Craftsman 113235140 User Manual 12 INCH COMPOUND MITER SAW Manuals And Guides L0808266

CRAFTSMAN Miter Saw Manual L0808266 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

User Manual: Craftsman 113235140 113235140 CRAFTSMAN 12 INCH COMPOUND MITER SAW - Manuals and Guides View the owners manual for your CRAFTSMAN 12 INCH COMPOUND MITER SAW #113235140. Home:Tool Parts:Craftsman Parts:Craftsman 12 INCH COMPOUND MITER SAW Manual

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owner's

manua

NODEL NO.

t 13.235140

Serial

Number

Modal and serial numbers

may be found on a plata

attached to your saw, at the

side of the Miter Saw arm,,

You should record both model

and seria! number in a safe

place for future use_

FOR YOUF

READ ALL

INSTRUCTIONS

CAREFULLY

Part No, SP6008

oassembny

o operating

o repair parts

Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.

Printed in U.S A.

FULL ONE YEAR WARRANTY ON CRAFTSMAN BENCHTOP TOOLS

If this miter saw fails due to a defect in material or' workmanship within one year' from the date of

purchase, RETURN IT TO THE NEAREST SEARS SERVICE CENTER IN THE UNITED STATES, and

Sears will repair it, free of charge°

If this miter' saw is used for' commercial or rental purposes, this warranty will apply for ninety days

from the date of purchase.

This warranty applies only while this product is in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from

state to state.

Sears, Roebuck and Co,, D/817 Wa Hoffman Estates, IL. 60179

Safety instructions For Miter Saw ................................

Safety is a combination of common sense, staying alert and knowing how your miter saw works. Read this manual to

understand this miter' saw

Safety Signal Words

DANGER: means if the safety information is not followed

someone will be seriously injured or killed.

....i 1,1,,11 ,,,]1,_1,1 i i ,,i,,,,111¸ ,, i,,,,,,,,,,,11,_

Before Using The Saw

L_.....

WARNING: To avoid mistakes that could cause

serious, permanent injury, do not plug the miter

saw in until the following steps have been satisfac-

torily completed.

° Completely assemble and align saw. (See "Assembly"

and "Alignment" sections within _)

. Learn the use and function of the ON-OFF switch,

WARNING: means if the safebJ information is not fol-

lowed someone could be seriously injured or killed

CAUTION: means if the safety information is not followed

someone might be injured,.

......... , :,:: :::. .... , ,....

upper' and lower blade guards, handle latch, bevel

clamp, cover' plate stop screw, and fence clamps. (See

"Getting to Know Your Miter Saw" section within)

° Review and understand all safety instructions and

operating procedures in this manual

° Review the maintenance methods for this miter saw.

(See "Maintenance" section within).

Find and read the following labels on the miter saw:

WARNING

For Safe Operation:

Look for a plastic bag with these loose pads:

• Rubber bumper with shouldsrscrsw

• 10-32 x 1/2" long Phillips head screw

Assemble these parts before operating saw,. Follow instructions in the owners manual

60HzACon_f

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When Installing Or Moving The Miter Saw

Before moving the saw, lock the miter, bevel and power

head positions.. Unplug the power cord.

To avoid back injury, get help when you need to lift the

saw.

Never carry the tool by the cord or power head trigger

handle. Damage to insulation could cause an electric

shock. Damage to wire connections could cause a fire.

Avoid Dangerous Environment° Use the miter-saw in a

dry, indoor place protected from rain.. Keep work area

well lighted

Place the saw so neither the user nor bystanders are

forced to stand in line with the blade. Thrown debris

could injure people in its path.

To avoid injury from unexpected saw movement:

•Place the miter saw on a firm level surface where there

is plenty of room for handling and properly supporting

the workplace.

° Supportthemitersawsothetableis levelandthesaw

doesnotrock,.

•Bolt or clamp the saw to its support.

o Never Stand On Tool. Serious injury could occur if the

tool tips or you accidentally hit the cutting tool.. Do not

store anything above or near the tool where anyone

might stand on the tool to reach them.

To avoid injury or death from electrical shock:

° Make sure your fingers do not touch the plug's metal

prongs when plugging or unplugging the miter saw..

Before Each Use

Inspect your miter saw.

Disconnect The Miter Saw,, To avoid injury from acci-

dental starting, unplug the saw, before changing the

setup, changing the blade or adjusting anything.

Compare the direction of rotation arrow on the guard to

the direction arrow on the blade.. The blade teeth should

the arm all the way down, then let it rise up until it

stops by itself.. Check the lower guard to see if it closed

fully.. If it did not, follow the instructions in the Trouble

Shooting section,.

° Other conditions that may affect the way the miter saw

works

If any part of this miter saw is missing, bent, or broken in

always point downward at the front of the saw

Tighten the arbor screw.

Tighten the cover plate stop screw.

Check For Damaged Parts. Check for:

° Proper Alignment of moving pads,

°Damaged electric cords,

. Binding of moving parts,

° Broken parts,

°Stable mounting,

any way, or any electrical parts don't work, turn the saw

off and unplug it. Replace damaged, missing, or failed

parts before using the saw again

Keep Guards In Place, in working order, and in proper

adjustment..

Maintain Tools With Care, Keep the miter saw clean for

best and safest performance. Follow instructions for lubri-

cating_ DON'T put lubricants on the blade while it's spin-

ning,.

Remove Adjusting Keys And Wrenches from tool

• Function of arm return spring and lower guard: Push before turning it on.

To Avoid Injury From Jams, Slips Or Thrown

Pieces

•Use Only Recommended Accessories. (See "Acces-

sory" section within) Consult this Owner's manual for

recommended accessories. Follow the instructions

that come with the accessoriesr The use of improper

accessories may cause risk of injury to persons..

°Choose the right 12-inch diameter blade for the mate-

rial and the type of cutting you plan to don

. Make sure the blade is sharp, undamaged and prop-

erly aligned.. With the saw unplugged, push the power-

head all the way down Hand spin the blade and check

for clearance, Tilt the power-head to 45 degree bevel

and repeat the check. If the blade hits anything, make

,, ,,,_rl_ H,'"i'll ....... _1_'_"±'I I

the adjustments shown in the Maintaining Maximum

Cutting Capacity section.

° Make sure the blade and arbor collars are clean.

°Make sure the collars' recessed sides are facing the

blade..

•Using the 1/4" hex end of combination wrench (sup-

plied) or a 1/2-inch box end wrench, make sure the

arbor cap screw is firmly hand tightened

°Make sure all clamps and locks are tight and there is

no excessive play in any parts.

oKeep Work Area Clean. Cluttered areas and benches

invite accidents. Floor must not be slippery_

To avoid burns or other fire damage, never use the saw

near flammable liquids, vapors or gases..

Plan Ahead To Protect Your Eyes, Hands,

Face, Ears.

Know Your Miter Saw. Read and understand the

owner's manual and labels affixed to the tool Learn its

applications and limitations as well as the specific poten-

tial hazards peculiar to this tool,

To avoid injury from accidental contact with moving parts,

don't do layout, assembly, or setup work on the miter saw

while any parts are moving,

Avoid Accidental Starting. Make sure switch is "OFF"

before plugging miter saw into a power outlet

Plan your work,

Use The Right Tool. Don't force tool or attachment to do

ajob it was not designed to do.. Use a different tool for

any workpiece that can't be held in a solidly braced, fixed

position.

............ ;:.... ,,,,, .............

CAUTION: This machine is not designed for cutting

ferrous metals (steel, iron and iron based metals).

Use this miter saw to cut only wood, wood like

products or soft metals like aluminum. Other mate-

rial may shatter, bind on the blade, or create other

dangers.

CAUTION: When cutting any metals, sparks or hot

fragments could cause a fire. To avoid this, discon-

nect any dust collecting bag or hose from the miter

saw, and remove all traces of wood dust from

inside dust traps in the miter saw.

Safety Instructions fen"Miter Saws (continued) ....................................

Dress For Safety

WEAR YOUR

Any power miter saw can throw foreign objects into the

eyes. This can result in permanent eye damage.. Wear

safety goggles (not glasses) that comply with ANSI Z87 1

(shown on package). Everyday eyeglasses have only

impact resistant lenses.. They are not safety glasses

Safety goggles are available at Sears retail stores

Glasses or goggles not in compliance with ANSI Z87_1

could seriously hurt you when they break=

oDo not wear loose clothing, gloves, neckties or' jewelry

(rings, wrist watches) They can get caught and draw

you into moving parts.

• Wear nonslip footwear.

• Tie back long hair_

• Roll long sleeves above the elbow.

° Noise levels vary widely,. To avoid possible hearing

damage, wear' ear plugs or muffs when using miter

saw for hours at a time.

o For dusty operations, wear a dust mask along with

safety goggles,

Inspect Your Workpiece

• Make sure there are no nails or foreign objects in the

part of the workpiece to be cut

Plan your work to avoid thrown pieces caused when

the workpiece binds on the blade and is torn from

your hands.

Plan the way you will hold the workpiece from start to fin_

ish..

Avoid awkward operations and hand positions where a

sudden slip could cause fingers or hand to move into the

blade.

Don't Overreach. Keep good footing and balance

Keep your face and body to one side of sawblade, out of

line with a possible thrown piece.

• Cut only one workpiece at a time

Never cut Freehand:

° Brace your workpiece solidly against the fence and

table top so it wil! not rock or'twist during the cut.,

°Make sure there's no debris between the workpiece

and its supports.

oMake sure no gaps between the workpiece, fence and

table will let the workpiece shift after' it is cut in two..

° Keep the cut off piece free to move sideways after it's

cut off.. Otherwise, it could get wedged against the

blade and thrown violently_

° Clear everything except the workpiece and related

support devices off the table before turning the miter

saw on.

°Secure Work. Use clamps or a vise to help hold the

work when it's practical

............. ........ ,L ................ ,, ,,, ............. , ........................ , , ...... ,, ,:.............. , ........ _..........

Use extra caution with large, very small or awkward

workpieces:

°Use extra supports (tables, saw horses, blocks, etc.,)

for any workpieces large enough to tip when not held

down to the table top.

°Never use another person as a substitute for a table

extension, or as additional support for a workpiece that

is longer or wider than the basic miter saw table or to

help feed, support or' pull the workpiece.

°Do not use this saw to cut pieces too small to let you

easily hold the work while you keep the thumb side of

your index (pointer) finger against the outside edge of

the fence..

°When cutting irregularly shaped workpieces, plan your'

work so it will not slip and pinch the blade and be tom

from your hands.. A piece of molding, for example,

must tie flat or be held by a fixture or jig that will notj,_et

it twist, rock or slip while being cut..

°Properly support round material such as dowel rods, or

tubing. They have a tendency to roll while being cut,

causing the blade to "bite." To avoid this, always use a

fixture designed to properly hold your' workpiece.

WARNING: If planning to cut aluminum or' other

non-ferrous metals: Under adverse conditions, the

blade can grab and throw the workpiece suddenly

and unexpectedly. To avoid injury, follow all applica-

ble safety instructions, as you normally would, and:

oUse only sawblades specifically recommended

for non-ferrous metal cutting,

o Do not cut metal workpieces that must be hand

held. Use auxiliary clamps or other equipment as

needed.

oCut non-ferrous metals only if you are experi-

enced or under the supervision of an experienced

person,

Whenever Saw is Running

WARNING: Don't allow familiarity (gained from fre-

quent use of your miter saw) cause a careless mis-

take. A careless fraction of a second is enough to

cause a severe injury.

Before starting your cut, watch the miter saw while it

runs. If it makes an unfamiliar noise or vibrates a lot, stop

immediately° Turn the saw off. Unplug the saw Do net

restart until finding and correcting the problem.

Keep Children Away,. Keep all visitors a safe distance

from the miter saw. Make sure bystanders are clear of

the miter saw and workpiece

Never confine the piece being cut off. Never hold it,

clamp it, touch it, or use length stops against it while the

blade is spinning. It must be free to move sideways on its

own. if confined, it could get wedged against the blade

and be thrown violently.

Let the blade reach full speed before cutting. This will

help avoid thrown workpieces

Don't Force Tool. It will do the job better and safer at its

designed rate. Feed the saw into the workpiece only fast

enough to let the blade cut without bogging down or binding..

Before freeing jammed material:

•Turn miter saw "OFF" by releasing trigger switch

°Wait for all moving parts to stop.

°Unplug the miter saw

After finishing acut:

°Keep holding the power head down..

°Release the switch, and wait for all moving parts to

stop before moving your hands or raising power head

°If blade doesn't stop within 6 seconds, unplug the saw

and follow the instructions in the Trouble Shooting sec-

tion for fixing the blade brake before using the saw

again..

Before Leaving The Saw the hole provided in the trigger to prevent unauthorized

Never Leave Tool Running Unattended,Turn power usage., Lock the shop. Disconnect master switches. Store

tool away from children and others not qualified to use

off. Wait for all moving parts to stop., the tool,

Make Workshop Child Proof. Install a padlock through

Glossary of Terms for Woodworking

Arbor

The shaft on which a cutting tool is mounted.

Bevel Cut

An angle cutting operation made through the face of the

workpiece.

Compound Cut

A simultaneous bevel and miter cutting operation.

Crosscut

Acutting operation made across the width of the work-

piece.

Freehand

Doing a cut without holding the workpiece against both

the table and fence. Most workpieces can be held down

with your hand Large or wide pieces should be clamped

to the fence or table.

Gum

A sticky, sap based residue from wood products..

Heel

Misalignment of the blade

Kerr

The amount of material removed by the blade in a

through cut or the slot produced by the blade in a non-

through or partial cut

Miter Cut

An angle cutting operation made across the width of the

workpiece._

Resin

A sticky, sap based substance that has hardened.

Revolutions Per Minute (RPM)

The number of turns completed by a spinning object in

one minute.

Sawblade Path

The area of the workpiece or table top directly in line with

either the travel of the blade or the part of the workpiece

which will be, or has been, cut by the blade

Set

The distance that the tip of the sawblade tooth is bent (or

set) outward from the face of the blade..

Workpiece

The item on which the cutting operation is being per-

formed, The surfaces of a workpiece are commonly

referred to as faces, ends, and edges

Motor Specifications and Electrical Requirements

Power Supply and Motor Specifications

WARNING: To avoid electrical hazards, fire haz-

ards or' damage to the tool, use proper circuit pro-

tection. Your tool is wired at the factory for

operation using the voltage shown. Connect tool

to apower line with the appropriate voltage and a

15-amp branch circuit° Use a 15-amp time delay

type fuse or circuit breaker° To avoid shock or fire,

if power' cord is worn or cut, or damaged in any

way, have it replaced immediately.

The ArC motor used on this tool is an universal non-revers-

ible type, having the following specifications:

Max Developed H_P, 3-1/2

Voltage 120

Amperes ......................1"5.....

Hertz (Cycles) 60

Phase Single

RPM 4OOO

Shaft Rotation Clockwise

Brake Automatic

General Electrical Connections

DANGER: To avoid electrocution:

1. Use only identical replacement parts when ser-

vicing. Servicing should be performed by a

qualified service technician°

2. Do not use in rain or where floor is wet.

This tool is intended for' indoor residential use

only.

JWARNtNG Do not permit fingers to touch the ter- 1

minals of plug when installing or removing the lplug to or from the outlet.

If power cord is worn or cut, or damaged in any way,

have it replaced immediately..

110-120 Volt, 60 Hz. Tool Information

NOTE: The plug supplied on your tool may not fit into the

outlet you are planning to use.. Your local electrical code

may require slightly different power cord plug connec-

tions.. If these differences exist refer to and make the

proper adjustments per your local code before your toot

is plugged in and turned on

In the event of a malfunction or breakdown, grounding

provides a path of least resistance for electric current to

reduce the risk of electric shock.. This tool is equipped

with an efectric cord having an equipment grounding con-

ductor and a grounding plug, as shown. The plug must

be plugged into a matching outlet that is properly

installed and grounded in accordance with air local codes

and ordinances

Do not modify the plug provided.. If it wilJ not fit the outlet,

have the proper outlet installed by a qualified electrician.

A temporary adapter may be used to connect this plugto a

2-pote outlet, as shown, if a properly grounded outlet is not

available This temporary adapter should be used only until

a proper_y grounded outlet can be installed by a qualified

electrician The green colored rigid ear, lug and the like,

extension from the adapter must be connected to a pemla-

nent ground such as a proper!y grounded outlet box

improper connection of the equipment grounding con-

ductor can resutt in a risk of electric shock The conduc-

tor with insulation having an outer surface that is green

with or without yellow stripes is the equipment grounding

conductor tf repair or replacement of the electric cord or

plug is necessary, do not connect tt_e equipment-ground-

ing conductor to a live terminal

If the grounding instructions are not completely under-

stood, or ifyou are in doubt as to whether the tool is prop-

erly grounded check with a qualified electrician or service

_ersonnel.

WARNING: If not properly grounded, this tool can

cause an electrical shock, particularly when used

in damp locations, in proximity to plumbing, or out

of doors. If an electrical shock occurs there is the

potential of a secondary hazard, such as your

hands contacting the sawblade.

Properly

Grounded

Outlet _,,

3-Prong Plug

Grounding

Prong

Green

Grounding Lug ({_(_._

a-Prong

Plug .__ (n_ _P_

ter

Make sure this

is Connected

to aKnown

1_'Ground

2-Prong

Outlet

NOTE: The adapter illustrated is fOrruse only if you already

have a properly grounded 2-prong outlet.

Motor Safety Protection

1. Connect this tool to a 120v, 15-amp branch circuit with

a 15-amp time delay fuse or circuit breaker Using the

wrong size fuse can damage the motor.

2. If the motor won't start, release the trigger switch

immediately.. Unplug The Tool. Check the saw blade

to make sure it turns freely, tf the blade is tree, try to

start the motor again. If the motor still does not start,

refer to the "Motor Trouble-Shooting Chart."

a..Motor Is Overloaded-Overloading can occur if you

feed too rapidly or make too many start/stops in a

short time.

b..Line voltages are more than 10% above or below the

nameplate voltage. For heavy loads, however, the

voltage at motor terminals must equal the voltage

specified on nameplate..

c. Improper or dult saw blades are used

5,.Most motor troubles may be traced to loose or incor-

3oIf the motor suddenly stalls while cutting wood, release

the trigger switch, unplug the tool, and free the blade

from the wood The motor may now be restarted and

the cut finished

4oFuses may "blow" or circuit breakers may trip fie-

quently if:

wire sizes .........................................

rect connections, overload, low voltage (such as small

size wire in the supply circuit) or to overly long supply

circuit wire.. Always check the connections, the load

and the supply circuit whenever motor doesn't work

well Check wire sizes and length with the Wire Size

Chart below.

NOTE: Make sure the proper extension cord is used and

is in good condition. The use of any extension cord will

cause some loss of power To keep this to a minimum

and to prevent overheating and motor burn-out, use the

table below to determine the minimum wire size AW..G )

extension cord..

For circuits that are farther than 100 feet away from elec-

trical service box, the wire size must be increased pro-

portionately in order to deliver ample voltage to the saw

motor..

Extension Cord Wire Sizes Required for

Length 120V (A,W.G.)

110-t20V

0-25 It.. 14

26-5O Fto 12

Table of Contents .........

Section Page

Warranty ...............................................................................................2

Safety Instructions For Miter Saw ..............................................2

Safety Signal Words .........................................................................2

Before Using The Saw .....................................................................2

When Installing Or Moving The Miter Saw .....................2

For Safe Operation ................................................................................2

Before Each Use ...............................................................................3

To Avoid injury From Jams, Slips Or Thrown Pieces 3

Plan Ahead To Protect Your Eyes, Hands,

Face, Ears .....................................................................................3

Dress For Safety .........................................................................4

Inspect Your Workpiece ..................................................................4

Whenever Saw Is Running .........................................................5

Before Leaving The Saw .........................................................5

Glossary of Terms for Woodworking .....................................5

Motor Specifications and Electrical Requirements .............6

Power Supply and Motor Specifications ...........................6

General Electrical Connections ......................................6

1t0-120 Volt, 60 Hz. Tool Information ..............................6

Motor Safety Protection ..............................................................7

Wire Sizes ...............................................................................................7

Table of Contents .............................................................................7

Unpacking and Checking Contents .......................................8

Tools Needed ...........................................................................8

Unpacking ........................................................................................8

List of Loose Parts .....................................................................8

Getting to Know Your Miter Saw ..........................................9

Assembly ........................................................................................10

Assembling the Lower Blade Guard ...................................10

Installing or Removing the Blade ..........................................10

Assembling Dust Elbow .............................................................11

Alignment (Adjustments) .................................................................12

Adjust Miter Scale Indicator ......................................................t3

Mounting The Miter Saw ................................................................14

Safety instructions for Basic Saw Operations .................18

Before Each Use .................................................................................18

To Avoid Injury From ,Jams, Slips Or

Thrown Pieces ............................................................................18

Plan Ahead To Protect Your Eyes, Hands,

Face, Ears ....................................................................................18

Dress For Safety .................................................................................19

Inspect Your Workpiece ..............................................................19

Whenever Saw ls Running ......................................................19

Basic Saw Operations ........................................................................20

Helpful Hints When Cutting Compound Miters .........24

Maintenance and Lubrication ......................................................26

Maintenance ..........................................................................................26

Lubrication .........................................................................................26

Sears Recommends the Following Accessories ..............27

Recommended Accessories ..................................................27

Prohibited Accessories ..................................................................27

Troubleshooting Guide ......................................................................28

Motor ...............................................................................................28

General ..............................................................................................28

Trouble Shooting Of Brake By Qualified Service

Person Only ...................................................................................29

Circuit Diagram ........................................................................29

Repair Parts ..........................................................................................30

Notes ...................................................................................................36

Unpacking and Checking Contents

Tools Needed

Combination Square

314 Socket & Socket Wrench

Combination Wrench,

1/4" Hex "L" Wrench

with #2 Phillips tip

(supplied)

112" Wrench

Combination Square Must be True

Straight Edge of

Draw Light Board 314" Thick

Line on Board This Edge Must be

Along this i_i. _ PI rfectly Straight

Should be no L_apor uverlap when Square

is Flipped Over in Dotted Position

............ Ii i l!l _ _ I_II_IIL _ii : :

Unpacking

WARNING: To avoid injury from unexpected start-

ing or electrical shock, do not plug the power cord

into a power source outlet during unpacking and

assembly. This cord must remain unplugged when-

ever you are working on the saw.

This Miter Saw is shipped complete in one box.

'ii, i,,, ,_,,,_11,,,,i : ....

List of Loose Parts

The following parts are included:

NOTE: Before beginning assembly, check that all parts

are included. If you are missing any part, do not assem-

ble the saw.+ Contact your Sears Service Center to get

the missing part. Sometimes small parts can get lost in

packaging material. Do not throw away any packaging

until saw is put together. Check packaging for missing

parts before contacting Sears. A complete parts list

(Repair Parts) is at the end of the manual. Use the list to

identify the number of the missing part..

WARNING: Although compact, this saw is heavy+ to

avoid back injury, get help whenever you have to

lift the saw.

1. Remove the miter saw from the carton by lifting the

saw with the car+vyinghandle.

2 Place the saw on a secure, stationary work surface

and look the saw over carefully+

Part or Assembly Qty.

A Basic Saw Assembly ........................................................................1

B. Sawblade t2". ............................................................................................1

C+Dust Elbow ..........................................................................................1

D+Owners Manual ...........................................................................1

E. Loose Parts Bag (Not Shown)

(Includes the following items)

F. Cover Plate Stop Screw; 10-32 x t/2". ..........................1

G.,Shoulder Screw, 10-32 .............................................................1

H. Sleeve-Rubber ...........................................................................1

Getting to Know Your Miter Saw

1,, Warning Label,

2. Lock Pin - The miter saw can be locked in the low-

ered position tor compact storage.

3. Miter Lock Knob - The miter lock handle securely

locks the miter saw at a desired miter angle, Index

points have been provided on right and left for 0, 15°,

225 °, 30 ° and 45°,

4 Bevel Lock Knob - The bevel lock handle locks the

miter saw at a desired bevel angle,

5.. Lower Blade Guard - The blade guard helps protect

your hands from the blade in the raised position.,To

avoid binding on the workpiece, it retracts as the

blade is lowered..

6. Cover Plate - Holds the lower guard and is attached

to upper guard.. Prevents the arbor screw from back-

ing out when properly attached with the 10-32 x 1/2"

screw (supplied in loose parts bag)

7., Miter Saw Handle - The saw handle contains the

trigger switch with a padlock, locking hole to prevent

unauthorized use, The blade is lowered into the

workpiece by pushing down on the handle. The saw

will return to its upright position when the handle is

released, unless the handle lock pin (#2) is engaged.

8. Carrying Handle - This handle is built into the unit to

move it from one location to another, Before attempt-

ing to pick up the unit by the carrying handle always

lock the miter saw power head in the down position

using the handle lock pin. Make sure the miter lock

and bevel lock knobs are tight°

9_ Switch Interlock Button,

10.. On/Off Trigger Switch -To start the tool, depress

switch interlock button and then squeeze the trigger.,

Release the trigger to stop the miter saw,,

11. 0°Bevel Stop - Adjustable stop for a quick and accu-

rate 0°bevel index_A jam nut locks this in place

12, 45°Bevel Stop - Adjustable stop for a quick and

accurate 45°bevel index..A jam nut locks this in place.

13, Arbor lock -Allows the user to keep blade from

rotating while tightening or loosening arbor screw

during blade replacement or removal,

14., Upstop - tn the full up position of the power head,

this stop prevents over rotation of the power head..

NOTE: This stop should only be removed by a qualified

service technician

15. Downstop - In the down (full cut) position, the

guardShits a diecast stop on the pivot., No adjustment

is needed.

16. Upper Blade Guard - Supports the motor, handle,

switch, blade and lower guard.

17.. Base -Supports table, holds accessories and allows

for work bench or leg set mounting,

18. Table - Sits in base, supports pivot and allows for

approximately 49 ° miter left and right,

19.. Combination Wrench -Used for 1/4" hex and Phil-

lips head screw adjustments,

18 3

Assembly

WARNING: For your own safety, never connect

plug to power' source outlet until all assembly

steps are complete, and you have read and under'-

stood the safety and operational instructions,

Assembling the Lower Blade Guard

NOTE: For compact shipment the lower blade guard has

been partially disconnected.

1. The miter saw is equipped with a lock pin used to

lock the miter saw in the lower position.. To release,

push the handle down slightly and pull the lock pin to

its full out position

2. Raise the power head to the upper position.

3.+Locate the 10-32 x 1/2" tong screw from the loose

parts bag.+

4+ Slide the lower guard assembly down until the

groove in the cover' plate lines up with the threaded

hole for the cover plate stop screw.

5. Install and tighten the 10-32 x 1/2" cover plate stop

screw withthe Phillips end of the combination wrench

6+ Locate the sleeve+rubber and 10-32 shoulder screw..

7 Insert the 10-32 shoulder screw into the sleeve-rub-

ber' as shown.. Make sure the screw head nests into

the larger end of the rubber bumper.

8. Use the Phillips end of the combination wrench to

install and tighten the shoulder +screw rubber bumper

subassembly onto the upper' guard as shown The

rubber may slightly overlap the sheet metal of the

coverplate

NOTE: Tlle guard should raise as the blade is lowered

towards the work table and drop to cover the blade as the

power head is raised This link helps prevent guard hang-

ups and binding while you are cutting..

The large end of the sleeve+rubber helps limit rotation of

the plastic guard

.Lock Pin

10-32 x 1/2"

Cover' Plate Stop S_rew

Installing or Removing the Blade

WARNING: To avoid injury from a thrown work-

piece or thrown pieces of blade, do not use ablade

larger or' smaller than t2" diameter.

WARNING: To avoid injury from unexpected start-

ing, unplug the saw whenever' you are removing or

installing the blade,

1. Unplug the saw from the outlet.

2 Rotate the lower plastic guard by hand.. Loosen, but do

not remove, the cover' plate stop screw using the Phil-

lips end of combination wrench_

3 Lift the lower guard up and tilt the lower guard assem-

bly back so the arbor screw is exposed.

and Shoulder Screw

Sleeve-

Rubber

Screw

4. Find the arbor lock between the upper guard and the

miter saw handle Fit 1/4" hex end of combination tool

in arbor screw or use 1/2" box end wrench

5.,Press the arbor lock and hold it in lirmfy while turning

the wrench clockwise.. The arbor lock will engage after

some turning of the wrench

NOTE: The arbor screw has a left hand thread, This

helps prevent unwanted loosening of the arbor screw

during normal operation

6. Remove the arbor screw, arbor washer, outer blade

collar, and the blade.

NOTE: Pay attention to pieces removed, noting their

position and direction they face (see illustration) Wipe

the blade collars clean of any sawdust before installing

the new blades.

teeth: Wear gloves when installing or removing

sawblade.

See cautions in "Safety" section concerning inspection,

use, and selection of carbide tipped and other saw-

blades

7. Install the new 12" blade (see recommended acces-

sory list)_ Make sure the rotation arrow on the blade

matches the clockwise rotation arrow on the upper

guard.

8_ Install the outer blade collar, blade washer and arbor

screw Press the arbor lock and tum the combination

wrench or the 1/2" wrench counter clockwise to secure

the blade.. Tighten arbor screw using moderate force,

but do not overtighten.

9. Lower the lower blade guard until the slot in cover

plate rests all the way down on the cover plate stop

screw° Tighten the screw with the Phillips end of the

combination wrench.

DANGER: Never use saw without mounting plate

securely in place, tt keeps the arbor screw from

falling out if it accidentally loosens, and prevents

the spinning blade from coming off the machine.

10.Be sure the arbor lock is released so the blade turns

freely

Arbor Lock

Blade

Washer----.--_

(Hollowed Side I

Toward Blade) 1

screw

(Left Hand Thread)

Sawblade -----_

Collars

NOTE: The arbor lock can be damaged by improper use,

If the arbor lock wilt not hold, lower the blade down on to a

scrap piece of wood positioned against the fence. This will

serve as an attemate locking means.

WARNING: Make sure the collars are clean and

properly arranged. After installing a new blade,

make sure the blade clears the table slot at the 0°

and 45 °bevel positions. Lower the blade into the

table slot and check for any contact with the base

or turn table structure. If blade contacts table, seek

authorized Sears service.

Assembling Dust Elbow

1. Locate the dust elbow..

2. Unplug power cord.

3. With the miter arm locked in the down position, start

the dust elbow onto the dust nozzle at an angle to

retaining lip..

4 Firmly press the dust elbow the rest ol the way onto

the second retaining lip.

NOTE: At first time installation, or if assembled in a cool

or cold climate, the rubber is not as flexible and will be

more difficult to assemble.

Lip

..J

Ah'gnment (Adjustments) ...............................................................

co° e,. owo e,co,, oI

permanently damaged. Wear' your safety goggles,

NOTE: Before this saw is aligned or used, a kerr must be

cut into the table insert at 0°bevel. Our Quality Control

Audit Procedure requires us to cut through some inserts

before they leave our factory.. If this applies to your unit,

proceed with your alignment or cutting procedures as

specified

1 Plug in the powercord

2_ Turn the saw on by actuating the trigger switch..

3 Lower the blade to full depth while cutting through

the table insert.

4, Release the trigger switch and allow the blade to

come to a complete stop

5,_Repeat this procedure at 45 ° bevel°

6 Unplug the power cord before starting alignment pro-

cedure.

WARNING: To avoid injury from unexpected start-

ing or electrical shock, do not plug the saw in. The

power' cord must remain unplugged whenever you

are working on the saw.

Tighten

Step One" Blade Square to Table (Bevel Align-

ment)

NOTE: The miter saw was assembled, aligned, and

inspected before shipment Alignment should be checked

and any adjustments made to insure accurate cuts,

1..Check miter lock knob setting. The miter lock knob

should be at the 0° position To reset the miter angle,

turn the miter lock knob counter' clockwise and press

down the index spring, move to 0° miter and retighten

knob,,

2. Lower the blade and engage the lock pin,. Use a corn-

bination square to check blade squareness to table, If

the blade does not contact the full length of the square,

(see illustration) follow the alignment procedure.

a, Loosen bevel lock knob

b, Grasping carrying handle, move the cutting head left

or right until blade makes contact with the full length

of the square..

NOTE: If you cannot get to 0° bevel, the stop screw may

be in your way. Adjust it down (ReL: Step d below) so

you may achieve 0 ° bevel.

c Tighten the bevel lock knob.

d Loosen the 0° bevel stop screw jam nut using a 1/2"

wrench.. Adjust 0° bevel stop screw up so that the

hex screw head hits the 0° stop at the same time the

blade makes contact with the full length of square.

After adjustment is final. Retighten the 0° bevel stop

screw jam nuL

Spri_osen /

e With the blade square to the table and the 0° bevel

stop screw adjusted, if necessary loosen the bevel

indicator screw, using the Phillips end of the combi-

nation wrench. Slide the indicator under the Phillips

head screw to line up exactly with the 0° bevel mark

on the bevel scale. Retighten the indicator screw.,

3. Loosen bevel lock knob and tilt the power head to 45 °

bevel and check the 45° bevel stop_ The bevel indica-

tor should be on the 45°mark, the 45° bevel stop

should be in full contact with the 45 ° bevel stop screw,

and the blade should contact the full length of the

square.

4 if adjustment is necessary, repeat steps 2a - 2d for the

45° bevel stop screw.

Step Two: Blade Square to Fence (Miter Align-

ment)

WARNING: To avoid injury from unexpected start-

ing or electrical shock, do not plug the saw in. The

power cord must remain unplugged whenever you

are working on the saw.

1..To check blade squareness to fence, lock power head

guard in lower position with the lock pin.. Use a combi-

nation square. Place the square against the fence and

next to the blade as illustrated Locate the square

properly so it does not contact the set in the teeth of

sawblade, giving an inaccurate reading The sawblade

should contact the full length of the square.

2. If blade contacts full length of square, no alignment is

necessary, skip a-f below. If blade is not square to the

fence, follow the alignment procedure

a. Loosen miter lock handle a half turn The power

head should still be secured with blade in lowered

position by the lock pin.

NOTE: You must take the saw off its stand, bench or

plywood base if readjustment is necessary

CAUTION; To keep from losing control of the unit,

steady the base with one hand while loosening the

two bolts with the other hand.

b With the unit securely resting on a large stable sur-

face, tilt the unit by lifting up on one side or the other of

the base. Loosen the two miter arm bolts on the

underside of the table with the 1/4" hex end of the

combination wrench (supplied)_

c Return the saw to its normal resting position. Make

sure the miter lock handle is loose but do not release

the index spring

d..Use the miter saw handle to turn the table and pow-

erhead so that the blade contacts the full length of

the square. Turn the miter lock handle clockwise to

lock saw square to fence

e. Tilt saw as in Step b and tighten bolts..

f.. Recheck blade squareness to fence and readjust if

necessary

Adjust Miter Scale Indicator

1..Through the hole in the front of the table insert, loosen

the Phillips screw that holds the indicator in place.

2 Reposition the indicator to align it with 0°mark, and

retighten screw

Step Three; Pivot Adjustment

NOTE: This adjustment was made at the factory and nor-

mally does not require readjustment.

Arm Pivot Movement

1 Verify that cutting head rises, without help, to full "up"

position and guard rests on upstop screwed onto pivot..

2 Make sure the see through lower guard is rotated

closed and is resting against, or very close to, the rub-

ber stops.. If not, see "Lubrication" section

Bevel Scale Indicator

Miter Arm Bolts

Upstop

Alignment (Adjustments) (continued) ...... .............. ,,,,

Bevel Pivot Movement/Adjustment

1 Check that miter saw bevels easily by loosening the

bevel lock handle and tilting the power head to the left.

NOTE: At least one thread of the pivot bolt should stick

out past the hex lock nut,.

2 If movement is tight or there is looseness in the pivot,

do the following adjustment procedure:

a. Loosen the bevel lock handle..

b Turn the hex lock nut with a 3/4" socket and socket

wrench..

c. Recheck bevel movement of the miter saw. Readjust

if necessary

Mounting The Miter Saw ...................

WARNING: To avoid injury from unexpected saw

movement:

a. Before moving the saw, lock the miter and bevel

knobs and lock the power head in the lower

position, Unplug electric cord,

b. To avoid back injury, hold the tool close to your

body when lifting. Bend your knees so you can

lift with your legs, not your back° Lift by using

the hand-hold areas at each side of tile bottom

of the base or by the carrying handle=

c. Never carry the miter saw by the power cord or

the trigger grip of the plastic handle. Carrying

the tool by the power cord could cause damage

to the insulation or the wire connections result-

ing in electric shock or fire.

d. Place the saw so other people cannot stand

behind it. Thrown debris could injure people in

its path,

eoPlace the saw on a firm, level surface where

there is plenty of room for handling and prop-

erty supporting the workpiece.

f. Support the saw so the table is level and the

saw does not rock.

g. Bolt or clamp the saw to its support.

Place the saw in the desired location either on a work

bench or the recommended leg set. The base of the saw

has ten holes to mount the miter saw labeled A thru K

Four smaller holes for' "drywall" screws are labeled B, E,

G and K Six holes for 5/16" bolts are labeled A, C, D, F,

H and J (see illustration). If the saw is to be used in one

location, permanently fasten it to the work bench or leg

set.

NOTE: When mounted on a large flat surface, the miter

saw table is 3 1/2" high., A finished 4x4 or a supported

2x4 on edge can be used as work support extension

Mounting .Board or Work Surface

c/ 0j

J, H. G.

Portable Applications

To mount the saw to a 3/4" piece of

plywood, use, 4 of the 6, 5/16 bolt

holes o_rrthe 4 drywall screw holes,

The mounting board can then be

clamped down to prevent it from tip-

ping. Plywood mount also helps pro-

tect saw from damage during the

rough handling associated with por-

table miter saw usage.

Work Bench Applications

Mount as specified in portable appli-

cations Check for workpiece clear-

ances to left and right of saw,,

Leg Set Applications

To mount saw to below mentioned

leg set, use holes marked A, F, H

and J,. Attach with hardware shown,

through legset holes indicated by "o"

(below),,

Catalog No. 9_22246 Leg Set

Legset Mounting Holes for

Model 113.235140 Miter Saw

Recommended mounting hardware (not included)

Qty

5/16-i 8x2" hex head bolts (front) ...................................................2

5/16-18x2 1/2" hex head bolts (rear) .........................................2

5/16 Iockwashers ..............................................................................4

5/'16 hex nuts .............................................................................................4

[

L®o oo

Safety instructions for Basic Saw Operations ................

Before Each Use

inspect your saw.

Disconnect The Miter Saw. To avoid injury from acci-

dental starting, unplug the saw, before changing the

setup, changing the blade or adjusting anything_

Compare the direction of rotation arrow on the guard to

the direction arrow on blade.. The blade teeth should

always point downward at the front of the saw,.

Tighten the arbor screw

Tighten the cover plate stop screw

Check Damaged Parts. Check for:

oAlignment of moving parts,

=Damaged electric cords,

oBinding of moving parts,

oBroken parts,

oStable mounting

oFunction of arm return spring and lower guard: Push

the arm all the way down, then let it rise up until it

stops by itself. Check the lower guard to see if it closed

fully. If it did not, follow the instructions in the Trouble

Shooting section

o Other conditions that may affect the way the miter saw

works

Keep Guards In Place, in working order, and in proper

adjustment

If any part of this miter saw if missing, bent, or broken in

any way, or any electrical parts don't work, turn the saw

off and unplug it Replace damaged, missing, or failed

parts before using the saw again._

Maintain Tools With Care.. Keep the miter saw clean for

best and safest performance_ Follow instructions for lubri-

cating.. DON'T put lubricants on the blade while it's spin-

ning.

Remove Adjusting Keys And Wrenches from tool

before turning it on

To Avoid anjury From Jams, Slips Or Thrown Pieces

oUse Only Recommended Accessories_ (See "Acces-

sory" section within_) Consult this Owner's manual for

recommended accessories Follow the instructions

that come with the accessories.. The use of improper

accessories may cause risk of injury to persons

oChoose the right 12-inch diameter blade for the mate-

rial and the type of cutting you plan to do_

oMake sure the blade is sharp, undamaged and prop-

erly aligned. With the saw unplugged, push the power-

head all the way down. Hand spin the blade and check

for clearance. Tilt the power-head to 45 degree bevel

and repeat the check. If the blade hits anything, make

the adjustments shown in the Maintaining Maximum

Cutting Capacity section

oMake sure the blade and arbor collars are clean.

• Make sure the collars' recessed sides ar_ facing the

blade

=Using 1/4" hex end of combination wrench (supplied)

or 1/2-inch box end wrench, make sure the arbor

screw is firmly hand tightened.

o Make sure all clamps and locks are tight and there is

no excessive play in any parts..

°Keep work area clean, Cluttered areas and benches

invite accidents.. Floor must not be slippery_

To avoid burns or other fire damage, never' use the miter

saw near flammable liquids, vapors or gases.

Plan Ahead To Protect Your Eyes, Hands, Face, Ears

Know your miter' saw, Read and understand the

owner's manual and labels affixed to the tool.. Learn its

application and limitations as well as the specific poten-

tial hazards peculiar to this too!,.

To avoid injury from accidental contact with moving parts,

don't do layout, assembly, or setup work on the miter' saw

while any parts are moving.

Avoid Accidental Starting. Make sure switch is "OFF"

before plugging miter saw into a power outlet..

Plan your work.

Use The Right Tool, Don't force tool or attachment to do

a job it was not designed to do. Use adifferent tool for'

any workpiece that can't be held in a solidly braced, fixed

position

CAUTION: This machine is not designed for' cutting

ferrous metals (steel, iron and iron based metals).

Use this miter saw to cut only wood, wood like

products or soft metals like aluminum. Other mate-

rial may shatter, bind on the blade, or create other'

dangers.

ICAUTION: When cutting any metals, sparks or hot

fragments could cause a fire. To avoid this, discon-

nect any dust collecting bag or' hose from the miter

saw, and remove all traces of wood dust from

inside dust traps in the miter saw.

Dress For Safety

WEAR YOUR

Any power miter saw can throw foreign objects into the

eyes° This can result in permanent eye damage_ Wear

safety goggles (not glasses) that comply with ANSI Z87_1

(shown on package). Everyday eyeglasses have only

impact resistant lenses.. They are not safely glasses

Safety goggles are available at Sears retail stores.

Glasses or goggles not in compliance with ANSI Z87_1

could seriously hurt you when they break..

o Do not wear loose clothing, gloves, neckties or jewelry

(rings, wrist watches) They can get caught and draw

you into moving parts,

• Wear nonslip footwear.

° Tie back long hair,

° Roll long sleeves above the elbow.

oNoise levels vary widely. To avoid possible hearing

damage, wear ear plugs or muffs when using miter

saw for hours at a time.

• For dusty operations, wear a dust mask along with

safety goggles..

Inspect Your Workpiece for any workpieces large enough to tip when not held

° Make sure there are no nails or foreign objects in the

part of the workpiece to be cut.

Plan your work to avoid thrown pieces caused when

the workpiece binds on the blade and is torn from

your hands.

Plan the way you will hold the workpiece from start to finish..

Avoid awkward operations and hand positions where a

sudden slip could cause fingers or hand to move into the

blade.

Don't Overreach. Keep good footing and balance.

Keep your face and body to one side of sawblade, out of

line with a possible throwback_

Cut only one workpiece at a time.

Never cut Freehand:

o Brace your workpiece solidly against the fence and

table top so it will not rock or twist during the cut.,

o Make sure there's no debris between the workpiece

and its supports..

• Make sure no gaps between the workpiece, fence and

table wiltlet the workpiece shift after it is cut in two..

° Keep the cut off piece free to move sideways after it's

cut off° Otherwise, it could get wedged against the

blade and could be thrown violently.

oClear everything except the workpiece and related

support devises off the table before turning the miter

saw ono

•Secure Work. Use clamps or a vise to help hold the

work when it's practical.

Use extra caution with large, very small or awkward

workpieces:

• Use extra supports (tables, saw horses, blocks, etco)

down to the table top.

oNever use another person as a substitute for a table

extension, or as additional support for a workpiece that

is longer or wider than the basic miter saw table or to

help feed, support or pull the workpiece..

• Do not use this saw to cut pieces too small to let you

easily hold the work while you keep the thumb side of

your index (pointer) finger against the outside edge of

the fence_

• When cutting irregularly shaped workpieces, plan your

work so it will not slip and pinch the blade and be tom

from your hands,. A piece of molding, for example,

must lie flat or be held by a fixture or jig that will not let

it twist, rock or slip while being cut

•Properly support round material such as dowel rods, or

tubing They have a tendency to roll while being cut,

causing the blade to "bite.," To avoid this, always use a

fixture designed to properly hold your workpiece_.

WARNING: If planning to cut aluminum or other

non-ferrous metals: Under adverse conditions, the

blade can grab and throw the workpiece suddenly

and unexpectedly. To avoid injury, follow all appli-

cable safety instructions, as you normally would,

and:

oUse only sawblades specifically recommended

for non-ferrous metal cutting.

•Do not cut metal workpieces that must be hand

held. Use auxiliary clamps or other equipment as

needed.

oCut non-ferrous metals only if you are experi-

enced or under the supervision of an experienced

person.

Whenever Saw Is Running

WARNING: Don't allow familiarity (gained from fre-

quent use of your miter saw) cause a careless mis-

take. A careless fraction of a second is enough to

cause a severe injury.

Before starting your cut, watch the miter saw while it

runs. tf it makes an unfamiliar noise or vibrates a lot, stop

immediately.. Turn the saw off. Unplug the saw_ Do not

restart until finding and correcting the problem

Keep Children Away Keep all visitors a safe distance

from the miter saw Make sure bystanders are clear of

the miter saw and workpiece

Never confine the piece being cut off. Never hold it,

clamp it, touch it, or use length stops against it while the

blade is spinning.. It must be free to move sideways on its

own° If confined, it could get wedged against the blade

and thrown violently

Safety instructions for Basic Saw Operations (continued)

Let the blade reach full speed before cutting. This will

help avoid athrown workpiece,

Don't Force Tool, It will do the job better and safer at its

designed rate Feed the saw into the workpiece only fast

enough to let the blade cut without bogging down or' bind-

ing,,

Before freeing jammed material:

• Turn miter saw "OFF" by releasing trigger switch.

°Wait for all moving parts to stop

• Unplug the miter saw

After finishing a cut:

°Keep holding the power head down_

. Release the switch, and wait for alt moving parts to

stop before moving your hands or raising power head_

o If blade doesn't stop within 6 seconds, unplug the saw

and follow the instructions in the Trouble Shooting sec-

tion for fixing the blade brake before using the saw again

Before Leaving The Saw:

Never' Leave Tool Running Unattended.Turn power

off. Wait for all moving parts to stop,

Make workshop child-proof. Install a padlock through

the hole provided in the trigger' to prevent unauthorized,

usages.Lock the shop Disconnect master switches_ Store

tool away from children and others not qualified to use

the tool.

Basic Saw Operations

WARNING: For your convenient use, your saw has

ablade brake. The brake is not a safety device.

Never rely on it to replace proper' use of the guard

on your saw. If the blade does not stop within 6

seconds, unplug the saw and follow the instruc-

tions in the Trouble Shooting section for fixing the

brake before using saw again.

Body and Hand Position

Proper positioningof your body and hands when operating

tile miter saw wiU make cutting easier and safer Never

place hands near cutting area, Place hand at least 4" from

path of blade Hold workpiece firmly to the fence to prevent

movement toward the blade Keep hands in position until

trigger has been released and the blade has completely

stopped Before making a cut, make a"dry run" with the

power'off so you can see the path of the blade_

lWARNING: Do not try to cut short pieces, you cannot ]

properly support the workpiece _keep your hold /

down hand the required distance from the blade.

Miter Scale Usage

Vernier Miter' Scale Operation:

The Vernier miter scale can quickly and accurately help

the user to adjust the saw to any 1/4 ° increment as iUus-

trated below

Crown Moldings and Rafter Slope Scales

Common increments for crown molding (cm) and for

rafter slopes (rs) are conveniently marked on the miter

scale (see "Cutting Crown Moldings", page 22),

20 °Exactly

ie center indicator is directly

over the 20 ° scale mark

22.5° 30_

20-112 °

1/2 ° Vernier mark is over the

22°scale mark

Vernier

Miter

Indicator

22.5" 30°.._

20-1/4 °

The t/4 ° Vernier mark (first line to right of

....-----Scale --*-..._.__tor is over the 21° scale mark

Vernier _

"Miter --_ '_!_=_

_/ 20-3/4 °

_The 3/4_ Ve_ is over the

23° scale mark

MiterCut

Whena mitercut is required,loosenmiterlockknob,

depressthe indexspringand movethe saw to the

desiredangle,Retightenmiterlockknob,Movewiththe

handletothemiterangletomakethecut

Move feet

with miter

angle

Bevel Cut

When a bevel cut is required, loosen bevel lock knob, Tilt

the blade to desired bevel angle_ Retighten bevel lock

knob, Stand to the left side of the handle to make the cut.,

Basic Saw Operations (continued) .........................................,.......................

Compound Cut

When a compound cut is required, select the desired

bevel and miter positions.. Move with the handle to the

miter angle to make the cut.

Cutting Bowed Material

Before cutting a workpiece, check to make sure it is not

bowed, tf it is bowed the workpiece must be positioned

and cut as illustrated.. Do not position workpiece incor-

rectly or try to cut the workpiece without the support of

the fence. This will cause pinching of the workpiece on

the blade.. The workpiece could suddenly jump or move

and your' hand could hit the blade..

Correct

Incorrect

Workpiece Support

Long pieces need extra supports. The supports

should be placed along the workpiece so the work-

piece does not sag and your hand holding the work-

piece is positioned 4" or more from the blade path,

The support should let the workpiece lay flat on the

base and work table during the cutting operation

NOTE: When mounted on a large flat surface, the

miter saw table is 3 1/2" high. A finished 4x4 or a

supported 2x4 on edge can be used as work sup-

port extension.

Auxiliary Fence

Certain types of molding need a fence face extension

due to the size and position of the workpiece, Holes are

provided in the fence to attach an auxiliary fence,. Get a

straight piece of wood typically 1/2 inch thick by 4 1/4

inches high by 21 3/4 inches long,, To attach auxiliary

fence, place the piece of wood on the miter saw fencer

Mark the locations from the backside of the miter saw

fence° Drill .200"-250" holes, then countersink the holes

on front of wood to receive #10 flat head screws., Attach

the auxiliary fence securely and make a full depth cut.,

This wilt create the blade slot. Check for interference

between the auxiliary fence and lower blade guard. Cor-

rect any interference before proceeding. The auxiliary

fence is used with the saw in the 0° bevel position If a

bevel cut is desired, the auxiliary fence will have to be

removed,.

Basic Saw Operations (continued)

Helpful Hints When Cutting Compound

Miters

Tips for Cutting Compound Miters on Picture Frames

and Boxes

A compound miter-is a cut usually requiring both a miter

setting and bevel setting A compound miter is used for

making frames or boxes that have sloping sides and are

wide at one end and narrow at the opposite end. Com-

pound miter:s are "tricky" to make because the miter set-

ting and bevel setting are directly related to each other,

Every time the miter setting is changed the bevel setting

must also be adjusted; likewise every adjustment to

bevel requires a corresponding adjustment to miter.

Because it may take several tries to obtain the desired

angle it as advisable to make test cuts in a scrap piece of

material.

Tips for Cutting Moldings

A compound miter saw is also excellent for cutting mold-

ing, Molding is sometimes difficult because in order to fit

corTectly it must be precisely cut,

Cutting Base Moldings

Base moldings and many other moldings can be cut on a

miter saw, The set up of the saw depends on your mold-

ing and your application as shown. Always make sure

moldings rest firmly against fence and table,,

Miter Saw Tabl_

F _

Miter Saw Table--J

Cutting Base Molding

(Miter at 45°, Bevel at 0°) (Miter at 0°, Bevel at 45°)

Cutting Crown Moldings

Plan Ahead so that you are not tempted to reach across

saw blade to steady newly severed workpiece

Crown Moldings can be cut using two methods, work-

piece standing up (as it would be mounted on wall) and

workpiece lying flat on table (see chart and illustration)

Most Standard (U ,S) crown motding has a top rear angle

(angle that fits next to ceiling) of 52° and abottom rear

angle (angle that fits against wall) of 38%

1Workpiece standing up, usually cut inverted from

ceiling mounted orientation Fixturing: Optional fence

mounted crown molding jigs w!_ich locate workplace.

See recommended accessories (Table clamp is help-

ful). Hand is holding workpiece to fence when the cuts

are made All cuts are made at 0° bevel setting and

45 ° miter (see illustration)

NOTE: The motor mechanism and the blade diameter of

the compound miter saw limit the capacity of cutting a

particular application Always perform a dry run cut so

you can determine if the operation being attempted is

possible before power is applied to the saw Larger

pieces may be cut using method 2

_el

Miter Saw Table J

1. Workpiece Standing Up

(Saw at 0°Bevel, 45 ° Miter)

2 Workplace lying flat for compound cut (see chart and

illustration)

Miter and Bevel Settings for Standard Crown Molding

Lying Flat on Miter Saw Table.

Bevel

Setting

33,8 °

33 8 °

33.8 °

lMiterSetting

31,6 °

Right

31 6°

Left

3t 6 °

Left

316 °

Right

Type Of Cut

Lef'{'Side, Ins)ae corner ..........

I. Position top molding against

fence..

2.. Left side is finished piece..

Right Side, Inside Corner

1..Position bottom of molding

against fence.

2 Left side is finished piece.

Left Side, Outside Corner

1 Position bottom of molding

against fence..

i2..Right side is finished piece

Right Side, Outside Comer

1Position top of molding

against fence

2 Right side is finished piece,.

NOTE: On all above cuts lay molding with broad back

surface flat on table

Pretesting Compound Settings On Scrap Material Is

Extremely Important!

NOTE: The above instructions assume that the con-

structed wall comer is exactly 90° In typical construction,

this is not always the case. Measure wall and make nec-

essary adjustments to cutting angles.

e 1

Miter Saw Table I

2. Workpiece Lying Flat

(See Chart for Bevel and Miter Settings)

Maintenance and Lubrication

Maintenance

DANGER: Never put lubricants on the blade while it

is spinning.

WARNING: To avoid injury from unexpected start-

ing or electrical shock, unplug the power cord

before working on the saw.

Replacing Carbon Brushes

The carbon brushes furnished will last approximately 50

hours of running time or 10,000 on/off cycles. Replace

both carbon brushes when either has less than 1/4"

length of carbon remaining To inspect or replace

brushes, first unplug the saw Then remove the black

plastic cap on the side of the motor (caution, this cap is

spring loaded by the brush assembly). Then pull out the

brush.. Repeat for the other' side To reassemble reverse

the procedure.. The ears on the metal end of the brush

assembly go in the same hole the carbon part fits into..

Tighten the cap snugly but do not overtighten.,

NOTE: To reinstall the same brushes, first make sure the

brushes go back in the way they came out Otherwise a

break-in period will occur that wil! reduce motor perfor-

mance and increase brush wear.

Lower Blade Guard

Do not use the saw without the lower guard The lower'

blade guard is attached to the saw for your protection

Should the lower' guard become damaged, do not use the

saw until damaged guard has been replaced.. Develop a

regular check to make sure the lower guard is working

property._Clean the lower guard of any dust or build up

with a damp cloth.

ICAUTION: Do not use solvents on the guard. They I

could make the plastic "cloudy" and brittle, I

IWARNING: When cleaning lower guard unplug the i

saw from the outlet to avoid unexpected start-up.

Periodically, sawdust will accumulate under the work

table and base This could cause difficulty in the move-

ment of the work table when setting up a miter cut Fre-

quently blow out or vacuum up the sawdustCheck up

stop, down stop and bevel stops for sawdust accumula-

tion, which can affect capacity or accuracy_

iWARNtNG: If blowing sawdust, wear proper eye i

protection to keep debris from blowing into eyes.

Lubrication

All the motor bearings in this tool are lubricated with a

sufficient amount of high grade lubricant for the tile of the

unit under normal operating conditions, therefore, no fur-

ther lubrication is required (see below).

Infrequent Lubrication as Required:

t. Lubrication of arm pivot and bevel pivot for free

movement. Two arm pivot methods are recom-

mended below,

NOTE: This is minor maintenance that may be done by

the customer.

a. By applying a light oil or a pressurized light spray oil

to the threads of the bevel knob, the arm pivot oil

holes, to the pivot shaft ends and especially across

the torsion spring front and back_ Remove excess oil

boBy applying oil to the entire pivot shaft

NOTE: This is a major arm pivot disassembly procedure

which should be performed by an authorized Sears Tech-

nician..

1.. Remove upstop..

2 Relieve arm spring tension by rotating power head to

the rear..

3 Loosen set screws in both sides of pivot

4. Tap pivot shaft halfway out of pivot Always use a

brass of soft material "drift" to tap the shaft out of pivoL

5. Apply oil..

6. Repeat step four in other' direction for' other half of

shaft.

7 Move shaft back to center.

8 Retighten set screws

9 Rotate power head and lock in lower position.

10 Reinstall upstop

Link

Set

Screws

Pivot

Spacer

f rJ

Bevel Torsion

Knob Spring

Shaft (Inside)

Oil Hole

Side

End

Each Side

Cover Plate

Lower Guard

Pivot

lechanism

Pivot Plate

Maintenance and Lubrication

2, Lubrication of mechanism which pivots lower guard:

(see picture on previous page) Use light household oil

(sewing machine oil) or a pressurized light spray oil on

metal-to-metal or metaHo-plastic guard contact areas

as required for smooth, quiet operation. Avoid excess

oil, to which sawdust will cling Lubricate the lower

guard spacer, roller, pivot plate and link pivot..

3. Lubrication of miter index indents: use a small amount

of grease on the miter index indents that are located

below the miter scale on the front of the unit..

(continued) ..........................

Sears Recommends the Following Accessories .........................

Recommended Accessories

WARNING: To avoid injury from unsafe accesso-

ries, use only accessories shown on the recom-

mended accessories list in this manual.

Leg Set ......................................................................................9-22246

Dust bag ...............................................................................9-23467

Workpiece Clamp .......................................................9-29000

Table Extensions with Stop Block ..................................9-29001

Crown molding jigs ............................................................9-29002

1-1/4 Sawdust Collection Hose ...................................9-17866

CAUTION: Use only blades labeled thin-kerr and

recommended for use on miter saws. Standard kerf

12" blades may cause blown fuses, and increased

mechanical/electrical wear on the saw° Standard

kerr 12" blades take a longer time to start and stop,

which could have an effect upon your safe opera-

tion.

Basic Blade Requirements

12" Diameter

Blades marked for 4,000 RPM or higher

1" Diameter Arbor Hole

Labeled "Thin ked"

Carbide Tipped Sawblades

WARNING: Read warnings and conditions on your

carbide sawblade.

Do not operate saw machine without proper saw-

blade guard in place. Carbide is a very hard but

brittle material. Care should be taken while mount-

ing, using and storing carbide blades to prevent

accidental damage. Slight shocks, such as striking

tip during handling, can seriously damage the

blade. Foreign objects in the workpiece, such as

wire or nails, can also cause tips to crack or break

off. Never use blade on saw machine that will

exceed maximum recommended blade R°P.M.

Always wear proper eye protection which complies

with current ANSI standard Z87.1 when using any

power tool. Before using, always: visually examine

blade and tips for bent blade, cracks, breakage,

missing or loose tips; or other damage. Do not use

if damage is suspected. Mount blade securely in

proper rotation direction. Failure to heed all safety

instructions and warnings regarding use of this

product can result in serious bodily injury.

Prohibited Accessories

WARNING: The use of any cutting tool except 12"

saw blades which meet the requirement under rec-

ommended accessories is prohibited. Do not use

accessories such as shaper cutters or dado sets.

Ferrous metal (metal with iron in it) cutting and the

use of abrasive wheels are prohibited. See WARN-

ING and CAUTION notes in the "Safety Instructions

for Basic Saw Operations" section. If planning to

saw non-ferrous metal, see WARNING and CAU-

TION notes in the "Safety Instructions for Basic

Saw Operations" section.

Troubleshooting Guide

Motor

Problem Probable Cause

r _'_;,,;;;;;;;,;, "'"'",,', ,,,_;,; ' i............ : ....................

Brake does not stop l_Brushes not seated or

blade within 6 second& lightly sticking

2. Motor brake winding

overheated from use of

prohibited accessory or

rapid on/off cycling,_

3, Arbor screw loose,,

4,_Other

Suggested Corrective Action

-Inspect/cleanheptace brushes_ See "Mainte-

nance" section,,

-Use onfy recommended blades/accessories,

- Let motor' cool down,_

Motor does not start.

Brush sparking

switch released,

when

- Retighten

- Get authorized Sears service. See "Trouble-

shooting of brake" section,.

1. Fuse - 15 amp time delay fuse, or circuit breaker.

2_ Brushes worn. - See "Maintenance" section..

3, Other,. -Get authorized Sears service,,

1. Normal automatic -None

brake working prop-

erly_

General

Blade hits table, 1,,Misalignment -Get authorized Sears Service

Angle of cut not accurate. 1, Misalignment - See "Alignment" section,

Problem Probable Cause Suggested Corrective Action

Can't move miter adjust-

ment

Power head wobble&

Power head won't fully 1 Lubrication needed

rise or blade guard won't 2o Part failure

fully close 3, Pivot spring or guard

1,,Sawdust under table - Vacuum or blow out dust,

Wear Eye Protection,

1_Loose pivot points - See Bevel Pivot Adjustment in "Alignment" sec-

spring not replaces

properly after service

4_Sawdust sticking to

stops

Improper operation

Dull blade

Improper blade

Bent blade - check

across expansion slots

1, Sawblade not round

2. Sawblade damaged

3. Sawblade loose

4, Other

1. Lube needed

tion.

- See "Lubrication" section,

- Get authorized Sears Service..

- Get authorized Sears Service

- inspect/clean stops,,

- See "Basic Saw Operation" section,

- Replace or sharpen blade,,

- Replace with 12" diameter blade designed for the

material being cut,

- Replace blade,.

- Replace blade,

- Replace blade_

- Tighten arbor screw,

- Get authorized Sears Service,,

See -"Lubrication" section

Blade binds, jams, bums t

wood. 2,

Rough cuts 3,

Tool vibrates or shakes

Power head hard to puiV

push down

Wiring Diagram . : ....... :........:::._. .......

White

Field __. __, Red

N,O_

Switch

Trouble Shooting of brake by qualified

service person only.

1..Check commutation at no load,, If there is a heavy

sparking which follows the curvature of the commuta-

tor: replace the armature°

2..To continue trouble shooting, now unplug the power

cord.

3.,Install service brushes, especially if delayed come-in of

brake has been noticed before failure°

4. Check brake circuit for continuity: remove brush caps

and brushes.. Use ohmmeter to check continuity from

brass brush holder to brush holder. If open, locate

exact place using ohmmeters, As indicated by test,

tighten connection or replace field assembly or replace

switch

5. After repair, check direction of blade rotation vs., guard

arrow,

Repair Parts ......................................' .........................................................................................

Parts List For Craftsman 12" Compound Miter Saw

Model No. 113.235140

Figure 1

37 23 3

610

Repair Parts .......................

Parts List For Craftsman 12" Compound Miter Saw

Model No. 113.235140

Figure 1

Always order by part number -not by key number

Key Part No,, Description

No.

See Fig. 4

See Fig. 2

820381-5

STD840812

823671

6 816755-4

7 823274

8 823336

9 823258

t0 823332

11 46-58494-3

12 823338

13 823334

14 823357

15 823337

t6 823299

17 818471-4

18 t41594-48

19 STD852008

20 823356

Blade" Guard Asm

Motor Asm

Scr,. Hex Hd. M8 x 1.25-45

* Nut Hex M8 x 1.25

Table (includes Key

Nos,, 35 & 36)

Scr, Pan Cr M5 x 0 8-8

Plate Throat

Indicator Miter

Base (Includes Key Nol, 27)

Shoe (Right)

* Lockwasher 5ram

Spring Miter Index

Grip Miter Index

Plate Clamp Miter

Arm Miter

Knob Miter

Scro Set M6 x 1,0 x i0

,_Screw Hex Cap 5/16-18 x 18mm

* Lockwasher 8ram

Shoe Base Front

Key Pa_ No,

Noo

21 823355

22 805561-4

23 819179

24 823331

25 823335

26 823492

27 823341

28 823263

29 I41594-17

30 823319

31 820235-2

32 823361

33 813249-155

34 E823663

35 823345

36 823400

37 i8t8656

38 i823270

39 !See Fig3

SP6008

Description

Bolt Table Pivot

Washer 505 x 13/16 x 1/32

Washer Spring I2 7 x 0,3

Shoe (Left)

Grommet Wrench

Wrench Hex "L" 25

i Scale Miter

Fence

Scr Soc Cap 5/16-18 x 1

Guard Fence Danger

Screw Flat Cr, M5 x 0.,8-10

Shoe Base Rear

Pin Roll M6 x 25

Scale Bevel

Shaft Bevel Pivot

Washer

_Nut Lock M12 x 1_,75

Knob Bevel

Pivot Asm

Owners Manual (Not Illustrated)

* Standard Hardware Item -May be purchased locally.

IA_k WARNING: These items are important to the safety of this tool. Do not substitute common parts. 1

Repair Parts

Parts List For Craftsman 12" Compound Miter Saw

Model No. 113.235140

Figure 2 - Arm and Motor Assembly

!WARNING: For your' safety, this miter saw is specially insulated. To avoid electrical shock, fire or injury, use /

ionly parts identical to those identified in the parts list, Reassemble exactly as originally assembled. J

Always order by Part Number- Not by Key Number

Key

No,

Part No, Description

823272

813312-4

816770

816768

817143

823493

Handle (Right)

Scr,. Pan Cr_ M4 x _7-30

_ over Brush

Brush

Scr Pan Cr. Ty "AB"

M4.,2 x t .,4x 12

,_- Switch

Key Part No_

7 823318

8 823273

9 56-100002

10 821122-1

11 816725

12 816743

!3 823662

14 823886

Description

Actuator Switch

Handle (Left)

* Nut Hex m4 x 0,7

_1_° Guard Cord

Clamp Cord

Scr,, Pan Cr. M4 x 0_7-15

,d_o Motor Assembly

Button Lock

* Standard hardware item - May be purchased locally,

[_: CAUTION: See Mechanical Assembly Caution on page 33. t

{_ WARNING: These items are important to the safety of this tool, Do not substitute common parts. {

°WARNING: Any attempt to repair or replace electrical parts on this unit may create a hazard unless repair is {

done by a qualified service technician. Repair service is available at your nearest Sears store, I

Repair Parts ..........

Parts List For Craftsman 12" Compound Miter Saw

Model No. 113.235140

Figure 3 -Pivot Assembly

Always order by Part Number -Not by Key Number

Part No, Description

Key

No.

...............

823260

823350

823320

823344

823395

Pivot

_k:I:Spring Torsion

Spacer Torsion Spring

Shaft Pivot

Cap Rubber

Key

No. Part No. Description

6 823401 Ring Retaining

7 823352 Bumper Upstop

8 816755-3 Scr Pan Cr M5 x 08 x 12

9 821421-4 Ring "O"

10 823347 Pin Locking

* Standard hardware item - May be purchased locally

i_ CAUTION: See mechanical caution 33, l

assembly on page

i oWARNING: Any attempt to repair or replace electrical parts on this unit may create a hazard unless repair is J

done by a qualified service technician. Repair service is available at your nearest Sears store, I

_ _IA_kWARNING: These items are important to the safety of this tool. Do not substitute common parts° t

Repair Parts ........................... ............... ......................................................

Parts List For Craftsman 12" Compound Miter Saw

Model No. 113.235140

Figure 4

Repair Parts

Parts List For Craftsman 12" Compound Miter Saw

Model No. 113.235140

Figure 4 Blade & Blade Guard Asm. :_

Always order by part number - Not by key number

Key Part No.

No.

1 823664

2 823359

3823402

4 823353

5 823404

6 823354

7 60012 _k

8 STD551010 *

9 STD852008 *

10 813315-3

11 823360

12 820379-2

13 STD511105 *

Description

Guard Upper (Includes Key

Nos. 7, 8 & 22)

Grommet Arbor Lock

Spring

Plate Retainer Arbor Lock

Scr. Cr.. M6 x 10_10

Lock Arbor

Nut Lock

Washer 13/64 x 20/64 x 1/32

Lockwasher 8ram

Scr_ Pan Cr.. M8 x 1 25-30

Bumper Lower Guard

Scr. Hx. Soc. Cap

M5 x 0,8-16

Scr Pan Cr. 10_32 x 1t2

14 823363

15 816755-1

16 823348

17 825631

18 816720

Chute Sawdust

Screw Pan Cr,, M5 x 8

Collar Blade

Blade 12" Saw

Washer Blade

Key

No, Part No, Description

19 823351

2O 823275

21 820726

22 821873

23 820732-2

24 823340

25 820725-01

26 820732-1

27 820724-01

28 821875-3

29 821063-1

30 820238-5

31 817449-1

32 821875-1

33 820238-2

34 821862

35 816677

36 821878

37 821859

38 816785

_Screw Arbor

Guard Lower

Retainer Guard

_ Screw Shoulder

Washer 5.,5 x 16 x 08

Link Actuator

Spacer 7 x 10 x 4

Washer 7.,5 x 16 x 06

Screw Shoulder M5 x 0.8

Screw Shoulder 75 x 4

Washer 8 x 16 x 0..5

Washer M65 x 13 x 0.,8

Nut Hex Lock M6 x 1..0

Screw Shoulder 7°5 x 8

Washer M6 x 12 x 1_,6

Bearing

:1:Spring Guard

Screw Shoulder 217 x ,44

Sleeve Rubber

Screw Soc, Set M5 x 08 x 10

* Standard Hardware Item - May Be Purchased Locally,

CAUTION: See Mechanical Assembly Caution below.

_kWARNING: These items are important to the safety of this tool. Do not substitute common parts.

oWARNING: Uncontrolled spring release of misinstallation of these parts may create a Hazard unless repair

is done by a qualified service technician. Repair service is available at your nearest Sears store.

CAUTION: Mechanical Assembly, to qualified service technician.

1. Wear approved eye protection when working with coil springs including spring, arbor lock 823402°

2. Incorrect re-assembly of torsion spring 823350 can cause an unsafe condition because cutting head fails

to rise fully to stop, or because spring fails through over-stress.

3oImproper reassembly of mechanisms controlling movement of lower guard 823275 can cause an unsafe

condition because guard fails to operate freely as cutting head is moved up and down.

Notes .........

Notes .........................................................

MODEL NO.

113.235140

The model number of your 12

inch Compound Miter Saw will

be found on a plate attached to

your saw, at the side of the Miter

Saw arm

When requesting service or

ordering parts, always provide

the following information:

oProduct Type

° Model Number

° Part Number

° Part Description

12 0NCH COMPOUND

ITER SAW

For the repair or replacement paris youneed

Call 7 am - 7 pm, 7 days a week

t ,.SO0-366-PART

(1-800-366-7278)

For in-homemajor brand repairservice

Call 24 hoursa day, 7 days a week

t =S00=4=REPAUR

(1-800-473-7247)

For the location of a

Sears RepairService Center in your area

Cali 24 hours a day, 7 days aweek

t =800-488= t 222

For information on purchasinga Sears

Maintenance Agreementor to inquire

about an existingAgreement

Call 9 am - 5 pm, Monday-Saturday

1.-800=82=1-6655

............... i,,,

J w m

America's Repair Specialists

............. J__......................................................... .,

Sears, Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.

Part No SP6008 Form No SP6008 Printed in USA 10/96

Craftsman 113235140 User Manual 12 INCH COMPOUND MITER SAW Manuals And Guides L0808266

CRAFTSMAN Miter Saw Manual L0808266 CRAFTSMAN Miter Saw Owner's Manual, CRAFTSMAN Miter Saw installation guides

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