Craftsman 113234640 User Manual MITER SAW Manuals And Guides L0810232
CRAFTSMAN Miter Saw Manual L0810232 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides
User Manual: Craftsman 113234640 113234640 CRAFTSMAN MITER SAW - Manuals and Guides View the owners manual for your CRAFTSMAN MITER SAW #113234640. Home:Tool Parts:Craftsman Parts:Craftsman MITER SAW Manual
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MODEL NO.
t!3.234640
t0" COMPOUND
MITER SAW
Serial
Number
Model and serialnumbers
may be found on the motor
cover°
You should record both
model and serialnumber in
a safe place for future use,
CAUTION:
READ ALL
INSTRUCTIONS
CAREFULLY
/
O
IO,,INCH
iVlITIR SAW
®
®assembly
® operating
® repair parts
J \ J
Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U.S.A.
Part Noo SP5393 Printed in Taiwan.
FULL ONE YEAR WARRANTY ON CRAFTSMAN MITER SAW
If within one year from the date of purchase, this Craftsman Miter Saw fails due to a defect
in material or workmanship, Sears will repair it, free of charge.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SER-
VICE CENTER!DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty applies only while this product is used in the United States.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCK AND CO., Dept. 698/731A, Sears Tower, Chicago, IL 60684
GENERAL SAFETY INSTRUCTIONS FOR POWER TOOLS
1. KNOW YOUR POWER TOOL
Read and understand the owner's manual and
labels affixed to the tool Learn its application and
limitations as welt as the specific potential hazards
peculiar to this tool
2. This tool is DOUBLE INSULATED to give you
added protection_ Double insulation does not take
the place of normal safety precautions when
operating this tool. When servicing this double insu-
lated tool, use only identical parts
3, KEEP GUARDS IN PLACE
In working order, and in proper adjustment and
alignment
4. REMOVE ADJUSTING KEYS AND WRENCHES
Form habit of checking to see that keys and adjust-
ing wrenches are removed from toot before turning
it on,.
5, KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floor
must not be slippery due to wax or' sawdust.
6, AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations Or
expose them to rain Keep work area well lighted,
Provide adequate surrounding work space.
7. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from
work area.
8, MAKE WORKSHOP CHILD-PROOF
With padlocks, master switches, by removing star-
ter keys, or storing tools where children can't get
them.
9. DON'T FORCE TOOL
It will do the job better and safer at the rate for
which it was designed.
10. USE RIGHTTOOL
Don't force tools or attachment to do ajob it was
not designed for:
11o WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties, or
jewelry (rings, wrist watches) to get caught in mov-
ing parts, NONSLIP footwear is recornrnended
Wear protective hair covering to contain long hair
Roll tong sleeves above the elbow.
12. USE SAFETY GOGGLES (HEAD PROTECTION)
Wear safety goggles (must comply with ANSI
Z87.1) at all times, Everyday eyeglassess are not
safety glasses. They only have impact resistant
lenses. Also, use face or dust mask if cutting oper-
ation is dusty, and ear' protectors (plugs or muffs)
during extended periods of operation
13. SECURE WORK
Use clamps or a vise to hold work when practical.
It frees both hands to operate tool.
14, DON'T OVERREACH
Keep proper footing and balance at all times,
15, MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest
performance Follow instructions for lubricatingand
changing accessorie&
16, DISCONNECT TOOLS
Before servicing;when changing accessories such
as blades, bits, cutters, etc.
17, AVOID ACCIDENTAL STARTING
Make sure switch is in "OFF" position before plug-
ging in
l& USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended ac-
cessories. Follow the instructions that accompany
the accessories The use of improper accessories
may cause hazards.
19. NEVER STAND ON TOOL OR ITS STAND
Serious injury could occur if the tool is tipped or if
the cutting tool is accidentally contacte& Do not
store materials above or near the tool such that it
is necessary to stand on the tool or its stand to
reach them.
20. CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part
that is damaged should be carefully checked to
ensure that it will operate properly and perform its
intended function Check for alignment of moving
parts, binding or moving parts, breakage of parts,
mounting, and any other conditions that may affect
its operation A guard or other part that is damaged
should be properly repaired or replaced.
21, NEVER LEAVETOOL RUNNING UNATTENDED
Turn power' off. Don't leave tool until it comes to a
complete stop.
additionaU safety instructions for miter saw
Safety is a combination of common sense, staying afert
and knowing how your miter saw works.
BEFORE USING THE SAW:
WARNING: TO AVOID MISTAKES THAT COULD
CAUSE SERIOUS, PERMANENT INJURY_ DO NOT
PLUG THE SAW IN UNTIL THE FOLLOWING STEPS
HAVE BEEN SATISFACTORILY COMPLETED.
1oAssembly and alignment.
2. Learn the function and proper use of:
a. The on-off switch
b. The upper and lower blade guards
c, The arbor lock and handle latch,
d. The bevel clamp, fence clamps, and miter lock
handle,
3, Read and understand all safety instructions and
operating procedures throughout the manual
4, Read the following label on the miter saw:
WHEN INSTALLING OR MOVING THE SAW"
1, To avoid injury from unexpected saw movement:
a. Place the saw on a firm level surface where there
is plenty of room for handling and properly sup _
porting the workpiece
b. Support the saw so the table is level and the saw
does not rock.
c. Bolt or clamp the saw to its support..
2, Before moving the saw, lock the miter, bevel and
power-head positions. Unplug electric cord.
3. To avoid back injury, get help when you need to lift
the saw more than 10 inches. Hold the tool close to
your body Bend your knees so you can lift with your
legs, not your back. Lift by using the hand-hold areas
at the bottom of the base. Never carry the tool by
the cord or power head handle, Damage to insulation
could cause an electric shock. Damage to wire con-
nections could cause a fire
4. Place the saw so others will stay out from behind it..
Thrown debris could injure people in its path.
BEFORE EACH USE:
1_ Inspect your saw.. If any part of this miter saw is
missing, or bent, or has failed in any way, or any
electrical parts don't work properly, turn the saw off
and unplug the saw. Reptace damaged, missing, or
failed parts before using the saw again_
2 Plan Your Work to protect your eyes, hands,
face, ear&
a. Wear safety goggles (not glasses) that comply
with ANSI Z87.1 (shown on package). Using any
power tool can result in foreign objects being
thrown into the eyes, which can result in perma-
nent eye damage,. Safety goggles are available _ o
at Sears retail catalog stores Use of glasses or _
use of goggles not in compliance withANSl Z871 _,_
could result in severe injury from breakage of the _.=
eye protection.
WEAR YOUR
b. For dusty operations, wear a face shield along
with safety goggle&
c. Toavoid injury from jams, slips or thrown pieces:
1. Choose the right 10-inch diameter blade for
the material and the type of cutting you pfan
to do, Use this miter saw to cut only wood,
wood-like products or soft metals like
aluminum Other materials may shatter, grab
at the blade, or create other danger&
2 Make sure the direction of rotation arrow on
the blade matches the direction arrow on the
saw The blade teeth should always point
downward at the front of the saw.
3, Make sure the blade is sharp, undamaged
and properly aligned. With the saw unplugged,
push the power-head all the way down. Hand
spin the blade and check for ctearace. Tilt the
power_head to 45 degree bevel and repeat
the check° If the blade hits anything, make
the adjustments shown in the Maintaining
Maximum Cutting Capacity section
4. Make sure the blade and arbor collars are
clean.
5, Make sure the collars' recessed sides are fac-
ing toward the blade,
6, Make sure the recessed side of the blade
washer (just under the arbor screw head)
faces the collar.
7, Using %-inch box end wrench, make sure the
arbor cap screw retaining the blade collars is
firmly hand tightened.
8 Make sure at, clamps and locks are tight and
there is no excessive play in any parts.
9, Never cut FREEHAND:
a, Brace your workpiece solidly against the
fence and table top so it will not rock or
twist during the cut. Make sure no debris
is caught beneath the workpiece.
b Make sure no gaps between the work-
piece, fence and table will let the workpiece
shift after it is cut in two,
c. Use jigs, fixtures or a different tool for un-
stable workpieces. 3
10. Never cut more than one workpiece at a time.
11. Make sure the cut off piece can move side-
ways after it's cut off, Otherwise, it could
get wedged against the blade and thrown
violently.
t2. Use extra caution with large, very small or
awkward workpieces:
a. Use extra supports (tables, saw horses,
blocks, etc.) for any workpieces large
enough to tip when not held down to the
table top.
b. Do not use this saw to cut pieces too
small to let you easily hold the work while
you keep the thumb side of your index
(pointer) finger against the outside edge
of the fence.
c_ When cutting irregularly shaped work-
pieces, plan your work so it wilt not slip
and pinch the blade A piece of molding,
for example, must tie flat or be held by a
fixture or jig that will not let it twist, rock
or slip while being cut..
d_ Properly support round material such as
dowel rods, or tubing. They have a ten-
dency to roll while being cut, causing the
blade to "bite." To avoid this, always use
a fixture designed to properly hold your'
work piece.
13. Make sure there are no nails or foreign ob-
jects in the part of the workpiece to be cut,
14. Make sure bystanders are clear of the tool
and workplace. Keep them clear of the area
behind the saw where debris will be thrown.
15. Never turn your miter saw "ON" before clear-
ing everything except the workpiece and
related support devices off the table_
d. To avoid risk of hearing damage, wear ear plugs
or muffs during extended periods of operation.
e_ To avoid being suddenly pulled into the blade:
1. Do not wear gloves,
2 Remove all jewelry and loose clothing.,
3. Tie back long hair:
4 Roll long sleeves above the elbow.
f. To avoid injury from accidental starting, always
unplug saw before disconnecting the guard, in-
stalling or removing any blade, accessory or
attachment, or making any adjustments.
g To avoid an electrical shock, make sure your
fingers do not touch the metal prongs on the plug
when inserting or removing the plug to or from
a live outlet.
h. Never put lubricants on the blade while it's
spinning
i. To avoid burns or other fire damage, never use
the saw near flammable liquids, vapors or gases,
j. To avoid injury from unsafe accessories, use only
accessories shown on the recomrnended acces-
sories list in this manual
WHENEVER SAW iS RUNNING'
WARNING: DON'T ALLOW FAMILIARITY (GAINED
FROM FREQUENT USE OF YOUR MITER SAW) TO
CAUSE A CARELESS MISTAKE. ALWAYS RE-
MEM BER THAT A CARELESS FRACTION OF A SEC-
OND IS ENOUGH TO CAUSE A SEVERE INJURY.
1. Before actually cutting with the saw, let it run for a
while., If your saw makes an unfamiliar noise or if it
vibrates excessively, stop immediately. 'Turn the saw
off. Unplug the saw Do not restart until finding and
correcting the problem.
2, Never confine the piece being cut off. Never hold it,
clamp it, touch it, or use length stops against it. tt
must be free to move sideways If confined, it could
get wedged against the blade and thrown violently,
Avoid awkward hand positions where a sudden slip
could cause a hand to move into the blade°
3_
4. Let the blade reach full speed before cutting.
5, Feed the saw into the workpiece only fast enough
to let the blade cut without bogging down or binding,
6. Before freeing jammed material, release switch and
unplug the saw, Wait for all moving parts to stop.
7, After finishing a cut, keep holding the power-head
down, release the switch, and wait for all moving
parts to stop before moving your hands,
4
glossary
Arbor
The shaft on which a cutting tool is mounted.
Bevel Cut
An angle cutting operation made through the face of
the work piece.
Compound Cut
A simultaneous bevel and miter cutting operation.
Crosscut
A cutting operation made across the width of the work-
piece_
Freehand
Performing a cut without the use of fence (guide), hold
down or' other proper device to prevent the workpiece
from twisting during the cutting operation. Twisting of
the workpiece can cause it to be thrown..
of terms for woodworking
Gum
A sticky, sap based residue from wood products_
Heel
Misalignment of the blade.
Kerf
The amount of material removed by the blade in a
through cut or the slot produced by the blade in a non-
through or partial cut
Miter Cut
An angle cutting operation made across the width of
the work piece.
Resin
A sticky, sap based substance that has hardened.
RevolutionsPerMinute(RPM)
Thenumberofturnscompletedbyaspinningobjectin
oneminute.
SawbladePath
Thearea of the workpiece or table top directly in line
with either the travel of the blade or the part of the
workpiece which will be, or has been, cut by the blade.
Set
The distance that the tip of the sawbfade tooth is bent
(or set) outward from the face of the blade.
Workpiece
The item on which the cutting operation is being per-
formed, The surfaces of a workpiece are commonly
referred to as faces, ends, and edges,
..........TFACE
END
electrical connections
t4_
CD _
LU 0
o
POWER SUPPLY
Motor Specifications
The AC motor used in this saw is a universal, nonrevers-
ible type having the following specifications:
Rated H.P. ....................................... 3
Maximum Developed HP ...................... 3
Voltage ................................ I20
Amperes .................................. t5
Hertz (Cycles) ......................... 60
Phase ............................. Single
RPM ................................. 4900
Rotation of Shaft .................. Clockwise
Brake ............................... Automatic
WARNING: TO AVOID ELECTRICAL HAZARDS,
FIRE HAZARDS, OR DAMAGE TO THE TOOL, USE
PROPER CIRCUIT PROTECTION. YOUR SAW IS
WIRED AT THE FACTORY FOR 120V OPERATION.
CONNECT TO A 120V, 15-AMP, BRANCH CIRCUIT
AND USE A 15-AMP TIME DELAY FUSE OR CIRCUIT
BREAKER. TO AVOID SHOCK OR FIRE, IF POWER
CORD IS WORN OR CUT_ OR DAMAGED IN ANY
WAY, HAVE IT REPLACED IMMEDIATELY°
DOUBLE INSULATED
The miter saw is double insulated to provide a double
thickness of insulation between you and the tool's elec-
trical system, Ati exposed metal parts are isolated from
the internal metal motor components with protecting
insulation,
Your unit has a pfug that looks like the one shown below
This power tool is equipped with a 2-conductor cord
listed by Underwriters Laboratories (UL). The plug
permits you to use any conventional 120-vott electrical
outlet without necessity for maintaining a ground
connection
CAUTION: Double insulation does not take the
place of normal safety precautions when operating
this tool.
DANGER: To avoid electrocution:
1 Use only identical replacement parts when servicing
a tool with double insulation, Servicing should be
performed by a qualified service technician.
2 Do not use in rain or where floor is wet,.
This roof is intended for indoor residential use ontyo
MOTOR SAFETY PROTECTION
CAUTION: To avoid motor damage, this motor
should be blown out or vacuumed frequently to
keep sawdust from interfering with normal motor
ventilation.
t Connect this tool to a t20V, 15-amp branch circuit
With a 15-amp time delay fuse or circuit breaker,
Using the wrong size fuse can damage the motor°
2, If the motor won't start, release the trigger switch
immediately UNPLUG THE TOOL, Check the saw
blade to make sure it turns freely If the blade is free,
try to start the motor again If the motor still does
not start, refer to the "Motor Trouble-Shooting Chart_"
3, If the motor suddenly stalls while cutting wood, re-
lease the trigger switch, unplug the tool, and free
the blade from the wood The motor may now be
restarted and the cut finished
4. Fuses may "blow" or circuit breakers may trip fre-
quently if:
a MOTOR IS OVERLOADED--Overloading can
occur if you feed too rapidly or make too many
start/stops in a short time.
b Voltages not more than t0% above or below the
nameplate voltage can handle normal loads. For
heavy loads, however, the voltage at motor
terminals must equal the voltage specified on
nameplate
5 Most motor troubles may be traced to loose or incor-
rect connections, overload, low voltage (such as
small size wire in the supply circuit) or to overly long
supply circuit wire. Always check the connections,
5
the load and the supply circuit whenever motor
doesn't work well. Check wire sizes and length with
the Wire Size Chart below,
WIRE SIZES
The use of any extension cord will cause some loss of
power: To keep this to a minimum and to prevent over-
heating and motor burn-out, use the table below to
determine the minimum wire size (A.WG.) extension
cord,,
For circuits that are farther than 100 feet away from
electrical service box, the wire size must be increased
proportionately in order to deliver ample voltage to the
saw motor
Length of the Wire Sizes Required For 120V
Conductor (AmericanWire Gage Number)
0-25 Ft. 14
26-100 Ft 12
Over 100 Ft. 8
contents
Page
Guarantee .................................. 2
General Safety Instructions for Power Tools ...... 2
Additional Safety Instructions for Miter Saws ...... 3
Glossary of Terms for Woodworking ........ 4
Electrical Connections ........................ 5
Unpacking and Preassembly .................. 6
Knowing Your Miter Saw ...................... 7
Page
Assembly and Alignment .................. 9
Mounting the Saw .......................... 13
Basic Saw Operations ...................... 15
Maintenance and Lubrication .................. 21
Trouble Shooting .......................... 22
Repair Parts . ........................ 25
UNPACKING AND PREASSEMBLY
WARNING: 1"OAVOID INJURY FROM UNEXPECTED
STARTING OR ELECTRICAL SHOCK, DO NOT PLUG
THE POWER CORD INTO A SOURCE OF POWER
DURING UNPACKING AND ASSEMBLY, THIS CORD
MUST REMAIN UNPLUGGED WHENEVER YOU ARE
WORKING ON THE SAW,
Model 113234640 Miter Saw is shipped complete in
one box°
WARNING: ALTHOUGH SMALL, THIS SAW IS
HEAVY. TO AVOID BACK INJURY, GET HELP
WHENEVER YOU HAVE TO LIFT THE SAW MORE
THAN 10 INCHES.
1. Remove the miter saw from the carton by lifting the
saw by the base
WARNING: IF ANY PART iS MISSING OR DAMAGED,
DO NOT PLUG THE SAW IN UNTIL THE MISSING
OR DAMAGED PART IS CORRECTLY REPLACED.
TO AVOID ELECTRIC SHOCK, USE ONLY IDENTI-
CAL REPLACEMENT PARTS WHEN SERVICING
DOUBLE INSULATED TOOLS,
2. P']ace the saw on a secure stationary work surface
and look the saw over carefully
tools needed
Tools required for assembly and alignment:
= Medium Screwdriver
e#2 Phillips Screwdriver
®Combination Square
e 1/2Box EndtOpen End Wrench or Socket
e2 - _s/16Box End/Open End Wrenches or Adjustable
Wrenches or Socket Wrenches
e %8" Hex "U' Wrench
COMBINATION SQUARE MUST BE TRUE
DRAW LIGHT
LINE ON BOARD
ALONG THIS EDGE %
STRAIGHT EDGE OF
BOARD 314" THICK
]_ THIS EDGE MUST BE
/PERFECTLY STRAIGHT
SHOULD BE NO GAP OR OVERLAP WHEN
SQUARE IS FLIPPED OVER IN DOTTED POSITION
MEDIUM SCREWDRIVER t/2"WRENCH ADJUSTABLE WRENCH
#2 PHILLIPS SCREWDRIVER 15/W'BOX ENDIOPEN END
WRENCHES--TWO NEEDED
OR
Is/ts" SOCKETS &
SOCKET WRENCHES
_E
knowing your miter saw
1. Warning label.
2. Handle Latch--The miter saw can be locked in the
lowered position for compact storage.
3_ Fence Lock Handles--The fence has two positions
for' increased crosscut capacity. The lock handles
secure the fence to the base. The saw is shipped
with the fence in the front position,
NOTE: If the fence is being used in the rear position,
the two fence lock handles must be loosened before
changing the miter angle, Then tighten the fence handle
at the desired miter angle before starting a cut,
4. Miter' Lock Handle--The miter lock handle securely
locks the miter saw at a desired miter angle Index
points have been provided at 0, 22.5 R/L, and 45 R/L
5. Bevel Lock Handle--The bevel lock handle locks
the miter saw at a desired bevel angle.
6. Lower Blade Guard-The blade guard helps protect
your hands from the blade in the raised position_ To
avoid binding on the workpiece, it retracts as the
blade is lowered.
7. Miter Saw Hand}e--The saw handle contains the
trigger switch with a lock-off button The blade is
lowered into the workpiece by pushing down on the
handle. The saw witl return to its upright position
when the handle is released.
1N
WARNING LABEL
3_
FENCE LOCK
HANDLE
=
HANDLE LATCH
5.
BEVEL LOCK
HANDLE
POWER CORD BEVEL SCALE
UPPER BLADE
GUARD
LOCK OFF
BUTTON ,
MITER SAW
_HANDLE
DUST
BAG.. _ -_ -`I_
1 6.
_/_- .............................................LOWER BLADE................
/GUARD
._ __._FENCE
3.
FENCE LOCK
HANDLE c_,_._,-_
4.
MITER LOCK
HANDLE
SCALE
assembly and alignment
ASSEMBLY AND ALIGNMENT
Assembling the Lower Blade Guard
NOTE: For compact shipment the lower blade guard
has been partially disconnected.
1,. The miter saw is equipped with a handle latch used
to lock the miter saw in the lowered position.. To
release, push the handle down slightly and turn the
handle latch to the other side.
2, Release the handle latch and raise the saw to its
up position°
3o Slide the lower guard assembly down until the
groove in the mounting plate rests on the front screw_
Tighten the screw with a phillips screwdriver
4. Remove the 1/4-20 shoulder screw from the pivot
casting as illustrated. Attach the blade guard link to
the pivot casting with a phillips screwdriver.
NOTE: With the blade guard link attached, the guard
should raise as the blade is lowered towards the work
table and drop to cover the blade as the power head
HANDLE
LATCH
1/4-20 SHOULDER LINK
SCREW I PIVOT
BLADE GUARD MOUNTING
binding while you are cutting -,-_"
f; F
CASTING //'_° ,-.-.-BLADE GUARD
Assembly and Alignment
Step One--Blade Square to Table
NOTE: The miter saw was assembled, aligned, and
inspected before shipment. Alignment should be
checked and any adjustments made to insure accurate
cuts.
1, Check miter lock handle setting The miter lock han-
dle should be at the 0° position, To reset the miter
angle, turn the miter lock handle counter clockwise
and press down the index spring,
2. Lower the blade and lock the handle latch. Use the
combination square to check blade squareness to
table, if the blade does not contact the full length of
the square, follow the alignment procedure_.
a.. Loosen bevel lock handle
b_ Grasping metal upper guard, move the cutting
head left or right until blade makes contact with
the full length of the square.
c. Tighten the bevel lock handte
3. Check the bevel indicator. If indicator needs adjust-
ment use a phillips screwdriver and slide the
indicator to the 0° on the scale
mE
Step Two--Checking and Aligning Blade with "Pdrn
Table Slot
2_
The blade should look like it's parallel to the sides
of the turn table slot. The blade should be 1/B"closer
to left side than right.
if blade looks paraflel with turn table slot proceed
to step three, if necessary, realign blade with turn
table slot, adjust as follows.
a. Use a s/_#, hex "U' wrench to loosen (but do not
remove) the two cap screws that attach pivot
support to turn table, Move blade power-head so
it is parallet with turn table slot. Securely tighten
cap screws. Recheck blade position and readjust
if necessary Always check blade clearance to
table when the miter saw isfully tilted to the lefto
CAP
SCREWS
TURN TABLE
SLOT
Step Three--Checking and Adjusting Blade Square-
ness to Fence (Front Fence Position)
1,_To check blade squareness to fence, use a combina-
tion square. Place the square against the fence and
next to the blade as illustrated. Place the square so
the set in the teeth won't hold it from the blade,, The
blade should contact the full length of the square,
2. If blade contacts futl length of square, proceed to
next step. If blade is not square to the fence, follow
the alignment procedure_
a. Loosen miter lock handle a half turn_ The latch
handle should still be secured with blade in tow-
ered position.
NOTE: Take the saw off its stand, bench or
plywood base if readjustment is necessary.
CAUTION: To keep from losing control of the unit,
steady the base with one hand while loosening the
two bolts with the other hand.
b_ With the unit securely resting on a large stable
surface, tilt the unit by lifting up on one side or
the other of the base. Loosen the two miter arm
bolts on the underside of the turn tabfe with a
1/2"wrench or socket. Tilt the unit by lifting up on
one side or the other of the base_
c. Return the saw to its normal resting position.
Make sure the miter lock handle is !oose but do
not release the index spring
d_ Use the miter saw handte to turn the turn table
and saw so that the blade contacts the full length
of the square. Watch out for tooth set. Turn the
miter lock handle clockwise to lock saw square
to fence_
e, Tilt saw as in Step B and tighten bolts,.
f° Recheck blade squarenesss to fence and read-
just if necessary.
Adjustment of Miter Scale Indicator
1. Loosen the phillips screws that hold the indicator in
place° RePosition the indicator and retighten screw.
10
StepFour--PivotAdjustments
NOTE:Theseadjustmentsweremadeat thefactory
andnormallydonotrequirereadjustment,
1. Themitersawshouldrisecompletelytotheupposi-
tionbyitself,tf thesawwil!notraisebyitselfor if
thereis playin thepivotjointsthefollowingadjust-
mentsarenecessary.
TravelPivot Adjustments
a. Hold the pivot bolt with an adjustable or _5/16"wrench,
Loosen the hex lock nut with an adjustable or _S/ld'
wrench_
b. Recheck the saw travel, Saw should rise freely to
its up travel stop, Check to see that the saw will
raise from all positions and there is no looseness in
the pivoL If saw still won't fully rise, have Sears
Service check and repair it,
HEX LOCK"
NUT
PIVOT BOLT
/
/
ADJUSTABLE
WRENCH
Bevel Pivot Adjustment
!o The miter saw should bevel easily by loosening the
bevel lock handle and tilting the power head to the
left, if movement is tight or if there is looseness in
the pivot follow the adjustment procedure,
a. Loosen the bevel lock handle.
b. Turn the hex lock nut with an adjustable or 15/16"
wrench,
c, Recheck bevel movement of the miter saw, Re-
adjust if necessary,
Depth Stop
The depth stop limits the blades downward travel, It
allows the blade to go below the work table enough to
maintain full cutting capacities, The depth stop positions
the blade 1/4"from the cast iron table support_ The depth
stop is factory set and should never need adjustment,
Maintaining Maximum Cutting Capacity
WARNING: TO AVOID INJURY FROM UNEXPECTED
STARTING OR ELECTRICAL SHOCK, DO NOT PLUG
THE SAW IN. THE POWER CORD MUST REMAIN
UNPLUGGED WHENEVER YOU ARE WORKING ON
THE SAW.
Unplug the saw before any adjustment is attempted,
This tool is factory set to provide maximum cutting
capacity for the 10" saw blade provided° When the
diameter of the blade has been reduced due to sharpen-
ing, it may be necessary to adjust depth stop to provide
maximum cutting capacity When a new blade is in-
stalled, it is necessary to check the clearance of the
blade to the turn table structure,
1. To adjust the depth stop use an adjustable wrench
and loosen the hex nut at the rear of the miter
saw arm..
2o Use a flat blade screwdriver to adjust the depth stop
adjusting bolt, The saw blade is lowered by turning
the bolt counterclockwise and raised by turning the
bolt clockwise,
X
BEVEL LOCK
HANDLE
DEPTH
STOP
J
HEX LOCK
NUT
ADJUSTABLE
WRENCH
3Lower the blade into the slot of the turn table Check
blade clearance and maximum cutting distance (dis-
tance from fence where blade enters) to front of turn
table slot, Readjust if necessary,
WARNING: DO NOT START THE MITER SAW WITH-
OUT CHECKING FOR INTERFERENCE BETWEEN
THE BLADE AND THE TURN TABLE STRUCTURE.
DAMAGE COULD RESULT TO THE BLADE iF IT
STRIKES THE TURN TABLE STRUCTURE DURING
OPERATION OF THE SAW,
4, Tighten the hex nut with an adjustable wrench while
carefully holding the depth stop adjusting bolt with
the flat blade screwdriver so it will not turn while
tightening hex nut
11
Fence Positions
The miter saw has two fence positions° The front fence
position is used for workpieces up to standard 2 x 4 for
cut off and bevel operation, floor' and ceiling moldings,
and door casings_ The rear fence position is used
for' cut off and bevel operation for a standard 2 x 6
workpiece°
Standard 2 x 4 measures 11/2" x 31/2"
Standard 2 x 6 measures 1V2"x 51/2"
The base on either side of the work table has two sets
of holes for locating the fence. To change the fence
position, remove the two fence lock handles. Put the
fence in the other fence position and install the fence
lock handles,
The rear fence position is designed to slide side to side
when the miter setting is changed.. This feature lets the
fence move to provide maximum support for the work-
piece_ If it is necessary to change the miter cut in the
rear position, first loosen the fence lock handles. Re-
lease the miter lock handle and move it to the desired
miter angle. Tighten the miter lock handle and the fence
lock handles.
CAUTION: Do not try to change the miter position
while the fence is in the rear fence position before
loosening the fence lock handles, You might dam-
age the fence alignment arm.
OnlOff Trigger Switch
To prevent the trigger from being accidentally engaged,
a lock-off button is provided. To start the tool, press in
the lock-off button and squeeze the trigger: Release
the trigger to stop the miter saw.
FRONT FENCE POSITION
REAR FENCE POSITION
Removing or Installing the Blade
12
WARNING: TO AVOID INJURY FROM A THROWN
WORKPIECE OR THROWN PIECES OF BLADE, DO
NOT USE A BLADE LARGER OR SMALLER THAN
10" DIAMETER.
WARNING: TO AVOID INJURY FROM UNEXPECTED
STARTING, UNPLUG THE SAW WHENEVER YOU
ARE REMOVING OR INSTALLING THE BLADE°
1, Unplug the saw from the outlet,
2 Loosen the screw holding the lower guard mounting
plate to the upper guard with phillips screwdriver,
3. Lift the lower guard up and tilt the lower' guard assem-
bly back so the arbor screw is exposed,,
4,, Find the arbor lock between the upper guard and
the miter saw handle Place a 1/2"box end wrench
over-arbor screw,
5_ Press the arbor lock and hold it in firmly while turning
the wrench clockwise, The arbor lock wil! engage
after some turning of the wrench.
6. Remove the arbor screw, arbor washer, outer blade
collar; and the blade.
ARBOR
SCREW
1/2"BOX WRENCH
i f
,4
!
Z
MITER SAW
i/HANDLE
i
i
i
l
i
NOTE: Pay attention to pieces removed, noting their
position and direction they face (see illustration), Wipe
the blade collars clean of any sawdust before installing
the new blades,
8. Install the new 10" blade (see recommended acces-
sory list). Make sure the rotation arrow on the blade
matches the clockwise rotation arrow on the upper
guard.
9. install the outer blade collar, arbor washer and
arbor screw. Press the arbor lock and turn the 1/2"
wrench counter clockwise to secure the blade,
Tighten arbor screw securely.
Lower the lower blade guard until the slot in mount-
ing plate rests all the way down on the locking
screw, Tighten the screw with phillips screwdriver.
DANGER: NEVER USE SAW WITHOUT MOUNT-
ING PLATE SECURELY IN PLACE. IT KEEPS
THE ARBOR SCREW FROM FALLING OUT IF
IT ACCIDENTALLY LOOSENS, AND PREVENTS
THE SPINNING BLADE FROM COMING OFF
THE MACHINE.
10.
t1.. Be sure the arbor lock is released so the blade
turns freely.
NOTE: The arbor tock can be damaged by improper
use, If the arbor lock will not hold, lower the blade down
on to a scrap piece of wood positioned against the
fence.. This will serve as an alternate locking means
ARBOR
WASHER X
/
ARBOR /
SCREW
OUTER
BLADE COLLAR
1
INNER BLADE
COLLAR
(DO NOT REMOVE)
BLADE
WARNING: AFTER INSTALLING A NEW BLADE,
MAKE SURE THE BLADE CLEARS THE TABLE
SLOT AT THE 0°AND 45°BEVEL POSITIONS.
LOWER THE BLADE INTO THE LOWER TABLE AND
CHECK FOR ANY CONTACT WITH THE BASE OR
TURN TABLE STRUCTURE.
If blade contacts turn table, refer to assembly and align-
ment, step two, for adjustment,,
If blade bottoms out on turn table structure, refer
to assembly and alignment, depth stop section for
adjustment,
MOUNTING THE SAW
WARNING: TO AVOID INJURY FROM UNEXPECTED
SAW MOVEMENT:
a. Before moving the saw, tock the miter, bevel and
power-head positions. Unplug electric cord
b. To avoid back injury, get help when you need to lift
the saw more than 10 inches Hold the tool close to
your body. Bend your knees so you can lift with your
legs, not your back. Lift by using the hand-hold areas
at the bottom of the base.
c. Never carry the miter saw by the power cord or the
plastic handle, Carrying the tool by the power cord
could cause damage to the insulation or the wire
connections resulting in electric shock or fire,
d. Place the saw so other people cannot stand behind
iL Thrown debris could injure people in its path,,
e. Place the saw on a firm, level surface where there
is plenty of room for handling and properly support-
ing the workpiece,
f. Support the saw so the table is level and the saw
does not rock,
g. Bolt or clamp the saw to its support.
Place the saw in the desired location either on a work
bench or the recommended teg set. The base of the
saw has four holes to mount the miter saw (see illustra-
tion), tf the saw is to be used in one location, fasten it
to the work bench or leg set,
(DUST BAG: REMOVED FOR CLARITY)
REAR MOUNTING
HOLES
\
FOWARD
MOUNTING HOLES
REAR MOUNTING
HOLES
/
FORWARD
MOUNTING
HOLES
NOTE: Fence has been moved forward for access to
rear mounting holes
o
13
If the saw is to be used in a portable application, mount
the saw to a3/4"piece of plywood The mounting board
can then be clamped down to prevent it from tipping.
/
MOUNTING
BOLTS
14
3/4"PLYWOOD
0
o
0
0
CATALOG NO. 9-22246 LEG SET
MOUNTING HOLES FOR MODEL
113.234640 MITER SAW
%
o
o_ o o
®
oo oO0
J..................
m
_STIFFENER--SIDE
0
@
0
o
o
o
Oo oO]
Attach miter saw to holes indicated
Recommended mounting hardware (not included)
44%-18 x 3 hex head bolts
4-5A6flat washers
4-6,46lock washers
4-6/16hex nuts
MOUNTING BOARD FOR CATALOG
NO. 9-22244 LEG SET
t
4%"
5W'
±
NOTE: Attach the mounting board to the leg set first.
Then mount the miter saw to the mounting
board using the recommended hardware (not
included) drill %"din holes HOLES FOR
MTG. BOARD
',---6" :i= '- t2" ------_""'_"/'T'_ L3_G,SET
i" 24"
Recommended hardware (not included)
Mounting board to legset
4-%6-18 x 11/2hex head bolts
4-%5 flat washers
4-%_ lock washers
4-%6 hex nuts
Mounting miter saw to mounting board
4-s/16-18x 31/2hex head bolts
4-SA6flat washer
4-6A6lock washer
4-%_ hex nuts
45 FRONT SIDE
o 0 O 0
0
o
cD
o0o o o o
1............ 14"
I
c31
c3 !
c3 It0"
!
C31
OI
Attach mounting board to holes indicated
CATALOG NO. 9-22244 LEG SET
BASIC SAW OPERATIONS
WARNING: FOR YOUR OWN SAFETY, READ AND
UNDERSTAND ALL SAFETY INSTRUCTIONS AND
OPERATING PROCEDURES THROUGHOUT THE
MANUAL BEFORE USING THIS TOOL.
BEFORE EACH USE:
I+ Inspect your saw. Replace damaged, missing, or
failed parts before using the saw
2, Wear safety goggles (not glasses) that comply with
ANSI Z87+1(shown on package)+
3 For dusty operations, wear a face shield along with
safety goggles,
4, To avoid injury from jams, slips or thrown pieces:
a+ Choose the right 10-inch diameter blade for the
material and the type of cutting you plan to do,
Use this miter saw to cut only wood, wood-like
products or soft metals like aluminum, Other ma-
terials may shatter, grab at the blade, or create
other dangers,
WARNING: IF PLANNINGTO SAW ALUMINUM
OR OTHER NON-FERROUS METALS:
®UNDER ADVERSE CONDITIONS, THE
BLADE CAN GRAB WORKPIECE SUD-
DENLY AND UNEXPECTEDD(, THIS PRE-
SENTS RISK OF SERIOUS PERSONAL
INJURY TO THE OPERATOR OR BY-
STANDERS.
eUSE ONLY SAWBLADE SPECIFICALLY
RECOMMENDED FOR NON-FERROUS
METAL CUTTING+
eTHE BLADE PROVIDED WITH YOUR SAW
IS NOT RECOMMENDED FOR METAL
CUTTING.
e DO NOT CUT METAL WORKPIECES THAT
MUST BE HAND HELD: USE AUXILIARY
CLAMPS OR OTHER EQUIPMENT AS
APPROPRIATE.
e OPERATOR MUST BE EXPERIENCED IN
CIRCULAR SAWING OF NON-FERROUS
METALS OR UNDER SUPERVISION OF AN
EXPERIENCED PERSON.
b Make sure the direction of rotation arrow on the
blade matches the direction arrow on the saw.
The teeth of the blade should always point down-
ward at the front of the saw.,
c, Make sure the blade is sharp, undamaged and
properly aligned.
d Make sure the blade and arbor cellars are clean,
e Make sure the collars' recessed sides are facing
toward the blade.
f, Make sure the recessed side of the blade washer
(justunder the arbor screw head) faces the cellar,
g. Using a I/2"box end wrench, make sure the arbor
screw retaining the blade collars is firmly hand
tightened,
h+ Make sure all clamps and locks are tight and
there is no excessive play in any parts,
15
u_. °
€13
t.O Q>
7. Never cut FREEHAND:
8_
9.
10,
a.. Brace your workpiece sotidty against the fence
and table top so it will not rock or twist during
the cut. Make sure there is no debris caught
beneath the workpiece
b, Make sure no gaps between the workpiece,
fence and table will cause shifting after the work-
piece is cut intwo,.
c. Use jigs, fixtures or a different tool for unstable
workpieces.
Never cut more than one workpiece at a time..
Make sure the cut off piece can move sideways
after it's cut off. Otherwise, it could get wedged
against the blade and thrown violently.
Use extra caution with large, very small or awkward
workpieces:
a. Use extra supports (tables, saw horses, blocks,
etco) for any workpieces large enough to tip
when not held down to the table top.,
b Do not use this saw to cut pieces too small to
let you easily hold the work while you keep the
thumb side of your index (pointer') finger against
the outside edge of the fence_
c_ When cutting irregularly shaped workpieces,
plan your work so it will not slip and pinch the
blade. A piece of molding, for example, must lie
flat or be held by a fixture or jig that will not let
it twist, rock or slip while being cut.
d Properly support round material such as dowel
rods, or tubing. They have a tendency to roll
while being cut, causing the blade to "bite," To
avoid this, use a fixture designed to properly
hold your work piece.
Make sure there are no nails or foreign objects in
the part of the workpiece to be cut,
Make sure bystanders are clear of the tool and
workpie'ce. Keep them clear of the area behind the
saw where debris will be thrown.
13. Never turn you[ miter saw "ON" before clearing
everything except the workpiece and related sup-
port devices off the table..
14 To avoid risk of hearing damage, wear ear plugs
or muffs during extended periods of operation°
15. To avoid being suddenly pulled into the blade:
a. Do not wear gloves.
b. Remove all jewelry and loose clothing
c. Tie back long hair:.
d. Roll long sfeeves above the elbow_
16. To avoid burns or other fire damage, never use the
saw near flammable liquids, vapors or gases.
WHENEVER SAW IS RUNNING:
17. Before actually cutting with the saw, let it run for a
while, If your saw makes an unfamiliar noise or if
it vibrates excessively, stop immediately. Turn the
saw off. Unplug the saw. Do not restart until finding
and correcting the problem.
18. Never confine the piece being cut off. Never hold
it, clamp it, touch it, or use length stops against iL
it must be free to move sideway& If confined, it
could get wedged against the blade and thrown
violently.
19 Avoid awkward hand positions where a sudden slip
could cause a hand to move into the blade.
20. Let the blade reach full speed before cutting.
21. Feed the saw into the workpiece only fast enough
to let the blade cut without bogging down or binding.
22 Before freeing jammed material, release switch and
unplug the saw. Wait for all moving parts to stop.
23 After finishing a cut, keep holding the power-head
down, release the switch, and wait for all moving
parts to stop before moving your hands.
Body and Hand Position
Proper positioning of your body and hands when operat-
ing the miter saw will make cutting easier and safer,.
Never place hands near cutting are& Place hand at
least 4" from path of blade. Hold workpiece firmly to
the fence to prevent movement toward the blade. Keep
hands in position until trigger has been released and
the blade has completely stopped.. Before making a
cut, make a "dry run" with the power off so you can see
the path of the blade.
WARNING: DO NOT TRY TO CUT SHORT PIECES,
YOU CANNOT PROPERLY SUPPORT THE WORK-
PIECE AND KEEP YOUR HOLD DOWN HAND THE
REQUIRED DISTANCE FROM THE BLADE.
16
Miter Cut
When a miter cut is required, move the saw to the
desired angle. Do not stand in front of the saw table.
Move with the handle to the miter angle to make the cut,
NOTE: Remember to loosen the fence lock handles
before changing the miter angle with the fence in the
rear position.
Bevel Cut
When a bevel cut is required, tilt the blade to desired
bevel angle, Stand to the left side of the handle to make
the cut. \
0
_02
0
17
CompoundCut
Whena compoundcut is.required,selectthecorrect
bevelandmiterposition,Movewiththehandleto the
miterangleto makethecut.Ifthefenceisintherear
position,loosenthetwolockhandlesbeforechanging
themiterangle.
Cutting Bowed Material
Before cutting a workpiece, check to make sure it is
not bowed., If it is bowed the workpiece must be
positioned and cut as illustrated Do not position work-
piece incorrectly or try to cut the workpiece without the
support of the fence. This will cause pinching of the
workpiece on the blade. The workpiece could suddenly
jump or move and your hand could hit the blade.
CORRECT INCORRECT
18
WorkpieceSupport
Longpiecesneedextrasupports,Thesupportsshould
beplacedalongtheworkpiecesotheworkpiecedoes
not sag and your hand holdingthe workpieceis
positioned4"ormorefromthebladepathThesupport
shouldlettheworkpiecelayflatonthebaseandwork
tableduringthecuttingoperation.
\
WORKP!ECE
SUPPORT
Auxiliary Fence
Certain types of molding need a fence face extension
due to the size and position of the workpiece Holes
are provided in the fence to attach an auxiliary fence
made of straight wood typically 4/2inch thick by 3 inches
high by 20 inches tong The auxiliary fence is used with
the saw in the 0° bevel position, If a bevel cut is desired,
the auxiliary fence will have to be removed.
t--
t.t) OJ
mO
19
Filler Blocks for Cutting Crown Moldings
The majority of crown moldings have contact surfaces
of 52° and 38° to the rear surface of the molding, When
joining the face of the filler block these angles must be
maintained. The following illustrations show two
methods that can be used when cutting crown rnoldings
depending on hew the millerblock is attached to the
fence,
When the filler blocks are attached with the face of the
filler blocks pointing upwards, the molding must be
placed on the table upside down,
When the fitfer blocks are attached to the fence with
the face of the filler blocks pointing downwards, the
molding must be placed on the table tight side up, This
is the same position as it would be when nailed between
the ceiling and wall,
Make 2 filler blocks 10 inches long. Fasten blocks se-
curely to fence, For block face pointing downward, you
may need to drill new fastener holes in the fence.
I
!
I
FENCE
FILLER BLOCK FACE
POINTING UPWARD
MOLDING
TABLE
/
FENCE FILLER
BLOCK
FACE
POINTING
..........
f........f MOLDING
?-1
i ii ii i,i ill
Vertical Bevel Cutting
To make a miter cut in a 2 x 4 workpiece (actual 1%"
x 31/d') in the vertical position (on edge) a spacer; such
as the auxiliary fence described on the previous page,
is required Fence is located inthe front fence position,
FENCE
SPACE BLOCK /_
r---]
/1% (41 mm)
20
maintenance and 8ubrication
Maintenance
Always unplug the power cord before any maintenance
check on this saw,
DANGER: Never put lubricants on the blade while
it's spinning.
WARNING: TO AVOID INJURY FROM UNEXPECTED
STARTING OR ELECTRICAL SHOCK, UNPLUG THE
POWER CORD BEFORE WORKING ON THE SAV_L
WARNING: FOR YOUR SAFETY, THIS SAW IS DOU-
BLE INSULATED. TO AVOID ELECTRICAL SHOCK,
FIRE OR INJURY, USE ONLY PARTS IDENTICAL TO
THOSE IDENTIFIED IN THE PARTS LIST. REASSEM-
BLE EXACTLY AS ORIGINAL ASSEMBLY TO AVOID
ELECTRICAL HAZARDS.
Replacing Carbon Brushes
The carbon brushes furnished wilt tast approximately
50 hours of running time or t0,000 on/off cycle&. Re-
place both carbon brushes when either has less than
1/4"length of carbon remaining., To inspect or replace
first unplug the saw, Then remove the black plastic cap
on the side of the motor (caution, this cap is spring
loaded by the brush assembly} Then pull out the brush.
Repeat for the other side To reassemble reverse the
procedure, The ears on the metal end of the brush
assembly go in the same hole the carbon part fits into
Tighten the cap snugly but do not overtighten
NOTE: To reinstaff the same brushes, first make sure
the brushes go back in the way they came out. This
wilt avoid a break in period that reduces performance
and increases wear
Lower Blade Guard
Do not use the saw without the lower guard, The Iower
blade guard is attached to the saw for protection, Should
the lower guard become damaged, do not use the saw
until damaged guard has been replaced, Develop a
regular check to make sure the lower guard is working
properly, Clean the lower guard of any dust or build up
with a damp cloth,
CAUTION: Do not use solvents on the guard, They
could make the plastic "cloudy" and brittle.
WARNING: WHEN CLEANING LOWER GUARD UN-
PLUG THE SAW FROM THE OUTLET TO AVOID
UNEXPECTED START-UP.
Saw Dust
Periodically, sawdust will accumulate under the work
table and base, This could cause difficulty in the move-
ment of the work table when setting up a miter cut
Frequently blow out or vacuum up the sawdust,
WARNING: IF BLOWING SAWDUST, WEAR PROPER
EYE PROTECTION TO KEEP DEBRIS FROM BLOW-
ING INTO EYES°
Recommended Accessories
WARNING: TO AVOID INJURY FROM UNSAFE AC-
CESSORIES, USE ONLY ACCESSORIES SHOWN
ON THE RECOMMENDED ACCESSORIES LIST IN
THIS MANUAL.
Prohibited Accessories--The use of any cutting tool
except 10" saw blades which meet the requirement
under recommended accessories is prohibited Do not
use accessories such as shaper cutters or dado sets.
Ferrous metal (metal with iron in it) cutting and the use
of abrasive wheels are prohibited, See DANGER NOTE
(BASIC SAW OPERATIONS) ifpianning to saw non-ferr-
ous metal
Leg Sets ..................... • 9-22244
9-22246
Carbide-Tipped Blades:
Trim Saw ...................... See Catalog
Cut-Off ..................... See Catalog
Combination ................... See Catalog
Plywood/Particle Board ........... See Catalog
Non-Carbide Tipped Blades:
Cross Cut/Plywood ............. See Catalog
Combination ............... See Catalog
Miter Saw Accessory Pack ............ 9-23469
Basic Blade Requirements
10" Diameter
Blades marked for 5.500 RPM or higher,
%" Arbor Hole
Lubrication
All the motor bearings in this tool are lubricated with a
sufficient amount of high grade lubricant for the life of
the unit under normal operating conditions, therefore,
no further lubrication is required, (See below..)
Infrequent Lubrication as Required:
I. Lubrication of arm pivot for free movement,
a, By loosening nut and applying oil to washer and
to contact face (minor)
b Dis-assembly means required to grease pivot bolt
and contact faces (major),
NOTE: Disassembly should be done by an au_
thorized service technician Removal of the upper
guard and the bolt stop is necessary before pivot
can be disassembled, Pay close attention to the
spring-end positions in the castings,,, mark with
chalk to avoid later confusion
,, Lubrication of mechanism which pivots lower guard:
Use light household oil (sewing machine oil) on
metat4o-metal or metal-to-plastic guard contact
areas as required for smooth, quiet operation Avoid
excess oil, to which sawdust will cling..
8°
21
PROBLEM
Brake does not stop
blade within
2-3 seconds.
TROUBLE SHOOTING GUIDE - MOTOR
Motor does not start.
PROBABLE CAUSE
1. Brushes not seated
or lightly sticking_
2 Motor brake winding--
overheated fr'om use of not-
recommended accessory
or rapid on/off cycling.
3_ Arbor screw loose
4. Other.
1. Fuse.
2., Brushes worn
3_ Other,
SUGGESTED CORRECTIVE ACTION
--Inspect/clean/replace brushes
(see maintenance section).
--Use a recommended blade.
--Let cool down,,
-- Retighten
--Authorized service, Check motor brake winding,
switch, condition of cornmutator_
..................... i......
--15-Amp time delay fuse, or CKT. breaker,
--See "Maintenance," page 2t.
--Authorized service
Brush sparking when 1_ Normal--automatic brake
switch released, working properly.
TROUBLE SHOOTING GUIDE - GENERAL
PROBABLE CAUSE SUGGESTED CORRECTIVE ACTION
1_ Misalignrnent. --See Assembly and Alignment, page 10,
2 Damaged depth stop --Get authorized Sears Service
1. MisafignmenL --See Assembly and Alignment, page 10_
22
PROBLEM
Blade hits table.
Angle of cut
not accurate.
Can't move
miter adjustment°
Power-head
wobbles.
l'i_"Fence in rear position
and clamp tight.
2, Sawdust under table.
2. Dull blade..
3. Improper blade
4 Warped blade.
Tool vibrates or 1. Saw blade not round,
shakes.
2 Saw blade damaged,
3. Saw blade loose.
4_ Other:
--Loosen fence clamps, Retighten before starting
next cut.
--Vacuum or blow out dust.
WEAR EYE PROTECTION
_See Assembly and Alignment, Step 4, page 12.
--See Asse'mbly and Alignment, Siep4, page 12,
-Get authorized Sears Service.
--Get authorized Sears Service.
-Replace or sharpen blade.
--Replace with 10" diameter btade designed
for the material being cut.
--Replace blade..
-- Replace blade,
--Replace blade.
--Tighten arbor screw.
--Get authorized Sears Service
....Power-head .............. 1. Pivot misadjustmentl
won't fully rise. 2. Part failure.
3. Pivot spring not replaced
propedy after service_
i .....................................
Blade binds, jams, 1. Improper operation. --See Basic Saw Operation, page 16.
burns wood,
1. Loose pivot points.
BRUSH
BLACK
WHITE
.......!1--"
1 I
TRIGGER
SWITCH
SHORT BLUE
ILONG
GRAY
BRAKE
BRUSH
CIRCUIT DIAGRAM
NOTES
23
PARTS LIST FOR CRAFTSMAN 10" COMPOUND MITER SAW
MODEL NO. 113.234640
23
!
c
24
parts
PARTS LIST FOR CRAFTSMAN 10" COMPOUND MITER SAW
MODEL NO. 1'13.234640
Always order by Part Number--Not by Key Number
FIGURE 1
,, ,,,,,, ......
Key Part
No. No.
1
3 816688
4 816810
5 816673-1
6 816678
7 STD510802
8 STD55 t 108
9 816716
10 816691
11 816690
12 816685
Description
Blade Guard Asm,
(see Fig+4)
Motor Asm (see Fig. 2)
Fence
Arm-Fence
Table
Base (Includes Scale)
* Screw Pan HD,,8-32 x 5/16
* Lockwasher #8
_ndicator-Miter
Spring-Index
Plate-Clamp
Arm-MEter
Key Part
No, No+
13
i4
15
16
17
18
19
20
21
22
23
8t 6669
STD523108
STD55113I
STD551031
809727-4
816863+1
STD551137
141594-44
8I 8042
817182
Description
Handle+Miter
*Bolt-Hex HD. 5/16-18 x 7/8
*Lockwasher 5/16
*Washer 11/32 x 11/16 x 1/16
Screw Flat HD,,Type "T"
8-32 x 1/2
Clamp-Bolt
*Lockwasher 3/8
Screw Soc HDoCap
3f8-16 x 1 1/2
Pivot Asm. (see Fig, 3)
Washer 4x t0 x 0,8mm
Washer 10 x 19 x 1.8mm
*Standard Hardware Item--May Be Purchased Locally,
1=
13_
25
repair parts
PARTS LIST FOR CRAFTSMAN 10" COMPOUND MITER SAW
MODEL NO. 113.234640
26
21®
22
\
23
4
14
\
18
16 15
567
8
/
9
/
J
24 14 3
Always order by Part Number--Not by Key Number
FIGURE 2--ARM AND MOTOR ASSEMBLY
WARNING: For your safety, tills miter saw is specially insulated° To avoid electrical shock, fire or injury,
use only parts identical to those identified in the parts lisL Reassemble exactly as originally assembled.
Key Part
No. No,
1 816667
2 816704
3 816768
4 816770
5 816740
6 816697
7 816696
8 818964
9 46-57466-3
10 816700
11 817143
12 818965
13 STD840407
14 816755
15 816701
Description
eGuard-Cord
eCord w/Plug
_[_ Brush
Cover-Brush
Protector-Wire
Lock-Switch
,_- :]:Spring-Switch Lock
Handle-RH_
*Screw Pan HD_M4 x 20
®Switch
Screw Pan HD.
TY "AB" M4 x 12
Handle -LH.
*Nut Hex M4x 0.7
Screw Pan HD. M5 x 20
Button-Switch
Key Part
No, No.
16 816743
! 7 816725
18 816668
19 816698
20 STD841015
21 816689-1
22 60047
23 816723
24 STD551110
25 818043
-- SP5393
Description
Screw Pan HD..M4 x 15
Clamp-Cord
Cushion
Screw-Set Slotted
M10x15
*NutHexM10xl 5
eMotor & Arm Asm
(Includes Keys
1,2,3,4,5,1 6,17)
Washer .630x 1xl/32
_lb Nut LockM16
*Lockwasher #10
Washer .350 x .t70 x 03
Owner's Manual
(Not illustrated)
• Any attempt to repair-or' replace electrical parts on this unit may create a HAZARD unless repair is done by
a qualified service technician. Repair service is available at your nearest Sears Store
•Standard Hardware Item--May Be Purchased Locally.,
_See Mechanical Assembly Caution on page 31.
WARNING: These Items Are Important To The Safety Of This Tool. Do Not Substitute Common Parts.
10
repair parts
PARTS LIST FOR CRAFTSMAN 10" COMPOUND MITER SAW
MODEL NO. 113.234640
10
6
tl
9
8
17
Always order by Part Number--Not by Key Number
FIGURE 3--PIVOT ASSEMBLY
Key Part
No. No.
! 816664
2 8! 6674
3 81667'1
4 STD510602
5 816686
6 818073
7 8t 6722
8 STD551137
9 141594_44
Description
Plate-Lock
Screw Pan HD
Shoulder M6
:!:Spring-Torsion
*Screw Pan HD 6-32 x 1/4
Indicator-Bevel
Pivot-Support
Bolt-Bevel
*Lockwasher 318
Screw Soc HD. Cap
3/8-16x 1 1t2
*Standard Hardware Item--May Be Purchased Locally°
Key Part Description
No, No.
10
11
12
13
14
16
17
816666
8t6721
6O047
818723
816863-2
818071
817182
Bolt-Stop
Bolt-Pivot
Washer, 630 x I x 1/32
Nut Lock M16
Clamp-Bolt
Pivot
Washer 10x 19x 1,8
$See Mechanical Assembly Caution on page 29,,
WARNING: These Items Are important To The Safety Of This Tool Do Not Substitute Common PartSr oe
1:=
(1)
27 n-
repair parts
PARTS LiST FOR CRAFTSMAN 10" COMPOUND MITER SAW
MODEL NO. 113.234640
17
16
15
21
18 19 2O
8 7
J
5
2
3
4
11 910
28
repair parts
PARTS LIST FOR CRAFTSMAN 10" COMPOUND MITER SAW
MODEL NO. 1=13.234640
Always order by Part Number--Not by Key Number
FIGURE 4. Blade & Blade Guard Asm.:l:
Key Part Description
No. No.
1 5O7758
2 8I 6706
3 STD511 t03
4 816708
5 816707
6 818962
7 STD852005
8 816755-2
9 507759
10 818078
11 816703
Guard Asm
Plate-Retainer
*Screw Pan HD 10-32 x 3/8
Spring
Lock-Spindle
Bushing Hex
*Lockwasher 5mm
Screw Pan HD, M5 x 15
Collar-Blade Set
(Includes Key #13)
10-in, Carbide Tip
Saw Blade
Scr, Hex Washer HD,
Loll, M8 x 125
Key
No.
12
13
14
15
16
17
18
19
2O
21
816677
816711
60041
816333-2
Part
No.
&
&
507757
817144
816811
817145
816818
816812
Description
_:Spring-Guard
$ Guard-Lower
Washer 13/64 x 7/16 x 1/32
Screw Pan HD. TY "TT"
10-32 x 3/8
Lever Asm.-Actuator
Screw-Shoulder
1/4-20 x 1f2
Bag-Dust
Screw-Shoulder
10-32 x 13116
Sleeve-Rubber
Clamp-Bag
*Standard Hardware Item--May Be Purchased Locally
$See following Mechanical Assembly Caution,,
WARNING: These Items Are Important To The Safety Of This Tool Do Not Substitute Common Parts,
CAUTION; MECHANICAL ASSEMBLY, TO QUALIFIED SERVICE TECHNICIAN_
1. Wear approved eye protection when working with coil springs including spring, switch lock 816696.
2. Incorrect re-assembly of torsion spring 816671 can cause an unsafe condition because cutting head
fails to rise fully to stop, or because spring fails through over-stress.
3. improper re-assembly of mechanisms controlling movement of lower guard 8167!1 can cause an
unsafe condition because guard fails to operate freely as cutting head is moved up and down; or
because, with cutting head up, manually rotated guard is not (lightly) restored to the closed position
by guard spring 816677.
29
NOTES
30
NOTES
31
owner's
manual
SERVICE
MODEL NO.
!!3.234640
10" COMPOUND
MITER SAW
HOW TO ORDER
REPAIRPARTS
!0=1 ?
Now that you have purchased your 10-inch Compound Miter
Saw, should a need ever exist for repair parts or service,
simply contact any Sears Service Center and most Sears,
Roebuck and Co. stores. Be sure to provide all pertinent
facts when you call or visit.
The model number of your 10-inch Compound Miter Saw
will be found on a plate attachment to your saw, at the side
of the Miter Saw arm.
WHEN ORDERING REPAIR PARTS,ALWAYS GIVE THE FOLLOWING
INFORMATION:
PARTNUMBER PARTDESCRIPTION
MODE!. NUMBER
1'13.234640 NAME OF ITEM
t0" COMPOUND MITERSAW
All parts listed may be ordered from any Sears Service Center
and most Sears stores. If the parts you need are not stocked
locally, your order will be electronically transmitted to a Sears
Repair Parts Distribution Center for handling.
J
Sold by SEARS,ROEBUCKAND CO., Chicago, IL 60684 U.S.A.
Part No. SP5393 Form No. SP5393 Printed in Taiwan 4/90
