1/4-20 SPREADER CLAMP

©

HEX NUT, 1/4-20

i

SPREADER BRACKET

EXTERNAL

LOCKWASHER

SPREADER SUPPORT

18

2. Parts are assembled as shown in illustration. Follow

steps below.

3. MAKE SURE TH E BLADE IS ALL THE WAY UP AND

SQUARE WITH THE TABLE.

SQUARE NUT

_..,_ , _=./ SPREADER SUPPORT

TRUSS HEAD _, _ SPREADER BRACKET

SCREW I

5/8 IN. LONG _"__/_ _ SPREADER CLAMP

SOCKETHEAD _ _'/

SETSCREW _---__ 8 "_, _ I WING NUT

7/8 iN. LONG "'_ "_o_J /,

wAS.E.tt

HEX NuT "-"_ _LOCKWASHER

EXT. 1/4 IN.

BLADE SQUARE

4. Position Spreader Support on rod with end even with

end of rod.

WITH TABLE

"O BE EVEN WiTH

END OF ROD

5. Assemble the7/8 inlongsetscrews, nuts,iockwashers

and washers to the Spreader Support Bracket and

slip the nuts into theslot in the Spreader Support.

6. Finger tighten ONLY THE HEX NUTS.

NOTE: Be sureto put the socket head set screwthrough

the slot shaped holes in the Spreader Bracket (see

illustration). This allows the guard and spreader to be

lined up with the blade. Be sure the socket end of the

setscrew is at the hex nut end of the assembly.

HEAD

SETSCREW "m

FLAT

WASHER _

LOCKWASHER _

HEX NUT _

,.Layap,eoeo,,, s,ra,0ht.o an a__oo,ho

saw table and rotate the Spreader Support until the

bracket is aligned with square,

Using an 1/8 inch Hex 'L' wrench, tighten the set °

screws only. Check that Spreader Support cannot be

rotated on the Spreader Rod.

/

TIGHTEN

SETSCREW ONLY

!9

/

ALIGNING SPREADER

IMPORTANT: To work properly, the Spreader must

lways be adj usted so t he cut wo rkpiece w ill pass on

ither side of the Spreader without binding or skew- _==

s

SPACE EQUAL TO APPROX,

3 THICKNESSES OF PAPER KERF WOOD

=.. _ -....

SPACE EQUAL TO APPROX. LOOKING DOWN ON SAW

3 THICKNESSES OF PAPER

1 Make two folds in a small piece (6 x 6 n) of ordinary

NEWSPAPER making three thicknesses. The folded

paper will be used as a "spacing gauge".

/

/

2. Raise blade to maximum height and make sure blade

is square to the saw table.

3. Install the Spreader Clamp using truss head screws,

Iockwashers and wing nut. Place Spreader between T,BEEoFTHICKNESSESpAPER

PIECE OF

HOLD WOOD STRAIGHT WOOD

TIGHTLYBLADEAGAINST /

4. Lay a piece of straight flat wood against the saw

blade_ Insert folded paper between Spreader and

stripof wood.

5; MAKE SURETHEHEX NUTS UNDERNEATH ARE

LOOSE.

6, Lift the anti-kickback pawl to clear the wood and hold

the Spreader tightly against the wood. Make surethe

wood is against the saw blade. TIGHTEN THE HEX

NUTS.

This will alignthe Spreader in the middle of the cut

{KERF) madeby saw blade.

NOTE: To remove the Guard for non-throughcuts,

ATTACHING RiP FENCE

more easily,

1, Loosen fence Iockknob by turningcountemlockwise,

2, To attach fence, tilt untilfront tab slides under front

edge of table, Engage fence head into table rail slot

and lower fencetothe table. Slide fence on table to

make sure fence head is properly engaged in rail,

then tighten handle to secure fence to table.

HOLD SPREADER

TIGHTLY AGAINST WOOD

/

SPREADER SPREADER

CLAMP BRACKET

_

When replacing the Guard, slide the Spreader down

and forward between the Spreader Clamp and

Spreader Bracket. Make sure the wing screws are

tightened securely. This lets you remove and replace

the Guard withoutdisturbing the Spreader alignment.

i

FENCE

FENCE LOCK

KNOB

NO WAX THiS FACE

2O

ALiGNiNG RiP FENCE

WARNING: A mlsailgned Fence can cause kick-

backs and jams. To avoid injury, follow these

instructions until fence is properly aligned.

1. Hold head of Rip Fence and slide on table until the

edge of the fence lines up with the right miter slot.

2. Turn fence lock knob clockwise to lock fence.

3. if fence does notline up with miter slotfront and rear;

A. Loose the two hex screws in top of fence.

B. While holdinghead of Rip Fence, move rear of Rip

Fence rightorleft untiledge lines upwith miter slot.

C. Tighten hex screws alternately beingcareful notto

move fence.

D. Recheck alignment.

E. Repeat steps as needed.

MUST LINE UP WITH MITER

SLOT FRONT AND REAR

HEAD

LOOSEN TWO HEX

SCREWS TO ADJUST

iNSTALLiNG MEASURING TAPES

1. From the loose pads, find:

2 Measuring Tapes

RIGHT HAND SiDE

ls-l!s" t

t ..... t

LEFT HAND SIDE

2. Place Rip Fence on saw table to the rightside of the

blade.

3. Using atape rule, measure 10 inches out from the

right side of the blade. Positionthe Rip Fence so the

left side of the fence is at this 10 inch mark.

4. Lock the fence in this position.

LEFT SiDE OF FENCE

10" FROM BLADE

10" MARK

5. Find the "0" inch mark on the end of R.H. measuring

tape. Slide this end ofthe measuring tape under right

side of Rip Fence head and slide tape intogroove on

Rip Fence Guide Bar.

21

6. Move the measuring tape under head of Rip Fence

untilthe 10 inch mark on the measuring tape is lined

up with the right edge of the Rip Fence head.

RiP FENCE H__

\ 11

7_ Hold the measuring tape in this position with one

hand, while using the other hand to peel off approxi-

mately one inch of protective coating from underside

of tape on the left end ("0" inch).

"O" INCH

9. Carefully, so as notto disturb measuring tape, unlock

Rip Fence and remove from saw.

PEEL OFF X_

rAPPROX. 1 IN.

/\

PRESS TAPE

INTO

10. Carefully raise the rest of the measuring tape, and

peel off the rest of the protective coating.

12. Place Rip Fence on saw table on the left side of the

blade.

REST OF

COATING

22

13. Use a tape rule to measure 10 inches out from the

left side of the blade. Position the Rip Fence so the

right side of the fence is at this 10 inch mark.

14. Lock Rip Fence in this position.

15. Follow the same procedure used to install the first

measuring tape, EXCEPT:

A. The end of L.H. measuring tape with "0" inch

mark must be pushed under left side of Rip Fence

head.

B. Move the measuring tape under head of Rip

Fence untit the t0 inch mark is lined up with the

left edge of the Rip Fence head.

C. When peeling back protective coating to expose

adhesive, work from the right end of measuring

tape.

RIGHT SiDE OF FENCE

10" FROM BLADE

MARK

ADJUSTING MITER GAUGE

NOTE: The graduations are manufactured to very close

tolerances which provide suitable accuracyfor average

woodworking. In some cases where extreme accuracy

is required, make a trial cut and then recheck it. If

necessary, the Miter Gauge head can then be swiveled

slightly to compensate and then locked.

The HEAD should be SQUARE (90°) withthe bar when

the pointer points to "0".

To check for squareness, place an accurate square on

the Miter Gauge. If the head is NOT SQUARE with the

bar:

1. Loose the lock handle.

2. Position the head square with the bar, tighten the

handle.

3. Loosen the screw and adjust the pointer, so it points

to zero.

MOUNTING SAW TO BENCH OR LEGS

If you mount the saw on a bench, make sure that there

is an opening inthe top of the bench the same size as the

opening inthe bottom of the saw so that the sawdust can

drop through.

REAR OF SAW

FRONT OF YAW

13-

5

1

4-5f32

_K_TE: All d_ttens_ons in Inche_

23

assembly

with them.

correctly.

o o 0 0

A_

0 o o 0

FRONTOF TABLESAW

P_

FRONT SIDE

CATALOG NO. 9-22244 LEG SET

(not included with table saw)

Recommended hardware (not included) for mounting

table saw to teg set:

*4 Rex Hcl Bolts, 1/4-20 x 1-1/2

items marked with an asterisk as shown actual size.

HEX HEAD BOLT

1/4-20 ×1-1/2 HEX NUT 1/4-20

©

LOCKWASHER, 1/4 FLAT WASHER, 1/4

" " MPMOUNTING SAW WITH C -CLA S

To makesaw mountablewith "C"-clamps, fasten two

underside of the board, up through the holes inthe base.

Secure withwashers and nuts. The saw can then be set

on a flat, stable surface and held in place with "G"-

I_ 18" MIN "1

5116"DIA, 24

getting to know your saw

5BLADE GUARD

SPREADER 6TABLE iNSERT

RiP FENCE TABLE

EXTENSION

J

3 TiLT HANDWHEEL

BEVEL SCALE

1ON-OFF SWITCH

POWER CORD

ON-OFF SWITCH

CAUTION: Before turning switch "ON", make]

sure the blade guard is correctly installed and

operating properly. J

The On-Off Switch has a locking feature. THIS

FEATURE iS INTENDED TO PREVENT UN-

AUTHORIZED AND POSSIBLE HAZARDOUS

USE BY CHILDREN AND OTHERS.

A. insert Key into switch.

B_To turn saw ON, stand to either side of the blade,

never in line with it, insert finger under switch

lever and pull END of lever out.

After turning switch ON, a_ways allow the blade to

come up to full speed before cutting.

Do not cycle the Motor Switch on and off rapidly,

as this may causethe sawbtade to loosen, lathe

event this should ever occur, allow the sawblade

to come to a complete stop and re-tighten the

arbor nut normally, not excessively, Never leave

the saw while the power is "ON".

C. Toturn saw OFF, PUSH lever in. Never leave the

saw untit the cutting tool has come to acomplete

stop.

D. To lock switch inOFF position hold switch N with

one hand, REMOVE key wittl other hand.

TURN ON

WARNING: For your own safety, lower blade or

other cutting tool below table surface. (if blacie is

tilted, return it to vertical, 90°, position). Always

lock the switch "OFF", When sew is not in use,

remove key and keep it in a safe place. Also, in the

event of apower failure [all of your lights go out)

turn switch off, lock it by removing the key. This

wll! prevent the saw from starting up again when

the power comes back on.

25

getting to know your saw

2ELEVATION HANDWHEEL... elevates or

Iowersthe blade. Turn counterclockwise to elevate,

clockwise to lower.

3TILTHANDWHEEL...tiltsthebladeforbevel

cutting. Turn counterclockwise to tilt toward eft,

clockwise to tilttoward right.

When the blade is tited to the LEFT as far as itwill

go, it should be at 45°to the table and the bevel

indicator should point to 45°.

NOTE: There are LIMIT STOPS inside the saw

which prevent the b ade frorntiltingbeyo nd450tothe

LEFT and 90° to the RIGHT. ( See "Adjustments

section"BladeTilt,orSquarenessof Bladeto Table _.

4 MITER GAUGE... headislockedinposltionfor

crosscuttingormitering by tighteningthe LockKnob.

ALWAYS LOCK IT SECURELY WHEN IN USE.

Holes are provided in the Miter Gauge for attaching

an Auxiliary Facing to make it easier to cut long

p eces. Be positive Facing does not interfere with

the proper operation of the Sawblade Guard

Select a suitable piece of smooth straight wood, drill

two holes through it and attach it with screws.

RY FACING

B LAD EG UAR D... must always be inplace and

working properly for allthru-sawing cuts. That is, all

cuts where the blade cuts completely through the

top of workpiece.

To remove the Guard for special operations, loosen

the both Wing Nuts and slide the Spreader back and

up. DO NO=FDISTURB THE SETTING OF THE

SPREADER BRACKET.

6TABLE iNSERT.., is removable for removing

or installing blades or other cutting tools.

A. Lower the blade below the table surface

B. Raise Blade Guard.

C. Loosen screw. Do not remove.

D. Lift insert from front end, and pull toward front of

saw,

NEVER OPERATE THE SAW WITHOUT THE

PROPER INSERT IN PLACE, USE THE SAW

BLADE INSERTWHEN SAWING. USETHE DADO

INSERT WHEN CUTTING A DADO.

7 RiP FENCE... is locked in place by tightening

the Lock Knob. To move the Fence loosen the

Knob and grasp the Fence with one hand at the

front.

Holes are provided in the Rip Fence for attaching a

wood facing when using the Dado Head.

Select a piece of smooth straight wood approxi-

mately 3/4 inch thick, at least as long as the Rip

Fence. and at least 7-1/2 inches wide (high) to

permit clamping of Featherboards.

Attach it to the Fence with three Round Head #10

Wood Screws, 2 inches long. To remove the facing,

loosen the screws, slide the facing forward and pull

the screws through the round holes.

WOOD FACING

#10 WOOD SCREWS

IWARNING: When positioning Fence for maxi- I

mum rip, make sure end offence HEAD is even 1

with edge Of table extension. Fence cannot be I

Ilocked securely beyond the edge of the table I

lextension. The workpiece could bind and kick I

Iback. _J

26

REMOVING AND iNSTALLiNG

SAWBLADE

WARNING: To avoid Injury due to accidental

start, push switch "OFF" and remove plug from

power source outlet before removing or installing

sawblade.

NOTE: When installing the blade, make sure the upper \\\_\\_

saw teeth are pointing toward the front of the saw and

that the blade and collars are clean, and free from any

burrs.

The HOLLOW side of the collar must be against the

blade.

1. Loosen Phillips head screw in blade insert, Do not

remove.

2. Remove blade insert by lifting slightly and pulling

insert toward front of saw to disengage from key hole

slot.

3. Turn Elevation Handwheel counterclockwise to raise

motor shaft as high as it will go.

4. Insert shaft wrench over flat portions of motor spacer

and arbor wrench over arbor nut.

5. Hold shaft wrench and loosen arbor nut with arbor

wrench.

SHAFT

WRENCH

BLADE INSERT

\

ARBOR

WRENCH

TO INSTALL SAWBLADE

1, Install saw blade onto shaft with top teeth pointing

toward front of saw.

2. Install blade collar with flat surface toward blade.

3. Install arbor nut.

NOTE: Arbor nutshould justbesnug. Do notovertighten,

IMPORTANT: Do not attempt to run saw without

blade collar properly installed.

2,_ /

/

TOP TEETH POINTING

TO FRONT OF SAW

4. Install blade insert by placing key hole slot in insert

over screw head in saw table and pushing insert to

rear of saw table, engaging tab of insert onto saw

table ledge.

Tighten screw.

I WARNING: injury from a thrown

work_.'

To avoid

piece, blade parts, or blade contact, NEVER oper-

ate saw wmthout the proper insert in place. Use

the saw blade insert when sawing. Use the DADO

iNSERT when using aDado blade.

TAB

PHILLIPS

HEAD SCREW

COLLAR

HEX NUT

27

basic saw operations

WORK HELPERS

Before cutting any _on your saw, study all of the

"Basic Saw Operations."

Notice that in order to make some of the cuts;, it is

necessary to use certain devices, "Work Helpers", like

the Push Stick, the Push Block and the Auxiliary Fence/

Work Su_, which you can make yourself.

After you have made a few practice cuts, make upthese

"he_ers before starting arly projects. Make th_ "Push

Stid_"first.

PUSH STICK AND PUSH BLOCK

Make the Push Stick using a piece of I x 2.

THESE EDGES

BE PARALLEL 3/4 PLYWOOD

3/8

NOTE: All dimensions in inches

PUSH BLOCK

3/8 PLYWOOD

SLIGHTLY LESS THAN

THICKNESS OF WORKPIECE

UP TO3/8" \

1-5/8

45 °NOTCH

AUXILIARY FENCE/WORK SUPPORT

Make one usingapiece of3/8 inch and3/4 inch plywood.

Fasten together with glue and woodscrews.

NOTE: Since the Push Block is used with the Auxiliary

Fence, the 4-3/4 inchesdimensions must be held iden-

tical on both the pieces.

3/4 PLYWOOD

/

NOTE: All dimensions in inches

PUSH STICK

Makethe Push Block using a piece of 318in. and 3/4 in.

plywood.

1-1/4

THIS FACE AND THIS

EDGE MUST BE PARALLEL

3/S PLYWOOD

is to prevent dulling the sawblade in the event you

mistakenly cut into the Push Block. NOT_:Al!dimensionInInches

POSitionthe handle in the center of the plywood and AUXIUARY FENCE/WORK SUPPORT

fasten together with glue and woodscrew.

i

" " " rat"

safety mstructmns for basic saw ope ons

BEFORE EACH USE:

before raising or removing the Guard, changing

the cutting tool, changing the setup or adjusting

anything.

B. Check for alignment of moving pads, binding of

moving pads, breakage of parts, saw stability, and

any other conditions that may affect the way the

saw works. If any pad is missing, bent, or broken

in any way, or any electrical part does not work

properly, turn off and unplug the saw.

C. Replace damaged, missing, orfailed parts before

using the saw again.

Make sure the Pawlswork properly. Makesurethe

Spreader is in line with the sawblade.

E. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checkingfor and removing keys and

adjusting wrenches from tool before turning it on.

F. To avoid injury from jams, slips or thrown pieces

(kickback and throwback):

1. USEONLY RECOMMENDEDACCESSORIES

(See page 40). Follow the instructions that

come with the accessories. Using other acces-

sories may be dangerous.

28

safety instructions for basic

2. Choose the right blade or cutting accessory for

the material and the type of cuttingyou plan to

do.

3. Never use grinding wheels, abrasive cut-off

wheels, fdction wheels (metal slitting blades)

wlrewheelsorbuffingwheel. Theycan fly apart

explosively.

4. Choose and inspect your cutting tool carefully.

a. To avoid cuttingtool failure andthrownshrap-

nel (broken pieces of blade), use only 10" or

smaller blades orother cuttingtools marked

for speeds of 5000 rpm or higher.

b. Always use unbroken, balanced blades de-

signed to fit this saw's 5t8 inch arbor.

c. When thru.sawing (making cuts where the

blade comes through the workpiece top),

always use a10 inch diameter blade. This

keeps the Spreader closest to the blade.

d. Do not overtighten arbor nut. Use arbor

wrenches to "snug" it securely.

e. Use only sharp blades withproperlysetteeth.

Consult aprofessional blade sharpenerwhen

in doubt.

f. Keep blades clean of gum and resin.

5. Adjust table inserts flush with the table top.

NEVER use the saw without the proper insert.

6. Make sure allclamps and locks are tight and no

parts have any excessive play.

2, Keep work area clean

A. Cluttered areas and benches invite accidents.

Floor must not be slippery from wax or sawdust.

B. To avoid burnsorother fire damage, never usethe

saw near flammable liquids, vapors or gases.

C. To avoid injury,don'tdo layout,assembly, or setup

work on the table while the blade is spinning. It

could cut or throw anything hitting the blade.

AVOID ACCIDENTAL STARTING - Make sure

switch is "OFF" before plugging saw in.

Plan ahead to protect your eyes, hands, face, ears.

3. Plan your work

A. USE THE RIGHT TOOL - Don't force tool or

attachment to do a job it was not designed for.

B. Dress for safety:

1. Do not wear loose clothing, gloves, neckties or

jewelry (rings, wristwatches). They can get

caught and draw you into moving parts.

2. Wear nonslip footwear.

3. Tie back long hair.

4. Roll long sleeves above the elbow.

5. Noise levels vary widely. To avoid possible

hearing damage, wear ear plugsor muffs when

using saw for long periods of time.

saw operations

6. Any power saw can throw foreign objects into

the eyes. This can cause permanent eye darn-

age. Wear safety goggles (not glasses) that

comply with ANSI Z87.1 (shown on package).

Everyday eyeglasses have only impact resis-

tant lenses. They are not safety glasses. Safety

goggles are available at Sears retail catalog

stores. Glasses or goggles not in compliance

with ANSI Z87.1 could seriously hurt you when

they break.

29

7. For dusty operations, wear adust mask along

with the safety goggles.

C. Inspect your workpiece. Make sure there are no

nailsor foreign objects in the part of the workpiece

to be cut.

D. Plan your cut to avoid KICKBACKS and

THROWBACKS - when a part or all of the work-

piece binds on the blade and is thrown violently

back toward the front of the saw.

1. Inspect your workpiece. Make sure there are no

nails or foreign objects in the part of the work-

piece to be cut.

2. Never cut FREEHAND: Always use either a

Rip Fence, Miter Gauge or fixture to position

and guide the work, so it won't twist, bind on the

blade and kickback.

3. Make sure there's no debris between the work-

piece and its supports.

4. When cutting irregularlyshapedworkpieces,

plan your work so it will not slip and pinch the

blade:

a. Apiece of molding, for example, must lie flat

or be held by a fixture or jig that wili not let it

twist, rock or slip while being cut. Use jigsor

fixtures where needed to prevent workpiece

shifting.

b. Use a different, better suited type of tool for

work that can't be made stable.

5. Use extra caution with large, very small or

awkward workpieces:

a. Use extra supports (tables, saw horses,

blocks, etc.) for anyworkpieces large enough

to tip when not held down to the table top.

NEVER use another person as asubstitute

for a Table Extension, or as additional sup-

port for a work.piece that is longer or wider

than the basic saw table, or to he_p feed,

support or pull the workpiece.

safety instructions for basic saw operations

b. Neverconfinethe piece beingcut off. That is, 1. Before actually cutting with the saw, watch it while it

the piece NOTagainstthe Fence, MiterGauge runs for a short while. If it makes an unfamiliar noise

orfixture. Never hold it, clamp it, touch it, or or vibrates a lot, stop immediately. Turn the saw off,

use length_ops against it. it must be free to Unplug the saw. Do notrestart untilfinding andfixing

move. If confined,it couldget wedged against the problem.

the blade and cause a kickback or throw- 2. Make sure the top of the arbor or cutting tool turns

B. NEVER put your fingers or hands in the path of

D. Avoid awkward operations and hand positions

safer at itsdesigned rate. Feed the workpiece intothe

blade only fast enough to let it cut without bogging

down or binding.

7. Before freeing any jammed material:

A. Tum switch '_)FF".

B. Unplug the saw.

C. Wait for all moving parts to stop.

and balance.

F. Push the workpiece against the rotation of the AUse the Guard Assembly.

blade. NEVERIeed material into the cutting tool B.To removeloosepiecesbeneathortrappedinside

from the rear of the saw the Guard:

G.Always push the workpiece all the way past the 1. Turn saw "OFF".

sawblade.

H. As much as possible, keep yourface and body to

one side of tl_esawblade, outof line with apossible

kickback or throwback.

WHENEVER SAW BLADE iS SPINNING

WARNING: Don't let familiarity (gained from fro- I

quent use of your table saw) cause acareless L

mistake. Always remember that acareless frac-

tion of asecond is enough to cause asevere

injury.

2. Remove Switch Key.

3. Wait for blade to stop before lifting the Guard.

BEFORE L EAVING THE SAW

1. Turn the saw off.

2. Wait for blade to stop spinning.

3. Make workshop child-proof. Lockthe shop. DisCon-

nect master switcheS. Remove the yellow Switch

Key. Store it away from children and others not

qualifiedto use the tool.

4. Unplug the saw.

3O

basic saw operation -using the miter gauge

The MITER GAUGE IS USED when CROSSCUTTING,

MITER CUTTING, BEVEL CUTTING, COMPOUND MI-

TER CUTTING, DADOING and when RABBETING

AND MOLDING across the end of a narrow workpiece.

i...,,o,°,,o°r°.°-,.,,...,.°,....I

the following safety precautions in addition to the

safety instructions on pages 2, 3, 4, 5 28, 29 & 30.

ADDiTiONAL SAFETY iNSTRUCTiONS FOR

CROSS CUT TYPE CUTS=

Before start Ing:

1. Never use the Rip Fence when crosscutting,

2. An auxiliary wood facing attached tothe Miter Gauge

can help prevent workpiece twisting andthrowbacks.

Attach it to the holes provided. Make the facing long

enough and big enough to support yourwork. Make

sure, however, it will not interfere with the sawblade

guard.

3. Use jigs orfixtures to help hold any piece too small to

extend across the furl length of the Miter Gauge face

during the cut. This lets you properly hold the Miter

Gauge and workpiece and helps keep your hands

away from the blade.

While cutting:

1. To avoid blade contact, always hold the Miter Gauge

as shown in this section,

CROSSCUTTING

Crosscut is known as a cutting or shaping operation

made across the width of aworkpiece.

The graduations on the Miter Gauge provide accuracy

for average woodworking, in some cases where ex-

treme accuracy is required, when making angle cuts, for

example, make a trial cut and then recheck it with an

accurate square, or protractor.

If necessary, the Miter Gauge head can be swiveled

slightlyto compensate for any inaccuracy.

NOTE: The space between the Miter Gauge Bar andthe

groove inthe table is held to a minimum dudng manufac-

turing.

For maximum accuracy when using the Miter Gauge,

always "favor" one side of the groove in the table, in

other words, don't move the Miter Gauge from side to

side white cutting, but keep one side of the bar riding

against one side of the groove.

NOTE: Glue a piece of sandpaperto the face of the Miter

Gauge head. This will help prevent the workpiece from

"creeping" while it is being cut.

The Miter Gauge may be used in either of the grooves in

the table. Make sure it is locked.

IWARNING: To avoicl blade contact or kickback, J

hold Miter Gauge properly.

When using the Miter Gauge in the LEFT hand groove,

holdthe workpiece firmly against the Miter Gauge head

with your left hand, and grip the tock handle with your

right.

When using the RIGHThand groove, hold the workpiece

with your right hand and the Lock Handle with your left

hand.

MITER GAUGE... head is locked in position for

crosscutting or mitering by tightening the Lock Knob.

ALWAYS LOCK IT SECURELY WHEN IN USE.

PLYWOOD CLAMPED

TO SAWHORSE

SANDPAPEi

:- LINE FOR CLARITY

Holes are provided inthe Miter Gauge for attaching an

Auxiliary Facing to make it easier to cut long pieces.

Be positive Facing does not interfere with the proper

operation of the Sawbiade Guard.

Select a suitable piece of smooth straight wood, drill

two holes through it and attach it with screws.

31

basic saw operations

REPETITIVE CUTTING

1. NEVER USE THE RiP FENCE AS A LENGTH STOP

BECAUSE THE CUT OFF PIECE COULD BIND

BETWEEN THE FENCE AND THE BLADE CAUS-

iNG A KICKBACK,

2_ When making repetitive cuts shoder than 6 inches,

camp a block of wood 3 inches longto the table to act

as a length stop.

FCAUTION: Avoid kickback from twisting the

lworkpiece. When c|amplng the block, make I

isure that the end of the bk)ck is well in front of I

L_he sawbiade. Be sure it is clamped securely I

3. Slide the workpiece aong the Miter Gauge until it

touches the block, hold it securely.

4. Makethecut, pullthe workpiece back, turnthe sawofl

and wait for the blade to stop. Remove cut off piece

before continuing.

i .........

MITER CUTTING

MITER CUTTING iscuttingwood at an angle other than

90° with the edge of the wood. Follow the same proce-

dure as you would for crosscutting.

Adjust the Miter Gauge to the desired angle, and lock it.

The Miter Gauge may be used in either of the grooves in

the table.

When using the Miter Gauge in the LEFT hand groove,

hold the Workpiece firmly against the Miter Gauge head

with your left hand, and grip the Lock Knob with your

right.

When usingthe RIGHT hand groove, hold theworkpiece

with ,/our dCjht hand and the Knob with your left hand.

TOP VIEW

TABLE

/

32

BEVEL CROSSCUTTING

BEVEL CROSSCUTTING is the same as crosscutting

except that the wood is also cut at an angle, other than

90° with the flat side of the wood.

Adjust the blade to the desired angle.

Use the Miter Gauge in the groove to the RIGHT of the

blade. It cannot be used in the groove to the LEFT

because the Blade Guard will interfere. Hold the work-

piece with your right hand and the Lock Handle with your

left hand.

WORKPIECE

_ '

TABLE

COMPOUND MITER CUTTING

COMPOUND MITER CUTTING is a combination of

miter cuttingand bevel crosscutting, The cut ismade at

an angle other than 900to boththe edge and the flat side

of the wood.

Adjust the Miter Gauge and the blade to the desired

angle, Make sure Miter Gauge is locked.

using the rip fence

RIPPING, BEVEL RIPPING, PLOUGHING. MOLDING,

RESAWING AND RABBETING are performed usingthe

RIP FENCE together with the AUXILIARY FENCE/

WORK SUPPORT, PUSH STICK OR PUSH BLOCK,

WARNING: For your own safety, always observe I

the following safety precautions in addition to the I

safety instrucUons on pages 2, 3, 4, 5, 28, 29 & 30.

ADDITIONAL SAFETY iNSTRUCTiONS

1. NEVER use the Miter Gauge when ripping.

2. Use aPush Stick whenever the fence is 2 or more

inches from the blade. When thru-sawing, use an

auxiliary fence and push block whenever the fence

must be between 1/2 and 2 inches ofthe blade. Never

thru-saw rip cuts less than 1/2 inch wide.

3. When using a Push Stick or Push Block, the trailing

end of the board must be square. A Push Stick or

Block against an uneven end could slipoff orpush the

work away from the fence.

4. Never rip anything shorter than 10" long.

5. AFEATHERBOARD can help guide the workpiece.

24

KERFS ABOUT i_

5/16 APART

Before starting:

1. To avoid kickbacks and slips into the blade, make

sure the Rip Fence is paratlel to the sawbtade,

2. Check the Anti-Kickback Pawls. (See "Basic Saw

Operation - Using the Rip Fence".) The Pawls must

stop a kickback once it has started. Replace or

sharpen Anti-Kickback Pawls when points become

dull.

3. Plastic and composition (like hardboard) materiaas

may be cut on your saw. However. since these are

usually quite hard and slippery, the Anti-Kickback

Pawls may not stop a kickback. Therefore, be espe-

cially careful in your set-up and cutting procedures.

While cutting:

1. To avoid kickbacks and slips into the btade, ah_ays

push forward onthe section of the workpiece between

the sawblade andthe Rip Fence. Neverpushforwar_

on the piece being cut off.

33

basic saw operations

RIPPING

Rmpplngsknown as acutting operation along the length

of the workpiece.

Position the Fence to the desired WIDTH OF RiP and

lock inplace,

Before starting to rip, be sure:

1. Rip Fence is parallel to sawblade.

2. Spreader is properly aligned with sawblade.

3. Anti-Kickback Pawls are functioning properb/.

wORKP!ECE

A simple one can be made by clamping a piece of

plywood to asawhorse.

BEVEL RIPPING

When bevel ripping material 6 in. or narrower, use fence

or=the right side of the blade ONLY. This will provide

morespace between the fence and the sawblade for use

of a push stick. If the fence is mounted to the left, the

sawblade guard may interfere with proper use of a push

stick.

ALWAYS SUPPORT

LONG WORKPIECES

Keep your hands out of the blade path.

WARNING: To avoid kickback, push forward only l

on the part of the workplece that wll! pass be-

tween the blade and the fence.

the cut with the appropriate pusher.

Feed the wo rkpiece by pushing forward only on the part

ofthe workpiecethat will pass between the blade andthe

fence.

/

t

I

\

Once the trailing end is on the table:

wl 1_ * - °r

When WIDTH OF RiP s 2 inches or wide, use the

Push Stickto finish pushingthe work all the way past the

blade.

34

When WIDTH OF RiP is 1/2 inch to 2inches, the Push

Stick CANNOT be used because the Guard will inter-

fere. USE the Auxiliary Fence/Work Support and Push

B ck.

Attach Auxiliary Fence/Work Support to Rip Fence with

two i'C" clamps.

AUXILIARY FENCE

WORK SUPPORT

Feed the workpiece by hand along the Auxiliary Fence

until the end is approximately 1 inch past the front edge

of the table. Continue to feed using the Push Block.

Hold theworkplece inposition and installthe Push Block

by sliding it on top of the Auxiliary Fence/Work Support

(this may raise Guard).

\\\

\\ \

IWARNING: To avoid Injury from blade contact,

|

,,never thru-saw cuts narrower than 1/2 inch wide. I

Narrow strips thicker than the Auxiliary Fence/Work

Support may enter the Guard and strike the E3aflle.

CAREFULLY raise Guard only enough to clear the

workpiece. Use Push Block to complete cut.

BAFFLE

\\

35

USING FEATHERBOARDS FOR THRU

SAWING

FEATHERBOARD

"C" CLAMPS

backs.

piece.

iWARNING: Make sure the Featherbeard againsl

Ithe edge presses only on the uncut position (in

front of tl_e blade}, it might otherwise pinch the

blade in the kerr and cause akickback.

Before starting the operation (switch "OFF" and cutter

below table surface):

1. Install Featherboards so they exert pressure on the

workpiece be positive they are secure, and

RESAWING

RESAWING isathru-sawing cut made by ripping a piece

of wood through its thickness Do not attempt to resaw

BOWED or WARPED material.

NOTE: To RESAW a piece of wood wider than 3-3/8

inches, it will be necessary to remove the blade guard

and use the Auxiliary Fence/Work Support. (See ';'Work

Helpers").

BINDING between the two Fences.

Do not clamp directly to the bottom edge of the table

because the "swivel" of the clamp will not grip properly.

Place a small blocker wood between the bottom edge of

the table and the"C" clamp. OF WOOD

WARNING: For your own safety

1. Do not "Back up" (reverse feeding) while re-

sawing because this could cause akickback.

2. Make first pass to a depth slightly more than

one-half the width of the board; keep same face

of board against Fence for second pass. WARNING: For your own safety, install Blade

Guard immediately upon completion of the

resawing operation.

36

USING FEATHERBOARDS FOR NON-

THRU SAWING

Featherboards are NOT employed during non thru-

sawing operations when using the Miter Gauge.

USE FEATHERBOARDS FOR ALLOTHER NON THRU-

SAWING OPERATIONS (when Sawblade Guard must

be removed). Featherboards are used to keep the work

incontact withthe Fence and table as shown, and to stop

kickbacks.

Add a 7-1/2 inch high fiat facing board to the Fence, the

full length of the Fence.

Mount Featherboards to Fence and table as shown, so

that leading edges of Featherboards will supportwork-

piece untilcut is complete, and the workpiece has been

pushed completely past the cutter (sawblade, Dado

Head, Molding Head, etc.) with a Push Stick, as _n

ripping.

Before starting the operation (switch "OFF" and cutter

below table sudace):

1. Install Featherboards so they exert pressure on the

workpiece; be positive they are secure, and

2. Make sure by trial that the Featherboards will stop a

kickback if one should occur.

WARNING: For your own safety, replace the I

Sawblade Guard as soon as the non thru-sawing I

operation is complete.

FEATHERBOARD

"C"CLAMPS

RABBETING

RABBETING is known as cutting out a section of the

corner of a piece of materiat, across an end or along an

edge.

To make aRABBET requirescuts whichdo notgo all the

way through the material. Therefore, the Blade Guard

must be removed.

1. Remove Blade Guard.

2. For rabbeting along an edge (long way of work-

piece) as shown, add facing to Rip Fence approxi-

mately as high as the workpiece iswide. Adjust Rip

Fence and blade to required dimensions; then make

first cut with board flat on table as any rip (type} cut;

make second cut with workpiece on edge. Follow all

precautions, safety instructions, and operational in-

structions as for ripping, or dp type operations, includ-

ing Featherboards and Push Stick, etc.

3. For rabbeting across an end, for workpiece 10-1/2

inches and narrower, make the rabbet cut with the

board flat on the table. Using the Miter Gauge fitted

with a Facing, follow the same procedures and in-

structions for cross cutting making successive cuts

across the width of the workpiece to obtain the de-

sired width of cut. DO NOT use the Rip Fence for

rabbeting across the end.

|

FIRST CUT 7

sEco.ocUT//

/

/

/

/

RABBETING ALONG

THE EDGE

/

l

/

/

/

/

/

RABBETING

ACROSS THE END

WARNING: For your own safety, install blade I

guard immediately upon completion of rabbeting

operation.

Some rabbet cuts can also be made in one pass of the

workpiece over the cutter using the Dado Head.

37

basic saw operations

PLOUGHING

PLOUGHING is grooving with the grain the longway of

the workpiece, using the Fence. USE proper hold-

downs al_clfeed devils. PLOUGHING

BACK OF SAW

It is not necessary to install the outside loose collar

before screwing onthe arbor nut. Make sure the arbor

nutistight and at least one thread onthe arbor st cksout

past the nut.

ALWAYS USE DADO INSERT LISTED UNDER "REC-

OMMENDED ACCESSORIES."

When using the Dado Head it will be necessary to

remove the Blade Guard and Spreader. USE CAU-

TION. USE MITER GAUGE, FENCE, FEATHER-

BOARDS AND PUSH STiCKSAS REQUIRED.

iWARNING: For your own safety, always replace ]

the blade, Guard and Spreader when you are I

finished Dadoing.

SAW ARBOR iiZ!coLLF

NUT

Nn _REMOVE SAWBLADE AND

INSTALL DADO HEAD

!

ma ntenance

] WARNING: Toavoid lnjuryfrom accidentalstart, I

I turn switch OFF" and remove plug from power

Isource outlet before maintaining or lubrl_ing !

I your saw.

Do not allow sawdust to accumulate inside the saw.

Frequently clean your cuttingtoolswith Craftsman Gum

and Pitch Remover.

slide more freely.

itthe power cord is worn, cut, or damaged in anyway,

have it replaced immediately.

Make sure the teeth of the And-Kickback Pawls are

always sharp. To sharpen:

1. Identify the dull tooth orteeth_ Remove Blade Guard.

comer of workbench.

4. Sharpen the dull tooth using a few light strokes of a

fine-cut file.

38

lubrication

The sawmotor bearings have been packed at the factory

with proper lubricant and require no additional lubrica-

tion.

The following parts should be oiled occasionally with

SAE No. 20 or No. 30 engine oil.

1. Elevation guide slot and pivot,

2. Elevation screw threads and support bearings.

3. Bevel screw threads and support bearings. (First

clean with Craftsman Gum & Pitch Remover.)

4. Bevel and elevation link pivot points.

5. Cradle pivot pin bearing points.

6. Bearing points in Miter Gauge and Rip Fence.

The saw table and other major parts are made of

aluminum and require no special care. A coat of auto-

mobile-type wax applied to the table will help to keep the

surface clean and allow workpieces to slide more freely.

Treat unplated and unpainted steel parts and surfaces

with Sears "Stop Rust".

MITER GAUGE

GUARD

BEARING PARTS

SUPPORT

SEARiNGS

wiring diagram

BEVEL LINK SUPPORT

BEARINGS

BEVEL NUT

O

TBLACK

WIRE

CONNECTOR

TGREEN

WHITEBLACK"_POWER CORD

39

sears recommends the following accessories

ITEM CAT. NO.

Saw Blades .............................................. See Catalog

Dado insert ..................................................... 9-22273

Taper Jig .................................................. See Catalog

Dado Set .................................................. See Catalog

WARNING: Do not use adjustable (wobble) type I

dados or carbide tipped dado blades on this saw. I

Maximum dado width is 1/2 inch.

Steel Legs ....................................................... 9-22244

"Pnw_r TnoI Know How Handbook". ............... 9-29117

Sears may recommend other accessories not listed

in manual

See your nearest _ears Store or Catalog Department

for other accessbrles.

Do not use any accessory unless you have received

and read complete instructions for its use.

WARNING: Use only accessories recommended for this saw. Using other

accessories may be dangerous.

m

troub e shootmg

WARNING: To avoid injury from accidental start, turn switch "OFF" and 1

always remove plug from power source outlet before trouble shooting. I

]'ROUBLE SHOOTaNG - GENERAL

,,TROUBLE REMEDY

!. Discard Blade and use a different blade.

Cannot make square 1. M ter Gauge not adjusted 1See "Adjustments" section "Miter Gauge."

W.I

cut hen crosscutting properly

Cut binds, burns or 1. Dull blade or improper 1. Sharpen or replace blade.

Cut not true at 900 or "1. Stop screw not properly ,1. See "Adjustments" section,' Blade Tilt, or

45° positions, adjusted. I Squareness of Blade to Tab e"

s, , , ......

4O

TROUBLESHOOTING - MOTOR

NOTE: Motors used on wood working too_s are particularly susceptible to the

accumulation of sawdust and wood chips and should be blown out or %,acuumed"

frequently to prevent interference with normat rr_otor ventilation.

TROUBLE

Excessive noise.

Motor fails to develop

full power. NOTE:

Low Voltage:

(Power outputof

motor decreases

rapidly with decrease

involtage at motor

terminals. For example,

areduction of 10% in

voltage causes a

reductionof 19% in

maximum power

output of which the

motor is capable, and

a reduction of 20% ih

voltage causes a

reduction of 36% in

maximum power

output.)

Motor starts slowly

or falls to come up

to full speed.

Motor overheats.

Moto r stalls

(Resulting in blown

fuses or tripped

circuit breakers.)

Frequent opening of

fuses or circuit

breakers.

PROBABLE CAUSE

1. Motor

1. Circuit overloaded with

lights, appliances and other

motors.

2. Undersize wires or circuit

too long.

General overloading of

power company facilities.

(In some sections of the

country, demand for elec-

trical power may exceed

the capacity of existing

generating and distribution

systems.)

.

4. incorrect fuses or circuit

breakers in power line.

1. Low voltage.

REMEDY

1.__motor checked by qualified service techni-

cian. Repair service is available at your nearest

Sears store.

1. Do not use other appliances or motors on same

circuit when using the saw.

2. increase wire sizes, or reduce length of wiring.

See "Motor Specifications and Electrical Require-

ments" section.

3. Request a voltage check from the power

company.

4. Install correct fuses or circuit breakers.

!. Request voltage check from the power company.

1. Do not cut so fast - feed work slower into blade.

2. Clean out sawdust to provide normal air circulation

through motor. See "Maintenance and

Lubrication" section.

1. Request voltage check from the power company.

1. Motor overloaded

2. Improper cooling. (Air

circulation restricted

through motor due to

sawdust, accumulating

inside o! saw.)

1+ Voltage too low to permit

motor to reach operating

speed.

2. Fuses or circuit breakers

do not have sufficient

capacity.

1. Motor overloaded

2. Fuses or circuit breakers

do not have sufficient

capacity.

2. _nstall proper size fuses or circuit breakers.

D '

1. on tcut so fast - feed work slower into btade.

2. install proper size fuses or circuit breakers.

41

repair parts

I

/

ff

/!

tll

1

I

I

42

oE

"0 r_

.- _

_R

E._N

mz

E

E !_,,

_=

PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW

MODEL NO. 1113.221720

4 5

1/

÷..

6

\

13

I

12

FIGURE 2 - GUARD ASSEMBLY

KEY I

NO.i

7

/

i

8 62810

9 62410 Pin, 1/4 x 1-3/64

10 62519 I Spring Pawl

11 62520 Spacer, Paw!

12 62974 .Pawl

13 STD551012 Washer 17/64 x 1t2 x 1/32

14 60208 _ Nut Push

15 .S'TD581025 Ring, Retaining 1/4

Ifthis part is removed, discard and replacewith a new

push nut.

44

PARTS LIST FOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL NO. 113,221720

10 11

8 9

4

3

t

15 13

FIGURE3 FENCE ASSEMBLY

KEY PART

NO. NO.

162693

2 62692

3 STD551031

462996

5 STD551231

6 60078

7 814646

8 808844-1

9 814657

10 62501

11 62603

12 814647

13 815227

14 STD55!208

15 STD600803

DESCRIPTION

Plug, Button

Knob (Includes Key No. 1)

* Washer, 21/64 x 5/8 x 1/32

Head, Fence

* Lockwasher, External 5/16

Screw, Hex Hd., 5/16-18 × 1t2

Channel, Fence

Ring, Retaining

Spacer

Spring, Fence Lock

Lock, Fence

Rod, Fence Lock

Bracket, Retainer

* Lockwasher, External No. 8

* Screw, Pan Hd. Type "T" No. 8 x 3/8

Standard Hardware Item -May be purchased locally.

45

PARTS LiST FOR CRAFTSMAN 10 iNCH TABLE SAW

MODEL NO. 113.221720

_:ii i! _

_ _ • i _

1 S2693 Pleg; B_0n

2 62999 iE_b (i_¢iOdes Key #i)

1/32

3/8

6_724 ii_r

7,605_ S

8 820863 ter Gauge

62175 Pini Mite_ Pivot

46

notes

ii

ii i

i

i ,

i,i

i

i

m

47

10-INCH

DIRECT DRIVE TABLE SAW

Now that you have purchased your 10-inch direct

drive table saw, should a need ever exist for repair

parts or service, simply contact any Sears Service

Center and most Sears, Roebuck and Co, stores. Be

sure to provide all pertinent facts when you call or visit.

The model number of your 10-inch table saw will be

found on a plate attached to your saw, at the rear ofthe

base.

WHEN ORDERING REPAIR PARTS, ALWAYS GiVE

THE FOLLOWING iNFORMATiON:

PART NUMBER PART DESCRIPTION

MODEL NUMBER NAME OF ITEM

t 13.221720 10-inch Direct Drive Table Saw

All parts listed may be ordered from any Sears Service

Center and most Sears stores, if the parts you need

are not stocked locally, you rorderwili be electronically

transmitted to a Sears Repair Parts Distribution Cen-

ter for handling.

Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.

Part No. SP5537 Form No. SP5537-4 Printed in U.S.A. 12/92