Craftsman 113236150 User Manual SCROLL SAW Manuals And Guides L1002142
CRAFTSMAN Saw Scroll Manual L1002142 CRAFTSMAN Saw Scroll Owner's Manual, CRAFTSMAN Saw Scroll installation guides
User Manual: Craftsman 113236150 113236150 CRAFTSMAN SCROLL SAW - Manuals and Guides View the owners manual for your CRAFTSMAN SCROLL SAW #113236150. Home:Tool Parts:Craftsman Parts:Craftsman SCROLL SAW Manual
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Ii Future Reference _AIRS MODEL O. 113.236150 Serial Number Model and serial number may be found attached to the right side of arm housing. 16 INCH RIABLE SPEED SCROLL SAW You should record both model and serial number in a safe place for future use. i ii llllINNI ' II ................ FOR YOUR SAFETY: Read ALL iNSTRUCTIONS carefully ........... , ......... Sold by SEARS, Part No_SP5641 , assembly • operating repair parts J _ ROEBUCK ........................ AND CO., Chicago, IL. 60684 U.S.A. SCROLL SAW Scroll Saw fails due to a defect in material or workRETURNING:THE CRAFTSMAN SCROLL SAW TO THE E CENTER/DEPARTMENT IN THE UNITED ':IS USED IN THE UNITED STATES. 'ights which vary from state to state. IL: 60195 Safer Safety is a combination of common sense, staying alert and knowing how your scroll saw works. Read this man, ual to understand this saw. _Safety Signal Words DANGER: means if the safety information is not followed someone will be seriously;injured or killed. WARNING: means if the-safety information isnot followed someone could be seriously injured or killed. CAUTION: means if the safety information is not followed someone might be injured. Before Using The Saw Assembly and alignment (See pages 7-12) Learn the:;:::use and function of the speed control ONOFF knob, bevel: lock knob, blade holders, blade sup, port, hold down, tension knob, and blade guard. (See pages14:16) • Review of the maintenance:meth0ds page 20) • Turn saw off and unplug cord before moving the saw. • Put the saw on a firm level surface where there is plenty of room for handling and properly supporting the workpiece. • Support the saw so the table is level and the saw does not rock. = Bolt the saw to the work surface if it tends to slip, walk, or slide during operations like cutting long heavy boards, or when using an auxiliary table. o NEVER STAND ON TOOL. Serious injury could occur if the tool tips or you accidentally hit the cutting tool. Do not store anything above or near the tool where anyone might stand on the too! to reach them. To Avoid Injury or Death from Electrical Shock: the following steps are: corn pleted. • Review and Understand at! safety operating procedures in this manual. To Avoid Injury from Unexpected Saw Movement: instructions and for this saWi:(See " Read the WARNING tabeJ!Seiow,found_n the saw. t_eba_eof , WARNING ° GROUND THE SAW, This saw has an approved 3 conductor cord and a 3-prong grounding type plug. Use only:3-wire, grounded outlets rated 120 volts, 15 amperes (amps), The green conductor in the cord is the grounding wire. :To avoid electrocution, NEVER connect the green wire to a live terminal. • Make sure your fingers do not touch the plug's metal prongs when plugging or unplugging the saw. Before Each Use: InsPect your saw, DISCONNECT THE SAW. To avoid injury from accidental starting, unplug the saw, turn the switch off and lock out the switch before changing the setup, removing covers, guards or blade. CHECK DAMAGED PARTS. Check for: - Alignment of moving parts. • Binding of moving parts. • Broken parts. • Stable mounting. ° Any other conditions that may affect the way the saw works. When Installing or Moving The Saw dry indoor _place, prote=_edfrom well lighted. rain:i Keep work area If any part is missing, bent or broken in any way, or an_ electrical parts don't work properly, turn the saw off aria unplug the saw. REPLACE damaged, missing or failed parts before using the saw again. Maintain Tools with Care, Keep the saw clean for best and safest performance. Follow instruc- Dress for safety. WEAR YOUR ns for lubricating. move adjusting keys and wrenches turning it on. from tool before To avoid injury from jams, slips or thrown pieces: • Choose the right size and style blade for the material and the type of cutting you plan to do. • Use Only Recommended Accessories. (See page 21). Consult this owners manual for recommended accessories. Follow the instructions that come with the accessories. The use of improper accessories may cause risk of injury to person. • Make sure the blade teeth point downward, toward the table. • Make sure the blade tension is properly adjusted. , Make sure the bevel lock knob is tight and no parts have excessive play. • To avoid accidental blade contact, minimize blade breakage and provide maximum blade support, always adjust the work and blade guard to just clear the workpiece. • Keep Work Area Clean. Cluttered areas and benches invite accidents. Floor must not be slippery. To avoid burns or other fire damage, never use the saw ._nearflammable liquids, vapors or gases. !tan Ahead to Protect Your Eyes, Face and Hands, Ears ° To avoid injury from accidental contact with moving parts, don't do layout, assembly, or setup work on the saw whi;_eany parts are moving. • Avoid Accidental Starting. Make sure switch "OFF" before plugging saw into a power outlet. Plan Your Work. is • Use The Right Tool. Don't force tool or attachment to do a job it was not designed to do. • Use this scroll saw to cut only wood, wood-like products, plastics and non-ferrous metals. CAUTION: This saw is NOT designed for cutting ferrous metals like iron or steel. When cutting non-ferrous metals (brass, copper and aluminum, etc.), metal shavings can react with wood dust and start a fire. To avoid this: all traces • Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches). They can get caught and draw you into moving parts. ° Wear nonslip footwear. • Tie back long hair. • Roll long sleeves above the elbow. ° Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for hours at a time. ° For dusty operations, wear a dust mask along with the safety goggles. Inspect Your Workpieceo , Know Your Saw. Read and understand the owners manual and labels affixed to the tool. Learn it's application and limitations as well as the specific potential hazards peculiar to this tool. °Remove Any power saw can throw foreign objects into the eyes. This can cause permanent eye damage. Wear salety goggles (not glasses) that comply with ANS! Z87.1 (shown on package). Everyday eyeglasses have only impact resistant lenses. They are not safety glasses. Safety goggles are available at Sears Retail Stores. Glasses or goggles not in compliance with ANSI Z87.1 could seriously hurt you when they break. of wood dust from on and round the saw. Remove all metal shavings from on or around the I saw before sawing woo d again, Make sure there are no nails or foreign objects in the part of the workpiece to be cut. Use Extra Caution with Large, Very Small or Awkward Workpieces: • Never use this too! to finish pieces too small to hold by hand. ° Use extra supports (tables, saw horses, blocks, etc.) for any workpieces large enough to tip when not held down to the table top. ° Never use another person as a substitute for a table extension, or as additional support for a workpiece or to help feed, support or pull the workpiece. • When cutting irregularly shaped workpieces, plan your work so it will not pinch the blade. A piece of molding, for example, must lay flat or be held by a fixture or jig that will not let it twist, rock or slip while being cu_. ° Properly support round material such as dowel rods or tubingJhey have a tendency to roll during a cut, causing the blade to "bite". To avoid this, always use "V" block. • Cut on!y one workpiece at a time. • Clear everything except the workpiece and related support devices of_ the table before turning the saw on. Y_U Wilti Holld the Workpiece in'i_h,:,_: ' •Donot handhc :l:pieces s_:ismall thatyour:fingers will ...... i_gula_.:iOse jigs or fixtures to :hold ipyo_r_hands away from the blade: ;_e_ati_ns and hand positions where a sudden slip €_i d cause fingers or hand to move into ithe blade. o_:Don,t Overreach. Keep good footing and balance. ° Keep your face and body to one side of the blade, out oftine with a possible thrown piece if the blade should break. Whenever Saw Is Running: WARNING: Don't let familiarity (gained from frequent use of your scroll saw) cause a careless mistake. A careless fraction of a second is enough to cause a Severe injury, • Before starting your cut, watCh the saw while it runs. If it makes an unfamiliar noise or Vibrates excessively, stop' immediately Turn the saw off:Unplug the:saw:_Do not restart until findingand correctin gthe problem, • Keep Children Away. Keep;all:visitors a:saf e distance i from :the wo_tSieCei:i saW.:Make,sure bystanders are:clear of the saw and : • Don-t; ForCe::T_l::it better and safer at its designed rate. Feed the workpiece intothe saw blade only fast enough to let ,it cut without: bogging down or binding.= Before Freeing Any Jammed Materia !, • Turn switch "OFF" • Unplug the saw. • : Wait for all moving parts to:stop. When backing up the workpiece, the blade may bind in the kerf (cut),This iiS usually caused by Sawdust clogging up the kerr. If this happens: • Turn switch "OFF". • Unplug the saw. ° Wait for all moving padsto stop. - With a flat blade screwdriver, turn motor shaft by hand, by inserting into the slotted end of motor shaft located at the center of the motor housing. Do this while backing up the workpiece: Before removing loose pieces from the table, turn sawoff and wait foraU moving parts to stop: Before Leaving the Saw: ° Waitforall rnoving parts to stop. Make Workshop Child-proof. Unplug the saw. Lock the shop or ONIOFF knob. Store the key away from children and others not qualified to use the toot. Motors, Specifications and Electricat Requirements This machine is equipped:witha var able speed motor_ It _ired for operation on 120V, 60Hz, alternating current. CAUTION: A direct current motor is used in thisj saw. Changes to the internal wiring will create a fire I hazard and may also create a shock hazard. ] For replacement motor and control board, refer to parts list in this manual. Connecting To Power Supply Outlet If power cord is worn or cut, or damaged in any way, have it replaced immediately. WARNING: if not properly grounded, this power tool can cause an electrical shock, particularly when used in damp locations close to plumbing. If an electrical shock occurs there is potential of a secondary hazard, such as your hands contacting the saw blade. If you are not sure that your outlet, as pictured below, is properly grounded, have it checked by a qualified electrician. This plug requires a mating 3-conductor grounded type outlet as shown. .... WARNING: Do not permit fingers to touch the terminals of plug when installing or removing the plug to or from the outlet. Plug power cord into a 120V properly grounded type outlet. If the outlet you are planning to use for the power tool is of the 2-prong type, Do Not Remove Or Alter The Grounding Prong In Any Manner. Use an adapter as shown below and always connect the grounding tug to known ground. It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded THREE prong outlet. Grounding Lug Make Sure This Is 3-Prong Plug _ Connected to a Known Ground ,g Receptacle Your unit is for use on 120 volts and has a plug that looks like the illustration below. This power tool is equipped with a 3-conductor cord and _[ounding type plug which has a grounding prong _v ._proved by Underwriters' Laboratories. The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end. , Adapter An adapter, as illustrated, is available for connecting plugs to 2-prong receptacles. The the adapter must be connected to a permanent such asgreen to a properly outlet from box. I ground WARNING: groundinggrounded lug extending Not all outlet boxes are properly grounded. If you are not sure that your outlet box is properly grounded, have it checked by a qualified electrician. NOTE: The adapter illustrated is for use only if you already have a properly grounded 2-prong receptacle. 3-Prong Plug Properly Grounded Outlet --.., 0 U Grounding Prong The use of any extension cord will cause some loss of power. Use only 3-wire extension cords which have 3-prong grounding type plugs and 3-prong receptacles which accept the tools plug. Length of the Conductor Wire Sizes Required (American Wire Gauge Number) 120V Lines Up to 100 feet No. 16 Ke_:::; th_!s|ot::c_t!iby :th_ibiade:_ = ::!: :::::=:: 5,:Blade Tooth Set:-::the distance:that the edge of th_ work' _:_wh:iCh is: :: : saWblade tOothisb_ni (orset 2.:LeadlngEdge:_!_= ...... g ............. p .................: _. ....... ........... : ) Outward fromthes,det :/::.puShed: into theibiade:first: : : ::::the:b!ade_::: ::::::::: :_:!_, : ::: ..... .... 3_:Sawbtm:fe Path:,- the area0fthework : : p ..... y .....6 Trailing ..... Edge;:; ......... the work .......Piece ed g e last . cut by the toward the sawbiade edge:;::: :4-1:Bevel ' -:the blllty'..... to slant thetable to make ........ angie cuts. :: angle cuttir_g operati0nl through the face:of the board. -::Contents :i:Sawblade. : , 7 , Wor:kp:iece :- the item :on Whichthe cutting operation is being performed. i .... Mounting the Scroll Saw ............................................. 13 W_rranty Information.... ........................... ...................... 2 Getting to Know Your Scroll Saw ................................. 14 ety Instructions for Scroll Saws :...... i.. ..:i ::..: .. 2 Speed Control/On-OFF Knob ............................... 15 Motor Specs and Electrical Requirements .................. :. 5 Choice of Blade and Speed .................................. 16 Glossary of Terms for Woodworking ... ................. ..... :..:6 Operation .................................................................... 17 Unpacking and Checking Contents ............................... 6 Making Interior Cuts ............................................. 19 Assembly and Alignment ............................................... 7 Maintenance ................................................................ 20 Setting Table for Horizontal or Bevel Cutting .......... 8 Wiring Diagram ........................................................... 2I Aligning the Bevel Indicator .................................... 8 Recommended Accessories ....................................... 21 Removing and Installing Blades .... ................... ..,._..:.._10 Troubleshooting ........................................................... 21 Adjusting Work Hold-Down Foot. ...................... .,.L.... 12 Repair Parts ................................................................ 22 Dust Blower .................................................................. 12 Service Information ....................................... Back Cover Blade Guard: ...................................... :......................... 12 Unpacking and Checking Contents ........ Tools Needed MEDIUM STANDARD SCREWDRIVER ::j_ COMBINATION MEDIUM PHILLIPS SCREWDRIVER WARNING: For your own safety never connect plug to power sou rce outlet until all assembly iStepsare complete, and you have read and understand the safety and operating instructions. IMPORTANT: Never lift this saw by the arm which hotds the blade or damage will occur to your saw. Separate all parts from packaging materials and check each item with illustration and "Table of Loose Parts". Make certain all items are accounted for before discarding any packaging material. If any parts are missing, do not attempt to assemble the Scroll Saw, plug in the power cordor turn the switch on until the missing parts are obtained and installed correctly. Table of Loose Parts Qty A 16" Scroll Saw (Completely Assembled) ............. B Owner's Manual .................................................. C Loose Parts Bag containing: Blade ................................................................... Hex "T" Handle Wrench ...................................... "L" Shaped Blade Change Rod ........................... 1 1 1 1 1 NOTE: Hardware to mount this scroll saw to a bench or leg set is NOT supplied. See mounting instructionsfor recommended hardware size. Do not lift saw by this arm Lift C Here Assembly and alignment ............................................... WARNING: For your own safety, never connect plug to power source outlet until all assembly steps are complete, and you have read and understood the safety and operating instructions. 1. Lift the saw by the frame and base and place scrolt saw on work bench. 2. Familiarize yourself with the controls and features of '_ this scroll saw indicated in the illustration. Tension Knob Blade Guard/Hold-Down Assembly Holder Frame (Lift Here) de Arm Bearings _ On/Off Switch and Speed Control Table Lock Knob Bevel Bevel Base (Lift Here) ng 2. A bevel scale is provided under the work table as a convenient reference for setting the approximate table angle for bevel cutting. When greater precision is requiredl make practice cuts and :adjust the table as necessary:for your require: .... ments. • ToAlign 11Lo_n_ttle the Bevel indiCator table bevei lock knob an_ move,the:table until iti is approximately anale:to the blade,: L¸ :: perpehdicutar;_ Or:iat a right Bevel Lock Knob J 2_Use a small square to set the table at 90" to the blade. If there is too much space between the square and the blade, the table must be adjusted. 3. When the space between the square and the blade is minimal, tighten the bevel lock knob, The table should now be approximately 90 ° to the blade, ....... 4. Loosen the screw holding the bevel scale pointer and adjust to 0 °. Tighten screw. Remember, the bevel scale is a convenient guide but should not be relied upon for precision, Make practice cuts in scrap wood to determine if your angle settings are correct. Adjust the table as required. Bevel Pointer Knob Removing Pin End Blades 1: UnP!ug=powercord from outlet and Checkthat switch is ofL Blade Change Rod 2. Loosen tension on blade by turning tension knob counterclockwise _ about three full turns. 3. Remove blade from the lower blade holder by pushing down on the upper arm, releasing the blade/pin from the lower blade holder. Remove blade from the upper blade holder by slightly lifting up on the blade and pulling forward. "T" Wrench Upper Blade Holder II J NOTE: Teeth pointing downward. NOTE: Thesaw comes from the factory already setup for pin end blades. 1. Pin End Blade Set Up: Insert the blade change rod through the holeabove the upper blade holder. Use the "T' handle wrench to loosen the h ex socket screw and clamp from the upper blade holder. Install the Clamp so that the boss goes into the recess in the blade holder: The "V" notcheSmust line up. 2. Tighten_he hex socket screw: 3_ Repeat this prOcb_e_i:_n t_heIowgi_blade holder. :4'iCheck that the tension knob is loose: Lower Blade Holder 5!instal{ the blade throughlthe insert opening with the teeth pointing down, Engage the pin into the "V" notch of :thelower blade:holder: ecess 6. Pullup on the blade and engage the upper pin in the notch of the upper blade holder. % 7. Carefully tighten the blade tension by turning the tension knob clockwise _ until you feel the slack in the blade is removed. Blade Clamp 8. Check to see that the pins are properly located in the slots. Turn the tension knob an additional two full turns clockwise. This amount of blade tension should do well for most cutting operations and blades. The number of turns Will be approximately two full turns. This will vary depending on blade :thiCkness and blade type. Boss "V" Notches Blade Clamp 9. Make sure the blade is properly installed. Before applyIng power, rotate the motor shaft by hand using a screwdriver in the motor shaft slot as shown, injury objects, remove the blade change rod from and all tools from the IWARNING: To avoid thrown saw. 10 Upper Blade Holder _) Recess Lower Blade Holder • • I WARNING: To avoid,injury from accidental starting, l always turn switch' OFF"and unplug power cord lfrom outlet before removing or,replacing the blade. ion Knob i _ OTE: Saw comes set up, for pin end blades. For plain =end blades, the blade clamp needs to be reinstalled with the flat surface placed against the blade holder. Removing Plain End Blades 1. Unplug power cord from outlet and check that switch is off. Blade Change Rod 2. Loosen tension on blade by turning tension knob counterclockwise _ about three full turns. 3. Insert the blade change rod through the hole above the blade holder and loosen the hex socket screw of the blade holder with the "T" wrench. 4. Remove blade from upper blade holder. 5. Loosen the lower blade holder hex socket screw in the same way as the upper blade ho]der in step 3. 6. Remove blade from lower blade holder. Installing Plain End Blades :NOTE: For plain end blades, the flat surface of the blade ctamp needs to be positioned against the blade holder. 1. Plain End Blade Set Up: insert the blade change rod through the hole above the upper blade holder. Use the "T" handle wrench to loosen the hex socket screw and clamp from the upper blade holder. Install the clamp so that the flat surface is against the blade holder. "T" Wrencl_ .... 2. Replace the he>(socket screw. 3. Repeat this procedure on the lower blade holder. 4. Install the blade through the hole in the table and into the lower blade holder. The blade teeth should point down. Position the blade end at the bottom of the blade clamp and against the hex socket screw. l Blade Change Rod Lower Blade Holder 5. Tighten the hex socket screw, using the "T" wrench, while holding the blade change rod in position. Lower Birdie Holder 6. Use the same procedure to install the blade into the upper blade holder. Before tightening the socket hex screw, adjust the position of the upper blade holder by turning the blade tension knob until the end of the blade is near the top of the blade holder. 7. Remove the "T" wrench and the blade change rod from the blade holder. BRod 8. Tighten the blade tension knob clockwise until the blade is tensioned. The number of turns will be approximately two full turns. This will vary depending on blade thickness and blade type. 9. Make sure the blade is properly installed. Before applying power, rotate the motor shaft by hand using a screwdriver in the motor shaft as shown on page 10. JWARNING: To avoid injury from thrown objects, ! PIremove the blade change rod and all tools from the l saw. Blade Clamp Upper Blade Holder I Surface '-_ Blade C!am£ 11 Lower B!_de _.o!de_ breakage _iScaused by:the following: ';_tensi_n orunde_tension: ;i:_ iuse::!i_ biade iiife :exiiau st ed; ;rAggressive_ Feeding :te bygoing too:fast, of the workpiece into the OOT wARNING: alwwsturn fromoutlet To avoid i'njury from accidental starting, switch:"OFP and unplug power cord ;, before removing or replacing the blade; The purpose of the work hold_down foot is to hold the work against the table so that it :is less likely io liftwith:the up stroke of the blade, tt should lie flat on the work with the front prongs straddling the blade. Height Adjustment Knob Hold-Down 1. The work hold-down foot is attached to the blade guard wire. The height of the work hold-down foot is adjusted by loosening the height adjustment knob and moving the guide post up or down. The work hold-down foot is adjusted front to back and left-to-right by loosening the hold-down knob located on the bracket, as illustrated 2. When the table is tilted, the work hold-down foot can be adjusted by loosening the height adjustment knob and adiustingthe foot to the same angle as the table. The work hold-downfoot should always be adjusted as close to the blade as: possible without touching and positioned directly on the surface of the workpiece. Knob _ Hold-Down Foot Adjust Hold-Down Foot to Same Angle as Table Dust Blower The dust blower will direct air to the most effective point on the cutting line when the hold down is adjusted. No adjustment is necessary to the blower. Blade Guard The blade guard will always be positioned blade. No adjustment is necessary, parallel to the i__ iil -- B/oUSter Mounting the Scroll Saw to a Bench 1. When mounting this saw to a workbench a solid wood bench is preferred over a plywood bench where noise and vibration will be more noticeable. 6 Lock Washers, 1/4 i.D ................................................... 3 Hex Nuts, 1/4-20 ........................................................... 6 ilrli ,11 Top View Hex Head Screw Workbench / Scroll Saw Base ._ 3. A soft foam pad to place between your scroll saw and workbench is NOT supplied with the saw. However, we highly recommend the use of such a pad to reduce noise and vibration. Hex Head Screw X Flat Washer -_"\ 1/2" Foam Pad. _'N_ Qty. (Optional) Soft foam pad such as carpet padding, I '__ Side View Workbench Do NOT over tighten mounting bolts - leave some cushion in the foam pad for absorbing noise and vibration. , i,li, Qty. Flat Washers, 1/4 I.D ..................................................... 24"x 12" x 1/2". ....................................................... , _ii ] _% • Hex Head Screw, 1/4-20 x length required .................... 3 Description ,I,L±I_lji, Scroll Saw Base 2, Hardware to mount this saw to a workbench is Not supplied with the saw. However, we recommend the hardware used be not smaller than the following. Description i Ftat Washer Lock Washer___= Hex Nut If you prefer to mount your saw to a leg set, we recommend the leg set for bench top tools which is available through Sears Retail Stores. The number of this leg set is 9-22244. This leg set is an optional accessory and instructions to mount the scroll saw to this leg set are included in the leg set package. 13 Jam Nut , Upper Blade Holder 2. Work Hogd-Down Blade Support 7. BladeGuard 8. Blade Storage Drawer Speed Control/ On-Off Knol_ 4. Bevel Lock Knob 5. Bevel Scale 3, Lower Blade Holder 1. Tension Knob ... Tightening the knob (clockwise) will increase the tension on the blade. Loosening it (counterclockwise) will deCreaSe the tension. 2. Work Hold-Down and Blade Support ... Provides added control of work-p!ece, protection for operator and support for the blade_ 3. Blade Holders ... Retain and position the blade, 4. Bevel Lock Knob ... Loosening knob allows the table to tilt up to 45 ° for bevel cuts. 5. Bevel Scale .. Shows angle table is tilted for bevel cutting. 6. Speed Control!On-Off Knob ... For speed control setting, refer to the "Choice of Blade and Speed" table. The On-Off knob has a locking feature, This Feature Is Intended To Help Prevent Unauthorized Use By Children And Others. 7. Blade Guard ... Defines area of moving blade. 8. Blade Storage Drawer ... Used to stere blades, "T' handle wrench, and "L" shaped rod. 14 Speed Control/On-Off Knob 1.:To turn machine 'On', place fingers on Speed Control/ On-Off Knob and pull out. 2. To turn machine 'OFF', push in Speed Control/On-Off Knob. Never Leave The Machine Unattended Until It Has Come To A Complete Stop. The variable speed control may be adjusted to the approximate speeds identified on the contro! panel. Suggested speeds are identified under "Choice of Blade and Speed". Turn the control knob clockwise (,_"_'_) strokes per minute and counterclockwise to reduce the strokes per minute. \,,. (_"_) Push Rotate 3. To lock knob in 'Off' position, install a padlock the post above the knob as illustrated, and padlock. (Padlock is not supplied withthe through lock the saw.) WARNING: For your own safety, always push the knob 'Off' when machine is not in use, Also, in the event of a power failure (all of your lights go out), push knob 'Off'. 'Lockout' your knob with a padlock as shown. This will prevent the machine from starting up again when the power comes back on. 15 3. Use a blade that will have at least 2 teeth in the matedal at ail times. 4, Use thin, narrow blades for tight radius work, and thi¢_ wide blades for large curves and straight cuts. Listed below are examples of some blades and their intended uses: .... Pin and Plain end Biades :'Teeth/inch 20 15 Width i, .... Thickness ha.__2 .012" : _110_'..... 12:5 .038" 11.5 10 .053'_ .110" Speed : 500-600 ! .0i8" Application Tight radius work; 3/32" to 1/8' wood veneer, wood, bone, fiber, plastics, non-ferrous metals, etc. .0t 8" +:+o666' __ 600-1200 Close radius cutting in materials 3/32" to 1/2" thick. Good for hard and soft wood, bone, horn, plastics, etc. 1200-1700 For hard and soft woods and woodlike products 3/16" to 2". :,018" 16 Basic Saw Operations=_lease, read and understand the following items about bur scroll saw before attempting to use the saw. 1. The saw does not Cut wood by itself. You allow the saw to cut wood by guiding the wood into the blade as it moves. 2. The blade teeth cut wood _ on the down stroke. 3. You must guide the wood into the blade slowly because the teeth of the blade are very small and they can only remove wood when they are on the down stroke. ......... 8. To get accurate cuts, be prepared to compensate _or blade's tendency to follow the wood grain as you are cutting. 9. This scroll saw is intended to cut wood, wood like products, plastics and non-ferrous metals. 10. When choosing a blade to use with your scroll saw, consider the following carefully. o Very fine, narrow blades should be used to scroll cut in thin wood 1/4 inch thick or less. • To cut wood over 1/4 inch thick, 4. There is a learning curve for each person who wants to use this saw. During that period of time it is expected that some blades will break until you learn how to use the saw and receive the greatest benefit from the blades. use wider blades. o Most blade packages state the size or thickness of wood which that blade is intended to cut, and the radius, size of curve, which can be cut with that blade. • Wider blades can't cut curves as tight or small as thinner blades. 5. Best results are achieved when cutting wood less than one inch thick. • Narrower blades work well only on thinner material. 6. When cutting wood thicker than one inch the user must guide the wood very, very slowly into the blade and take extra care not to bend or twist the blade while cutting in order to maximize blade life. wood This saw uses 5 inch long, pin end type, blades only. See your Sears Retail Store for accessory blades. Blades wear taster when cutting plywood, which is very abrasive; when sawing wood which is thicker than the 7/8 inch blade stroke; and when sawing hardwood, or when side pressure is placed on the blade. 7. Teeth on scroll saw blades wear out and as such must be replaced frequently for best cutting results. Scroll saw blades generally stay sharp for 1/2 hour to ', 2 hours of cutting. Before Each Use: Maintain inspect your saw. Keep the saw clean for best and safest performance. Follow instructions for lubricating. Disconnect The Saw. To avoid injury from accidental starting, turn the switch "OFF", unplug the saw before changing the setup, removing covers, guards or blade. Tools With Care Remove Adjusting before turning it on. Keys And Wrenches from toot CHECK DAMAGED PARTS. Check for: To avoid injury from jams, slips or thrown pieces: o Alignment of moving parts. • Choose the right size and style blade for the material and the type of cutting you plan to do. o Binding of moving parts. ° Broken parts. o Stable mounting. o Any other conditions that may affect the way the saw works. If any part is missing, bent or broken in any way, or any electrical parts don't work properly, turn the saw off and unplug the saw. Replace damaged, missing or failed arts before using the saw again. Keep Guard In Place nd in working order ° Use Only Recommended Accessories. (See page 21). Consult this Owner's manual for recommended accessories. Follow the instructions that come with the accessories. The use of improper accessories may cause risk of injury to persons. ° Make sure the blade teeth point downward, toward the table. o Make sure the blade tension is properly adjusted. ° Keep Work Area Clean. Cluttered areas and benches invite accidents. Floor must not be slippery, To avoid burns or other fire damage, never use the saw near flammable liquids, vapors or gases. 17 Usel extra caution awkward workpieces: With :/large, very smal] or Neve!_uSethis:t00t t0 finish pieces too small to hold bv owners ha a - .... Use extra supports (tables, _saw horses, blocks etc.) for:any workpiece large enough to tip when not held down to the table top. o Never use another person as a substitute for a table extension, or as additional support for a workpiece or to help feed, support or pull the workpiece o When cutting irregularly shaped workpieces, plan you r work so it will not pinch the blade. A piece of molding, for example, must lay flat or be held by a fixture or jig that will not let it twist, rock or slip while being cut. while Av'oid Accidental Starting.: Make sure switch is "OFF" before plugging Saw into a power outlet. Plan your work; o Use The Right Tool, Don't force tool or attachment to doa job it Was not designed todo. ,*use this scrolt saw to cut only wood, wood-like products, plastics and non-ferrous metals. • Properly support round material such as dowel rods or tubing. They have a tendency to roll during a cut, causing the blade to "bite". To avoid this, always use a "V" block, CAUTION: This saw is NOT designed for cutting ferrous metals like iron or steel. When cutting non-ferrous metals (brass, :copper and aluminum, etc.), metal shavings can react with wood dust and start a fire. To avoid this: ° Cut only one workpiece at a time. ° Clear everything except the workpiece and related support devices off the table before turning the saw on. Plan the way you will hold the workpiece finish. -Remove all traces of wood dust from inside the Do not hand hold pieces so small that your fingers will go under the blade guard. Use jigs or fixtures to hold the work and keep your hands away from the blade. saw. • Remove all traces of metal the saw before sawing wood dust from from start to on or around again; Avoid awkward operations and hand positions where a sudden slip could cause fingers or hand to move Ontothe! blade. Dress for safety. Any power saw can throw foreign objects into the eyes. This can cause permanent eye damage. Wear safety Don't Overreach. Keep good footing and balance. goggles (not glasses) that comply with ANSI Z87.1 (shown on package), Everyday eyeglasses have only Keep your face and body to one side of blade, out of line impact resistant lenses. They are not safety glassesi:: ....with_apossible thrown piece if the blade should break. Safety goggles: are available :at Sears Retail Stores. Glasses or goggles not in compliance with ANSi Z87.1 could seriously hurt you when they break_ • Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches). They can get Caught anddraw you into moving parts, "* Wear non-slip footwear. • Tie back long hair. ° Roll long sleeves above the elbow, ° Noise levels vary widely. To avoid possible hearing damage, wear ear plugs or muffs when using saw for hours at a time. • For dusty operations, wear a dust mask along with the safety goggles. Inspect your workpiece. Make sure there are no nails or foreign objects in the part of the workpiece to be cut. 18 Whenever Saw Is Running iWARNING: Don't let familiarity (gained from fre- I quent use of your saw) cause a careless mistake. A I icareless fraction of a second is enough to cause a I I severe injury. l Before starting your cut, watch the saw while it runs. If it makes an unfamiliar noise or vibrates a lot, stop immediately. Turn the saw off. Unplug the saw. Do not restart until finding and correcting the problem. Keep Children Away. Keep all visitors a safe distance from the saw. Make sure bystanders are clear of the saw and workpiece. Don't Force Tool. It will do the job better and safer at its designed rate. Feed the workpiece into the saw blade only fast enough to let it cut without bogging down or binding. When backing up the workpiece, the blade may bind in the kerr (cut). This is usually caused by sawdust clogging up the kerf. If this happens: * Turn switch "OFF". - Unplug saw. o Wait for al! moving parts to stop. o With a flat blade screwdriver, turn the motor by hand while backing up the workpiece. Before removing loose pieces from the table, turn saw off and wait for all moving parts to stop. Before Leaving The Saw: ° Before freeing any jammed material: • Turn switch "OFF". o Unplug saw. • Wait for al! moving parts to stop. Making interior Scroll Wait for all moving parts to stop. Make Workshop Child-proof. Unplug the saw. Lock the shop or ON/OFF knob, Store the key away from children and others not qualified to use the tool. Cuts 1. One of the features of this saw is that it can be used to make scroll cuts on the interior of a board without breaking or cutting into the outline or perimeter of the board. WARNING: To avoid injury from accidental starting, always turn switch "OFF" and remove plug from power source outlet before removing or replacing the blade. 2, To make interior cuts in a board, remove the scroll saw blade as explained in the Assembly section, 3. Drill a 1/4" or larger hole in the board you wil! use to make interior cuts. 4. Place the board on the saw table with the hole in the board over the access hole in the table. 5. Install the blade through the hole in the board and adjust blade tension. 6. When finished making the interior scroll cuts, simply remove the blade from the blade holders, as described in the Assembly section, and remove the board from the table. 19 pastewax onthe wo_k:tabte will cut _to'glide:smooth y across the i The motor bearings are permanently lubricated require no further lubrication, and D0not attempt to oil the motor bearings or service the m0t0rinternalpartsi i WARNING: power cord is worm, cut or dam- i aged inany ifthe way, have it replaced immediately. t WARNING: To avoid fire or electrocution, reassem- i I bie electric parts with only approved service parts._ [Reassemble exactly as originally assembled. | Arm Bearings Lubricate the arm bearings after 10 _ours of use. Re-oil after every 50 hours of use or whenever there is a squeak coming from the bearings_ 1. Turn saw on its side. _ 2_Squirt a generous amount 0f SAE 30 oil around the -::shaft end and bronze bearing._ 3_ Let tl_e:oil soak inoVernight in this condition. 4;Next day repeat the above procedure for::the opposite with this saw are designed to give long service life. When one or both brushes become shorter than 1/4", replace both brushes. 1. Remove driver. NOTE: against 2. Install the brush cap The brushes using are spring a 1/4" flat blade screw- loaded and may push the brush cap as it releases. the new brush assembly and reinstall the brush cap. 3. Use the cap to push the spring and brass end of the assembly into the rectangular hole as the cap is tightened. Be sure that the brush cap is fully seated in the \ \, Brush brush hoider. 4. Repeat the procedure for the ether brush. 20 Cap Brush Wiring Diagram ........... /ARNING: To avoid fire or shock, use only recom_ended service parts and reassemble exactly as [originally assembled. _J Sears recommends the following accessories Item Sears Number Leg Set ............................................................... 9-22244 Blades ....................... See Sears Retail Store for 5" long Plain End/Pin End blades Troubleshooting t L Sears may recommend other accessories not listed in manual, See your nearest Sears Store for other accessories. .............................................. power sourceForoutlet troubleshooting your"OFF", scroll saw. WARNING: yourbefore own safety, turn switch and remove PROBLEM PROBABLE CAUSE REMEDY SCHEDULED ........................ Breaking B'iades, 1. Wrong tension 2. Over working blade. 3. Wrong btade application. 4. Twisting blade in wood. Motor will not run. 1, Damaged cord or plug. 2, Damaged motor or control board. Vibration NOTE: There will always be some vibration present when the saw is running because of the blade and arm movement, 1, Improper mounting of the saw. 2. Unsuitable mounting surface. 3. Loose table 4. Loose motor mounting. Motor stops during cuts plug from I 1: Aggressive feeding causes Current Protector to shut motor off. ' "i 1. Adjust blade tension. 2. Reduce feed rate. 3. Use narrow blades for cutting thin wood, wide blades for thicker wood. 4. Avoid side pressure on blade. 1. Replace damaged parts before using saw again. 2. Consult Sears Service. Any attempt to repair this motor or control board may create a HAZARD unless repair is done by a qualified ser_ vice technician. Repair service is available at your nearest Sears Store. 1. See mounting instructions in this manual for proper mounting technique. 2. The heavier your workbench is, the less vibration will occur, A plywood workbench wilt not be as good a work surface as the same size solid lumber. Use common sense in choosing a mounting surface. 3. Tighten table lock knob. 4. Tighten motor mounting screws, 1. Turn machine "OFF" and then back "ON" to continue cutting. 2. Slow down the feed rate ot material into blade. 21 48 J J 51 J 13 Po P_ 12 15 _10 " 14 11 1S /I 16 4O 3O 18 22 \ 39 32 10 20 23 21 '\ 38 11 24 27 37 1 10 28 25 19 10 F PARTS LIST FOR CRAFTSMAN MODEL Always t',.3 O3 Key No. Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 !7 18 19 20 2! 22 23 24 25 26 27 28 29 3O 3t 32 820733 820333 822426-1 820376-2 821673 813249-131 821701 821708 821707 STD852005 821389 821702 STD851006 821697 820322 820324 822428 821712 821985 821675 821720 819293 821719 821672 817450-5 821722 821677 821151-1 820249-1 STD852006 821683 82t697q Order 16" , RIABLE SPEED SCROLL SAW NO. 113.236150 By Part Number-Not Description Rod, Blade Change Wrench, "T" Handle, 4ram Housing (includes Key #4 & 41) Screw Pan Hd Ty "TT" M4 x 0,7-28 Table Pin, Roll M5 x 25 Screw, Support Guide, Drawer Drawer Lockwasher, M5 Screw, Pan Hd M5 x 0,8-8 Support, Scale * Washer, 6mm Knob Brush Cap, Brush o Motor Cord with Plug Housing, Control (includes label) Knob Gasket Grommet Board, Controller Cover, Switch Box Screw, Pan Hd Self Tap M4 x 18 indicator, Tilt Base (Includes Labels) Screw Hex Hd M5 x 0.8-15 Screw Hex Hd M6 x 1.0-20 * Lockwasher, M6 Support, Hold Down Knob Standard hardware item - may be purchased locally. t Stock item - may be secured through the Hardware department of most Sears Retail Stores Key l No. i 33 34 35 36 37 38 39 4O 41 42 43 44 45 46 47 48 49 5O 51 52 53 54 55 56 57 58 59 6o 61 62 63 1 i 1 1 i I I t i 1 ! t i I I I I I I I I i i I I t 1 1 l { By Key Number Part No. 821690 821692 821693 821691 818471-6 821689 821716 820379-1 821717 821704 816018 816017 821675-1 821666 66061 821668 818468 818469 817450-1 46-58600-3 821706 813249-127 820317 818471 821709 820314 9-26877 820316 819248-1 8217O3 820315 SP5641 Description Support, Plate Spring, Hold Down Guard, Blade Clamp, Hold Down Screw, Hex Soc Set,M5 x 0.8-5 Support Bar Plate Clip Screw, Hex Soc Cap, M5 x 0.8-8 Bearing, Flanged Bolt, Tension Wedge, Tension Nut, Tension Knob Arm, Upper Spring Arm, Lower Bearing, Ball 625ZZ Screw, Hex Soc Cap, M5 x 0.8-16 Screw, Pan Hd Serf Tap M4 x 16-8 * Washer, 4.2 x 10 x 0.9 Link, Arm Pin, Roll M5 x 14 Clamp, Lower Blade Screw, Hex Soc Set, M6 x 1.0-6 Coupling, Eccentric Holder, Lower Blade t Blade, Scroll Saw Clamp, Upper Blade Hose Bellows Holder, Upper Blade Owner's Manual (Not Illustrated) ;-A_'attempt to repair this motor may create a hazard unless repair is done by a qualified service technician. Repair service is available at your nearest Sears store. 113.236150 your owner's manual for future reference packed with your scroll saw. The instructions and illustrations shown on blades. scroll saw owner's manual for safety instructions and proper use of the scroll saw. rBlades IWARNING :_To avoid i_iju_:from accidental starting, i lahNays 1urn switch _:,!OFF and :unplug power cord Ifrom_:outlet before removing or replacing the blade, I I NOTE: Saw comes Set :uplfor pin end blades, tf you are going:to use plain end blades, refer to the instructions under:_'installingPlain End Blades". Removing Pin End Blades :1;,Unplug power cord from outlet and check that switch is 0ffii_.... 2_Loosen tension on blade by turning tension knob countemlockwise _ about three full turns. 3, Remove-blade ftorn :the iiower Blade holder by pushing down on the upper arm, releasing the blade!pin from the lower blade holder_: Remove blade from the upper btade holdei_by slightly;lifting, up on tt_e blade and pulling forward, Knob Installing Pin End Blades Blade Change Rod NOTE: The saw come s from the factory already set up for pin end blades. 4i, Pin End Blade Set Up: Insert the blade change rod through the hole above the upper blade holder, Use the "T" handle wrench to loosen the hex socket screw and clamp from the upper blade holder, Install the clamp so that the thick boss goes into the recess in the blade holder. The "V" notches must line up. 2. Tighten the hex socket screw, 3. Repeat: this procedure on the lower blade holder. 4. Check that the tension knob is loose. Upper Blade Holder 5. Install the blade through the insert opening with the teeth pointing down. Engage the pin ir_to the "V" notch of the lower blade holder. \ NOTE: Teeth pointing downward. 6. Pull up on the blade and engage the upper pin in the "V" notch of the upper blade holder. 7. Carefully tighten the blade tension by turning the tension knob clockwise _ until you feel the slack in the blade is removed. 8, Check to see that the pins are properly located in the slots, Turn the tension knob an additional two full turns clockwise. This amount of blade tension should do well for most cutting operations and blades. The number of turns will be approximately two full turns. This will vary depending on blade thickness and blade type. 9. Make sure the blade is properly installed, Before apply-'_ ing power, rotate the motor shaft by hand using a screwdriver in t:he motor shaft slot as shown, WARNING: To avoid injury from thrown objects,[ remove the blade change rod and all toots from the[ saw. Thin Boss Blade Change Rod Lower Blade Holder t Notches Blade Holder Blade "T" Wrenct Blade Clamp Thick ,Boss Clamp_ thick Boss Notches Upper Blade Holder Lower Blade Holder Holder Knob tel:clockwise _ about three full turns. 3, Insert the blade change rod through the hole above the blade holder and loosen the hex socket screw of the blade holder with the "T" wrench. Z Blade Change Rod 4!. Remove blade from upper blade holder. 5i: Loosen th:e lower blade holder he× socket :screw in the sarnewayaS the upper blade holder in step 3. 61 Remove blade from lower blade holder. "T" Wrench Upper Blade Holder \. NOTE: Teeth pointing downward. Note: Teeth Pointing Blade Holder Hex Socket Screw .... T":Wrencl_ i :: :Blad_ Chang_.:-, Rod ::!::::: : :: =:: : ___lower Blade Holder Blade Change Rod Installing Plain End B|ades .................. Blade Change Rod NOTE: For plain end blades, the thin boss of the blade _.l_mp needs to be positioned against the blade holder. Plain End Blade Set Up: Insert the blade change rod through the hole above the upper blade holder. Use the "T" handle wrench to loosen the hex socket screw and clamp from the upper blade holder. Install the clamp so that the thin boss is against the blade holder, and the beveled edge is in the corner of the blade holder. The thin boss side of the blade clamp can be identified by a circular impression placed on the surface. ! Upper Blade Holder \ 2. Replace the hex socket screw. NOTE: Teeth pointing downward. 3. Repeat this procedure on the lower blade holder. 4. Install the blade through the hole in the table and into the lower blade holder. The blade teeth should point down. Position the blade end at the bottom of the blade clamp and against the he× socket screw. 5. Tighten the hex socket screw, using the "T" wrench, while holding the blade change rod in position. 6. Use the same procedure to install the blade into the upper blade holder. Before tightening the socket hex screw, adjust the position of the upper blade holder by turning the blade tension knob until the end of the blade is near the top of the blade holder. 7. Remove the "T' wrench and the blade change rod from Lower 8lade Holder ._._the blade hotder. Tighten the blade tension knob clockwise until the blade is tensioned. The number of turns will be approximately two full turns. This wil! vary depending on blade thickness and blade type. Note: Teeth Pointing Down _ Holder 9, Make sure the blade is properly installed. Before applying power, rotate the motor shaft by hand using a screwdriver in the motor shaft as shown on the previous page. WARNING: To avoid injury from thrown Blade Hsx Socket Screw objects, remove the blade change rod and all tools from the saw. Blade Clamp Beveled Edge Circular ImiDression Blade Clam_ / t (_ _i_}B_l_d: r Beveled Edge Thin Btade Holder Impression Boss Upper Blade Holder Form No. SP5766 Circular Lower Blade Hotder Printed in U.S.A. 7:,'94 18 iNCH VARIABLE SPEED SCROLL SAW SERVICE Now that you have purchased your scroll saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores, Be sure to provide all pertinent facts when you call or visit. MODEL NO. 113.236150 The model number of your scroll saw will be found attached to the right side of the arm housing. HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: PART NUMBER PART DESCRIPTION MODEL NUMBER 113.236t50 NAME OF ITEM t6 INCH VARIABLE SPEED SCROLL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores. If the parts you need are not stocked locally, your order will be electronically transmitted Repair Parts Distribution Center for handling. 4p_... i iiiiiiiiiiiii i Sold iiii _ by SEARS, Part No. SP5641 _ ..................... ROEBUCK iiii AND CO., Chicago, Form No. SP5641 i, J ii i i¸111111111/i /11 II. 60684 to a Sears ii ii , iii U.S.A. 4194
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