Craftsman 113226423 User Manual BELT AND DISC SANDER Manuals Guides L0803415
CRAFTSMAN Sander Manual L0803415 CRAFTSMAN Sander Owner's Manual, CRAFTSMAN Sander installation guides
User Manual: Craftsman 113226423 113226423 CRAFTSMAN BELT AND DISC SANDER - Manuals and Guides View the owners manual for your CRAFTSMAN BELT AND DISC SANDER #113226423. Home:Tool Parts:Craftsman Parts:Craftsman BELT AND DISC SANDER Manual
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i i ii ii i, ii ii ii i i SAVE THIS MANUAL FOR FUTURE REFERENCE MODEL NO. 113.226423 BELT AND DISC SANDER Serial Number Model and serial number may be found on the back side of the base, F'rs C You should record both mode! and serial number in a safe place for future use. BELT AND DISC SANDER CAUTION: ® assembly • operating e repair parts Read GENERAL and ADDITIONAL SAFETY INSTRUCTIONS carefully Sold PART NO SP500t by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A. _:_;_ !_::D t; _. _ ;: i= FULL ONE YEAR WARRANTY ....... i , , , i ON CRAFTSMAN BELT AND DISC SANDER If within one year from the date of purchase, this Craftsman Belt and Disc Sander fails due to a defect in material or workmanship,: sears will repair it, free of charge. WARRANTY SERVICE IS AVAILABLE BY RETURNING TH E BELT AND DISC SANDER TO THE NEAREST SEARS RETAIL/CATALOG STORE OR SERVICE CENTER/DEPARTMENT IN THE UNITED STATES: THIS WARRANTY APPLIES ONLY WHIL E THIS PRODUCT IS IN USE IN THE UNITED STATES. This warranty gives you specific vary from state to state. legal rights, and you may also have other rights which SEARS, ROEBUCK AND CO., Sears Tower, BSC 41-3, Chicago, IL 60684 general safety instructions for power tools 1. KNOW YOUR POWER TOOL Read and understand the owner's manual and Iabels affixed to the tool. Learn its application and limitations as welI as the specific potential hazards peculiar to this tool. 2. GROUND ALL TOOLS This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The_green conductor in the cord is the grounding wire. Never connect the green wire to a live terminal. 3. KEEP GUARDS IN PLACE In working order, and in proper adjustment and alignment. 4. REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of checking to see that keys and adjusting wrenches are removed from toot before turning it on. 5. KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents. Floor must not be slippery due to wax or sawdust. 6. AVOID DANGEROUS ENVIRONMENT Don't use power tools in damp or wet locations or expose them to ra_noKeep work area welt lighted. Provide adequate surrounding work space. 7. KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area. 8. MAKE WORKSHOP CHILD-PROOF --with padlocks, master switches, or by removing starter keys. 9. DON'T FORCE TOOL it wilt do the job better and safer at the rate for which it was designed. 10. USE RIGHT TOOL Don't force tool or attachment to do a job it was not designed for. 11. WEAR PROPER APPAREL Do not wear loose ctothing, gloves, neckties or jewelry (rings, wrist watches) to get caught in moving p_.rts. Nonslip footwear isrecommended. Wear protective hair covering to C0ntain iong ha long sleeves above the elbow.:; : ......, ,...... 12, USE SAFETY GOGGLES (Head Protection) Wear Safety goggles _must comply with ANSI Z87.1 ) at all times Everyday eyeglasses only have impact resistant lenses_ they are NOT safety gJasses. Also, use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation, 13. SECURE WORK Use clamps or a vise to hold work when practical It's safer than using your hand. frees both hands to operate tool. 14. DON'T OVERREACH Keep proper footing and batance al all times. 15. MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 16. DISCONNECT TOOLS Before servicing; when changing accessories such as blades, bits, cutters, etc. 17, AVOID ACCIDENTAL STARTING Make sure switch is in "OFF" position before plugging in. 18. USE RECOMMENDED ACCESSORIES Consult the owner's manual for recommended accessories. Follow the Enstructions that accompany the accessories. The use of improper accessories may cause hazards. 19, NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. Do not store materials above or near the toot such that it is necessary to stand on the tool to reach them. 20. CHECK DAMAGED PARTS Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it wilt operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced, 21. DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only. 22. NEVER LEAVE TOOL RUNNING UNATTENDED Turn power off. Don't leave tool until it comes to a complete stop. additional safety instructions for beff and disc sander Safety is a combination of operator common sense and alertness at all times when the sander is being used. e. Never turn your Sander "ON" before clearing the belt table and worktable of all objects. f. Make sure the sanding belt runs in the right direction (directional arrow on back side of belt). Always have the tracking adjusted correctly so that the belt does not run off the pulleys. g. Hold the work firmly when sanding on the belt and against the worktable when sanding on the disc. h. Always adjust the worktable to within a maximum of 1/16-inch of the sanding disc or belt. i. When sanding a large piece of material, provide additional support at table height. j. Never leave the machine work area when the power is on, before the machine has come to a complete stop, or without removingand storing the switch key. k. Do not perform layout, assembly or setup work on the table while the sander is operating. 1. Turn sander "OFF" and remove plug from power supply outlet before installing or removing an accessory. m Use only RECOMMENDED ACCESSORIES listed on page 2I. WARNING: For your own safety, do not attempt to operate your Belt and Disc Sander until it is completely assembled and installed according to the instructions.., and until you have read and understand the following: 1. 2. 3. 4. Page General Safety Instructions for Power Tools. 2 Getting to Know Your Sander ........... 15 Basic Operation ....................... 17 Maintenance .......................... 20 5. Stability of Machine If there is any tendency for the machine to tip over or move during certain operations such as when sanding long heavy boards, the sander should be bolted down. 6. Location The machine should be positioned so neither the operator nor a casual observer is forced to stand in line with the sanding belt or disc. This machine is intended for indoor use only. 9_ 7. Kickback When sanding on the Disc, always apply the workpiece left of center to the left side of the disc. Applying the workpiece to the right side could cause it to fty up (kickback) which could be hazardous. 8. Protection: Eyes, Hands, Face, Ears and Body a. Always wear safety goggles (not glasses) that comply with ANS1 Z87.1, Wear face shield if operation is dusty, Wear ear plugs or muffs during extended periods of operation, Do not wear gloves, jewelry or watches. Roll long sleeves above the elbow. Tie back long hair. b. Do not sand pieces of material too small to hold by hand. c. Avoid awkward hand positions, where a sudden slip could cause a hand to move into sanding disc or belt. d. Neverclimbonthe machine. If any part of this Belt and Disc Sander should break, bend, or fail in any way or any electrical component fail to perform properly, or if any is missing, shut off power switch, remove power supply cord from power supply and replace damaged missing and/or failed parts before resuming operation. 10. Do not sand with the workpiece unsupported. Support it with the backstop or worktable. The only exception is curved work performed on outer end of belt (idler pulley). 11. To avoid entanglement in spindle, do not operate sander with sanding plate and/or guard removed. CAUTION: This Belt and Disc Sander is designed to sand wood or wood like products only. Attempts to sand or grind other materials could result in fire, injury or damage to the product. additional safety instructions for belt and disc sander 12; Think Safety Safety is a combination of operator common sense and alterness at all times when the sander is in operation. The operation of any power tool can "es@t in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles (not glasses) complying with ANSI Z87,1 (shown on Pack _ age) before beginning power tool operation. Safety Goggles are available at Sears retail or catalog store& i I I i • • ' WARNING: DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR MACHINE) TO BECOME COMMONPLACE, ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS SUFFICIENT TO INFLICT SEVERE INJURY. • I ll[[J .L [[ I ' ii I READ AND FOLLOW THE WARNINGS THAT APPEAR ON THE TOOL: ] FOR YOUR 1, READ AND UNDERSTAND OWNER'S MANUAL BEFORE OPERATING MACHINE. 2. WEAR SAFETY GOGGLES AND DUST MASK. 3. MAINTAIN 1/16" MAXIMUM CLEARANCE BETWEEN TABLE AND SANDING BELT OR DISC. i ii OWN SAFETY: 4. AVOID "KICKBACK" (WORKPIECE THROWN AT YOU)--DO NOT USE RIGHT HALF OF DISC, 5. ALWAYS SUPPORT WORKPIECE WITH "BACKSTOP" OR "WORKTABLE," 6. DO NOT WEAR GLOVES, NECKTIE OR LOOSE CLOTHING. TIE BACK LONG HAIR. E82443 motor specifications and electrica This machine is designed to use, and is equipped with, a 3450 RPM motor, It is wired for operation on 110-120 volts, 60 Hz., alternating current. (TOOL MUST NOT BE CONVERTED TO OPERATE ON 230 VOLT). For replacement motor refer to parts list is this manual. CONNECTING TO POWER SUPPLY OUTLET This machine must be grounded while in use to protect the oeprator from electric shock. Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp. fuse or circuit breaker. WARNING: Do not permit fingers to touch the terminals of plugs when installing or removing the plug to or from the outlet. WARNING: If not properly grounded this power tool can cause an electrical shock, particularly when used in damp locations close to plumbing. If an electrical shock occurs there is the potential of a secondary hazard such as your hands contacting the sanding surface. requirements This plug requires a mating 3-conductor grounded type outlet as shown. If the outlet you are planning to use for this power tool is of the two prong type, DO NOT REMOVE OR ALTER THE GROUNDING PRONG IN ANY MANNER. Use an adapter as shown below and always connect the grounding lug to a known ground. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. GROUNDING LUG SCREW 3-PRONG \ _1_ If power cord is worn or cut, or damaged in any way, have it replaced immediately. _J_,KESURE TH_S 5 "x HECEPT,_CLE ADAPTER If your unit is for use on 110-120 volts, and has a plug that looks like below. An adapter as shown above is available for connecting plugs to 2-prong receptacles. WARNING: The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box. Not all outlet boxes are properly grounded. _3-PRONG "_'-,, If you are not sure that your outlet box is properly grounded, have it checked by a qualified electrician GROUNDING LUG PRONG _ PROPERLY GROUNDED 3-PRONGOUTLET This power tool is equipped with a 3-conductor cord and grounding type plug which has a grounding prong, approved by Ur_derwriters' Laboratories and the Canadian Standards Association. The ground conductor has a green jacket and is attached to the toot housing at one end and to the ground prong in the attachment plug at the other end, NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. Adapter is not allowed in Canada by the Canadian Elec* tricaf Code. The use of any extension cord will cause some ioss of power, To keep this to a minimum and to prevent overheating and motor burn-out, use the table below to determine the minimum wire size (A.W,G.) extension cord. Use onty 3 wire extension cords which have 3prong grounding type plugs and 3-prong receptacles which accept the tools plug. Extension Cord Length Wire Size A,W.G. Upto 100 Ft. 100 - 200 Ft. 200 - 400 Ft. !6 14 t0 : Unpacking AndChecking Contents....... __._.. Mounting Belt and Disc Sander to Workbench Clamping Bell and Disc Sander to Workbench Installing Installing Installing Installing Installing Squaring Timing Belt ...................... Pulley Cover .................... Sanding Disc Plate ............... Backstop ....................... Table Assembly .................. Table Assembly .................. 6 . 7 .. 8 9 t0 10 11 12 13 , n Be!t Table Stop .......................... Surface Sanding on Sanding Belt ........... End Sanding on the Sanding Belt ........... Sanding Curved Edges ................... Maintenance .............................. Lubrication ............................. 18 18 18 19 20 20 Troubleshooting ........................... Recommended Accessories .................. Repair Parts .............................. 21 2t 22 u, Jl ..#,€_ • . ..... unpacking and checking contents TOOLS NEEDED _ _=_--;7it6"WaENCH ' " I/2" WREI_H 3/4_ WRENCH Model II3,226423 Belt and Disc Sander is shipped complete in one carton. _ (_) __ each item with illustration and "Table of Loose Parts." Make certain all items are accounted for, before disSeparateany atl packing parts from packing materials and check carding material. = _: PHILLIPStYPE ; SCREWDRIVER COMBINATION SQUARE MUST BETRUE STRAIGHT EDGE OF DRAWLIGHT THIS EDGEMUSTBE : BOARD 3!4" THICK : ::: : : : ts any parts are missing, do not attempt to assemble the Belt and Disc Sander, plug in the power cord, or turn the switch on until the missing parts are obtained and installed correctly. LINE:ON BOARD i : A_ONG q'HS EOGE : .... PERFECTLY STRAIGHT WARNING: For your own safety, never connect plug to power source outlet until all assembly steps ; are complete and until you have read and underSHOULDBENOGAPOROVERLAPHEREWHEN stood the entire owners manual. SQUAREIS FLIPPEDOVERtN DOTTEDPOSITION i: : ; -- ..... ITEM A B C D E F G H J TABLE OF LOOSE PARTS Belt and Disc Sander Assembly ..................... Owners Manual ................. Table Assembly ................. Sanding Plate .................. Sanding Disc ................... Table Support Rod .............. Bag Assembly Part #507303 ..... Containing the following parts: Switch, Key ................... Wrench, Hex "L" I/8 ............ Backstop ..................... Washer, 1/4" . ................. Bolt, Hex 1/4-20X1/2 ............ Bolt, Hex 5/16-t8Xl ............ Knob ........................ Setscrew 1/4-20Xt/4" . .......... Screw 1/4-2OXl-3/4" . ........... Pulley Cover .................. Timing Belt ................... QTY. ! 1 1 1 t I 1 1 t 1 1 2 1 t 1 ! t assembly MOUNTING BELT AND DISC SANDER TO WORKBENCH If belt and disc sander is to be used in a permanent location, it should be fastened securely to a firm supporting surface such as a workbench. A 5/16" bolt, flatwasher, Iockwasher, and hex nut (not included) should be used at each mounting hole to secure the belt disc sander to the workbench. If mounting to a workbench, holes should be drilled through supporting surface of the workbench as follows: 1. Set the belt disc sander on the workbench exact position where it is to be mounted, in the 2, Push a pencil through one of the mounting holes and place a mark on the workbench that marks the center of the mounting hole opening. Mark the other three mounting hotes using the same method. SPECIAL NOTE: Make sure the pencil marks are placed very near the center of the mounting hole openings, WARNING: Check under workbench before drilling holes to make sure electrical wires, gas pipes, etc., will not be hit by drill bit. 3. Remove the belt disc sander from the workbench. Drill four 3/8" diameter holes using the pencil marks as the center of the drilled holes. MOUNTING HOLES SPECIAL NOTE: It is highly recommended that you place a soft foam pad between your belt disc sander and workbench. The use of this pad will reduce noise and vibration. 4. Place the belt disc sander back on the workbench. Align the mounting holes in the sander with the drilled holes in the workbench. BELT AND DISC SANDER I!2'/OPTIONAL FOA_ PAD . X,X_. Insert four 5/16" bolts through the mounting holes and through the dritled holes in the workbench. 6, Place a 5/16" flat washer, 5116" lockwasher, 5/16" hex nut on the bolt and tighten, and a SPECIAL NOTE: Do not overtighten mounting bolts - leave some cushion in the foam pad for absorbing noise and vibration. / WORKBENCH , i J assembly 7. If you prefer to mount your sander to a leg set we recommend the leg set for bench top tools which is available through Sears Retail or Catalog Stores, The number of this leg set is 9-22244. This leg set is an optional accessory and instructions to mount the belt and disc sander to this leg set are included in the leg set package. 24' ALTERNATE MOUNTING METHOD t MOUNTING BOARD [ An alternate method of mounting the belt and disc sander is to fasten the sander to a mounting board. The board should be of sufficient size to avoid tipping of sander while in use. Any good grade of plywood or ch_pboard with a 3/4" minimum thickness is recommended. (Thinner chipboard can break.) 18" 1, Follow instructions for mounting sander to workbench, substituting a board 18" X 24" minimum size in place of the workbench. / MOUNTINGHOLES BELTAND DISCSANDER ::::::::::: \' Y 5/!6" HEXNUT.Nk_k_._.," 2, Substitute 5/16" flat head bolts for mounting boits (NOT INCLUDED). Bolt length should be 1-1/2 plus the thickness of the mounting board. "_,_'_:_===1 _'_ I ! 1i , NOTE: For proper stability, holes must be counter sunk so screw heads are flush with the bottom surface of the mounting board. 1_2"FOAM PAD OPTIONAL /" /' COUNTERSINK THEAREA AROUND EACH HOLE SO BOLT HEADWILLNOTPROTRUDE BELOWBOl-fOM SURFACE OF MOUNTINGBOARD. , , I , ", / / ," i ", .J ] _., \ MOUNTINGBOARD 5;t6" FLATHEADBOLT MOUNTING BOLTS BELT AND DISC SANDER Securely clamps. clamp board to workbench using "C" SPECIAL NOTE: The supporting surface where belt and disc sander is mounted should be examined carefully after mounting is complete to insure that no movement during use can occur, tf any tipping or walking is noted, secure workbench or supporting surface before operating belt and disc sander. MOUNTING BDARO WORKBENCH C'CLAMP i TABLE LOCKING BO[TS BE; _ TABLE WRENCH INSTALLING TIMING BELT IMPORTANT -- Do not overtighten timing belt tension by adjusting timing setscrew too tight, This is a COG Belt which does not require excessive tension to function properly. 1, Locate the two locking bolts holding the sanding belt table and loosen both with a 1!2 inch wrench. , ii! i! , iiii !l i Ul H 'IUlIIIII II IIII TIMING BELT TENSION ADJUSTMEr'_TSET SCREW AND LOCK1NGNUT 2. Raise the sanding belt table to the vertical position. 3. On top of the base locate the timing setscrew centered in the Iocknut. Loosen the Iocknut with a 7/16 inch wrench and raise the setscrew about 1/4 inch using the 1/8 inch hex wrench, 4. The lower pulley/motor shaft can now be raised TIMING3ELT TENSION ADJUSTMENT SET SCREW 5. enough ltoslip the belt over both pulleys. : While moving the lower pul{ey/motor shaft Up and down, begin to tighten the timing belt tension adjustment screw. The set screw is adjusted correctly at the instant you can no longer lift the pulley/motor shaft upward, DO NOT OVERTIGHTEN / / SET SCREW! . Tighten Iocknut. 7. Lower sanding belt table to horizontal position and tighten table iock bolts. LOCK NUT SPECIAL NOTE: Timing belt tension adjusting screw has been screwed down too far if the motor makes a humming noise when turned on, but the belt and disc do not move. Timing belt tension adjusting screw is not screwed down far enough if the sanding belt stops moving while sanding but the sanding disc continues to rotate, \ LOWER PULLEY'MOTOR SHAFT PULLEYCOVER / INSTALLING PULLEY COVER 1_ Locate the pulley cover and one screw 1/4-20x tL3/4". 2. Place pulley cover into position shown and fasten with one screw. Do not overtighten. SETSC INSTALLING HE×WRENCH SANDING DISC PLATE 1. Locate sanding disc p_ate, sanding disc, one setscrew 1/4.20xl/4 inch, and a 1/8 inch hex wrench, 2. Just start screw into threaded hole in sanding plate. : • i• : • • _ ;ii_ :,_:i •! SANDINGDISCPLATE S i i i 10 ""*--_ / "" DRIVE SHAFT SANDING PLATE FLAT 3N SHAFT', / 3 Alignflaton shaftwithsetscrewin sandingplate Slidesandingplateontoshaftuntilplatesurfaceand shaftarenearlyflush Donotallowshaftto extend out past surface of sanding ptate or damage may occur to your sanding disc during operation GUARD NOT SHOWN FOR CLARITY J \ HEX WRE_4OH / SET SCREW 4 To tighten setscrew, reach through hole in top of pulley cover with hex wrench Tighten setscrew very firmly SECTIONOF PULLEY COVER REMOVED FOR PICTURE CLARITY I I IIII SANDING PLATE 5. Locate sanding disc and peet backing from disc. Align perimeter of disc with plate and press disc firmty into position all the way around, n nl,i i!l u _u ul nnl,i WRENCH BACKSTOP INSTALLING BACKSTOP LOCK BOLT .,., BACKSTOP 1. Locate backstop, hex.bott 1/4-20xl/2 1/4 inch flat washer. inch, and a 2 Hold backstop into position and fasten with bolt and washer as shown Do not overtighten 11 lull i i bolt among loose _arts. ROD insert rod in base as shown, leaving 5 inches of rod extending outside base, BASE ......... i 3. Install bolt in base (align a flat side of rod to bolt) and tighten with 1/2 inch wrench. I I I II 4. Slide table assembly onto rod. WARNING: To avoid trapping the work or fingers between the table and sanding surface, the table edge should be a maximum of 1/16-inch from sanding surface. Table assembly should be completely engaged on rod. 5. The table must be adjusted so it is parallel to the sanding surface and no further away from the sanding surface than 1/16". \ 6. To adjust the 1/16" gap, slide the table assembly forward on the rod and tighten the table assembly lock knob. TABLEASSEMBLY ROD \ TABLEASSEMBkY LOCK KNOB 12 7. To adjust table so it is parallel to sanding surface, locate two allen head set screws on bottom side of the table, ALLEN HEAD 8. Loosen these two set screws and position the table parallel to the sanding surface. (There should be a minimum gap of 1/16" across the full face of the sanding surface,) 9, Tighten set screws, VIEW SHOWING UNDERSIDE OF TABLE 10. There is an auxiliary mounting hole in the base. This is for mounting the table when the belt is used in a vertical position by moving the complete rod/ worktable assembly and table positioning bolt_ Note and follow the above WARNING for table clearance, AUXILIARY MOUNTING TABLE HOLE POSITIONING BOLT TABLE ASSEMBLY LOCK KNOB iii SQUARING TABLE ASSEMBLY WARNING: To avoid injury from accidental start, make sure t0ol is unplugged before aligning. 1, Using a combination square, check the angle of the worktable with the disc. NOTE: The combination square must be "true" -See start of assembly section on Pg, 6 for checking method, 2. If the table is not 90 ° with the disc •., lock knob screw and tilt table. 3, Adjust worktable table lock knob. loosen table square to the disc and retighten 4, Adjust pointer to 0° mark on trunnion with phillips screwdriver if necessary. TABLE POSmONtNG BOLT / I TABLE LOCK :KNOB 13 TRUNNION assembly NOTE: This unitcomes with the sanding bert installed. DIRECTIONAL ARROW REPLACING THE SANDING BELT TENSIONING AND TRACKING DRIVEPULLEY \ WARNING: To avoid injury from accidental start, turn switch "OFF" and remove plug from power source outlet before removing or installing sanding belt. Use only Sears recommended sanding belts. See Sears Catalog. \ BANDINGBELT \ On the smooth side of the sanding belt you will find a "directional arrow." The sanding belt must run in the direction of this arrow so that the splice does not come apart; IDLERPULLEY 1. Slide tension knob to the right to release the .belt tension. TENSION KNOB 2. Place the sanding belt over the pulleys with the directional arrow pointing as shown. Make sure the belt is centered on both pulleys. iii ON.OFFSWITCH i 3. Slide tension knob to the left to apply belt tension. 4. Plug in the power cord. Turn switch "ON" and immediately ........ OFF, noting _f the be It tends to shde " off the idler pulley or drive pulley. If it did not tend to s idet off, it is "i'RACKING properly. TENSION KNOB 5. If the sanding belt moves toward the disc. turn the tracking knob counterclockwise 1/4 turn. 6. If the sanding belt moves away from the disc. turn the tracking knob clockwise 1/4 turn. 7. Turn switch "ON" and immediately "OFF" again, noting belt movement. Readjust tracking knob if necessary. TRACKING KNOB 14 getting to know your beat and disc sander WARNING: To avoid injury from accidental start, _urn switch "OFF" and remove plug from power Jource outlet before making any adjustments. BACKSTOP LOCK BOLT SANDING PLATE SANDING DISC 1 I BACKSTOP 2 BELT TABLE LOCKING BOLTS BELT i BELT TABLE 3 TRACKFNG KNOB SANDtNG 4 TENSION KNOB / WORKTABLE ASSEMBLY TABLE SUPPORT ROD PULLEY COVER 9 BELT TABLE STOP MOUNTING HOLES ON-OFF SWITCH 8 AUXILIARY MOUNTING HOLE TRUNNION BASE I (WORKTABLE) 7 TABLE POSITIONING BOLT 1. Backstop, belt. 6 1ABI L ASSEM_I Y 5 TABLE LOCK KNOB ; OCK KNOTd 5. Table Lock Knob . . . Loosening knob allows the worktable to be tilted for bevel sanding (Scale on tabfe trunnion). ,, Supports the workpiece on the sanding 2. Belt Table Locking Bolts... Loosening bolts allows belt table to be raised to the vertical position. 6. Table Assembly Lock Knob • . . Locks the table assembly onto the table support rod. 3. Tracking Knob.,. Turning knob clockwise causes sanding belt to move towards the disc; turning knob counterclockwise causes sanding belt to move away from the disc, 7. Table Positioning Bolt base. . . . Locks the rod into the 8, Auxiliary Mounting Hole . . Allows table assembly to be mounted for end sanding on the belt side. 4. Tension Knob,,, Sliding knob to the right releases the sanding belt tension; sliding knob to the left applies belt tension. 15 getting to know your belt and disc " sande r 9. ON-OFF SWITCH The On-Off Switch has a locking feature. THIS FEA- 1, To turn machine "ON" insert key into switch. NOTE: Key is made of yellow plastic; locate in loose parts bag. 2, Insert finger under switch lever and pull end of switch out. 4. To lock switch in OFF position . . ,hold switch IN with one hand., _ REMOVE key with other hand. WARNING: For your own safety, always lock the switch "OFF" when machine iS not in use.., remove key and keep it in a safe place.., also,,, in the event of a power failure (all of your lights go out) turn switch off.., remove the key and store it remote from belt and disc sander, This will prevent the machine from starting up again when the power _ comes back on, 16 basic operation BEVEL SANDING _The worktable can be tilted from 0 ° - 45 ° for bevel sanding. Loosen the table lock knob and tilt the worktable to desired angle as shown. WARNING: To avoid trapping the work or fingers between the table and sanding surface, the table should be repositioned on the table support rod to retain a maximum of 1!16-inch distance between disc and table. TABLE SUPPORT RO0 BELT TABLE __..,,.. POSITIONING WRENCH _C_.,p_ BELT TABLE G a_l T_ Two bett table locking bolts lock the belt tabte in a vertical or horizontal position, Y % To adjust vertical position: . J a, Remove the backstop. b, Loosen the two belt table locking bolts using a 1/2inch wrench. ,,,,,.,=,'= I ii '1 1,1,11 i , i,lU ,i,_rrll c. Position belt tabei vertically as shown and tighten the two bolts. t7 I tl I I................ It Ul,l,,,= J= BELT TABLESTOP a.Loosen,the locknutusinga 314-inch wrench. b. Placea levelon the abrasivebelttableandusing a 3/4-inchwrench, screwthestopboltinoroutuntit thebelttableis level, c. Tightenthelocknut. -- WRENCH BACKSTOP \ SURFACE SANDING ON THE SANDING BELT WORKPIECE Hold the workpiece firmly with both hands, keeping fingers away from the sanding belt. Keep the end butted against the backstop and move the work evenly across the sanding belt. Use extra caution when sanding very thin pieces. For sanding long pieces, remove the backstop. Apply only enough pressure to allow the sanding belt to remove material. SANDINGBELT SANDING BELT WORKTABLE ASSEMBLY END SANDING ON THE SANDING BELT It is more convenient to sand the ends of long workpieces with sanding belt in a vertica_ position. See "Basic Operation - Positioning Belt Table" for adjusting the belt table, and see "Assembly - Installing Table Assembly" for adjusting worktable. Move the work evenly across the sanding belt. For accuracy, use a miter gauge (accessory), WORKPIECE 18 j TABLE BELT ,_SANDING CURVED EDGES DURVED EDGES Sand inside curves on the idler pultey, Sand outside curves on the sanding disc. , i,,1[ !ll,ii ,, , ............... ii ii, ...................... [ ,i, __ !l MITERGAUGE SANDING SMALL END SURFACES ON THE SANDING DISC Move the work across the center to the left side of the face of the sanding disc. For accuracy, use a miter gauge (accessory). i,iii , COMBINATION SQUARE NOTE: Use a combination square to square the miter gauge to the face of the disc (combination square must be "true" -- See Start of Assembly section on page 6 for checking method). If it is not square, loosen the miter gauge knob and move the miter gauge slightly until it is square. Without moving the miter gauge, tighten the knob securely. I 19 be hazardous. The table may be tilted for beveled work. maintenance WARNING: For your own safety, turn switch "OFF" and remove plug from power source outlet before adjusting, maintaining, or lubricating your belt and disc sander. BLACK M JUMPER _,,_,,,=or-OOD / RED t._aYt/ BLACK SWITC._"L:: " f power cord s worn or cut, or damaged in any way, haVe t replaced immediately. Frequently blow out or vacuum out any dust that may accumulate inside the motor. A coat of automobile-type wax applied to the worktable will make it a little easier to feed the work while finishing. WIRING Do not apply wax to the abrasive belt table because the belt could pick up the wax and deposit it on the pulleys, causing the belt to slip. LUBRICATION The BALL BEARINGS in this machine are packed with grease at the factory. They require no further lubrication. .... : : : 20 :i !_:,: _i::_i_iii,_ :i,i_ :ii_i ii_ii!i_i!i_'!_!_:!_i_ii:!::i:i:,ii i_i: i_: i _ DIAGRAM trouble shooting WARNING: For your own safety, turn switch and remove plug from power source outlet trouble shooting your sander, TROUBLE ,.,,,,, ,,,J ,, Motor will not run, PROBABLE , , ,, i , ,,,,,.,IL i,,, ,,,,,,, 1. Defective Defective Defective 2. Burnedout Machine slows down when sanding. "OFF'" before CAUSE REMEDY ., , ,L On-Off switch. switch cord. switch box. , '",",,,.'_ ,,, ..... 1. Replace defective parts before using belt and disc sander again. motor. 2. Consult Sears Service. Any attempt to repair this motor may create a HAZARD untess repair is done by a qualified service technician. Repair service is available at your nearest Sears Store. I. Timing belttootight. 1. Decrease belt tension, see Assembly Section. 2. Applying too much pressure to workpiece. 2. Ease up on pressure. Sanding Belt runs off pulleys. 1. Nottracking properly. Wood burns while sanding, 1. Sanding disc or belt is glazed with sap. Adjust tracking, see Assembly Section, "Replacing the Sanding Belt -- Tensioning and Tracking" 1. Replace disc or belt. ,,,,,, RECOMMENDED ,,,,, i n l ACCESSORIES ITEM CAT. NO. Miter Gauge ........................ Sanding Belts and Discs ............ Leg Set ............................ 9--24214 See Catalog 9--22244 The above recommended accessories are current and were available at the time this manual was printed. 2t i - PARTS LIST FOR CRAFTSMAN BELT AND DISC SANDER MODEL NO. 113.226423 7 4 / 5 67 \ 66 8 / 1 lO Green Ground Leac ,77! I7 \ 18 \ \ 41 38 44 33\ _q 29 28 _ i 25 3O 29 24 PARTS LIST FOR CRAFTt "AN BELT AND DISC SANDER MODEL NO. 113,226423 Always order by part no. and description -- not by key no. Key No. Part No. 1 2 3 4 5 813909 STD502502 805642-6 814101 813915 Pulley-Drive *Screw-Set, Hex. Cup 1/4-20x1/4 Ring-Retaining Bearing-Bail Cap-Bearing 6 STD511002 *Screw-Pan 7 8 9 10 11 t2 13 14 15 16 17 !8 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 813920 814110 813913 813948 813921 813911 814586 STD551025 STD522505 814045 814111 813918 813919 813912 813910 814596 813947 STD551025 814103 814108 814109 STD551208 STD510805 169123-10 814049 63837 803709 62442 814071 60256 STD510602 814589 809169-4 Shaft-Drive 1-Belt-Sanding Table, Belt Spring-Belt Tension Screw-Stop Stop-Back Grommet-Rubber *Washer 17/64x9/16xl/16 *Screw-Hex 1/4-20xl/2 Base-Belt Sander Sleeve-Rubber Bearing-Sleeve Pulley-Idler Guide-Drum Shaftqdler Washer, Wave Spring-Tracking *Washer 17i64x3i4x1 ll 6 Knob-Tracking Adv. Cord w/plug ,Motor *Lockwasher Ext N8 *Screw-Pan Cross 8-32x112 Relief-Strain Housing-Switch Lead Asm-Black Connector-Wire Switch-Locking Panel-Switch Trim Key-Switch *Screw-Pan Cross 6-32xt/4 Relay Screw-Pan, HD TY T8-32x1-1/4 • • t Description Cross Key NO, Part No. 40 41 42 43 44 45 46 814669 814105 8t4002-1 814739 STD512515 813917 814107 47 814106 48 49 50 5t 52 53 54 55 56 57 58 59 60 6t 62 63 64 65 66 67 68 69 70 7t 72 73 74 75 76 -- STD523107 814069 STD58!025 814090 814096 814091 805466-2 STD55103t 814093 814089 814094 8 ! 4932 STD5512t0 814140 STD551010 STD523115 814088 814362 813916 161255-6 STD522510 STD502505 STD541025 814929 STD511007 813914 STD541250 30505 STD551 ! 25 SP500t 5O7303 10-24xl/4 Any Attempt To Repair This Motor May Create A Hazard Standard Hardware items -,,, May Be Purchased Locally Stock Item _ May Be Purchased Through The Hardware Unless Repair Department Is Done By A QualFied Of Most Sears Service Retail Stores Technician Or Catalog Order Repair Houses Description Washer, Rubber Pulley-Timing Belt Belt-Timing Cover-Pulley *Screw-Pan Hd 1/4-20xl -3/4 Plate-Sanding tDisc-Sanding Pulley-Timing Belt *Screw-Hex 5116-18x I Rod-Motor *Ring-Retaining 1/4 Rod-Table Support Support-Table Knob Screw-Hex 5116-18x9/16 *Washer 21/64x9i16xli16 Trunnion Pointer Table-Sander Screw-Soc Cap 10-32xt/2 Lockwashe r Ext # l 0 Support-Pivot *Washer 13/64x7/16x t/32 *Screw-Hex 5/16-18x 1- 1/2 Pin-Pivot Knob-Belt Tension Lever-Belt Tension Nut-Lock 1/4-20 *Screw-Hex 1/4-20xl *Screw-Set Hex Cup 1/4-20xl *Nut-Hex 1/4-20 Cap, Rubber *Screw-Pan Cross 10-24x3/4 Support-Bearing *Nut Hex Jam 1/2-13 WRENCH HEX "L"I/8 Lockwasher 1/4 Owners Manual (Not Illustrated) Bag of Loose Parts (Not {llustrated) Service Is AvaiJable A_ Your Nearest Sears Store BELT AND DISC SANDER SERVICE MODEL NO. 113.226423 HOW TO ORDER REPAIR PARTS Now that you have purchased your Belt need ever exist for repair parts or service, Service Center and most Sears, Roebuck to provide all pertinent facts when you call & Disc Sander should a simply contact any Sears and Co. stores, Be sure or visit. The model number of your Belt and Disc Sander will be found on a plate attached to your sander on the back side of the base. WHEN ORDERING REPAIR LOWING INFORMATION: PARTS, ALWAYS GIVE PART NUMBER PART DESCRIPTION MODEL NUMBER 113.226423 NAME OF ITEM Belt And Disc Sander THE FOL- All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked iocalty, your order will be electronically transmitled to a Sears Repair Parts Distribution Center for handling. ,=, Sold PART t'40 SP500t by SEARS, ROEBUCK ,=l H,= =H ii AND FORM NO = CO., SP500t-3 i Chicago, ,q,l=== = IL. 60684 U.S.A. PRINTED !N U S A !!'86
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